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Installation and Startup Guide

Lift Control Valve, VF-LRV 350


With VF-NTA-2 and VF-DELCON for Orion alpha with hydraulic accumulator unit
Software version 2.200

Reference: 300-I-9010141-EN-07
Issue: 07.2019 1/90
VF-LRV Orion alpha

Published by
Bucher Hydraulics AG
Industriestrasse 15
CH-6345 Neuheim
Phone +41 41 757 03 33
Email info.ch@bucherhydraulics.com
Internet www.bucherhydraulics.com

Classification: 430.310.503

E 2019 by Bucher Hydraulics AG, CH-6345 Neuheim


All rights reserved. This documentation, in whole and/or in part, is protected by copyright. It may not
be reproduced, nor may it be stored, processed, replicated or distributed by electronic means, without
written permission from Bucher Hydraulics.
Data is provided for the purpose of product description only, and must not be construed as warranted
characteristics in the legal sense. No assertion regarding either a particular property or the fitness
for a particular intended purpose can be derived or deduced from this information. The information
does not relieve users from the duty of conducting their own evaluations and tests.
Because the products are subject to continual improvement, we reserve the right to amend the pro­
duct specifications contained in this catalogue. The original language and legal terminology of all Bu­
cher Hydraulics documentation is exclusively German. Bucher Hydraulics cannot be held liable for
any possible errors in translation.

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VF-LRV Orion alpha

Contents Page

1 General, product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6


1.1 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2 Supplementary documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.3 Specialist terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.4 Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.4.1 Subassemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.4.2 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.4.3 Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.5 Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.5.1 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.5.2 Check number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.5.3 Model code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.6 VF‐LRV lift control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.6.1 Simplified hydraulic-electrical diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.6.2 Electrical connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.6.3 Factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1.6.4 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1.6.5 Pressure drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

1.7 DELCON electronic card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1.7.1 Factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1.7.2 Jumpers JU1, JU2, DIP-switches J301 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

1.7.3 Description of function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

1.7.4 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

1.7.5 Travel and switching diagram for normal travel distance . . . . . . . . . . . . . . . . . . . . . 19

1.7.6 Travel and switching diagram for short travel distances . . . . . . . . . . . . . . . . . . . . . . 20

1.8 VF-NTA‐2 power supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

1.8.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

1.8.2 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

1.8.3 Terminal assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

1.9 IWK-1 feedback cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

1.10 Assignment D-SUB 15 Socket (optional board for Frq. Inv.) . . . . . . . . . . . . . . . . . . . . . . . . . 27

1.11 Surroundings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

1.12 Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

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1.13 Option: Frequency inverter operation without motor contactors (UnidriveSP) . . . . . . . . . . 28

1.13.1 Incentive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

1.13.2 Supplementary documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

1.13.3 Inverter drive for hydraulic lifts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

1.13.4 To-dos during project phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

1.14 Option: Frequency inverter operation with reduced current consumption . . . . . . . . . . . . . . 30

1.14.1 Incentive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

1.14.2 Functionality of “reduced current comsumption” . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

1.14.3 To-dos during project phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

3 Operating controls and indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34


3.1 Emergency-lowering valve (EN81) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

3.2 Display of the operating status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

3.3 Handterminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

3.4 Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

3.5 WinDelta32 - PC program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

4 Installation and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43


4.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

4.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

4.2.1 Hose or pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

4.2.2 Power supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

4.2.3 Electrical wiring with motor contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

4.2.4 Electrical wiring without motor contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

4.2.5 Electrical emergency-lowering 2 x 24 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

4.2.6 Electrical emergency-lowering 1 x 12 or 1 x 24 VDC (option) . . . . . . . . . . . . . . . . . 49

4.3 Commissioning/settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

4.3.1 Checking the check numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

4.3.2 Minimum static pressure (empty car) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

4.3.3 Counter balance test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

4.3.4 Setting the maximum operating pressure (EN 81) . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

4.3.5 Setting the demand/feedback response difference, SIU-1 . . . . . . . . . . . . . . . . . . . . 53

4.3.6 Setting the speed-monitoring in the unlocking zone of the door, SIU-4 . . . . . . . . . 53

4.3.7 Setting the inspection-travel speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

4.3.8 Positioning the shaft switches for the deceleration distance . . . . . . . . . . . . . . . . . . 54

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4.3.9 Setting the mechanical zero point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

4.3.10 Pilot filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

4.3.11 Option: Frequency inverter operation without motor contactors (Unidrive SP)
- functional testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

4.3.12 Option: Reduced current consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

4.3.13 Pipe rupture valve test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.1 Parameterisation with Handterminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

5.2 Overview of travel curve parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

5.3 Overview of control parameters (PID) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

5.4 Description of parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

5.4.1 Demand values menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

5.4.2 Options menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

5.4.3 Zero point / Hall sensor menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

5.4.4 Information menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

5.5 Calculating the demand values for maximum speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

5.6 Faults / Fault-finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

5.6.1 Check list for fault correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

5.6.2 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

5.6.3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

5.6.4 Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
6.1 Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

6.2 Hydraulic fluids and oil additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

6.3 Installation guide for DOWN pilot valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

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1 General, product description VF-LRV Orion alpha

1 General, product description


This guide is an integral part of the product. It describes the product’s
safe use in all phases of operation and is valid for all model series that
are referred to.

1.1 Target group


S Operator
S Installer
S Service engineer
S Repair technician

1.2 Supplementary documents

Description Document

Lift Control Valve, Quick-Start Guide 300-P-9010169

Frequency Inverter Drive, series Unidrive SP, Installation and commissioning guide 300-I-9010166

DZE Electronic Pressure Switch, Data sheet 300-A-9010146

Power unit 300-P-9010324

Hydraulic Accumulator 300-D-9010139

Spare parts 300-S-9010156

1.3 Specialist terms

Term Definition

DELCON Electronic control card for VF‐LRV valve

VF-NTA‐2 Power supply

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1.4 Important notes


1.4.1 Subassemblies
This guide differentiates between the following subassemblies:
VF-LRV lift control valve High pressure valve block
for the hydraulic
accumulator

DELCON electronic control card VF-NTA-2 power supply unit


on VF-NTA-2

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1.4.2 Intended use


Lift control valve for operating hydraulically-driven passenger and goods
lifts.
The products must not be handled in any way by unauthorised persons.

1.4.3 Conformity
The product was designed and developed in conformity with the
following directives and standards:

EC-Directive 2006/42/EG

EC-Directive 2014/33/EU

Standards EN 81-2:1998 + A3:2009


EN 81-20:2014
EN 81-50:2014

EMC Standards EN 12015:2014


EN 12016:2013

1.5 Product identification


1.5.1 Nameplate
1 Valve type = VF-LRV 350
SWISS MADE
2 Flow ring = R350
1 2 3 4 3 Spool = K500
VF-LRV350/R350/K500/VN 4 Manual emergency- = VN
5 6 7 8 lowering with preload
311 / 321 l/min 22 / 37 bar 5 Flow rate UP = 311l/min
9 10 11
6 Flow rate DOWN = 321l/min
P min-max/adj 7-52 / 50 bar
Z52-Bxxxxxxxx_xxxxx 7 Min. static pressure = 22bar
1401- (empty car)
8 Max. static pressure = 37bar
00512
(full car)
9 Customer specific data
10 Setting range = 7…52bar
11 Set for maximum = 50bar
working pressure

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1.5.2 Check number

Legend 1 Check number


2 Nameplate

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1.5.3 Model code


VF-LRV 350 / R 350 - K 500 / NH230 / VN / EN00 / MP / D0

Valve type/size
= VF-LRV 350

Flow range: flow rate/type


VF-LRV 350 100…175l/min = R 175
176…250l/min = R 250
251…350l/min = R 350
351…500l/min = R 500

Spool: flow rate/type


VF-LRV 350 100…500l/min = K 500

Emergency stop valve


Solenoid of the emergency stop valve 24VDC = NH24
115VAC = NH115
230VAC = NH230

Manual emergency-lowering valve


Emergency-lowering valve with preload = VN
Emergency-lowering valve without preload (special) = SN

Electrical emergency-lowering valve


without electrical emergency-lowering valve = EN 00
with DC solenoid 12V = EN 12
with DC solenoid 24V = EN 24*
* further option: via VF-NTA‐2 with 2x24V batteries,
⇒ page 25, chapter 1.8.3 and page 48, chapter 4.2.5

Test port
without test nipple (female thread G½”) = OP
with test nipple (DIN 16271) = MP

DELCON type
without DELCON = D0
with DELCON = D1

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1.6 VF‐LRV lift control valve

Legend 19 Frequency inverter 54 Pressure relief valve


27 Pressure relief valve 55 Make-up valve (anti-cavitation)
28 Check valve 56 Solenoid switching valve
29 Flow-rate sensor 57 Check valve
33 DOWN spool 58 Drain valve
36 variable jet 59 Pressure relief valve TüV cer­
38 Pressure gauge shut-off valve tified
39 Pressure gauge 60 Hydraulic accumulator
40 Test port, DIN16271 61 Pressure /switch
41 Pilot filter 62 Recharging unit
42 Maximum pressure setscrew Emergency stop valve
63
(adjustable) Pump port
P
43 Damping nozzle Tank port
T
44 Air-bleed screw Cylinder port
Z
45 Feedback sensor Pressure switch port
Z1
46 Main filter Pressure switch port
Z2
47 Manuel emergency lowering Hand pump port
Z3
48 Spool, pressure relief valve
PL Pressure unit for Accumulator
49 Ball valve
recharge unit
50 Pipe rupture valve
S Accumulator pressure port

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1.6.1 Simplified hydraulic-electrical diagram

K2
K1 +
K3 −
K4
K5 DELCON
K6
K7 0,25 19

+15 V VF−NTA−2
100k
−15 V
51
R1
R1
40
40 18

Z1 39

50 52
Z2 38
47

33
46 45

49
Z 29
28
63
60 P 61
S
S 53

59 PL L 27

300−4−10009139
58
57

56 P
P T
37
PL
54

T
P M
P
55
M 24
16

62 21

16 Motor cable 46 Main filter 61 Pressure switch


18 Motor contactor 47 Emergency lowering 62 Recharge unit
19 Frequency inverter 49 Ball valve 63 Emergency stop valve
21 Motor 50 Pipe rupture valve
24 Make-up valve 51 Hand pump (Option) R1 Safety relay (required
twice in accordance with
27 Pressure relief valve 52 Pressure switch (Option)
EN 81)
28 Check valve 53 electrical emergency-
Z1/Z2 Pressure switch port
29 Flow-rate measuring system lowering valve (option)
Z3 Hand pump port
33 DOWN spool 54 Pressure switch (Option)
P Pump port
37 Encoder 55 Make-up valve
S Hydraulic accumulator port
38 Pressure gauge shut-off 56 Solenoid switching valve
T Tank port
valve 57 Check valve
Z Cylinder port
39 Pressure gauge 58 Shut-off valve
PL 2x Pressure port for
40 Test point, DIN 16271 59 Pressure relief valve
Accumulator recharche
45 Feedback sensor 60 Hydraulic accumulator untit

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1.6.2 Electrical connection diagram

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1 General, product description VF-LRV Orion alpha

1.6.3 Factory settings


All valves are factory-set to the values for the particular installation
and then tested.
S Pressure-relief valve set to the maximum working pressure
S Emergency-lowering valve set to 5…10% of maximum DOWN speed
S Mechanical zero point of the feedback sensor

1.6.4 Technical data

C
A
E

H*

L* R*

Z3
300−7−10020661

Z1 Z2

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Legend A Manual emer.-lowering device D Speed adjustment for


B Pressure gauge shut-off screw electrical emergency lowering
C Electrical emergency-lowering E Pressure relief valve
valve (optional)

Z1 Pressure switch port Orientation of Z-port


Z2 Pressure switch port (specify when ordering!)
Z3 Hand pump port
H* rear (standard)
P Pump port
L* left
T Tank port
R* right
Z Cylinder port

Type Ports Ports Weight Max. pressure


Z, T, P Z1, Z2, Z3 [kg] [bar]

VF-LRV 350 G1½, G1, G1½ G¼ 12.8 70

Type Dimensions [mm]


b bb c d dd k l m n

VF-LRV 350 220 235 361 219 232 65 48 63 206

S The permissible temperature range is determined by the permissible


viscosity range of 20…500cSt
S Regardless of the viscosity, the temperature must not fall below 0°C
and must not exceed 70°C
S For detailed information

1.6.5 Pressure drop


VF-LRV 350
15

R 175 R 250 R 350 R 500 Flow ring (R)

10 DOWN (Z-T)

UP (P-Z)

0
100

150

200

250

300

350

400

450

500

Legend A Pressure drop [bar] min. required dynamic pressure


B Flow rate Q [l/min.]

500 cSt (Motorex Corex HLP 46 at approx. 2°C)

300 cSt (Motorex Corex HLP 46 at approx. 7.5°C)

75 cSt (Motorex Corex HLP 46 at approx. 30°C)

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1 General, product description VF-LRV Orion alpha

1.7 DELCON electronic card


The DELCON controls the oil flow - and therefore the lift's travel profile -
in accordance with a preset curve.

ATTENTION!
Electrostatic discharge (ESD)
The DELCON can be damaged by incorrect handling.
Always keep the DELCON in its ESD protective bag and only hold
it by the front panel.

