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A Modified RC Snubber With Coupled Inductor For Active Voltage Balancing of Series-Connected SiC MOSFETs
A Modified RC Snubber With Coupled Inductor For Active Voltage Balancing of Series-Connected SiC MOSFETs
Abstract—Series connection of SiC power MOSFET is an at- converters, high efficiency, high performance, and high power
tractive approach to expand the blocking voltage of SiC devices, are generally demanded in a wide range of applications. In
whereas the dynamic voltage balancing among the series-connected special applications, the power density or footprint is also
devices is the most critical challenge of the technique. In this article,
a simple, fast, and cost-effective dynamic voltage balancing circuit constrained, which are not commonly stressed in conventional
of the series-connected SiC MOSFETs is proposed to suppress the MV converters. To meet these requirements, SiC MOSFETs have
voltage imbalance among the devices. The proposed circuit is com- high switching frequency, high-temperature operation, and low
posed of a resistor-capacitor (RC) snubber with a coupled inductor switching loss, which are hoping to significantly improve the
to effectively sense the voltage imbalance and add a compensated performance of the MV converters [1].
signal to the gate driving voltage. In the article, the operation princi-
ple of the proposed method is described in detail and the parameter Currently, the technology of SiC power MOSFETs is improving
selection of the circuit is given. Then the optimized layout of the and the application in relatively low voltage classes, such as 1200
circuit in a typical half-bridge SiC power module is proposed to and 650 V, is booming in electric vehicles and other applications
reduce the stray parameters introduced by the coupled inductor [2]. However, there is still a lack of commercial high-power
effectively. The proposed method is verified by experiments under devices comparable to Si-based high voltage high power devices.
different conditions. Compared with a purely RC snubber balanc-
ing strategy, the capacitor can be significantly reduced. Since only Nowadays, although 10 and 15 kV SiC power devices from
passive components are required in the feedback loop, the proposed companies are offered as samples [3], [4], there still exists a
method demonstrates a reliable and straightforward approach to series of challenges in the field application of the high voltage
achieve equal voltage sharing of the series-connected devices. high power devices [5], [6], such as the gate electrode reliability,
Index Terms—Medium-voltage converters, series connection, the dramatically increased specific on-state resistance, etc.
SiC MOSFETs, SiC power module. Series connection of the SiC power MOSFETs is viewed as
one of the effective methods to increase the voltage of SiC
MOSFETs-based power converters, which has benefits such as low
I. INTRODUCTION cost, high-power handling capability, and simple driving from
EDIUM voltage (MV) high power converters are widely the upper level [5]. However, the critical challenge is the dynamic
M adopted in worldwide renewable energy generation,
variable frequency motor drive, supercharging stations, data
voltage balancing among the devices, which is essential to
ensure the safe operation and the power loss balance. Compared
centers, and various applications. For the next-generation MV with the widely adopted series connection of Si IGBTs [7], the
series connection of SiC MOSFETs is more difficult due to the
extremely fast switching speed, which makes the voltage sharing
Manuscript received November 25, 2020; revised February 19, 2021; accepted
March 18, 2021. Date of publication March 24, 2021; date of current version
more sensitive to the uneven parameters or gate driving signals
June 30, 2021. This work supported by the National Nature Science Foundations mismatch among the devices. Besides, it is also reported that the
of China under Grants 51925702 and U1834205, and the Zhejiang Provincial gate driver architectures and parasitic capacitors in the package
Key Research and Development Program (2018C01SA150059). This paper was
presented in part at IEEE Applied Power Electronics Conference and Exposition
have influences on the voltage imbalance [8], [9].
