 SWITCHGEAR SDN BHD

Customer : MESRASASI SDN. BHD. Panel : 1 NOS

Project : KLIN 8 PLANT. RCI. GOPENG. PERAK
Circuit : ALL THE PANEL
Description : Switchgear Pressure Test

A. General Data

Equipment Type : EPE/VEP Rated Voltage : 12kV

System Voltage : 11kV

B. Test Result

1. Insulation Resistance Test (Before Pressure Test)

Insulation resistance test with 5 kV insulation tester.

Between Phase R-YBE Y-BRE B-RYE

IR Resistance (M) 200,000 200,000 200,000

Remarks:
IR > 100 MΩ for 5 kVDC

2. Pressure Test
Pressure test with 28 kV AC for 1 minute.

Leakage Current Starting Leakage Current Ending

Between
(mA) (mA)
R and Y+B+earth 1 1
Y and B+R+earth 1 1
B and R+Y+earth 1 1

3. Final Resistance Test (After Pressure Test)

Insulation resistance test with 5 kV insulation tester.

Between Phase R-YBE Y-BRE B-RYE

IR Resistance (M) 200,000 200,000 200,000
Remarks:
IR > 100 MΩ for 5 kVDC

Tested By : FAIZ/AMIRUL Certified By :

Witnessed By :
:
: Date : 26/09/2018
 SWITCHGEAR SDN BHD
Customer : MESRASASI SDN. BHD.
Project : KLIN 8 PLANT. RCI. GOPENG. PERAK
Circuit : ALL THE PANEL
Description : Circuit Breaker Operation Check

A. Mechanical Functional Test

Panel No. / Result

Description
P1
CB in Intermediate Position,
1 OK
unable to ON.
CB in Test Position, able to
2 OK
ON/OFF.
CB in Service Position, able to
3 OK
ON/OFF.
CB racking interlocked while in
4 OK
ON Position.
Earthing Switch interlocked,
5 OK
while CB in Service Position.
CB rack in function interlocked
6 OK
while Earthing Switch is ON.
CB LV plug unable to unplug
7 OK
when CB in Service Position.
Shutter operation open/close while
8 OK
racking CB In & Out.
Front cover of CB compartment
9 properly aligned to on/off OK
pushbuttons and function properly.

B. Electrical Functional Test

Panel No. / Result

VCB ON/OFF Operation
P1

Local OK
1 VCB in TEST position
Remote N/A

Local OK
VCB in SERVICE
2
position
Remote N/A

Tested By : FAIZ/AMIRUL Certified By :

Witnessed By :
:
: Date : 26/09/2018
 SWITCHGEAR SDN BHD
Customer : MESRASASI SDN. BHD. Panel : P1
Project : KLIN 8 PLANT. RCI. GOPENG. PERAK
Circuit : TO TRANSFORMER FEEDER 2000kVA
Description : Overcurrent and Earth Fault Relay

A. General Data

1. Relay Detail ,
Make/Type : MIKRO MK2200L Aux. Voltage : 24 – 150VDC
Serial No. : 1564480 Rated Voltage : 30VDC
Function : O/C & E/F PROT. Rated Current : 5A

2. Relay Setting ,
Overcurrent, Earth Fault,
I> = 0.5In I 0> = 0.1In
Char. = IEC SI Char. = IEC SI
TMS = 1 TMS = 1

B. Test Result

1. Operation Time Check

Overcurrent Earth Fault

Setting Used Injected Operating Time (sec) Setting Used Injected Operating
Current Current Time
I> TMS (A) R Y B I0> TMS (A) (sec)
2.5 1 5.0 10.04 10.10 10.02 0.5 1 1.0 9.900
2.5 1 7.5 6.319 6.329 6.372 0.5 1 1.5 6.257

2. Functional Check

a. CB trip test OK

b. Alarm/indication check OK

Remarks:
Overcurrent Earth Fault Relay Timing Test.

Injected Current
Tolerance of Operating Time
(A)
2 x In ± 10 % of 10.00 sec ( within 9 – 11 sec)
3 x In ± 10 % of 6.32 sec ( within 5.69 – 6.95 sec)

Tested By : FAIZ/AMIRUL Certified By :

Witnessed By :
:
: Date : 26/09/2018
 SWITCHGEAR SDN BHD
Customer : MESRASASI SDN. BHD. Panel : P1
Project : KLIN 8 PLANT. RCI. GOPENG. PERAK
Circuit : TO TRANSFORMER FEEDER 2000kVA
Description : Current Transformer Test

A.General Data
1. CT Make/Type : ETAH/RING
CT Serial No. :
2.
Core No. Red Phase Yellow Phase Blue Phase Neutral
1 18DP680045 18DP680046 18DP680047 -
2 18DM680898 18DM680899 18DM680900 -

3. CT Detail :
Vkp Ie Rct Burden Duty
Core No. Ratio Class
(V) (mA) (Ω) (VA) (Secondary Load)
1 150/5A 5P10 - - - 15 PROTECTION
2 150/5A 1.0 - - - 15 METERING

B. Test Result
1. Polarity Test OK
2. Insulation Resistance Test at 1 kV DC
Insulation Resistance RYB-E
CT Core
(MΩ)
1 300
2 300

Remarks :
IR > 1 MΩ for 1 kVDC
3. Primary Injection Test
Primary Secondary Current Measured (A)
CT CT Injected
Current
Core Ratio Phase R Phase Y Phase B Phase Neutral
(A)
1 150/5A R-Y 150 5.01 4.99 - -
Y-B 150 - 4.99 5.01 -
Y-Y 30 - 1.00 - 0.99
2 150/5A R-Y 150 5.01 5.00 - -
Y-B 150 - 5.01 5.02 -
Y-Y 30 - 1.01 - 0.99

Remarks :
Class Tolerance Expected output at 5A Expected output at 1A
1 ± 1 % Of the rated current 5.05 – 4.95 A 1.01 – 0.99 A
5P10 ± 5 % @ 10 times of the rated current 5.25 – 4.75 A 1.05 – 0.95 A
10P10 ± 10 % @ 10 times of the rated current 5.5 – 4.5 A 1.1 – 0.9 A
5P20 ± 5 % @ 20 times of the rated current 5.25 – 4.75 A 1.05 – 0.95 A
X Undefined Refer to manufacturer’s test report Refer to manufacturer’s test report

Tested By : FAIZ/AMIRUL Certified By :

Witnessed By :
:
: Date : 26/09/2018
 SWITCHGEAR SDN BHD
Customer : MESRASASI SDN. BHD. Panel : P1
Project : KLIN 8 PLANT. RCI. GOPENG. PERAK VCB S/N : C-39000690/30/006
Circuit : TO TRANSFORMER FEEDER 2000kVA Panel S/N : P-39000690/30/006
Description : Switchgear Operation Interlock Check and Physical Check

Check List

1. Switchgear General Layout OK

2. Labels OK

3. Nuts & Bolt (Tightness) OK

4. Tidiness OK

5. Paint Work OK

6. Dimensions OK

7. Circuit Breaker Operation and Status Contact Check OK

8. Panel Heaters Circuit Check OK

9. Shutter Operation Check OK

10. DPM/Metering or Indicator Lamp Check OK

11. Earth Switch Operation Check OK

12. Transformer Guard Alarm & Trip Check OK

13. Transducer Output Check N/A

Tested By : FAIZ/AMIRUL Certified By :

Witnessed By :
:
: Date : 26/09/2018