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VF LRV Orion - 300 I 9010141 en
VF LRV Orion - 300 I 9010141 en
Reference: 300-I-9010141-EN-07
Issue: 07.2019 1/90
VF-LRV Orion alpha
Published by
Bucher Hydraulics AG
Industriestrasse 15
CH-6345 Neuheim
Phone +41 41 757 03 33
Email info.ch@bucherhydraulics.com
Internet www.bucherhydraulics.com
Classification: 430.310.503
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VF-LRV Orion alpha
Contents Page
1.4.1 Subassemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4.3 Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5.1 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.8.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.11 Surroundings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
1.12 Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
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VF-LRV Orion alpha
1.13.1 Incentive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
1.14.1 Incentive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.3 Handterminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.4 Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.3 Commissioning/settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.3.6 Setting the speed-monitoring in the unlocking zone of the door, SIU-4 . . . . . . . . . 53
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VF-LRV Orion alpha
4.3.11 Option: Frequency inverter operation without motor contactors (Unidrive SP)
- functional testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.1 Parameterisation with Handterminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.6.3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
5.6.4 Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
6.1 Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
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1 General, product description VF-LRV Orion alpha
Description Document
Frequency Inverter Drive, series Unidrive SP, Installation and commissioning guide 300-I-9010166
Term Definition
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VF-LRV Orion alpha 1 General, product description
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1 General, product description VF-LRV Orion alpha
1.4.3 Conformity
The product was designed and developed in conformity with the
following directives and standards:
EC-Directive 2006/42/EG
EC-Directive 2014/33/EU
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1 General, product description VF-LRV Orion alpha
Valve type/size
= VF-LRV 350
Test port
without test nipple (female thread G½”) = OP
with test nipple (DIN 16271) = MP
DELCON type
without DELCON = D0
with DELCON = D1
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1 General, product description VF-LRV Orion alpha
K2
K1 +
K3 −
K4
K5 DELCON
K6
K7 0,25 19
+15 V VF−NTA−2
100k
−15 V
51
R1
R1
40
40 18
Z1 39
50 52
Z2 38
47
33
46 45
49
Z 29
28
63
60 P 61
S
S 53
59 PL L 27
300−4−10009139
58
57
56 P
P T
37
PL
54
T
P M
P
55
M 24
16
62 21
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1 General, product description VF-LRV Orion alpha
C
A
E
H*
L* R*
Z3
300−7−10020661
Z1 Z2
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VF-LRV Orion alpha 1 General, product description
10 DOWN (Z-T)
UP (P-Z)
0
100
150
200
250
300
350
400
450
500
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1 General, product description VF-LRV Orion alpha
ATTENTION!
Electrostatic discharge (ESD)
The DELCON can be damaged by incorrect handling.
Always keep the DELCON in its ESD protective bag and only hold
it by the front panel.
1
2
VF-LRV
Delta Controller
3
VVVF
JU1
JU2
J301
– 6
0
+
4 3 2 1 1 RU N
2 UP
4
300-2-10002649
3 DOWN
4 ER RO R
5 SIU1
5 RS 232
6 REL AY
8 9
7
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VF-LRV Orion alpha 1 General, product description
S The switches 1 and 2 of the DIP switch J301 control the type of the
digital inputs for the frequency inverter status monitoring, pin 8 and 9
D-SUB, ⇒page27, chapter1.10.
S The switch 3 of the DIP switch J301 controls the type of the digital
outputs for the frequency inverter direction command, pin 3 and 4
D-SUB, ⇒page27, chapter1.10.
+ Internal supply with 15V, ground to pin6 D-SUB (for pin 3 and 4
D-SUB, ⇒page27, chapter1.10)
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1 General, product description VF-LRV Orion alpha
Features
S The travel curve for the up and down directions is set and adjusted
with the Handterminal or a PC
S The demand curve can be set and checked at the DELCON while the
lift is at standstill
S Measured values can be checked with the Handterminal
S The DELCON card is easy to exchange (1 card for all valves), which
means that rapid fault-fixing is ensured
IMPORTANT!: If the DELCON is exchanged, the
installation-specific parameters must be replicated in the new card.
New installations
S Factory settings permanently stored
Replacement cards
S Contain basic settings.
For installation-specific settings ⇒page65, chapter5
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VF-LRV Orion alpha 1 General, product description
**
***
N
****
*
ATTENTION!
The frequency inverter and motor contactor may be damaged if
the motor contactor drop-out is not delayed.
