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  • Imperfections Cause Carding

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    This document discusses process control in ring spinning. It lists some common issues that can cause within-bobbin count variation or cracks in the yarn including draft differences between ring frames, roller slippage in drawing, excessive tension draft, ratching in roving, improper stopping and starting of ring frames, and worn or unbuffed top rollers. It also notes that mixing cottons with widely differing staple lengths or too close a setting in ring spinning can cause cracks in the yarn. The document is from an NPTEL course on textile engineering covering yarn manufacture.

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    Imperfections due to carding

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    Imperfections cause carding

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    This document discusses process control in ring spinning. It lists some common issues that can cause within-bobbin count variation or cracks in the yarn including draft differences between ring frames, roller slippage in drawing, excessive tension draft, ratching in roving, improper stopping and starting of ring frames, and worn or unbuffed top rollers. It also notes that mixing cottons with widely differing staple lengths or too close a setting in ring spinning can cause cracks in the yarn. The document is from an NPTEL course on textile engineering covering yarn manufacture.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    16 views1 page

    Imperfections Cause Carding

    Uploaded by

    kvp spinningmills
    This document discusses process control in ring spinning. It lists some common issues that can cause within-bobbin count variation or cracks in the yarn including draft differences between ring frames, roller slippage in drawing, excessive tension draft, ratching in roving, improper stopping and starting of ring frames, and worn or unbuffed top rollers. It also notes that mixing cottons with widely differing staple lengths or too close a setting in ring spinning can cause cracks in the yarn. The document is from an NPTEL course on textile engineering covering yarn manufacture.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
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    of 1

    2/9/2019 NPTEL :: Textile Engineering - Yarn Manufacture - II

    HOME SYLLABUS LECTURES DOWNLOADS FAQ    COURSE AVAILABLE FROM : 16-JULY-2013 COURSE CO-ORDINATED BY : IIT DELHI

    NPTEL Textile Engineering Yarn Manufacture - II (Web)  Process Control in Ring Spinning

    Modules / Lectures

    Combing

    Roving

    Ring Spinning Machine

    Ring Spun Yarns

    Structure of Ring Frame Yarn Packages ()

    Yarn Twist ()

    Yarn Structure ()

    Process Control in Ring Spinning ()

    New Spinning systems

    Yarn Doubling

    Draft differences between ring frames.


    Creel draft variation and skewers/bobbin holders clogged with waste.
    High variation in relative humidity.
    Variation in top roller pressure.

    Within-bobbin count variation

    High card sliver U% and comber sliver U%.


    Roller slippage in drawing
    Excessive web tension draft in drawing.
    Ratching in roving
    High tension draft.
    Excessive pinion changes in ring spinning.
    Use of long separator plates at high spindle speeds
    Low humidity levels.

    Crackers in the Yarn

    Mixing cottons differing widely in staple length


    Too close a setting in ring spinning
    Worn or unbuffed top rollers and eccentric top or bottom rollers.
    Improper stopping and starting of ring frames.
    Incorrect apron nip opening
    Inadequate top roller pressure.
    Loose top/bottom apron
    Improper cradle holders.

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