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713g16 - Parts & Schematics Manual
713g16 - Parts & Schematics Manual
RIGID FRAME
WATER TANK
SERIAL # 713G16 • 20,000 GALLONS (75,708 LITERS)
ORIGINAL INSTRUCTIONS
© Copyright 2009, by Ground Force Worldwide. All rights reserved. No part of this manual may be reproduced in any form or by
any means (including electronic storage and retrieval or translation into a foreign language) without prior agreement and written
consent from Ground Force Worldwide as governed by the United States and International Copyright Laws.
Printing History: First Edition – DECEMBER 2020
Thank you for selecting Ground Force Worldwide as your mine equipment supplier.
Our business is based on providing our customers with innovative solutions, manu-
factured of high quality, heavy-duty materials designed to out-perform in the most
extreme applications.
Sincerely,
Ground Force Worldwide
Documentation Department
CONTACT US
Ground Force Manufacturing, LLC
6001 E. Seltice Way
Post Falls, ID 83854 USA
INTRODUCTION
CONTENTS
CONTACT US...............................................................2
INTRODUCTION...........................................................3
OVERVIEW & DESCRIPTION.......................................4
SPECIFICATIONS.........................................................5
SAFETY........................................................................6
PRE-COMMISSIONING.............................................13
OPERATION...............................................................19
WATER CONTROL SYSTEM.......................................26
MAINTENANCE SCHEDULES....................................35
TROUBLESHOOTING.................................................38
WARRANTY...............................................................49
PRODUCT REGISTRATION........................................53
INDEX........................................................................54
RELIEF VALVE
SIDE
SPRAY LED FLOOD LIGHT
STOP/TURN/
TAIL LIGHTS
REAR
SPRAY
MANWAY & BAR
FILL CHUTE
INTERNAL BAFFLES HYDRAULIC
MANIFOLD
PPE TIE-OFF CABLE
WATER PUMP
SERVICE ACCESS HATCH HP FILTERS
HYDRAULIC MANIFOLD
WATER
SLIPPER PAD MOUNT CANNON
6" DRAIN MAIN
ELECTRICAL
HOIST PIN BOX
ACCESS
LADDER
ROCK EJECTOR
BRACKET
SIGHT
GAUGE
BODY PIN
FLOAT SWITCH
SUBFRAME
LOCKING PIN
SHIM PAD
DIVERTER VALVE
• Water tank parts package: kit is same as 713F18 less (2) • Backup lights; backup alarm
option side sprays • (6) Sacrificial (replaceable) anodes
• For a BMK, Karaganda licensed manufactured water • Hydraulic cylinder lift system diverter valve
tank • Ground Force Nitro water cannon (joystick control);
standard tip
GFM TO PROVIDE
• GFM to build water cannon riser base with auto drain
• Ground Force water tank design drawing package (in
inches & metric) with electrical and hydraulic schemat- • Water low level shut off kit
ics; BOM for a 75,708-liter (20,000-gallon US) dual- • Water hammer 2” pressure relief valve
radius semi-elliptical water tank • Electronic water level indicator kit: Include floats and
• High-performance hydraulic-driven water pump (B4) flanges
◦ GFM to assemble the water pump, motor, flanges and • GFM branding decals & S/N plate
spin the volute • All nuts, bolts and washers
• High pressure inlet filter for hydraulic system • (2) Ground Force body manuals on thumb drive in English
• Hydraulic test ports/fittings for critical circuits & Russian
• (4) Hydraulic-operated sprays; (2) spray valves and (2) • Ground Force assembly instructions
side spray valves
• GFM will drill and tap valve caps; for dealer built spray
bar. (Dealer to build spray heads for GFM provided
valves)
• GFM to assemble hydraulic Cla-val spray valve
• GFM to assemble a 5-station and a 3-station hydraulic
manifold
• GFM to set the pressure on the diverter valve
• GFM to assemble hydraulic butterfly valve
• Ground Force electrical wiring harness; Ground Force
will build and test (as much as possible) the electrical
system and controls at GFM Post Falls
• Ground Force WCS (Water Control System) with G11 and
digital flat-panel display operator interface
• WCS Operator Quick Start Guide
WWW.GFWORLDWIDE.COM | +1 (208) 664-9291 5
PARTS & SCHEMATICS MANUAL
SAFET Y
This safety guide is provided by Ground Force Worldwide to assist you in making
a safer workplace. Specific regulations at the site of operations supersede all basic
recommendations provided in following sections.
For more information contact your national, state, or local authority. The following
links are provided to assist you in compliance:
GUIDELINES
Equipment and vehicles must be maintained to be safe and reliable. Due to Ground Force Worldwide’s global
presence and distribution, and the myriad of local, state, and federal regulations, it is impractical to provide
specific details of these regulations. The following are basic guide lines, which do NOT supersede on-site
requirements and regulations, which MUST be followed.
• Ensure that ALL operators have been trained on the • Ensure that vehicles used to transport workers have
equipment they use and operate. seat belts, firmly secured and adequate for the
• Check vehicles at the beginning of each shift to number of workers to be carried or transported.
ensure that parts, equipment and accessories are • DO NOT modify the equipment’s capacity or safety
in safe operating condition. Repair or replace any features without written approval from the Ground
defective parts or equipment prior to use. Force Mfg. Engineering Department.
• Ensure the service, emergency and park brake sys- • Prior to permitting equipment or vehicles onto an
tems are operational. Verify audible backup alarm access roadway or grade, verify that the roadway
system is operational and working. Headlights, tail or grade is constructed and maintained to safely
lights, and brake lights MUST be operational. Verify accommodate the equipment, vehicles and loads
the windshield is clear and the windshield wipers involved.
are operational. • Vehicles and equipment loaded from the top must
• DO NOT operate the vehicle in reverse with an have cab shields or canopies to protect the operator
obstructed rear view, unless it has a signal alarm while loading.
capable of being heard above ambient noise levels • Verify the Pre-Shift Inspection has been completed
or a signal observer indicates that it is safe to move and signed off.
vehicle. Some operational areas require a spotter at
• Based on site conditions, you may choose to have
all times.
the chassis supplier lock out the top gears to pre-
• Equipment should have roll-over protection, and vent excessive speed.
protection from falling debris as required by law.
WWW.GFWORLDWIDE.COM | +1 (208) 664-9291 7
SAFETY
2.8 FALL HAZARDS are easy to operate and can save lives
• Equipment operators and maintenance • Always use wheel chocks when working on or near a
personnel are susceptible to falls from vehicle
equipment during repair and servicing. • Always verify that vehicle is clear before starting
Prevent falls and slips by following these
guidelines: 2.10 LOCK-OUT / TAG-OUT
• ON-SITE FALL HAZARD requirements supersede all
of the guidelines listed below. Closely follow on-site
safety rules.
• Know and identify what slip, fall and trip hazards are, DANGER
and what preventative measures are required
• Survey work area on and around equipment for slip DO NOT
and fall hazards and remove hazards from area OPERATE
• Never jump from equipment to the ground EQUIPMENT
LOCK-OUT
• Use three points of contact when climbing equipment
TAG & LOCK ONLY TO BE REMOVED BY:
2.2 FIRE EXTINGUISHER USE Most fire extinguishers operate using the follow-
ing P.A.S.S. technique:
WARNING
1. PULL - Pull the pin. This will also break the tamper seal.
If you have the slightest doubt about your ability to fight a
2. AIM - Aim low, pointing the extinguisher nozzle (or its
fire, EVACUATE IMMEDIATELY
horn or hose) at the base of the fire.
Sound the fire alarm and call the fire department, 3. NOTE: Do not touch the plastic discharge horn on CO2
if appropriate. Identify a safe evacuation path extinguishers. It gets very cold and may damage skin.
before approaching the fire. Do not allow the fire,
4. SQUEEZE - Squeeze the handle to release the extin-
heat, or smoke to come between you and your
guishing agent.
evacuation path. Select the appropriate type of fire
extinguisher. 5. SWEEP - Sweep from side to side at the base of the
fire until it appears to be out. Watch the area. If the
Discharge the extinguisher within its effective
fire re-ignites, repeat steps 2 - 4.
range using the PASS method (Pull, Aim, Squeeze,
Sweep).
Back away from an extinguished fire in case it
flames up again. Evacuate immediately if the extin-
guisher is empty and the fire is not out. Evacuate
immediately if the fire progresses beyond the incip-
ient stage.
2.11 COMPRESSED AIR HAZARDS • DO NOT exceed the rated output or capacity of the
FOLLOW ON-SITE COMPRESSED AIR HAZARDS compressor or any equipment in the compressed air
SAFETY REQUIREMENTS FOR PLACE OF system Before working on the compressed air sys-
OPERATIONS. THE FOLLOWING ARE ONLY tem, follow the in house (on site) LOCKOUT/TAG-OUT
BASIC GUIDELINES: procedure of the unit
• Incorrect installation or operation of this unit could • Turn off and follow above lockout/tag out procedure;
result in equipment failure and personal injury. Only ensure that the pressure is released from the system,
qualified persons should install, operate, and service and cannot accidently be applied
this unit according to the owner’s manual, and indus- • The air compressor can start up at any time the switch
try standards, always in compliance with national, is “on.” Use caution any time the switch is on
state and local codes
WWW.GFWORLDWIDE.COM | +1 (208) 664-9291 11
SAFETY
• Protective footwear. All persons shall wear suitable protective footwear when
in or around an area where a hazard exists which could cause an injury to the
feet.
• Eye protection. All persons shall wear safety glasses, goggles, or face shields
or other suitable protective devices when in or around an area where a hazard
exists which could cause injury to unprotected eyes.
• Safety belts and lines. Safety belts and lines shall be worn when persons work
where there is danger of falling; a second person shall tend the lifeline when
bins, tanks, or other dangerous areas are entered.
• Ear protection. Ear protection must be worn when the noise exposure level is
above 85 dBA.