* K1 and K2 only after motor contactor *** K3 and K4 only after motor
has closed; minimum wait-time 0.1s contactor has closed; minimum
** Drop-out delay of 1.0…1.5s, after wait-time 0.1s
drop out of K2 **** Drop-out delay of 1.0…1.5s,
after drop out of K4
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Short distance between floors with normal speed Short distance between floors with reduced auxili
(slow-speed travel distance too long) ary speed (K6)
Z
X
N
N
Z
**
**
*
Z
Y
X
K
K
*
*
*
*
*
* K1 and K2 only after motor contactor has closed V Adjust the speed to suit the circumstances
minimum wait-time 0.1s (e.g. 50%)
** Drop-out delay of 1.01.5s, after drop out of K2 X Deceleration switch at normal speed
*** K3 and K4 only after motor contactor has closed
minimum wait-time 0.1s Y Deceleration switch at reduced speed
**** Drop-out delay of 1.0…1.5s, after drop out of
K4 Z Soft-Stop is not separately adjustable
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10
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1 General, product description VF-LRV Orion alpha
1.8.1 Description
The power supply unit is connected directly to the main supply.
The control signals for the DELCON are connected to the terminal block
(3).
Through the terminals 18-17a (N.O. make contact)
18-17b (N.C. break contact)
a relay output is provided.
Its function is defined in the DELCON by the settings of the ”SIU type”
and ”Relay function” parameters.
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VF-LRV Orion alpha 1 General, product description
ATTENTION!
Creating an earth loop
Earth loops can cause malfunctions.
If the jumper JP2 is set, the reference potential of the command
input must not be earthed a second time on the lift-control side.
If the reference potential of the command inputs cannot be
insulated from earth on the lift-control side, the jumper JP2 must
be removed.
ATTENTION!
Damage to the DELCON electronic card
Connecting the VF-NTA‐2 to the mains WITHOUT a
DELCON inserted will charge capacitors on the VF-NTA‐2, and
the charges will persist for a long time.
Inserting the DELCON into a VF-NTA‐2 whose capacitors are
charged can damage the DELCON.
A VF-NTA‐2 without a DELCON inserted must NOT be connected
to the mains at any time.
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1 General, product description VF-LRV Orion alpha
8 12 151.7
M4
110
100
Weight 0.675kg
Protection class IP 00
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VF-LRV Orion alpha 1 General, product description
21
22
23
12
12
6a
6b
10
11
12
1
2
3
4
5
9
L1c/L2c
19 L1b/L2b
C
JP1 L1a/L2a
E 12
PE
20
N/L1
JP2
17a
17b
18
Terminal Description
L1a/L2a* Phase (L1): 120V Phase (L1): 240V Phase (L2): 440V
L1b/L2b* Phase (L1): (110)/115V Phase (L1): 230V Phase (L2): 400/(415)V
L1c/L2c* Phase (L1): 100V Phase (L1): 220V Phase (L2): 380V
PE Earth terminal
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1 General, product description VF-LRV Orion alpha
Terminal Description
1 K1 Fast UP
2 K2 Slow UP
3 K3 Fast DOWN
4 K4 Slow DOWN
5 K5 Inspection speed
21 K6 Speed reduction (auxiliary speed)
22 K7 Speed reduction (auxiliary speed)
23 K8 Speed reduction (auxiliary speed)
12 Ground/reference potential (GND) for command inputs (K1…K8)
12 Ground/reference potential (GND) for command inputs (K1…K8)
6a Common, DOWN solenoid
7 Output, DOWN solenoid
6b Common, switch over Valve
8 Output, switch over Valve
17a Relay output for monitoring the demand/feedback deviation (SIU-1) or the speed
18 in the unlocking zone (SIU-4).
⇒page22, chapter1.8.1 and table on page73
17b
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VF-LRV Orion alpha 1 General, product description
BN
GN
WH
YE
Pin Description
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1 General, product description VF-LRV Orion alpha
1.11 Surroundings
For reliable operation, the following conditions must be maintained in
the surroundings:
Surroundings Requirement
1.12 Emissions
The following emissions can occur during operation:
1.13.1 Incentive
In July 2009 TÜV NORD CERT GmbH issued a conformity statement
relating to the type approval of the frequency inverter Unidrive SP for
the application “Inverter drive for hydraulic lifts without integration of
motor contactors acc. to EN81 in the motor circuit”. This means that an
approval can be obtained on the basis of a type approval or an individu
al approval of the overall concept.
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VF-LRV Orion alpha 1 General, product description
Description Document
Conformity statement relating to the type approval “Inverter drive for hydraulic lifts Registration No.:
without integration of motor contactors acc. to EN81 in the motor circuit” 44 799 09
555437 000
R1‘
Control lines
R1
31 Contactor Release HC LC
41 22
SD−Input Monitoring*) Hydraulic Controller Lift Controller
(Including safety control Contactor Release
of the DOWN solenoid Monitoring*)
Travel
valve)
Enable FC
Frequency Inverter
HLC
42 Unidrive SP with EN81 approval
Hydraulic Lift Controller
R1` **)
DOWN
M solenoid valve
3~
Asynchronous or
synchronous motor
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1 General, product description VF-LRV Orion alpha
1.14.1 Incentive
In order not to have to design the mains power rating for maximum load
at maximum speed, there is an option to define travel speeds depending
on the load.
