REFERENCE DOCUMENTS.

STANDARDS AND CODES

Reference shall be taken from following documents:

§  ATTACHMENT-1 VALVE REGULATED LEAD ACID BATTERY Catalogue

§  Codes & Standards. IEEE Std. 485 IEEE Recommended Practice for Sizing Lead Acid
Batteries for Stationary Applications.

BASIC INPUT DATA

 Degree of Pollution level : HEAVY

 Maximum ambient temperature :50˚C
 Minimum ambient temperature : -5˚C

PROJECT DATA

 Voltage rating of the system :220V (Nominal)

 Voltage variation 220V System : + 10 % to - 15 %

 System : Un-grounded

 Fault Level of System : 10kA at DCDB Level

 Ambient Temperature : 50 degree C Max,-5 degree C Min

SYSTEM DESCRIPTION

§  DC supply system is envisaged for feeding the Loads of complete 33kV Feeders(16No.)+33kV
Bussection(3No.)+80MVA TFR(4No.)+220kV Feeders(2No.)+220kV Buscoupler(1No.) in an
220/33kV Substation.

§  Plant 220V DC System consists of Valve Regulated Lead Acid (VRLA) Battery with 2Set
Float ,2Set Float cum Boost Charger With DCDB.

§  The battery and battery charger combinations shall be such as to ensure continuity of D.C
supply at load terminals without even momentary interruption.

§  The batteries & charger shall be so designed that the maximum fault level on DCDB is limited
to 10 KA as per battery capacity.

§  DCDB shall have nominal system Voltage of 220V with +10% to (-) 10% variation.

§  Ageing Factor of 25% for Valve Regulated Lead Acid Battery as per Manufacturer
Recommendation.

§  End voltage of cell shall not be less than 1.85 Volt /cell during any time of the duty cycle.

§  Battery shall be capable to become fully charged from complete discharge state by 10 hour
(C10). Battery capacity is designed for Three (3) Hours back up.

§  Temp Correction Factor =1+R [(27-t) / 100], where R=0.9 for 10 hrs discharge as per table-2 of
IS: 1652, t= Min Electrolyte temp = 8˚C. Hence Temp Correction Factor = 1.198
CALCULATION

Battery Sizing Calculation

Input Parameters considered as per standard design values of any reputed manufacturers

Type of battery = Valve Regulated Lead Acid (VRLA)

Mfg. of Battery = EXIDE/HBL/EQUIVA

Nominal System Voltage = 220V

Maximum System Voltage = 220V + 10%

Minimum System Voltage = 220V - 10%

Nominal Cell Voltage = 2.00 V

End Cell Voltage (ECV) = 1.85 V

Float Voltage = 2.23 V

Boost Voltage = 2.30 V

Minimum Site Ambient Temperature = -5˚C

Temperature Correction Factor = 1.198

Ageing Factor (As per Standard) = 1.25

Ageing Factor (15% design margin) = 1.15

DETERMINATION OF NUMBER OF CELLS PER BATTERY BANK & END CELL VOLTAGE/C

Nominal cell voltage = 2.00 Volts/cell

Nominal battery voltage = 220 Volts

Cell Float voltage = 2.23 Volts/Cell, as per Manufacturer Std.

Allowable System voltage = 220 V, +10% to -10%

= 242 Volts to 198 Volts

Maximum no. of cells = Maximum System Voltage/Float Cell Voltage

= 108.5202 = 110Nos

End of Discharge Cell Voltage = Minimum System Voltage/No of Cell

= 1.8245451077311

= 1.8245

Slected End Cell Voltage = 1.85 V/cell

BATTERY DUTY CYCLE CONSIDERATION

0-119 Min Feed Continuous loads

Feed Continuous loads + Momentary loads of

119-120 Min
Tripping (220kV CB)
120-121 Min Feed Continuous loads + Momentary loads of closing
(220kV CB)
121-179 Min
Feed Continuous loads
Feed Continuous loads + Momentary loads of
179-180 Min
Tripping(220kV)