WARRANT Y
PARTS DRAWINGS
13
713G16 0
WEIGHT: 41716.82 SHEET 1 OF 1
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930655 - WATER TANK
ITEM # Q TY. D ESCRIPTION W EIGHT ER P
19
1 1 20K UPPER TANK SHELL 11724.86 91081930657
17 2 1 CAT 777 20K LOWER FRAME WELDMENT 12809.35 91081930656
3 1 20K TUB AND BAFFLE ASSEMBLY 8335.99 91081930670
18 4 1 ENDO-SKELETON 4379.55 91081930666
5 1 KING NIPPLE 2" BIP 0.59 BIP2KN
1
6 1 INTERNAL PLUMBING 586.72 91081927325
15 7 1 VALVE RELIEF 2" COLD WATER 4.91 12300VA001
8 1 NIPPLE 2" CLOSE BIP 0.58 BIP2XCL
9 9 1 FLANGE 2" WELDABLE BIP 0.62 BIP2PHX
10 2 FLANGE 1/2" WELDABLE BIP 0.11 BIP.5PHX
11 1 DAVIT HATCH ASSEMBLY 52.93 91081927076
12 2 FRONT TUB TO LIFTING EYE TIE IN 83.52 91081927329
8 13 2 REAR TUB TO LIFTING EYE TIE IN 69.97 91081927330
14 1 WATER LEVEL GAUGE ASSEMBLY 91081927326
15 1 LIFTING EYES AND D-RING PLACEMENT 97.95 91081930673
7 16 1 PLUG 1/2" SQUARE HEAD BIP 0.11 BIP.5XPLUG
17 1 36" SQUARE MANWAY FRAME 93.39 91081929428
6 18 1 MANWAY DOUBLER 165.46 90181152554
19 1 36" SQUARE MANWAY GRATE 53.03 91081928430
12 5
4 16
3 10
13 11
14
THE INFORMATION CONTAINED
IN THIS DRAWING IS THE SOLE
PROPERTY OF GROUND FORCE
MFG., LLC . ANY REPRODUCTION TITLE:
2 IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF CAT 777 20K GALLON
GROUND FORCE MFG., LLC. IS
PROHIBITED. WATER TANK ASSEMBLY
DWG. NO. REV
14
930655 0
WEIGHT: 38415.05 SHEET 1 OF 1
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930656 - LOWER FRAME
ITEM # Q TY. D ESCRIPTION W EIGHT ER P
1 1 BOTTOM SHELL 9478.95 91081930663
2 1 20K WEDGE BLOCKS 125.88 91081929243
3 1 SUBFRAME 2705.26 91081927045
4 1 ROCK EJECTOR AND HOIST BOSSES 399.57 91081927101
5 1 SUMP ASSEMBLY - 6" CLEAN OUT 154.37 91081915729
930656 0
WEIGHT: 12809.35 SHEET 1 OF 1
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927045 - SUBFRAME
ITEM QTY. DESCRIPTION WEIGHT ER P
1 1 MUD FLAP ASSEMBLY 394 91081927077
2 2 ROCK EJECTOR BRACKETS 75 91081927099 / 91081927099-O
3 2 HOIST BOSSES 350 91081927103 / 91081927103-O
4 2 FRAME CAPTURES 53 91081927227
5 2 REAR LOCKING PIN, CAT 777 41 91081915242
6 2 PIVOT PIN 89 91081927075
7 2 HOIST PIN 54 91081926552
8 1 SUBFRAME ASSEMBLY 2747 91081927045
9 6 SHIM PAD ASSEMBLY 259 91081927049
10 6 SHIM PACK, 3/16" 11 91081126566
11 6 SHIM PACK, 1/4" 14 91081145420
12 30 1/2" X 2-1/4" NC GR8 BOLT, PLATED - 0801.050.0225.20
13 30 1/2"-13 NC GR8 NUT, PLATED - 0105.050.01.20
14 60 1/2" FLAT CUT WASHER, PLATED - 1101.050.0.20
1
13
14
11
10
14
12
1
927045/927101/
926552/927227
WEIGHT: 47469.90 SHEET 1 OF 1
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915729 - SUMP
ITEM QTY. DESCRIPTION WEIGHT ER P
1 1 EMG3.0X48 3#/SQ FT 9.73 90181102505
2 2 SUMP SIDE 22.59 90181102502
3 1 6" TOP FILL 9.14 91081914450
4 1 FLANGE 2" WELDABLE BIP 0.62 BIP2PHX
5 1 PLUG, 2" SQUARE HEAD, BRASS 1.80 B2XPLUG
6 6 3/8" X 1-1/2" NC GR8 BOLT, PLATED 0.0086 0801.037.0150.20
7 12 3/8 FLAT WASHER L-9 0.001 0945.037.0.20
8 6 3/8"-16 NC GR8 NUT, PLATED 0.002 0105.037.01.20
9 1 SUMP PLATE 73.52 90181153456
10 1 SCREEN FRAME 14.31 90181153457
4
10
9
915729 3
WEIGHT: 154.37 SHEET 1 OF 1
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927326 - WATER LEVEL GAUGE
ITEM QTY. DESCRIPTION WEIGHT ER P
1 1 FRONT HEAD SIGHT TUBE 3.5 91081927327
2 7 FLANGE, 1/2"NPT #128 WELD 0.1 15130125005
3 4 PLUG 1/2" SQUARE HEAD BIP 0.1 BIP.5XPLUG
4 5 FLOAT SWITCH ASSEMBLY - STAINLESS 0.6 91081923667
5 1 SIGHT TUBE ASSEMBLY 2.4 91081927177
6 2 FLANGE 1/2" WELDABLE BIP 0.1 BIP.5PHX
927326 1
WEIGHT: SHEET 1 OF 1
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929247 - SUCTION LINE ASM
ITEM QTY. DESCRIPTION WEIGHT ER P
1 3 PIPE CRADLE 9.9 91081910737
2 1 ASSEMBLY, WATER PUMP W/ HYD. MOTOR (ME66) 369.7 91081929262
3 1 PLATE 1.4 90181133521
4 2 PLATE 0.7 90181133522
5 1 PIPE 67.9 90181133518
6 4 NIPPLE, 5" VICTAULIC 3.7 VIC42-5
7 2 CLAMP, 5" VICTAULIC, BOLT TYPE 7.4 VIC77-5
8 1 PIPE 126.0 90181152932
4
PROPRIETARY AND CONFIDENTIAL
929247 0
WEIGHT: 625.57 SHEET 1 OF 1
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929262 - WATER PUMP
ITEM QTY. DESCRIPTION WEIGHT ER P
1 1 PUMP WATER 4" X 5"DIRECT MOUNT CW 150.0 12003PM403
2 1 FLANGE 4" ANSI 150# RAISED FACE SL 11.6 4800SM006
3 1 FLANGE 5" 150# SLIP ON 13.1 4800SM073
4 1 ELBOW, 5" LR WELD-ON BIP 14.2 4800SM045
5 1 PIPE 12.2 90181135306
6 1 COUPLER 1-1/4" SPLINE 14 TOOTH FEM 1.0 8357DC001
7 1 GASKET 4" ANSI FLANGE 150# 0.2 4300GA004
8 1 GASKET 5" ANSI FLANGE 150# 0.3 4300GA005
9 1 MOTOR HYDRAULIC 14 TOOTH 1.1 3200HY661
10 2 FLANGE 2"FPT SPLIT 3000PSI 0.1 1812HY007
11 2 FLANGE, 2"CODE 61 1.5"MALE JIC 90 (FG) 0.8 1704-24-32
12 1 HOSE END 1/2"HOSE1/2"ORF 90SWIVEL 0.0 1J943-8-8
13 1 CONNECTOR 1/2"ORFS 1/2"ORB STRAIGHT 0.2 FF6400-8-8
14 16 5/8" FLAT WASHER L-9 0.0 0945.062.0.20
15 8 3/4" FLAT WASHER L-9 0.0 0945.075.0.20
16 8 5/8" X 3-1/2" GR8 BOLT PLATED 0.1 0801.062.0350.20
17 8 3/4" X 2" NC GR8 BOLT. PLATED 0.1 0801.075.0200.20
18 8 1/2 X 1 NC GR8 BOLT PLATED 0.0 0801.050.0100.20
19 8 5/8 NC NYLOC NUT PLATED 0.1 0120.062.01.20
20 8 9/16" LOCK WASHER PLATED 0.0 1103.056.0.20
21 1 HOSE END 1-1/2" HOSE 1-1/2" FEMALE JIC 90 DEGREE SWIVEL 0.0 13977-24-24
11
5
19 21 18
14
2 20
7
10
14
16
12
13
9
8
3 6
15 1
17
PROPRIETARY AND CONFIDENTIAL
929262 1
WEIGHT: 369.68 SHEET 1 OF 1
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12003PM403 - WATER PUMP PARTS
4 1
935290 0
WEIGHT: 451.52 SHEET 1 OF 1
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928095 - DIVERTER VALVE
ITEM QTY. DESCRIPTION WEIGHT ER P
1 1 DIVERTER VALVE MOUNT PLATE 17.6 90181138711
2 1 MAINFOLD W/ VALVE KIT, DIVERTER 175.9 95195FWMFDC
3 8 1/2" FLAT WASHER L-9 0.0 0945.050.0.20
4 4 1/2" X 1-1/4" NC GR8 BOLT, PLATED 0.0 0801.050.0125.20
5 4 1/2 X 1 NC GR8 BOLT PLATED 0.0 0801.050.0100.20
6 1 CHECK VALVE 3000PSI 1.5" CODE 61 9.6 20195CVDM75
7 4 FLANGE, 1-1/2"FPT SPLIT 3000PS 0.1 1812HY014
8 2 PLUG, #24 CODE 61 SPLIT FLANGE 0.0 6861-P-24
9 3 QUICK COUPLER 3/8" ORB MALE MS 0.0 3439QC006
10 6 PLUG #12 ORB 0.3 6408-12
11 1 PLUG #20 ORB 0.7 6408-20
12 2 PLUG #6 ORB 0.0 6408-6
13 6 PLUG #8 ORB 0.1 6408-8
14 1 REDUCER 3/4" ORFS 1/2" ORFS 0.2 FF2407-12-8
15 1 CONNECTOR, 3/4"ORFS 3/4"ORB STRAIGHT 0.1 FF6400-12-12
16 1 CONNECTOR 3/4"ORFS 1"ORB STRAIGHT 0.0 FF6400-12-16
17 3 QUICK COUPLER CAP 1/8" 0.0 7237QC011
18 1 PAD EYE #2 0.2 7300WH001
19 2 FLANGE, 1.5"CODE 61 1.5"MALE JIC 90 2.1 59024
20 2 FLANGE 1.5"CODE 61 1.5"MALE JIC 1.7 50024
21 4 HOSE END 1-1/2" HOSE 1-1/2" FEMALE JIC SWIVEL 2.6 10677-24-24
6
18
19 5
21 3
7 1
10 3
4
15
2
9
14 928095 2
WEIGHT: 193.87 SHEET 1 OF 1
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95195FWMFDC - DIVERTER VALVE
2
4
3
1
13
5
6
10
11
PROPRIETARY AND CONFIDENTIAL
12
THE INFORMATION CONTAINED
IN THIS DRAWING IS THE SOLE
PROPERTY OF GROUND FORCE
MFG., LLC . ANY REPRODUCTION TITLE:
IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF
GROUND FORCE MFG., LLC. IS
HOSE KIT, CAT 777 WATER
PROHIBITED.