(APEC) “A Coupled Inductor Based Circuit for Voltage Balancing Among Typically, passive snubbers such as parallel resistor-capacitor
Series-Connected SiC MOSFETs” New Orleans, LA, USA, Mar. 15–19, 2020. (RC) snubber or improved snubbers are adopted in the series-
Recommended for publication by Associate Editor K. Ngo. (Corresponding
authors: Chushan Li; Wuhua Li.)
connected devices [10], [11]. The primary purpose is to reduce
Chengmin Li, Saizhen Chen, Haoze Luo, Wuhua Li, and Xiangning He are the voltage slew rate or clamp the drain source voltage to avoid
with the College of Electrical Engineering, Zhejiang University, Hangzhou overvoltage of the devices. Adopting the voltage clamping strat-
310027, China (e-mail: chengmin.li@epfl.ch; chensaizhen@zju.edu.cn;
haozeluo@zju.edu.cn; woohualee@zju.edu.cn; hxn@zju.edu.cn).
egy, a power module is proposed in [13] to realize a 3600 V/80 A
Chushan Li is with the Zhejiang University-University of Illinois at Urbana- power module based on the series connection of 1200 V devices,
Champaign Institute, Zhejiang University, Hangzhou 310027, China (e-mail: and the overvoltage is limited by the resistor-capacitor-diode
lichushan@hotmail.com).
Color versions of one or more figures in this article are available at https:
(RCD) clamping circuit. In some research works, the high
//doi.org/10.1109/TPEL.2021.3068667. voltage fast speed switch is realized by series-connected SiC
Digital Object Identifier 10.1109/TPEL.2021.3068667
0885-8993 © 2021 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
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LI et al.: MODIFIED RC SNUBBER WITH COUPLED INDUCTOR FOR ACTIVE VOLTAGE BALANCING 11209
MOSFETs with only one gate driving signal [14], [15]. The block-
ing voltage is balanced by a relatively complex clamping circuit.
However, in the aforementioned methods, the parallel snubber
introduces extra switching loss. In [16], a voltage balancing
scheme based on energy recovery snubber circuits is proposed.
The close loop control over the snubber capacitor voltage is
required. Another type of series connection is adopting the
super cascade structure [6], [17], which utilizes a SiC MOSFET
with the SiC JFET to realize high blocking voltage devices
effectively. The drawback is that the turnon or turnoff of the
devices is determined by the load current and the switching
loss increases in light load conditions. In general, only adding
snubbers in the power loop requires a relatively large value of
the RC value, which has a significant influence on the original
switching trajectory of the SiC MOSFETs. Ideally, it is desired
Fig. 1. Proposed voltage balancing circuit based on coupled inductor.
that the behaviors of the series-connected device are the same as
the single device. Therefore, such influences should be reduced
as small as possible. Considering these challenges, this article proposes a modified
In contrast, considering the fact that SiC MOSFETs are fully RC snubber with the coupled inductor circuit to achieve the
controllable power devices, it is capable of actively adjusting dynamic voltage balancing [29]. On the basis of the conventional
the voltage imbalance by changing the gate driving voltages. RC snubber, a coupled inductor choke is adopted to sensing
To begin with, the active gate driving time delay method is to the voltage imbalance and realize isolation at the same time.
utilize the delayed time to adjust the voltage sharing during the Then the output of the auxiliary winding of the coupled inductor
turnoff [18]. Typically, a voltage sensing circuit to measure the is introduced to the driving voltage of the device to adjust the
blocking voltage and a central controller are required to handle voltage slew rate accordingly. The proposed method is purely
the delayed time [19]. Based on this strategy, the mechanism passive and with the proposed optimized design method, the
of voltage balancing using driving signal time delay under extremely fast response speed can be ensured.
extremely fast switching conditions is giving and a lookup table The rest of this article is organized as follows. Section II gives
is adopted to generate the delayed time in [20]. Compared with the topology of the proposed method and the operation principle.
passive methods, this method does not bring extra power loss Section III discusses the parameters design and optimized layout
to the power circuit. However, an extra central controller and of the proposed method. Section IV gives experimental results.
high-speed communication block in the gate driver are required, Finally, Section V presents the conclusion.
which adds complexity and increases the cost.