Operational factors considerations:

1 Panels continuous loads are operated at 80 percent
2 Out of two ,one inverter serves the load ,so 50 percent operation factor considered.
3 220kV 1 pole Tripping load connected to 220kV Single busbar considered operate at 100 percent
220kV Line Panel
UNIT WATTS TOTAL WATTS
Sl no. Item Qty Continuous Momentary Continuous Momentary
(W) (W) (W) (W)
1 Distance Relay (Main 1) REL 670 1 50 50 0
2 Distance Relay (Main 2) P444 1 35 35 0
3 BCPU REC 670 1 50 50 0
4 Trip circuit supervision Relay (95) TCS 6 3.3 19.8 0
5 Master Trip Relay (86) RXMS1 2 3.3 0 6.6
6 3 Phase Lockout trip relay RXMVB4 2 3 0 6
7 DC Supervision RXSF1 2 3 6 0
9 Aux Relays 5 3 15 0
0 0
Total 175.8 12.6

220kV Bus coupler Protection Panel

UNIT WATTS TOTAL WATTS
Sl no. Item Qty Continuous Momentary Continuous Momentary
(W) (W) (W) (W)
1 BCPU REC 670 1 50 50 0
2 Trip circuit supervision Relay (95) TCS 6 3.3 19.8 0
3 Master Trip Relay (86) RXMS1 2 3.3 0 6.6
4 DC Supervision RXSF1 2 3 6 0
5 Aux Relays 2 3 6 0

Total 81.8 6.6

220kV Single Busbar Protection Panel

UNIT WATTS TOTAL WATTS
Sl no. Item Qty Continuous Momentary Continuous Momentary
(W) (W) (W) (W)
1 Busbar protection relay(87BB) REB 670 1 50 50 0
2 Master Trip Relay (86) RXMS1 8 3.3 0 26.4
3 DC Supervision RXSF1 2 3 6 0
Total 56 26.4

220kV Double Busbar Protection Panel

UNIT WATTS TOTAL WATTS
Sl no. Item Qty Continuous Momentary Continuous Momentary
(W) (W) (W) (W)
1 Busbar protection relay(87BB) REB 670 3 50 150 0
2 Master Trip Relay (86) RXMS1 8 3.3 0 26.4
3 DC Supervision RXSF1 2 3 6 0
Total 156 26.4

220kV Tie breaker Protection Panel

UNIT WATTS TOTAL WATTS
Sl no. Item Qty Continuous Momentary Continuous Momentary
(W) (W) (W) (W)
1 BCPU REC 670 1 50 50 0
2 Trip circuit supervision Relay (95) TCS 6 3.3 19.8 0
3 Master Trip Relay (86) RXMS1 2 3.3 0 6.6
4 DC Supervision RXSF1 2 3 6 0
5 Aux Relays 2 3 6 0

Total 81.8 6.6

220kV Transformer Protection Panel

UNIT WATTS TOTAL WATTS
Sl no. Item Qty Continuous Momentary Continuous Momentary
(W) (W) (W) (W)
1 Transformer protection Relay (87T1) RET 670 1 50 50 0
2 BCPU REC 670 1 50 50 0
3 Trip circuit supervision Relay (95) TCS 6 3.3 19.8 0
4 Master Trip Relay (86) RXMS1 2 3.3 0 6.6
5 DC Supervision RXSF1 2 3 6 0
6 Aux Relays 4 3 12 0
7 WTI/OTI/PRV/Buchholz 4 3 12
Total 137.8 18.6
220kV Single Pole Breaker
UNIT WATTS TOTAL WATTS
Sl no. Item Qty Continuous Momentary Continuous Momentary
(W) (W) (W) (W)
1 Closing Coil 1 0 200 0 200
2 Tripping Coil 2 4 200 8 400
Total 8 600

