Yd37746 Perkins Spare Part

YD37746 YD37746
1006-6TW 2008/07/22
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 9
5. Parts Lists & Illustrations Pg. 11
6. Parts Index Pg. 172

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section Page Section Page
Long Engine 11 Fuel Injection Pump Breakdown 41

ACEY3749 AFHY4627
Long Engine 13 High Pressure Fuel Pipes 43

ACEY8126 AFHY4627
Short Engine 15 Atomisers 45

ACEY8126 AFHY4627
Cylinder Block 17 Control Unit 47

ACHY0417 AFHY4627
Cylinder Block 21 Control Unit 49

ACHY0417 AFHY4627
Crankshaft, Pistons & Connecting Rods 23 Boost Control Pipe 51

ACHY0417 AFHY4627
Crankshaft, Pistons & Connecting Rods 27 Fuel Leak-Off Pipe 53

ACHY0417 AFHY4627
Cylinder Head 29 Sensors 55

ACHY0417 AFHY4627
Rocker Shaft 31 Flywheel Housing 57

ACHY0417 CDH00892
Timing Gear & Camshaft 33 Starter Motor 59

ACHY0417 EDH00936
Lubricating Oil Pump & Delivery 37 Flywheel & Starter Ring 61

Housing DDH00889
ACHY0417
Fan Drive 63
Fuel Injection Pump 39 FBH00423
AFHY4627
Lubricating Oil Sump 65

GBH01780
Page 5
Engine Breakdown
Lubricating Oil Sump 67 Alternator & Generator 93

GBH01780 NDH01961
Lubricating Oil Filler & Breather 69 Alternator 95

HBH01970 NDHY2916
Lubricating Oil Filler & Breather 71 Alternator Bracket & Fixings 97

HBH01970 NDHY2916
Lubricating Oil Filler & Breather 73 Alternator Bracket & Fixings 99

HBH01970 NDHY2916
Lubricating Oil Filter & Integral Oil 75 Alternator Bracket & Fixings 101
Cooler NDHY2916
JBH00933
Pulleys 103
Lubricating Oil Filter & Integral Oil 79 NDHY2916
Cooler
JBH00933
Blanking Plates 105
QDHY1165
Front End Drive Input 81
KBHY0626
Blanking Plugs 107
QDHY1165
Water Pump, Thermostat & Heat 83
Exchanger
LBH01967 Turbocharger 109
SBHY1490
Water Pump, Thermostat & Heat 85

Exchanger Feed Pipes 111
LBH01967 SBHY1490
Water Outlet & Inlet 87 Leak-Off Pipes 113

LDH00519 SBHY1490
Fan 89 Induction Manifold 115

MDH01320 SBHY1490
Alternator & Generator 91 Pipework & Connections 117

NDH01961 SBHY1490
Page 6
Engine Breakdown
Exhaust Manifold 119 Cold Start System 145

SBHY1490 WDH00013
Pipework & Connections 121 Engine Lifting 147

SBHY1490 XBH00356
Pipework & Connections 123 Throttle & Stop Controls 149

SBHY1490 ZAH00632
Air Filters 125 Engine Mounts 151

SDH00400 ZCHY1236
Air Filters 127 Heater/Starter Switch 153

SDH00400 ZEH01325
Remote Air Charge Cooler 129 Lub. Oil Pressure Switch & Gauge 155
SDH00400 ZJH00479
Pipework 131
SDH00400
Lift Pump 133

VBHY2235
Fuel Filter 135

VBHY2235
Lift Pump to Filter Pipe 137

VBHY2235
Filter to Injection Pump Pipe 139

VBHY2235
Injection Pump to Filter Pipe 141

VBHY2235
Leak Off Rail to Fuel Filter Pipe 143

VBHY2235
Page 7
Engine Breakdown
Section Page
Temperature Gauge & Sender 157

ZLH00338
Radiator & Cowling 159

ZMH00385

ZMH00385

ZMH00385
Fuel Pre-Lift Pump 165

ZVH00405
Fuel Pre-Lift Pump 167

ZVH00405
Application Miscellaneous & Auxiliaries 169

ZZH00338
Joints & Gaskets - Bottom Service Kit 171

SGBY0347
Page 8
Symbols and Notes
Symbol Description
A From Engine Number
B Upto Engine Number
C Repairs and Replaces
D See Appropriate Section - Reference Number
E Alternative
F Order
G Remanufactured Part
H New for Old Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
O Reference for Detailed Breakdown
P Other Service Options Available
Q Cylinder Number
R See History Section
Page 9
Long Engine Plate A
ACEY3749
Parts kit instruction 21820214
Power Exchange Long Engines
This power exchange long engine is shipped with a sump, timing case and cover, cylinder head and
valve train with a protective cover and oil pump. The long engine is shipped with the number one
cylinder at top dead centre. This is to allow easier fuel pump assembly and timing. In all applications,
the fuel pump drive gear will need to be transferred to the new long engine.
In some applications the original engine will have a different sump and oil pickup tube. These should
be transferred to the new long engine and the components supplied shall be returned on the core
engine. A complete upper and lower gasket kit are supplied with each long engine to ease assembly.
A plate on the side of the block is stamped to indicate the crankshaft and bore size of the long engine.
Crankshaft identification is also marked on the first lobe. The following suffixes apply: A = 0.010
undersize, B = 0.020 undersize, C = 0.030 undersize.
The assembled long engine is built to the latest specification and may have improved internal design
features when compared to the original engine. To identify components, the long engine number is
stamped on the engine serial number plate and must be used when the long engine components are
ordered.
To ensure that components moved from the original engine to the new long engine continue to be
correctly identified, it is important that the original engine serial number and TPL number are
stamped onto the long engine serial number plate when the engine is fully assembled.
For 1000 series engines; the 1.6mm sump joint must only be used with pressed steel sumps. The
0.8mm joint must only be used with cast sumps.
For 1000 series engines; the rocker cover joint, part number 3681 A021, must only be used with
aluminium top covers.The rocker cover joint, part number 3681 A032, must only be used with plastic
top covers.
Some timing cases do not allow adjustment of the front seal position. If the crankshaft pulley has a
groove worn in the spigot, it can be reconditioned with a speedi-sleeve. For 1000 series, use speedi-
sleeve part number 21820104, refer to the workshop manual.
End
Issued by Perkins Engines Company Limited 2005, Peterborough PE1 SNA, England. (c) Proprietary information of
Perkins Engines Company Limited 2005, all rights reserved. The information is correct at the time of going to press.
This Intruction is for technical information only and cannot be used as a basis for a warranty claim.
Page 10
Long Engine Plate A
ACEY3749
Item Part No. References Qty. Description Notes
1 YDL3749R 1 ENGINE - EXCHANGE

2 YD39861 1 SHORT ENGINE (A)
3 ZZ80228R 1 CYLINDER HEAD KIT - EXCH
4 ZZ90057 1 ROCKER SHAFT ASSEMBLY
5 3716C522 1 TIMING CASE
6 4142A171 1 TIMING COVER
7 4142X021 1 CYLINDER HEAD COVER
8 4145H079 1 SUMP
9 31416307 1 CAMSHAFT
Footnotes
(A) ORDER PARTS BOOK YD39861PB FOR COMPLETE BREAKDOWN
Page 11
Long Engine Plate A
ACEY8126
Long Engine
Kit Moteur Long
Satz - Langer Motor
Kit Mot Completo
Equipo De Motor Largo
Page 12
Long Engine Plate A
ACEY8126
1 U5MK8126 B U786029J 1 LONG ENGINE - KIT

2 YD39861 1 SHORT ENGINE (A)
3 3774A004 A 01/08/2001 6 PLUG
5 1 CRANKSHAFT
4 F ZZ90230 1 CRANKSHAFT
6 U5ME0025 1 BIG END BEARING KIT
7 12 BEARING
8 F 4181A026 1 PISTON RING
11 ZZ80228 G 1 CYLINDER HEAD KIT
12 U5MK0385 1 BOLT KIT
13 U5LT1179 1 GASKET KIT - TOP
14 3311A042 6 SEAL
15 U5LB1168 1 GASKET KIT - BOTTOM
16 3688C003 1 GASKET - IND MANIFOLD
17 3681M005 1 GASKET - SUMP
18 3681P029 1 GASKET - TIMING CASE COVER
19 2418F436 1 SEAL - FRONT END OIL
20 U5MK0633 1 OIL COOLER KIT
Service Options
11 ZZ80228P 1 CYLINDER HEAD KIT - EXCH
Footnotes
Page 13
Short Engine Plate A
ACEY8126
Short Engine
Moteur Court
Kurzer Motor
Motore Corto
Motor Corto
Short Engine
Moteur Court
Kurzer Motor
Motore Corto
Motor Corto
Page 14
Short Engine Plate A
ACEY8126
1 YD39861 B U786029J 1 SHORT ENGINE (A)

2 ZZ50296 G 1 CYLINDER BLOCK ASSEMBLY
3 ZZ90230 1 CRANKSHAFT ASSEMBLY
4 P 6 PISTON KIT (B,C,D)
5 4181A026 6 PISTON RING KIT
6 4115C314 6 CON ROD ASSEMBLY GRADE J
7 2418F703 1 SEAL - REOS HOUSING
8 YD39865 A U786030J 1 SHORT ENGINE (E)
9 ZZ50309 1 CYLINDER BLOCK ASSEMBLY
10 ZZ90230 1 CRANKSHAFT ASSEMBLY
11 P 6 PISTON KIT (B,C,D)
14 2418F703 1 SEAL - REOS HOUSING
Service Options
2 ZZ50296P 1 CYLINDER BLOCK ASSEMBLY
2 ZZ50296R 1 CYLINDER BLOCK ASSEMBLY
4 U5LF0019 6 PISTON KIT GRADE .F
4 U5LF0020 6 PISTON KIT GRADE .G
4 U5LF0021 6 PISTON KIT GRADE .H
4 U5LF0022 6 PISTON KIT GRADE .J
4 U5LF0023 6 PISTON KIT GRADE .K
4 U5LF0024 6 PISTON KIT GRADE .L
11 U5LF0019 6 PISTON KIT GRADE .F
Footnotes

(B) ENSURE THE CORRECT PISTON HEIGHT GRADE IS FITTED. REFER TO WORKSHOP MANUAL:TDP0191 1301
THE HEIGHT GRADE OF THE PISTON IS IDENTIFIED BY AN ALPHA CHARACTER STAMPED ON THE TOP OF THE
(C)
PISTON.
(D) THE TOP OF THE PISTON SHOULD NOT BE MACHINED
(E) ORDER PARTS BOOK YD39865PB FOR COMPLETE BREAKDOWN
Page 15
Cylinder Block Plate c
ACHY0417
30 26 16
17
14
31
12
11
4
15
10 13
9
7
8
2
3
25
5 18
6 20
24
21
28 19
22
1
27 23
29
Page 16
ACHY0417

