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HSS-104 Confined Spaces v1.0
HSS-104 Confined Spaces v1.0
HSS-104 Confined Spaces v1.0
HSS-104
Contents
1. Purpose .......................................................................................................................................... 3
2. Scope.............................................................................................................................................. 3
3. Program Management .................................................................................................................. 3
4. General Requirements .................................................................................................................. 4
4.1. Hazard Identification and Procedure Creation...................................................................................... 4
4.2. Entry Permit (Permit to Work) .............................................................................................................. 5
4.3. Operational Controls ............................................................................................................................. 5
4.3.1. Access Controls ........................................................................................................................... 5
4.3.2. Atmospheric Controls ................................................................................................................. 5
4.3.3. Fire and Explosion Controls ........................................................................................................ 6
4.3.4. Liquids and Free-flowing Solids Control ..................................................................................... 6
4.4. Hazard Communication ......................................................................................................................... 7
4.5. Emergency Controls .............................................................................................................................. 7
5. Worker Health and Safety............................................................................................................. 7
5.1. Health .................................................................................................................................................... 7
5.2. Prohibited Behaviours ........................................................................................................................... 7
6. Management of Change................................................................................................................ 7
7. Training, Competency and Authorization ................................................................................... 8
7.1. Roles Relating to Confined Space Entry ................................................................................................ 8
7.1.1. Confined Spaces Entry Permit Issuer .......................................................................................... 8
7.1.2. Attendant ................................................................................................................................... 8
7.1.3. Entrant ........................................................................................................................................ 8
7.2. Training Delivery ................................................................................................................................... 9
8. Record Retention .......................................................................................................................... 9
9. Document Control ....................................................................................................................... 10
Appendix 1- Definitions ...................................................................................................................... 11
1. Purpose
The purpose of this standard is to communicate LafargeHolcim Group’s minimum health and safety
requirements for managing the risks associated with entry into and work within confined spaces.
2. Scope
This standard applies to all Confined Spaces (CS) and activities within them that take place while
under LafargeHolcim management control.
The Country must develop and publish its own local standard that complies with this Group Standard,
local legislation and any other standards, regulations or other requirements to which the Country has
committed to.
Where the requirements of local legislation are more stringent than those specified in this standard,
then the local legislation must be complied with.
3. Program Management
The Country and its Units must document and implement a program that establishes:
j.5. Document any deviation from minimum requirements, rules and prohibitions listed in this
Group Standard. Those deviations are to be limited to rare exceptions and are only
acceptable in extenuating circumstances when there is no practical way to be in compliance.
In such cases, the country must document the conflict and a formal specific procedure with
alternative controls must be in place including approval by Country CEO and Group H&S.
4. General Requirements
4.1. Hazard Identification and Procedure Creation
a) A competent person must identify the hazards associated with entry and working in a confined
space, or any job task that has the potential to create a confined space, and assess the risks and
then eliminate or control those risks that have the potential to result in harm to people involved.
b) A register of confined spaces must be maintained at each site. The register must be reviewed
and updated immediately after identification of new confined spaces and, in any case, no less
frequently than every 2 years. It will record the following:
b.1. A unique identifier for each confined space.
b.2. The location of each confined space.
b.3. The hazards that make the space a confined space (based on the confined space definition)
b.4. The register must also identify enclosed spaces within which activities are likely to be carried
out that change the status of the enclosed space into a confined space while the activity is
being carried out.
c) Documented job specific procedures must be written for confined spaces related activities, that
consider the following as a minimum:
c.1. Identity of the confined space.
c.2. The controls that must be in place before entry is allowed, including:
c.2.1. The acceptable levels for atmospheric conditions.
c.2.2. Ventilation requirements where harmful atmospheres are likely.
c.2.3. The method for testing and control of harmful atmospheres before and during entry.
c.2.4. Verification of equipment maintenance, testing and calibration.
c.2.5. Fire-fighting equipment when combustible or flammable substances/materials are
present.
c.3. Limitations to work activity within the confined space such as, but not limited to, working time
limits and temperature limitations.
c.4. Energy sources that must be isolated before entry into the confined space.
c.5. Procedures for hot working or any other activity that introduces a hazard.
c.6. Required lighting levels and the provision of additional suitable lighting.
c.7. Competencies required to enter the confined space and for any related work activities.
c.8. Normal method of entry and exit.
c.9. Method of 2-way communication between the Attendant and the Entrant (s).
c.10. Required PPE to be worn. Refer to HSS-003 Personal Protective Equipment Standard.
c.11. Requirement to wear a lifeline attached to a full body harness and anchored to the outside
of the space.