Another type of solution is to adjust dv/dt during the turnoff
of the power device. With the certain strategy, it is realistic to II. PROPOSED CIRCUIT AND OPERATING PRINCIPLE
shape the voltage rising waveform by actively changing the gate In an ideal voltage balancing scheme for series connection
driving voltage [21]. In [22] and [23], changing the gate driving of the SiC MOSFETs, the fast response speed and limited nega-
resistance during different stages of the switching is adopted. tive influence on the normal driving of the devices are highly
In [24], the active gate driving method is adopted to control the demanded.
voltage imbalance. In [25] and [26], the voltage imbalance is So far, compared with other types of voltage balancing
found to be influenced by the parasitic capacitance of the gate circuits, the successfully industrial-applied voltage balancing
driver to the ground. Thus, an active compensation method is circuit in the continuous switching scenarios (such as HVDC
adopted to compensate for the voltage imbalance. However, the and MV drive) is the RC snubber, attributing to its simple
technique requires a high-speed sampling circuit due to the fast and reliable structure. In the power circuit that comprises two
switching speed, and it is challenging to tune the close loop series-connected SiC power MOSFETs, a parallel RC snubber is
parameters. always added to achieve dynamic voltage balancing, whereas
Generally speaking, a preferred method to adjust the dv/dt the snubber capacitance preventing the fast switching speed of
to balance the voltage among the devices should satisfy two the SiC MOSFETs [10].
conditions. First, if the voltage sharing is ideally balanced, the Considering these facts, to reduce the demanded capacitance
voltage balancing circuit should not impact the switching speed in RC snubber, a coupled inductor is added with RC snubber
of the devices. Second, the feedback loop must have sufficient for isolation and sense of the voltage deviation. The proposed
response speed [27]. For example, if the turnoff voltage rising circuit is demonstrated in Fig. 1.
time of SiC MOSFET is 50 ns, the feedback loop should allow In the proposed scheme, an extra three-port coupled inductor
such a high-speed signal to pass through the control loop. By links the two snubber circuits of the series-connected devices
engineering experience, the bandwidth of the control loop should together. Taking MOS1 for example, the terminals of the two
be as high as 7 MHz (0.35/50 ns) [28], which brings a very snubbers 1+, 1− and 2+, and 2− are connected to the two
challenging issue on the control loop components, especially in windings of the coupled inductor and then parallel link back to
MV operation. the source electrode of the power MOSFETs. The two windings,
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11212 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 36, NO. 10, OCTOBER 2021
Δv
t
N1 Rg1 4gs Csnub
= KΔt − (Vmiller − Vth )dΔv.
N2 (Coss + Csnub ) 0
Fig. 6. Close loop control diagram of the proposed circuit.
(8)
The differential drain voltage Δv satisfies Considering that when the drain source voltage reaches the
dc bus voltage, the unbalanced voltage has the maximum value.
dΔv ich1 − ich2
= (4) When t = trv , the final imbalance voltage ΔV is
dt Coss + Csnub
where Coss is the output capacitor of the SiC MOSFET and Csnub KΔt
ΔV = N1 Rg1 4gs Csnub (Vmiller −Vth )
. (9)
is the snubber capacitor. It should be pointed out that Coss is a 1+ N2 (Coss +Csnub )
nonlinear junction capacitance. In this article, Coss is selected
as the average junction capacitance to simplify the analysis. Let
As demonstrated in Fig. 3, in the proposed circuit, extra
feedback signal Δvgs _comp is added to the gate voltage, thus N1 Rg1 4gs Csnub (Vmiller − Vth )
VIRR = 1 + (10)
N2 (Coss + Csnub )
dΔv
=
dt where VIRR is called the voltage imbalance rejection ratio. It
2 2 can be seen from (7) that when there is no proposed coupled
gs (Vmiller −Vth +vgs_comp ) −gs (Vmiller −Vth −vgs_comp )
inductor, the imbalance voltage is KΔt. Therefore, parameter
Coss + Csnub
VIRR indicates the ratio between the unbalanced voltage before
4gs vgs_comp (Vmiller − Vth ) and after the proposed method. Or put it in another way, for
= . (5)
Coss + Csnub the desired VIS, VIRR offers another attenuation coefficient
Obviously, the voltage deviation is directly controlled by the abandoning the large snubber capacitor requirement.
compensated gate voltage. If there is no proposed active voltage Here, the physical meaning of VIRR is straightforward and
balance circuit, the unbalanced voltage caused by the time delay can be adopted to assess the voltage balancing performance.
