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Airbreathing Hypersonic Flight Vehicle M
Airbreathing Hypersonic Flight Vehicle M
Abstract – On November 16, 2004, NASA conducted the third made in models used in almost all existing literature must be
flight test – the second successful flight – of a hypersonic relaxed to obtain the accuracy required for flight test
research vehicle, X-43/A at Mach 10 or ten times the speed of environment applications. To obtain such high-fidelity
sound, approximately 7000 miles per hour. The last successful models for this class of vehicles, for which little test data are
flight prior to this was conducted on March 27, 2004, at an available, will require full utilization of computational tools
altitude of approximately 94,000 feet at Mach 7. This flight
followed a failed experiment one year before. The unfortunate
combined with the underlying physics, or a hybrid
event however exposed the underlying uncertainty and risk still numerical-analytic approach. An effort is underway at the
involved in this emerging technology. The incident highlighted Multidisciplinary Flight Dynamics and Control Laboratory at
the need for simulation models that can reliably analyze all California State University, Los Angeles in collaboration
possible scenarios over vehicle’s flight envelope and accurately with University of Southern California and University of
predict aircraft behavior prior to the actual test flight. While Kansas to develop a high fidelity simulation model for a full-
unclassified models of many high-performance aircraft with scale generic airbreathing hypersonic vehicle, (CSULA-
various degrees of fidelity are available for use by the GHV), one resembling an actual test vehicle such as NASA’s
aeronautical community at large, little is reported in the open X-43 and DARPA’s FALCON. Such a unique high-fidelity
literature on the class of airbreathing hypersonic flight vehicle
(AHFV). An effort is underway at the Multidisciplinary Flight
model built around a set of requirements identified for an
Dynamics and Control Laboratory at California State actual global-reach future vehicle will have tremendous value
University, Los Angeles in collaboration with University of for the hypersonic research community in many ways.
Southern California and University of Kansas to develop a high This paper the preliminary design and modeling of 2-D
fidelity simulation model for a full-scale generic airbreathing model of a generic vehicle, which incorporates various
hypersonic vehicle, one resembling an actual test vehicle such as dynamics of the vehicle and their interactions. The model is
NASA’s X-43 and DARPA’s FALCON. This paper describes developed to investigate and quantify the couplings between
specific challenges involved in modeling and control of this class aerodynamics, propulsion, structure, and the control system.
of vehicles, the current state of research, and future directions. The configuration and dimensions are developed based on 2-
It also presents efforts to date to design in-house a 2-D vehicle
and develop a high-fidelity longitudinal model for control which
D compressible flow theory, and a set of mission
accounts for the complexities and dynamic coupling specific to requirements broadly accepted for a hypersonic cruise
airbreathing hypersonic vehicles. vehicle intended for both space access and military
applications.
1. INTRODUCTION The paper starts with a brief review of the existing literature,
various technological, modeling, and control challenges of
The dynamics of airbreathing Hypersonic Flight Vehicles hypersonic flight and the state of knowledge in this field. It
(AHFVs), characterized by the tight integration of airframe begins with a brief historical perspective of airbreathing
and the propulsion system make the modeling and control of hypersonic flight, to sketch the evolution of the technology.
these vehicles very challenging. The couplings between the Then, an extensive discussion of control approaches is given
airframe, structure, and propulsion system, the thermal followed by suggestions for future directions. Finally, the
effects of hypersonic speeds, and the wide range of speeds at design of a 2-D full-scale AHFV model based on oblique
which these aircraft fly pose significant control challenges. shock and expansion wave theories is described and
These aircraft are characteristically unstable in pitch mode simulation results obtained to date at MFDCLab are
and exhibit non-minimum phase behavior. The full-scale presented.
