1 --- 1 GB 0310 MS

Lubrication and maintenance schedule

Charmec 1405 X 100016035

Commissioning on delivery

Carrier
The following checks must be made during the delivery inspection.
1. Make a ”walk---around” inspection of the carrier.
2. Check the engine oil level.
3. Check the transmission oil level.
4. Check the coolant level.
5. Check the axle oil level.
6. Check the hydraulic fluid level.
7. Check the battery electrolyte level.
8. Check the fuel level.
9. Chck the air filter.
10. Check tire pressure and condition.
11. Check the wheel nuts.
12. Check the gauges and warning lamps.
13. Check the safety/parking and service brake function.
14. Check the engine belts for tension and condition.
15. Check the steering function.
16. Check the engine revolutions.
17. Check the hydraulic circuit.
18. Check the safety symbols and warnings.
19. Check the fire extinguisher pressure.
20. Check the carrier for leakages.

Page 1 (8)
Normet Oy
Ahmolantie 6
74510 IISALMI
FINLAND
 1 --- 1 GB 0310 MS

Lubrication and maintenance schedule

Charmec 1405 X 100016035

Daily or once in shift

Carrier
1. Make a walk---around inspection of the carrier.
2. Check the fuel level.
3. Check the hydraulic fluid level.
4. Check the transmission oil level.
5. Check the coolant level.
6. Check the air filter.
7. Check the engine for leaks.
8. Check the fuel pre---filter.
9. Check the safety/parking and service brakes.
10. Check the warning lights and gauges.
11. Check there are no leaking or hanging hoses.
12. Check the tires visually.

MEWP
1. Visually check the hydraulic hoses, cables, couplings, and the structure.
2. Keep the working area of the work platform clean.
Charging device
1. Drain water from the modular type air filter.
2. Drain water from the water separator
3. Check the lubricator drippage amount.
4. Keep the pressure vessel and charging unit clean.
5. Check the interior and exterior condition of the vessel.
6. Check the charging hose wear.

Page 2 (8)
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www. . . normet.fi
 1 --- 1 GB 0310 MS

Lubrication and maintenance schedule

Charmec 1405 X 100016035

Weekly

Carrier
1. Lubricate grease fittings.
2. Check the tire condition and pressure.
3. Check the drive line bolts.

MEWP
1. Lubricate the grease fittings.
2. Inspect the cylinder joint pin, pin locking and bearing.
Remark: For a new carrier, after first week

Carrier
1. Change the engine oil.
2. Change the engine oil filter.
3. Change the hydraulic oil.
4. Change the hydraulic return oil filter.
5. Change transmission oil.
6. Change the transmission oil filter.
7. Change the axle differential and planetary gear oils
8. Check the steering cylinder expander bolt tightening torque.

Page 3 (8)
Normet Oy
Ahmolantie 6
74510 IISALMI
FINLAND
 1 --- 1 GB 0310 MS

Lubrication and maintenance schedule

Charmec 1405 X 100016035

Every 125 hours

Carrier
1. Check the oil level in axle differential.

Every 250 hours

Carrier
1. Take hydraulic oil sample.
2. Take engine oil sample.
3. Check the oil level in planetary hub.
4. Check the wheel nuts.

Every 500 hours

Carrier
1. Change the engine oil.
2. Check the coolant additive concentration
3. Check the specific gravity of the electrolyte and clean battery terminals.
4. Replace the engine oil filter.
5. Check the V---rib belt condition.
6. Clean the catalytic exhaust gas purifier.
7. Change the transmission oil filter.
8. Change the hydraulic oil.
9. Check the hydraulic oil pressures.
10. Change the hydraulic return oil filter.
11. Change the axle differential oil.
12. Change or clean the cabin fresh air filter weave.

MEWP
1. Inspect the condition of the scissor assembly.
2. Inspect the work platform rollers.
3. Check the hydraulic pressures.
Charging device
1. Clean the modular type air filter filter---element.

