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Airbreathing Hypersonic Flight Vehicle Modeling and Control, Review, Challenges,

and a CFD-Based Example

Maj Mirmirani, Chivey Wu


Baris Fidan
Andrew Clark, Sangbum Choi
Multidisciplinary Flight Dynamics & Control Lab. National ICT Australia Ltd and Research
California State University, Los Angeles School of Information Sciences & Engineering
5151 State University Dr. Australian National University
Los Angeles, CA 90032 Canberra, Australia
mmirmir@calstatela.edu Baris.Fidan@anu.edu.au

Abstract – On November 16, 2004, NASA conducted the third made in models used in almost all existing literature must be
flight test – the second successful flight – of a hypersonic relaxed to obtain the accuracy required for flight test
research vehicle, X-43/A at Mach 10 or ten times the speed of environment applications. To obtain such high-fidelity
sound, approximately 7000 miles per hour. The last successful models for this class of vehicles, for which little test data are
flight prior to this was conducted on March 27, 2004, at an available, will require full utilization of computational tools
altitude of approximately 94,000 feet at Mach 7. This flight
followed a failed experiment one year before. The unfortunate
combined with the underlying physics, or a hybrid
event however exposed the underlying uncertainty and risk still numerical-analytic approach. An effort is underway at the
involved in this emerging technology. The incident highlighted Multidisciplinary Flight Dynamics and Control Laboratory at
the need for simulation models that can reliably analyze all California State University, Los Angeles in collaboration
possible scenarios over vehicle’s flight envelope and accurately with University of Southern California and University of
predict aircraft behavior prior to the actual test flight. While Kansas to develop a high fidelity simulation model for a full-
unclassified models of many high-performance aircraft with scale generic airbreathing hypersonic vehicle, (CSULA-
various degrees of fidelity are available for use by the GHV), one resembling an actual test vehicle such as NASA’s
aeronautical community at large, little is reported in the open X-43 and DARPA’s FALCON. Such a unique high-fidelity
literature on the class of airbreathing hypersonic flight vehicle
(AHFV). An effort is underway at the Multidisciplinary Flight
model built around a set of requirements identified for an
Dynamics and Control Laboratory at California State actual global-reach future vehicle will have tremendous value
University, Los Angeles in collaboration with University of for the hypersonic research community in many ways.
Southern California and University of Kansas to develop a high This paper the preliminary design and modeling of 2-D
fidelity simulation model for a full-scale generic airbreathing model of a generic vehicle, which incorporates various
hypersonic vehicle, one resembling an actual test vehicle such as dynamics of the vehicle and their interactions. The model is
NASA’s X-43 and DARPA’s FALCON. This paper describes developed to investigate and quantify the couplings between
specific challenges involved in modeling and control of this class aerodynamics, propulsion, structure, and the control system.
of vehicles, the current state of research, and future directions. The configuration and dimensions are developed based on 2-
It also presents efforts to date to design in-house a 2-D vehicle
and develop a high-fidelity longitudinal model for control which
D compressible flow theory, and a set of mission
accounts for the complexities and dynamic coupling specific to requirements broadly accepted for a hypersonic cruise
airbreathing hypersonic vehicles. vehicle intended for both space access and military
applications.
1. INTRODUCTION The paper starts with a brief review of the existing literature,
various technological, modeling, and control challenges of
The dynamics of airbreathing Hypersonic Flight Vehicles hypersonic flight and the state of knowledge in this field. It
(AHFVs), characterized by the tight integration of airframe begins with a brief historical perspective of airbreathing
and the propulsion system make the modeling and control of hypersonic flight, to sketch the evolution of the technology.
these vehicles very challenging. The couplings between the Then, an extensive discussion of control approaches is given
airframe, structure, and propulsion system, the thermal followed by suggestions for future directions. Finally, the
effects of hypersonic speeds, and the wide range of speeds at design of a 2-D full-scale AHFV model based on oblique
which these aircraft fly pose significant control challenges. shock and expansion wave theories is described and
These aircraft are characteristically unstable in pitch mode simulation results obtained to date at MFDCLab are
and exhibit non-minimum phase behavior. The full-scale presented.
vehicles will experience significant aeroelastic effects due to
their specific structural design and high aerothermodynamic 2. HISTORICAL PERSPECTIVE
loading. Modeling and control techniques used for
conventional aircraft are inadequate for AHFVs. Models that Hypersonic airbreathing propulsion has been studied by
incorporate the interactions and the salient features of these NASA for more than 60 years, since the evolvement of the
vehicles and takes account of the integrated airframe-engine- hydrocarbon-fueled conventional ramjet (CRJ) engine
control system are needed [4],[6]. The simplifying assumptions concept [9],[10]. In the late 1940s, the feasibility of developing
a scramjet engine attracted the attention of the propulsion
community. In the early ‘60s, the scramjet’s generic current hypersonic plans. The current hypersonic plans focus
obstacles, such as the technical hurdles of fuel injection and on the development and flight testing of small-scale (X-43A,
mixing, wall cooling and frictional losses, and nozzle X-43B, X-43C, X-43D) and one full-scale demonstrator
performance, were outlined. Meanwhile, comparisons of the vehicles [32]. X-43A is a 12-foot-long hydrogen-powered
performances of CRJ and scramjet engines determined that experimental vehicle with a five-foot wingspan (Figure 2),
the scramjet engine would outperform the CRJ somewhere in “smart scaled" from a 200-foot operational concept. It has
the speed range of Mach 6-8, and would be superior at higher been used in three scramjet-powered and un-powered flight
speeds [10],[11],[12]. The promising high-speed performance of tests at Mach 7 and Mach 10. Although the first trial in June
the hydrogen-fueled scramjet engines led to increased 2001 was unsuccessful due to a booster failure, the next two
attention on hypersonic cruise missions. In 1964, NASA flight tests were successfully conducted at Mach 7 in March
began its Hypersonic Research Engine (HRE) program, 2004 and at Mach 10 in November 2004.
which aimed to flight test a complete, regeneratively cooled,
flight-weight scramjet research engine on the X-15 rocket-
powered research plane [13]-[16]. X-15 flew several times with
a dummy test ramjet attached and reached a record-making
speed of Mach 6.72 in 1967. In April 1965, the U.S. Air
Force funded the Scramjet Incremental Flight Test Vehicle
(IFTV) program [10]. The purpose of the program was to
demonstrate vehicle acceleration from a boosted speed of
5400 ft/s to at least 6000 ft/s using four hydrogen-fueled
scramjet modules located around the central vehicle body. In
the 1970s, NASA started to focus on the rectangular Figure 1: The Flow Features on an AHFV Fore Body
airframe-integrated engine configuration [10],[13],[15],[17]-[20]
which was deemed to be superior to the previously used The profiles of these flight tests are shown in Figure 3. After
axisymmetric configuration. This concept utilizes the inlet accelerating to the test conditions (Mach 7 or Mach 10 at
sidewalls to produce extra horizontal compression in addition about 100,000 feet) on the first stage of a Pegasus booster
to the vertical forebody compression (Figure 1), and uses in- rocket, the X-43A vehicle performs powered and un-powered
stream struts as housings for distributed fuel injectors. In flight tests using its scramjet engine and gaseous hydrogen
1986, the newly developed scramjet engine technologies of fuel for five to ten seconds. The ground tests, engine designs,
the 1970s and early 1980s, specifically the development of propulsion system airframe integration issues, computational
the airframe-integrated engine concept and the need for flight fluid dynamics (CFD) analysis, aerodynamic database
testing and flights demonstrating these technologies, led the development, and simulation studies for the Hyper-X
U.S. Air Force and NASA to initiate the National Aerospace program can be found in [34]-[43]. Among the other three
Plane (NASP) program, a major hypersonic flight research demonstrator concepts, which are yet to be flight-tested, X-
program including flight tests. The focus of the NASP 43B is a 35'-45' reusable, combined cycle demonstrator
program was to build an airbreathing single-stage-to-orbit vehicle with combined turbojet and dual-mode scramjet
(SSTO) experimental aircraft, the X-30, which would be power. X-43C is a 16-foot-long hydrocarbon-powered
used for hypersonic flight testing and demonstration. NASP vehicle utilizing a three-module engine which will accelerate
incorporated extensive development of rectangular airframe- the vehicle from Mach 5 to Mach 7 during the flight test. X-
integrated scramjet technology, including a large number of 43D is a concept for flight testing hydrogen-fueled scramjet
newly developed modular experimental engines which were engines at velocities of Mach 15 or greater. Finally a large-
tested at NASA Langley Research Center (LRC) in the Mach scale reusable demonstrator (LSRD) vehicle, whose
4-7 regime [10],[21],[22]. The NASP program led to extensive architecture is the same as that of the operational vehicle and
studies on AHFV modeling and control. In [4],[23] the dynamic whose size is large enough to operate overall airbreathing
characteristics of AHFVs with airframe-integrated engines propulsion speeds, is planned to be built and flight tested.
emerged, with an emphasis on the interactions between the
airframe, engine, and structural dynamics. Shortly, based on
the X-30 configuration, a few mathematical models were
developed, some guidance and control schemes were
designed, and certain performance and stability issues were
analyzed [5],[7],[24]-[29]. In spite of the enormous amount of
effort and achievements in many aspects, the NASP program
was terminated in January 1995 due to lack of funding,
without having conducted flight tests.
The original NASP program was a full-scale operational
prototype vehicle system development program rather than
an incremental technology program. In 1996, NASA started
Figure 2: X-43A (NASA LRC Archive)
the Hyper-X program [9],[10],[30]-[33] as an initial stage of its
significantly over the flight envelope than other aircraft due
to the extreme range of operating conditions and the rapid
change of mass distribution. Moreover, many aerodynamic
and propulsion characteristics still remain uncertain and are
hard to predict due to the almost complete lack of flight test
data and the inadequacy of ground test facilities. The
following sections explore the major issues characterizing
AHFV flight dynamics in more detail.