R a.
2 F ZZ50296 1 CYLINDER BLOCK
3 F ZZ50296 2 BEARING CAP
4 3135X063 P 6 LINER - PRESS FIT STD
5 33142111 14 THIMBLE
6 32166329 14 SCREW
7 32418122 5 PLUG
8 31134165 1 CAMSHAFT BUSH
9 0650710 3 PLUG
10 32418122 3 PLUG
11 3774A004 A 01/08/2001 6 PLUG
12 2485A204 1 PLUG
13 32417134 1 PLUG
14 32418122 1 PLUG
15 32416119 1 PLUG
16 32168212 1 PLUG
17 2415D108 1 WASHER
18 3861A027 6 PISTON COOLING JET
19 4138A017 6 RELIEF VALVE
20 F 4138A017 1 VALVE BODY
21 F 4138A017 1 BALL
22 F 4138A017 1 SPRING
23 F 4138A017 1 RETAINER
24 3271H004 P 1 SHAFT
25 2116087 1 PIN
26 29990001 2 DOWEL (A)
27 2182110 6 SCREW
28 0920469 6 SPACER
29 3211A005 2 PLUG
30 3627P043 1 BRIDGE PIECE
31 2311D039 2 SCREW
Service Options
1 ZZ50296P 1 CYLINDER BLOCK ASSEMBLY
1 ZZ50296R 1 CYLINDER BLOCK ASSEMBLY
4 3135X062 6 LINER - SLIP FIT SLIP FIT
4 3135X065 J (+)0.010" 6 LINER - OVERSIZE (B)
J (+)0.25MM
4 3135X066 J (+)0.020" 6 LINER - OVERSIZE (C)
J (+)0.50MM
24 3271H005 J (+) 1.33MM 1 SHAFT (D,E)
History
a.
3627P023 1 BRIDGE PIECE
Footnotes
(A) LOCATING DOWELS
Page 17
ACHY0417
30 26 16
17
14
31
12
11
4
15
10 13
9
7
8
2
3
25
5 18
6 20
24
21
28 19
22
1
27 23
29
Page 18
ACHY0417
Footnotes
(B) SLIP FIT

(C) PRESS FIT
(D) ALTERNATIVE APPLIES TO 4 CYLINDER ENGINES ONLY
(E) REFER TO SERVICE BULLETIN NO.163
Page 19
Cylinder Block Plate A
ACHY0417
1
2
Page 20
Cylinder Block Plate A
ACHY0417
1 2418F701 A U764752H 1 SEAL - REOS HOUSING

R a.
2 F 2418F701 1 REAR OIL SEAL
R a.
3 3211C002 A U764752H 10 METRIC BOLT
R a.
4 2116081 2 DOWEL (A)
History
a. B U764751H
1 4142V066 1 SEAL - REOS HOUSING
2 2418F475 1 SEAL - REAR END OIL
3 2314H003 12 SCREW
3681T018 C 3681T012 1 GASKET - OIL SEAL HOUSING
0350009 2 DOWEL
3212V002 2 SCREW
Footnotes
(A) REFER TO SERVICE BULLETIN
Page 21
Crankshaft, Pistons & Connecting Rods Plate A
ACHY0417
9
11
14
13
10
12
18 16
8
19
17
1
2
4
5
7
6
15
Page 22
ACHY0417
1 ZZ90230 A U801518J 1 CRANKSHAFT ASSEMBLY (A)

R a.
R b.
R c.
2 F ZZ90230 1 CRANKSHAFT
3 U5MB0010 P 1 MAIN BEARING KIT
4 U5ME0025 R a. 1 BIG END BEARING KIT
R b.
5 31137551 P 2 THRUST WASHER
6 31137561 P 2 THRUST WASHER
7 0500012 1 WOODRUFF KEY
8 ZZ90146 B 14/08/2002 6 CON ROD ASSEMBLY
B U801517J
9 F ZZ90146 1 CONROD
10 F ZZ90146 1 CAP
11 3112E005 1 SMALL END BUSH
12 32186142 2 CON ROD BOLT
13 3246A001 2 DOWEL
15 3117C061 1 CRANKSHAFT GEAR
16 U5LF0019 R d. 6 PISTON KIT GRADE .F
17 1 PISTON
18 1 PIN
19 2721332 R d. 1 CIRCLIP
Service Options
3 U5MB0010A J (-)0.25MM 1 MAIN BEARING KIT - U/S
3 U5MB0010B J (-)0.50MM 1 MAIN BEARING KIT - U/S
3 U5MB0010C J (-)0.75MM 1 MAIN BEARING KIT - U/S
5 31137312 J (+)0.007" 2 THRUST WASHER
6 31137322 J (+)0.007" 2 THRUST WASHER
History
a.
1 ZZ90230 A U801518J 1 CRANKSHAFT ASSEMBLY (A)
4 U5ME0014 P 1 BIG END BEARING KIT
b. B U801517J
1 ZZ90219 G 1 CRANKSHAFT KIT (A)
4 U5ME0003 P 1 BIG END BEARING KIT PRE-FINISHED
c.
1 ZZ90165 1 CRANKSHAFT KIT (A)
d. General History Section
16 U5LF0019 X PISTON KIT GRADE .F
19 2721332 2 CIRCLIP
Page 23
ACHY0417
9
11
14
13
10
12
18 16
8
19
17
1
2
4
5
7
6
15
Page 24
ACHY0417
Footnotes
(A) REFER TO SERVICE BULLETIN NO.86
Page 25
Crankshaft, Pistons & Connecting Rods Plate C
A U801518J C PPL032567 ACHY0417
Page 26
Crankshaft, Pistons & Connecting Rods Plate C
A U801518J C PPL032567 ACHY0417

2 F 4115C314 1 CON ROD
3 3112A005 1 SMALL END BUSH
4 3212V003 2 CON ROD BOLT
Page 27
Cylinder Head Plate A
ACHY0417
31
33
19
18 32
11
23
10 17
22 30
9
16
1
15
8
14
7
6 13
24 5 28
29
26
25
20
21
27
2 3
4 12
Page 28
Cylinder Head Plate A
ACHY0417
1 ZZ80228 C ZZ80188 1 CYLINDER HEAD KIT

C ZZ80171
2 3324E002 6 INSERT
3 3314A121 6 INSERT
4 3142L072 6 INTAKE VALVE
5 3343F041 6 VALVE GUIDE
6 33415118 6 VALVE SPRING WASHER
7 33817117 6 SEAL - VALVE STEM
8 31745122 6 VALVE SPRING OUTER
9 31744133 6 VALVE SPRING INNER
10 33424107 6 CAP
11 33173108 12 VALVE COLLET (A)
12 3142A051 6 EXHAUST VALVE
13 3343J021 6 VALVE GUIDE
14 33415118 6 VALVE SPRING WASHER
15 33817117 6 SEAL - VALVE STEM
16 31745122 6 VALVE SPRING OUTER
17 31744133 6 VALVE SPRING INNER
18 33424107 6 CAP
19 33173108 12 VALVE COLLET (A)
20 0650710 3 PLUG
21 32417156 6 PLUG
22 3212P002 1 PLUG
23 2431A054 6 PLUG
24 0650540 1 PLUG
25 29990001 2 DOWEL (B)
26 3681H208 1 GASKET - CYLINDER HEAD
27 2431154 1 PLUG
28 D LBH 1 COVER
29 D LBH 1 JOINT
30 6 SCREW (C)
31 32166222 2 SCREW
32 32166219 12 SCREW
33 32166221 18 SCREW
Service Options
1 ZZ80228P 1 CYLINDER HEAD KIT - EXCH
Footnotes
(A) SERVICED IN PAIRS

(B) LOCATING DOWELS
(C) REFER TO RELEVANT OPTION ACCESSORY PACKS
Page 29
Rocker Shaft Plate A
ACHY0417
4 3
20 13
8 17 8
10
11 9
10 7
5 6
12 17
11 14
9
9 11 7 10
10 9
19 11 7
10
16 21
9
18 10 15 6 5
7
11
11 22
9
Page 30
Rocker Shaft Plate A
ACHY0417
1 ZZ90057 C ZZ90040 1 ROCKER SHAFT ASSEMBLY

2 U7LR0003 1 ROCKER SHAFT ASSY - MINOR
3 F U7LR0003 1 SHAFT
4 0650507 2 PLUG
5 0170151 2 CIRCLIP
6 33117434 2 WASHER
7 31744123 4 ROCKER SHAFT SPRING
8 31743108 2 ROCKER SHAFT SPRING
9 3818X901 6 BRACKET
10 4115R305 6 ROCKER ARM ASSEMBLY
11 4115R306 6 ROCKER ARM ASSEMBLY
12 3775E012 1 CONNECTION
13 2233022 1 SCREW
14 33811113 1 OLIVE
15 32114145 12 SCREW
16 0576052 12 NUT
17 3311K015 2 SHIM
18 2313H331 4 STUD
19 2318A605 4 NUT
20 2314J607 C 2314J608 2 SCREW
21 31434307 12 PUSHROD
22 3142U031 C 31434163 12 TAPPET
Page 31
Timing Gear & Camshaft Plate A
ACHY0417
2
14
16 1
30
12
15
18 17
20 9
8
19
10 11
5
4
7
13
6 3
25
27
28
29
24 23 26
34
33
32 21
31
Page 32
ACHY0417
1 3716C522 R c. 1 TIMING CASE

2 3681P009 P 1 GASKET - TIMING CASE
3 4111A013 1 IDLER GEAR
4 0050345 2 IDLER GEAR BUSH
5 33426161 1 HUB
6 2314J011 R d. 3 SCREW
7 3241A025 R b. 1 PLATE
R d.
8 4111A008 1 IDLER GEAR
9 2511437 1 BUSH
10 2722A206 1 CIRCLIP
11 33123125 1 WASHER
12 2314H003 8 SCREW
13 2314H004 4 SCREW
14 31416307 C 31416305 1 CAMSHAFT
15 2116053 1 DOWEL
16 33153121 1 THRUST PLATE
17 0500012 1 WOODRUFF KEY
18 3117L023 C 3117L021 1 CAMSHAFT GEAR
19 2314J606 1 SCREW
20 3321A003 1 WASHER
21 4142A143 1 TIMINGGEAR COVER
22 1 TIMINGGEAR COVER
23 1 TIMINGGEAR COVER
24 2418F436 1 SEAL - FRONT END OIL
25 1 GASKET - TIMING COVER
26 2314H004 1 SCREW
27 2314H005 6 SCREW
28 2314H013 6 SCREW
29 2314F036 4 SCREW
30 2487A018 1 PLUG
31 2314H034 2 SCREW (A)
32 4152A002 C 3753R111 1 INSPECTION COVER
33 F 4152A002 1 VALVE COVER
34 2415A093 1 SEAL - O RING
Service Options
2 21826405 1 GASKET - TIMING CASE
History
a. B U891998S
3781N013 1 SHIELD
3781N005 1 DAMPER
2314F003 2 SCREW
b.
7 3241A021 1 PLATE
c.
1 3716C242 C 3716C033 1 TIMING CASE
C 3716C032
Page 33
ACHY0417
2
14
16 1
30
12
15
18 17
20 9
8
19
10 11
5
4
7
13
6 3
25
27
28
29
24 23 26
34
33
32 21
31
Page 34
ACHY0417
d.
6 2314J010 3 SCREW
7 3241H009 C 0941082 1 PLATE
Footnotes
(A) BOTTOM TWO HOLES
Page 35
Lubricating Oil Pump & Delivery Housing Plate A
ACHY0417
16
14
13
11
12
15
26
2
3
5 9
8
7
6
27 4
10 30
1
29 28
23
22
18 25
32
19 17
24 31
20
21
Page 36
Lubricating Oil Pump & Delivery Housing Plate A
ACHY0417
1 4132F057 1 OIL PUMP