Page 4 (8)
Tel. . . . . +358 (0)17 83 241
Fax. . . . +358 (0)17 8324 308
e--mail: . info@normet.fi
www. . . normet.fi
 1 --- 1 GB 0310 MS

Lubrication and maintenance schedule

Charmec 1405 X 100016035

Every 1000 hours

Carrier
1. Change the engine oil.
2. Check the coolant additive concentration
3. Check the specific gravity of the electrolyte and clean battery terminals.
4. Change the hydraulic fluid.
5. Change the axle differential oils.
6. Replace the fuel filter.
7. Replace the fuel pre---filter insert.
8. Clean the radiator.
9. Replace the air cleaner filter.
10. Check the glow plugs.
11. Check the engine monitoring system.
12. Check the wear limit of the V---rib belt.
13. Check the engine suspension.
14. Check the fastenings and hose connections.
15. Check the oscillation shaft bushings and the frame joint bearings.
16. Check the steering cylinders.

Page 5 (8)
Normet Oy
Ahmolantie 6
74510 IISALMI
FINLAND
 1 --- 1 GB 0310 MS

Lubrication and maintenance schedule

Charmec 1405 X 100016035

Every 1500 hours

1. Adjust the valve clearance.

Every 3,000 hours

1. Change the V---rib belt
Every 6,000 hours
1. Replace the injection valves.
Every 12,000 hours
1. Carry out a basic engine overhaul.
Every 2 years
1. Change the coolant.

As required maintenance
Carrier
1. Checking brake disc wear.
2. Air bleed the service brakes.
3. Air bleed the safety/parking brakes.
4. Check and adjust the steering hydraulic pressure.
5. Check and adjust the charging pressure.
6. Check the service brake pressure.
7. Check and adjust the safety/parking brake pressure.
Charging device
1. Change the water separator filter---element.

Page 6 (8)
Tel. . . . . +358 (0)17 83 241
Fax. . . . +358 (0)17 8324 308
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www. . . normet.fi
 1 --- 1 GB 0310 MS

Lubrication and maintenance schedule

Charmec 1405 X 100016035

Annual Basket Boom Inspection

1. Check the inclination indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Check the safety symbols and warnings . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Check the work movements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1. Work platform lowering and lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2. Work platform tilting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. Check the extending structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1. Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.1. Check the MEWP joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.1.1. Axles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.1.2. Bearing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.1.3. Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.2. Check the cylinder fastenings . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2. Support legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1. Mechanical structures and welding seams . . . . . . . . . . . . . . . . . .
4.2.2. Transport position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.3. Flowing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Work platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.1. Work platform fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.2. Work platform lifting and tilting system . . . . . . . . . . . . . . . . . . . . .
4.3.3. Flowing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.4. Roadways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.4.1. Work platform gate locking, function and condition . . .
4.3.5. Handrails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4. Grease nipples and their condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. Check the hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1. Fluid leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2. Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3. Load lowering valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4. Directional control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5. Pressure reduction valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6. Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7. Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8. Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 7 (8)
Normet Oy
Ahmolantie 6
74510 IISALMI
FINLAND
 1 --- 1 GB 0310 MS

Lubrication and maintenance schedule

Charmec 1405 X 100016035

6. Check the electric system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1. Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.1. Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.2. Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.3. Work lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.4. Warning and signal lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2. Dryness and cleanliness of the terminal boxes . . . . . . . . . . . . . . . . . . . .
6.4. Condition of cables and cable connections . . . . . . . . . . . . . . . . . . . . . . .
6.6. Limit switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. Visual inspection of screw connections . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. Check the emergency pump and stopping system . . . . . . . . . . . . . . . . .
9. Check that components are free of
deformation, wear, impact damage and corrosion . . . . . . . . . . . . . . . . .
9.1. Work platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2. Extending structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3. Support legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10. Check the MEWP’s transport reliability . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11. Check the MEWP’s cleanliness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12. Make a test run ---up and check the MEWP’s operating range . . . . . . . .
13. Make the annual MEWP inspection report . . . . . . . . . . . . . . . . . . . . . . . . .
Remarks during inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Page 8 (8)
Tel. . . . . +358 (0)17 83 241
Fax. . . . +358 (0)17 8324 308
e--mail: . info@normet.fi
www. . . normet.fi