4. EFFECTS OF HYPERSONIC SPEEDS

Figure 3: Hyper-X Flight Trajectory (NASA LRC Archive) At hypersonic speeds, the aero-thermodynamic properties of
the air deviate from the ideal gas behavior with more
The U.S Air Force is currently conducting another scramjet significant impact at Mach 6 and faster [4], [46]-[48]. In
development program, the Air Force Hydrocarbon Scramjet particular, the temperatures behind the normal shock waves,
Engine Technology (HyTech) program [10],[32],[44]. Although the loading on certain aircraft surfaces, and the pitching
HyTech is currently missile-oriented, it is expected to be moment coefficient increase with the Mach number [4],[49],[50].
incorporated with hypersonic transportation and, in particular, On the other hand, the high temperature gas effects of
in the X-43B and X-43C projects of the Hyper-X program. hypersonic flow regimes thicken the boundary layer around
the aerofoil, changing the effective aerodynamic surface
3. FLIGHT DYNAMICS OF HYPERSONIC VEHICLES significantly. This change as well as the flow separation and
reattachment phenomena lead to viscous behavior in terms of
Before the 1990s, hypersonic research was almost solely pressure distribution, shock waves, and drag, differing
focused on the development of engines that would power significantly from the results of the inviscid characteristics of
flight over wide speed ranges in subsonic, supersonic, and the aerofoil. High temperatures on the control surfaces place
hypersonic regimes. However, later studies, especially the constraints on control surface deflection limits. The
NASP and the Hyper-X programs, have identified key variations due to wide speed ranges of a complete flight and
technological obstacles to the feasibility of hypersonic the sensitivity of the AHF dynamics to the flight conditions,
transportation. One primary challenge is flight controller requires a highly integrated guidance scheme flight control
design. Designing reliable and effective AHFV controllers system to provide a robust, stable high-performance flight.
requires careful consideration of these vehicles’ unique On the other hand, hypersonic speeds cause the so-called
dynamic characteristics, which differ in major ways from “path-attitude decoupling" phenomenon, which is the
those of typical aircraft. For X30, X43A, and other resistance of the high momentum of the AHFV to the
hypersonic aircraft configurations with airframe-integrated changes in the desired flight path [51],[52],[53]. Hence the actual
scramjet engines [4],[5],[45], the primary lift generating surface flight path significantly lags the changes in the pitch attitude
is the body itself. Besides the aerodynamic effects of at hypersonic speeds.
hypersonic speeds, the strong interactions between the elastic
airframe, the propulsion system, and the structural dynamics 5. VARIATIONS DUE TO SPEED RANGE
make the explicit characterization of flight dynamics of
AHFVs highly challenging [4],[45],[46]. It is well known that a The dynamic characteristics, stability, and performance of
number of control challenges arise from the fact that the AHFVs vary over the flight envelope more than other aircraft
airframe and the propulsion system are very tightly due to their wide range of operating conditions and mass
integrated and full-scale vehicles will experience significant distributions. The effect of hypersonic speed on flight
aeroelastic effects. Aeroelastic effects and/or aircraft stability of AHFVs was studied as early as the 1970s. Static
structure vibration result in mass-flow spillage, because the stability margins decrease as the Mach number increases
[4],[54]
bow shock angle changes and does not impinge on the inlet . In order to have reasonable static margins at
lip (Figure 1) as the structure deforms, resulting in the engine hypersonic speeds, one needs to accept high-static stability
operating in off-design conditions. Operation under off- margins, which means large control deflections, and
design conditions affects the aerodynamic forces and decreased maneuverability at lower speeds. On the other
moments, as well as the thrust. Variable geometry inlets will hand, if the low-speed static stability margins are desired to
be required for maximum engine performance and the be kept in the conventional range, one must accept unstable
bandwidth of the inlet actuators may have an effect upon configurations at hypersonic speeds in pitch mode. The
one's ability to control such a vehicle since they must be fast tightly integrated air-frame propulsion system configuration
enough to respond to bow-shock position variations caused needed for efficient AHF also affects landing/take-off
by structural vibrations and disturbances. These aircraft are performance and increases transonic drag. Ground testing at
also characteristically unstable in pitch, and exhibit non- NASA LRC that examined subsonic AHFV behavior close to
minimum phase behavior. In addition, the dynamic the ground plane demonstrated that turning the power off
characteristics of the hypersonic vehicle vary more causes a sharp increase in lift while turning the power on
causes negative lift effect together with a large increase in indicates a similar effect of the fuel flow rate and diffuser
the pitching moment. These effects result from the diverging area ratio changes on the AHFV pitch rate.
angle between the nozzle and the ground plane [55]. The Another major source of dynamic coupling in AHFVs is the
external nozzle configuration for good hypersonic aeroelastic modes. Bending of the fore-body and aft-body
performance causes flow separation at lower speeds and a together with propagations throughout the entire airframe
steep increase in drag while passing from the subsonic to affect the flows through the inlet and the exhaust and hence
supersonic regime. the aerodynamic performance.
Elastic-rigid body interactions are also significant in AHFVs,
6. SCRAMJET ENGINE DYNAMICS since the low structural vibration frequencies are close to
those of the rigid body as a result of the requirement for very
Scramjet engines operate by supersonic combustion of fuel in low structural weight [4],[57]. Accurate determination of the
an air stream compressed by the aircraft's forward speed. structural elastic modes is critical for flight control,
Using hydrogen (or hydrocarbon) as the basic fuel for especially for precise control of the AOA. However, the non-
combustion, airbreathing scramjet engines burn oxygen uniform aerodynamic heating in AHF, unconventional
scooped from the atmosphere. Since the hydrogen and the composite materials used in building the airframe, and the
scooped oxygen have less time to mix and react in supersonic shell-type structure of AHFVs cause significant variations
combustion, the combustor needs to be longer. Moreover, in and uncertainties in the shapes and natural frequencies of the
order to produce sufficient thrust for hypersonic flight, the elastic modes. [5],[58]-[63]. The interactions among the flight
engine inlet must capture as much of the airflow under the dynamics, the engine, and the structural dynamics are
AHFV surface as possible. This is done through the integration illustrated in Figure 4.
of the engine with the airframe so that the inlet area is
contiguous with the vehicle undersurface [4],[10],[13],[18]. The inlet
sidewalls produce extra horizontal compression in addition to
the vertical fore-body compression.