1
2
VF-LRV
Delta Controller

3
VVVF
JU1
JU2

J301
– 6
0
+
4 3 2 1 1 RU N

2 UP
4

300-2-10002649
3 DOWN
4 ER RO R

5 SIU1

5 RS 232
6 REL AY

8 9
7

Legend 1 RESET button (restarts the program in the


DELCON electronic card)
2 Nameplate
3 Label with serial number
4 Description of LED functions
5 RS-232 port
6 LED
7 Label with check number and demand values
8 Jumper JU1, JU2
9 DIP-switches J301

1.7.1 Factory settings


S Maximum UP and DOWN speeds
S Slow speed set to 5…10% of maximum speed
S Acceleration/deceleration set to mid-range value
S Inspection travel speed set to 40% of maximum speed

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1.7.2 Jumpers JU1, JU2, DIP-switches J301


S The jumpers JU1 and JU2 control the type of demand value output to
the frequency inverter

JU1 JU2 Type of demand value output to frequency


inverter

not inserted inserted Voltage signal 0…10V (factory setting)

inserted not inserted Current signal 4…20mA

S The switches 1 and 2 of the DIP switch J301 control the type of the
digital inputs for the frequency inverter status monitoring, pin 8 and 9
D-SUB, ⇒page27, chapter1.10.

1 2 Type of digital inputs for frequency inverter status


monitoring

– – External supply (max. 24V) on pin10 D-SUB


(for pin 8 and 9 D-SUB, ⇒page27,
chapter1.10), factory setting

+ – Open emitter (Europe)

– + Open collector (Asia)

S The switch 3 of the DIP switch J301 controls the type of the digital
outputs for the frequency inverter direction command, pin 3 and 4
D-SUB, ⇒page27, chapter1.10.

3 Type of digital outputs for frequency inverter direction command

0 External supply (max. 24V) to pin 6 D-SUB (for pin 3 and 4


D-SUB, ⇒page27, chapter1.10), factory setting (for CT fre­
quency inverter Unidrive SP*)

+ Internal supply with 15V, ground to pin6 D-SUB (for pin 3 and 4
D-SUB, ⇒page27, chapter1.10)

* CT frequency inverters have an internal source of 24VDC.


S The switch 4 of the DIP switch J301 is not used

1.7.3 Description of function


S The lift control system sends the command signals to the DELCON
via potential-free relay contacts or semiconductors
S The feedback value is compared with the demand travel curve and
controlled throughout the whole travel
S Deviations from the demand curve are corrected by alteration of the
analogue speed setting for the frequency inverter
S The closed-loop control ensures that the travel characteristics are
independent of load and temperature

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1 General, product description VF-LRV Orion alpha

S The inspection speed can be set through command K5 of the lift


control system (there is no monitoring of maximum permissible
demand/feedback deviation during travel at inspection speed!)
S Reduced speeds for short travel distances are also possible via
command signals K6…K8
S The DELCON enables soft-stopping (gentle halt) with very accurate
positioning (±3 mm)

Features
S The travel curve for the up and down directions is set and adjusted
with the Handterminal or a PC
S The demand curve can be set and checked at the DELCON while the
lift is at standstill
S Measured values can be checked with the Handterminal
S The DELCON card is easy to exchange (1 card for all valves), which
means that rapid fault-fixing is ensured
IMPORTANT!: If the DELCON is exchanged, the
installation-specific parameters must be replicated in the new card.

1.7.4 Technical data


Weight: 120g
General description
S Digital electronic card for the VF‐LRV valve
S Enhanced ride comfort
S Extended functions
S Simple set-up
S Easy to trouble-shoot

New installations
S Factory settings permanently stored

Replacement cards
S Contain basic settings.
For installation-specific settings ⇒page65, chapter5

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1.7.5 Travel and switching diagram for normal travel distance

**

***
N

****
*

ATTENTION!
The frequency inverter and motor contactor may be damaged if
the motor contactor drop-out is not delayed.

* K1 and K2 only after motor contactor *** K3 and K4 only after motor
has closed; minimum wait-time 0.1s contactor has closed; minimum
** Drop-out delay of 1.0…1.5s, after wait-time 0.1s
drop out of K2 **** Drop-out delay of 1.0…1.5s,
after drop out of K4

Legend 1 Motor contactor ON 4 K3 ”Fast DOWN” is present


2 K2 ”Slow UP” is present 5 K4 ”Slow DOWN” is present
3 K1 ”Fast UP” is present 6 Safety relay R1 closed
7 Motor contactor ON

N Normal distance between floors

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1 General, product description VF-LRV Orion alpha

1.7.6 Travel and switching diagram for short travel distances


The electronics of the VF‐LRV valve make it possible to control stops at
mezzanines and similar short travel distances with the same ride
comfort as in normal travel.
IMPORTANT!: The maximum speed (auxiliary speed) should be
reduced to a value that, despite the short travel distance, can
actually be attained.

Short distance between floors with normal speed Short distance between floors with reduced auxili­
(slow-speed travel distance too long) ary speed (K6)
Z
X

N
N

Z
**

**
*
Z

Y
X

K
K

*
*
*
*
*

* K1 and K2 only after motor contactor has closed V Adjust the speed to suit the circumstances
minimum wait-time 0.1s (e.g. 50%)
** Drop-out delay of 1.01.5s, after drop out of K2 X Deceleration switch at normal speed
*** K3 and K4 only after motor contactor has closed
minimum wait-time 0.1s Y Deceleration switch at reduced speed
**** Drop-out delay of 1.0…1.5s, after drop out of
K4 Z Soft-Stop is not separately adjustable

Legend 1 Motor contactor ON 4 K3 is present


2 K2 + K6 are present 5 K4 + K6 are present
3 K1 is present 6 Safety relay R1 closed
7 Motor contactor ON

N Normal distance between floors K Short distance between floors

S By using command signals K6, K7 or K8, various reductions in the


nominal speed can be achieved (e.g. for different floor spacings)
S The speed reduction can be adjusted between 20…100% of
nominal speed

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VF-LRV Orion alpha 1 General, product description

S Speed can be set by means of parameter ”K6 speed”


(or ”K7 speed” / ”K8 speed”) in the Options menu to match the floor
spacing (distance between stops)
S Acceleration can be adjusted separately via parameters ”K6
acceleration” (or ”K7 acceleration” / ”K8 acceleration”) in the Options
menu
S Deceleration can be adjusted separately via parameters ”K6
deceleration” (or ”K7 deceleration” / ”K8 deceleration”) in the Options
menu

1.8 VF-NTA‐2 power supply unit


The VF-NTA‐2 power supply unit provides both power supply and
physical support for the DELCON.

10

Legend 1 Mains voltage terminals 6 Terminal block for emergency


2 Socket for feedback cable power supply
3 Terminal block 7 Jumper JP1 (inversion of relay
(screwless) function)
4 Jumper JP2 (connects Earth 8 Transformer
and Signal GND) 9 Card-holder for DELCON
5 Terminal block for 10 Optional Frq. Inv. card with
SIU connection D-SUB15 connector for
additional signals

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1 General, product description VF-LRV Orion alpha

1.8.1 Description
The power supply unit is connected directly to the main supply.
The control signals for the DELCON are connected to the terminal block
(3).
Through the terminals 18-17a (N.O. make contact)
18-17b (N.C. break contact)
a relay output is provided.
Its function is defined in the DELCON by the settings of the ”SIU type”
and ”Relay function” parameters.

Parameter “SIU type”


1 SIU-1: relay switches when the demand/feedback
difference is exceeded (there is no SIU-1 monitoring
during inspection speed with K5!).
1+4 SIU-1 (functions as above) and SIU-4: relay switches
when the speed set with the parameter “SIU-4 threshold”
is exceeded.

Parameter ”Relay function”


only SIU1 The relay on the power supply unit switches only
when there is an SIU-1 fault.
all errors The relay on the power supply unit switches with any
fault.
only SIU4 The relay on the power supply unit switches only
when there is an SIU-4 fault.
For a detailed overview of the combined effects of the parameters “SIU
type and “Relay function”, ⇒table on page73

JP1 selects the relay's passive state:


1-2 Current flows through the relay in its passive state (no
current when function is activated)
2-3 No current through the relay in its passive state (current
flows when function is activated)

Feeding of the power Use of relay terminals Setting JP1


supply unit

Permanent feeding 17a, 18 1-2

Power supply unit oper­ 17b, 18 2-3


ated in safety circuit*

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VF-LRV Orion alpha 1 General, product description

IMPORTANT!: Operating the power supply unit in the safety circuit


allows the omission of the safety relays R1 and R2, however, it
involves the following disadvantages:
S The frequent powering up and down reduces the service life of the
DELCON electronic card
S To set the mechanical zero point, the power-supply unit must be
fed with the safety-circuit voltage
S The soft-stop will not function correctly if the input voltage is
switched off immediately
S After closing the safety circuit, there must be a pause of around
0.5 seconds before a command signal K1…K8 can be applied
S Delays of up to 2seconds may occur until the lift starts
Bucher Hydraulics therefore discourages the operation of the power supply unit
in the safety circuit.
The jumper JP2 connects terminal 12 of the command signal terminal
strip to the terminal PE of the mains voltage connection, thus earthing
the reference potential of the command inputs (standard setting).

ATTENTION!
Creating an earth loop
Earth loops can cause malfunctions.
If the jumper JP2 is set, the reference potential of the command
input must not be earthed a second time on the lift-control side.
If the reference potential of the command inputs cannot be
insulated from earth on the lift-control side, the jumper JP2 must
be removed.

ATTENTION!
Damage to the DELCON electronic card
Connecting the VF-NTA‐2 to the mains WITHOUT a
DELCON inserted will charge capacitors on the VF-NTA‐2, and
the charges will persist for a long time.
Inserting the DELCON into a VF-NTA‐2 whose capacitors are
charged can damage the DELCON.
A VF-NTA‐2 without a DELCON inserted must NOT be connected
to the mains at any time.

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1 General, product description VF-LRV Orion alpha

1.8.2 Technical data


110
100

8 12 151.7

M4
110
100
Weight 0.675kg

Mains voltage VF-NTA‐2/115 100/(110)115/120VAC ±10%


VF-NTA‐2/230 220/230/240VAC ±10%
VF-NTA‐2/400 380/400(415)/440VAC ±10%

Frequency 50/60Hz ±10%

Power consumption 20W during travel, approx. 8W at standstill

EMC standards EN12015, EN12016

Protection class IP 00

Relay contacts lmin = 10mA


lmax = 3A (230VAC)
3A (30VDC)
0.3A (100VDC)
Command present U < 2.5V
Command current ≈ 6mA
Command inputs
Command not present U > 10V

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1.8.3 Terminal assignments


A B

21
22
23
12
12
6a

6b

10
11
12
1
2
3
4
5

9
L1c/L2c

19 L1b/L2b
C
JP1 L1a/L2a
E 12
PE
20
N/L1

JP2
17a

17b

18

Legend A Control signals D Demand / feedback monitoring


B Connection for feedback cable E Emergency power supply
C Mains voltage connection

Terminal Description

Mains Voltage Connection

VF-NTA‐2/115 VF-NTA‐2/230 VF-NTA‐2/400

N/L1 Neutral (N) Neutral (N) Phase (L1)

L1a/L2a* Phase (L1): 120V Phase (L1): 240V Phase (L2): 440V
L1b/L2b* Phase (L1): (110)/115V Phase (L1): 230V Phase (L2): 400/(415)V
L1c/L2c* Phase (L1): 100V Phase (L1): 220V Phase (L2): 380V

*connect only one of the 3 terminals

PE Earth terminal

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Terminal Description

Command signals (with setting command input to “Bucher K1..K8”)

1 K1 Fast UP
2 K2 Slow UP
3 K3 Fast DOWN
4 K4 Slow DOWN
5 K5 Inspection speed
21 K6 Speed reduction (auxiliary speed)
22 K7 Speed reduction (auxiliary speed)
23 K8 Speed reduction (auxiliary speed)
12 Ground/reference potential (GND) for command inputs (K1…K8)
12 Ground/reference potential (GND) for command inputs (K1…K8)
6a Common, DOWN solenoid
7 Output, DOWN solenoid
6b Common, switch over Valve
8 Output, switch over Valve

Demand / feedback monitoring

17a Relay output for monitoring the demand/feedback deviation (SIU-1) or the speed
18 in the unlocking zone (SIU-4).
⇒page22, chapter1.8.1 and table on page73
17b

Connection for feedback cable

9 Stabilised voltage supply +15V


10 Feedback signal (input)
11 Stabilised voltage supply –15V
12 Ground, Hall sensor (GND)

Emergency power supply

19 +24V emergency power supply


12 Ground, emergency power supply (GND)
20 -24V emergency power supply

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1.9 IWK-1 feedback cable


IMPORTANT!: The feedback cable must be run from the lift control
valve directly to the VF-NTA‐2 power supply unit without any
intermediate terminals. Any discontinuity in the feedback cable
(break, kink, etc.) can endanger trouble-free operation.
It is essential that connection 2 is ground-bonded to terminal 12, other­
wise the zero point of the sensor will not be stable.
If you cut the cable to length and terminate it yourself, be sure to wire it
correctly in accordance with the following diagram:

BN

GN

WH

YE

Legend A Line socket with PG7 gland E Supply +15V


B NTA-2 connector F Signal 0…±13.4V
C WAGO plug G Supply –15V
D Screen H Ground

Colours BN brown WH white


GN green YE yellow

1.10 Assignment D-SUB 15 Socket (optional board for Frq. Inv.)

Pin Description

1 Analogue demand signal (white)


2 Ground, analogue demand signal (brown)
3 Inverter DOWN (green)
4 Inverter UP (yellow)
5 not used
6 COM pins 3...4 (pink)
7 Ground pins 3…4 (blue)
8 Inverter ready (red)
9 Inverter torque (black)
10 Ground pins 8…9 (violet)
11 K6 (grey-pink)
12 K7 (red-blue)
13 not used
14 not used
15 not used

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1 General, product description VF-LRV Orion alpha

1.11 Surroundings
For reliable operation, the following conditions must be maintained in
the surroundings:

Surroundings Requirement

Machine room 2…40° C


temperature

Oil temperature 0…70° C*

Relative air humidity max. 90% (non-condensing)

* The permissible temperature range is determined by the permissible


viscosity range. For detailed information, ⇒chapter 6.2

1.12 Emissions
The following emissions can occur during operation:

Emission Corrective action / Note

Heat Ensure fresh-air supply and warm-air extraction

Noise Sound-proof the entrance to lift shaft (noise transmission)

1.13 Option: Frequency inverter operation without motor contactors


(UnidriveSP)
In order to use the operation mode “Frequency inverter operation
without motor contactors“ the following conditions must be met:
S Frequency inverter Unidrive SP has firmware V01.15 or higher
S Frequency inverter Unidrive SP has SYPTLite PLC program
S DELCON has software V2.150 or higher
If the option “Frequency inverter operation without motor contactors“ is
specified at order placement, Bucher Hydraulics will make sure that the
above mentioned conditions are met.