2 2314H004 2 SCREW
3 2314H002 1 SCREW
4 4138A033 1 RELIEF VALVE
5 F REF.4 1 VALVE
6 32712726 1 PLUNGER
7 31744151 1 SPRING
8 32712111 1 SEAT
9 2721130 1 CIRCLIP
10 2314K161 2 SCREW
12 3571C045 C 3572V012 1 PIPE - OIL (A)
14 2314H004 2 SCREW
16 2314H004 2 SCREW
17 6 VALVE (B)
18 1 BOLT (B)
19 1 BALL (B)
20 1 PLUNGER (B)
21 1 SPRING (B)
22 6 JET (B)
23 6 DOWEL (B)
24 1 PLUG (B)
25 1 WASHER (B)
Footnotes
(A) WAS 3572V012 USE 3571C045 WITH 2314H004 (2)

(B) SEE CYLINDER BLOCK SECTION
Page 37
Fuel Injection Pump Plate A
C AFHY4346 AFHY4627
Page 38
Fuel Injection Pump Plate A
C AFHY4346 AFHY4627
1 2313M059 3 STUD
2 2318A603 3 NUT
3 3117L052 1 FUEL INJECTION PUMP GEAR
4 2318A108 1 NUT
5 K134AF01 1 WASHER
6 2314C034 1 SCREW
7 2415D051 1 WASHER
Page 39
Fuel Injection Pump Breakdown Plate A
C AFHY4346 AFHY4627
Page 40
Fuel Injection Pump Breakdown Plate A
C AFHY4346 AFHY4627
1 2643D641 1 FUEL INJECTION PUMP (A)
Footnotes
(A) COMPONENT PARTS TO BE ADVISED
Page 41
High Pressure Fuel Pipes Plate A
C AFHY4346 AFHY4627
5
4
10
Page 42
High Pressure Fuel Pipes Plate A
C AFHY4346 AFHY4627
1 3525A081 1 PIPE - FUEL INJ NO 1 CYL

7 2646E006 1 CLIP
8 2646E007 1 CLIP
9 2646E009 1 CLIP
10 2646E010 1 CLIP
Page 43
Atomisers Plate A
C AFHY4346 AFHY4627
8 2
7 1
Page 44
Atomisers Plate A
C AFHY4346 AFHY4627
1 2645A060 6 INJECTOR
2 2645A302 1 HOLDER
3 2645A621 1 INJECTOR NOZZLE
4 0921173 6 INJECTOR WASHER
5 33813129 6 SPACER
6 3311A043 R a. 6 SEAL - INJECTOR
7 3662K002 6 CLAMP
8 2314H006 12 SCREW
History
a.
6 3311A042 6 SEAL
Page 45
Control Unit Plate A
C AFHY4346 AFHY4627
Page 46
Control Unit Plate A
C AFHY4346 AFHY4627
1 U5MK0653 1 CONNECTION KIT

2 2900A001 1 ELECTRICAL CONNECTOR
3 2900A002 1 SOCKET
4 2900A003 1 WEDGE
5 2900A009 1 PIN
6 2900A011 1 PIN
7 F U5MK0653 1 LEAFLET
Page 47
Control Unit Plate B
C AFHY4346 AFHY4627
Page 48
Control Unit Plate B
C AFHY4346 AFHY4627
1 U5MK0669 1 ELECTRONIC GOVERNOR KIT

2 F U5MK0669 1 ELECTRIC GOVERNOR
3 2311E027 4 SCREW
4 2415H507 1 SEAL - O RING
Page 49
Boost Control Pipe Plate A
C AFHY4346 B U886679P AFHY4627
Page 50
Boost Control Pipe Plate A
C AFHY4346 B U886679P AFHY4627
1 2431131 1 PLUG
Page 51
Fuel Leak-Off Pipe Plate A
C AFHY4346 AFHY4627
4
2
Page 52
Fuel Leak-Off Pipe Plate A
C AFHY4346 AFHY4627
1 3558X021 1 PIPE - LEAK OFF

2 3218R039 5 BANJO BOLT
3 3355E005 1 CONNECTION
4 2411D007 12 WASHER
Page 53
Sensors Plate A
C AFHY4346 AFHY4627
Page 54
Sensors Plate A
C AFHY4346 AFHY4627
1 2868A006 1 SPEED SENSOR

2 33534129 1 ADAPTOR
Page 55
Flywheel Housing Plate A
CDH00892
9
8
6
1 2
3
4
Page 56
Flywheel Housing Plate A
CDH00892
1 36843154 1 SEAL
2 3713M049 1 FLYWHEEL HOUSING
3 36212132 1 PLATE
4 2314H102 C 2314H101 2 SCREW
5 0350025 2 DOWEL
6 2487204 3 PLUG
7 2487A452 1 PLUG
8 2314J004 6 SCREW
9 2314J603 2 SCREW
Page 57
Starter Motor Plate A
C EDH00527 EDH00936
Page 58
Starter Motor Plate A
C EDH00527 EDH00936
1 2873K621 1 STARTER MOTOR

2 2313C078 3 STUD
3 2318A604 3 NUT
Page 59
Flywheel & Starter Ring Plate B
DDH00889
4
5
3 2
Page 60
Flywheel & Starter Ring Plate B
DDH00889
1 4111D128 1 FLYWHEEL ASSEMBLY

2 F 4111D128 1 FLYWHEEL
3 31162121 1 STARTER RING GEAR
4 0096803 10 SCREW
5 33117127 10 WASHER
Page 61
Fan Drive Plate C
FBH00423
1
2
3
7 4
5
10
9
11
8
14
12
13
16 17
18
19
15
21
20
Page 62
Fan Drive Plate C
FBH00423
15 3115C113 1 FAN DRIVE PULLEY

16 4113H074 1 FAN DRIVE HOUSING
17 F REF 16 1 HOUSING
18 F REF 16 1 BEARING
19 F REF 16 1 HUB
20 2314J015 4 SCREW
Page 63
Lubricating Oil Sump Plate L
GBH01780
21 23
22
20
19
3
13
14
27
28 4
6
24
2 5
18
1
8
12
10
7 26 16
11 25 15
9
17
Page 64
Lubricating Oil Sump Plate L
GBH01780
1 3787H403 1 SUMP
3 3627P043 A U764752H 1 BRIDGE PIECE
R b.
4 2311D039 2 SCREW
5 2314H034 2 SCREW
6 33134113 2 WASHER
7 2314H020 4 SCREW
8 33134113 4 WASHER
9 2314H020 2 SCREW
10 33134113 2 WASHER
11 2314H004 20 SCREW
12 33134113 20 WASHER
13 32186405 1 PLUG
14 0920156 1 WASHER
15 3577A125 1 TUBE ASSEMBLY
16 F 3577A125 1 TUBE
17 33812116 1 OLIVE
18 3178C074 1 DIPSTICK
19 3575K015 R a. 1 PIPE - OIL SUCTION
20 3683H005 1 GASKET
21 2314H004 2 SCREW
22 2314H002 1 SCREW
23 2318A603 1 NUT
24 2431A016 1 PLUG
25 2487096 1 PLUG
26 2415715 1 SEAL - O RING
27 33534131 1 ADAPTOR
28 0920156 1 WASHER
History
a.
19 3575K006 1 OIL PIPE
b. B U764751H
3 3627P023 1 BRIDGE PIECE
Page 65
Lubricating Oil Sump Plate Z
GBH01780
Page 66
Lubricating Oil Sump Plate Z
GBH01780
1 3641A005 1 BRACKET
2 2314H003 1 SCREW
3 0920433 1 WASHER
Page 67
Lubricating Oil Filler & Breather Plate A
HBH01970
14
15
12
10
1
13
16
3
11 9
5 4 6
Page 68
Lubricating Oil Filler & Breather Plate A
HBH01970
1 4142X021 1 CYLINDER HEAD COVER (A)

2 33881125 R b. 1 HOSE
3 21825196 2 CLIP
4 3617A001 B 1ML02905 1 PLATE
B U741030G
5 3683H006 B 1ML02905 1 GASKET
B U741030G
6 2314H003 2 SCREW
7 3573A006 1 PIPE - BREATHER
8 2485A013 1 PLUG
9 3571C014 1 OIL PIPE
10 36833148 1 GASKET
11 2314H003 2 SCREW
12 3274A003 4 NUT
13 33817135 4 SEAL
14 3781A003 1 CAP
15 2415731 1 SEAL - O RING
16 0920009 4 WASHER
History
a. B 31/07/2001
32416118 C 32418122 1 PLUG
b.
2 33881108 1 FLEXIBLE HOSE
c.
3688X001 1 GASKET - IND MANIFOLD
3681C001 1 GASKET - CYL. HEAD COVER
Footnotes
(A) REFER TO PLATE "K"
Page 69
Lubricating Oil Filler & Breather Plate K
HBH01970
9
10 7
11
12
5
6
3
1
2
Page 70
Lubricating Oil Filler & Breather Plate K
HBH01970
1 4142X021 1 CYLINDER HEAD COVER

2 F 4142X021 1 VALVE COVER
3 3687A508 1 GASKET - IND MANIFOLD
4 3681C003 1 GASKET - CYL. HEAD COVER
5 4142X099 1 OIL FILLER CAP
6 2415A131 1 SEAL - O RING
7 4133J008 1 BREATHER
8 F 4133J008 1 BREATHER
9 3771K005 1 SEPARATOR
10 2415H493 1 SEAL - O RING
11 F 4133J008 1 BREATHER
12 2415731 1 SEAL - O RING
Page 71
Lubricating Oil Filler & Breather Plate X
A U741031G HBH01970
1
3
2
Page 72
Lubricating Oil Filler & Breather Plate X
A U741031G HBH01970
1 4148K002 1 BLANKING PLATE