By altering the travel speed during UP travel depending on the load (car
loading), the maximum mains power rating can be significantly reduced.
Travel DOWN remains constant at the nominal speed
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VF-LRV Orion alpha 1 General, product description
[A]
55
(max. load)
Current at 75 mm2/s
45
(rating)
0,58 m/s 0,54 m/s 0,5 m/s 0,46 m/s
35
(min. load)
2 1 2
3 2 3
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VF-LRV Orion alpha 2 Safety instructions
2 Safety instructions
This documentation (manual) advises the user of the dangers and re
maining risks that can arise even when the product is being used pro
perly and for its intended purpose. It is essential to take note of the sa
fety instructions in each section.
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3 Operating controls and indicators VF-LRV Orion alpha
50 10
0
150
bar
10
8
12
16
Typenschild
Nameplate
15 1
Signalétique
300−4−10020661−−
V10−1287
13 11
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VF-LRV Orion alpha 3 Operating controls and indicators
DANGER!
Car descent
Can lead to death or serious injuries.
Before operating the emergency-lowering valve, make sure that
there are no people or materials in the lift shaft.
2. Screw the M3-screw into the opening (1) of the lever of the
emergency-lowering valve
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3 Operating controls and indicators VF-LRV Orion alpha
1 RUN
Ready for operation (green). Lights when ready for travel; off during
parameterisation
2 UP
UP travel (yellow). Lights during upwards travel (fast and slow)
3 DOWN
DOWN travel (yellow). Lights during downwards travel (fast and slow)
4 ERROR
Fault indication (red). Lights when a fault has occurred; no travel is pos
sible
5 SIU-1
SIU-1 display (yellow). Lights when the permissible demand/feedback
difference is exceeded
6 RELAY
Relay display (yellow). Lights when the relay actuates because of a
fault, ⇒table on page 73
3.3 Handterminal
Keys
1 Menu - Demand values
2 Menu - Options
3 Zero point display
4 Menu - Functions / Information
↑ Steps to previous parameter
↓ Steps to next parameter
+ Increases the value of the
current parameter
- Decreases the value of the
current parameter
General description
S Easy set-up of the travel curve
S Commands, feedback value and control voltage are displayed during
travel
S Zero-point adjustment
S Fault memory can be called up
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VF-LRV Orion alpha 3 Operating controls and indicators
Connection
S Connect the Handterminal to the DELCON using the cable provided
S Connecting cable is standard Ethernet network cable
Description of function
S By pressing any of the keys 1 to 4, the DELCON switches into para
meterisation mode. No travel is possible; the green RUN LED on the
DELCON goes out.
S Select the desired parameter using the ↑ or ↓ key
S Increase value with + key, decrease value with – key
S With ↑ or ↓ key, save the value and return to parameter selection
S With keys 1, 2, 3 or 4, do not save the value, and return to paramet
erisation mode
S If no key pressed within 5 minutes, the DELCON automatically quits
parameterisation mode (changes to the currently displayed para
meter are not saved).
IMPORTANT!: In order to quit parameterisation mode:
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3 Operating controls and indicators VF-LRV Orion alpha
3.4 Password
The DELCON's parameters and functions can be password-protected.
The password consists of four digits. Password “0000" means that
password protection is not activated (this is the factory setting).
Setting a password
When all digits display the desired value, with the digit currently selected
still flashing:
7. Press the keys ↑ and ↓ simultaneously to transmit the password
The display will read Confirmation with the first digit flashing. The
0000
user is prompted to enter the password a second time for confirmation.
If the two passwords entered are identical, the user is logged in and
parameters can be changed.
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VF-LRV Orion alpha 3 Operating controls and indicators
In order to log out and protect the DELCON against inadvertent para
meterisation: ⇒Log out.
If the two passwords entered are different, the display will read
Confirmation for approx. 1second, then change to
not allowed
Password with the first digit flashing. The user is prompted to re
0000
peat the complete password setting procedure.
Logging in
When all digits display the desired value, with the digit currently selected
still flashing:
7. Press the keys ↑ and ↓ simultaneously to transmit the password
meterisation mode.
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3 Operating controls and indicators VF-LRV Orion alpha
Logging out
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VF-LRV Orion alpha 3 Operating controls and indicators
Forgotten password
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3 Operating controls and indicators VF-LRV Orion alpha
Parameterisation
Display of curves
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VF-LRV Orion alpha 4 Installation and commissioning
ATTENTION!
Risk of damage to the flow-rate measuring system.
When orienting the ball-valve outlet, never lift up the head of the
valve.
4.2 Assembly
4.2.1 Hose or pipe
CAUTION!
Contamination in the line.
Contamination adversely affects the valve's function. This can
lead to a dangerous system condition.
Preventive measures:
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4 Installation and commissioning VF-LRV Orion alpha
DANGER!
Dangerous voltage.
Can lead to death or serious injuries.