931533 2
WEIGHT: 0.00 SHEET 1 OF 1
WWW.GFWORLDWIDE.COM | +1 (208) 664-9291 27
927098 - HYDRAULIC MANIFOLD
ITEM QTY. DESCRIPTION WEIGHT ER P
1 1 MANIFOLD, 3 STATION AD03P PARALLEL 5.3 3292HY032
2 1 SOLENOID VALVE, 24V SPRAY VALVE 4.8 3292HY788
3 2 TAP PAD 4.1 90181137133
4 2 PLATE, MANIFOLD BLANKING 0.2 3292HY003
5 2 PLUG, HEX HEAD, SIZE 10 0.2 6408-10
6 2 CONNECTOR 3/8" ORFS 1/2" ORB 0.0 FF6400-6-8
7 4 PLUG #8 ORB 0.1 6408-8
8 1 PLUG #6 ORB 0.0 6408-6
9 2 CONNECTOR 1/2"ORFS 5/8"ORB STRAIGHT 0.2 FF6400-8-10
9
3
1
8
7
6
5
927098 1
WEIGHT: 20.12 SHEET 1 OF 1
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934426 - HIGH PRESS. FILTER
ITEM # QTY. DESCRIPTION WEIGHT ER P
1 1 FILTER MOUNT 21.634 91081934421
2 2 FLANGE, 1-1/2"FPT SPLIT 3000PS 0.13 1812HY014
3 4 1/2" FLAT CUT WASHER PLATED 0.002 1101.050.0.20
4 2 FLANGE, 1.5"CODE 61 1.5"MALE JIC 90 2.12 59024
FILTER WITH 6 BAR BY-PASS INCLUDE FILTER
5 1 76.490 66095FHP525
ELEMENT AND INDICATOR
6 4 1/2"-11NC X 1" GR8 BOLT, PLATED 0.0134 0801.050.0100.20
7 1 REPLACEMENT ELEMENT 9.238 66095HP3A25
1
3
2
4
5
934426 0
WEIGHT: SHEET 1 OF 1
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935291 - HYDRAULIC MANIFOLD
ITEM # Q TY. D ESCRIPTION W EIGHT ERP
1 4 SOLENOID VALVE, 24V SPRAY VALVE 4.84 3292HY788
2 1 MANIFOLD, 5 STATION AD03P PARALLEL 8.89 3292HY052
3 1 PLUG #6 ORB 0.01 6408-6
4 2 PLUG, HEX HEAD, SIZE 10 0.22 6408-10
5 10 CONNECTOR 3/8" ORFS 1/2" ORB 0.02 FF6400-6-8
6 2 CONNECTOR 1/2"ORFS 5/8"ORB STRAIGHT 0.21 FF6400-8-10
7 2 TAP PAD FOR HYTOS BLOCKS 1.034 90181160910
8 1 PLATE, MANIFOLD BLANKING 0.23 3292HY003
1 2
7
3
8 6
935291 0
WEIGHT: 31.58 SHEET 1 OF 1
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931534 - ELECTRICAL LAYOUT
ITEM # Q TY. D ESCRIPTION W EIGHT ER P
1 2 LIGHT WATER SHEDDERS 5.24 90181116722
2 1 LAMP, TURN/STOP/TAIL DUAL LH - LED ASSEMBLY 4.82 91081914569
3 1 LAMP, TURN/STOP/TAIL DUAL RH - LED ASSEMBLY 4.82 91081914570
4 1 BACK UP ALARM, 12-24 VDC 107DECIBEL 0.45 14900SD270
5 1 IQAN MAIN ELECTRICAL BOX (LARGE) - WATER BODY MC-42 11.45 91081929691
6 2 LAMP BRACKET 0.216 90181160033
7 1 BOX MOUNT W/SHEDDER, MAIN ELECTRICAL 18.359 91081932496
8 2 LIGHT 12-24V LED FLOOD 2000lm IP69K 0.843 61075008742
8 6
3
DETAIL A
1
1
2
5
4
3
6
25 DRB12-102PAE-
11 1 102 PIN RECEP COMPLETE 1.28
17 L018-C
18
15 12 9 MOUNTING CLIP DT SERIES 0.027 1027-017-1200
19
3 13 2 4-PIN BUSS 0.02 DT04-4P-P021
14 3 6-PIN BUSS 0.03 DT04-6P-P021
15 3 6-PIN BUS (3-3) 0.03 DT04-6P-EP14
12 16 3 DT06-4S-CE04-COMPLETE 0.02 DT06-4S-CE04-C
16
13 17 6 DT06-6S-COMPLETE 0.03 DT06-6S-C
18 1 DT04-3P-CE04-COMPLETE 0.03 DT04-3P-CE04-C
2
19 1 3 PIN RESISTOR 0.02 DT06-3S-P006
20 1 DT06-3S-CE04-COMPLETE 0.02 DT06-3S-CE04-C
10 21 1 DT04-3P-L012-COMPLETE 0.03 DT04-3P-L012-C
17 22 1 E-BRACKET LONG SIDE MAIN BOX MC42 WCS 1.57 90181160888
14
CONNECTOR KIT, IQAN-MC4x,C1 WITH HOUSING,
23 1 0.026 60020085114
21 CONVER, CONTACTS, SEAL PLUGS
SOLENOID COIL 24VDC 26WATT DEUTSCH, DIODE,
24 2 1.063 3260EL024
FOR USE WITH SVP10 VALVE
11 25 1 TAGS, IQAN WCS GENERIC 0.034 91081933474
20
*NOTE: ITEM IS NOT SHOWN
929691 10
WEIGHT: 11.45 SHEET 1 OF 1
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928854 - FIELD INSTALL KIT
ITEM # Q TY. D ESCRIPTION W EIGHT ERP
27 1 600 SPLIT LOOM 3/8" ID FLAME RETARDANT POLY 60098000038
2 1 TEE, 1/2" FLAT FACE O-RING 0.051 FF6602-8-8-8
3 1 ADAPTER 1"FORFD 3/4"MORFS STRAIGH 0.518 FF2407-16-12
26
4 1 REDUCER 3/4" ORFS 1/2" ORFS 0.16 FF2407-12-8
5 1 FLANGE, 1-1/2"FPT SPLIT 3000PS 0.133 1812HY014
25 6 120 VELCRO WRAP 3" 0.00 PS-BV-300
7 120 VELCRO WRAP 4" 0.00 PS-BV-400
28 3 8 8 CLAMP, 1-1/2" DIA. HK2517
9 4 CLAMP 3/4" DIA 0.043 HK1313
24 2 10 1 WIRE TIE 11" BLACK BAG OF 100 0.00 L-11-50
11 1 WIRE TIE 14" PKG OF 100 0.00 L-14-120
5 12 1 HOSE PROTECTOR 1/2" EPHA (20/EA) 0.00 990000HPR8B
13 2 SIZE 12 PIN 0.00 0460-204-12141
4 21 14 2 SOCKET SIZE 12 0.00 0462-203-12141
15 4 1/2" X 5-1/2" NC GR8 BOLT PLATED 0.0453 0801.050.0550.20
8 22
16 4 1/2" LOCK WASHER PLATED 0.002 1103.050.0.20
23 17 12 EDGE TRIM 1/4" 0.00 10600WH015
9 18 96 CHAIN 3/16" 0.00 4001-20316
19 48 HOSE 1" 300 PSI GENERAL PURPOSE 0.00 10-2X1
16 20* 1 SHIPPING CRATE 4X4X6 BUG FREE 0.00 448BUGFREE
21 1 BREAKER, 25 AMP MANUAL RESET 0.00 60098046899
15 22 1 BREAKER, 10 AMP MANUAL RESET 0.00 60098046896
23 1 BREAKER, 5 AMP MANUAL RESET 0.00 60098046895
14 24 6 MOUNTING CLIP DT SERIES 0.027 1027-017-1200
25 2 4 PIN PLUG 0.02 DT06-4S-CE04
13 26 2 WEDGE, DT06-4S-**** 0.00 W4S
27 2 4-PIN BUSS 0.02 DT04-4P-P021
6 10 28 8 SIZE 16 SOCKET 16,18 0.00 0462-209-16141
1 12 29* 1 SEALANT HYDRAULIC 10ML. BROWN 0.000 32429
7 11
30 1 RAM MEDIUM DOUBLE SOCKET ARM 1.5" C 0.000 2600000201U
31 2 RAM 2.5" ROUND PLATE WITH BALL 1.5" C 0.000 2600000202U
928854 6
WEIGHT: 1.16 SHEET 1 OF 1
WWW.GFWORLDWIDE.COM | +1 (208) 664-9291 34
931514 - WATER CANNON
ITEM # Q TY. D ESCRIPTION W EIGHT ER P
MONITOR 2.5" FPT 12-24VDC 750 GPM 250 PSI WITH CONTROL
1 1 17.00 52298008102
MODULE, JOYSTICK, 8' JOYSTICK & 15' MONITOR HARNESS
2 1 3" HYDRAULIC BUTTERFLY ASSEMBLY 17.87 91081924534
3 1 ADAPTER WATER MONITOR ELKHART 11.55 91081916666
4 8 5/8" FLAT WASHER L-9 0.003 0945.062.0.20
5 4 5/8 X 5-1/2 NC GR8 BOLT PLATED 0.0728 0801.062.0550.20
6 4 5/8 NC NYLOC NUT PLATED 0.092 0120.062.01.20
7 1 VALVE AUTO DRAIN 2/3GPM >10 PSI 0.74 20401573001
8 1 NITRO HD JOYSTICK -
9 1 STREAM SHAPER 2-1/2" NH THREAD 0.615 192930282AM
10 1 NOZZLE 2-1/2" NH THREAD 1-3/8" BORE 500 GPM 2.69 192930181A7
7
5
2 4
9
931514 1
WEIGHT: 51.15 SHEET 1 OF 1
WWW.GFWORLDWIDE.COM | +1 (208) 664-9291 35
52298008102 - WATER CANNON PARTS
PROPRIETARY TO ELKHART BRASS MFG CO., INC.