1.13.1 Incentive
In July 2009 TÜV NORD CERT GmbH issued a conformity statement
relating to the type approval of the frequency inverter Unidrive SP for
the application “Inverter drive for hydraulic lifts without integration of
motor contactors acc. to EN81 in the motor circuit”. This means that an
approval can be obtained on the basis of a type approval or an individu­
al approval of the overall concept.

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VF-LRV Orion alpha 1 General, product description

1.13.2 Supplementary documents

Description Document

Conformity statement relating to the type approval “Inverter drive for hydraulic lifts Registration No.:
without integration of motor contactors acc. to EN81 in the motor circuit” 44 799 09
555437 000

1.13.3 Inverter drive for hydraulic lifts


without integration of motor contactors acc. to EN81-2 in the motor cir­
cuit
The system must be implemented in accordance with the conformity
statement (by TÜV Nord GmbH) relating to the type approval for the
application “Inverter drive for hydraulic lifts without integration of motor
contactors acc. to EN81-2 in the motor circuit”.
The safety concept is based on a 24 V signal (e.g. from terminal 22)
being routed via the normally open contacts of two travel relays
(arranged in series) to the safety-oriented input SD (Secure Disable) of
the Unidrive SP.
Connection behind Connection behind
the safety circuit the safety circuit **)
+24V

R1‘

Control lines

R1

31 Contactor Release HC LC
41 22
SD−Input Monitoring*) Hydraulic Controller Lift Controller
(Including safety control Contactor Release
of the DOWN solenoid Monitoring*)
Travel
valve)
Enable FC
Frequency Inverter
HLC
42 Unidrive SP with EN81 approval
Hydraulic Lift Controller

R1` **)

R1 **) **) If the HC is supplied from the safety


*) The monitoring of the contactor
circuit and the output to the DOWN
release may also be done by the LC.
solenoid can thus be securely switched
If failure is detected, the ”Travel Enable”
off, no relay contacts are needed in the
must be blocked by a suitable means.
supply line.
Trave relay Travel relay
R1 R1‘

DOWN
M solenoid valve
3~

Asynchronous or
synchronous motor

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1 General, product description VF-LRV Orion alpha

1.13.4 To-dos during project phase


The following points require special attention:
IMPORTANT!: The overall concept requires either an individual
approval or a type approval. The conformity statement (by TÜV
Nord GmbH) relating to the type approval for the application
“Inverter drive for hydraulic lifts without integration of motor
contactors acc. to EN81-2 in the motor circuit” will serve as the
basis. For further details, see p. 46, section 4.2.4.
IMPORTANT!: Place the order specifying the option “Inverter
operation without motor contactors” in order to make sure that all
components will be properly parameterised.
IMPORTANT!: The monitoring of the proper drop-out of the small
contactors FR1 and FR1` acc. to EN81-2 remains necessary and
must be executed by the lift control.
IMPORTANT!: In order to optimise the fault monitoring, we recom­
mend that the SIU relay contact (power supply VF-NTA-2,
terminals 17a…18) is monitored by the lift control.

1.14 Option: Frequency inverter operation with reduced current consumption


In order to use the operation mode “Reduced current consumption“ the
following condition must be met:
S DELCON has software V2.150 or higher

1.14.1 Incentive
In order not to have to design the mains power rating for maximum load
at maximum speed, there is an option to define travel speeds depending
on the load.
By altering the travel speed during UP travel depending on the load (car
loading), the maximum mains power rating can be significantly reduced.
Travel DOWN remains constant at the nominal speed

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VF-LRV Orion alpha 1 General, product description

1.14.2 Functionality of “reduced current comsumption”


The reduced current consumption is achieved by reducing the travel
speed depending on the car load.
Before travel starts, the total load is determined by measurement of the
system pressure and the travel speed is reduced in steps. Hence the
predetermined maximum mains current will not be exceeded.
The graph below demonstrates current comsumption and travel speed
at various car loads (static load) for 3 pressure thresholds.

[A]

55
(max. load)
Current at 75 mm2/s

45
(rating)
0,58 m/s 0,54 m/s 0,5 m/s 0,46 m/s

35
(min. load)

24 (0) 33 (600) 36 (800) 39 (1000) 42 (1200) [bar] ([kg])


PStat. min. load PStat. max. load
Static pressure (load)

The system pressure is determined before travel start by means of addi­


tional pressure switches (DZE) on the valve. These switches invoke the
preconfigured auxiliary speeds of the DELCON (K6…K8). This controls
the reduced speeds.
Either two or three pressure thresholds can be chosen. The higher the
number of pressure thresholds, the finer the speed can be adjusted.

Overview pressure thresholds

No. of pressure No. of press. switches (DZE) No. of aux. relays


thresholds (supplied by Bucher Hydraulics) (lift control)

2 1 2

3 2 3

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1 General, product description VF-LRV Orion alpha

1.14.3 To-dos during project phase


In addition to the project data the following data is required:
S determined max. mains current [A]
S chosen number of pressure thresholds
Based on this data the system will be designed and all relevant data
listed in the following manner.

Description Unit Value

Eff. mains current at max. load and 75mm²/s [A] 45.0

Number of pressure thresholds chosen 3

Pressure threshold 1 [bar] 33

Pressure threshold 2 [bar] 36

Pressure threshold 3 [bar] 39

Effective speed at pressure threshold 1 [m/s] 0.54

Effective speed at pressure threshold 2 [m/s] 0.50

Effective speed at pressure threshold 3 [m/s] 0.46

Effective load at pressure threshold 1 relative to [kg] 600


max. load

Effective load at pressure threshold 2 relative to [kg] 800


max. load

Effective load at pressure threshold 3 relative to [kg] 1000


max. load

IMPORTANT!: When the system diagram is set up, the pressure


switches (DZE) and the auxiliary relays must be incorporated acc.
to the detailed Unidrive SP electrical connection diagram (see
4.2.3 and 4.2.4).
IMPORTANT!: The reduction of speed increases the total travel
time. The time out monitoring of the lift control must be adjusted
accordingly.

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VF-LRV Orion alpha 2 Safety instructions

2 Safety instructions
This documentation (manual) advises the user of the dangers and re­
maining risks that can arise even when the product is being used pro­
perly and for its intended purpose. It is essential to take note of the sa­
fety instructions in each section.

Signal words Meaning

DANGER! This denotes a directly imminent danger. If it is


not attended to, it will result in death or serious in­
juries to people.
WARNING! Denotes a potentially dangerous situation. If it is
not prevented, it may result in death or serious in­
juries to people.
CAUTION! Denotes a potentially dangerous situation. If it is
not prevented, it may result in slight or minor inju­
ries to people.
ATTENTION! Denotes a potentially harmful situation. If it is not
prevented, the product or its surroundings may
be damaged.

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3 Operating controls and indicators VF-LRV Orion alpha

3 Operating controls and indicators


14

50 10

0
150
bar

10

8
12
16
Typenschild
Nameplate
15 1
Signalétique

300−4−10020661−−
V10−1287

13 11

Item Description Tools


1 Maximum-pressure setscrew 2 x open-ended spanner, 13mm A/F
8 Pressure gauge shut-off valve —
10 Emergency stop valve —
11 DOWN solenoid Allen key, 3mm A/F
12 Filter screw, DOWN Open-ended spanner, 22mm A/F
13 Pilot plate Allen key, 6mm A/F
14 Adjusting/clamp screw for mech. Allen key, 3mm A/F
zero point / Hall sensor
15 Electrical emergency-lowering valve —
16 Speed setting for 2 x open-ended spanner, 10mm A/F
electrical emergency-lowering valve Allen key, 3mm A/F

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3.1 Emergency-lowering valve (EN81)

DANGER!
Car descent
Can lead to death or serious injuries.
Before operating the emergency-lowering valve, make sure that
there are no people or materials in the lift shaft.

Pressing lever = lowering the car


The car is lowered by pressing the lever of the emergency-lowering
valve.
Type VN:
1 IMPORTANT!: The minimum preload pressure of 6…10bar
remains (prevents slack-rope build-up as per EN81).
Temporary deactivation of preload pressure
For the purpose of checks or maintenance the preload can be
temporarily deactivated.

If no other M3-screw is ready to hand:


1. Remove the fastening screw from a solenoid plug

2. Screw the M3-screw into the opening (1) of the lever of the
emergency-lowering valve

In order to deactivate the preload pressure:


3. Pull the M3-screw and simultaneously press the lever of the
emergency-lowering valve

4. Undo the M3-screw from the lever of the emergency lowering


If the M3-screw had been undone from the solenoid plug:
5. Screw the M3-screw back into the solenoid plug

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3.2 Display of the operating status

Legend for the LEDs

1 RUN
Ready for operation (green). Lights when ready for travel; off during
parameterisation

2 UP
UP travel (yellow). Lights during upwards travel (fast and slow)

3 DOWN
DOWN travel (yellow). Lights during downwards travel (fast and slow)

4 ERROR
Fault indication (red). Lights when a fault has occurred; no travel is pos­
sible

5 SIU-1
SIU-1 display (yellow). Lights when the permissible demand/feedback
difference is exceeded

6 RELAY
Relay display (yellow). Lights when the relay actuates because of a
fault, ⇒table on page 73

3.3 Handterminal
Keys
1 Menu - Demand values
2 Menu - Options
3 Zero point display
4 Menu - Functions / Information
↑ Steps to previous parameter
↓ Steps to next parameter
+ Increases the value of the
current parameter
- Decreases the value of the
current parameter

General description
S Easy set-up of the travel curve
S Commands, feedback value and control voltage are displayed during
travel
S Zero-point adjustment
S Fault memory can be called up

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Connection
S Connect the Handterminal to the DELCON using the cable provided
S Connecting cable is standard Ethernet network cable

Description of function
S By pressing any of the keys 1 to 4, the DELCON switches into para­
meterisation mode. No travel is possible; the green RUN LED on the
DELCON goes out.
S Select the desired parameter using the ↑ or ↓ key
S Increase value with + key, decrease value with – key
S With ↑ or ↓ key, save the value and return to parameter selection
S With keys 1, 2, 3 or 4, do not save the value, and return to paramet­
erisation mode
S If no key pressed within 5 minutes, the DELCON automatically quits
parameterisation mode (changes to the currently displayed para­
meter are not saved).
IMPORTANT!: In order to quit parameterisation mode:

S Either press keys ↑ and ↓ simultaneously (changes to the currently


displayed parameter are saved)
or
S Unplug cable and wait for about 3seconds (changes to the cur­
rently displayed parameter are NOT saved)
DELCON will return to RUN mode.
Display during travel
K1-K8 1100 0000
S 1st line: status of command inputs K1…K8
C: +3.45 F: +4.18
0: no command
1: command is present
S 2nd line: existing control voltage (C) and
feedback value (F) in volts
Display during parameterisation
Fast speed ^
S 1st line: parameter name
7.50V
S 2nd line: value of parameter, including unit
Fault code
1) Err:SIU-1
S 1st line: fault memory read-out, fault de­
1x 51965h
scription
S 2nd line:total number of occurrences of this
fault; last occurrence was at operating
hours h
S For explanation of error codes ⇒page81,
chapter5.6.2

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3.4 Password
The DELCON's parameters and functions can be password-protected.
The password consists of four digits. Password “0000" means that
password protection is not activated (this is the factory setting).

Setting a password

1. Press the key4


The display will read Commands
Information list

2. Press the key↑ several times until the display reads


Password
+ execute

3. Press the key+


If either no password has previously been set (i.e. password is “0000"),
or a password is set and the user is currently logged in the display will
read + change
– log out

Continue with step4

If the display reads + log in a password has already been set.


– show code

The user is currently not logged in.


Abort by pressing the keys ↑ and ↓ simultaneously.

In order to continue setting a password:


4. Press the key+
The display will read Password with the first digit flashing.
0000

5. Press the key + to increase


or
the key– to decrease the value of the flashing digit

6. Press the key↓ to select the next digit


or
the key↑ to select the previous digit

When all digits display the desired value, with the digit currently selected
still flashing:
7. Press the keys ↑ and ↓ simultaneously to transmit the password
The display will read Confirmation with the first digit flashing. The
0000
user is prompted to enter the password a second time for confirmation.

8. Enter the password again as described above, finish by pressing


the keys ↑ and ↓ simultaneously

If the two passwords entered are identical, the user is logged in and
parameters can be changed.

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In order to log out and protect the DELCON against inadvertent para­
meterisation: ⇒Log out.

If the two passwords entered are different, the display will read
Confirmation for approx. 1second, then change to
not allowed

Password with the first digit flashing. The user is prompted to re­
0000
peat the complete password setting procedure.