vehicles will experience significant aeroelastic effects due to
their specific structural design and high aerothermodynamic 2. HISTORICAL PERSPECTIVE
loading. Modeling and control techniques used for
conventional aircraft are inadequate for AHFVs. Models that Hypersonic airbreathing propulsion has been studied by
incorporate the interactions and the salient features of these NASA for more than 60 years, since the evolvement of the
vehicles and takes account of the integrated airframe-engine- hydrocarbon-fueled conventional ramjet (CRJ) engine
control system are needed [4],[6]. The simplifying assumptions concept [9],[10]. In the late 1940s, the feasibility of developing
a scramjet engine attracted the attention of the propulsion
community. In the early ‘60s, the scramjet’s generic current hypersonic plans. The current hypersonic plans focus
obstacles, such as the technical hurdles of fuel injection and on the development and flight testing of small-scale (X-43A,
mixing, wall cooling and frictional losses, and nozzle X-43B, X-43C, X-43D) and one full-scale demonstrator
performance, were outlined. Meanwhile, comparisons of the vehicles [32]. X-43A is a 12-foot-long hydrogen-powered
performances of CRJ and scramjet engines determined that experimental vehicle with a five-foot wingspan (Figure 2),
the scramjet engine would outperform the CRJ somewhere in “smart scaled" from a 200-foot operational concept. It has
the speed range of Mach 6-8, and would be superior at higher been used in three scramjet-powered and un-powered flight
speeds [10],[11],[12]. The promising high-speed performance of tests at Mach 7 and Mach 10. Although the first trial in June
the hydrogen-fueled scramjet engines led to increased 2001 was unsuccessful due to a booster failure, the next two
attention on hypersonic cruise missions. In 1964, NASA flight tests were successfully conducted at Mach 7 in March
began its Hypersonic Research Engine (HRE) program, 2004 and at Mach 10 in November 2004.
which aimed to flight test a complete, regeneratively cooled,
flight-weight scramjet research engine on the X-15 rocket-
powered research plane [13]-[16]. X-15 flew several times with
a dummy test ramjet attached and reached a record-making
speed of Mach 6.72 in 1967. In April 1965, the U.S. Air
Force funded the Scramjet Incremental Flight Test Vehicle
(IFTV) program [10]. The purpose of the program was to
demonstrate vehicle acceleration from a boosted speed of
5400 ft/s to at least 6000 ft/s using four hydrogen-fueled
scramjet modules located around the central vehicle body. In
the 1970s, NASA started to focus on the rectangular Figure 1: The Flow Features on an AHFV Fore Body
airframe-integrated engine configuration [10],[13],[15],[17]-[20]
which was deemed to be superior to the previously used The profiles of these flight tests are shown in Figure 3. After
axisymmetric configuration. This concept utilizes the inlet accelerating to the test conditions (Mach 7 or Mach 10 at
sidewalls to produce extra horizontal compression in addition about 100,000 feet) on the first stage of a Pegasus booster
to the vertical forebody compression (Figure 1), and uses in- rocket, the X-43A vehicle performs powered and un-powered
stream struts as housings for distributed fuel injectors. In flight tests using its scramjet engine and gaseous hydrogen
1986, the newly developed scramjet engine technologies of fuel for five to ten seconds. The ground tests, engine designs,
the 1970s and early 1980s, specifically the development of propulsion system airframe integration issues, computational
the airframe-integrated engine concept and the need for flight fluid dynamics (CFD) analysis, aerodynamic database
testing and flights demonstrating these technologies, led the development, and simulation studies for the Hyper-X
U.S. Air Force and NASA to initiate the National Aerospace program can be found in [34]-[43]. Among the other three
Plane (NASP) program, a major hypersonic flight research demonstrator concepts, which are yet to be flight-tested, X-
program including flight tests. The focus of the NASP 43B is a 35'-45' reusable, combined cycle demonstrator
program was to build an airbreathing single-stage-to-orbit vehicle with combined turbojet and dual-mode scramjet
(SSTO) experimental aircraft, the X-30, which would be power. X-43C is a 16-foot-long hydrocarbon-powered
used for hypersonic flight testing and demonstration. NASP vehicle utilizing a three-module engine which will accelerate
incorporated extensive development of rectangular airframe- the vehicle from Mach 5 to Mach 7 during the flight test. X-
integrated scramjet technology, including a large number of 43D is a concept for flight testing hydrogen-fueled scramjet
newly developed modular experimental engines which were engines at velocities of Mach 15 or greater. Finally a large-
tested at NASA Langley Research Center (LRC) in the Mach scale reusable demonstrator (LSRD) vehicle, whose
4-7 regime [10],[21],[22]. The NASP program led to extensive architecture is the same as that of the operational vehicle and
studies on AHFV modeling and control. In [4],[23] the dynamic whose size is large enough to operate overall airbreathing
characteristics of AHFVs with airframe-integrated engines propulsion speeds, is planned to be built and flight tested.