AND MAY NOT BE USED TO PRODUCE ANY PARTS,
WWW.GFWORLDWIDE.COM | +1 (208) 664-9291 36
929680 - CAB COMPONENTS
ITEM # QTY. DESCRIPTION WEIGHT ERP
1 1 WCS-SANDER DISPLAY 0.43 91081929080
ITEM # QTY. DESCRIPTION WEIGHT ERP
2 1 ITEM # QTY. DESCRIPTION
CAN BUS KEYPAD, 5-BUTTON 0.00 WEIGHT
600983J2015 ERP
1 1 WCS-SANDER DISPLAY 0.43 91081929080
3 1 1 RESISTOR
1 TAG, ADDRESS 0, MX64
WCS-SANDER DISPLAY 0.00 600020085130
0.43 91081929080
2 1 CAN BUS KEYPAD, 5-BUTTON 0.00 600983J2015
4 1 2 PIN KIT
1 MICRO CONTROLLERCAN BUS24PIN 0.00
KEYPAD, 5-BUTTON 60000100945
0.00 600983J2015
3 1 RESISTOR TAG, ADDRESS 0, MX64 0.00 600020085130
5 1 3 CAN1 BUS KEYPAD, 4-ROW X 2COL 0.00
RESISTOR TAG, ADDRESS 0, MX64 60098320843
0.00 600020085130
4 1 PIN KIT MICRO CONTROLLER 24PIN 0.00 60000100945
6 1 4 CAMERA
1 MOUNT PANAVISE WALL CONTROLLER 24PIN
PIN KIT MICRO 0.00 60012034075
0.00 60000100945
5 1 CAN BUS KEYPAD, 4-ROW X 2COL 0.00 60098320843
7 1 PARKER
5 IQAN1 MD4 ADAPTERCAN FORBUS
DANFOSS MOUNT
KEYPAD, 0.81
4-ROW X 2COL 91081929575
0.00 60098320843
6 1 CAMERA MOUNT PANAVISE WALL 0.00 60012034075
8 1 6 PARKER
1 IQAN MD4CAMERA
INSTALLMOUNT
KIT 4.86
PANAVISE WALL 91081929325
0.00 60012034075
7 1 PARKER IQAN MD4 ADAPTER FOR DANFOSS MOUNT 0.81 91081929575
9 1 7 ELECTRICAL
1 HARNESS MOUNTING
PARKER IQAN PLATE FOR DANFOSS
MD4 ADAPTER 0.42 MOUNT
90181154291
0.81 91081929575
8 1 PARKER IQAN MD4 INSTALL KIT 4.86 91081929325
10 1 8 81BUTTON KEYPAD BRACKET 0.62
PARKER IQAN MD4 INSTALL KIT 90181158306
4.86 91081929325
9 1 ELECTRICAL HARNESS MOUNTING PLATE 0.42 90181154291
*NOTE:
*NOTE: ITEM
ITEM IS NOT
IS NOT SHOWN
9SHOWN 1 ELECTRICAL HARNESS MOUNTING PLATE 0.42 90181154291
10 1 8 BUTTON KEYPAD BRACKET 0.62 90181158306
10 1 8 BUTTON KEYPAD BRACKET 0.62 90181158306
*NOTE: ITEM
10 IS NOT SHOWN
*NOTE: ITEM IS NOT SHOWN
5
10
10
8
7 8
4
7
3 7
3
1 3
1
9 1
6 9
9 PROPRIETARY AND CONFIDENTIAL
929680
SHEET 1 OF 1
WEIGHT: 7.15 REV
SCHEMATICS
100R17
5 3 1 20195CVDM75 CVDM75-15FLU-1111, CHECK VALVE 3000PSI 1.5" CODE 61
100R17
-24
4 1 66095FHP525 FILTER WITH 6 BAR BY-PASS INCLUDE ELEMENT AND INDIC
-24
1 5 1 3200HY661 ME66-1C, MOTOR HYDRAULIC 14 TOOTH
A8 G12 TP3 MA CAVITY PLUGS FOR MB 6 1 3292HY032 AD03P032S, MANIFOLD 3 STATION AD03P PARALLEL
OPTIONAL GROUND SPEED 2 7 5 3292HY788 RPE3-062R11/02400E12, SOLENOID VALVE 24V SPRAY VALVE
2
8 1 22095662228 662228, CYLINDER 1.25"BORE 6"STROKE
B8 1 TP4
9 1 3292HY034 AD03P042S, MANIFOLD 4 STATION AD03P PARALLEL
1-10 3
10 4 22095662219 662630, CYLINDER 2"BORE 3/4"STROKE 3/8"ROD
CS OUTER SPRAY HEAD CS INNER SPRAY HEAD DS INNER SPRAY HEAD DS OUTER SPRAY HEAD 2
2 11 1 91081931533 HOSE KIT, CAT 777 WATER
1
1-9 1-11 12 3 3292HY003 AD03CPP, PLATE MANIFOLD BLANKING
10 10 10 10
100R17
100R17
100R17
100R17
100R17
100R17
100R17
100R17
1
-6
-6
-6
-6
-6
-6
-6
-6
9 4 2 1-3 4 2 1-3
A B A B A B A B A B MANIFOLD PORT SIZE
1 1
P -24 CODE 61
T -24 CODE 61
12 MA -24 CODE 61
3 3
7 7 7 7 MB -24 CODE 61
2 1
H16 -16 ORB
P P -8
100R17
3 2 1-2 F12 -12 ORB
-8 -12 C8
100R17 100R17 G12 -12 ORB
T T
A8 -8 ORB
TOP OF D8 SET @ 450 PSI
BLOCK
1-8 B8 -8 ORB
WATER MONITOR
1-7 1-6 C8 -8 ORB
E8
D8 -8 ORB
2 1
E8 -8 ORB
TP1 1
TP -6 ORB
100R17
100R17
8 2
-4
-4
100R17
100R17
2 3
-12
-24
CHASSIS BRAKE
-24
EQUIPMENT TAGS 100R17
HOIST COOLING
VALVE CIRCUIT
Mwa WATER PUMP MOTOR 2 11 BRAKE BRAKE
11
SCREEN COOLER
DISPLACEMENT: 13.17 CU IN
MAX SPEED: 2500 RPM
MAX PRESSURE: 2500 PSI
SHAFT: 1-1/4" - 14T 4 1
100R17
LEGEND OPERATING SPEED: 2300 RPM
-24
PRESSURE Pwa WATER PUMP
Pht
PILOT GF PART# 12003PM403
LOAD SENSE Pht HOIST PUMP
RETURN DISPLACEMENT: 16.0 CU IN
DRAIN MAX SPEED: 2500RPM
CAT PART# 255-5478
Vht HOIST VALVE
CAT PART# 245-1668
HYDRAULIC SCHEMATIC
WORLDWIDE
WORLD'S FINEST MINE SUPPORT EQUIPMENT
E-713G16
BMK
0 12/8/2020 MStolley
REV. DATE NAME CHANGES
REVISION
0
JOB NUMBER: CHASSIS PAGE
713G16 01
WWW.GFWORLDWIDE.COM | +1 (208) 664-9291 40
ELECTRICAL SCHEMATICS
DT04-4P-L012
RIGHT TAIL DISC TL9
05-7 BRAKE LIGHT POWER 1 1 18G RED
05-7 MARKER LIGHT POWER 2 2 18G BROWN
05-7 RIGHT TURN POWER 3 3 18G GREEN
05-7 TAIL LIGHT GROUND 4 4 18G BLACK
1
3
4
2
TL3
TL1
POST 3
POST 2 TL4
TL2 POST 4
POST 1
BLACK
BROWN
BROWN ON LENS
5
POST 1
6
RED ON LENS OUTSIDE LIGHT
INSIDE LIGHT
POST 3
TL5 TL6
POST 4 POST 1
WHITE ON LENS TL8 TL7
POST 4 POST 2 POST 2 BROWN ON LENS
POST 2
RED ON LENS
POST 2
WHITE ON LENS
POST 1
DT04-4P-L012
LEFT TAIL DISC TL18
05-8 BRAKE LIGHT POWER 1 7 18G RED
05-8 MARKER LIGHT POWER 2 8 18G BROWN
05-8 LEFT TURN POWER 3 9 18G YELLOW
05-8 TAIL LIGHT GROUND 4 10 18G BLACK 7
9
10
8
TL12
TL10
POST 3
POST 2 TL13
TL11 POST 4
POST 1
BLACK
BROWN ON LENS BROWN
11
11
POST 1
12
12
RED ON LENS
INSIDE LIGHT POST 3
OUTSIDE LIGHT
TL14 TL15
WHITE ON LENS
POST 4 TL17 TL16 POST 1
POST 4 POST 2 POST 2 BROWN ON LENS
POST 2
RED ON LENS
POST 2
WHITE ON LENS
POST 1
REVISION
JOB NUMBER: 713G16 0
MISC ITEMS PAGE
BMK
LOCATION:
MAIN HARNESS
0 12/8/2020 MStolley 02
L1 REV. DATE NAME CHANGES
MB25 DT06-6S
MB33 DT06-4S-CE04
DT04-6P-EP14 CAN BUS BUS MB9
20 18G YELLOW DT04-4P-P021 STROBE BUS MB32
CAN A HI+ 1 140 18G YELLOW
21 18G YELLOW STROBE POWER 1
CAN A HI+ 2 142 18G YELLOW
22 18G GREEN STROBE POWER 2
CAN A LO- 3 DT04-3P-CE04
19 18G GREEN STROBE POWER 3
CAN A LO- 4 MB21 CAN RESISTOR 23 18G YELLOW
106 20G GREEN 18G YELLOW 21 STROBE POWER 4
CAN A LO- 5 A CAN A HI+ MB23
CAN A HI+ 6 127 20G YELLOW 18G GREEN 22 B CAN A LO- CAN RESISTOR
MB12 DT06-4S-CE04
C DT06-3S-P006
DT04-4P-P021 REAR LIGHT BUS MB11
WORK LIGHT POWER 1 148 18G PINK
WORK LIGHT POWER 2 152 18G PINK
WORK LIGHT POWER 3 24 18G PINK
WORK LIGHT POWER 4 25 18G BLUE
MB13 DT06-6S
D1 DT04-6P-P021 FLOAT POWER BUS MB10
B2 FLOAT POWER 1 111 18G RED
R1 C2 FLOAT POWER 2 115 18G RED
D2 FLOAT POWER 3 119 18G RED
B1 FLOAT POWER 4 123 18G RED
C1 FLOAT POWER 5 128 18G RED
D3 FLOAT POWER 6 26 18G RED
MB27 B4
DT06-4S-CE04 60098046345 R2 C4
G11 MB29 D4
G11 GROUND 1 27 18G BLACK B3
2 AMP
X6 G11 POWER 2 28 18G RED 18G RED 28 A1 F1 BACKUP C3
18 18G GREEN G11 POWER 48 18G BLUE
CAN A LO- 3 D5
1011-346-0405 17 18G YELLOW 29 18G BLACK
CAN A HI+ 4 A2 F2 B6
R3 C6
A3 F3 D6 25 18G BLUE
B5 30 18G BLUE
A4 F4 C5
D7 41 18G RED
7.5 AMP
18G BLUE 30 A5 F5 B8 169 20G YELLOW
BACKUP LIGHT POWER
R4 C8
18G YELLOW 31 A6 F6 D8 23 18G YELLOW
STROBE POWER 31 18G YELLOW
B7
18G PINK 32 A7 F7 C7
WORK LIGHT POWER 71 18G RED
15 AMP D9
14G RED 139 A8 F8 B10 167 20G PINK
WATER CANNON POWER
3 AMP R5 C10
18G RED 26 A9 F9 D10 24 18G PINK
FLOAT POWER 32 18G PINK
10 AMP B9
14G RED 170 A10 F10 C9
MICRO POWER
L1
33
127
106
170
167
169
139
128
123
119
115
111
142
140
152
148
33
41
71
27
29
48
54
51
04-1
04-1
04-1
04-1
04-1
04-1
04-1
04-1
04-1
04-1
04-1
04-1
04-1
04-1
04-1
04-1
04-1
04-1
04-1
04-1
04-1
04-1
04-1
REVISION
JOB NUMBER: 713G16 0
MAIN BOX PAGE 1/2 PAGE
BMK
LOCATION:
MAIN HARNESS
0 12/8/2020 MStolley 03
L1 REV. DATE NAME CHANGES
03-12
03-12
03-12
03-12
03-12
03-12
03-12
03-12
03-12
03-12
03-12
03-12
03-12
03-12
03-12
03-12
03-12
03-12
03-12
03-12
03-12
03-12
03-12
MB26 MAIN BOX DISC DRBF-1A
01 12
02 12
03 12
127
106
170
33
41
71
167
169
27
29
48
139
128
123
119
115
111
142
140
152
148