Logging in

1. Press the key4


The display will read Commands
Information list

2. Press the key↑ several times until the display reads


Password
+ execute

3. Press the key+


If the display reads + change the user is either logged in
– log out

already, or no password is set (i.e. password is “0000").


Press one of the keys 1 to 4 to continue in parameterisation mode or
press the keys ↑ and ↓ simultaneously to quit parameterisation mode.

If the display reads + log in a password is set and the user is


– show code

currently not logged in.


Continue with step 4.

4. Press the key+


The display will read Password with the first digit flashing.
0000

5. Press the key+ to increase or the key– to decrease the value of


the flashing digit

6. Press the key↓ to select the next digit


or
the key↑ to select the previous digit

When all digits display the desired value, with the digit currently selected
still flashing:
7. Press the keys ↑ and ↓ simultaneously to transmit the password

If the password entered is correct, the user is logged in and parameters


can be changed.

If the password entered is incorrect, the display will read


Password for approx. 1second, then the DELCON will quit para­
not allowed

meterisation mode.

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In order to try again, start over by pressing key4.


In order to retrieve a forgotten password: ⇒Forgotten password.

Logging out

IMPORTANT!: The DELCON features a counter, that logs out the


user automatically after 8hours. The proper function of the counter
requires, however, that the power supply to the DELCON will NOT
be disrupted. Disruption of the power supply causes the counter to
start over, while keeping the user logged in.

In order to log out manually:


1. Press the key4
The display will read Commands
Information list

2. Press the key↑ several times until the display reads


Password
+ execute

3. Press the key+


The display will read + change
– log out

4. Press the key–


The DELCON will quit parameterisation mode.

If an attempt is made to change a parameter while the user is logged


out, the display will read parameter name ^
not allowed

Abort by pressing the keys ↑ and ↓ simultaneously.

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Forgotten password

1. Press the key4


The display will read Commands
Information list

2. Press the key↑ several times until the display reads


Password
+ execute

3. Press the key+

If the display reads + change the user is either logged in


– log out

already, or no password is set (i.e. password is “0000").


Abort by pressing the keys ↑ and ↓ simultaneously.

If the display reads + log in a password is set and the user is


– show code

currently not logged in.


Continue with step4.

4. Press the key–


The display will read Code
code number

5. Report the code number to the Bucher customer service in order to


obtain the valid password.
Die

6. Log in with the valid password: ⇒Log in


or
abort by pressing the keys ↑ and ↓ simultaneously

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3.5 WinDelta32 - PC program


Software, RS232-adapter and cable can be ordered as part no.
3007010867+
RS232-USB converter can be ordered as part no. 3007014722
The software can be downloaded free of charge from:
http://www.bucherhydraulics.com

Parameterisation

S DELCON parameters can be read off and set via PC


S Parameter sets can be saved
S Comments can be added to parameter sets
S Print function

Display of curves

S Curves (demand signal / feedback value / control voltage) displayed


in real time
S Display of commands K1…K8
S Zoom function / Print function

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4 Installation and commissioning


4.1 Installation
Orientation of the ball-valve outlet
As standard, the ball-valve outlet is rear-facing (code H)
Alteration to left (L) or right (R) is possible.

IMPORTANT!: The ball-valve outlet must not be turned to a new


position unless the hose is first disconnected.
Reorienting the ball-valve outlet

1. Unscrew cap screws on head of valve

2. Remove the screws

ATTENTION!
Risk of damage to the flow-rate measuring system.
When orienting the ball-valve outlet, never lift up the head of the
valve.

3. Turn head of valve to desired ball-valve position

4. Insert the cap screws and tighten them


I Tightening torque for VF-LRV 350 = 50Nm

5. Check the mechanical zero point


I Readjustment may be necessary (⇒page 56, chapter 4.3.9)

The ball-valve outlet is now correctly oriented

4.2 Assembly
4.2.1 Hose or pipe

CAUTION!
Contamination in the line.
Contamination adversely affects the valve's function. This can
lead to a dangerous system condition.
Preventive measures:

S Clean the hose or pipe before fitting it


S Leave sealing caps/plugs in place until assembly
S Check that all fittings are assembled correctly

S Do not twist the hoses


S Do not mount hoses under tensile strain
S Observe minimum bending radia
S Protect hoses against mechanical damage (e.g. from sharp edges)
S Support hoses with hose clamps (approx. 1.5m away from valve)

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4.2.2 Power supply unit

DANGER!
Dangerous voltage.
Can lead to death or serious injuries.
Before fitting the power supply unit, disconnect all power to the
control cabinet.

S The VF-NTA‐2 power supply unit is intended for installation in the


control cabinet.
S There must be no voltage at the power supply unit when working on
its connections or exchanging the DELCON
Feedback cable IMPORTANT!: Set jumper JP2 to earth the reference potential of
connection the command inputs (observe the note on page23).
⇒page27

Screwless terminals
IMPORTANT!: To prevent damage, the VF-NTA‐2 must only be
wired when the DELCON card has been removed.
Command signals Feedback cable plug S Only one core per terminal point (if necessary,
combine two cores in a terminating sleeve)
1 1 S Use a size 0 screwdriver (2.5 mm)
2
S Insert a screwdriver (1) as far as the stop
S Open the clamp spring by gently pressing down
or turning the screwdriver, and insert the core (2)
into the terminal point
2 S Remove the screwdriver - the conductor is now
safely clamped

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4.2.3 Electrical wiring with motor contactors


Elevator controller Power choke EMC filter Frequency inverter CT (SP)
L1 L1 L1 Brake
L2 L2 L2
L3
3x 400V 50Hz
L3 L3
resistor
N PE
PE

u
230/115V v
50/60Hz w
0.08/0.15A
white
5 0-10V Analogue demand value

Brake unit
brown RB1
6 Common analogue demand value DC2
RB2
BR
pink
22 +24VDC output
violet
23 Common digital
red
24 Healty output
black
25 Torque, motor under current output
yellow
26 Up input T1 T2
green D-Sub
27 Down input
31 Secure disable
Thermistor
checking
device Motor
Motor windings ( )
L3
L2
L1 Encoder
P1
PE
P2
NAT70 NAT100 NAT100 NAT100

Accumulator recharge unit


brown 1
24VDC
white 4 P Pressure
green 2
n.c. switch DZE switching valve
yellow 3
GND
L3
400V 50Hz L2
3 kW, 6.3A L1
(with motor-circuit switch) PE PE Motor windings ( )

Power supply VF-NTA-2


Fast up K1 1
Slow up K2 2
Fast down K3 3 VF-NTA-2 inkl. DELCON
Slow down K4 4
Inspection K5 5

K6-1 reduced current


K6 21 6b
K7-1 consumption (option)
K7 22 8
K8-1
K8 23

12 DELCON VF-LRV solenoid


control
220V/230V/240V PE PE +24V
400V/415V/440V On/Off PWM
N/L1 N/L1
100V/115V/120V L1/L2 L1/L2
50/60Hz 1A
17a/b yellow 12
(state with order) 18 maximum 3A white 11
6a green 10
7 brown 9

Safety relay contacts R1


Valve VF-LRV
R1'
Down solenoid
3
Emergency-stop
solenoid Hallsensor 4
1
reduced current consumption brown 1 2
(option) 24VDC
white
green
P3
P2
4 P Pressure
2 switch DZE
K6-1 K7-1 yellow
300−4−10009391−F

3
GND
brown 1
24VDC
white
green
P1 4 P Pressure
n.c. 2 switch DZE
K8-1 yellow 3
GND

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4.2.4 Electrical wiring without motor contactors


Elevator controller Power choke EMC filter Frequency inverter CT (SP)
L1 L1
L1
3x 400V 50Hz L2 L2 Brake
L2
L3
L3 L3 maximum 2A/ resistor
PE 240VAC
N Tape into safety circuit 41
PE at the end of safety chain Drive enable
42

u
v
w
R1 R1`

Brake unit
white
5 0-10V Analogue demand value RB1
brown DC2
6 Common analogue demand value RB2
N BR
pink
22 +24VDC output
violet
R1 23 Common digital
red
24 Healty output
black
25 Torque, motor under current output
R1` yellow T1 T2
26 Up input D-Sub
green
27 Down input
31 Secure disable
Thermistor
checking
device Motor
230/115V Motor windings ( )
50/60Hz L3
0.08/0.15A L2
L1 Encoder
P1
PE
P2
R1 NAT70 NAT100 NAT100 NAT100
Safety relay contacts
Accumulator Recharge unit
R1'
brown 1
24VDC
white 4 P Pressure
green 2
n.c. switch DZE switching valve
yellow 3
GND
L3
400V 50Hz L2
3 kW, 6.3A L1
(with motor-circuit switch) PE PE Motor windings ( )

Power supply VF-NTA-2


Fast up K1 1
Slow up K2 2
Fast down K3 3 VF-NTA-2 inkl. DELCON
Slow down K4 4
Inspection K5 5

K6-1 reduced current


K6 21 consumption (option) 6b
K7-1
K7 22 8
K8-1
K8 23

12 DELCON VF-LRV solenoid


control
220V/230V/240V PE PE +24V
400V/415V/440V On/Off PWM
N/L1 N/L1
100V/115V/120V L1/L2 L1/L2
50/60Hz 1A
17a/b yellow 12
(state with order) 18 maximum 3A white 11
6a green 10
7 brown 9
R1
Safety relay contacts
Valve VF-LRV
R1'
Down solenoid
3
Emergency-stop
solenoid Hallsensor 4
1
reduced current consumption brown 1 2
24VDC
(option) white P3 4 P Pressure
green P2 2 switch DZE
K6-1 K7-1 yellow 3
GND
300−4−10009391−F

brown 1
24VDC
white P1 4 P Pressure
green 2
n.c. switch DZE
K8-1 yellow 3
GND

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Notes concerning operation without motor contactors


IMPORTANT!: In order to ensure safe operation, the conditions of
the conformity statement (by TÜV Nord GmbH) relating to the type
approval for the application “Inverter drive for hydraulic lifts without
integration of motor contactors acc. to EN81 in the motor circuit”
must be met.
IMPORTANT!: The wiring between the external switching means
and the input, the safe controller inhibit (secure disable) at the fre­
quency inverter drive, and for the valve control signal for the down­
ward movement must be laid in a protected manner (e.g. run in
cable conduits).
IMPORTANT!: The max. capacity of the relay contacts for travel
enable (terminals 41…42) on the frequency inverter is 2A / 240
VAC.

Notes concerning operation with reduced current consumption


IMPORTANT!: The number of pressure switches (DZE) depends
on the number of pressure thresholds chosen.
IMPORTANT!: The priority of the inputs K6…K8 on the power
supply VF-NTA‐2 is in descending order. Therefore the wiring must
be executed strictly acc. to the diagram.
IMPORTANT!: Auxiliary relays K6-1, K7-1 und K8-1 (lift control)
are not included in the scope of delivery. The maximum switching
current of the pressure switches (DZE) is 1.2A, the voltage drop
is 2 VDC.

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4.2.5 Electrical emergency-lowering 2 x 24 VDC


IMPORTANT!: The operator must undertake any further
measures required to ensure short-circuit and overvoltage protec­
tion.
If a mains (line) failure occurs, the power supply unit can be powered by
an external battery supply (2 x 24 V) through terminals 12, 19 and 20.
S Relay RN drops out when there is a power failure and the two
normally-closed relays connect to the battery
I Inputs 19 and 20 have diode-protection from polarity reversal or
feedback to the battery.
S The lift can be lowered to a predefined stopping position by means of
”Slow DOWN” or auxiliary speed K6…K8 (travel signals are
generated by the lift control system or by a push-button switch).
IMPORTANT!: only possible with 2 x 24V (or 4 x 12V) batteries

Slow DOWN Auxiliary speed

K6/K7/K8
21/22/23

R1 R1

R1' R1'

Legend 1 VF-NTA‐2 power supply unit

2 Supplied by customer

3 DOWN solenoid

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4.2.6 Electrical emergency-lowering 1 x 12 or 1 x 24 VDC (option)

WARNING!
Do not activate the electrical emergency-lowering valve unless
the safety circuit is closed!

In a power failure the lift car can be lowered by operating the emergency
lowering valve electrically.
Depending on the external battery voltage, 12VDC and 24VDC spool
valve versions are available.

Wiring diagram

12 / 24* VDC + **
– / +

* specify when ordering ** any polarity

Setting the lowering speed

1. Energise emergency-lowering valve (53)


I The car sinks

2. Slacken the locknut of the adjusting screw (53a)

3. Turn adjusting screw counterclockwise (faster) or clockwise (slower)

4. Re-tighten locknut

Lowering speed is set

53 53a

Legend 53 Electrical emergency-lowering valve

53a Adjusting screw

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4.3 Commissioning/settings
4.3.1 Checking the check numbers
S The valve check number is stamped on the body (below the hand
S pump) ⇒page9, chapter1.5.2.
S DELCON check number: ⇒page16, chapter1.7, item7
IMPORTANT!: Always quote the check number when making
enquiries. This makes it easier for the factory to help you!
IMPORTANT!: The check numbers on the DELCON and the valve
must be the same to avoid the need for resetting.

4.3.2 Minimum static pressure (empty car)

CAUTION!