Before fitting the power supply unit, disconnect all power to the
control cabinet.
Screwless terminals
IMPORTANT!: To prevent damage, the VF-NTA‐2 must only be
wired when the DELCON card has been removed.
Command signals Feedback cable plug S Only one core per terminal point (if necessary,
combine two cores in a terminating sleeve)
1 1 S Use a size 0 screwdriver (2.5 mm)
2
S Insert a screwdriver (1) as far as the stop
S Open the clamp spring by gently pressing down
or turning the screwdriver, and insert the core (2)
into the terminal point
2 S Remove the screwdriver - the conductor is now
safely clamped
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VF-LRV Orion alpha 4 Installation and commissioning
u
230/115V v
50/60Hz w
0.08/0.15A
white
5 0-10V Analogue demand value
Brake unit
brown RB1
6 Common analogue demand value DC2
RB2
BR
pink
22 +24VDC output
violet
23 Common digital
red
24 Healty output
black
25 Torque, motor under current output
yellow
26 Up input T1 T2
green D-Sub
27 Down input
31 Secure disable
Thermistor
checking
device Motor
Motor windings ( )
L3
L2
L1 Encoder
P1
PE
P2
NAT70 NAT100 NAT100 NAT100
3
GND
brown 1
24VDC
white
green
P1 4 P Pressure
n.c. 2 switch DZE
K8-1 yellow 3
GND
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4 Installation and commissioning VF-LRV Orion alpha
u
v
w
R1 R1`
Brake unit
white
5 0-10V Analogue demand value RB1
brown DC2
6 Common analogue demand value RB2
N BR
pink
22 +24VDC output
violet
R1 23 Common digital
red
24 Healty output
black
25 Torque, motor under current output
R1` yellow T1 T2
26 Up input D-Sub
green
27 Down input
31 Secure disable
Thermistor
checking
device Motor
230/115V Motor windings ( )
50/60Hz L3
0.08/0.15A L2
L1 Encoder
P1
PE
P2
R1 NAT70 NAT100 NAT100 NAT100
Safety relay contacts
Accumulator Recharge unit
R1'
brown 1
24VDC
white 4 P Pressure
green 2
n.c. switch DZE switching valve
yellow 3
GND
L3
400V 50Hz L2
3 kW, 6.3A L1
(with motor-circuit switch) PE PE Motor windings ( )
brown 1
24VDC
white P1 4 P Pressure
green 2
n.c. switch DZE
K8-1 yellow 3
GND
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4 Installation and commissioning VF-LRV Orion alpha
K6/K7/K8
21/22/23
R1 R1
R1' R1'
2 Supplied by customer
3 DOWN solenoid
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VF-LRV Orion alpha 4 Installation and commissioning
WARNING!
Do not activate the electrical emergency-lowering valve unless
the safety circuit is closed!
In a power failure the lift car can be lowered by operating the emergency
lowering valve electrically.
Depending on the external battery voltage, 12VDC and 24VDC spool
valve versions are available.
Wiring diagram
–
12 / 24* VDC + **
– / +
4. Re-tighten locknut
53 53a
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4 Installation and commissioning VF-LRV Orion alpha
4.3 Commissioning/settings
4.3.1 Checking the check numbers
S The valve check number is stamped on the body (below the hand
S pump) ⇒page9, chapter1.5.2.
S DELCON check number: ⇒page16, chapter1.7, item7
IMPORTANT!: Always quote the check number when making
enquiries. This makes it easier for the factory to help you!
IMPORTANT!: The check numbers on the DELCON and the valve
must be the same to avoid the need for resetting.
CAUTION!
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4 Installation and commissioning VF-LRV Orion alpha
1. Make sure that the pressure gauge shut-off screw is open (the
pressure gauge indicates changing pressures in the lift system
without any delay)
10. Overwrite the value of the max. operating pressure given on the
nameplate (⇒page8, chapter1.5.1, item(10)) with the new value
The maximum pressure has been adjusted for the new situation
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VF-LRV Orion alpha 4 Installation and commissioning
4.3.6 Setting the speed-monitoring in the unlocking zone of the door, SIU-4
The SIU-4 function monitors the speed during levelling, relevelling and
anti creeping. Depending on the settings of “SIU type” and “Relay
function” (⇒table on page73), the relay actuates (terminals 17a/b and
18). The actuation of the relay can be evaluated by the lift control
system in order to prevent the opening of the doors if the max.
permissible speed (acc. to EN81: 0.3m/s) is exceeded.
S The speed which will trigger a SIU-4 (”SIU-4 threshold”) can be set
with the Handterminal or PC software
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4 Installation and commissioning VF-LRV Orion alpha
Z
Y
X
Time t
X
Y
Z
Z
Aux. speed e.g.
v=50% v=50%
v=100% v=100%
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4 Installation and commissioning VF-LRV Orion alpha
5. Hold the feedback sensor by the plug and move it axially until the
feedback reading is less than ±0.05V
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VF-LRV Orion alpha 4 Installation and commissioning
CAUTION!