c.12. Emergency rescue plan
d) For every activity that has the potential to create a confined space (due to the nature of the
activity in combination with it being carried out inside an enclosed space) the procedure for that
activity must include:
d.1. A warning that the activity creates a confined space when carried out in an enclosed space.
d.2. The requirement to implement a Permit-To-Work when those activities are planned for
enclosed spaces.
a) Atmospheres that are hazardous must be ventilated to ensure a safe atmosphere before entry
and during the work activity if the hazardous atmosphere is likely to return.
b) The change rate for on-going ventilation must be no less than 20 times per hour.
c) Atmospheric sampling must be taken after ventilation to confirm that ventilation has worked
effectively.
d) Where ventilation is not practicable, then alternative methods of providing workers with a safe
breathable atmosphere must be implemented.
e) When Self-Contained Breathing Apparatus (SCBA) are used:
e.1. SCBA and airlines must be professionally manufactured and maintained.
e.2. Airline supplies must be regularly tested for air quality.
e.3. A process for face-fit-testing of respirators and breathing equipment must be in place.
e.4. A policy on facial hair must be in place that ensures that SCBA will work effectively.
a) The atmosphere of a confined space must be analysed prior to entry using equipment of sufficient
sensitivity and specificity to identify and evaluate any hazardous atmospheres that may exist or
arise.
b) Initial atmospheric testing shall be performed with ventilation systems shut down then in operation
to ensure they are not a possible source of contamination.
c) Results of testing must be recorded on the entry permit.
d) If the confined space is vacated for any reason, testing must be repeated, and results recorded
again on the entry permit, before entry is allowed again.
e) If the work performed within the confined space, or the nature of the confined space, could create
hazardous atmospheric conditions, continuous testing must be performed for the duration of the
activities.
f) Measurement for each atmospheric parameter must be conducted according to the instructions
provided by the sampling device manufacturer.
g) When monitoring is being done for entries involving a descent into atmospheres that may be
stratified, the atmospheric envelope must be tested at a distance of approximately 4 feet (1.22 m)
in the direction of travel and to each side.
h) Where a confined space is entered routinely and frequently, a fixed gas detection system must be
installed.
h.1. The display of fixed detection must be outside of the confined space.
h.2. Warning alarms must be located within the confined space and outside of it.
h.3. Alarms must be designed to be clearly heard throughout the confined space.
h.4. Alarms must be tested in compliance with the manufacturer's requirements.
i) Where it is not practical to install a fixed detection system, portable detection devices must be
used.
j) Detection systems must be maintained in good condition, calibrated in compliance with the
manufacturer's requirements and tagged with the next calibration date.
k) Gas monitors used in flammable atmospheres must be intrinsically safe.
5.1. Health
a) An occupational health assessment of fitness for duty must be conducted pre-placement and at
least every 2 years for workers who enter confined spaces.
b) Workers must be advised during training programs to notify their supervisor if they develop a
health condition or start medication that may affect their fitness for duty so that they can be
referred to the occupational health service for assessment before entry into a confined space.
c) Requirements must be established for:
c.1. An occupational health assessment program for workers that work in confined spaces,
including formal reporting to management of fitness for duty outcomes after each
assessment.
c.2. Specific tests for workers authorized to use Self-Contained Breathing Apparatus (SCBA).
c.3. Rules to manage fatigue, including stipulating the maximum hours that worker can work in
the confined space and, the required daily rest breaks and daily and weekly rest periods.
6. Management of Change
a) Any installation or modification of confined spaces and any change of work environment where
confined space working is to be carried out must trigger:
a.1. Review of applicable procedure(s) , including permit to work, and controls
a.2. Update of procedures and controls where they are found to be no longer valid or ineffective.
a.3. Communication about the change to all relevant workers.
b) Where new plant/equipment or buildings are to be constructed/installed, the design phase must
include a documented design review that identifies ways to eliminate, or where this is not
possible, to reduce the risks associated with confined spaces.
c) The changes to procedures or working methods must also consider the need for new WaH
equipment and the associated training on the changes and or familiarization with the changes.
7.1.2. Attendant
For confined spaces a person must remain outside and close by the confined space.
Attendant must:
a) Ensure that 2-way communication is maintained with those inside the confined space
b) Prevent unauthorized entry into the confined space.
c) Monitor the activity, and if he/she believes safety is compromised, order the evacuation of the
confined space.
d) When necessary summon emergency assistance.
e) Remain at all times aware of the number of people working within the confined space.
f) Not be doing any other task whilst acting as the Attendant.
g) Not enter into the confined space. In an emergency he/she must remain outside of the confined
space, but they may assist in rescue activities.