The maximum permissible pressure difference between the


nameplate data and the gauge reading is 5 bar − if it is any more,
there could be a safety hazard. If a difference of more than 5 bar
is measured, contact Bucher Hydraulics AG. The elevator must
not be released for use by the public in this situation.

item number see 1.6.1


S Open pressure gauge shut−off valve 39 and read minimum static
pressure on pressure gauge
S Compare min. static pressure on rating plate with actual min. static
pressure on pressure gauge
S If these conditions are fulfilled, the accumulator can be out into
service
S Connect the cable to the pressure switch [61]
S Close the drain valve [58] on the high−pressure block by turning it
clockwise
SWISS MADE

VF-LRV350/R350/K500/VN Min. static pressure (bar)

311 / 321 l/min 22 / 37 bar Max. static pressure (bar)

P min-max/adj 7-52 / 50 bar


Z52-Bxxxxxxxx_xxxxx
1401-
00512

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4.3.3 Counter balance test


S Ensure the lift car is completely built and empty of all contents
S Ensure exact position of lift car is known, eg car and lowest landing
sill are exactly level (a window in door may also be a good indicator
of car position)
S Ensure lift is on inspection mode or inspection input is present on
Bucher K5 input terminal
S Ensure hall sensor neutral point (or zero point) has been set correctly
S Ensure all hydraulic checks regarding accumulator installation
havebeen completed and installation has been installed to appropri­
ate standard
S Pressurise accumulators to 280 bar
S Set CT inverter to parameter 0.10 which is motor rotations, this
should show 0.00 prior to test and after test is complete
S Use hand terminal to select the function “counter balance”, button 4
followed by UP arrow then UP to counter balance
S Press and hold + button as instructed. Observe flashing No2 LED on
DELCON, keep finger on + button
S Enter up test call into main control panel to drive lift up on inspection,
NOTE do not allow engineers onto top of lift car to enter up inspec­
tion call, use remote inspection buttons or find safe alternative proce­
dure according to local and company regulations to enter up test call
S Physically observe lift car to see of lift car moves up
S Physically observe motor rotations on inverter 50-150 RPM may be
present to confirm pressure has been released and motor is turning
S Physically observe pressure on accumulator pressure gauge, pres­
sure should be reducing as oil is released
S Once + button has been released value on screen should represent
oil flow past sensor which should be 0.00 or close to this value
S If lift car moves up depressurise accumulators and contact local
Bucher engineer or Bucher office on 00 41 41 757 0333.
When contacting Bucher ensure correct SO30… number and mini­
mum static pressure from valve sticker is available

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4.3.4 Setting the maximum operating pressure (EN 81)

Adjusting the maximum pressure

1. Make sure that the pressure gauge shut-off screw is open (the
pressure gauge indicates changing pressures in the lift system
without any delay)

2. Slacken the locknut (2)

3. Turn cap nut (1) approx. 2turns counterclockwise

4. Bypass the overload pressure switch (DZ)

5. Press emergency-lowering lever until a relevelling is triggered and


close the ball valve immediately (before the relevelling is com­
2 pleted)

6. Turn cap nut (1) slowly clockwise until calculated pressure is


reached

7. Tighten locknut (2)

1 8. Open the ball valve

9. Remove the bypass from the overload pressure switch (DZ)

10. Overwrite the value of the max. operating pressure given on the
nameplate (⇒page8, chapter1.5.1, item(10)) with the new value

The maximum pressure has been adjusted for the new situation

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4.3.5 Setting the demand/feedback response difference, SIU-1


The SIU-1 function monitors the deviation of the actual travel curve from
the demand travel curve.
S If the permissible deviation is exceeded the DELCON electronic card
automatically triggers an emergency stop.The LEDs ERROR and
SIU-1 on the DELCON light up.
S Provided that the parameters “SIU type” and “Relay function” are set
accordingly (⇒table on page73), the relay actuates (terminals 17a/b
and 18). The actuation of the relay can be evaluated by the lift control
system.
S The deviation from the demand speed which will trigger a SIU-1
(”SIU-1 difference”) can be set with the Handterminal or PC software

4.3.6 Setting the speed-monitoring in the unlocking zone of the door, SIU-4
The SIU-4 function monitors the speed during levelling, relevelling and
anti creeping. Depending on the settings of “SIU type” and “Relay
function” (⇒table on page73), the relay actuates (terminals 17a/b and
18). The actuation of the relay can be evaluated by the lift control
system in order to prevent the opening of the doors if the max.
permissible speed (acc. to EN81: 0.3m/s) is exceeded.
S The speed which will trigger a SIU-4 (”SIU-4 threshold”) can be set
with the Handterminal or PC software

4.3.7 Setting the inspection-travel speed


To set the inspection travel speed, see the Options menu ⇒page70,
chapter5.4.2, parameter ”Inspection speed”.

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4.3.8 Positioning the shaft switches for the deceleration distance


The spacing of the shaft switches depends on the car speed
⇒next page

Z
Y
X
Time t

X
Y
Z

Z
Aux. speed e.g.
v=50% v=50%

v=100% v=100%

X Deceleration distance (shaft switches) for maximum speed


Y Deceleration distance (shaft switches) for auxiliary speed (for example, 50% of
maximum speed; adjustable in DELCON from 20…100%)
Z Stop-switch before landing (20…30mm) (soft-stop adjustment is carried out at
the DELCON)

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Required deceleration distance


Guidelines for positioning the deceleration switches.

Examples 1 Deceleration distance ”X” for direct (1:1) drive


e.g.: v = 0.4m/s → x1 = 0.4m

2 Deceleration distance ”X” for indirect (2:1) drive


e.g.: v = 0.63m/s → X2 = 0.71m

Legend A Direct drive (1:1)


B Indirect drive (2:1)
C Car speed [m/s]
D Distance of deceleration switches before landing [m]

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4.3.9 Setting the mechanical zero point


The zero point is factory-set.
With Handterminal, ⇒
page36, chapter3.3 Setting the zero point

1. Close the ball valve

2. Connect the Handterminal to the DELCON and press key3 on


Handterminal => zero point or feedback value will be displayed

3. Using a 3mm Allen key, slacken the adjusting/clamp screw (14) a


little

4. Remove Allen key (it has a magnetic influence)

5. Hold the feedback sensor by the plug and move it axially until the
feedback reading is less than ±0.05V

6. Tighten adjusting/clamp screw (14)

7. Return to RUN mode by pressing the ↑ and ↓ keys on the


Handterminal simultaneously

8. Open the ball valve

The zero point is now correctly set

Checking zero point after maintenance work


The fault memory of the DELCON should be checked each time
maintenance work is carried out. If there is a warning with regard to zero
point deviation or, if the actual value for the zero point is outside the
range ±0.2V, then the zero point has to be reset.

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VF-LRV Orion alpha 4 Installation and commissioning

4.3.10 Pilot filter


The filter-strainer is positioned upstream of the lowering valve in
accordance with the international standards for lifts (EN81). The filter is
easily accessible from outside the valve.

CAUTION!
Contamination in valve (filter).
Severe malfunction possible. People may suffer injury and
materials may be damaged.
Never operate the lift without the pilot filter installed.
Carry out regular maintenance as per maintenance plan
⇒page88, chapter6.1

Cleaning the pilot filter (12)

1. Switch main switch OFF

2. Close the ball valve

3. Press emergency-lowering lever (vents pressure in the valve)


I the pressure in the valve is vented
12
4. Unscrew the filter screw
I with a 22 A/F open-ended spanner

5. Remove filter

6. Clean in the proper manner or exchange the filter

7. Insert the filter

8. Screw in the filter screw

9. Open the ball valve

10. Switch main switch ON

The pilot filter is now clean

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4.3.11 Option: Frequency inverter operation without motor contactors (Unidrive SP)
- functional testing
The test can be executed in two different ways:

Functional test at commissioning (prior to start of travel)

1. Interrupt the power supply to the frequency inverter for min. 10s

2. Disconnect the wire from terminal 31 on the frequency inverter

3. Reconnect the power supply to the frequency inverter

4. Issue a normal travel command


The lift must not start and the following error messages must appear in
order to confirm the proper function of the small-contactor monitoring:
S Frequency inverter switches off with error “Trip: 075” (displayed on
the keypad)
S Entry in the error stack of the DELCON: “Err: Motormagn”

After the test:


5. Disconnect the power supply to the frequency inverter

6. Reconnect the previously disconnected wire to terminal 31

7. Reconnect the power supply to the frequency inverter

If the test fails:


8. Contact the Bucher Hydraulics customer service

Functional test at commissioning (at standstill)

1. Interrupt the power supply to the frequency inverter for min. 10s

2. Disconnect the wire from terminal 31 on the frequency inverter

3. On the frequency inverter bridge the terminals 22 and 31

4. Reconnect the power supply to the frequency inverter - do NOT


start a travel
The following error messages must appear in order to confirm the
proper function of the small-contactor monitoring:
S Frequency inverter switches off with error “Trip: 075” (displayed on
the keypad)
S Entry in the error stack of the DELCON: “Err:inv state”

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After the test:


5. Disconnect the power supply to the frequency inverter

6. Remove the bridge between the terminals 22 and 31

7. Reconnect the previously disconnected wire to terminal 31

8. Reconnect the power supply to the frequency inverter

If the test fails:


9. Contact the Bucher Hydraulics customer service

4.3.12 Option: Reduced current consumption

Electrical installation
Connection of the pressure switches (DZE) and auxiliary relays shall be
executed acc. to the system diagram (for reference: electrical
connection diagram Unidrive SP, 4.2.3 + 4.2.4 and table below).

Terminal DZE Designation Comment Wire colour

1 9…35 VDC Select relay coil voltage brown


accordingly (at 2VDC voltage
drop over DZE)

2 2nd switching max. switching current 1.2 A green


output

3 GND yellow

4 1st switching max. switching current 1.2 A white


output

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Parameterisation of pressure switch DZE


Operation and setup of pressure switch DZE
⇒ DZE Electronic Pressure Switch, Data sheet, 300-A-9010146
IMPORTANT!:Pressure switches (DZE) are delivered
without any presettings. Hence the switching threshold and
hysteresis must be configured for the individual switching
outputs during commissioning.
The contract-specific pressure thresholds can be read from the large
nameplate label (field marked red):

In this case 3 pressure thresholds are shown:

Switching Value [bar] Hysteresis [bar] Input Value [%]


threshold DELCON

p1 32 1.5 K8 94%

p2 33 1.5 K7 88%

p3 37 1.5 K6 82%

IMPORTANT!:The priority of the inputs K6…K8 on the


power supply VF-NTA‐2 (DELCON) is in descending order.
Therefore the wiring must be executed strictly acc. to the
diagram.

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Parameterisation DELCON
The auxiliary speeds (K6-K8) come with a factory setting. In order to
optimise the travel curve, the parameters for acceleration / deceleration
of the K6, K7 and K8 speeds need to be adjusted.
Relevant parameters for the option “reduced current consumption”:

Parameter Menu Comment Setting


(Handterminal)

Auxiliary speed Options (2) Settings: P-dependent


<standard>: short travel distances (factory setting)
<P-dependent>: reduced current consumption

K6 speed Options (2) Indication in percent (on nameplate) preset

K7 speed Options (2) Indication in percent (on nameplate) preset

K8 speed Options (2) Indication in percent (on nameplate) preset

K6 acceleration Options (2) Indication in V/s (factory setting; 0.8 V/s) optimise on site

K7 acceleration Options (2) Indication in V/s (factory setting; 1.2 V/s) optimise on site

K8 acceleration Options (2) Indication in V/s (factory setting; 1.6 V/s) optimise on site

K6 deceleration Options (2) Indication in V/s (factory setting; 1.2 V/s) optimise on site

K7 deceleration Options (2) Indication in V/s (factory setting; 1.8 V/s) optimise on site

K8 deceleration Options (2) Indication in V/s (factory setting; 2.4 V/s) optimise on site

Functional test at commissioning


The following instructions refer to the option “reduced current
consumption” only.

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1. Make sure that no travel can be started

2. Close the ball valve

3. Connect the Handterminal

4. Slowly build up pressure with the hand pump, until the pressure
thresholds (p1-p3) are reached one after another and at the same
time check the status of the command inputs K8…K6:
K6 K7 K8

K1-K8 0000 0001


C: +0.00 F: +0.00

When the pressure thresholds are reached the command signals


K8 to K6 must change one after another from 0 to 1.

5. Release the pressure using the emergency lowering. While doing


so the command inputs K6…K8 must change from 1 to 0 one after
another.

6. Reopen the ball valve

If the test fails:


7. Check the installation

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4.3.13 Pipe rupture valve test


A precondition for testing the pipe-rupture valve is that the lift must be
working properly, without any faults.

DANGER!
Uncontrolled descent (free fall).
Leads to death or serious injuries.
Before testing the pipe-rupture valve, make sure that there are no
people or materials in the lift shaft.

Preparing to test the pipe rupture valve

1. Load the car to half of its rated capacity

2. Drive the car to the top floor

IMPORTANT!:Do not carry out the test if the car is too close to the
lowest floor.

Test of pipe rupture valve is prepared

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Testing the pipe-rupture valve (for DELCON software version 2.110 or


higher, Handterminal required)

ATTENTION!
Uncontrolled descent (free fall)
Can cause damage to the support frame and car.
The elevator car must come to rest within 3…5metres.
If it does not, immediately release the +-key of the Handterminal.
Resolve the problem and repeat the test.

1. On the Handterminal, select the “Pipe rupture" function in the In­


formation (4) menu under “Commands"

2. Press and hold the + key on the Handterminal; the DOWN LED on
the DELCON will start to flash
3. Send DOWN command
4. Wait until the car is accelerating
5. When the triggering speed is reached, the pipe rupture valve closes
and travel stops.
IMPORTANT!:Releasing the + key on the Handterminal stops the
travel, and the maximum feedback value is displayed. If the DOWN
command is still present on quitting the menu, travel will resume
normally.
IMPORTANT!:Pipe rupture valves do not close completely leak­
age free.
In case of a simulated pipe rupture, as described in this test proced­
ure, the leakage causes the pipe between the pipe rupture valve
and the lift control valve to assume the same pressure as the hy­
draulic cylinder after a certain time.
This pressure compensation causes the automatic reopening of
the pipe rupture valve.
This does not impede the safe function of the pipe rupture valve in
case of an actual pipe rupture, since in case of an actual pipe rup­
ture the pipe between the rupture valve and the lift control valve
would remain without pressure, and the pressure compensation
would therefore not occur.
If the pipe rupture valve is meant to remain closed after the test,
the pipe between the rupture valve and the lift control valve must
remain pressure-less, e.g. by continuous pressing of the manual
emergency lowering valve.