54
51
04 12
08 12
09
MB15 DT06-6S 20G YELLOW 37 10 COUT 4 (PUMP) 05-2
DT04-6P-P021 OUT 6_7_8_9 BUS MB2 20G BLACK 39 11 OUT 4 RETURN (PUMP) 05-2
OUT 6_7_8_9 SUPPLY 1 41 18G RED 20G GREEN 42 12 OUT 5 POWER (PILOT PRESSURE) 05-2
OUT 6_7_8_9 SUPPLY 2 44 18G RED 18G BLACK 45 13 PILOT PRESSURE GROUND 05-2
OUT 6_7_8_9 SUPPLY 3 47 18G RED 18G BLUE 48 14 BACKUP SIGNAL 05-2
OUT 6_7_8_9 SUPPLY 4 50 18G RED DTM06-12SA 18G YELLOW 51 15 CAN A HI+ 05-2
OUT 6_7_8_9 SUPPLY 5 53 20G RED WATER CANNON CONTROLLER C1 MB8 18G GREEN 54 16 CAN A LO- 05-3
OUT 6_7_8_9 SUPPLY 6 58 20G RED JOYSTICK WIRE 1 1 56 18G ORANGE 18G ORANGE 56 17 JOYSTICK WIRE 1 05-3
JOYSTICK WIRE 2 2 59 18G BLUE 18G BLUE 59 18 JOYSTICK WIRE 2 05-3
MB16 DT06-6S JOYSTICK WIRE 3 3 61 18G YELLOW 18G YELLOW 61 19 JOYSTICK WIRE 3 05-3
DT04-6P-P021 OUT 10_11_12_14 BUS MB1 JOYSTICK WIRE 4 4 63 18G BROWN 18G BROWN 63 20 JOYSTICK WIRE 4 05-3
OUT 10_11_12_14 SUPPLY 1 65 18G RED JOYSTICK WIRE 5 5 66 18G GREY 18G GREY 66 21 JOYSTICK WIRE 5 05-3
OUT 10_11_12_14 SUPPLY 2 70 18G RED JOYSTICK WIRE 6 6 68 18G WHITE 18G WHITE 68 22 JOYSTICK WIRE 6 05-3
OUT 10_11_12_14 SUPPLY 3 71 18G RED WATER CANNON GROUND 7 72 18G BLACK 23
OUT 10_11_12_14 SUPPLY 4 73 18G RED WATER CANNON GROUND 8 74 18G BLACK DTM06-12SB 24
OUT 10_11_12_14 SUPPLY 5 76 20G RED WATER CANNON GROUND 9 75 18G BLACK WATER CANNON CONTROLLER C2 MB7 25
OUT 10_11_12_14 SUPPLY 6 80 20G RED WATER CANNON POWER 10 79 18G RED WATER CANNON WIRE 1 1 77 18G RED 18G RED 77 26 WATER CANNON WIRE 1 05-4
WATER CANNON POWER 11 81 18G RED WATER CANNON WIRE 2 2 82 18G BLACK 18G BLACK 82 27 WATER CANNON WIRE 2 05-4
MB17 DT06-4S-CE04 WATER CANNON POWER 12 84 18G RED WATER CANNON WIRE 3 3 85 18G BLUE 18G BLUE 85 28 WATER CANNON WIRE 3 05-4
DT04-4P-P021 OUT 13_15 BUS MB3 WATER CANNON WIRE 4 4 87 18G WHITE 18G WHITE 87 29 WATER CANNON WIRE 4 05-4
OUT 13_15 SUPPLY 1 WATER CANNON WIRE 5 5 89 18G ORANGE 18G ORANGE 89 30 WATER CANNON WIRE 5 05-4
OUT 13_15 SUPPLY 2 91 18G RED WATER CANNON WIRE 6 6 92 18G GREEN 18G GREEN 92 31 WATER CANNON WIRE 6 05-4
OUT 13_15 SUPPLY 3 94 18G RED WATER CANNON WIRE 7 7 95 18G YELLOW 18G YELLOW 95 32 WATER CANNON WIRE 7 05-4
OUT 13_15 SUPPLY 4 97 20G RED WATER CANNON WIRE 8 8 98 18G PURPLE 18G PURPLE 98 33 WATER CANNON WIRE 8 05-4
WATER CANNON WIRE 9 9 100 18G BROWN 18G BROWN 100 34 WATER CANNON WIRE 9 05-5
60020085114 WATER CANNON WIRE 10 10 102 18G PINK 18G PINK 102 35 WATER CANNON WIRE 10 05-5
MC42 MB28 WATER CANNON WIRE 11 11 104 18G GREY 18G GREY 104 36 WATER CANNON WIRE 11 05-5
CAN A LO- 1 106 20G GREEN WATER CANNON WIRE 12 12 107 18G BLUE 18G BLUE 107 37 WATER CANNON WIRE 12 05-5
2 38
3 39
ADDRESS RESISTOR 4 40
5 20G GREY 109 41 LOW LEVEL FLOAT 05-5
6 18G RED 111 42 FLOAT POWER 05-5
7 43 4
LOW LEVEL FLOAT 8 109 20G GREY 20G ORANGE 113 44 25% FLOAT 05-6
25% FLOAT 9 113 20G ORANGE 18G RED 115 45 FLOAT POWER 05-6
50% FLOAT 10 117 20G BLUE 20G BLUE 117 46 50% FLOAT 05-6
11 18G RED 119 47 FLOAT POWER 05-6
12 48 8
13 49 8
COUT 4 (PUMP) 14 37 20G YELLOW 20G YELLOW 121 50 75% FLOAT 05-6
15 18G RED 123 51 FLOAT POWER 05-6
16 20G BROWN 126 52 100% FLOAT 05-7
CAN A HI+ 17 127 20G YELLOW 18G RED 128 53 FLOAT POWER 05-7
18 54 8
19 (2) 55 8
ADDRESS RESISTOR 20 56
21 57
22 58
23 59
75% FLOAT 24 121 20G YELLOW 60 4
100% FLOAT 25 126 20G BROWN 18G RED 91 61 OUT 13_15 SUPPLY 05-8
26 20G GREY 131 62 OUT 15 RETURN (DS SPRAY) 05-8
27 18G RED 50 63 OUT 6_7_8_9 SUPPLY 05-8
28 20G GREEN 134 64 OUT 6 RETURN (CANNON) 05-8
29 18G RED 94 65 OUT 13_15 SUPPLY 05-8
30 20G WHITE 137 66 OUT 13 RETURN (CS SPRAY) 05-8
31 67
32 68
33 MB6 69
34 18G RED 81 79 18G RED 70
35 18G RED 84 139 14G RED 71
36 10G BLACK 35 27 18G BLACK 18G YELLOW 140 72 STROBE POWER
37 18G BLACK 72 29 18G BLACK 18G BLACK 141 73 STROBE GROUND
38 18G BLACK 74 141 18G BLACK 18G YELLOW 142 74 STROBE POWER
OUT 4 RETURN (PUMP) 39 39 20G BLACK 18G BLACK 75 143 18G BLACK 18G BLACK 143 75 STROBE GROUND
40 14G BLACK 144 45 18G BLACK 76
OUT 12 RETURN (DS OUTSIDE) 41 145 20G ORANGE 18G BLACK 146 147 18G BLACK 18G PINK 148 77 WORK LIGHT POWER 05-9
OUT 10 RETURN (CS OUTSIDE) 42 150 20G BLUE 18G BLACK 147 78 WORK LIGHT GROUND 05-10
OUT 6 RETURN (CANNON) 43 134 20G GREEN 18G PINK 152 79 WORK LIGHT POWER 05-10
OUT 8 RETURN (CS INSIDE) 44 154 20G BROWN 18G BLACK 146 80 WORK LIGHT GROUND 05-10
OUT 13_15 SUPPLY 45 97 20G RED 81
OUT 10_11_12_14 SUPPLY 46 80 20G RED 82
OUT 6_7_8_9 SUPPLY 47 58 20G RED 83
OUT 5 POWER (PILOT PRESSURE) 48 42 20G GREEN 84
49 18G RED 70 85 OUT 10_11_12_14 SUPPLY 05-10
50 20G PURPLE 157 86 OUT 11 RETURN (DUMP) 05-10
51 18G RED 65 87 OUT 10_11_12_14 SUPPLY 05-11
52 20G ORANGE 145 88 OUT 12 RETURN (DS OUTSIDE) 05-11
53 18G RED 47 89 OUT 6_7_8_9 SUPPLY 05-11
54 20G YELLOW 162 90 OUT 7 RETURN (DS INSIDE) 05-11
OUT 13 RETURN (CS SPRAY) 55 137 20G WHITE 18G RED 44 91 OUT 6_7_8_9 SUPPLY 05-11
OUT 15 RETURN (DS SPRAY) 56 131 20G GREY 20G BROWN 154 92 OUT 8 RETURN (CS INSIDE) 05-11
OUT 11 RETURN (DUMP) 57 157 20G PURPLE 18G RED 73 93 OUT 10_11_12_14 SUPPLY 05-11
OUT 14 RETURN (WORK LIGHTS) 58 167 20G PINK 20G BLUE 150 94 OUT 10 RETURN (CS OUTSIDE) 05-11
OUT 7 RETURN (DS INSIDE) 59 162 20G YELLOW 95 12
61 97 12
64 100 12
REVISION
JOB NUMBER: 713G16 0
MAIN BOX PAGE 2/2 PAGE
BMK
LOCATION:
MAIN HARNESS
0 12/8/2020 MStolley 04
L1 REV. DATE NAME CHANGES
04-1 21
MAIN GROUND 06 172 10G BLACK E 12
21
07 F
21
08 10G BLACK 172 G MAIN GROUND 12
11-4
09 H
04-2 COUT 4 (PUMP) 10 173 18G YELLOW J
04-2 OUT 4 RETURN (PUMP) 11 174 18G BLACK K
04-2 OUT 5 POWER (PILOT PRESSURE) 12 175 18G GREEN L
04-2 PILOT PRESSURE GROUND 13 176 18G BLACK M
04-2 BACKUP SIGNAL 14 177 18G BLUE N
04-2 CAN A HI+ 15 178 18G YELLOW 18G YELLOW 178 P CAN A HI+ 11-4
04-3 CAN A LO- 16 179 18G GREEN 18G GREEN 179 R CAN A LO- 11-5
04-3 JOYSTICK WIRE 1 17 180 18G ORANGE 18G ORANGE 180 S JOYSTICK WIRE 1 11-5
04-3 JOYSTICK WIRE 2 18 181 18G BLUE 18G BLUE 181 T JOYSTICK WIRE 2 11-5
04-3 JOYSTICK WIRE 3 19 182 18G YELLOW 18G YELLOW 182 U JOYSTICK WIRE 3 11-5
04-3 JOYSTICK WIRE 4 20 183 18G BROWN 18G BROWN 183 V JOYSTICK WIRE 4 11-5
04-3 JOYSTICK WIRE 5 21 184 18G GREY 18G GREY 184 W JOYSTICK WIRE 5 11-5
04-3 JOYSTICK WIRE 6 22 185 18G WHITE 18G WHITE 185 X JOYSTICK WIRE 6 11-5
23
24 DTM06-12SC
25 MH21 NITRO HD WATER CANNON DT06-2S-CE04
04-4 WATER CANNON WIRE 1 26 186 18G RED 18G RED 186 1 WATER CANNON WIRE 1 MH22 PUMP COIL
04-4 WATER CANNON WIRE 2 27 187 18G BLACK 18G BLACK 187 2 WATER CANNON WIRE 2 18G YELLOW 173 1 COUT 4 (PUMP)
04-4 WATER CANNON WIRE 3 28 188 18G BLUE 18G BLUE 188 3 WATER CANNON WIRE 3 18G BLACK 174 2 OUT 4 RETURN (PUMP)
04-4 WATER CANNON WIRE 4 29 189 18G WHITE 18G WHITE 189 4 WATER CANNON WIRE 4
04-4 WATER CANNON WIRE 5 30 190 18G ORANGE 18G ORANGE 190 5 WATER CANNON WIRE 5 DT06-2S-CE04
04-4 WATER CANNON WIRE 6 31 191 18G GREEN 18G GREEN 191 6 WATER CANNON WIRE 6 MH23 PILOT PRESSURE COIL
04-4 WATER CANNON WIRE 7 32 192 18G YELLOW 18G YELLOW 192 7 WATER CANNON WIRE 7 18G GREEN 175 1 OUT 5 POWER (PILOT PRESSURE)
04-4 WATER CANNON WIRE 8 33 193 18G PURPLE 18G PURPLE 193 8 WATER CANNON WIRE 8 18G BLACK 176 2 PILOT PRESSURE GROUND