33kV Transformer Protection Panel

UNIT WATTS TOTAL WATTS
Sl no. Item Qty Continuous Momentary Continuous Momentary
(W) (W) (W) (W)
1 Transformer protection Relay (87T2) RET 670 1 50 50 0
2 BCPU REC 670 1 50 50 0
3 Trip circuit supervision Relay (95) TCS 2 3.3 6.6 0
4 Master Trip Relay (86) RXMS1 2 3.3 0 6.6
5 DC Supervision RXSF1 2 3 6 0
6 Aux Relays 4 3 12 0
7 WTI/OTI/PRV/Buchholz 4 3 12

Total 124.6 18.6

33kV feeder Protection Panel

UNIT WATTS TOTAL WATTS
Sl no. Item Qty Continuous Momentary Continuous Momentary
(W) (W) (W) (W)
1 BCPU REC 670 1 50 50 0
2 Trip circuit supervision Relay (95) TCS 2 3.3 6.6 0
3 Master Trip Relay (86) RXMS1 2 0 3.3 0 6.6
4 DC Supervision RXSF1 2 3 6 0
5 Aux Relays 2 3 6 0

Total 68.6 6.6

33kV Bus section Protection Panel

UNIT WATTS TOTAL WATTS
Sl no. Item Qty Continuous Momentary Continuous Momentary
(W) (W) (W) (W)
1 BCPU REC 670 1 50 50 0
2 Trip circuit supervision Relay (95) TCS 2 3.3 6.6 0
3 Master Trip Relay (86) RXMS1 2 0 3.3 0 6.6
4 DC Supervision RXSF1 2 3 6 0
5 Aux Relays 2 3 6 0

Total 68.6 6.6

33kV Three Pole Breaker

UNIT WATTS TOTAL WATTS
Sl no. Item Qty Continuous Momentary Continuous Momentary
(W) (W) (W) (W)
1 Closing Coil 1 0 200 0 200
2 Tripping Coil 2 5 200 10 400
Total 10 600

33/220kV SAS
UNIT WATTS TOTAL WATTS
Sl no. Item Qty Continuous Momentary Continuous Momentary
(W) (W) (W) (W)
1 Ethernet S/W 8 32 256 0
2 Small lighting Distribution Boad 1 150 150
3 Misc 1 100 100
4 Inverter (3KVA) 2 2000 4000 0
Total 4506 0
 Battery Load Cycle Details
Load Duty Cycle of Battery
Duration 0-119Min 119-120Min 120-121Min 121-239Min 239-240 Min
Cycle A1 A2 A3 A4 A5
Load Current (A) 18.60 46.21 32.34 18.60 46.21

50.00

45.00

40.00

35.00

30.00

0-119
25.00
119-120
120-121
20.00
121-239
239-240
15.00

10.00

5.00

0.00
Load Calculation of 220V DC distribution Board - Unit -I & Unit -II of Axis Wind Farms PSS

Operation on Charger Operation on Battery

Continuous First Period (0-119Min) Second Period (119-120Min) Third Period (120-121Min)
Momentary
Sl no. Equipment Qty Load Operational Operational ContinuousL Momentary Operational Operational ContinuousL Momentary Operational Operational
Load (W)
(W) Factor for Factor for oad Current Factor for Factor for oad Current Load Current Factor for Factor for ContinuousLoa
Load (A) Load
Operational Continuous Momentary d Current (A)
(A) Current (A) Continuous Momentary (A) (A) Continuous Momentary
Factor Load Load Load Load Load Load
1 220kV Line Panel 2 175.8 12.6 0.80 1.28 0.80 0.00 1.28 0.00 0.80 0.00 1.28 0.00 0.80 0.00 1.28

2 220kV Transformer Protection Panel 2 137.8 18.6 0.80 1.00 0.80 0.00 1.00 0.00 0.80 0.00 1.00 0.00 0.80 0.00 1.00

3 220kV Bus coupler Protection Panel 1 81.8 6.6 0.80 0.30 0.80 0.00 0.30 0.00 0.80 0.00 0.30 0.00 0.80 0.00 0.30