is a time-dependent function, namely For example, if VIRR = 100, the unbalanced voltage after the
proposed method is 1/100 of the unbalanced voltage without the
Δv (t) = Fturnof f (t, Δt) . (6) coupled inductor. In the selection of the VIRR, due to the various
influential factors exist in the real circuit, the selection should
The function Fturnoff (t) indicates the variation of the un- be determined considering these factors. And a certain margin
balanced voltage with the time to the beginning of the turnoff is suggested based on the real application scenario.
process. Generally, the analytical model of Fturnoff (t) is difficult Ideally, VIRR should be as large as possible. From the ex-
to acquire due to the nonlinear parameters of the device. From pression of the VIRR, the turns ratio of the coupled inductor,
another perspective, the voltage imbalance at the end of the the snubber capacitor, the gate driver resistor, and the device
turnoff process can be selected as the criterion to evaluate the parameters have a direct influence on the proposed method. By
performance of the voltage balancing method. In this article, the proper selection of these parameters, the unbalanced voltage can
nonlinear transition modeling of the voltage rising is ignored. In be effectively suppressed. Among these parameters, Rg1 , Csnub,
this sense, the unbalanced voltage typically refers to the voltage and turns ratio can be flexibly defined by the users and will be
deviation when the drain source voltage rises to the dc bus discussed in the following section.
voltage. Previous analysis and experiments have verified that
the final imbalance voltage ΔV is proportional to the gate driver
time delay, namely, (6) can be simplified as IV. PARAMETERS AND PRACTICAL DESIGN CONSIDERATIONS
ΔV = KΔt (7) In this section, the practical design is discussed to achieve the
optimized performance of the coupled inductor based voltage
where K is the proportional coefficient. Parameter K can be balancing circuit. To achieve the tradeoff between the voltage
acquired by experiments or analytically modeled from the pa- balancing performance and switching loss reduction, the general
rameters in the circuit [20]. constraints in selecting the parameters should satisfy: first, the
Thus, the feedback control loop of the voltage imbalance in the snubber capacitor should be chosen as small as possible to reduce
time domain is demonstrated in Fig. 6. As depicted, the feedback the switching loss; second, the parasitic parameters in the loop
signal is sampled by the snubber capacitor and through negative should be as small as possible to increase the response speed of
feedback, the compensated signal is added to the gate source the dynamic voltage buffer.
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LI et al.: MODIFIED RC SNUBBER WITH COUPLED INDUCTOR FOR ACTIVE VOLTAGE BALANCING 11213
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11214 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 36, NO. 10, OCTOBER 2021
ξ= . (18)
R
2 Lg Cgs 1 + Rg2g1
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LI et al.: MODIFIED RC SNUBBER WITH COUPLED INDUCTOR FOR ACTIVE VOLTAGE BALANCING 11215
TABLE I
PARAMETERS OF THE COUPLED INDUCTOR
Fig. 10. Placement of the coupled inductor in the series connection of power
devices in the same power module.
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11216 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 36, NO. 10, OCTOBER 2021
Fig. 11. Design results of the SiC power module for series connection of SiC MOSFETs. (a) Photograph of SiC power module. (b) Prototype of the proposed
snubber circuit. (c) Final assembly of the power module, snubber circuit, and gate driver.
TABLE II
SWITCHING LOSS COMPARISON
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LI et al.: MODIFIED RC SNUBBER WITH COUPLED INDUCTOR FOR ACTIVE VOLTAGE BALANCING 11217
Fig. 14. Zoomed waveform comparison. (a) RC snubber turnOFF. (b) Proposed circuit turnOFF. (c) RC snubber turnON. (d) Proposed circuit turnON.
Fig. 15. Measured gate source voltage of devices before and after proposed
method at 1300 V/200 A.
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11218 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 36, NO. 10, OCTOBER 2021
Fig. 17. Switching waveform under different snubber capacitors. (a) Turn OFF with 1 nF snubber capacitor. (b) Turn OFF with 14.7 nF snubber capacitor. (c) Turn
ON with 1 nF snubber capacitor. (d) Turn ON with 14.7 nF snubber capacitor.