2 F 4148K002 1 BLANKING PLATE
3 2415B121 1 SEAL - O RING
4 2314H003 2 SCREW
Page 73
Lubricating Oil Filter & Integral Oil Cooler Plate A
JBH00933
35 34
6
10
9
16
17
20
22
19 8 48 18
7 14
23 15
49 47
21
11
27 46
13
25
26 45 50
28 51
60 12
24
37 52
36 31
40 38
43
41
30
29 42
4
59
39
1 2 5
44
57 53
54
33 58
3 55
32
56
Page 74
JBH00933
1 4134E031 C 3773P172 1 OIL FILTER HEAD (A)

C 3773P171
2 33554128 2 CONNECTION (B)
2 33286139 2 CONNECTION (C)
3 2654403 2 OIL FILTER
4 3687W003 1 GASKET - OIL FILTER HEAD
5 2314J003 5 SCREW
6 2486A972 B U647520C 1 OIL COOLER (D)
7 2415B436 2 SEAL - O RING (E)
7 2415H031 B U647520C 2 SEAL - O RING (F)
8 2415B402 B U647520C 4 SEAL - O RING
9 3771X113 C 3771X112 1 HOUSING (A,E)
9 3771X151 B U647520C 1 HOUSING (A,F)
10 3684R011 C 3684R004 1 GASKET - OIL COOLER
11 2314H005 B U647520C 8 SCREW
12 2314K159 C 2314H009 1 SCREW
13 2314H012 B U647520C 1 SCREW
14 2313M060 B U647520C 1 STUD
15 2318A603 B U647520C 1 NUT
16 2313M064 B U647520C 1 STUD
17 2318A603 B U647520C 1 NUT
18 2318A603 B U647520C 4 NUT
19 4138A035 C 4135A015 1 RELIEF VALVE (G)
20 3218V004 1 CAP (H)
20 3218V005 1 CAP (I)
21 3251A001 1 ROD (H)
21 3212V001 1 SCREW (I)
22 31744151 1 SPRING
23 3342A303 1 PLUNGER
24 2725108 1 CIRCLIP (H)
25 2411A024 1 WASHER (G)
26 2483A007 B U647520C 1 OIL PIPE (J)
C 3587T003
C 3588H003
27 3686A511 B U647520C 1 GASKET
28 2314K159 C 2314H009 3 SCREW (K)
C 2314H003
28 2314H010 B U647520C 3 SCREW (L)
29 3686A507 1 GASKET (A,M)
30 2314H019 C 2314H011 1 SCREW (A,K)
30 2314H004 1 SCREW (L)
31 2314H015 C 2314H010 2 SCREW (A,K)
31 2314H004 2 SCREW (L)
36 3623H006 1 SPACER (A,M)
37 3686A507 1 GASKET
38 3766P092 1 ADAPTOR
39 3686T004 1 GASKET - OIL FILTER HEAD
41 2314J007 1 SCREW
42 2314J003 3 SCREW
Page 75
JBH00933
35 34
6
10
9
16
17
20
22
19 8 48 18
7 14
23 15
49 47
21
11
27 46
13
25
26 45 50
28 51
60 12
24
37 52
36 31
40 38
43
41
30
29 42
4
59
39
1 2 5
44
57 53
54
33 58
3 55
32
56
Page 76
JBH00933
45 2483A006 B U647520C 1 OIL PIPE (J)

60 1861135 1 LOCTITE
Footnotes
(A) REFER TO SERVICE BULLETIN NO.2.

(B) USED ONLY WITH 4134E031
(C) USED ONLY WITH 3773P172,3773P171
(D) WAS 2486A959 USE 2486A972,3771X131,2415H031 (2)
(E) USED ONLY WITH 2486A959
(F) USED ONLY WITH 2486A972
(G) USED ONLY WITH 3771X131
(H) USED ONLY WITH 4138A015
(I) USED ONLY WITH 4138A035
(J) WAS 3587T004 USE 2483A007,2483A006 WITH 2314H004 (3), 2314H010 (3)
(K) USED ONLY WITH 3587T004,3587T003
(L) USED ONLY WITH 2483A007,2483A006
(M) USED ONLY WITH 3773P171,3588H003
Page 77
Lubricating Oil Filter & Integral Oil Cooler Plate V
JBH00933
9
5
6 13
11 12
4 3
10
2
7
Page 78
Lubricating Oil Filter & Integral Oil Cooler Plate V
JBH00933
1 2483A032 R d. 1 FLEXIBLE PIPE

2 2483A033 R d. 1 FLEXIBLE PIPE
3 3751K121 A U647521C 4 FLANGE
4 2418F603 R d. 2 SEAL - O RING
5 2486A990 A U786029J 1 HOUSING
R b.
R c.
6 2486A993 A U647521C 1 OIL COOLER
R a.
7 3688X008 A U647521C 2 SEAL - O RING
8 2318A603 A U647521C 4 NUT
9 3684N028 A U786029J 1 GASKET - OIL COOLER
R c.
10 2314H002 A U786029J 11 SCREW
R c.
11 2314H002 A U786029J 3 SCREW
R c.
12 2415D002 13 WASHER
13 2415D002 3 WASHER
History
a.
6 2486A980 A U647521C 1 OIL COOLER
C 2486A978
C 2486A979
b.
5 2486A983 A U786029J 1 HOUSING
c. B U786028J
5 2486A974 A U647521C 1 HOUSING
9 3684N025 1 GASKET - OIL COOLER
10 2314H032 13 SCREW
11 2314H032 3 SCREW
d.
1 2483A115 1 FLEXIBLE PIPE
2 2483A116 1 FLEXIBLE PIPE
4 2418F602 A U647521C 2 SEAL
Page 79
Front End Drive Input Plate A
KBHY0626
3
4
5
6
Page 80
Front End Drive Input Plate A
KBHY0626
1 3115T111 1 CRANKSHAFT PULLEY

2 3321A009 R a. 1 DAMPER
3 3311X002 1 SPACER
4 2417711 1 RING
5 32418313 1 THRUST PLATE
6 2415638 1 SEAL - O RING
7 2314J602 8 SCREW
8 32186137 3 BOLT
History
a.
2 2635A204 1 DAMPER
Page 81
Water Pump, Thermostat & Heat Exchanger Plate B
LBH01967
15
16
7
3
1
2
11
8
10
5 6
14
13
14
12
Page 82
Water Pump, Thermostat & Heat Exchanger Plate B
LBH01967
1 3771K121 1 THERMOSTAT HOUSING

2 3685F005 1 GASKET - THERMOSTAT HSG
3 2431154 2 PLUG
4 2314H015 1 SCREW
5 2314H008 2 SCREW
6 2314J013 2 SCREW
7 2485613 2 THERMOSTAT
8 4133L012 R a. 1 CONNECTION
R b.
9 2415A076 R b. 1 SEAL - O RING
10 4148K011 R a. 1 PLUG
11 2314H004 2 SCREW
12 U5MH0050 1 HOSE KIT
13 1 HOSE
14 0180067 1 CLIP
15 3623K007 1 PLATE
16 3687M018 1 GASKET
History
a.
8 4133L012 1 CONNECTION
10 3781A504 2 BLANKING PLUG
b.
8 4133L012 1 CONNECTION
9 2415A050 1 SEAL - O RING
Page 83
Water Pump, Thermostat & Heat Exchanger Plate AC
LBH01967
11 10
13
9
12
4 2
3
5
6
14
Page 84
Water Pump, Thermostat & Heat Exchanger Plate AC
LBH01967
1 U5MW0160 1 WATER PUMP

2 F REF.1 1 BODY
3 F REF.14 1 SHAFT
4 2415B155 1 SEAL - O RING (A)
5 F REF.14 1 SEAL
6 F REF.14 1 IMPELLER
7 F REF.1 1 COVER
8 1 WATER PUMP GEAR
9 2415B152 1 O RING (A)
9 2415H494 1 SEAL - O RING (A)
10 2314H006 1 SCREW
11 2314N043 3 SCREW
12 2314H006 1 SCREW
13 2314H015 1 SCREW
14 U7LW0151 X REPAIR KIT - WATER PUMP
Service Options
1 U5MW0160R 1 WATER PUMP - EXCHANGE
Footnotes
(A) ALSO INCLUDED IN REPAIR KIT
Page 85
Water Outlet & Inlet Plate A
LDH00519
19 20
12
10
11
8 21
5
7
9 4
3 6
2
24 25
14 26
13
15 32
22
30
23
29
31
27
17
16 28
18
Page 86
Water Outlet & Inlet Plate A
LDH00519
9 3684A004 1 GASKET - THERMOSTAT HSG (A)

11 2314H008 1 SCREW
12 2314H010 3 SCREW
13 4133L011 C 3771K044 1 CONNECTION (B)
14 F REF.13 1 CONNECTION
15 3687W017 C 3684A004 1 SEAL - WATER OUTLET (C)
Footnotes
(A) USED ONLY WITH 3771K044

(B) WAS 3771K044.USE 4133L011,3687W017
(C) USED ONLY WITH 4133L011
Page 87
Fan Plate A
MDH01320
Page 88
Fan Plate A
MDH01320
1 2485C527 1 FAN
2 2313H242 4 STUD
3 2318D208 4 NUT
4 3748W251 1 EXTENSION
Page 89
Alternator & Generator Plate A
B U856358N NDH01961
15 19
20
11
17
16 12
27
13
18 14
10
26
3
9
24 8
25 2
21
4
23 5
22
Page 90
Alternator & Generator Plate A
B U856358N NDH01961
1 3115A041 1 ALTERNATOR PULLEY

2 3827H021 1 BRACKET
3 2314J003 1 SCREW
5 2314H013 2 SCREW
6 2314H003 2 SCREW
7 2314H006 C 2314H005 1 SCREW (A)
8 2318D208 C 2318A663 1 NUT (B)
9 2314H008 C 2314H007 1 SCREW (C)
10 2318D208 C 2318A663 1 NUT (D)
11 3861A013 1 BRACKET
12 2314H008 1 SCREW
13 2314H017 1 SCREW
16 2314H004 1 SCREW
17 0920497 1 WASHER
18 2314J004 C 2314J003 1 SCREW (E)
19 2318D240 C 2318A664 1 NUT (F)
20 0920497 1 WASHER
21 2314H005 1 SCREW
22 2314J004 2 SCREW
24 2614B658 1 BELT (G)
25 2131A008 1 WASHER
26 2131A008 1 WASHER
27 2131A010 1 WASHER
Footnotes
(A) WAS 2314H005.USE 2314H006,2318D208,2131A008