4 220kV Double Busbar Protection Panel 1 156.0 26.4 0.80 0.57 0.80 0.00 0.57 0.00 0.80 1.00 0.57 0.12 0.80 0.00 0.57

4 220kV Single Busbar Protection Panel 1 56.0 26.4 0.80 0.20 0.80 0.00 0.20 0.00 0.80 0.00 0.20 0.00 0.80 0.00 0.20

5 220kV Tie breaker Protection Panel 1 81.8 6.6 0.80 0.30 0.80 0.00 0.30 0.00 0.80 0.00 0.30 0.00 0.80 0.00 0.30

6 33kV Transformer Protection Panel 2 124.6 18.6 0.80 0.91 0.80 0.00 0.91 0.00 0.80 0.00 0.91 0.00 0.80 0.00 0.91

7 33kV feeder Protection Panel 10 68.6 6.6 0.80 2.49 0.80 0.00 2.49 0.00 0.80 0.00 2.49 0.00 0.80 0.00 2.49

8 33kV Bus section Protection Panel 0 68.6 6.6 0.80 0.00 0.80 0.00 0.00 0.00 0.80 0.00 0.00 0.00 0.80 0.00 0.00
33/220kV SAS 4506.0 0.0 0.50 10.24 0.50 0.00 10.24 0.00 0.50 0.00 10.24 0.00 0.50 0.00 10.24
9 1
10 220kV Single Pole Breaker Tripping 21 8.0 400.0 1.00 0.76 1.00 0.00 0.76 0.00 1.00 0.72 0.76 27.49 1.00 0.00 0.76

11 33kV Three Pole Breaker Tripping 12 10.0 400.0 1.00 0.55 1.00 0.00 0.55 0.00 1.00 0.00 0.55 0.00 1.00 0.00 0.55

12 220kV Single Pole Breaker Closing 21 0.0 200.0 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.72 0.00

13 33kV Three Pole Breaker Closing 12 0.0 200.0 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

Total 5475.0 1329.0 18.60 18.60 46.21 32.34

 Operation on Battery
Third Period (120-121Min) Fourth Period (121-179Min) Fifth Period (179-180Min)
Momentar
Momentary Operational Operational ContinuousL Momentary Operational Operational ContinuousL
y Load
Load Current Factor for Factor for oad Current Load Factor for Factor for oad Current
Continuous Momentary Current
(A) (A) Current (A) Continuous Momentary (A)
Load Load Load Load (A)
0.00 0.80 0.00 1.28 0.00 0.80 0.00 1.28 0.00

0.00 0.80 0.00 1.00 0.00 0.80 0.00 1.00 0.00

0.00 0.80 0.00 0.30 0.00 0.80 0.00 0.30 0.00

0.00 0.80 0.00 0.57 0.00 0.80 1.00 0.57 0.12

0.00 0.80 0.00 0.20 0.00 0.80 0.00 0.20 0.00
0.00 0.80 0.00 0.30 0.00 0.80 0.00 0.30 0.00

0.00 0.80 0.00 0.91 0.00 0.80 0.00 0.91 0.00

0.00 0.80 0.00 2.49 0.00 0.80 0.00 2.49 0.00

0.00 0.80 0.00 0.00 0.00 0.80 0.00 0.00 0.00

0.00 0.50 0.00 10.24 0.00 0.50 0.00 10.24 0.00
0.00 1.00 0.00 0.76 0.00 1.00 0.72 0.76 27.49