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LI et al.: MODIFIED RC SNUBBER WITH COUPLED INDUCTOR FOR ACTIVE VOLTAGE BALANCING 11219
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11220 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 36, NO. 10, OCTOBER 2021
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Power Devices Appl., 2015, pp. 60–65. Department of Electrical Engineering, Zhejiang Uni-
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Boca Raton, FL, USA: CRC Press, 2010. tively.
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circuit for voltage balancing among series connected SiC MOSFETs,” in jiang University, Hangzhou, China, and University
Proc. IEEE Appl. Power Electron. Conf. Expo., 2020, pp. 2588–2593. of Illinois at Urbana-Champaign Institute, Zhejiang,
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link. Cham, Switzerland: Springer, 2008. with the Freedom Center in North Carolina State University. From December
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pp. 1451–1462, Feb. 2021. Fellow with the Department of Electrical and Computer Engineering, Ryerson
[33] SiC Power Module Datasheet: BSM180D12P2E002, 2016. [On- University, Toronto, ON, Canada. His research interests include high power
line]. Available: https://www.rohm.com/products/sic-power-devices/sic- density power converter design and ac-dc power conversion.
power-module
Wuhua Li (Member, IEEE) received the B.Sc. and
Ph.D. degrees in power electronics and electrical
engineering from Zhejiang University, Hangzhou,
China, in 2002 and 2008, respectively.
Chengmin Li (Member, IEEE) received the B.S. de- From 2004 to 2005, he was a Research Intern,
gree in electrical engineering from the School of Elec- and from 2007 to 2008, a Research Assistant in
trical and Electronic Engineering, Huazhong Univer- GE Global Research Center, Shanghai, China. From
sity of Science and Technology, Wuhan, China, in 2008 to 2010, he was with the College of Electrical
2013, and the Ph.D. degree from Zhejiang University, Engineering, Zhejiang University, Hangzhou, China,
Hangzhou, China in 2019. as a Postdoctor, and in 2010 was promoted as an
He is currently a Postdoc with Power Electronics Associate Professor. Since 2013, he has been a Full
Laboratory, École Polytechnique Fédérale de Lau- Professor with Zhejiang University. From 2010 to 2011, he was a Ryerson
sanne (EPFL), Lausanne, Switzerland. From March University Postdoctoral Fellow with the Department of Electrical and Computer
2016 to March 2017, he was a Research Intern with Engineering, Ryerson University, Toronto, ON, Canada. His research interests
the GE Global Research Center, Shanghai, China. His include power devices, converter topologies, and advanced controls for high
research interests include medium voltage converters and applications of SiC power energy conversion systems. He has authored or coauthored more than 200
power MOSFETs. peer-reviewed technical papers and holds more than 30 issued/pending patents.
Dr. Li was the recipient of one National Natural Science Award and four
Scientific and Technological Achievement Awards from Zhejiang Provincial
Government and the State Educational Ministry of China. Due to his excellent
teaching and research contributions, he was also the recipient of the 2012 Delta
Young Scholar from Delta Environmental & Educational Foundation, the 2012
Outstanding Young Scholar from National Science Foundation of China (NSFC),
the 2013 Chief Youth Scientist of National 973 Program, and the 2014 Young
Saizhen Chen (Student Member, IEEE) received Top-Notch Scholar of National Ten Thousand Talent Program. He serves as
the B.S. degree, in 2018, in electrical engineering the Associated Editor of Journal of Emerging and Selected Topics in Power
from the College of Electrical Engineering, Zhejiang Electronics, IET POWER ELECTRONICS, CSEE Journal of Power and Energy
University, Hangzhou, China, where she is currently Systems, Proceedings of the Chinese Society for Electrical Engineering, Guest
working toward the M.Sc. degree. Editor of IET RENEWABLE POWER GENERATION for Special Issue “DC and
Her research interests include the driver design and HVDC System Technologies,” and Member of the Editorial Board for Journal of
application of series connected SiC devices. Modern Power System and Clean Energy. He was appointed as the Most-Cited
Chinese Researchers by Elsevier since 2014.
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