The pipe-rupture valve has been successfully tested


6. In order to reopen the pipe rupture valve and make the lift ready for
service: build up pressure using the hand pump or carry out an UP
travel
The system is once again ready for use

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VF-LRV Orion alpha 5 Operation

5 Operation

5.1 Parameterisation with Handterminal

Demand values Options Hall sensor Information


⇒ 5.4.1 ⇒ 5.4.2 ⇒ 5.4.3 ⇒ 5.4.4

= Demand value O Demand value = Commands O Information


up dn list
- Start speed - Start speed - Valve type - Zero point - Language/Sprache - 1) Error
- Offset inv. - Offset sol. - SIU type - Load parameter - 2) Error
- n Open valve - Offset inv. - SIU-1 difference - Save parameter - 3) Error
- Acceleration - Acceleration - SIU-4 threshold - Password - 4) Error
- Fast speed - Crossov. sol/inv - Accel.inspection - Delete errors - 5) Error
- Deceleration - Crossover time - Inspection speed - Pipe rupture - 6) Error
- Slow speed - Fast speed - Decel. inspection - Counter balance - 7) Error
- Soft-stop - Deceleration - K6 acceleration - 8) Error
- Relevelling - Dec offset sol - K6 speed - Software version
- P inv. static - Slow speed - K6 deceleration - Hardware version
- I inv. static - Soft-stop - K7 acceleration - Serial number
- D inv. - Relevelling - K7 speed - Check number
- P inv. dynamic - Operation mode - K7 deceleration - Power on
- I inv. dynamic - P sol. static - K8 acceleration - Drive up
- Calibr. factor - I sol. static - K8 speed - Drive down
- D sol. - K8 deceleration - Operation hour
- P sol. dynamic - Decel. emergency - + unstab voltage
- I sol. dynamic - Pulsation sol. - – unstab voltage
- P inv. static - Inv. demand
- I inv. static - Start delay
- D inv. - Relay function
- P inv. dynamic - Command input
- I inv. dynamic - Auxiliary speed
- Calibr. factor - Auxiliary curve

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5.2 Overview of travel curve parameters

11
3 8

2 4

10
5
1 6

Legend 1 Start speed 7 Offset sol. (DOWN only)


2 Acceleration 8 Demand signal
3 Fast speed 9 Solenoid control voltage
4 Deceleration (DOWN only)
5 Slow speed 10 Offset inv.
6 Soft-Stop (steepness) 11 Control voltage frequency in­
verter
For parameter adjustment ⇒page67, chapter5.4.1

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5.3 Overview of control parameters (PID)

Dynamic: Static: =Static:


P inv./sol. dynamic P inv./sol. static P inv./sol. static
I inv./sol. dynamic I inv./sol. static I inv./sol. static
D inv./sol. D inv./sol. D inv./sol.

11

Dynamic:
P inv./sol. dynamic
I inv./sol. dynamic
D inv./sol.

Legend 8 Demand signal 11 Control voltage frequency in­


9 Solenoid control voltage (sol.) verter
only for DOWN travel

IMPORTANT!: The inverter parameters are operative for UP and


DOWN travel.
The solenoid parameters are only operative for specific phases
and types of DOWN travel.

5.4 Description of parameters


=UP
5.4.1 Demand values menu ODOWN
Parameter name Setting range Default Effect Note
Start speed 0.05… 0.5V =0.10V Increasing values: Low settings:
O0.30V S Higher starting speed Long starting time possible
S Shorter starting time
S Harsher start-up jerk
Offset sol. 1.00…7.00V O 4.00V Increasing values: High settings:
S Higher solenoid starting Start jerk possible
voltage
S Shorter starting time
Offset inv. 0…15% =2% Increasing values: High settings:
O5% S Higher starting speed Start jerk possible
frequency inverter
S Shorter starting time
n Open valve 8…25 = 15 Increasing values: Low values:
Higher pressure build-up Pressure blow on pump audible
before opening the high during opening of the high
pressure valve pressure valve

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Parameter name Setting range Default Effect Note


Acceleration 0.30…5.00V/s =2.00V/s Increasing values:
O2.00V/s Steeper acceleration,
i.e. shorter acceleration
distance
Crossov. sol/inv 0.50…2.00V O0.75V Feedback value threshold High values:
for start of changeover from Unsteady acceleration
valve to frequency control:
For optimising a smooth
changeover from valve to
frequency control
Crossover time 0…3s O 1.2s Duration of changeover from High values:
valve control to frequency S Noise possible
control
S Unsteady acceleration
Low values:
Acceleration too high
Fast speed 1.00…10.00V =7.00V Increasing values: Conversion example:
O7.00V Higher travel speed l / min <=> V,
⇒page76, chapter5.5
Deceleration 0.30…5.00V/s =3.00V/s Increasing values:
O3.00V/s Steeper deceleration,
i.e. shorter deceleration dis­
tance
Dec offset sol 0.00…1.50V O 0.80V Smooth the transition from S High values:
fast speed to deceleration Danger that the car travels
(smoother transition) beyond the stop
S Low values:
Longer slow travel possible
Slow speed 0.20…2.50V =0.40V Increasing values: S Low values for “slow speed”:
Effective after fast O0.40V Higher travel speed unsteady slow travel pos­
travel sible, caused by static fric­
tion from cylinder and car
guides
S Low values for “slow speed”
and “Soft-Stop”:
Slight differences in levelling
accuracy possible
Soft-Stop 0.20…5.00V/s =1.00V Increasing values: Low values for “Slow speed”
O1.00V S Steeper deceleration, and “Soft-Stop”:
i.e., shorter stopping dis­ Slight variations in levelling ac­
Switch off: set
tance curacy possible
5.00V/s
S Harsher stopping jerk
Relevelling 0.20…1.50V =0.40V Increasing values: S Low values for
up/down O0.40V Higher travel speed “Relevelling up/down”:
Effective during Unsteady slow travel pos­
fine adjustment (re­ sible, caused by static fric­
levelling and anti- tion from cylinder and car
creeping) guides
S Low values for “Relevelling”
and “Soft-Stop”:
Slight variations in levelling
accuracy possible

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Parameter name Setting range Default Effect Note


Operation mode O LRV operation ⇒Note S LRV operation: travel al­ DELCONs that come ex-works
Saturn alpha VF ways valve-controlled WITH presets for a specific lift
Orion alpha VF S Saturn alpha VF: normal control valve are set to the
travel frequency-con­ appropriate operation mode.
Compact VF
trolled, DELCONs that come ex-works
Relevelling down and in­ as spare parts WITHOUT pre­
spection valve-controlled sets for a specific lift control
S Orion alpha VF: travel al­ valve have operation mode set­
ways frequency-con­ ting “Saturn alpha VF”.
trolled With LRV operation, the oil is
heated up more strongly.
S Compact VF: travel al­
ways valve-controlled
P sol. static 0.20…3.00 O0.30 Increasing values: High values:
Effective in steady- Higher solenoid control gain oscillations possible
state control pro­
cesses (constant-
speed travel)
I sol. static 100…1000ms O600ms Increasing values: Low values:
Effective in steady- Longer solenoid integral Oscillations possible
state control pro­ time
cesses (constant-
speed travel)
D sol. 0…100ms O20ms Increasing values: With high values:
Longer solenoid derivative Oscillations possible
Switch off: time
set 0ms
P sol. dynamic 0.20…3.00 O0.40 Increasing values: High values:
Effective in dy­ Higher solenoid control gain Oscillations possible
namic control pro­
cesses (accelera­
tion, deceleration)
I sol. dynamic 100…1000ms O450ms Increasing values: Low values:
Effective in dy­ S Longer solenoid integral Oscillations possible
namic control pro­ time
cesses (accelera­ S Greater control deviation
tion, deceleration) in dynamic processes
P inv. static 0.20…1.50 =0.30 Increasing values: High values:
Effective in steady- O0.30 Higher control gain for fre­ Oscillations possible
state control pro­ quency inverter
cesses (constant-
speed travel)
I inv. static 50…1000ms =250ms Increasing values: Low values:
Effective in steady- O200ms longer integral time for fre­ Oscillations possible
state control pro­ quency inverter
cesses (constant-
speed travel)
D inv. 0…100ms =0ms Increasing values: High values:
O0ms Longer derivative time for Oscillations possible
Switch off: frequency inverter
set 0ms
P inv. dynamic 0.20…1.50 =0.30 Increasing values: High values:
Effective in dy­ O0.30 Higher control gain for fre­ Oscillations possible
namic control pro­ quency inverter
cesses (accelera­
tion, deceleration)

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Parameter name Setting range Default Effect Note


I inv. dynamic 50…1000ms =100ms Increasing values: Low values:
Effective in dy­ O100ms S Longer integral time for Oscillations possible
namic control pro­ frequency inverter
cesses (accelera­ S Greater control deviation
tion, deceleration) in dynamic processes
Calibr. factor 0.90…1.30 =1.00 Valve calibration (actual The DELCON board delivered
O1.00 value) with the valve is adjusted to the
valve.
If the DELCON board is ex­
changed, transfer the content of
the “Calibr. factor” to the new
board!

5.4.2 Options menu

Parameter name Setting range Default Effect Note


Valve type Handterminal Valve type selection
VF-LRV 350 The current control paramet­
VF-LRV 700 ers (PID) will be overwritten
with factory settings for the
VF C-LRV 175 selected valve
VF C-LRV 350
SIU type 1 EN81 SIU-1: monitoring of the demand/feedback speed difference
1+4 S Monitoring starts as soon as the command “Fast” is present
EN81
S Monitoring ends when the command “Slow” drops out
S Monitoring both upper and lower limits
S Also for auxiliary (reduced) speeds (K6, K7, K8)
S No monitoring at inspection speed (K5)
S No monitoring during re-levelling and anti-creeping
S No monitoring during soft-stop-phase
SIU-4: monitoring of the upper limit of the speed set with “SIU-4
threshold”
S Monitoring of all travel phases, incl. inspection speed (K5),
during re-levelling and anti-creeping, soft-stop phase
S Useful for monitoring the speed in the unlocking zone of the
door acc. to EN81
The effect of the setting “SIU type” also depends on the setting
“Relay function”, ⇒table on page73
As from software version 2.150 the setting “off” is no longer
available and is also not required for the execution of the max.
operating pressure setting procedure (⇒page52,
chapter4.3.4) nor the pipe rupture valve test (⇒page63,
chapter4.3.13).
EN81: monitoring ground fault in the solenoid control
and SIU-1
S Monitoring in use during down travel
S Even with additional speed (K6, K7, K8)
S No monitoring of SIU-1 at inspection speed
S No monitoring of SIU-1 during re-levelling
S No monitoring during soft-stop-phase for SIU-1
S Important: In order for the DELCON card to detect a
ground fault, GND and ground must be interconnected

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Parameter name Setting range Default Effect Note


SIU-1 difference 20…50% 25% Permissible demand/feed­
of fast travel back difference of fast travel
speed speed
SIU-4 threshold 0.1…5.0V 2.5V Feedback threshold Determining the SIU-4
Effective only when threshold:
SIU-4 is activated
Permissible speed in the unlocking zone of
the door acc. to EN81
Demand value X =…[Volt]
fast UP Car speed fast UP
Accel. inspection 0.30…5.00V/s 2.00V/s Increasing values:
Effective only with Steeper acceleration,
inspection travel i.e. shorter acceleration dis­
(K5) tance
Inspection speed 20…80% 40% Increasing values: If the lift is designed acc. to
Effective only with of fast travel Higher travel speed ASMEA17.1: the inspection
inspection travel speed speed must not exceed
(K5) 0.75m/s.
If the lift is designed acc. to
ASMEA17.1: the inspection
speed must not exceed
150ft/min.
Decel. inspection 0.30…10.00V/s 7.00V/s Increasing values:
Effective only with Steeper deceleration,
inspection travel i.e. shorter deceleration dis­
(K5) tance
K6/K7/K8 accelera­ 0.30…5.00V/s K6: 0.80V/s Increasing values:
tion K7: 1.20V/s Steeper acceleration,
Effective only with i.e. shorter acceleration dis­
K8: 1.60V/s
auxiliary speeds tance
K6, K7, K8
K6/K7/K8 speed 20…100% K6: 20% Fast speed is reduced with
Effective only with of fast travel K7: 30% K6, K7, K8
auxiliary speeds speed Increasing values:
K8: 40%
K6, K7, K8 Higher travel speed
K6/K7/K8 decelera­ 0.30…5.00V/s K6: 1.20V/s Increasing values:
tion K7: 1.80V/s Steeper deceleration,
Effective only with i.e. shorter deceleration dis­
K8: 2.40V/s
auxiliary speeds tance
K6, K7, K8
Decel. emergency 5.00…10.00V/s 10.00V/s Reasons for emergency stop:
Effective with S SIU-1 error (Err:SIU-1)
emergency stop S Runtime error
S Fault
S Both travel commands
dropped out during fast
travel
Pulsation sol. 120…180Hz 180Hz Increasing values:
higher solenoid pulse fre­
quency
Inv. demand (4…20mA) 0…10V Selection of demand value Note jumper setting JU1/JU2
(0…10V) signals from frequency in­
verter
Start delay 0.1…1.0s 0.1s Pause between command
and start of travel
Increasing values:
longer pause