7. AIRFRAME – PROPULSION - STRUCTURAL


DYNAMIC INTERACTIONS

In AHFVs with airframe-integrated scramjet engines, the


aerodynamics, propulsion system, and structural dynamics
are highly interactive; hence the control bandwidths for flight
and propulsion systems cannot be separated clearly. The
Figure 4: AHFV Dynamics
engine-airframe integration causes significant interaction
between the propulsion system and vehicle aerodynamics
[4],[23],[45],[55] 8. DATABASES AND UNCERTAINTIES
. Considering the longitudinal dynamics, the inlet
flow pressure acting on the fore-body generates a nose-up
Despite the unprecedented capabilities of the powerful CFD
pitching moment while the external nozzle flow generates a
codes available today, the development of conventional
nose-down pitching moment. These flows may also affect the
aircraft and the design of their control systems depend on the
lateral dynamics if they are laterally non-uniform.
use of empirical estimates of aerodynamic and engine data
Similarly, the aerodynamics affects the propulsion system in
obtained from sources such as U.S. Air Force DATCOM,
several ways. The capture and compression of the flow
wind-tunnel data, and flight test data. Design and
through the inlet is determined by the properties of the bow
development of hypersonic aircraft, however, must proceed
shock wave under the vehicle fore-body, which are
without the benefit of a vast statistical database of actual
determined by the angle of attack (AOA) and the dynamic
flight test data. The insufficiency of the flight test data and
pressure as well as the free stream characteristics [4],[56]. The
inadequacy of the ground test facilities lead to aerodynamic
AOA and the dynamic pressure also affect the combustion
and propulsion uncertainties.
kinetics and the exhaust flow/free stream shear layer. The
Unpredictable aerodynamic and thermodynamic behaviors
sensitivity of the performance to the AOA and the dynamic
due to hypersonic speed and aerodynamics-propulsion-
pressure is small at high Mach numbers and increases as the
structural dynamics interactions constitute another
speed decreases. At low speeds, the AOA and the dynamic
uncertainty source [4],[7],[57]. The propulsion system
pressure need to be greater than certain values in order to
perturbations that indirectly impact the longitudinal
provide acceptable performance.
dynamics, the elastic mode variations, non-uniform pressure
The couplings among the AHFV aerodynamics, the airframe,
distribution, and the uncertainties explained above comprise
and the propulsion system are demonstrated via the results of
some of these unpredictable behaviors. The mass property
a frequency domain numerical analysis in [4]. This analysis
variations can also be considered to be a modeling
shows that the thrust and the pressure at the engine inlet are
uncertainty. In general, many of the critical aerodynamic
significantly affected by pitching control surface, e.g., elevon
characteristics are hard to predict while the ability to
defections over a wide frequency range. The analysis
experimentally determine them is limited. Hence,
conventional control methodologies that depend on relatively the rectangular AHFV configuration with airframe-integrated
accurate models and a reliable aerodynamic database are not scramjet. This model focuses on dynamic couplings and
suitable. Robust control design and compensation algorithms control system integration.
involving intelligent and adaptive flight control are The longitudinal dynamic model for the rectangular AHFV
necessary. configuration with airframe-integrated engine in [5],[26] is
extended to include other dynamic effects using the equations
9. MODELING AIRBREATHING HYPERSONIC FLIGHT of motion, kinematics equations, and the 3-DOF point-mass-
DYNAMICS model derived for generic elastic hypersonic flight vehicles in
[6]
. The equations derived include the effects of rigid-body
The traditional development of equations of motion for flight motion, elastic deformation, fluid flow, rotating machinery,
vehicles is based on a Newtonian approach that excludes the wind, and Earth rotation, and the couplings among them.
elastic degrees of freedom [64],[65]. At the other end of the Although [5],[6],[26] models the integrated scramjet engine
spectrum, the purely structural dynamics models for dynamics and the hypersonic aerodynamics to some extent,
aeroelastic analysis exclude rigid-body modes [66],[67]. A and even though it analytically elaborates the coupling issues,
common approach used in modeling for control design it still neglects both parameter variations and modeling
assumes that the aircraft dynamics can be decomposed into uncertainties. Reference [7] considers these effects to a degree,
two distinct parts with sufficiently separated bandwidths: focusing on the determination of the sources and the extents of
dynamics of “measured” states, and dynamics of uncertainties, and the development of uncertainty models for
“unmeasured” states. The dynamics with the lower bandwidth AHFVs. Specifically, it develops a model for the rectangular
includes the states that can be measured during the flight, such AHFV configuration with airframe-integrated engine that is
as vehicle’s velocity, altitude, angle of attack, and pitch rate. suitable for robust multivariable control design.
The effects of structural dynamics, propulsion, and An extensive computational model for a Generic Hypersonic
aeroelasticity, the “unmeasured” states, and their contributions Aerodynamic Model Example (GHAME) is presented in
[45],[78]
to the overall dynamics of the vehicle are in general hard to . GHAME is composed of five data sets: two
measure and model, and therefore have been combined and aerodynamic models (one based on empirical data sources and
treated as uncertainties in the control design formulation. In the other on analytical programs); two aero-thermodynamic
the case of AHFVs for example, with few exceptions, the models (a simple convection-radiation heat flux and
effect of propulsion and its interaction with aerodynamics of equilibrium model and a model obtained through analytical
the vehicle has not been included in the development of programs); and a simplified switching turbojet-ramjet-scramjet
models and/or control algorithms. engine model. The aerodynamic models are based on a rigid
The majority of the AHF dynamic models in the literature body configuration with geometry similar to that of the conic
consider only longitudinal motion. A widely used longitudinal accelerator [68],[69].
model in the literature is the rigid-body model of [68],[69], for the
winged-cone accelerator configuration. The winged-cone 10. AIRBREATHING HYPERSONIC FLIGHT CONTROL
configuration is of course significantly different from the
rectangular airframe-integrated engine configuration of X-30 The available theoretical studies in the AHF control literature
or X-43. Moreover, the model is derived assuming that the focus on the longitudinal dynamics — ignoring its lateral-
body is rigid, neglecting the coupling effects among directional counterpart — because the longitudinal dynamics is
aerodynamics, propulsion, and structural dynamics. the most critical from a flight stability point of view, and
The effects of couplings are formulated in [[57]] as additive because full 6-DOF models are not simple enough to form a
uncertainties and incorporated into a linear model of the basis for conventional control design purposes. The control
vehicle. The impact of the propulsive perturbations on the design problem becomes significantly more complex when
pitching moment is also incorporated as parametric uncertainty lateral-directional characteristics are included.
in the coefficient of pitching moment as a function of AOA. Stability, performance, and robustness are the three main