7.1.3. Entrant
The person(s) who enter the confined space must:
a) Where a Permit Issuer, Attendant or Entrant has not carried out their role in the previous 12
months, they must undergo refresher training to maintain their personal authorization.
b) Refresher training must also be carried out when an incident investigation or audit identifies a
competency deficiency.
c) The following persons must be aware of and understand the requirements of this Standard as
they are defined within the Country’s own confined spaces Standard:
c.1. The person(s) responsible for conducting the confined spaces survey.
c.2. The person(s) responsible for providing technical expertise support on hazardous, flammable
and explosive atmospheres.
c.3. Maintenance Manager.
8. Record Retention
The requirement for record retention in this standard is an exemption from the Group HSMS
Standard.
a) Records relating to the inspection and maintenance of confined spaces and any related
equipment (e.g. gas detectors) must be retained in accordance with manufacturer’s requirements,
or for a minimum of 36 months, whichever is the longer.
9. Document Control
The latest version of this document, and therefore the only controlled version, is available on the
Group Intranet Health & Safety pages. No other copy of this document is to be considered to be the
latest or controlled copy.
https://intranet.lafargeholcim.com
Appendix 1- Definitions
Term Definition
Asphyxiant An atmosphere that contains chemicals that are asphyxiant. An asphyxiant gas is a
atmosphere gas which reduces or displaces the normal oxygen concentration in breathing air.
Examples of asphyxiant gases are nitrogen, butane, carbon dioxide or propane.
Competent person Someone who has sufficient skills, knowledge and experience to complete the assigned
tasks properly. The level of competency required will depend on the complexity of the
situation and the particular tasks or responsibilities that they are assigned.
Confined space Any substantially enclosed space (although not always entirely) that is not designed for
continuous occupancy that has at least one of the following characteristics:
Contains or has recently contained a (potentially):
o Oxygen enrichment or oxygen deficiency, or
o Toxic or asphyxiant atmosphere, or
o Substances that pose health hazards in case of inhalation, or
o Any other recognized serious safety or health hazard(s), or
Contains a material with the potential for engulfment.
Has an internal configuration where:
o Accumulation of a gas, vapour, mist, fume or ignitable dust with risk of fire or
explosion is probable, or
o Extreme Temperature is probable, or
o Walls converge or where a floor slopes downward and tapers to a smaller
cross section, or
o Makes quick escapes difficult or restricts entry for rescuers
Confined spaces can be classified as:
Permanent Confined Spaces: where the space is always deemed to be confined
Temporary Confined Spaces: where certain activities can change a safe enclosed
space into a confined space
Entry The action by which an Entrant enters a confined space. Entry is considered to occur
when a person’s breathing zone (i.e. 25-cm or 10-in radius surrounding the nose and
mouth) breaks the plane of the opening into the space.
Note: In circumstances where the contents or atmosphere of a space may present hazards to
workers positioned outside (i.e. presence of inert purge gases or hazardous substances), entry may
be considered to occur when a person’s breathing zone crosses an extended radius outside the
opening to the space, as determined by a risk assessment.
Formal A documented, time-limited authority to carry out specific tasks issued by another person
authorization that has the authority to give it. The duration (time limit) of formal authorization must be
no greater than the planned refresher intervals.
Oxygen deficiency Acceptable Oxygen levels are 19.5% - 22.5% by volume
/enrichment
Practicable Something is practicable when the time, effort and cost to do it is not grossly
disproportionate to the benefit that would be gained by doing it.
Procedure audit A process, carried out by competent persons, to systematically obtain evidence about
the level of implementation and effectiveness of a procedure. The objective of a
procedure audit is to ascertain whether or not: a) a specific procedure has been
implemented and is being complied with, and b) to assess the effectiveness of the
procedure under all operational conditions. The normal process is to examine the
documented procedure prior to the audit, and to design a set of tests that the auditor will
use to obtain the evidence necessary to enable the auditor to make a proper
assessment. Tests must include visual observation of the procedure in action, questions
and discussion with workers involved in the process, and inspection of records.
Toxic Atmosphere An atmosphere that contains chemicals that are toxic.
Note: The Threshold Limit Values (TLV) from the American Conference of Governmental Industrial
Hygienists (ACGIH) must be used. Concentrations of toxic contaminants must meet the 8 hour Time
Weighted Average Exposure Limit, a 15-minute Short-Term Exposure Limit, and the Ceiling
Exposure Limit for the contaminant tested before the atmosphere may be considered “acceptable”.