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Parameter name Setting range Default Effect Note


Relay function only SIU1 only SIU1 The relay on the power sup­ The effect of the setting “Relay
all errors ply unit switches function” also depends on the
only SIU4 (⇒page22, chapter1.8.1) setting “SIU type”, ⇒table on
either when there is an page73
SIU-1 fault only, an SIU-4
fault only, or it switches with
any fault
Command input Bucher K1..K8 Bucher Selection of command eval­ On the control side it must be
ELRV K1..K8 K1..K8 uation; ⇒table Command guaranteed that a command
evaluation page74 change is concluded within
binary B1..B4
20ms.
3 Sign. K1..K8
US mode K1..K8
Auxiliary curve 0…20 0 Assistance with fault-finding Only for PC operation and after
consultation with Bucher Hy­
draulics Service Department!
Auxiliary speed standard standard P-dependent:
P-dependent Utilisation of the command
signals K6…K8 for load-de­
pendent reduction of the
travel speed (limiting the
current consumption)

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Results of the combined settings of “SIU type” and “Relay function”

Setting Setting Event Indication Indication Relay Emer­ Reset


SIU Type relay ERROR SIU-1 actuates gency
function LED LED stop

1 only SIU-1 X X X X immediately, when there is no


SIU-1 longer a travel command

1 only SIU-4
SIU-1

1+4 only SIU-1 X X X X immediately, when there is no


SIU-1 longer a travel command

1+4 only SIU-4


SIU-1

1 all errors SIU-1 X X X X after 2sec, travel starts again

1 all errors SIU-4

1+4 all errors SIU-1 X X X X after 2 sec, travel starts again

1+4 all errors SIU-4 X immediately, when the speed


is less than the threshold

1 only SIU-1 X X X immediately, when there is no


SIU-4 longer a travel command

1 only SIU-4
SIU-4

1+4 only SIU-1 X X X immediately, when there is no


SIU-4 longer a travel command

1+4 only SIU-4 X immediately, when the speed


SIU-4 is less than the threshold

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Command evaluation

Command input Bucher K1..K8 ELRV K1..K8 binary 3 Sign. K1..K8


B1..B4
Terminal 1 2 3 4 5 21 22 23 1 2 3 4 5 21 22 23 1 2 3 4 1 / 3** 2 4 5 21 22 23

Command K1 K2 K3 K4 K5 K6 K7 K8 K1 K2 K3 K4 K5 K6 K7 K8 B1 B2 B3 B4 K1 / K3 K2 K4 K5 K6 K7 K8

Standstill 0 0 0 0 - - - - 0 0 0 0 - - - - 1 0 0 0 - 0 0 - - - -
Relevelling 0 1* 0 0 - - - - 0 1 0 0 1 - - - 1 1 0 0 0 1* 0 - - - -
Slow speed 0 1* 0 0 - - - - 0 1 0 0 0 - - - 1 0 1 0 0 1* 0 - - - -
Insp. speed 1 - 0 0 1 - - - 1 - 0 0 1 - - - 1 1 1 0 1 1 0 1 - - -
UP
V K6 1 - 0 0 0 1 - - 1 - 0 0 0 1 - - 1 0 0 1 1 1 0 0 1 - -
V K7 1 - 0 0 0 0 1 - 1 - 0 0 0 0 1 - 1 1 0 1 1 1 0 0 0 1 -
V K8 1 - 0 0 0 0 0 1 1 - 0 0 0 0 0 1 1 0 1 1 1 1 0 0 0 0 1
Fast speed 1 - 0 0 0 0 0 0 1 - 0 0 0 0 0 0 1 1 1 1 1 1 0 0 0 0 0
Standstill 0 0 0 0 - - - - 0 0 0 0 - - - - 0 0 0 0 - 0 0 - - - -
Relevelling 0 0 0 1* - - - - 0 0 0 1 1 - - - 0 1 0 0 0 0 1* - - - -
Slow speed 0 0 0 1* - - - - 0 0 0 1 0 - - - 0 0 1 0 0 0 1* - - - -
Insp. speed 0 0 1 - 1 - - - 0 0 1 - 1 - - - 0 1 1 0 1 0 1 1 - - -
DOWN
V K6 0 0 1 - 0 1 - - 0 0 1 - 0 1 - - 0 0 0 1 1 0 1 0 1 - -
V K7 0 0 1 - 0 0 1 - 0 0 1 - 0 0 1 - 0 1 0 1 1 0 1 0 0 1 -
V K8 0 0 1 - 0 0 0 1 0 0 1 - 0 0 0 1 0 0 1 1 1 0 1 0 0 0 1
Fast speed 0 0 1 - 0 0 0 0 0 0 1 - 0 0 0 0 0 1 1 1 1 0 1 0 0 0 0

* After a standstill, relevelling is implemented; after fast speed, slow speed.


** Command can be applied to terminal 1 or to terminal 3 or to both terminals simultaneously.

Legend 0 Inactive
1 Active
– Any

5.4.3 Zero point / Hall sensor menu

Parameter name Setting range Default Effect Note


Zero point Displays the cur­ 0.000V Beep tone (continuous) Instructions for “Setting the
rent feedback if feedback value outside the mechanical zero point”
value permissible range ⇒page56, chapter4.3.9
Beep tone (intermittent)
The shorter the sound, the
closer the feedback value is
to zero.

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5.4.4 Information menu

Parameter name Setting range Default Effect Note


Language/ English Deutsch User language is set
Sprache Deutsch (=Ger­ (=German)
man)
Francais
(=French)
Italiano (=Italian)
Espanol (=Span­
ish)
English US
Load parameter load factory Overwrites the current para­
(=factory set­ meters with the internally-
tings) saved parameters
load user (=user
settings)
Save parameter Saves the current DELCON
parameters as the User
parameter set
Password 4 numerals 0000 Protection against para­
protection not ac­ (ex. factory) meter changes
tivated:
0000
Counter balance
test
Pipe rupture approx. Simplified test procedure for Final display: max. feedback
30% higher the pipe-rupture valve value
than normal Instructions for “Pipe rupture
fast travel valve test” ⇒page63,
speed chapter4.3.13
Delete errors Clear fault memory
1)…8) Error Fault memory for the last For possible fault messages,
8errors, with operating- warnings, information
hours count ⇒page81, chapter5.6.2
Software version Version of installed software Example: 2.200
Hardware version DELCON version Example: 2.030
Serial number Serial number of the Format: Year/month - sequential
DELCON number
Check number Valve check number DELCONs that come ex-works
WITH presets for a specific lift
control valve have the same
check number as the lift control
valve.
Format: Year/month - sequential
number
DELCONs that come ex-works
as spare parts WITHOUT pre­
sets for a specific lift control
valve have the check number
“9999-09999”.
Power on Max. 1.3 million Number of DELCON switch-
ons, including reset-key
presses
Drive up Max. 1.3 million Number of UP travels Relevelling UP (anti creeping)
operations are not counted.

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5 Operation VF-LRV Orion alpha

Parameter name Setting range Default Effect Note


Drive down Max. 1.3 million Number of DOWN travels Relevelling DOWN operations
are not counted.
Operating hour max. 131070h DELCON operating-hours
counter
+ unstab voltage +17…+41V Positive unstabilised voltage
from the power supply unit
– unstab voltage –17…–41V Negative unstabilised vol­
tage from the power supply
unit

5.5 Calculating the demand values for maximum speed


The label on the rear of the DELCON front plate gives the demand value
information.
The demand values for the maximum UP and DOWN speeds can be
calculated from the following table:

Valve type Flow range, Q Flow ring Conversion


[l/min.]

100…175 R175 1V <=> 19.3l/min.


176…250 R250 1V <=> 26.7l/min.
VF-LRV 350
251…350 R350 1V <=> 38.3l/min.
351…500 R500 1V <=> 52.2l/min.

Calculation example:
®Flow rate UP (Q) 285l/min.
¯Flow rate DOWN (Q) 300l/min.

Valve selection:
VF−LRV350 R350/K501/VN ¬Valve type VF-LRV 350
Flow range 251…350l/min. *
1 2
­Flow ring R350
285 / 300 l/min 21 / 45 bar Conversion 1V <=> 38.3l/min. *
3 4
P min−max/adj 7−65 / 55 bar Conversion:
Flow rate UP:
285[l/min] / 38.3[l/min] = 7,44V Fast UP
Flow rate DOWN:
300[l/min] / 38.3[l/min] = 7,83V Fast DOWN
→ Settings in the DELCON
* These values are taken from the above table.

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5.6 Faults / Fault-finding


5.6.1 Check list for fault correction

Fault Cause Corrective action Page (chapter)

No UP travel S Motor / pump not running S Check connection

S Wiring fault S Check wiring

S Control cabinet S Check power supply


S Motor running on
2phases
S Motor- and/or oil-PTC
thermistor has operated

S Command K1/K2 not S Check connections after


present power supply unit
S Check control of power
supply unit

S SIU-1 (demand/feedback S Check mechanical zero 56 (4.3.9)


monitoring) has activated, point
LED “SIU-1” on DELCON
lights up

S DOWN solenoid is ener­ S Correct the wiring fault


gised S NTA-2, terminals 7+8
crossed?

Car does not reach S Pressure-relief valve set S Check pressures/ consult 52 (4.3.4)
speed too low factory

Cannot lift maximum load S Pressure-relief valve set S Check pressures/ consult 52 (4.3.4)
too low factory

S Overload switch DZ has S Reduce the load


activated

S Leakage between pump S Eliminate the leakage


and valve

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Fault Cause Corrective action Page (chapter)

Car does not reach land­ S Oil level in power unit is S Top-up when car is at 50 (4.3.2)
ing below minimum lowest landing

S Leakage: valve - cylinder S Check for leakage

S Mechanical zero point is S Check 56 (4.3.9)


displaced

S Plunger cylinder is at S Cylinder pillar is too short


end-stop S Check cylinder stroke

S Extension of telescopic S Check synchronisation of


cylinder is not synchron­ stages
ised S Telescopic cylinder is sit­
ting too low; raise it

S Ratio of top- to bottom- S 2-stage: 1/2 bottom / ⇒document


overtravel is wrong 1/ top 300-P-9010023
2
S 3-stage: 1/3 bottom /
2/ top
3

Car overshoots landing S Shaft switch wrongly po­ S Position correctly 54 (4.3.8)
during UP travel sitioned

S Mechanical zero point is S Check 56 (4.3.9)


displaced

S Deceleration is too low S Increase deceleration in


DELCON

No DOWN travel S Car overloaded, pressure S Reduce the load


switch has activated

S Command K3/K4 not S Check the safety relays


present and/or R1 not R1
closed

S No current from power S Test the voltage; ex­


supply unit change unit

S DOWN solenoid not ener­ S Check voltage at ter­


gised minal7
S Check connection from
terminal7 to DOWN
solenoid (safety relay R1)

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VF-LRV Orion alpha 5 Operation

Fault Cause Corrective action Page (chapter)

Lift starts DOWN, then S SIU-1 (demand/feedback S DELCON settings are too
stops monitoring) activates, low
LED “SIU-1” on DELCON
lights up

S Acceleration is too high S Decrease the accelera­


tion setting

S Fast DOWN set too high S Reduce Fast DOWN 76 (5.5)


in DELCON

S Closing flow rate of the S Use properly adjusted


pipe rupture valve set too pipe rupture valve
low, pipe rupture valve
has activated

DOWN speed is too slow S Car is too light S Add weight to the car

S Diameter of hydraulic line S Line with larger diameter


to the cylinder is too
small / dynamic pressure
is too low

S Oil is too cold S Install oil heater


S Provide parking circuitry

S Too much friction in sys­ S Align cylinder and rails


tem

Car stops before reach­ S Shaft switch wrongly po­ S Set as per page(s) 54 (4.3.8)
ing landing during DOWN sitioned
travel
S Safety relay R1 drops out S Set as per page(s) 19 (1.7.5)
too early, or without a
delay

Car overshoots landing S Deceleration is to soft S Increase deceleration in


during DOWN travel DELCON

S Deceleration switches in S Set as per page(s) 54 (4.3.8)


shaft wrongly positioned

S Feedback sensor (Hall S Connect GND to terminal


sensor) GND not connec­ 12
ted

S Demand values set too S Set as per page(s) 76 (5.5)


high

S DOWN pilot filter contam­ S Clean pilot filter 57 (4.3.10)


inated

S Oil is too cold S Consider installing oil


heater; provide parking
circuitry

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Fault Cause Corrective action Page (chapter)

Leakage in hydraulic sys­ S Pressure drop is in the S None


tem (test only when oil is permissible range
cold):
Pressure drop in approx.
3minutes is not more
than 5bar (with ball valve
closed)
Pressure drop in approx.
3minutes is not more
than 72psi (with ball
valve closed)

Leakage in hydraulic sys­ S DOWN pilot pin is bent S Replace DOWN pilot 90 (6.3)
tem (test only when oil is valve
cold):
Pressure drop in approx. S Emergency-lowering S While UP-command is 35 (3.1)
3minutes is more than valve leaking present, operate emer­
5bar (with ball valve gency-lowering valve sev­
closed) eral times
Pressure drop in approx. S Check valve is leaking S Replace check valve 11 (1.6)
3minutes is more than
72psi (with ball valve S DOWN spool leaking S Clean seat and reas­
closed) semble. Check that spool
seals properly, otherwise
replace.