04-5 WATER CANNON WIRE 9 34 194 18G BROWN 18G BROWN 194 9 WATER CANNON WIRE 9
04-5 WATER CANNON WIRE 10 35 195 18G PINK 18G PINK 195 10 WATER CANNON WIRE 10
04-5 WATER CANNON WIRE 11 36 196 18G GREY 18G GREY 196 11 WATER CANNON WIRE 11
04-5 WATER CANNON WIRE 12 37 197 18G BLUE 18G BLUE 197 12 WATER CANNON WIRE 12
38
39 DT04-2P-CE04
40 MH11 LOW LEVEL FLOAT
04-5 LOW LEVEL FLOAT 41 198 18G GREY 18G GREY 198 1 LOW LEVEL FLOAT
04-5 FLOAT POWER 42 199 18G RED 18G RED 199 2 FLOAT POWER DT04-2P-CE04
4
43 MH32 25% FLOAT DT04-6P
04-6 25% FLOAT 44 200 18G ORANGE 18G ORANGE 200 1 25% FLOAT MH3 TAIL LIGHT DISC
04-6 FLOAT POWER 45 201 18G RED 18G RED 201 2 FLOAT POWER 14G BLACK 202 1 TAIL LIGHT GROUND 11-6
04-6 50% FLOAT 46 203 18G BLUE DT04-2P-CE04 18G RED 204 2 BRAKE LIGHT POWER 11-6
04-6 FLOAT POWER 47 205 18G RED MH33 50% FLOAT 18G YELLOW 206 3 LEFT TURN POWER 11-6
8
48 18G BLUE 203 1 50% FLOAT DT04-2P-CE04 18G BROWN 207 4 MARKER LIGHT POWER 11-7
8
49 18G RED 205 2 FLOAT POWER MH34 75% FLOAT 18G BLUE 177 5 BACKUP SIGNAL 11-7
04-6 75% FLOAT 50 208 18G YELLOW 18G YELLOW 208 1 75% FLOAT 18G GREEN 209 6 RIGHT TURN POWER 11-7
04-6 FLOAT POWER 51 210 18G RED 18G RED 210 2 FLOAT POWER
04-7 100% FLOAT 52 211 18G BROWN DT04-2P-CE04
04-7 FLOAT POWER 53 212 18G RED MH35 100% FLOAT DT06-4S-CE04 DT06-6S MH30
8
54 18G BROWN 211 1 100% FLOAT RIGHT TAIL LIGHT MH7 MH28 STOP/GROUND 3X3 BUS DT04-6P-EP14
8
55 18G RED 212 2 FLOAT POWER 02-1 BRAKE LIGHT POWER 1 214 18G RED 18G RED 214 1 BRAKE LIGHT POWER
56 02-1 MARKER LIGHT POWER 2 215 18G BROWN 18G RED 204 2 BRAKE LIGHT POWER
57 02-1 RIGHT TURN POWER 3 209 18G GREEN 14G BLACK 202 3 TAIL LIGHT GROUND
58 02-1 TAIL LIGHT GROUND 4 219 14G BLACK 14G BLACK 219 4 TAIL LIGHT GROUND
59 DT06-6S 14G BLACK 220 5 TAIL LIGHT GROUND
4
60 MH12 FRONT BLOCK DISC DT06-4S-CE04 18G RED 221 6 BRAKE LIGHT POWER
04-8 OUT 13_15 SUPPLY 61 222 18G RED 18G RED 222 1 OUT 13_15 SUPPLY 07-7 LEFT TAIL LIGHT MH6
04-8 OUT 15 RETURN (DS SPRAY) 62 224 18G GREY 18G GREY 224 2 OUT 15 RETURN (DS SPRAY) 07-7 02-8 BRAKE LIGHT POWER 1 221 18G RED
04-8 OUT 6_7_8_9 SUPPLY 63 227 18G RED 18G RED 227 3 OUT 6_7_8_9 SUPPLY 07-7 02-8 MARKER LIGHT POWER 2 230 18G BROWN DT06-4S-CE04 MH29
04-8 OUT 6 RETURN (CANNON) 64 231 18G GREEN 18G GREEN 231 4 OUT 6 RETURN (CANNON) 07-7 02-8 LEFT TURN POWER 3 206 18G YELLOW MH14 MARKER BUS DT04-4P-P021
04-8 OUT 13_15 SUPPLY 65 234 18G RED 18G RED 234 5 OUT 13_15 SUPPLY 07-7 02-8 TAIL LIGHT GROUND 4 220 14G BLACK 18G BROWN 207 1 MARKER LIGHT POWER
04-8 OUT 13 RETURN (CS SPRAY) 66 237 18G WHITE 18G WHITE 237 6 OUT 13 RETURN (CS SPRAY) 07-7 18G BROWN 215 2 MARKER LIGHT POWER
67 18G BROWN 230 3 MARKER LIGHT POWER
68 4 MARKER LIGHT POWER
69
70
71
72
73
74
75 DT06-2S-CE04
76 MH26 DS WORK/BACKUP LIGHT
04-9 WORK LIGHT POWER 77 239 18G PINK 18G PINK 239 1 WORK LIGHT POWER
04-9 WORK LIGHT GROUND 78 240 18G BLACK 18G BLACK 240 2 WORK LIGHT GROUND
04-10 WORK LIGHT POWER 79 241 18G PINK
04-10 WORK LIGHT GROUND 80 242 18G BLACK DT06-2S-CE04
81 DT06-12SA-CE04 MH27 CS WORK/BACKUP LIGHT
82 MH13 REAR BLOCK DISC 18G PINK 241 1 WORK LIGHT POWER
83 1 18G BLACK 242 2 WORK LIGHT GROUND
84 2
04-10 OUT 10_11_12_14 SUPPLY 85 243 18G RED 18G RED 243 3 OUT 10_11_12_14 SUPPLY 09-7
04-10 OUT 11 RETURN (DUMP) 86 245 18G PURPLE 18G PURPLE 245 4 OUT 11 RETURN (DUMP) 09-7
04-10 OUT 10_11_12_14 SUPPLY 87 247 18G RED 18G RED 247 5 OUT 10_11_12_14 SUPPLY 09-7
04-11 OUT 12 RETURN (DS OUTSIDE) 88 249 18G ORANGE 18G ORANGE 249 6 OUT 12 RETURN (DS OUTSIDE) 09-7
04-11 OUT 6_7_8_9 SUPPLY 89 251 18G RED 18G RED 251 7 OUT 6_7_8_9 SUPPLY 09-7
04-11 OUT 7 RETURN (DS INSIDE) 90 253 18G YELLOW 18G YELLOW 253 8 OUT 7 RETURN (DS INSIDE) 09-7
04-11 OUT 6_7_8_9 SUPPLY 91 255 18G RED 18G RED 255 9 OUT 6_7_8_9 SUPPLY 09-7
04-11 OUT 8 RETURN (CS INSIDE) 92 257 18G BROWN 18G BROWN 257 10 OUT 8 RETURN (CS INSIDE) 09-7
04-11 OUT 10_11_12_14 SUPPLY 93 259 18G RED 18G RED 259 11 OUT 10_11_12_14 SUPPLY 09-8
04-11 OUT 10 RETURN (CS OUTSIDE) 94 261 18G BLUE 18G BLUE 261 12 OUT 10 RETURN (CS OUTSIDE) 09-8
21
95
21
96
21
97
21
98
21
99
21
100
21
101
21
102
REVISION
JOB NUMBER: 713G16 0
TANK WIRING PAGE
BMK
LOCATION:
MAIN HARNESS
0 12/8/2020 MStolley 05
L2 L1 REV. DATE NAME CHANGES
6 8 12 120
24 65
10 MH29
DT04-4P-P021
MARKER BUS
12 4 21 20 20
MH30
DT04-6P-EP14
STOP/GROUND BUS
HD30-24BT-BK
6 6 6 12 4 21 28 8 8
50% FLOAT 25% FLOAT LOW LEVEL FLOAT PILOT PRESSURE COIL LEFT TAIL LIGHT RIGHT TAIL LIGHT
MH1 DT04-2P-CE04 DT04-2P-CE04 DT04-2P-CE04 STOP/GROUND 3X3 BUS DT06-2S-CE04 DT06-4S-CE04 DT06-4S-CE04
DRB16-102SAE-L018 MH33 MH32 MH11 DT06-6S MH23 REAR BLOCK DISC MH6 MH7
BOX DISC MH28
TANK DISC DT06-12SA-CE04
HDP24-24-21PE MH13
12 MH2 9 55 80
2411-001-2405
2414-001-2486
DRB102-BT
26 15 24 60 180 24 130 33 24 60
REVISION
JOB NUMBER: 713G16 0
TANK HARNESS PAGE
BMK
LOCATION:
MAIN HARNESS
0 12/8/2020 MStolley 06
L2 L1 REV. DATE NAME CHANGES
DT06-2S-CE04
FB5 DRIVE SIDE SPRAY DUST CAP
18G RED 263 1 OUT 13_15 SUPPLY FB8
18G GREY 264 2 OUT 15 RETURN (DS SPRAY) 1011-344-0205
DT06-2S-CE04 COIL
FB4 WATER CANNON FB6 60098695900
DT04-6P 18G RED 265 1 OUT 6_7_8_9 SUPPLY
FRONT BLOCK DISC FB3 18G GREEN 266 2 OUT 6 RETURN (CANNON)
05-8 OUT 13_15 SUPPLY 1 263 18G RED
05-8 OUT 15 RETURN (DS SPRAY) 2 264 18G GREY
05-8 OUT 6_7_8_9 SUPPLY 3 265 18G RED DT06-2S-CE04
05-8 OUT 6 RETURN (CANNON) 4 266 18G GREEN FB2 CURB SIDE SPRAY DUST CAP
05-8 OUT 13_15 SUPPLY 5 267 18G RED 18G RED 267 1 OUT 13_15 SUPPLY FB7
05-8 OUT 13 RETURN (CS SPRAY) 6 268 18G WHITE 18G WHITE 268 2 OUT 13 RETURN (CS SPRAY) 1011-344-0205
REVISION
JOB NUMBER: 713G16 0
FRONT BLOCK WIRING PAGE
BMK
LOCATION:
FRONT BLOCK
0 12/8/2020 MStolley 07
L2 L2 REV. DATE NAME CHANGES
FB8 FB7
DUST CAP DUST CAP
1011-344-0205 1011-344-0205
7 7
FB3
DT04-6P
FRONT BLOCK DISC
COIL
4 2 9 60098695900
FB6
WATER CANNON
DT06-2S-CE04
FB4
REVISION
JOB NUMBER: 713G16 0
FRONT BLOCK HARNESS PAGE
BMK
LOCATION:
FRONT BLOCK
0 12/8/2020 MStolley 08
L2 L2 REV. DATE NAME CHANGES
DT06-2S-CE04
RB6 DUMP DUST CAP
18G RED 269 1 OUT 10_11_12_14 SUPPLY RB12
18G PURPLE 270 2 OUT 11 RETURN (DUMP) 1011-344-0205
DT06-2S-CE04 COIL
RB1 DS OUTSIDE SPRAY (REAR 1) RB7 60098695900
18G RED 271 1 OUT 10_11_12_14 SUPPLY
18G ORANGE 272 2 OUT 12 RETURN (DS OUTSIDE)
DT06-2S-CE04 COIL
RB2 DS INSIDE SPRAY (REAR 3) RB8 60098695900
DT04-12PA-E008 18G RED 273 1 OUT 6_7_8_9 SUPPLY
REAR BLOCK DISC RB5 18G YELLOW 274 2 OUT 7 RETURN (DS INSIDE)
1
2
05-10 OUT 10_11_12_14 SUPPLY 3 269 18G RED DT06-2S-CE04 COIL
05-10 OUT 11 RETURN (DUMP) 4 270 18G PURPLE RB3 CS INSIDE SPRAY (REAR 4) RB9 60098695900
05-11 OUT 10_11_12_14 SUPPLY 5 271 18G RED 18G RED 275 1 OUT 6_7_8_9 SUPPLY
05-11 OUT 12 RETURN (DS OUTSIDE) 6 272 18G ORANGE 18G BROWN 276 2 OUT 8 RETURN (CS INSIDE)
05-11 OUT 6_7_8_9 SUPPLY 7 273 18G RED
05-11 OUT 7 RETURN (DS INSIDE) 8 274 18G YELLOW
05-11 OUT 6_7_8_9 SUPPLY 9 275 18G RED DT06-2S-CE04 COIL
05-11 OUT 8 RETURN (CS INSIDE) 10 276 18G BROWN RB4 CS OUTSIDE SPRAY (REAR 2) RB10 60098695900
05-11 OUT 10_11_12_14 SUPPLY 11 277 18G RED 18G RED 277 1 OUT 10_11_12_14 SUPPLY
