Introduction

Now days, the induction motor has remained the most popular type of motor for industrial
applications.
Monitoring and controlling of induction motor parameter is very essential in many
application and also for the reliable operation there are several techniques available for the
same. This project deals with the monitoring of various parameters & control of induction
motor remotely based on Internet of Things [IOT].
A number of sensors monitors the parameters like temperature, current,
voltage,sound,vibration,humidity, of induction motor and send to the processing unit which
will display parameter on mobile application.

The system also presents the automatic and manual control methods to stop or start the
induction motor to avoid any system failures through the application.
The Implementation of this scheme will increase the working efficiency of machine by
continuously monitor to avoid breakdowns and also to determine the preventive
maintenance.

Proposed Idea
The proposed system is having two parts.
The first part of monitoring is focused on Industrial applications that will be continuously
monitored through a set of sensors . A set of sensors is place at induction motor that
collects the relevant data from motor to determine whether they are working well under
certain threshold conditions. The sensed data from these sensors is fed to the controlling
device basically an microcontroller (node mcu).

Now Wi-Fi module is connected to Internet via Microcontroller. A sophisticated Program

have been running in the Microcontroller and in Wi-Fi Module which help this device
connected to the Servers via Internet. The Program in the Microcontroller will first On the
Wi-Fi Module and help him to connect to internet. Then it will “ON” the Induction Motor via
Contactor and Relay through Sever by this the Motor get ON. Now microcontroller is ready
to sense the data and also to send it to server. Thus it will sense the data first through the
sensors one by one and send it to Server. Now we could see the parameters and data on
mobile application which is getting sensed data from server.

Arduino IDE- The Arduino Integrated Development Environment - or Arduino Software (IDE) -
contains a text editor for writing code, a message area, a text console, a toolbar with buttons for
common functions and a series of menus. It connects to the Arduino and Genuine hardware to
upload programs and communicate with them.

Google Firebase- Firebase is essentially a real time database. The data appears as JSON files and
allows real time changes to occur on the connected client side. When you build cross-platform
apps using iOS, Android, JavaScript SDKs, your clients end up getting all the data that was
updated.

Kodular- Kodular (formerly Makeroid) is an online suite for mobile app development. It mainly
provides a free drag-and-drop Android app creator without coding, based on MIT App Inventor.
It brings lots of new features like new components and blocks. It also provides a free online app
store to share and distribute apps and an extensions IDE for advanced users.

Micropython -MicroPython is a software implementation of a programming

language largely compatible with Python 3, written in C, which is optimized to run on
a microcontroller. MicroPython consists of a Python compiler to bytecode and a runtime
interpreter of that bytecode. The user is presented with an interactive prompt (the REPL)
to execute supported commands immediately. Included are a selection of core Python
libraries; MicroPython includes modules which give the programmer access to low-level
hardware.

Voltage Sensor- ZMPT101B is a voltage transformer used to measure AC voltage. You can
measure AC voltages up to 250 volts by using this module. The output of this sensor is analog. If
you change input voltage, the output voltage will change as well.
Current Sensor- SCT-013-000 is a Non-Invasive AC current sensor i.e. it is a current
transformer that can be used to measure AC current up to 100 amperes.
This non-invasive current sensor clamped around the supply line can measure a load up to 30
Amps, and allow you to calculate how much current pass through it. It can be useful for building
your own energy monitor or for building an over-current protection device for an AC load. This
current clamp can be used to detect a current of up to 30A. Simply clip it around the current
source that you wish to measure and it will produce a small AC voltage proportional to the
current.

Temperature Sensor - For measuring winding and bearing temperatures a temperature

sensor called LM 135 is used. The LM 135 is a precision temperature sensor and can be
easily calibrated. It has a linear output. It operates over - 55°C to 150°C range. It has three
pins namely Vcc, output and ground pins.
Vibration Sensor - Vibration Sensor module SW-420 detects if there is any vibration that
beyond the threshold. One can adjust the threshold value by using an on board
potentiometer.
IR Speed Sensor- IR Sensor module has great adaptive capability of the ambient light, having
a pair of infrared transmitter and the receiver tube, the infrared emitting tube to emit a
certain frequency, encounters an obstacle detection direction (reflecting surface), infrared
reflected back to the receiver tube receiving, after a comparator circuit processing. The
detection range of the sensor can be adjusted by the potentiometer, with little interference,
easy to assemble, easy to use features, can be widely used as speed sensing, robot obstacle
avoidance, obstacle avoidance car assembly line count and black-and-white line tracking
and many other occasions.
Humidity Sensor- DHT11 features a humidity sensor complex with a calibrated digital signal
output. It uses a capacitive humidity sensor to measure the surrounding air, and spits out a
digital signal on the data pin. By using the exclusive digital-signal-acquisition technique
humidity sensing technology, it ensures high reliability and excellent long-term stability. This
sensor includes a resistive-type humidity measurement component and an NTC
temperature measurement component, and connects to a high performance 8-bit
microcontroller, offering excellent quality, fast response, anti-interference ability and cost-
effectiveness.
Fire Sensor-This tiny Flame sensor infrared receiver module ignition source detection
module is Arduino compatible can use to detect flame or wavelength of the light source
within 760nm~1100nm also useful for Lighter flame detect at the distance 80cm. Greater
the flame, farther the test distance. It has the Detect angle of 60 and very sensitive to flame
spectrum. It produces the one channel output signal at the D0 terminal for further
processing like an alarm

Induction Motor - An induction motor or asynchronous motor is an AC electric motor in

which the electric current in the rotor needed to produce torque is obtained by
electromagnetic induction from the magnetic field of the stator winding. An induction
motor can therefore be made without electrical connections to the rotor. An induction
motor's rotor can be either wound type or squirrel-cage type.
Sound Detection Sensor- Sound detection sensor module detects whether sound has
exceeded a threshold value. Sound is detected via microphone and fed into an LM393 op
amp. The sound level set point is adjusted via an on board potentiometer. When the sound
level exceeds the set point, an LED on the module is illuminated and the output is sent low.
Node MCU - The NodeMCU is an open-source software and hardware development
environment built around an inexpensive System-on-a-Chip (SoC) called the ESP8266. The
ESP8266, designed and manufactured by Espressif Systems, contains the crucial elements of
a computer: CPU, RAM, networking (Wi-Fi), and even a modern operating system and SDK.
That makes it an excellent choice for Internet of Things (IoT) projects of all kinds. system or
any switching system. The sensitivity is adjustable with the help of blue potentiometer given
on the board.