Maintenance Interval Schedule GENSET 250KVA

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10/13/22, 2:48 PM SIS 2.

2022/01/10 Maintenance Interval Schedule (M0112246-04)

SMCS - 1000, 4450, 7500 i08700068


Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance
procedures are performed. The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants,
fluids, and filters. The user is also responsible for the replacement of components due to normal wear and aging. Failure to adhere to proper
maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components. Use fuel
consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, to determine the maintenance intervals. Products that operate in
severe operating conditions may require more frequent maintenance. Before each consecutive interval is performed, all maintenance from the
previous interval must be performed.

When Required
Battery - Recycle 

Battery or Battery Cable - Disconnect 

Coolant Extender (ELC) - Add 

Film (Product Identification) - Clean 

Fuel System - Prime 

Generator Load - Check 

Generator Set - Test 

Every Week
Automatic Start/Stop - Inspect 

Battery Charger - Check 

Battery Electrolyte Level - Check 

Coolant Level - Check 

Electrical Connections - Check 

Engine Air Cleaner Service Indicator - Inspect 

Engine Oil Level - Check 

Fuel System Primary Filter/Water Separator - Drain 

Generator - Inspect 

Generator Bearing Temperature - Test/Record 

Jacket Water Heater - Check 

Power Factor - Check 

Standby Generator Set Maintenance Recommendations 

Voltage and Frequency - Check 

Walk-Around Inspection 

Every 250 Service Hours


Engine Oil and Filter - Change 

Every 6 Months
Coolant Sample (Level 1) - Obtain 

Generator Lead (Round Cable) - Check 

Every Year
Alternator - Inspect 

Belts - Inspect/Adjust/Replace 

Coolant Sample (Level 2) - Obtain 

Cooling System Supplemental Coolant Additive (SCA) - Test/Add 

Crankshaft Vibration Damper - Inspect 

Engine - Clean 

Engine Air Cleaner Element (Dual Element) - Inspect/Clean/Replace 

Engine Crankcase Breather - Clean 

Engine Mounts - Inspect 

Engine Oil Sample - Obtain 

Engine Performance - Test 

Engine Protective Devices - Check 

Fuel System Primary Filter (Water Separator) Element - Replace 

Generator Set Vibration - Inspect 

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10/13/22, 2:48 PM SIS 2.0

Generator Set Vibration - Test/Record 

Hoses and Clamps - Inspect/Replace 

Radiator - Clean 

Rotating Rectifier - Check 

Starting Motor - Inspect 

Stator Lead - Check 

Varistor - Check 

Varistor - Inspect 

Water Pump - Inspect 

Every 3 Years
Coolant (DEAC) - Change 

Coolant (ELC) - Change 

Coolant Temperature Regulator - Replace 

Turbocharger - Inspect 

Overhaul
Overhaul Considerations 

Generator Bearing - Replace 

Commissioning
Generator Set Alignment - Check 

PIP-11153680

2022/10/13

07:48:18+07:00

i07919675

© 2022 Caterpillar Inc.


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