The coupling between elastic and rigid structure modes is concerns in reaching the goal of control system design.
included in the frequency domain by defining cover function, Since robust AHF control approaches take into account
carrying information about the flexible modes. modeling uncertainties, noting the trade-off between
A drawback of the linear models is their limited capability to robustness and performance, they are the most realistic
represent the dynamics and the coupling effects realistically. approaches. In the existing literature, robust AHF control
Nonlinear models avoid this deficiency, and can incorporate approaches can be divided into two categories: linear model-
rich information. Although using a nonlinear model places based and nonlinear model-based. In linear model-based
limitations on the designs that can be used to control the approaches, classical robust control [76],[77] techniques such as
system in general, recent and ongoing developments in H∞ and µ-synthesis are applied to the AHFV models with
nonlinear control have, to a great extent, relieved this burden structured and unstructured uncertainties. The resultant
[68],[69],[71]-[77]
. controllers have the common property of being highly
A more exclusive and realistic mathematical model for AHFV conservative with undesirable compromise in performance.
longitudinal dynamics is in [5],[26], an analytical aero- Included among the linear model-based approaches are the
propulsive/aeroelastic hypersonic-vehicle model derived for robust control design for the rigid conic accelerator
configuration in [69] and [57] Another H∞-based approach to the AHF technology is in its developmental and testing stages.
control of the linear model of [68],[69] is presented in [81]. No operational vehicle yet exists, and the aim of the flight tests
However, this approach does not take into account conducted or planned thus far has been to analyze newly
disturbances and modeling uncertainties, and the H∞ developed AHFV components and quantify the AHF dynamics
techniques are used to develop an alternative to the rather than to perform a complete guided flight. Nonetheless,
eigenstructure assignment design. The focus of the approach is the use of an efficient flight controller is one of the key
decoupling the phugoid and short-period modes. The technologies for flight demonstration of the scramjet-powered
simulation results in [81] demonstrate the effectiveness of the hypersonic aircraft. In the Hyper-X program, such a controller
new H∞-based eigenstructure assignment design compared to achieved successful separation from the booster rocket,
the traditional Shapiro design. maintaining the design condition during the engine test, and
As previously alluded, nonlinear models are more suitable for provided a controlled descent [33]. The control laws to perform
representing the coupling effects in detail. As an alternative to these tasks, developed as a Boeing/NASA partnership, have
the classical robustness theory developed for linear systems, been tested via flight simulations and stability margin analyses
the concept of stochastic robustness [73]-[75] has been introduced before being used in the flight tests. The basic goal of the flight
for nonlinear systems. Nonlinear-model-based (stochastically) control system in Hyper-X was to maintain the desired AOA
robust control techniques have the benefit of being less and bank angle to within ±0.5 degrees during the test flights,
conservative in terms of robustness. Their drawback is the and to follow steering commands from the guidance system to
difficulty of parameterizing the uncertainties and forming the maintain a desired descent trajectory after the tests are
uncertainty vector reliably. These techniques are applied to the completed. Control surfaces used were basically symmetric
longitudinal AHF in [71] and [72]. An LQ design is used in [71], with differential defection of the all-moving wings (AMW)
and is improved upon in [72] using a triangular model and and twin rudders. The pitch rate, yaw rate, roll rate, and bank
imposing nonlinear dynamic inversion techniques [82]. angle measurement units and the control mechanism generated
A recent alternative to the nonlinear controller of [72] is the the aerodynamic surface commands by processing guidance
adaptive sliding mode control approach of [83],[84]. In this work, commands and sensor feedbacks. Conventional AOA
a new adaptive sliding mode technique for a class of MIMO measurement devices cannot be used due to aerodynamic
nonlinear systems including the nonlinear models is presented. heating. Several techniques to estimate an accurate measure of
The adaptive scheme is based on the inverse dynamics of the AOA have been developed and used [33].
original system. The adaptive structure makes the controller The Hyper-X flight control scheme design illustrated in
efficient in dealing with the parametric uncertainties. The
Figure 5 uses classical linear control techniques [93] rather than
states that are not available for measurement are estimated
advanced nonlinear laws [33]. The control design is based on a
using a nonlinear sliding mode observer.
linear model including rigid-body modes and second-order
In all the above designs, the controller applies to a certain
actuation modes. Lead-lag compensators are used to improve
flight condition and hence a supervisor such as a gain
stability margins. Elastic mode effects are circumvented in the
scheduling scheme is needed in order to run the controller in
controller design as a part of the gain margin requirements,
the entire flight envelope. Any supervisor design should take
avoiding the use of a separate structural filter. A feedforward
into account the significant variations in the AHF system due
compensator suppresses the effects of the propulsion system
to wide speed ranges. To this end, time- and/or parameter-
and dynamic pressure variations on the AHFV. The controller
varying approaches appear as alternatives or companions to the
parameters are gain scheduled with AOA and Mach number.
gain scheduling schemes.
The literature includes a number of other efforts to control
hypersonic flight. However, these works pay less attention to
the airframe/engine/elastic coupling in the hypersonic flight
dynamics of airbreathing aeroelastic vehicles and
characteristics of modeling uncertainties. They merely
concentrate on the application of specific techniques to the
existing hypersonic flight dynamic models. Main categories of
this group of works are model reference adaptive control
approach for linear models [85], optimal and sub-optimal
control approaches [86]-[88], genetic-based, algorithm-based
approaches [89], fuzzy control approaches [90], and neural Figure 5: Overview of the Flight Control Scheme for X-43A, Designed by
Langley and Dryden Research Centers of NASA
network approaches [91],[92].
12. NEW DIRECTIONS IN CONTROL DESIGN
11. NASA AHFV PROGRAMS FLIGHT CONTROL
DESIGNS
After performing a sufficient number of flight tests with
demonstrator vehicles, the next step in AHF research will be
Although a significant number of AHFV control schemes have
guided AHFs that follow certain prescribed paths. The final
been designed and tested via simulations, none has been
goal could be using AHFVs efficiently to follow arbitrary
completely implemented in a real AHFV — primarily because
paths similar to conventional aircraft in a wide speed span
including hypersonic ranges. This goal could be broadened to To perform a fully guided AHF design, a supervisor to handle
include the original single-state-to-orbit (SSTO) and triple- the variations in the complete flight envelope should be
stage-to-orbit (TSTO) space access task of NASP. designed. As the control designs found in the literature apply
Development of new technologies in various areas including only to a certain flight condition, in order to extend their