0.00 1.00 0.00 0.55 0.00 1.00 0.00 0.55 0.00

13.75 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

18.60 46.21
 Battery Calculation
Required Section Size
(6) (3)/(6A) = Positive Plates
(3) (4)
(1) (2) (5) Capacity atT min rate
Changes in Duration of period
Period Load (Amperes) Time to end of section (Minutes) (6A) amps/Pos (Rt) Pos. value Neg. value
load (Amperes) (Minutes)
(or) (6B) K factor (Kt)
Section1 - First period
1 A1= 18.60 A1-0= 18.60 M1= 119.00 T=M1= 119.00 3.06 56.92
Section 1 56.92
Section2 - First two periods only
1 A1= 18.60 A1-0= 18.60 M1= 119.00 T=M1+M2= 120.00 3.07 57.10
2 A2= 46.21 A2-A1= 27.70 M2= 1.00 T=M2= 1.00 0.50 13.85
Sub total 70.95 0.00
Section 2 Total 71.00
Section3 - First three periods only
1 A1= 18.60 A1-0= 18.60 M1= 119.00 T=M1+M2+M3= 121.00 3.08 57.29
2 A2= 46.21 A2-A1= 27.70 M2= 1.00 T=M2+M3= 2.00 0.60 16.62
3 A3= 32.34 A3-A2= -13.90 M3= 1.00 T=M3= 1.00 0.50 -6.95
Sub total 73.91 -6.95
Section 3 66.96
Section4 - First four periods only
1 A1= 18.60 A1-0= 18.60 M1= 119.00 T=M1+M2+M3+M4= 179.00 4.05 75.33
2 A2= 46.21 A2-A1= 27.70 M2= 1.00 T=M2+M3+M4= 60.00 1.88 52.08
3 A3= 32.34 A3-A2= -13.90 M3= 1.00 T=M3+M4= 59.00 1.86 -25.85
4 A4= 18.60 A4-A3= -13.80 M4= 58.00 T=M4= 58.00 1.83 -25.25
Sub total 127.41 -51.11
Section 4 Total 76.30

Section5 - First Five periods only

1 A1= 18.60 A1-0= 18.60 M1= 119.00 T=M1+M2+M3+M4+M5 180.00 4.10 76.26
2 A2= 46.21 A2-A1= 27.70 M2= 1.00 T=M2+M3+M4+M5= 61.00 1.89 52.35
3 A3= 32.34 A3-A2= -13.90 M3= 1.00 T=M3+M4+M5= 60.00 1.88 -26.13
4 A4= 18.60 A4-A3= -13.80 M4= 58.00 T=M4+M5= 59.00 1.60 -22.08
4 A5= 46.21 A5-A4= 27.70 M5= 1.00 T=M5= 1.00 0.50 13.85
Sub total 142.46 -48.21
Section 5 Total 94.25

Random equipment load only (if needed)

R AR= 0.0 AR-0= 0.0 T=MR= 0.0 T=MR= 0.0 0.00

Battery Uncorrected size Required = max section size of section 1 to 5 + Random equipment load 94.3 AH

Battery size Required = Uncorrected Size X Temp correction factor(1.198) X Aging factor (1.25) X Design Margin (15%) 162.3 AH

SELECTED BATTERY SIZE (AH) = Manufacturer standard Rating Available 200.0 AH

Battery Charger Sizing Calculation

SIZING OF BATTERY CHARGER (FLOAT & FLOAT CUM BOOST CHARGER)

Float Charger Rating (FC)
Charger Continuous Operative Load Current = 18.60 A
Float charging current of Battery = 2mA per AH = 0.4 A
Float charger current = 19.00 A
With 10% margin, required rating of Float Charger = 20.897 A

SELECTED FLOAT CHARGER RATING = 22 A

Float Cum Boost Charger Rating ( FCBC)

Required Boost current rating = Min 12% of Battery AH Capacity = 24 A
Required Float Cum Boost current rating =Max current rating among (FC,FCBC) = 25 A

SELECTED FLOAT CUM BOOST CHARGER RATING = 25 A

Neg. value
Battery sizing 3Hrs
1 Continous
OP.coils
Battery 400AH Lights
400A upto One hour etc.,
200A upto 2 hrs
100A upto 4 Hrs

2 Duty cycle

3 No.of Cells Req.

4 Sizing

100AH
 Load classification

Non-Continous Momentary
Pumps ISO
Motors CB
Fire protection
etc.,
Machine

No.of Cells Req.

Tem.p forrect
design
aging factor