Contamination in valve (filter).
Severe malfunction possible. People may suffer injury and
materials may be damaged.
Never operate the lift without the pilot filter installed.
Carry out regular maintenance as per maintenance plan
⇒page88, chapter6.1
5. Remove filter
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4 Installation and commissioning VF-LRV Orion alpha
4.3.11 Option: Frequency inverter operation without motor contactors (Unidrive SP)
- functional testing
The test can be executed in two different ways:
1. Interrupt the power supply to the frequency inverter for min. 10s
1. Interrupt the power supply to the frequency inverter for min. 10s
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VF-LRV Orion alpha 4 Installation and commissioning
Electrical installation
Connection of the pressure switches (DZE) and auxiliary relays shall be
executed acc. to the system diagram (for reference: electrical
connection diagram Unidrive SP, 4.2.3 + 4.2.4 and table below).
3 GND yellow
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4 Installation and commissioning VF-LRV Orion alpha
p1 32 1.5 K8 94%
p2 33 1.5 K7 88%
p3 37 1.5 K6 82%
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VF-LRV Orion alpha 4 Installation and commissioning
Parameterisation DELCON
The auxiliary speeds (K6-K8) come with a factory setting. In order to
optimise the travel curve, the parameters for acceleration / deceleration
of the K6, K7 and K8 speeds need to be adjusted.
Relevant parameters for the option “reduced current consumption”:
K6 acceleration Options (2) Indication in V/s (factory setting; 0.8 V/s) optimise on site
K7 acceleration Options (2) Indication in V/s (factory setting; 1.2 V/s) optimise on site
K8 acceleration Options (2) Indication in V/s (factory setting; 1.6 V/s) optimise on site
K6 deceleration Options (2) Indication in V/s (factory setting; 1.2 V/s) optimise on site
K7 deceleration Options (2) Indication in V/s (factory setting; 1.8 V/s) optimise on site
K8 deceleration Options (2) Indication in V/s (factory setting; 2.4 V/s) optimise on site
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4 Installation and commissioning VF-LRV Orion alpha
4. Slowly build up pressure with the hand pump, until the pressure
thresholds (p1-p3) are reached one after another and at the same
time check the status of the command inputs K8…K6:
K6 K7 K8
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VF-LRV Orion alpha 4 Installation and commissioning
DANGER!
Uncontrolled descent (free fall).
Leads to death or serious injuries.
Before testing the pipe-rupture valve, make sure that there are no
people or materials in the lift shaft.
IMPORTANT!:Do not carry out the test if the car is too close to the
lowest floor.
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4 Installation and commissioning VF-LRV Orion alpha
ATTENTION!
Uncontrolled descent (free fall)
Can cause damage to the support frame and car.
The elevator car must come to rest within 3…5metres.
If it does not, immediately release the +-key of the Handterminal.
Resolve the problem and repeat the test.
2. Press and hold the + key on the Handterminal; the DOWN LED on
the DELCON will start to flash
3. Send DOWN command
4. Wait until the car is accelerating
5. When the triggering speed is reached, the pipe rupture valve closes
and travel stops.
IMPORTANT!:Releasing the + key on the Handterminal stops the
travel, and the maximum feedback value is displayed. If the DOWN
command is still present on quitting the menu, travel will resume
normally.
IMPORTANT!:Pipe rupture valves do not close completely leak
age free.
In case of a simulated pipe rupture, as described in this test proced
ure, the leakage causes the pipe between the pipe rupture valve
and the lift control valve to assume the same pressure as the hy
draulic cylinder after a certain time.
This pressure compensation causes the automatic reopening of
the pipe rupture valve.
This does not impede the safe function of the pipe rupture valve in
case of an actual pipe rupture, since in case of an actual pipe rup
ture the pipe between the rupture valve and the lift control valve
would remain without pressure, and the pressure compensation
would therefore not occur.
If the pipe rupture valve is meant to remain closed after the test,
the pipe between the rupture valve and the lift control valve must
remain pressure-less, e.g. by continuous pressing of the manual
emergency lowering valve.
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5 Operation
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5 Operation VF-LRV Orion alpha
11
3 8
2 4
10
5
1 6
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VF-LRV Orion alpha 5 Operation
11
Dynamic:
P inv./sol. dynamic
I inv./sol. dynamic
D inv./sol.