controls will be vital in reaching all these future goals. applicability to the entire flight envelope, the design procedure
The airframe-integrated scramjet engine concept forms the needs to be repeated for a sufficient number of flight
basis of the technology of current and foreseen AHF programs, conditions. The supervisory scheme will be required to
and is the focal configuration of all major AHF research perform the transitions between these flight conditions. The
centers worldwide [10],[32],[96],[97]. Considering the airframe- conventional methodology used in aerospace applications is
integrated engine configuration, an essential task is to enhance gain scheduling, but in spite of its wide use and the recent
and optimize the propulsion systems developed for this interest of the academic research community, there is still a
configuration. Discussions on new combustor designs for lack of tests to guarantee global stability of gain-scheduled
using hydrocarbons as fuel instead of hydrogen can be found systems in general [104]-[107]. Furthermore, slow plant parameter
in [10],[13],[32],[96]. Due to aero-thermodynamic effects, new variations and sufficient number of flight conditions at which
materials and active cooling techniques must be developed and the dynamics are completely quantified are generic
used in structural components of the AHFVs [10],[45],[96]. The use assumptions for applicability of the gain scheduling schemes.
of passive and active heat resistant devices will reduce the Considering the significant and fast variations in the AHF
uncertainties due to aero-thermodynamic effects as well as system due to dominant hypersonic regimes, wide operation
improve the overall flight performance. This is essential, since ranges, and the lack of broad flight data, recently developed
the uncertainties in the existing models are too large to meet time- and parameter-varying approaches can be used to fill the
certain requirements of robust high-performance flight gaps in the gain scheduling schemes.
controllers. The two most dominant sources of uncertainty are For example, employing the parameter-varying system
the lack of sufficient data on hypersonic flight dynamics and methodology, the flight-condition-specific models can be
commonly ignored coupling effects. The former can only be replaced with the smooth nonlinear functions of a lumped
addressed in time, through performing ground and flight tests. time-varying parameter vector defining the flight conditions [8].
Until that time, reliance on high-fidelity simulation models Since this vector itself is an explicit function of time, the entire
such as the one presented here is the only viable alternative. system can be formulated as a time-varying dynamic system,
Ongoing studies and discussions on data collection via which is not necessarily linear. In the case of linear models, for
experiments and numerical techniques can be found in example, the conventional A, B, C, and D matrices of the linear
[36],[37],[39]-[42],[58],[96]
. state space model will be explicit functions of time. The
The integrated longitudinal aero-propulsive/aeroelastic models information necessary to evaluate these functions is
derived and elaborated in [5],[7],[26] represent more dependable determined by the guidance scheme of the complete flight and
alternatives to the simpler conventional models. These models the flight condition database. Due to the absence of a perfect
could be further enhanced by including lateral and directional database, the difference between the desired (guided) and
dynamics. The trade-off between comprehensiveness and actual flight trajectories, and unmodeled disturbances and
complexity of design and implementation should be the uncertainties, system parameters are not expected to be fully
guideline for modeling. As the more comprehensive models known. Hence adaptive laws to estimate these parameters
have larger numbers of states, inputs, outputs, and online will be required in the control design.
nonlinearities, a controller satisfying certain performance, Time- and parameter-varying methods have already been used
stability, and robustness requirements would be harder to in designing controllers for various aerospace systems [108]-[110].
achieve. Techniques recently developed for certain classes of These control designs, however, are in general based on the
nonlinear and multivariable systems have proved effective for assumption that the variations are slow in a certain sense and
complex models provided the model can be formulated in a they do not exploit the a priori information about the variation
certain “triangular” structure [98]-[103]. structures. A method to exploit the a priori information about
In order to implement the control designs based on the the system parameter in designing controllers for time-varying
integrated models, the aerodynamic and propulsive control systems is presented in [111]. This method is used to design
laws to be applied need to be interactive. Engine control effective adaptive controllers for linear time-varying systems
effectors controlling fuel flow, the inlet/diffuser area ratio, and in [111]-[114]. Moreover, the control scheme of [114] can be
the exit area of the internal nozzle should be in use along with extended to a class of nonlinear systems. This extended
the conventional control surfaces [16]. These control effectors scheme is a potential candidate for AHF control. Another
should be commanded via an integrated mechanism that specific issue to be addressed in AHF control design is
processes the combined information from the aerodynamic and estimation of in-flight parameters. This is partially
propulsive measurements. The system integration approach is circumvented in output feedback designs such as those in
[98],[111],[114]
not limited to modeling and control. The approach has been , in which among the plant signals, only the plant
used to optimize configuration variables of a scramjet-powered output is required to be measured in order to generate the
hypersonic cruise missile for maximizing the airbreathing control signal. Even with these controllers, some estimation
range [97]. may be needed if the output signal cannot be measured
accurately. Case in point is the AOA measurement in the
control law development for the X-43A [33]. In hypersonic frontal surface, and Mach number at the engine inlet as
operation, conventional AOA measurement devices cannot be described in the following section. The scramjet engine is
used due to aerodynamic heating. Several techniques to simply modeled by a 1-D compressible flow with heating,
estimate an accurate measure of AOA have already been which predicts the flow rate of hydrogen fuel required for a
developed and used in the Hyper-X program [33]. The chosen design Mach number at the engine exit. The exit flow
estimation techniques to be used, however, must guarantee no is modeled by 2-D expansion wave theory, which can be
adverse effect on the stability and performance of the overall used to predict the pressure on the rear surface. Resultant
control scheme. Using linear-model-based estimators together aerodynamic forces, total lift and drag, and engine thrust are
with nonlinear controllers, for example, may not be efficient. then estimated by summation of these pressure forces and
Newly developed nonlinear observers and estimators [98],[115]- momentum change of the airflow. The unique aspect of this
[117]
can be used with possible nonlinear AHF controllers. study is the multidisciplinary simulations of the vehicle
dynamics in conjunction with the theory which enable
13. DEVELOPMENT OF A 2-D LONGITUDINAK AHF quantification of the couplings which are broadly ignored in
CRUISE VEHICLE MODEL models used for control system design in the past.