emerged, with an emphasis on the interactions between the
airframe, engine, and structural dynamics. Shortly, based on
the X-30 configuration, a few mathematical models were
developed, some guidance and control schemes were
designed, and certain performance and stability issues were
analyzed [5],[7],[24]-[29]. In spite of the enormous amount of
effort and achievements in many aspects, the NASP program
was terminated in January 1995 due to lack of funding,
without having conducted flight tests.
The original NASP program was a full-scale operational
prototype vehicle system development program rather than
an incremental technology program. In 1996, NASA started
Figure 2: X-43A (NASA LRC Archive)
the Hyper-X program [9],[10],[30]-[33] as an initial stage of its
significantly over the flight envelope than other aircraft due
to the extreme range of operating conditions and the rapid
change of mass distribution. Moreover, many aerodynamic
and propulsion characteristics still remain uncertain and are
hard to predict due to the almost complete lack of flight test
data and the inadequacy of ground test facilities. The
following sections explore the major issues characterizing
AHFV flight dynamics in more detail.
Figure 3: Hyper-X Flight Trajectory (NASA LRC Archive) At hypersonic speeds, the aero-thermodynamic properties of
the air deviate from the ideal gas behavior with more
The U.S Air Force is currently conducting another scramjet significant impact at Mach 6 and faster [4], [46]-[48]. In
development program, the Air Force Hydrocarbon Scramjet particular, the temperatures behind the normal shock waves,
Engine Technology (HyTech) program [10],[32],[44]. Although the loading on certain aircraft surfaces, and the pitching
HyTech is currently missile-oriented, it is expected to be moment coefficient increase with the Mach number [4],[49],[50].
incorporated with hypersonic transportation and, in particular, On the other hand, the high temperature gas effects of
in the X-43B and X-43C projects of the Hyper-X program. hypersonic flow regimes thicken the boundary layer around
the aerofoil, changing the effective aerodynamic surface
3. FLIGHT DYNAMICS OF HYPERSONIC VEHICLES significantly. This change as well as the flow separation and
reattachment phenomena lead to viscous behavior in terms of
Before the 1990s, hypersonic research was almost solely pressure distribution, shock waves, and drag, differing
focused on the development of engines that would power significantly from the results of the inviscid characteristics of
flight over wide speed ranges in subsonic, supersonic, and the aerofoil. High temperatures on the control surfaces place
hypersonic regimes. However, later studies, especially the constraints on control surface deflection limits. The
NASP and the Hyper-X programs, have identified key variations due to wide speed ranges of a complete flight and
technological obstacles to the feasibility of hypersonic the sensitivity of the AHF dynamics to the flight conditions,
transportation. One primary challenge is flight controller requires a highly integrated guidance scheme flight control
design. Designing reliable and effective AHFV controllers system to provide a robust, stable high-performance flight.
requires careful consideration of these vehicles’ unique On the other hand, hypersonic speeds cause the so-called
dynamic characteristics, which differ in major ways from “path-attitude decoupling" phenomenon, which is the
those of typical aircraft. For X30, X43A, and other resistance of the high momentum of the AHFV to the
hypersonic aircraft configurations with airframe-integrated changes in the desired flight path [51],[52],[53]. Hence the actual
scramjet engines [4],[5],[45], the primary lift generating surface flight path significantly lags the changes in the pitch attitude
is the body itself. Besides the aerodynamic effects of at hypersonic speeds.