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5 Operation VF-LRV Orion alpha
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5 Operation VF-LRV Orion alpha
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5 Operation VF-LRV Orion alpha
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VF-LRV Orion alpha 5 Operation
1 only SIU-4
SIU-1
1 only SIU-4
SIU-4
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5 Operation VF-LRV Orion alpha
Command evaluation
Command K1 K2 K3 K4 K5 K6 K7 K8 K1 K2 K3 K4 K5 K6 K7 K8 B1 B2 B3 B4 K1 / K3 K2 K4 K5 K6 K7 K8
Standstill 0 0 0 0 - - - - 0 0 0 0 - - - - 1 0 0 0 - 0 0 - - - -
Relevelling 0 1* 0 0 - - - - 0 1 0 0 1 - - - 1 1 0 0 0 1* 0 - - - -
Slow speed 0 1* 0 0 - - - - 0 1 0 0 0 - - - 1 0 1 0 0 1* 0 - - - -
Insp. speed 1 - 0 0 1 - - - 1 - 0 0 1 - - - 1 1 1 0 1 1 0 1 - - -
UP
V K6 1 - 0 0 0 1 - - 1 - 0 0 0 1 - - 1 0 0 1 1 1 0 0 1 - -
V K7 1 - 0 0 0 0 1 - 1 - 0 0 0 0 1 - 1 1 0 1 1 1 0 0 0 1 -
V K8 1 - 0 0 0 0 0 1 1 - 0 0 0 0 0 1 1 0 1 1 1 1 0 0 0 0 1
Fast speed 1 - 0 0 0 0 0 0 1 - 0 0 0 0 0 0 1 1 1 1 1 1 0 0 0 0 0
Standstill 0 0 0 0 - - - - 0 0 0 0 - - - - 0 0 0 0 - 0 0 - - - -
Relevelling 0 0 0 1* - - - - 0 0 0 1 1 - - - 0 1 0 0 0 0 1* - - - -
Slow speed 0 0 0 1* - - - - 0 0 0 1 0 - - - 0 0 1 0 0 0 1* - - - -
Insp. speed 0 0 1 - 1 - - - 0 0 1 - 1 - - - 0 1 1 0 1 0 1 1 - - -
DOWN
V K6 0 0 1 - 0 1 - - 0 0 1 - 0 1 - - 0 0 0 1 1 0 1 0 1 - -
V K7 0 0 1 - 0 0 1 - 0 0 1 - 0 0 1 - 0 1 0 1 1 0 1 0 0 1 -
V K8 0 0 1 - 0 0 0 1 0 0 1 - 0 0 0 1 0 0 1 1 1 0 1 0 0 0 1
Fast speed 0 0 1 - 0 0 0 0 0 0 1 - 0 0 0 0 0 1 1 1 1 0 1 0 0 0 0
Legend 0 Inactive
1 Active
– Any
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5 Operation VF-LRV Orion alpha
Calculation example:
®Flow rate UP (Q) 285l/min.
¯Flow rate DOWN (Q) 300l/min.
Valve selection:
VF−LRV350 R350/K501/VN ¬Valve type VF-LRV 350
Flow range 251…350l/min. *
1 2
Flow ring R350
285 / 300 l/min 21 / 45 bar Conversion 1V <=> 38.3l/min. *
3 4
P min−max/adj 7−65 / 55 bar Conversion:
Flow rate UP:
285[l/min] / 38.3[l/min] = 7,44V Fast UP
Flow rate DOWN:
300[l/min] / 38.3[l/min] = 7,83V Fast DOWN
→ Settings in the DELCON
* These values are taken from the above table.
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VF-LRV Orion alpha 5 Operation
Car does not reach S Pressure-relief valve set S Check pressures/ consult 52 (4.3.4)
speed too low factory
Cannot lift maximum load S Pressure-relief valve set S Check pressures/ consult 52 (4.3.4)
too low factory
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5 Operation VF-LRV Orion alpha
Car does not reach land S Oil level in power unit is S Top-up when car is at 50 (4.3.2)
ing below minimum lowest landing
Car overshoots landing S Shaft switch wrongly po S Position correctly 54 (4.3.8)
during UP travel sitioned
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VF-LRV Orion alpha 5 Operation
Lift starts DOWN, then S SIU-1 (demand/feedback S DELCON settings are too
stops monitoring) activates, low
LED “SIU-1” on DELCON
lights up
DOWN speed is too slow S Car is too light S Add weight to the car
Car stops before reach S Shaft switch wrongly po S Set as per page(s) 54 (4.3.8)
ing landing during DOWN sitioned
travel
S Safety relay R1 drops out S Set as per page(s) 19 (1.7.5)
too early, or without a
delay
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5 Operation VF-LRV Orion alpha
Leakage in hydraulic sys S DOWN pilot pin is bent S Replace DOWN pilot 90 (6.3)
tem (test only when oil is valve
cold):
Pressure drop in approx. S Emergency-lowering S While UP-command is 35 (3.1)
3minutes is more than valve leaking present, operate emer
5bar (with ball valve gency-lowering valve sev
closed) eral times
Pressure drop in approx. S Check valve is leaking S Replace check valve 11 (1.6)
3minutes is more than
72psi (with ball valve S DOWN spool leaking S Clean seat and reas
closed) semble. Check that spool
seals properly, otherwise
replace.