An effort is underway at the Multidisciplinary Flight 13.1 2-D GHV Configuration Design
Dynamics and Control Laboratory at California State
University, Los Angeles in collaboration with University of As an initial concept, a simple 2-D configuration for the
Southern California (USC) and University of Kansas (UK) to hypersonic vehicle is designed based on inviscid
develop a high-fidelity simulation model for a full-scale compressible flow theory of a perfect gas. As shown in
generic airbreathing hypersonic vehicle, one resembling an Figure 6, the upper body of the vehicle is simply a flat
actual test vehicle such as NASA’s X-43 and DARPA’s surface, which is kept at zero angle of attack for simplicity.
FALCON. Based on a set of requirements broadly identified The lower side consists of a frontal wedged surface, a
for an actual AHFV, a full-scale generic airbreathing scramjet engine with a constant cross-section area and
hypersonic vehicle (CSULA-GHV) is under development, another trailing wedged surface. The frontal wedged surface
with a high level of detail over a wide speed range (Mach 0.3 serves as a diffuser for the flow entering the scramjet, and the
to Mach 20), using available unclassified (open literature) trailing surface acts as a propulsive surface. The leading
information. The CSULA-GHV will be designed to the edge angle is arbitrary chosen to be θ = 50, the length of the
requirements of a global-reach vehicle that must travel to a engine 9.5 m, and the engine cross-section area is A = 0.6 m
target halfway around the world in less than two hours, (height) by 1 m (span).
deliver a payload of 10,000-20,000 pounds, and return to
base without refueling at altitudes near the outer limit of the
Earth’s atmosphere. The CSULA-GHV concept vehicle
(Figure 7) has an integrated airframe propulsion system
configuration resembling that of the X-43.
As a first cut a 2-D version of the GHV has been designed to
develop a longitudinal model for control design application.
Figure 6 Shock and Expansion Waves in a Generic Hypersonic Vehicle
The vehicle has an integrated airframe-propulsion system Configuration
configuration resembling an actual test vehicle and is
specifically designed to study the unique challenges A flight Mach number M1 = 10 at an altitude of 30 km
associated with modeling and control of airbreathing (where the standard atmospheric temperature and pressure
hypersonic vehicles. Specifically, the model is developed to are T1 = 227 K and P1 = 1172 Pa, respectively) is considered,
investigate and quantify the couplings between and a corrected specific heat ratio γ = 1.36 for air at
aerodynamics, propulsion system, and control system. The hypersonic speeds is assumed. The wave angle (β1) of the
configuration and dimensions are developed based on the 2- oblique shock generated from the leading edge, the Mach
D compressible flow theory, and the set of mission number (M2), pressure (P2) and temperature (T2) behind the
requirements described above. The vehicle is designed to the shock can be determined by the oblique shock relations:
requirements broadly accepted for a hypersonic cruise
vehicle intended for both space access and military
applications. The longitudinal equations of motion include ( ) ( ) 2 − 1⎞⎠
2 ⋅ cot β 1 ⋅ ⎛⎝ M1 2 ⋅ sin β 1
tan( θ)
both an inverse-square-law gravitational model and a M1 ⋅ ( γ + cos ( 2 ⋅ β 1) ) + 2
2
centripetal acceleration that results from a curved flight path.
Longitudinal control is affected by elevators and the engine
γ−1
thrust. Main aerodynamic coefficients, CL , CD , and CM, and 1+ ( ( ))
⋅ M1 ⋅ sin β 1
2