(B) WAS 2318A663.USE 2314H006,2318D208,2131A008
(C) WAS 2314H007.USE 2314H008,2318D208,2131A008
(D) WAS 2318A663 USE 2314H008 , 2318D208 , 2131A008
(E) WAS 2314J003 - USE 2314J004/2318D240/2131A010
(F) WAS 2318A664 - USE 2314J004/2318D240/2131A010
(G) SERVICED IN PAIRS
Page 91
Alternator & Generator Plate C
B U856358N NDH01961
1 3
11
6
2 14
15
9
8 13
12
5
10
Page 92
Alternator & Generator Plate C
B U856358N NDH01961
1 2871A141 G 1 ALTERNATOR
2 28710252 1 REGULATOR
3 28710355 C 28710253 1 RECTIFIER
4 28710254 1 BRACKET
5 28710255 1 ROTOR - ELECTRIC REPAIR
6 F REF.5 1 BEARING
7 F REF.1 1 COVER
8 28710258 1 STATOR (A)
8 28710353 1 STATOR (B)
9 28710259 1 BOLT KIT
10 28710260 1 SUNDRY KIT
14 F REF.10 1 NUT
15 F REF.10 1 WASHER
11 28710261 1 TERMINAL KIT
12 28710364 1 FAN
13 1 PULLEY (C)
Service Options
1 2871A141R 1 ALTERNATOR
Footnotes
(A) USED ONLY WITH 2871A141/2871A154

(B) USED ONLY WITH 2871A163
(C) NOT PART OF ALTERNATOR ASSEMBLY - REFER TO PLATE "B" FOR PULLEY PART NUMBER
Page 93
Alternator Plate A
A U856359N NDHY2916
Page 94
Alternator Plate A
A U856359N NDHY2916
1 2871A301 1 ALTERNATOR (A)
Footnotes
(A) BREAKDOWN OF 2871A301 NOT AVAILABLE.
Page 95
Alternator Bracket & Fixings Plate A
A U856359N NDHY2916
5
4
14
7
13
12
10
11
Page 96
Alternator Bracket & Fixings Plate A
A U856359N NDHY2916
1 3828D016 1 BRACKET
2 2314H007 1 SCREW
3 2314H008 1 SCREW
4 2131A008 2 WASHER
5 2318D208 2 NUT
6 3641V013 1 PLATE
7 2314H013 2 SCREW
8 2314H002 4 SCREW
9 2314J003 1 SCREW
10 3615A015 1 LEVER
11 2314J603 1 SCREW
12 3312K305 1 SPACER
13 2314H004 1 SCREW
14 2131A008 1 WASHER
Page 97
Alternator Bracket & Fixings Plate B
A U856359N NDHY2916
Page 98
Alternator Bracket & Fixings Plate B
A U856359N NDHY2916
1 2314H005 2 SCREW
2 2314H013 1 SCREW
Page 99
Alternator Bracket & Fixings Plate C
A U856359N NDHY2916
Page 100
Alternator Bracket & Fixings Plate C
A U856359N NDHY2916
1 2314J004 2 SCREW
Page 101
Pulleys Plate A
A U856359N NDHY2916
Page 102
Pulleys Plate A
A U856359N NDHY2916
1 3115A049 1 2 GROOVE ALTERNATOR PUL-

2 2614B660 R a. 1 BELT (A)
History
a.
2 2614B658 1 BELT (A)
Footnotes
(A) SERVICED IN PAIRS
Page 103
Blanking Plates Plate A
QDHY1165
1 2
Page 104
Blanking Plates Plate A
QDHY1165
1 4148K016 R a. 1 PLATE
2 F 4148K016 1 BLANKING PLATE
3 2415H549 1 SEAL - O RING
4 2314J002 1 SCREW
5 2314H032 5 SCREW
6 2314J004 1 SCREW
History
a.
1 4148K006 1 BLANKING PLATE
2415H503 1 SEAL - O RING
Page 105
Blanking Plugs Plate A
QDHY1165
2
1
Page 106
Blanking Plugs Plate A
QDHY1165
1 2314C049 1 SCREW (A)

2 1 WASHER
3 0650586 1 PLUG
Footnotes
(A) LOCATES IN COMPRESSOR/EXHAUSTER OIL FEED HOLE
Page 107
Turbocharger Plate A
SBHY1490
5
2
Page 108
Turbocharger Plate A
SBHY1490
1 2674A335 1 TURBOCHARGER
2 3688A006 1 GASKET - TURBOCHARGER
3 2313M377 2 STUD
4 2313M380 2 STUD
5 2318A634 4 NUT
Page 109
Feed Pipes Plate A
SBHY1490
Page 110
Feed Pipes Plate A
SBHY1490
1 4126X106 1 OIL PIPE

2 36832138 1 GASKET
3 2314H003 2 SCREW
4 0206008 1 UNION
5 0576116 1 NUT
6 0566007 1 OLIVE
Page 111
Leak-Off Pipes Plate A
SBHY1490
Page 112
Leak-Off Pipes Plate A
SBHY1490
1 3571C073 1 PIPE - TURBO OIL DRAIN

2 3683D006 1 GASKET
3 2314H003 1 SCREW
4 3383A024 1 HOSE
5 2481877 1 HOSE CLIP
Page 113
Induction Manifold Plate A
SBHY1490
3 1
Page 114
Induction Manifold Plate A
SBHY1490
1 3777U036 R a. 1 INTAKE MANIFOLD

2 3688C028 1 GASKET - IND MANIFOLD
3 2314J039 6 SCREW
4 2314J049 2 SCREW
History
a.
1 3777U031 1 INTAKE MANIFOLD
Page 115
Pipework & Connections Plate A
SBHY1490
Page 116
Pipework & Connections Plate A
SBHY1490
1 3766T131 1 ELBOW
2 3684N008 1 GASKET
3 2314J019 2 SCREW
4 2314J003 2 SCREW
Page 117
Exhaust Manifold Plate A
SBHY1490
7
1
Page 118
Exhaust Manifold Plate A
SBHY1490
1 3778P051 1 EXHAUST MANIFOLD

2 3688C017 1 GASKET - EXHAUST MANIFOLD
3 36862191 2 GASKET - EXHAUST MANIFOLD
4 2313M378 2 STUD
5 2313M387 4 STUD
6 2313M380 2 STUD
7 2318A634 8 NUT
Page 119
Pipework & Connections Plate B
SBHY1490
Page 120
Pipework & Connections Plate B
SBHY1490
1 3661A067 R a. 1 HEATSHIELD
2 2314H102 R a. 2 SCREW
History
a.
1 3813P001 1 HEATSHIELD
2 2314H008 2 SCREW
33246117 2 SPACER
b.
2131508 4 SPACER
Page 121
Pipework & Connections Plate C
SBHY1490
2
15
14
1
11
13
12
3
8 5
9
6
10
Page 122
Pipework & Connections Plate C
SBHY1490
1 3767H071 1 ELBOW
2 3688C011 1 GASKET - TURBOCHARGER
3 2313F059 4 STUD
4 2313F068 2 STUD
5 2318A633 6 NUT
6 3651K017 1 BRACKET
7 2314H002 2 SCREW
8 36136122 1 CONNECTION
9 3218H006 1 SCREW
10 2318A633 1 NUT
11 3651H003 1 BRACKET
12 3218H006 1 SCREW
13 2318A633 1 NUT
14 2314J002 2 SCREW
15 0920467 2 WASHER
Page 123
Air Filters Plate A
SDH00400
1 4
Page 124
Air Filters Plate A
SDH00400
1 2652C131 1 AIR FILTER ASSEMBLY

2 F 2652C131 1 BODY
3 26510353 1 MAIN AIR FILTER
4 26510354 1 SAFETY AIR FILTER
5 26510355 1 COVER
6 26510357 1 VALVE
7 2652C814 1 INDICATOR
8 2652C810 1 CAP
Page 125
Air Filters Plate B
SDH00400
Page 126
Air Filters Plate B
SDH00400
2 2314J002 4 SCREW
3 2314H010 3 SCREW
4 2314J009 2 SCREW
5 33246117 5 SPACER
Page 127
Remote Air Charge Cooler Plate A
SDH00400
Page 128
Remote Air Charge Cooler Plate A
SDH00400
1 3783R035 R b. 1 HOSE - AIR

R b.
R b.
2 2481873 R a. 1 HOSE CLIP
R b.
3 2481D076 R b. 1 HOSE CLIP
History
a.
2 2481878 1 HOSE CLIP
b.
1 3423R014 1 PIPE
1 3482E019 1 HOSE
1 3382M003 1 HOSE
2 2481909 3 HOSE CLIP
3 2481905 1 CLIP
Page 129
Pipework Plate A
SDH00400
Page 130
Pipework Plate A
SDH00400
1 3743C001 1 FLANGE
2 33415356 1 RING
3 33427431 1 ADAPTOR
4 2313F079 3 STUD
5 2318A634 3 NUT
6 3767H112 1 ELBOW
Page 131
Lift Pump Plate A
VBHY2235
3
4
Page 132
Lift Pump Plate A
VBHY2235
1 ULPK0002 R a. 1 LIFT PUMP KIT

2 F ULPK0002 1 LIFT PUMP
3 3685R007 R a. 1 GASKET - LIFT PUMP
4 2314H005 4 SCREW
5 ULPR0002 1 REPAIR KIT - LIFT PUMP
History
a.
1 ULPK0002 1 LIFT PUMP KIT
3 36856104 1 GASKET - LIFT PUMP
Page 133
Fuel Filter Plate A
VBHY2235
8
7
1
6
Page 134
Fuel Filter Plate A
VBHY2235
1 2656F815 1 FUEL FILTER ASSEMBLY

2 F 2656F815 1 FILTER HEAD
3 26560143 1 FUEL FILTER
4 2314J003 2 SCREW
5 3818D018 1 BRACKET
6 2314J002 3 SCREW
7 0650204 1 PLUG
8 2411D013 A 01/06/2003 1 WASHER
R a.
History
a. B 31/05/2003
8 0920154 1 WASHER
Page 135
Lift Pump to Filter Pipe Plate A
VBHY2235
1 9
10 11
5
6
8 7
Page 136
Lift Pump to Filter Pipe Plate A
VBHY2235
1 4125V012 1 PIPE - LIFT PUMP TO FILTER

2 F 4125V012 1 PIPE - LIFT PUMP TO FILTER
3 3656P002 1 CLIP
4 3656P003 1 CLIP
5 33532129 1 NUT
6 33811114 1 OLIVE
7 33532129 1 NUT
8 33811114 1 OLIVE
9 2314H003 1 SCREW
10 2314H005 1 SCREW
11 33135413 1 SPACER
Page 137
Filter to Injection Pump Pipe Plate A
VBHY2235
1
4
3
2
Page 138
Filter to Injection Pump Pipe Plate A
VBHY2235
1 4122A049 1 PIPE - FILTER TO PUMP

2 F 4122A049 1 FUEL INJ PUMP RETURN PIPE
3 33532129 2 NUT
4 33811114 2 OLIVE
Page 139
Injection Pump to Filter Pipe Plate A
VBHY2235
7 5
2
1
3
Page 140
Injection Pump to Filter Pipe Plate A
VBHY2235
1 4122A048 1 FUEL INJ PUMP RETURN PIPE