hypersonic speeds, the strong interactions between the elastic
airframe, the propulsion system, and the structural dynamics 5. VARIATIONS DUE TO SPEED RANGE
make the explicit characterization of flight dynamics of
AHFVs highly challenging [4],[45],[46]. It is well known that a The dynamic characteristics, stability, and performance of
number of control challenges arise from the fact that the AHFVs vary over the flight envelope more than other aircraft
airframe and the propulsion system are very tightly due to their wide range of operating conditions and mass
integrated and full-scale vehicles will experience significant distributions. The effect of hypersonic speed on flight
aeroelastic effects. Aeroelastic effects and/or aircraft stability of AHFVs was studied as early as the 1970s. Static
structure vibration result in mass-flow spillage, because the stability margins decrease as the Mach number increases
[4],[54]
bow shock angle changes and does not impinge on the inlet . In order to have reasonable static margins at
lip (Figure 1) as the structure deforms, resulting in the engine hypersonic speeds, one needs to accept high-static stability
operating in off-design conditions. Operation under off- margins, which means large control deflections, and
design conditions affects the aerodynamic forces and decreased maneuverability at lower speeds. On the other
moments, as well as the thrust. Variable geometry inlets will hand, if the low-speed static stability margins are desired to
be required for maximum engine performance and the be kept in the conventional range, one must accept unstable
bandwidth of the inlet actuators may have an effect upon configurations at hypersonic speeds in pitch mode. The
one's ability to control such a vehicle since they must be fast tightly integrated air-frame propulsion system configuration
enough to respond to bow-shock position variations caused needed for efficient AHF also affects landing/take-off
by structural vibrations and disturbances. These aircraft are performance and increases transonic drag. Ground testing at
also characteristically unstable in pitch, and exhibit non- NASA LRC that examined subsonic AHFV behavior close to
minimum phase behavior. In addition, the dynamic the ground plane demonstrated that turning the power off
characteristics of the hypersonic vehicle vary more causes a sharp increase in lift while turning the power on
causes negative lift effect together with a large increase in indicates a similar effect of the fuel flow rate and diffuser
the pitching moment. These effects result from the diverging area ratio changes on the AHFV pitch rate.
angle between the nozzle and the ground plane [55]. The Another major source of dynamic coupling in AHFVs is the
external nozzle configuration for good hypersonic aeroelastic modes. Bending of the fore-body and aft-body
performance causes flow separation at lower speeds and a together with propagations throughout the entire airframe
steep increase in drag while passing from the subsonic to affect the flows through the inlet and the exhaust and hence
supersonic regime. the aerodynamic performance.
Elastic-rigid body interactions are also significant in AHFVs,
6. SCRAMJET ENGINE DYNAMICS since the low structural vibration frequencies are close to
those of the rigid body as a result of the requirement for very
Scramjet engines operate by supersonic combustion of fuel in low structural weight [4],[57]. Accurate determination of the
an air stream compressed by the aircraft's forward speed. structural elastic modes is critical for flight control,
Using hydrogen (or hydrocarbon) as the basic fuel for especially for precise control of the AOA. However, the non-
combustion, airbreathing scramjet engines burn oxygen uniform aerodynamic heating in AHF, unconventional
scooped from the atmosphere. Since the hydrogen and the composite materials used in building the airframe, and the
scooped oxygen have less time to mix and react in supersonic shell-type structure of AHFVs cause significant variations
combustion, the combustor needs to be longer. Moreover, in and uncertainties in the shapes and natural frequencies of the
order to produce sufficient thrust for hypersonic flight, the elastic modes. [5],[58]-[63]. The interactions among the flight
engine inlet must capture as much of the airflow under the dynamics, the engine, and the structural dynamics are
AHFV surface as possible. This is done through the integration illustrated in Figure 4.
of the engine with the airframe so that the inlet area is
contiguous with the vehicle undersurface [4],[10],[13],[18]. The inlet
sidewalls produce extra horizontal compression in addition to
the vertical fore-body compression.
An effort is underway at the Multidisciplinary Flight 13.1 2-D GHV Configuration Design
Dynamics and Control Laboratory at California State
University, Los Angeles in collaboration with University of As an initial concept, a simple 2-D configuration for the
Southern California (USC) and University of Kansas (UK) to hypersonic vehicle is designed based on inviscid
develop a high-fidelity simulation model for a full-scale compressible flow theory of a perfect gas. As shown in
generic airbreathing hypersonic vehicle, one resembling an Figure 6, the upper body of the vehicle is simply a flat
actual test vehicle such as NASA’s X-43 and DARPA’s surface, which is kept at zero angle of attack for simplicity.