05-11 OUT 10 RETURN (CS OUTSIDE) 12 278 18G BLUE 18G BLUE 278 2 OUT 10 RETURN (CS OUTSIDE)
REVISION
JOB NUMBER: 713G16 0
REAR BLOCK WIRING PAGE
BMK
LOCATION:
REAR BLOCK
0 12/8/2020 MStolley 09
L2 L3 REV. DATE NAME CHANGES
RB12
DUST CAP
1011-344-0205
7 7 7 7 9
RB7 RB8 RB9 RB10
60098695900 60098695900 60098695900 60098695900
DUMP DS OUTSIDE SPRAY (REAR 1) COIL DS INSIDE SPRAY (REAR 3) COIL CS INSIDE SPRAY (REAR 4) COIL CS OUTSIDE SPRAY (REAR 2) COIL
DT06-2S-CE04 DT06-2S-CE04 DT06-2S-CE04 DT06-2S-CE04 DT06-2S-CE04
RB6 RB1 RB2 RB3 RB4
RB5
DT04-12PA-E008
REAR BLOCK DISC
4 2 2 2
REVISION
JOB NUMBER: 713G16 0
REAR BLOCK HARNESS PAGE
BMK
LOCATION:
REAR BLOCK
0 12/8/2020 MStolley 10
L2 L3 REV. DATE NAME CHANGES
HDP26-24-21SE HDP26-24-21SE
HD30-24BT-BK TANK DISC CH3 CH4 CAB DISC HD30-24BT-BK
A A
05-1 21
MAIN POWER B 280 10G RED 10G RED 280 B MAIN POWER 12
13-2
C C
21
D D 12
21
E E 12
F F
05-2 21
MAIN GROUND G 282 10G BLACK 10G BLACK 282 G MAIN GROUND 12
13-3
H H
J J
K K
L L
M M
N N
05-2 CAN A HI+ P 284 18G YELLOW 18G YELLOW 284 P CAN A HI+ 13-3
05-3 CAN A LO- R 286 18G GREEN 18G GREEN 286 R CAN A LO- 13-3
05-3 JOYSTICK WIRE 1 S 288 18G ORANGE 18G ORANGE 288 S JOYSTICK WIRE 1 13-4
05-3 JOYSTICK WIRE 2 T 290 18G BLUE 18G BLUE 290 T JOYSTICK WIRE 2 13-4
05-3 JOYSTICK WIRE 3 U 292 18G YELLOW 18G YELLOW 292 U JOYSTICK WIRE 3 13-4
05-3 JOYSTICK WIRE 4 V 294 18G BROWN 18G BROWN 294 V JOYSTICK WIRE 4 13-4
05-3 JOYSTICK WIRE 5 W 296 18G GREY 18G GREY 296 W JOYSTICK WIRE 5 13-4
05-3 JOYSTICK WIRE 6 X 298 18G WHITE 18G WHITE 298 X JOYSTICK WIRE 6 13-4
DT06-6S CH9
CH6 GROUND/BACKUP BUS DT04-6P-EP14
14G BLACK 299 1 TAIL LIGHT GROUND
14G BLACK 300 2 TAIL LIGHT GROUND
18G BLUE 301 3 BACKUP SIGNAL
DT06-6S 18G BLUE 302 4 BACKUP SIGNAL
TAIL LIGHT TANK DISC CH5 18G BLUE 303 5 BACKUP SIGNAL
05-6 TAIL LIGHT GROUND 1 299 14G BLACK 14G BLACK 305 6 TAIL LIGHT GROUND
05-6 BRAKE LIGHT POWER 2 307 18G RED
05-6 LEFT TURN POWER 3 309 18G YELLOW
05-6 MARKER LIGHT POWER 4 311 18G BROWN DT06-6S CH10
05-6 BACKUP SIGNAL 5 301 18G BLUE CH7 TURN SIGNAL BUS DT04-6P-EP14
05-6 RIGHT TURN POWER 6 314 18G GREEN 18G GREEN 314 1 RIGHT TURN POWER
18G GREEN 315 2 RIGHT TURN POWER
DT04-4P-CE04 18G YELLOW 309 3 LEFT TURN POWER
RIGHT TAIL LIGHT CONNECTION CH19 18G YELLOW 316 4 LEFT TURN POWER
MARKER LIGHT POWER 1 317 18G BROWN 18G YELLOW 318 5 LEFT TURN POWER
TAIL LIGHT GROUND 2 300 14G BLACK 18G GREEN 319 6 RIGHT TURN POWER
BRAKE LIGHT POWER 3 320 18G RED
RIGHT TURN POWER 4 315 18G GREEN DT06-6S CH11
CH8 STOP/MARKER BUS DT04-6P-EP14
18G RED 307 1 BRAKE LIGHT POWER
18G RED 320 2 BRAKE LIGHT POWER
DT04-4P-CE04 18G BROWN 311 3 MARKER LIGHT POWER
LEFT TAIL LIGHT CONNECTION CH18 18G BROWN 317 4 MARKER LIGHT POWER
MARKER LIGHT POWER 1 321 18G BROWN 18G BROWN 322 5 MARKER LIGHT POWER
GROUND 2 323 14G BLACK 18G RED 324 6 BRAKE LIGHT POWER
BRAKE LIGHT 3 325 18G RED
LEFT TURN POWER 4 316 18G YELLOW DT06-4S-CE04
CH16 RIGHT TAIL CHASSIS CONNECTION
18G BROWN 322 1 MARKER LIGHT POWER
14G BLACK 305 2 TAIL LIGHT GROUND
DT06-2S-CE04 18G RED 324 3 BRAKE LIGHT POWER
BACKUP LIGHT CH14 18G GREEN 319 4 RIGHT TURN POWER
BACKUP SIGNAL 1 303 18G BLUE
GROUND 2 326 18G BLACK
DT04-2P-CE04 DT06-4S-CE04
BACKUP LIGHT CHASSIS CONNECTION CH15 CH17 LEFT TAIL CHASSIS CONNECTION
BACKUP SIGNAL 1 302 18G BLUE 18G BROWN 321 1 MARKER LIGHT POWER
GROUND 2 326 18G BLACK 14G BLACK 323 2 GROUND
18G RED 325 3 BRAKE LIGHT
18G YELLOW 318 4 LEFT TURN POWER
REVISION
JOB NUMBER: 713G16 0
CHASSIS WIRING PAGE
BMK
LOCATION:
REAR CHASSIS
0 12/8/2020 MStolley 11
L3 L1 REV. DATE NAME CHANGES
CH3
HDP26-24-21SE
TANK DISC
HD30-24BT-BK HD30-24BT-BK
340
CAB DISC
HDP26-24-21SE
CH4
4 4 4
BACKUP LIGHT CHASSIS CONNECTION LEFT TAIL LIGHT CONNECTION RIGHT TAIL LIGHT CONNECTION
DT04-2P-CE04 DT04-4P-CE04 DT04-4P-CE04
CH15 CH18 CH19
CH9 CH10 CH11
DT04-6P-EP14 DT04-6P-EP14 DT04-6P-EP14
GROUND/BACKUP BUS TURN SIGNAL BUS STOP/MARKER BUS
4 4 4 4 4 4
BACKUP LIGHT LEFT TAIL CHASSIS CONNECTION RIGHT TAIL CHASSIS CONNECTION
GROUND/BACKUP BUS TURN SIGNAL BUS STOP/MARKER BUS DT06-4S-CE04 DT06-4S-CE04
DT06-2S-CE04
DT06-6S DT06-6S DT06-6S CH14 CH17 CH16
CH6 CH7 CH8
CH5
DT06-6S
TAIL LIGHT TANK DISC
48 2 2 2 24 48
REVISION
JOB NUMBER: 713G16 0
CHASSIS HARNESS PAGE
BMK
LOCATION:
REAR CHASSIS
0 12/8/2020 MStolley 12
L3 L1 REV. DATE NAME CHANGES
2411-001-2405 OH2
2414-001-2486 HDP24-24-21PE MAIN POWER BREAKER
16-04477 CAB DISC OH4 60098046899
A 25 AMP
11-3 21
MAIN POWER B 328 10G RED 10G RED 328 329 10G RED
C
21
D DT06-4S-CE04
21
E OH22 DT06-6S OH8 KNOB
F DT04-6P-EP14 CAN BUS 1 OH19 18G RED 330 1 CONTROL POWER
11-4 21
MAIN GROUND G 334 10G BLACK CAN A HI+ 1 331 18G YELLOW 18G BLACK 332 2 GROUND
H CAN A HI+ 2 335 18G YELLOW 18G YELLOW 335 3 CAN A HI+
J CAN A LO- 3 336 18G GREEN 18G GREEN 336 4 CAN A LO-
K CAN A LO- 4 337 18G GREEN
L CAN A LO- 5 338 18G GREEN
M CAN A HI+ 6 339 18G YELLOW
N
11-4 CAN A HI+ P 331 18G YELLOW
337 18G GREEN DTM06-12SA DTM06-12SB
11-5 CAN A LO- R
343 18G ORANGE OH7 DISPLAY C1 (GREY) OH14 DISPLAY C2 (BLACK) PLUGGED
11-5 JOYSTICK WIRE 1 S 18G BLACK 344
346 18G BLUE 1 GROUND 1
11-5 JOYSTICK WIRE 2 T 18G GREEN 347 2 CAN A LO- 2
334
11-5 JOYSTICK WIRE 3 U 349 18G YELLOW
351 18G BROWN OH23 DT06-6S 3 3
11-5 JOYSTICK WIRE 4 V
353 18G GREY DT04-6P-EP14 CAN BUS 2 OH18 4 4
11-5 JOYSTICK WIRE 5 W 339 18G YELLOW
355 18G WHITE CAN A HI+ 1 (0) 5 5
11-5 JOYSTICK WIRE 6 X 356 18G YELLOW OH1
CAN A HI+ 2 6 ADDRESS RESISTOR 6
329
CAN A LO- 3 347 18G GREEN 7 ADDRESS RESISTOR 7
OH6 338 18G GREEN
CAN A LO- 4 8 8
GROUND STUD 357 18G GREEN
CAN A LO- 5 9 9
CAN A HI+ 6 358 18G YELLOW 10 10
18G YELLOW 356 11 CAN A HI+ 11
OH36 18G RED 359 12 CONTROL POWER 12
KEYED POWER
DT06-4S-CE04
OH24 DT06-6S OH9 KEYPAD 1
DT04-6P-EP14 CAN BUS 3 OH20 18G RED 360 1 CONTROL POWER
CAN A HI+ 1 358 18G YELLOW 18G BLACK 361 2 GROUND
CAN A HI+ 2 362 18G YELLOW 18G YELLOW 362 3 CAN A HI+
CAN A LO- 3 363 18G GREEN 18G GREEN 363 4 CAN A LO-
CAN A LO- 4 357 18G GREEN
CAN A LO- 5 364 18G GREEN
CAN A HI+ 6 365 18G YELLOW
DT06-4S-CE04
OH25 DT06-6S OH10 KEYPAD 2
DT04-6P-EP14 CAN BUS 4 OH21 18G RED 366 1 CONTROL POWER
CAN A HI+ 1 365 18G YELLOW 18G BLACK 367 2 GROUND OH33
CAN A HI+ 2 368 18G YELLOW 18G YELLOW 368 3 CAN A HI+
DTM06-6S 369 18G GREEN 18G GREEN 369 1011-346-0405
CAN A LO- 3 4 CAN A LO-
JOYSTICK OH28 364 18G GREEN
343 18G ORANGE CAN A LO- 4
JOYSTICK WIRE 1 1 370 18G GREEN
346 18G BLUE CAN A LO- 5
JOYSTICK WIRE 2 2 371 18G YELLOW
349 18G YELLOW CAN A HI+ 6
JOYSTICK WIRE 3 3
JOYSTICK WIRE 4 4 351 18G BROWN
JOYSTICK WIRE 5 5 353 18G GREY
JOYSTICK WIRE 6 6 355 18G WHITE
DT06-3S-CE04 DT06-6S OH26
PC CONNECTION ORANGE WEDGE
OH29 PLUGGED OH11 GROUND BUS DT04-6P-P021
DT06-3S-CE04 DT04-3P-P007 1A A 18G BLACK 367 1 GROUND
OH32 CAN OH5 1B B 18G BLACK 361 2 GROUND
18G YELLOW 371 A CAN A HI+ 3A 1C C 18G BLACK 344 3 GROUND
18G GREEN 370 B CAN A LO- 3B 18G BLACK 332 4 GROUND
C 3C 2A OH17 5 GROUND
2B CAN RESISTOR 14G BLACK 372 6 GROUND
372
BLUE WEDGE
2C DT06-3S-P006
BLUE WEDGE
OH13
GROUND STUD
DT06-6S OH27
OH12 POWER BUS DT04-6P-P021
18G RED 366 1 CONTROL POWER
18G RED 360 2 CONTROL POWER