2 F 4122A048 1 FUEL INJ PUMP RETURN PIPE
3 33532129 1 NUT
4 33811114 1 OLIVE
5 33225414 1 NUT
6 33811114 1 OLIVE
7 2481D302 1 CLIP
Page 141
Leak Off Rail to Fuel Filter Pipe Plate A
VBHY2235
2
3
9 6
8
5
Page 142
Leak Off Rail to Fuel Filter Pipe Plate A
VBHY2235
1 3435H012 1 FUEL PIPE

2 33225412 2 UNION NUT
3 33811112 2 OLIVE
4 3172T003 A 01/06/03 1 BANJO CONNECTION
R a.
5 3218R037 A 01/06/03 1 BANJO BOLT
R a.
6 2411D010 A 01/06/03 2 WASHER
R a.
7 2411D010 1 WASHER
8 0576113 1 NUT
9 0566004 1 OLIVE
History
a. B 31/05/03
4 3172X005 1 CONNECTION
5 3218R013 1 BANJO BOLT
6 2415928 2 WASHER
Page 143
Cold Start System Plate A
WDH00013
1
3
4
5
8
9 6
Page 144
Cold Start System Plate A
WDH00013
1 2666108 1 INTAKE HEATER
Page 145
Engine Lifting Plate A
XBH00356
5 16 10
8
6 19
3 4
20
18 17
1
7 23
13
14
24
11
15
21
12 24
22
25
Page 146
Engine Lifting Plate A
XBH00356
5 3621X007 1 PLATE
6 2314J003 2 SCREW
8 3654W003 1 PLATE
10 2314J003 2 SCREW
15 2314J004 2 SCREW
Page 147
Throttle & Stop Controls Plate D
ZAH00632
9
8
6
10
5 15
4
12
16
3
11
13
1
14
20 21
17
19
18
Page 148
Throttle & Stop Controls Plate D
ZAH00632
1 3667A001 1 FORK
2 C 3271P003 1 PIN (A)
3 C 0610031 1 PIN (A)
4 C 2131A006 1 WASHER (A)
5 C 32722105 1 PIN (A)
6 C 0520463 1 BRACKET (A)
7 C 2318A603 1 NUT (A)
8 C 2314J001 1 SCREW (A)
9 C 0997195 1 ADJUSTER (A)
10 C 41415604 1 NIPPLE (A)
11 C 0610031 1 PIN (A)
12 C 3645A011 1 BRACKET (A)
13 C 31751116 1 SPRING (A)
14 C 2313M059 1 STUD (A)
15 2314H032 C 2314H031 1 SCREW (B)
16 0330819 1 SPACER
Footnotes
(A) NO LONGER SERVICED.

(B) SECURES PTO BLANKING PLATE
Page 149
Engine Mounts Plate A
ZCHY1236
Page 150
Engine Mounts Plate A
ZCHY1236
1 2487207 10 PLUG
Page 151
Heater/Starter Switch Plate C
ZEH01325
18
19
8 10
9
4
1
5
12
16
14
11 17
13
15
Page 152
Heater/Starter Switch Plate C
ZEH01325
1 4124E095 1 FUEL PIPE

2 3656M001 1 CLIP
3 3656M001 1 CLIP
4 3656M001 1 CLIP
5 3656M002 1 CLIP
6 33532148 1 NUT
7 3381A002 1 OLIVE
8 33225412 1 UNION NUT
9 33811112 1 OLIVE
10 2314H002 1 SCREW
Page 153
Lub. Oil Pressure Switch & Gauge Plate A
ZJH00479
14
1
3
2
15
4
10
5 7
8
13
9 12
11
Page 154
Lub. Oil Pressure Switch & Gauge Plate A
ZJH00479
4 0650594 1 PLUG
6 2848A013 1 OIL PRESSURE SWITCH
Page 155
Temperature Gauge & Sender Plate A
ZLH00338
Page 156
Temperature Gauge & Sender Plate A
ZLH00338
1 0650203 1 PLUG
2 2411D016 A 01/06/2003 1 WASHER
R a.
3 2848A102 1 SENDER
History
a. B 31/05/2003
2 2411157 1 WASHER
Page 157
Radiator & Cowling Plate L
ZMH00385
24
2 23
30 31 29
1 35
28 27 25
26
20
3 4 18
17
19
34 22 16
21
11 10
13 9
8
14
15
32
12
33 6 7
Page 158
Radiator & Cowling Plate L
ZMH00385
1 2485B243 1 RADIATOR
2 24870013 1 RADIATOR CAP
3 24864010 1 PLUG
4 24864011 1 WASHER
5 3828H008 1 BRACKET
6 2314C369 8 SCREW
7 0920009 8 WASHER
8 33546 2 RUBBER
9 2 STUD (A)
10 2 NUT (B)
11 2311F055 4 SCREW
12 2318A603 4 NUT
13 33124118 2 WASHER
14 33115117 2 SPACER
15 0920471 2 WASHER
16 3621X011 1 BRACKET
17 2314K161 2 SCREW
18 3641V011 1 STAY
19 3641V012 1 STAY
20 2314H005 2 SCREW
21 2318A603 2 NUT
22 33135115 1 SPACER
23 3612T004 2 STAY
24 2314J001 4 SCREW
25 2634A115 2 MOUNTING
26 2318A209 2 NUT
27 2131A010 2 WASHER
28 2134A010 2 WASHER
29 2318A209 2 NUT
30 2131A010 2 WASHER
31 2134A010 2 WASHER
32 32161114 2 PLUG
33 2314J008 2 SCREW (C)
Footnotes
(A) WAS 2313M082 USE REF.33

(B) WAS 2318A603 USE REF.33
(C) WAS 2313M082/2318A603
Page 159
Radiator & Cowling Plate M
ZMH00385
9
8
10
7
5
4
2
1
6
14 15
7
12
11
13
16
Page 160
Radiator & Cowling Plate M
ZMH00385
1 3482E027 1 HOSE
2 21825200 C 0180071 1 CLIP
3 21825200 C 0180071 1 CLIP
4 3482T017 1 HOSE
5 21825200 C 0180071 1 CLIP
6 21825200 C 0180071 1 CLIP
7 3475X012 1 WATER PIPE
8 3384T002 1 HOSE
9 2481908 R c. 1 CLIP
10 2481908 2 CLIP
11 3384M004 1 HOSE
12 21825199 C 0180074 2 CLIP
13 21825199 C 0180074 1 CLIP
14 3756V127 R a. 1 GUARD
15 3756V128 R a. 1 GUARD
16 2314F003 R d. 11 SCREW
History
a.
14 3756V019 1 GUARD
15 3756V033 C 3756V018 1 GUARD
b.
3475X013 1 WATER PIPE
3384T002 1 HOSE
2481908 2 CLIP
2481908 2 CLIP
3384M003 1 HOSE
2481907 2 CLIP
2481907 1 CLIP
c.
9 2481908 2 CLIP
d.
16 2314F002 11 SCREW
Page 161
Radiator & Cowling Plate N
ZMH00385
5 2
10
Page 162
Radiator & Cowling Plate N
ZMH00385
1 3475A002 1 PIPE - COOLANT

2 3615Y005 1 LEVER
3 2314H002 1 SCREW
4 2314H002 1 SCREW
5 3384T002 1 HOSE
6 2481908 1 CLIP
7 2481908 1 CLIP
8 3384M003 1 HOSE
9 2481907 1 CLIP
10 2481907 1 CLIP
Page 163
Fuel Pre-Lift Pump Plate A
ZVH00405
24
23
22
22
25
26
33
34 31
28
27 1
30
29
Page 164
Fuel Pre-Lift Pump Plate A
ZVH00405
1 2656F810 C 2656F807 1 PRE-FUEL FILTER ASSY

2 F 2656F810 1 FILTER HEAD
3 26560904 1 NUT
4 26560906 1 CAP
5 26560905 1 SEAL - O RING
6 26560907 1 PLUG
7 26560909 1 PLUG
8 26560923 1 SEAL - O RING
9 26560903 1 SEAL - O RING
11 F 26560145 1 ELEMENT
12 F 26560145 1 VALVE (A)
13 F 26560145 1 WASHER (A)
14 26560924 1 KIT
15 F 26560924 1 RING
16 F 26560924 1 SEAL
17 F 26560924 1 RING
18 F 26560924 1 SEAL
19 F 26560924 1 BOWL
20 F 26560924 1 SEAL
21 F 26560924 1 BOLT
22 4122X004 1 FUEL PIPE
23 33532129 C 0571346 1 NUT
24 33811114 1 OLIVE
25 33532129 1 NUT
26 33811114 1 OLIVE
27 0650204 1 PLUG
28 2411D013 A 01/06/2003 1 WASHER
R a.
29 0650204 1 PLUG
30 2411D013 A 01/06/2003 1 WASHER
R a.
31 2314J004 2 SCREW
32 2314J003 2 SCREW
33 2136A001 1 CLIP
34 2481D302 1 CLIP
History
a. B 31/05/2003
28 0920154 1 WASHER
30 0920154 1 WASHER
Footnotes
(A) REMOVE FROM ELEMENT WHEN BOWL IS FITTED
Page 165
Fuel Pre-Lift Pump Plate F
ZVH00405
2
8
7
1 9
11
14
15
16
10
17
18
20 13
19 12
Page 166
Fuel Pre-Lift Pump Plate F
ZVH00405
1 2656F810 C 2656F807 1 PRE-FUEL FILTER ASSY (A)

2 F REF.1 1 FILTER HEAD
3 26560904 1 NUT
4 26560906 1 CAP
5 26560905 1 SEAL - O RING
6 26560907 1 PLUG
7 26560909 1 PLUG
8 26560923 1 SEAL - O RING
9 26560903 1 SEAL - O RING
10 26560145 C 26560920 1 PRE-FUEL FILTER KIT
11 F REF.10 1 FILTER
12 26560912 1 DRAIN PLUG
13 26560911 1 WASHER
14 26560902 1 RING
15 26560918 1 SEAL - O RING
16 26560914 1 FUEL FILTER HEAD
17 26560917 1 SEAL - O RING
18 26560913 1 BOWL
19 26560915 1 BOLT
20 26560916 1 SEAL
Footnotes
(A) REFS 2-9,11-20 APPLY ONLY TO 2656F807.COMPONENT BREAKDOWN OF 2656F810 HAS YET TO BE ADVISED
Page 167
Application Miscellaneous & Auxiliaries Plate A
ZZH00338
36
29 33
1 34
2 37
13 30
27 24
28 31 35
46 44 32 3
5
12 48
11 42
43
41 4
45 10
20
38
21
17
26 22
16
15
6
39
14
40 7
8
9
23 19
25
18
47
Page 168
Application Miscellaneous & Auxiliaries Plate A
ZZH00338
1 2431A054 1 PLUG
Page 169
Joints & Gaskets - Bottom Service Kit Plate A
C 9720Y062SGBY0347 SGBY0347
Bottom Joints & Gasket Kit
Kit d'Entretien Bas du Moteur
Wartungssatz für Motorunterteil
Kit per la manutenzione della parte inferiore del motore
Juego de Servicio de la Parte Inferior
Page 170
Joints & Gaskets - Bottom Service Kit Plate A
C 9720Y062SGBY0347 SGBY0347
1 U5LB1167 1 GASKET KIT - BOTTOM