Car sinks (with ball valve S Oil is just cooling down! S None
closed)
S Leak in cylinder or con S Check/tighten connecting
necting line hose. Renew seals, if ne
cessary
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5 Operation VF-LRV Orion alpha
Display
Message Message
Handterminal Cause Analysis / Remedy Monitoring
saved reset
Effect
Err:Command Incorrect combination Ensure correct com At start of travel If at stand When the
Travel disabled; of commands mands are signalled During travel still, immedi cause has
relay actuates ately; if trav been re
Not monitored if
depending on elling, at end moved
travel is executed
parameter “Re e.g. UP and DOWN of travel
with additional
lay function" simultaneously
command K5 (in
spection travel)
Err:0-Point+ Automatic zero point At start of travel Immediately Delay of 2s
Travel disabled; equalisation above
relay actuates +1.00V
depending on At inspection travel:
parameter “Re Automatic zero point
lay function" equalisation above ap
prox. +5.00V
Err:0-Point– Automatic zero point At start of travel Immediately Delay of 2s
Travel disabled; equalisation below
relay actuates –1.00V
depending on At inspection travel:
parameter “Re Automatic zero point
lay function" equalisation below ap
prox. –5.00V
Emergency lowering For relevelling tests, only
valve actuated actuate the emergency
lowering briefly
Leakage Rectify leakage
Err:Wrong SW Software fault During powering Immediately When the
Travel disabled; up cause has
Wrong EPROM in Change the EPROM been re
relay actuates stalled
depending on moved
parameter “Re Software initialisation Replace the DELCON
lay function" fault
Err:Unknown Unknown fault At standstill Display only
Internal software fault Upgrade/reinstall soft —
ware
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VF-LRV Orion alpha 5 Operation
Display
Message Message
Handterminal Cause Analysis / Remedy Monitoring
saved reset
Effect
Err:Inv.ready Status signal “ready" At start of travel If at stand Delay of 2s
If at standstill: from frequency invert During travel still, immedi
travel disabled; er not present ately; if trav
during travel: elling, at end
Frequency inverter not Check wiring:
travel is abor of travel
ready Is a voltage of 24VDC
ted; relay actu
present between termin
ates depending
als 23 and 24 of the fre
on parameter
quency inverter?
“Relay function"
Wiring incorrect Check wiring:
Red wire properly con
nected to terminal24 of
frequency inverter?
DIP-switch on Correct DIP-switch set
DELCON set incor ting:
rectly S DIP-switches 1 & 2 in
position –
S DIP-switches 3 & 4 in
position 0
DELCON defective Replace DELCON
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5 Operation VF-LRV Orion alpha
Display
Message Message
Handterminal Cause Analysis / Remedy Monitoring
saved reset
Effect
Err:Motormagn Status signal “motor At start of travel If at stand Delay of 2s
If at standstill: magnetised" from fre During travel still, immedi
travel disabled; quency inverter not ately; if trav
during travel: present elling, at end
travel is abor of travel.
Hardware release from Check wiring:
ted; relay actu frequency inverter has S During travel com Not saved if
ates depending not taken place travel is ex
mand = On: Is a
on parameter ecuted with
voltage of 24VDC
“Relay function" additional
present between ter
command
minals 23 and 25 of
K5 (inspec
the frequency invert
tion travel).
er?
S If 24VDC exists, does
the frequency inverter
display change from
“inh" to “rdY"?
S Does the connection
between terminals 22
and 31 on frequency
inverter get closed by
the safety relays?
Frequency inverter Check wiring:
does not energise mo During travel command =
tor On: Is a voltage of
24VDC present between
terminals 23 and 25 of the
frequency inverter?
Wiring incorrect Check wiring:
S Check wiring to motor
S Black wire properly
connected to terminal
25 of frequency invert
er?