18G RED 359 3 CONTROL POWER
18G RED 330 4 CONTROL POWER
5 CONTROL POWER
18G RED 373 6 CONTROL POWER
CONTROLS BREAKER
OH3
KEYED POWER
60098046895
5 AMP
OH15
374 18G RED 374 373 18G RED
REVISION
JOB NUMBER: 713G16 0
CAB WIRING PAGE
BMK
LOCATION:
CAB HARNESS
0 12/8/2020 MStolley 13
L4 REV. DATE NAME CHANGES
KEYED POWER
OH36
KEYED POWER
OH15
60
OH2 12
2
CONTROLS BREAKER
60098046895
5 AMP BREAKER
24
OH3 12
JOYSTICK
DTM06-6S
OH28 DISPLAY C2 (BLACK) PLUGGED
DTM06-12SB
GROUND STUD
OH13 24 OH26 OH14
DT04-6P-P021 ADDRESS RESISTOR (0)
GROUND BUS OH33
OH1 1011-346-0405
GROUND STUD
OH6
24 2 24 12 12 12
2 2 2 2 2
POWER BUS CAN BUS 1 CAN BUS 2 CAN BUS 3 CAN BUS 4
2414-001-2486 DT06-6S DT06-6S DT06-6S DT06-6S DT06-6S
OH12 OH19 OH18 OH20 OH21
2411-001-2405
OH4
HDP24-24-21PE 72 2 2 2 OH29
4 36
CAB DISC DT06-3S-CE04
PLUGGED
16-04477
36 2 36 120 2 2 12
OH17
CAN CAN RESISTOR
DT06-3S-CE04 DT06-3S-P006
OH32 PC CONNECTION
DT04-3P-P007
OH5
REVISION
JOB NUMBER: 713G16 0
CAB HARNESS PAGE
BMK
LOCATION:
CAB HARNESS
0 12/8/2020 MStolley 14
L4 REV. DATE NAME CHANGES
• Labor will be credited at 80% of the Distributor's prevailing in-shop service charge (at the time the repair
is performed) up to, but not to exceed $80 per hour for straight time, or $100 per hour for approved
overtime.
• Normally only straight time labor rate based on a 10 hour/day schedule will be paid. Overtime labor rate
applies to labor over 10 hours worked on any day on (GFM) equipment ONLY. For example, if the techni-
cian works for a number of hours on other equipment and their hours move into overtime pay when they
are working on (GFM) equipment, only straight time labor will be paid until they have worked for 10 hours
on the (GFM) equipment, irrespective of how many hours they have been working. Any exceptions for war-
ranty payment to be made on overtime labor claims must be pre-approved by the (GFM) Product Support
Department. Otherwise all labor hours submitted for payment will be paid at straight time.
• A warranty job number must be assigned by (GFM) and referred to in any billing. The warranty job num-
ber expires 90 days from the date it is assigned by (GFM).
• All warranty labor hours are subject to review by (GFM) Product Support Department for validity. Excess
labor hours charged due to Distributor's technicians’ inexperience or lack of training on the servicing of
(GFM) equipment is not covered under warranty.
• All warranty work, which may entail major repair of (GFM) equipment, is subject to being performed by
(GFM) technicians dispatched from (GFM) plant rather than by Distributor's technicians. The decision
whether to have (GFM) technicians perform said repair work is solely at the discretion of (GFM). Major
repair work performed by Distributor without pre-approval from (GFM) is subject to claim denial.
• Warranty expenses incurred because of the failure of a component part used by (GFM) in the manufacture
of equipment (GFM) builds is subject to coverage under the warranty of the component manufacturer in
regard to the cost of the part, mileage, and to the labor cost for replacing it. (GFM) will submit non-GFM
manufactured parts returned to (GFM) for warranty consideration to the component manufacturer; credit
will be issued for the part if deemed payable by the component manufacturer (parts are billed for, when
shipped, as per (GFM) Parts Warranty Policy).
• Warranty claims must be made in writing, utilizing the proper forms provided to the Distributor by (GFM).
A detailed labor report will be required for warranty labor consideration.
• Claims arising from defects in materials, defects in workmanship, defects arising from the selection of
material or processes of manufacture, or defects inherent in the design will be credited within 60 days
from receipt of the warranty claim documentation at (GFM) if allowed.
• Warranty claims arising from component parts not manufactured by (GFM) will be credited per the respec-
tive manufacturer’s warranty once the respective manufacturer has settled the claim.
This warranty policy supersedes, merges and voids all negotiations, prior discussions, agreements, and
understandings, whether oral or written. This warranty policy may not be altered or amended except by a
document executed by officers of each party.
WARRANTY PARTS
GROUND FORCE MANUFACTURING, LLC (GFM) utilizes parts made by many vendors. All vendor component
parts have their respective manufacturer’s warranties. (GFM) makes no warranty with regard to component
parts not manufactured by GFM, but agrees to assign to the purchaser all of its rights under any original
manufacturer’s warranty covering such component parts, and agrees to assist the purchaser in making such
contacts with the manufacturer of such component parts as may be necessary to protect its right under the
warranty covering them.
PRODUCT REGISTRATION
(Must be completed and submitted within 45 days of commissioning to activate warranty coverage)
Please visit our Web site to submit your product registration form online.
GROUND FORCE PRODUCT REGISTRATION
C S
CONTACT US: 2 SAFETY: 6 - 12
SAFETY GUIDELINES: 7
D BATTERY FUMES &EXPLOSIONS: 8
COMPRESSED AIR HAZARDS: 11
DISTRIBUTOR WARRANTY: 51
CONFINED SPACE SAFETY: 10
ELECTRICAL SHOCK: 8
I ENGINE EXHAUST: 8
INTRODUCTION: 3 FALL HAZARDS: 9
FIRE EXTINGUISHER USE: 11
L FIRE HAZARD: 8
LIMITED WARRANTY: 50 GENERAL SAFETY HAZARDS: 8
LOCK-OUT / TAG-OUT: 9
MOVING PARTS: 8
M PERSONAL PROTECTIVE EQUIPMENT: 12
MAINTENANCE: 35 - 37 PINCH POINT HAZARDS: 9
READ INSTRUCTIONS: 8
O SAFETY LINKS: 7
OPERATION: 19 - 25 SPECIFICATIONS: 5
DIESEL-FIRED HEATER: 22
FREEZE PROTECTION: 22 T
HOSE REEL: 21 TROUBLESHOOTING: 38 - 48
NOISE LEVELS: 19 ELECTRICAL: 39, 40
OIL COOLER: 36 HYDRAULICS: 44, 45, 46
SPRAY HEADS: 42, 43, 44
OPERATOR'S STATION: 19
WATER CANNON: 46, 47, 48
STABILITY: 21
WATER PUMP: 41
TROUBLESHOOTING: 23
WATER CANNON: 20 W
WATER SYSTEM DRAIN: 22 WARRANTY: 49
WATER TANK RAISE & LOWER PROCEDURE: 24 WATER CONTROL SYSTEM: 26 - 34
OVERVIEW & DESCRIPTION: 4 ADD VALVES TEMPORARILY: 30
ADJUSTING TIMER: 32
P ADJUST MENU: 34
PARTS WARRANTY: 52 DISPLAY SCREEN OVERVIEW: 27
PRE-COMMISSIONING: 13 - 18 EDIT PROGRAM: 31
CUSTOMER INSTALLED COMPONENTS: 16 ENCODER: 28
KEYPAD: 28
DIESEL-FIRED HEATING SYSTEM: 18
LIGHTS: 29
ELECTRICAL CONTROL CHECKS: 17
LOW-LEVEL BYPASS: 33
ENGAGING HYDRAULIC SYSTEM: 16
LOW LEVEL WARNING: 33
GETTING STARTED - OVERVIEW: 15 MAIN MENU SETTINGS: 34
INITIAL START UP: 17 OPERATING PROCEDURES: 28
LIGHTING SYSTEMS: 16 PREFERENCES MENU: 34
LOOSE PARTS: 16 SELECT PROGRAM: 29
OPTIONAL ACCESSORIES: 16 STAGGERED MODE: 32
PHYSICAL INSPECTION: 16 START WATER PUMP: 29
POST-SHIPMENT PREPARATION: 15 STOP SPRAY MANUALLY: 30
PRE-OPERATION NOTE: 15 STOP WATER DELIVERY: 30
PRE-SHIFT INSPECTION: 14 SYSTEM, DIAGNOSTICS MENUS: 34
PRE-START CHECKS: 16 TIMED MODE: 32
WATER CONTROL SYSTEM INTRODUCTION: 27
TANK FILLING: 17
WATER DELIVERY OPERATION: 28
WATER PUMP ROTATION: 17
WATER LEVEL INDICATOR: 34
PRODUCT REGISTRATION: 53 WATER TANK FILLING/WATER PUMP PRIMING: 28