FALCON. Based on a set of requirements broadly identified The lower side consists of a frontal wedged surface, a
for an actual AHFV, a full-scale generic airbreathing scramjet engine with a constant cross-section area and
hypersonic vehicle (CSULA-GHV) is under development, another trailing wedged surface. The frontal wedged surface
with a high level of detail over a wide speed range (Mach 0.3 serves as a diffuser for the flow entering the scramjet, and the
to Mach 20), using available unclassified (open literature) trailing surface acts as a propulsive surface. The leading
information. The CSULA-GHV will be designed to the edge angle is arbitrary chosen to be θ = 50, the length of the
requirements of a global-reach vehicle that must travel to a engine 9.5 m, and the engine cross-section area is A = 0.6 m
target halfway around the world in less than two hours, (height) by 1 m (span).
deliver a payload of 10,000-20,000 pounds, and return to
base without refueling at altitudes near the outer limit of the
Earth’s atmosphere. The CSULA-GHV concept vehicle
(Figure 7) has an integrated airframe propulsion system
configuration resembling that of the X-43.
As a first cut a 2-D version of the GHV has been designed to
develop a longitudinal model for control design application.
Figure 6 Shock and Expansion Waves in a Generic Hypersonic Vehicle
The vehicle has an integrated airframe-propulsion system Configuration
configuration resembling an actual test vehicle and is
specifically designed to study the unique challenges A flight Mach number M1 = 10 at an altitude of 30 km
associated with modeling and control of airbreathing (where the standard atmospheric temperature and pressure
hypersonic vehicles. Specifically, the model is developed to are T1 = 227 K and P1 = 1172 Pa, respectively) is considered,
investigate and quantify the couplings between and a corrected specific heat ratio γ = 1.36 for air at
aerodynamics, propulsion system, and control system. The hypersonic speeds is assumed. The wave angle (β1) of the
configuration and dimensions are developed based on the 2- oblique shock generated from the leading edge, the Mach
D compressible flow theory, and the set of mission number (M2), pressure (P2) and temperature (T2) behind the
requirements described above. The vehicle is designed to the shock can be determined by the oblique shock relations:
requirements broadly accepted for a hypersonic cruise
vehicle intended for both space access and military
applications. The longitudinal equations of motion include ( ) ( ) 2 − 1⎞⎠
2 ⋅ cot β 1 ⋅ ⎛⎝ M1 2 ⋅ sin β 1
tan( θ)
both an inverse-square-law gravitational model and a M1 ⋅ ( γ + cos ( 2 ⋅ β 1) ) + 2
2
centripetal acceleration that results from a curved flight path.
Longitudinal control is affected by elevators and the engine
γ−1
thrust. Main aerodynamic coefficients, CL , CD , and CM, and 1+ ( ( ))
⋅ M1 ⋅ sin β 1
2
P2 ⎡ 2 + ( γ − 1) ⋅ ( M ⋅ sin( β ) ) 2 ⎤ γ
⋅⎢ ⎥
1 1
T2 := T1 ⋅ γ −1
⎢ ( 2 ⎥ ⎛ γ−1 ⎞
⎣ γ + 1) ⋅ ( M1 ⋅ sin( β 1) ) ⎦
P1
P04 P4 ⋅ ⎜ 1 + ⋅ M4 2
⎝ 2 ⎠
The leading edge of the lower surface of the engine inlet γ
intercepts the first oblique shock to capture the entire air flow 1−γ
rate and to deflect the flow back by 50 when entering the ⎛ γ−1 ⎞
P5 P04 ⋅ ⎜ 1 + ⋅ M5 2
scramjet, so that the shock reflection would terminate at the ⎝ 2 ⎠
upper edge of the engine inlet, and the flow through the
scramjet would become one-dimensional. The wave angle where ν4 is the Prandtl-Meyer function and P04 is the total
(β2) of the oblique shock reflected from the lower leading pressure at the engine exit.
edge of the engine inlet, the Mach number (M3), pressure (P3) Numerical results of these computations are summarized in
and temperature (T3) at the engine inlet are similarly the following table:
determined by the oblique shock relations.