3 1 GASKET - TIMING COVER
4 21826405 1 GASKET - TIMING CASE
5 3681T018 1 GASKET - OIL SEAL HOUSING
6 3683H006 1 GASKET
7 36832143 1 GASKET
8 36831122 1 GASKET
9 36831127 1 GASKET - OIL PUMP
10 3683H005 1 GASKET
11 36833152 1 GASKET
12 3687W006 1 GASKET - OIL FILTER HEAD
13 3686T006 2 GASKET - OIL FILTER HEAD
14 3687Y002 1 GASKET
15 3687H017 1 GASKET - FUEL INJ PUMP
16 3685R007 1 GASKET - LIFT PUMP
17 3686A511 1 GASKET
18 3683N004 1 GASKET
19 3682H003 1 GASKET
20 3687H005 1 GASKET
21 2415B155 1 SEAL - O RING
22 2415H494 1 SEAL - O RING
23 2415A053 1 SEAL - O RING
24 2415715 1 SEAL - O RING
25 2415A093 1 SEAL - O RING
26 2415B121 1 SEAL - O RING
27 2415H032 1 SEAL - O RING
Page 171
Parts Index
Page 172
Parts Index
Description Part No. Page Description Part No. Page
2 GROOVE 3115A049 103 BOLT KIT 28710259 93

ALTERNATOR
PULLEY U5MK0385 13
ADAPTOR 33427431 131 BOWL 26560913 167
33534129 55 BRACKET 28710254 93
33534131 65 3621A007 127
3766P092 75 3621X011 159
AIR FILTER 2652C131 125 3641A005 67

ASSEMBLY
3651H003 123
ALTERNATOR 2871A141 93
3651K017 123
2871A141R 93
3818D018 135
2871A301 95
3818X901 31
ALTERNATOR 3115A041 91
3822A021 91
PULLEY
3827H021 91
BANJO BOLT 3218R013 143
3828D016 97
3218R037 143
3828H008 159
3218R039 53
3861A013 91
BANJO 3172T003 143
CONNECTION BREATHER 4133J008 71
BELT 2614B658 91, 103 BRIDGE PIECE 3627P023 17, 65
2614B660 103 3627P043 17, 65
BIG END BEARING U5ME0003 23 BUSH 2511437 33
KIT
CAMSHAFT 31416307 11, 33
U5ME0014 23
CAMSHAFT BUSH 31134165 17
U5ME0025 13, 23
CAMSHAFT GEAR 3117L023 33
BLANKING PLATE 4148K002 73
CAP 2652C810 125
4148K006 105
26560906 165, 167
BLANKING PLUG 3781A504 83
3218V004 75
BOLT 26560915 167
3218V005 75
32186137 81
Page 173
Parts Index
33424107 29, 29 3656P003 137
3781A003 69 CON ROD 4115C314 15, 15, 27

ASSEMBLY
CIRCLIP 0170151 31
ZZ90146 23
2721130 37
CON ROD BOLT 3212V003 27
2721332 23, 23
32186142 23
2722A206 33
CONNECTION 3172X005 143
2725108 75
33286139 75
CLAMP 3662K002 45
33554128 75
CLIP 0180067 83
3355E005 53
2136A001 165
36136122 123
21825196 69
3775E012 31
21825199 161, 161
4133L011 87
21825200 161, 161,
161, 161 4133L012 83, 83, 83
2481905 129 CONNECTION KIT U5MK0653 47
2481907 161, 161, COVER 26510355 125

163, 163
CRANKSHAFT ZZ90230 15, 15,
2481908 161, 161, ASSEMBLY 23, 23
161, 161,
161, 163, CRANKSHAFT 3117C061 23
163 GEAR
2481D302 141, 165 CRANKSHAFT KIT ZZ90165 23
2646E006 43 ZZ90219 23
2646E007 43 CRANKSHAFT 3115T111 81

PULLEY
2646E009 43
CYLINDER BLOCK ZZ50296 15, 17, 17
2646E010 43 ASSEMBLY
3656M001 153, 153, ZZ50296P 15, 17

153
ZZ50296R 15, 17
3656M002 153
ZZ50309 15
3656P002 137
Page 174
Parts Index
CYLINDER HEAD 4142X021 11, 69, 71 EXTENSION 3748W251 89

COVER
FAN 2485C527 89
CYLINDER HEAD ZZ80228 13, 29
KIT 28710364 93
CYLINDER HEAD ZZ80228P 13, 29 FAN DRIVE 4113H074 63

KIT - EXCH HOUSING
ZZ80228R 11 FAN DRIVE 3115C113 63

PULLEY
DAMPER 2635A204 81
FLANGE 3743C001 131
3321A009 81
3751K121 79
3781N005 33
FLEXIBLE HOSE 33881108 69
DIPSTICK 3178C074 65
FLEXIBLE PIPE 2483A032 79
DOWEL 0350009 21
2483A033 79
0350025 57
2483A115 79
2116053 33
2483A116 79
2116081 21
FLYWHEEL 4111D128 61
29990001 17, 29 ASSEMBLY
3246A001 23 FLYWHEEL 3713M049 57

HOUSING
DRAIN PLUG 26560912 167
FORK 3667A001 149
ELBOW 3766T131 117
FUEL FILTER 26560143 135
3767H071 123
FUEL FILTER 2656F815 135
3767H112 131 ASSEMBLY
ELECTRICAL 2900A001 47 FUEL FILTER HEAD 26560914 167
CONNECTOR
FUEL INJ PUMP 4122A048 141
ELECTRONIC U5MK0669 49 RETURN PIPE
GOVERNOR KIT
FUEL INJECTION 2643D641 41
ENGINE - YDL3749R 11 PUMP
EXCHANGE
FUEL INJECTION 3117L052 39
EXHAUST 3778P051 119 PUMP GEAR
MANIFOLD
FUEL PIPE 3435H012 143
EXHAUST VALVE 3142A051 29
4122X004 165
Page 175
Parts Index
4124E095 153 3688C003 13
GASKET 3682H003 171 3688C028 115
36831122 171 3688X001 69
36832138 111 GASKET - LIFT 36856104 133

PUMP
36832143 171
3685R007 133, 171
36833148 69
GASKET - OIL 3684N025 79
36833152 171 COOLER
3683D006 113 3684N028 79
3683H005 65, 171 3684R011 75
3683H006 69, 171 GASKET - OIL 3686T004 75
FILTER HEAD
3683N004 171
3686T006 171
3684N008 117
3687W003 75
3686A507 75, 75
3687W006 171
3686A511 75, 171
GASKET - OIL 36831127 171
3687H005 171
PUMP
3687M018 83
GASKET - OIL SEAL 3681T018 21, 171
3687Y002 171 HOUSING
GASKET - CYL. 3681C001 69 GASKET - SUMP 3681M005 13, 65,

HEAD COVER 171
3681C003 71 GASKET - 3684A004 87

THERMOSTAT HSG
GASKET - 3681H208 29
CYLINDER HEAD 3685F005 83
GASKET - 36862191 119 GASKET - TIMING 21826405 33, 171

EXHAUST CASE
MANIFOLD
3681P009 33
3688C017 119
GASKET - TIMING 3681P029 13
GASKET - FUEL INJ 3687H017 171 CASE COVER
PUMP
GASKET - 3688A006 109
GASKET - IND 3687A508 71 TURBOCHARGER
MANIFOLD
3688C011 123
Page 176
Parts Index
GASKET KIT - U5LB1167 171 HOUSING 2486A974 79

BOTTOM
2486A983 79
U5LB1168 13
2486A990 79
GASKET KIT - TOP U5LT1179 13
3771X113 75
GUARD 3756V019 161
3771X151 75
3756V033 161
HUB 33426161 33
3756V127 161
IDLER GEAR 4111A008 33
3756V128 161
4111A013 33
HEATSHIELD 3661A067 121
IDLER GEAR BUSH 0050345 33
3813P001 121
INDICATOR 2652C814 125
HOLDER 2645A302 45
INJECTOR 2645A060 45
HOSE 3382M003 129
INJECTOR NOZZLE 2645A621 45
3383A024 113
INJECTOR WASHER 0921173 45
3384M003 161, 163
INSERT 3314A121 29
3384M004 161
3324E002 29
3384T002 161, 161,
163 INSPECTION 4152A002 33
COVER
33881125 69
INTAKE HEATER 2666108 145
3482E019 129
INTAKE MANIFOLD 3777U031 115
3482E027 161
3777U036 115
3482T017 161
INTAKE VALVE 3142L072 29
HOSE - AIR 3783R035 129
KIT 26560924 165
HOSE CLIP 2481873 129
LEVER 3615A015 97
2481877 113
3615Y005 163
2481878 129
LIFT PUMP KIT ULPK0002 133, 133
2481909 129
LINER - OVERSIZE 3135X065 17
2481D076 129
3135X066 17
HOSE KIT U5MH0050 83
LINER - PRESS FIT 3135X063 17
Page 177
Parts Index
LINER - SLIP FIT 3135X062 17 33225414 141
LOCTITE 1861135 77 33532129 137, 137,

139, 141,
LONG ENGINE - KIT U5MK8126 13 165, 165
MAIN AIR FILTER 26510353 125 33532148 153
MAIN BEARING KIT U5MB0010 23 O RING 2415B152 85
MAIN BEARING KIT U5MB0010A 23 OIL COOLER 2486A972 75
- U/S
2486A980 79
U5MB0010B 23
2486A993 79
U5MB0010C 23
OIL COOLER KIT U5MK0633 13
METRIC BOLT 3211C002 21
OIL FILLER CAP 4142X099 71
MOUNTING 2634A115 159
OIL FILTER 2654403 75
NUT 0576052 31
OIL FILTER HEAD 4134E031 75
0576113 143
OIL PIPE 2483A006 77
0576116 111
2483A007 75
2318A108 39
3571C014 69
2318A209 159, 159
3575K006 65
2318A603 39, 65,
75, 75, 4126X106 111
75, 79,
159, 159 OIL PRESSURE 2848A013 155
SWITCH
2318A604 59
OIL PUMP 4132F057 37
2318A605 31
OLIVE 0566004 143
2318A633 123, 123,
123 0566007 111
2318A634 109, 119, 33811112 143, 153

131
33811113 31
2318D208 89, 91,
33811114 137, 137,
91, 97
139, 141,
2318D240 91 141, 165,
165
26560904 165, 167
33812116 65
3274A003 69
Page 178
Parts Index
3381A002 153 U5LF0020 15, 15, 23
PIN 2116087 17 U5LF0021 15, 15, 23
2900A009 47 U5LF0022 15, 15, 23
2900A011 47 U5LF0023 15, 15, 23
PIPE 3423R014 129 U5LF0024 15, 15, 23
PIPE - BREATHER 3573A006 69 PISTON RING KIT 4181A026 15, 15, 23
PIPE - COOLANT 3475A002 163 PLATE 3241A021 33
PIPE - FILTER TO 4122A049 139 3241A025 33