Car sinks (with ball valve S Oil is just cooling down! S None
closed)
S Leak in cylinder or con­ S Check/tighten connecting
necting line hose. Renew seals, if ne­
cessary

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5.6.2 Error messages


Display
Message Message
Handterminal Cause Analysis / Remedy Monitoring
saved reset
Effect
Err:None
No error — — — — —
Err:Input-V+ Positive voltage from At start of travel If at stand­ When the
Travel disabled; power supply unit is During travel still, immedi­ cause has
relay actuates outside of ately; if trav­ been re­
depending on +17V…+41V elling, at end moved
parameter “Re­ of travel
Positive voltage is too Check the incoming
lay function" low or too high mains voltage
Unsuitable voltage Choose the correct power
range of the power supply unit to suit the
supply unit mains voltage
Replace the power supply
unit
Contact the customer ser­
vice
Power supply unit de­ Replace the power supply
fective unit
Err:Input-V– Negative voltage from At start of travel If at stand­ When the
Travel disabled; power supply unit is During travel still, immedi­ cause has
relay actuates outside of ately; if trav­ been re­
depending on –17V…–41V elling, at end moved
parameter “Re­ of travel
Negative voltage is too Check the incoming
lay function" low or too high mains voltage
Unsuitable voltage Choose the correct power
range of the power supply unit to suit the
supply unit mains voltage
Replace the power supply
unit
Contact the customer ser­
vice
Power supply unit de­ Replace the power supply
fective unit
Err:SIU-1 Demand/feedback dif­ During travel At end of If the "Relay
Travel is abor­ ference too large Not monitored if travel function" set­
ted; relay actu­ travel is executed ting is "only
SIU-1 difference on Increase value SIU-1 dif­
ates depending with additional SIU1": reset
DELCON too low ference on DELCON
on parameter command K5 (in­ operation
“Relay function", Acceleration is too Decrease the accelera­ spection travel) after there is
LED SIU-1 high tion setting no longer
lights up) any travel
Fast DOWN is set too Reduce fast DOWN command. If
high on the DELCON the "Relay
Closing flow rate of the Increase the closing flow function" set­
pipe rupture valve set rate of the pipe rupture ting is "all er­
too low, pipe rupture valve (by authorized per­ rors": delay
valve has activated sonnel only!) of 2s.

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Display
Message Message
Handterminal Cause Analysis / Remedy Monitoring
saved reset
Effect
Err:Command Incorrect combination Ensure correct com­ At start of travel If at stand­ When the
Travel disabled; of commands mands are signalled During travel still, immedi­ cause has
relay actuates ately; if trav­ been re­
Not monitored if
depending on elling, at end moved
travel is executed
parameter “Re­ e.g. UP and DOWN of travel
with additional
lay function" simultaneously
command K5 (in­
spection travel)
Err:0-Point+ Automatic zero point At start of travel Immediately Delay of 2s
Travel disabled; equalisation above
relay actuates +1.00V
depending on At inspection travel:
parameter “Re­ Automatic zero point
lay function" equalisation above ap­
prox. +5.00V
Err:0-Point– Automatic zero point At start of travel Immediately Delay of 2s
Travel disabled; equalisation below
relay actuates –1.00V
depending on At inspection travel:
parameter “Re­ Automatic zero point
lay function" equalisation below ap­
prox. –5.00V
Emergency lowering For relevelling tests, only
valve actuated actuate the emergency
lowering briefly
Leakage Rectify leakage
Err:Wrong SW Software fault During powering Immediately When the
Travel disabled; up cause has
Wrong EPROM in­ Change the EPROM been re­
relay actuates stalled
depending on moved
parameter “Re­ Software initialisation Replace the DELCON
lay function" fault
Err:Unknown Unknown fault At standstill Display only
Internal software fault Upgrade/reinstall soft­ —
ware

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Display
Message Message
Handterminal Cause Analysis / Remedy Monitoring
saved reset
Effect
Err:Inv.ready Status signal “ready" At start of travel If at stand­ Delay of 2s
If at standstill: from frequency invert­ During travel still, immedi­
travel disabled; er not present ately; if trav­
during travel: elling, at end
Frequency inverter not Check wiring:
travel is abor­ of travel
ready Is a voltage of 24VDC
ted; relay actu­
present between termin­
ates depending
als 23 and 24 of the fre­
on parameter
quency inverter?
“Relay function"
Wiring incorrect Check wiring:
Red wire properly con­
nected to terminal24 of
frequency inverter?
DIP-switch on Correct DIP-switch set­
DELCON set incor­ ting:
rectly S DIP-switches 1 & 2 in
position –
S DIP-switches 3 & 4 in
position 0
DELCON defective Replace DELCON

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Display
Message Message
Handterminal Cause Analysis / Remedy Monitoring
saved reset
Effect
Err:Motormagn Status signal “motor At start of travel If at stand­ Delay of 2s
If at standstill: magnetised" from fre­ During travel still, immedi­
travel disabled; quency inverter not ately; if trav­
during travel: present elling, at end
travel is abor­ of travel.
Hardware release from Check wiring:
ted; relay actu­ frequency inverter has S During travel com­ Not saved if
ates depending not taken place travel is ex­
mand = On: Is a
on parameter ecuted with
voltage of 24VDC
“Relay function" additional
present between ter­
command
minals 23 and 25 of
K5 (inspec­
the frequency invert­
tion travel).
er?
S If 24VDC exists, does
the frequency inverter
display change from
“inh" to “rdY"?
S Does the connection
between terminals 22
and 31 on frequency
inverter get closed by
the safety relays?
Frequency inverter Check wiring:
does not energise mo­ During travel command =
tor On: Is a voltage of
24VDC present between
terminals 23 and 25 of the
frequency inverter?
Wiring incorrect Check wiring:
S Check wiring to motor
S Black wire properly
connected to terminal
25 of frequency invert­
er?
DIP-switch on Correct DIP-switch setting
DELCON set incor­ S DIP-switches 1 & 2 in
rectly position –
S DIP-switches 3 & 4 in
position 0
Main contactors Evaluate controller fault
opened by controller memory and rectify cause
Passive safety circuit Rectify cause in passive
actuated (e.g., door safety circuit (if neces­
lock contact) sary, the controller fault
memory can help with
fault-finding)
DELCON defective Replace DELCON

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Display
Message Message
Handterminal Cause Analysis / Remedy Monitoring
saved reset
Effect
Err:Inv state Status signal “motor Reset DELCON At standstill Immediately Manual reset
Travel disabled, magnetised" is present If the error persists: required
unless a travel while it should not be
Check the wiring between
command the frequency inverter
DOWN and the (terminal25) and the
additional com­ power supply VF-NTA‐2
mand K5 (in­ (pin9 on the D-Sub-plug)
spection travel)
Check the voltage
are present sim­
between the terminals 23
ultaneously; re­
and 25 on the frequency
lay actuates de­
inverter (at standstill the
pending on
voltage must be 0VDC)
parameter “Re­
lay function"
Err:U+15V Internal +15V voltage At start of travel If at stand­ When the
Travel disabled; faulty During travel still, immedi­ cause has
relay actuates ately; if trav­ been re­
depending on elling, at end moved
parameter “Re­ DELCON defective Replace DELCON of travel
lay function"
Err:U–15V Internal –15V voltage At start of travel If at stand­ When the
Travel disabled; faulty During travel still, immedi­ cause has
relay actuates ately; if trav­ been re­
depending on elling, at end moved
parameter “Re­ DELCON defective Replace DELCON of travel
lay function"
Err: SMA9 ground fault check wiring during down at end of Delay of 6s
(33) travel travel
Travel disabled; solenoid current is too replace the solenoid
relay actuates small
depending on
parameter “Re­
lay function" solenoid coil is faulty replace Delcon

Delcon is faulty

5.6.3 Warnings
Display
Message Message
Handterminal Cause Analysis / Remedy Monitoring
saved reset
Effect
Warn:Board-T. Temperature of At standstill Immediately When the
DELCON exceeds cause has
70°C been re­
moved
Ambient temperature Lower the ambient tem­
is too high perature
Control cabinet ventil­ Improve control cabinet
ation missing ventilation
Poor ventilation in con­
trol cabinet

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Display
Message Message
Handterminal Cause Analysis / Remedy Monitoring
saved reset
Effect
Warn:0 Point Zero point outside of At start of travel Immediately Immediately
±0.20V (save only)
Mechanical zero point Reset the mechanical
is wrongly set zero point
Warn:A0-Point Zero point outside of At start of travel Immediately Immediately
1.00V during relevel­ Not monitored if (save only)
ling additional com­
mand K5 (in­
Mechanical zero point Reset the mechanical spection travel) is
is wrongly set zero point present
Emergency lowering For relevelling tests, only At start of travel Immediately Immediately
valve actuated actuate the emergency Not monitored if (save only)
lowering briefly additional com­
mand K5 (in­
spection travel) is
present
Warn:Demand Automatic demand During travel, de­ At end of Immediately
signal reduction was pending on para­ travel (save only)
invoked, maximum meter "Demand
speed was reduced for val. red."
this travel
Fast speed too high Decrease the fast speed
Oil temperature too Install an oil heater, or
low use thinner oil
Too heavy a load with Install an oil cooler, do not
hot oil overload the car
Warn:Bypass pre Automatic zero point At start of travel Immediately Immediately
equalisation above Not monitored if (save only)
+0.20V additional com­
mand K5 (in­
Hand pump activated spection travel) is
present
Warn:Leakage Automatic zero point At start of travel Immediately Immediately
equalisation below Not monitored if (save only)
-0.20V additional com­
Emergency lowering For relevelling tests, only mand K5 (in­
valve actuated actuate the emergency spection travel) is
lowering briefly present
Leakage Rectify leakage
Warn:Relevel Relevelling up/down During travel At end of Immediately
Travel is abor­ took longer than Not monitored if travel (save only)
ted (relay does 2minutes travel is executed
not actuate) Emergency lowering For relevelling tests, only with additional
valve actuated actuate the emergency command K5 (in­
lowering briefly spection travel)
Warn:Motormag Motor magnetisation Only during “Soft- At end of Immediately
error during Soft-Stop Stop" travel (save only)
Increase motor run-on Not monitored if
time travel is executed
with additional
Select steeper decelera­ command K5 (in­
tion for “Soft-Stop" spection travel)

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Display
Message Message
Handterminal Cause Analysis / Remedy Monitoring
saved reset
Effect
Warn:LRV oper. DOWN travel ex­ At start of travel At end of Immediately
ecuted in LRV opera­ During travel travel (save only)
tion
Frequency inverter Check frequency inverter
was not ready
Motor was not mag­ Check wiring to frequency
netised inverter

5.6.4 Information
Display Message Message
Cause Analysis / Remedy Monitoring
Handterminal saved reset
Info:New vers New software version During powering Immediately Immediately
installed up (save only)
New EPROM has
been installed
Info:Default Factory settings At standstill Immediately Immediately
loaded (save only)
Info:Cmd-Dir. Command direction At start of travel If at stand­ Immediately
changed during travel During travel still, immedi­ (save only)
ately; if trav­
Not monitored if
elling, at end
travel is executed
Fault on K1…K4 Cure the cause of the of travel
with additional
(terminals 1 to 4) fault
command K5 (in­
spection travel)

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6 Maintenance VF-LRV Orion alpha

6 Maintenance

6.1 Maintenance schedule


This service plan is just a guide. Adjustments or changes should be un­
dertaken by the installer.

Work to be carried out Time

commissioning, not later


Before commissioning

During commissioning

than after 3 months


At every service, at
First service after

least 2x per year

After 10 years
After 5 years
Annually
Valve Check internal leakage X X X

Check external leakage X X X

Check the maximum pressure setting


(pressure relief valve / maximum-pressure X X
setscrew)

Check mechanical zero point (Hall sensor) X X X

Clean in the proper manner or replace pilot


X X X
filters

Clean main filter X –– X

Valve Renew O-rings


X –– X
(when valve is dismantled, or as required)

Pipe Check for leakage X X X X


Hose
Check for
S Damage to the outer surface (chafing,
cracks, cuts)
S Embrittlement of the outer surface
S Discolouration of the outer surface X X X
S Bubbles
S Pinches
S Kinks
S Damaged / deformed fittings

Replace X

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6.2 Hydraulic fluids and oil additives

Hydraulic characteristics Description, value, unit

Oil temperature HL and HLP mineral oils to DIN 51 524, other


fluids – contact BUCHER!

Oil additive: Shell Tonna S.


When the movement of the lift cylinder at low speeds tends to be jerky,
an oil additive with special sliding properties is required. In this case, the
oil additive Shell Tonna S is approved.
Alternatively: standard HLP hydraulic oil Motorex Hydrogliss 202.
When Shell Tonna S cannot be employed, an alternative is to use a
standard HLP hydraulic oil together with the oil additive supplied by
Bucher Hydraulics AG.
Other oil additives are not permitted.

ATTENTION!
The volume of oil additive that is mixed in must not exceed 2 %
of the existing total oil volume.

Bucher Hydraulics cannot guarantee the proper functioning of the lift


control valve if other additives are used or if the maximum permissible
amount of the above additives is exceeded.
IMPORTANT!: Further information and hydraulic oil recommenda­
tions can be seen in document 300-D-9010073!

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6 Maintenance VF-LRV Orion alpha

6.3 Installation guide for DOWN pilot valve


Exchanging the DOWN pilot valve

1. Switch main switch OFF

2. Close the ball valve

3. Vent all pressure in the valve block (manual emergency lowering


valve)

4. Remove solenoid and the A, B and C parts

5. Assemble the A parts and insert them in the bore

6. Insert O-ring (B)

7. Assemble the C parts, then insert the unit in the bore. Make sure
that the stem of the cone (3) is clearly engaged in the spring

8. Insert O-ring (D) and fit the solenoid


I If needle (1) slips out of the bush (2), start again from step 7

9. Open the ball valve

10. Switch main switch ON

The new DOWN pilot valve is ready for use


C
A
2 3 B
D 1

300 2 10006634

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