The combustion process in the scramjet is simply modeled by Mach Wave Pressures Flow Rates Velocities
Rayleigh flow theory, that is, one-dimensional compressible Numbers Angles (kPa) (kg/s) (m/s)
flow with heat addition. Selecting a Mach number (M4 = 5) M2 = 8.42 β1 = 9.450 P2 = 3.45 m2 = 128.66 V2 = 2945
at the exit of the scramjet, the total temperature change, the
air flow rate and the rate of heat added can be determined M3 = 7.21 β2 = 10.430 P3 = 8.83 m3 = 128.66 V3 = 2907
from the Rayleigh Flow relations:
M4 = 5.0 µ4 = 11.530 P4 = 18.06 mfuel = 0.359 V4 = 2864
2
⎛ 1+ γ⋅M M4 ⎞ ⎡ 2 + ( γ − 1) ⋅ M4 2 ⎤
2
M5 = 6.3 µ5 = 9.130 P5 = 4.08 m4 = 129.02 V5 = 2965
T03 ⋅ ⎜ ⋅⎢ ⎥
3
T04 ⋅
⎜ ⎢ 2⎥
⎠ ⎣ 2 + ( γ − 1) ⋅ M3 ⎦
2 M3
⎝ 1 + γ ⋅ M4
With the wave angles known and the dimensions of the
γ scramjet engine already specified, the geometry of the entire
m3 P3 ⋅ A ⋅ M3 ⋅ vehicle can be determined. The overall length is 33.37 m and
R ⋅ T3
the total height is 2.42 m, including the height of the engine
(0.6 m). The slope of the trailing surface is found to be θ5 =
Q m3 ⋅ Cp ⋅ T04 − T03 ( ) 110.
Applying the momentum equations results in a net axial force
where Cp = 1.084 kJ/kg-K is the corrected specific heat of air (Thrust–Drag) = 2.16 kN, and a net normal force (Lift) = 28
at hypersonic speed. kN, which dictates the vehicle weight at the beginning of
The required flow rate of hydrogen fuel (with lower heating steady level flight. The location of center of mass of the
value LHV = 120 MJ/kg) can then be estimated, and the total vehicle is determined by a balance of pitching moments for
mass flow rate exiting the scramjet can be found: trimmed flight, and is found to be at 48% aft from the leading
edge.
Q
mf m4 m3 + mf It is seen that 2-D inviscid flow analysis shows that it is
LHV ,
possible to generate positive excess thrust with this simple
configuration. The dimensions, estimated cruise weight and
The expansion waves’ angles (µ4 , µ5) extending from the centre of gravity of the vehicle all seem to be reasonable. It
upper edge of the engine exit, the Mach number (M5) and does serve as an initial design for further modifications and
pressure (P5) along the trailing surface are simply determined design iterations into a 3-D configuration (Figure 7).
by the two-dimensional expansion wave theory:
µ4 asin ⎜
⎛ 1 ⎞ γ+1
G
⎝ M4 ⎠ , γ−1
⎛⎜ M 2 − 1 ⎞
4
ν4 G ⋅ atan⎜ − atan⎛ M4 2 − 1 ⎞
⎝ G ⎠ ⎝ ⎠
⎛⎜ M 2 − 1 ⎞
5
ν 4 + θ5 G ⋅ atan⎜ − atan⎛⎝ M5 2 − 1 ⎞⎠
⎝ G ⎠
Figure 7 Initial Confiruration
13.2 2-D GHV Preliminary Simulation Results
V. ACKNOWLEDGMENT
500000
Pitch Moment
-1000000
-1500000
Angle of Attack (Degrees)
No Fuel 8
0.1 kg/s Fuel
0.5 kg/s Fuel
1 kg/s Fuel 4
0
-120000 -80000 -40000 0 40000 80000 120000 160000
L/D
-4
-8
-12
-16
Lift