PUMP
3241H009 35
PIPE - FUEL INJ NO 3525A081 43
1 CYL 3617A001 69
PIPE - FUEL INJ NO 3525A082 43 36212132 57

2 CYL
3621X007 147
3623K007 83
3 CYL
3641V013 97
4 CYL 3654W003 147
PIPE - FUEL INJ NO 3525A085 43 4148K016 105
5 CYL
PLUG 0650203 157
6 CYL 0650204 135, 165,
165
PIPE - LEAK OFF 3558X021 53
0650507 31
PIPE - LIFT PUMP 4125V012 137
TO FILTER 0650540 29
PIPE - OIL 3571C045 37 0650586 107

PIPE - OIL SUCTION 3575K015 65 0650594 155
PIPE - TURBO OIL 3571C073 113 0650710 17, 29

DRAIN
2431131 51
PISTON COOLING 3861A027 17
JET 2431154 29, 83
PISTON KIT U5LF0019 15, 15, 2431A016 65

23, 23
2431A054 29, 169
Page 179
Parts Index
2485A013 69 PUSHROD 31434307 31
2485A204 17 RADIATOR 2485B243 159
24864010 159 RADIATOR CAP 24870013 159
2487096 65 RECTIFIER 28710355 93
2487204 57 REGULATOR 28710252 93
2487207 151 RELIEF VALVE 4138A017 17
2487A018 33 4138A033 37
2487A452 57 4138A035 75
26560907 165, 167 REPAIR KIT - LIFT ULPR0002 133

PUMP
26560909 165, 167
REPAIR KIT - U7LW0151 85
3211A005 17 WATER PUMP
3212P002 29 RING 2417711 81
32161114 159 26560902 167
32168212 17 33415356 131
32186405 65 ROCKER ARM 4115R305 31
ASSEMBLY
32416118 69
4115R306 31
32416119 17
ROCKER SHAFT ZZ90057 11, 31
32417134 17
ASSEMBLY
32417156 29
ROCKER SHAFT U7LR0003 31
32418122 17, 17, 17 ASSY - MINOR
3774A004 13, 17 ROCKER SHAFT 31743108 31

SPRING
4148K011 83
31744123 31
PLUNGER 32712726 37
ROD 3251A001 75
3342A303 75
ROTOR - ELECTRIC 28710255 93
PRE-FUEL FILTER 2656F810 165, 167 REPAIR
ASSY
RUBBER 33546 159
PRE-FUEL FILTER 26560145 167
KIT SAFETY AIR 26510354 125
FILTER
Page 180
Parts Index
SCREW 0096803 61 2314H008 83, 87,

91, 91,
2182110 17 97, 121
2233022 31 2314H010 75, 87,
127
2311D039 17, 65
2314H012 75
2311E027 49
2314H013 33, 91,
2311F055 159
97, 99
2314C034 39
2314H015 75, 83, 85
2314C049 107
2314H017 91
2314C369 159
2314H019 75
2314F002 161
2314H020 65, 65
2314F003 33, 161
2314H032 79, 79,
2314F036 33 105, 149
2314H002 37, 65, 2314H034 33, 65

79, 79,
2314H102 57, 121
97, 123,
153, 163, 2314J001 159
163
2314J002 105, 123,
2314H003 21, 33, 127, 135
67, 69,
69, 73, 2314J003 75, 75,
91, 111, 91, 97,
113, 137 117, 135,
147, 147,
2314H004 33, 33, 165
37, 37,
37, 65, 2314J004 57, 91,
65, 75, 91, 101,
75, 83, 105, 147,
91, 97 165
2314H005 33, 75, 2314J007 75

91, 99,
133, 137, 2314J008 159
159
2314J009 127
2314H006 45, 85,
2314J010 35
85, 91
2314J011 33
2314H007 97
Page 181
Parts Index
2314J013 83 SEAL - O RING 2415638 81
2314J015 63 2415715 65, 171
2314J019 117 2415731 69, 71
2314J039 115 2415A050 83
2314J049 115 2415A053 171
2314J602 81 2415A076 83
2314J603 57, 97 2415A093 33, 171
2314J606 33 2415A131 71
2314J607 31 2415B121 73, 171
2314K159 75, 75 2415B155 85, 171
2314K161 37, 159 2415B402 75
2314N043 85 2415B436 75
32114145 31 2415H031 75
3212V001 75 2415H032 171
3212V002 21 2415H493 71
32166219 29 2415H494 85, 171
32166221 29 2415H503 105
32166222 29 2415H507 49
32166329 17 2415H549 105
3218H006 123, 123 2418F603 79
SEAL 2418F602 79 26560903 165, 167
26560916 167 26560905 165, 167
3311A042 13, 45 26560917 167
33817135 69 26560918 167
36843154 57 26560923 165, 167
SEAL - FRONT END 2418F436 13, 33 3688X008 79

OIL
SEAL - REAR END 2418F475 21
SEAL - INJECTOR 3311A043 45 OIL
Page 182
Parts Index
SEAL - REOS 2418F701 21 33813129 45

HOUSING
3623H006 75
2418F703 15, 15
SPEED SENSOR 2868A006 55
4142V066 21
SPRING 31744151 37, 75
SEAL - VALVE 33817117 29, 29
STEM STARTER MOTOR 2873K621 59
SEAL - WATER 3687W017 87 STARTER RING 31162121 61

OUTLET GEAR
SEAT 32712111 37 STATOR 28710258 93
SENDER 2848A102 157 28710353 93
SEPARATOR 3771K005 71 STAY 3612T004 159
SHAFT 3271H004 17 3641V011 159
3271H005 17 3641V012 159
SHIELD 3781N013 33 STUD 2313C078 59
SHIM 3311K015 31 2313F059 123
SHORT ENGINE YD39861 11, 13, 15 2313F068 123
YD39865 15 2313F079 131
SMALL END BUSH 3112A005 27 2313H242 89
3112E005 23 2313H331 31
SOCKET 2900A002 47 2313M059 39
SPACER 0330819 149 2313M060 75
0920469 17 2313M064 75
2131508 121 2313M377 109
33115117 159 2313M378 119
3311X002 81 2313M380 109, 119
3312K305 97 2313M387 119
33135115 159 SUMP 3787H403 65
33135413 137 4145H079 11
33246117 121, 127 SUNDRY KIT 28710260 93
Page 183
Parts Index
TAPPET 3142U031 31 VALVE SPRING 33415118 29, 29

WASHER
TERMINAL KIT 28710261 93
WASHER 0920009 69, 159
THERMOSTAT 2485613 83
0920154 135, 165,
THERMOSTAT 3771K121 83 165
HOUSING
0920156 65, 65
THIMBLE 33142111 17
0920433 67
THRUST PLATE 32418313 81
0920467 123
33153121 33
0920471 159
THRUST WASHER 31137312 23
0920497 91, 91
31137322 23
2131A008 91, 91,
31137551 23 97, 97
31137561 23 2131A010 91, 159,
159
TIMING CASE 3716C242 33
2134A010 159, 159
3716C522 11, 33
2411157 157
TIMING COVER 4142A171 11
2411A024 75
TIMINGGEAR 4142A143 33
COVER 2411D007 53
TUBE ASSEMBLY 3577A125 65 2411D010 143, 143
TURBOCHARGER 2674A335 109 2411D013 135, 165,
165
UNION 0206008 111
2411D016 157
UNION NUT 33225412 143, 153
2415928 143
VALVE 26510357 125
2415D002 79, 79
VALVE COLLET 33173108 29, 29
2415D051 39
VALVE GUIDE 3343F041 29
2415D108 17
3343J021 29
24864011 159
VALVE SPRING 31744133 29, 29
INNER 26560911 167
VALVE SPRING 31745122 29, 29 33117127 61
OUTER
33117434 31
Page 184
Parts Index
Description Part No. Page
33123125 33
33124118 159
33134113 65, 65,

65, 65
3321A003 33
K134AF01 39
WATER PIPE 3475X012 161
3475X013 161
WATER PUMP U5MW0160 85
WATER PUMP - U5MW0160R 85

EXCHANGE
WEDGE 2900A003 47
WOODRUFF KEY 0500012 23, 33
Page 185

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YD37746 YD37746

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 172

How to use your Parts Book

Parts Lists & Illustrations

For fitting instructions please refer to your engine Service Manual.

Section Page Section Page

Long Engine 11 Fuel Injection Pump Breakdown 41

Long Engine 13 High Pressure Fuel Pipes 43

Short Engine 15 Atomisers 45

Cylinder Block 17 Control Unit 47

Cylinder Block 21 Control Unit 49

Crankshaft, Pistons & Connecting Rods 23 Boost Control Pipe 51

Crankshaft, Pistons & Connecting Rods 27 Fuel Leak-Off Pipe 53

Cylinder Head 29 Sensors 55

Rocker Shaft 31 Flywheel Housing 57

Timing Gear & Camshaft 33 Starter Motor 59

Lubricating Oil Pump & Delivery 37 Flywheel & Starter Ring 61

Lubricating Oil Sump 65

Section Page Section Page

Lubricating Oil Sump 67 Alternator & Generator 93

Lubricating Oil Filler & Breather 69 Alternator 95

Lubricating Oil Filler & Breather 71 Alternator Bracket & Fixings 97

Lubricating Oil Filler & Breather 73 Alternator Bracket & Fixings 99

Water Pump, Thermostat & Heat 85

Water Outlet & Inlet 87 Leak-Off Pipes 113

Fan 89 Induction Manifold 115

Alternator & Generator 91 Pipework & Connections 117

Section Page Section Page

Exhaust Manifold 119 Cold Start System 145

Pipework & Connections 121 Engine Lifting 147

Pipework & Connections 123 Throttle & Stop Controls 149

Air Filters 125 Engine Mounts 151

Air Filters 127 Heater/Starter Switch 153

Lift Pump 133

Fuel Filter 135

Lift Pump to Filter Pipe 137

Filter to Injection Pump Pipe 139

Injection Pump to Filter Pipe 141

Leak Off Rail to Fuel Filter Pipe 143

Temperature Gauge & Sender 157

Radiator & Cowling 159

Radiator & Cowling 161

Radiator & Cowling 163

Fuel Pre-Lift Pump 165

Fuel Pre-Lift Pump 167

Application Miscellaneous & Auxiliaries 169

Joints & Gaskets - Bottom Service Kit 171

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

H New for Old Part

O Reference for Detailed Breakdown

P Other Service Options Available

R See History Section

Parts kit instruction 21820214

Power Exchange Long Engines

Item Part No. References Qty. Description Notes

1 YDL3749R 1 ENGINE - EXCHANGE