the stability derivates are obtained using analytical (


M2 ⋅ sin β 1 − θ ) 2
aerodynamic calculations assuming a cruising condition of
Mach 10 at an altitude of 100 km. The 2-D oblique shock
( ( ) ) 2 − γ −2 1
γ ⋅ M1 ⋅ sin β 1

theory is used to predict shock wave angles, pressure on the


⎡ ⎤ ⎛ 1 ⎞
P2 := P1 ⋅ ⎢ 1 +
2γ ⎡
(
⋅ M1 ⋅ sin β 1
γ+1 ⎣
2
− 1⎤ ⎥
⎦⎦ ( )) µ5 asin ⎜
⎣ ⎝ M5 ⎠

P2 ⎡ 2 + ( γ − 1) ⋅ ( M ⋅ sin( β ) ) 2 ⎤ γ
⋅⎢ ⎥
1 1
T2 := T1 ⋅ γ −1
⎢ ( 2 ⎥ ⎛ γ−1 ⎞
⎣ γ + 1) ⋅ ( M1 ⋅ sin( β 1) ) ⎦
P1
P04 P4 ⋅ ⎜ 1 + ⋅ M4 2
⎝ 2 ⎠
The leading edge of the lower surface of the engine inlet γ
intercepts the first oblique shock to capture the entire air flow 1−γ
rate and to deflect the flow back by 50 when entering the ⎛ γ−1 ⎞
P5 P04 ⋅ ⎜ 1 + ⋅ M5 2
scramjet, so that the shock reflection would terminate at the ⎝ 2 ⎠
upper edge of the engine inlet, and the flow through the
scramjet would become one-dimensional. The wave angle where ν4 is the Prandtl-Meyer function and P04 is the total
(β2) of the oblique shock reflected from the lower leading pressure at the engine exit.
edge of the engine inlet, the Mach number (M3), pressure (P3) Numerical results of these computations are summarized in
and temperature (T3) at the engine inlet are similarly the following table:
determined by the oblique shock relations.
The combustion process in the scramjet is simply modeled by Mach Wave Pressures Flow Rates Velocities
Rayleigh flow theory, that is, one-dimensional compressible Numbers Angles (kPa) (kg/s) (m/s)
flow with heat addition. Selecting a Mach number (M4 = 5) M2 = 8.42 β1 = 9.450 P2 = 3.45 m2 = 128.66 V2 = 2945
at the exit of the scramjet, the total temperature change, the
air flow rate and the rate of heat added can be determined M3 = 7.21 β2 = 10.430 P3 = 8.83 m3 = 128.66 V3 = 2907
from the Rayleigh Flow relations:
M4 = 5.0 µ4 = 11.530 P4 = 18.06 mfuel = 0.359 V4 = 2864
2
⎛ 1+ γ⋅M M4 ⎞ ⎡ 2 + ( γ − 1) ⋅ M4 2 ⎤
2
M5 = 6.3 µ5 = 9.130 P5 = 4.08 m4 = 129.02 V5 = 2965
T03 ⋅ ⎜ ⋅⎢ ⎥
3
T04 ⋅
⎜ ⎢ 2⎥
⎠ ⎣ 2 + ( γ − 1) ⋅ M3 ⎦
2 M3
⎝ 1 + γ ⋅ M4
With the wave angles known and the dimensions of the
γ scramjet engine already specified, the geometry of the entire
m3 P3 ⋅ A ⋅ M3 ⋅ vehicle can be determined. The overall length is 33.37 m and
R ⋅ T3
the total height is 2.42 m, including the height of the engine
(0.6 m). The slope of the trailing surface is found to be θ5 =
Q m3 ⋅ Cp ⋅ T04 − T03 ( ) 110.
Applying the momentum equations results in a net axial force
where Cp = 1.084 kJ/kg-K is the corrected specific heat of air (Thrust–Drag) = 2.16 kN, and a net normal force (Lift) = 28
at hypersonic speed. kN, which dictates the vehicle weight at the beginning of
The required flow rate of hydrogen fuel (with lower heating steady level flight. The location of center of mass of the
value LHV = 120 MJ/kg) can then be estimated, and the total vehicle is determined by a balance of pitching moments for
mass flow rate exiting the scramjet can be found: trimmed flight, and is found to be at 48% aft from the leading
edge.
Q
mf m4 m3 + mf It is seen that 2-D inviscid flow analysis shows that it is
LHV ,
possible to generate positive excess thrust with this simple
configuration. The dimensions, estimated cruise weight and
The expansion waves’ angles (µ4 , µ5) extending from the centre of gravity of the vehicle all seem to be reasonable. It
upper edge of the engine exit, the Mach number (M5) and does serve as an initial design for further modifications and
pressure (P5) along the trailing surface are simply determined design iterations into a 3-D configuration (Figure 7).
by the two-dimensional expansion wave theory:

µ4 asin ⎜
⎛ 1 ⎞ γ+1
G
⎝ M4 ⎠ , γ−1

⎛⎜ M 2 − 1 ⎞
4
ν4 G ⋅ atan⎜ − atan⎛ M4 2 − 1 ⎞
⎝ G ⎠ ⎝ ⎠

⎛⎜ M 2 − 1 ⎞
5
ν 4 + θ5 G ⋅ atan⎜ − atan⎛⎝ M5 2 − 1 ⎞⎠
⎝ G ⎠
Figure 7 Initial Confiruration
13.2 2-D GHV Preliminary Simulation Results