DIP-switch on Correct DIP-switch setting
DELCON set incor S DIP-switches 1 & 2 in
rectly position –
S DIP-switches 3 & 4 in
position 0
Main contactors Evaluate controller fault
opened by controller memory and rectify cause
Passive safety circuit Rectify cause in passive
actuated (e.g., door safety circuit (if neces
lock contact) sary, the controller fault
memory can help with
fault-finding)
DELCON defective Replace DELCON
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VF-LRV Orion alpha 5 Operation
Display
Message Message
Handterminal Cause Analysis / Remedy Monitoring
saved reset
Effect
Err:Inv state Status signal “motor Reset DELCON At standstill Immediately Manual reset
Travel disabled, magnetised" is present If the error persists: required
unless a travel while it should not be
Check the wiring between
command the frequency inverter
DOWN and the (terminal25) and the
additional com power supply VF-NTA‐2
mand K5 (in (pin9 on the D-Sub-plug)
spection travel)
Check the voltage
are present sim
between the terminals 23
ultaneously; re
and 25 on the frequency
lay actuates de
inverter (at standstill the
pending on
voltage must be 0VDC)
parameter “Re
lay function"
Err:U+15V Internal +15V voltage At start of travel If at stand When the
Travel disabled; faulty During travel still, immedi cause has
relay actuates ately; if trav been re
depending on elling, at end moved
parameter “Re DELCON defective Replace DELCON of travel
lay function"
Err:U–15V Internal –15V voltage At start of travel If at stand When the
Travel disabled; faulty During travel still, immedi cause has
relay actuates ately; if trav been re
depending on elling, at end moved
parameter “Re DELCON defective Replace DELCON of travel
lay function"
Err: SMA9 ground fault check wiring during down at end of Delay of 6s
(33) travel travel
Travel disabled; solenoid current is too replace the solenoid
relay actuates small
depending on
parameter “Re
lay function" solenoid coil is faulty replace Delcon
Delcon is faulty
5.6.3 Warnings
Display
Message Message
Handterminal Cause Analysis / Remedy Monitoring
saved reset
Effect
Warn:Board-T. Temperature of At standstill Immediately When the
DELCON exceeds cause has
70°C been re
moved
Ambient temperature Lower the ambient tem
is too high perature
Control cabinet ventil Improve control cabinet
ation missing ventilation
Poor ventilation in con
trol cabinet
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5 Operation VF-LRV Orion alpha
Display
Message Message
Handterminal Cause Analysis / Remedy Monitoring
saved reset
Effect
Warn:0 Point Zero point outside of At start of travel Immediately Immediately
±0.20V (save only)
Mechanical zero point Reset the mechanical
is wrongly set zero point
Warn:A0-Point Zero point outside of At start of travel Immediately Immediately
1.00V during relevel Not monitored if (save only)
ling additional com
mand K5 (in
Mechanical zero point Reset the mechanical spection travel) is
is wrongly set zero point present
Emergency lowering For relevelling tests, only At start of travel Immediately Immediately
valve actuated actuate the emergency Not monitored if (save only)
lowering briefly additional com
mand K5 (in
spection travel) is
present
Warn:Demand Automatic demand During travel, de At end of Immediately
signal reduction was pending on para travel (save only)
invoked, maximum meter "Demand
speed was reduced for val. red."
this travel
Fast speed too high Decrease the fast speed
Oil temperature too Install an oil heater, or
low use thinner oil
Too heavy a load with Install an oil cooler, do not
hot oil overload the car
Warn:Bypass pre Automatic zero point At start of travel Immediately Immediately
equalisation above Not monitored if (save only)
+0.20V additional com
mand K5 (in
Hand pump activated spection travel) is
present
Warn:Leakage Automatic zero point At start of travel Immediately Immediately
equalisation below Not monitored if (save only)
-0.20V additional com
Emergency lowering For relevelling tests, only mand K5 (in
valve actuated actuate the emergency spection travel) is
lowering briefly present
Leakage Rectify leakage
Warn:Relevel Relevelling up/down During travel At end of Immediately
Travel is abor took longer than Not monitored if travel (save only)
ted (relay does 2minutes travel is executed
not actuate) Emergency lowering For relevelling tests, only with additional
valve actuated actuate the emergency command K5 (in
lowering briefly spection travel)
Warn:Motormag Motor magnetisation Only during “Soft- At end of Immediately
error during Soft-Stop Stop" travel (save only)
Increase motor run-on Not monitored if
time travel is executed
with additional
Select steeper decelera command K5 (in
tion for “Soft-Stop" spection travel)
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VF-LRV Orion alpha 5 Operation
Display
Message Message
Handterminal Cause Analysis / Remedy Monitoring
saved reset
Effect
Warn:LRV oper. DOWN travel ex At start of travel At end of Immediately
ecuted in LRV opera During travel travel (save only)
tion
Frequency inverter Check frequency inverter
was not ready
Motor was not mag Check wiring to frequency
netised inverter
5.6.4 Information
Display Message Message
Cause Analysis / Remedy Monitoring
Handterminal saved reset
Info:New vers New software version During powering Immediately Immediately
installed up (save only)
New EPROM has
been installed
Info:Default Factory settings At standstill Immediately Immediately
loaded (save only)
Info:Cmd-Dir. Command direction At start of travel If at stand Immediately
changed during travel During travel still, immedi (save only)
ately; if trav
Not monitored if
elling, at end
travel is executed
Fault on K1…K4 Cure the cause of the of travel
with additional
(terminals 1 to 4) fault
command K5 (in
spection travel)
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6 Maintenance VF-LRV Orion alpha
6 Maintenance
During commissioning
After 10 years
After 5 years
Annually
Valve Check internal leakage X X X
Replace X
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VF-LRV Orion alpha 6 Maintenance
ATTENTION!
The volume of oil additive that is mixed in must not exceed 2 %
of the existing total oil volume.
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6 Maintenance VF-LRV Orion alpha
7. Assemble the C parts, then insert the unit in the bore. Make sure
that the stem of the cone (3) is clearly engaged in the spring
300 2 10006634
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