Parallel to the analytical results described above


Computational Fluid Dynamics (CFD) simulations have been
conducted using Fluent, a commercially available CFD code
capable of simulating compressible flow coupled with
combustion to obtain the basic aerodynamic properties of the Figure 8 Preliminary 2-D Vehicle Simulation Results
2-D vehicle, the propulsion model and the coupling between
the two. The computational processing required is vast due to the
The GHV was modeled using a coupled solver with inviscid need of resolving the shock waves from the leading edge and
flow, the density calculated from ideal gas law, specific heat the injection. An effort is currently underway to separate the
constant from the kinetic theory and a mesh containing engine and aircraft modeling while keeping account of the
140,000 nodes. The model has been simulated over AoA dynamic interaction effects. The only effect of propulsion on
between negative and positive five degree at interval of one the aircraft is on the trailing edge, which is in effect the
degree, and over five different fuel flow rate (0 kg/s, 0.1 kg/s, engine nozzle.
0.25 kg/s, 0.5 kg/s and 1 kg/s). To obtain an accurate model, Propulsion integration was implemented by using a 1-step
a mesh independency test was carried out at the design angle, finite rate chemistry model and injecting hydrogen fuel from
and the two extremities (positive and negative five degrees). the upper surface of the scramjet as a boundary condition.
Once the optimum mesh was found, these where merged into Although the 1-step finite rate chemistry model is not the
one, so that all scenarios from negative five degrees to most accurate chemistry model available for supersonic
positive five degrees could be obtained with a single mesh combustion it has been shown in [126] that it provides close
without the need of adaptation. agreement with experimental data and hence is adopted in
The model was simulated with inviscid flow. However, it is this study.
believed that the viscous forces will increase both lift and The preliminary computer simulation results are shown in
drag by significant amount. However, it was found that the Figure 9. It shows the CFD results for the contours of mach
accuracy for inviscid flow was within a couple of percent in number, density, static temperature and mass fraction of H2O
this case. (product of hydrogen combustion), both at the optimum
The greatest challenge in modeling the GHV is anticipated to design of zero-degrees-AoA and at the off-design of five-
be the inclusion of shock wave interaction on the engine degree-AoA both with fuel flow rates of 0.1 kg/s.
cowl and combustion coupling. This causes a twofold The results for the zero-degree-AoA, are found to agree well
difficulty in CFD modeling. The first is the computational with theory. Special notice should be given to the angle of
demand to model such scenarios and the second is the the shock wave in comparison to the theoretical value noted
simulation stability issues due to the high degree of coupling showing essentially an exact match with theory.
between flow velocity, density, pressure and energy.
The off-design angle shows results that show, as expected,
The stability of the solution can be addressed using a coupled degradation of aerodynamics and propulsion performance of
solver which allows the usage of the courant number, which the vehicle. If compared the shock waves, best viewed
has a damping effect on the residual difference between through the static temperature contours, from the leading
iterations and controlling the number of iterations required. edge strike the tip of engine cowl, however for the off-design
angle, the shock wave misses the engine cowl edge.
The contours of H2O and temperature show that the
combustion products are highly concentrated along the upper
walls of the scramjet and nozzle due to the high speed of the
air flow through the engine, which forbids the fuel to
dissipate more uniformly into the scramjet. This undesirably
low combustion efficiency poses further challenge for
innovative design of fuel injection system.
Figure 9 shows the preliminary aerodynamic data for
CSULA-GHV including coefficient of lift, drag, and the
moment coefficient as function of angle of attach for Mach
10 for no fuel and 0.1kg/s, 0.5 kg/s, and 1.0 kg/s fuel ratio.
No Fuel
130000
0.1 kg/s Fuel
0.5 kg/s Fuel IV. CONCLUSION
1 kg/s Fuel
80000
AHFV configurations with airframe integrated scramjets
form the basis for the current and foreseen AHF technology
30000 programs. On the other hand, almost all of the existing
Lift (N)

control designs in the open literature are based on the rigid


-5 -4 -3 -2 -1
-20000
0 1 2 3 4 5 winged-cone accelerator configuration, which does not
address all major dynamic characteristics of AHFVs like X-
-70000
30 or X-43A. Therefore, new designs based on realistic
models that address all the major issues in AHF dynamics are
needed.
-120000
Angle of Attack (Degrees)
The hypersonic flight control law design is also associated
with significant uncertainty. The two most dominant sources
No Fuel of uncertainty in AHF are the lack of sufficient data and
21000
0.1 kg/s Fuel
0.5 kg/s Fuel
ignored coupling effects. The first will be handled in time by
1 kg/s Fuel flight tests. For the second it is necessary to develop accurate
16000
simulation models quantify and elaborate the couplings and
include them in the system models. The correct tradeoff
11000 between the comprehensiveness of a model and complexity
Drag (N)

of designing/ implementing a controller based is the key in


6000
successful control system design.
A study has been initiated at Cal State LA in collaboration
1000 with USC and University of Kansa to design in-house a full-
-5 -4 -3 -2 -1 0 1 2 3 4 5 scale airbreathing generic hypersonic cruise vehicle,
-4000
CSULA-GHV based on a set of broadly accepted
Angle of Attack (Degrees) requirements for such a vehicle. The GHV resembles
NASA’s X-43. As a first cut a 2-D model has been
1500000 No Fuel developed and preliminary simulation results are been
0.1 kg/s Fuel obtained.
0.5 kg/s Fuel
1000000 1 kg/s Fuel

V. ACKNOWLEDGMENT
500000
Pitch Moment

This project was supported by the United States Air Force


0
-5 -3 -1 1 3 5
under Grant No. F49620-01-1-0489 and by NASA Dryden
Flight Research Center under Grant No. NAG4-175.
-500000

-1000000

-1500000
Angle of Attack (Degrees)

No Fuel 8
0.1 kg/s Fuel
0.5 kg/s Fuel
1 kg/s Fuel 4

0
-120000 -80000 -40000 0 40000 80000 120000 160000
L/D

-4

-8

-12

-16
Lift

Figure 9 Preliminary Aerodynamic Data


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