Elsewedy Cables Fire Resistant Cables Catalogue

FIRE
Index
Index 01
Introduction To Fire Resistant Cable 02
International Standards Compliance 10
Technical Data And Cable Parameters 11
Metal Used For Cables 15
Derating Factors 15
Short Circuit Current 20
Voltage Drop For Single-core L.V Cables 21
Voltage Drop For Multy-core L.V Cables 22
Single Core Cables,fire Resistant,with Standard Copper Conductor
Mica Glass Tape, Xlpe Insulated And Lshf Sheathed 23
Single Core Cables,fire Resistant,with Standard Copper Conductor
Mica Glass Tape, Xlpe Insulated,aluminium Wires Armored And Lshf Sheathed 24
Multi Core Cables,fire Resistant,with Standard Copper Conductor Mica Glass Tape
Xlpe Insulated And Lshf Sheathed 25
Multi Core Cables,fire Resistant,with Standard Copper Conductor Mica Glass Tape
Xlpe Insulated,steel Wire Armored And Ldhf Sheathed 27
Certifications 29
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CORPORATE
INTRODUCTION OVERVIEW
ElSEWEDY ELECTRIC is the holding company in which ElSEWEDY CABLES is one of its major
companies which is considered the mother company of the CABLES Segment.
ElSEWEDY ELECTRIC
through its development into a well-established group with extensive holdings, both locally
and beyond borders in several other Middle Eastern & African countries. Even during lean
economic times, ElSEWEDY ELECTRIC has been able to maximize its commitment to improve
serving the main market sectors of the energy, infrastructure, industrial, building & residential
sectors.
Vision
related services worldwide
Mission
We exist to manufacture and market safe energy products in order to exceed market
expectations and positively contribute in developing our society.
Value
Credibility Mutual Respect, Reliability and Integrity
Friendly Environment Working in a friendly environment
Customer Loyalty We always seek the mutual loyalty relationship
Quality Quality is uncompromised
Innovation Continuous improvement to exceed market expectations
Human Capital Human Capital is our greatest asset
www.elsewedy.com
CORPORATE
GROUP HISTORY OVERVIEW
Rapid Growth in ElSEWEDY Electric Portfolio
Integrated Energy Salutions
MORE THAN 70 YEARS IN UNDERSTANDING MARKETS
In 1938
ElSEWEDY family started as a small trading enterprise in the electrical equipment business.
In 1960
the business developed to start working in the distributing of the imported cables in the
Egyptian market.
In 1984
we established ARAB CABLES Power Cables production facility in Egypt to enter a new
era as cable manufacturer.
In 1996
a long leap forward by launching EGYTECH CABLES as cables production facility for
Power Cables supported by our backward integration SEDPLAST for PVC compounds and raw
materials manufacturing.
In 1997
a unique step in the group history by establishing UNITED INDUSTRIES factory for focusing on the
production and development of Special Cables including instrumentation cables, low smoke
co-axial cables, automotive wires and appliance cords with a complete contribution to the
cables production industry.
A step forward was taken in the same year by launching ELASTIMOLD; the fully integrated
cables accessories plant which provides integrated cables & accessories segment contributing
to our main vision of integration.
In 1998
United Metals was established to manage our main raw manufacturing of copper rods.
ElSEWEDY SEDCO; the cables joints & terminations pioneer factory was established in the same
year providing an integrated cables’ solutions.
In 1999
UNITED INDUSTRIES added Winding Wires
production that targets Original Equipment Manufacturers (OEM). Winding wires are also
used in equipment maintenance process for motors and transformers. During the same year
ElSEWEDY added Fiber Glass Poles to its product range.
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CORPORATE
In 2002
the borders. Initially, by launching GIAD-ElSEWEDY CABLES; the cables production facility in
Sudan as a joint venture between GIAD and ElSEWEDY CABLES.
Then a subsequent move was taken in Sudan by establishing a Sudanese Egyptian Electrical
Industries- SUDATRAF;
transformers, adding up more development in the Sudanese market.
In 2004
a further development in the electrical products segment took place by launching
ITALSMEA- ElSEWEDY (Currently names ElSEWEDY SEDCO for Petroleum Services) which supplies
a wide range of explosion proof electrical products like control units, junction boxes, lighting
markets’ needs.
In 2005
a new successful development to our international presence has occurred by opening
ElSEWEDY CABLES-Syria; cables production facility to serve the Levant Region.
In addition, was established to introduce a new segment of project &
development; for Engineering, Procurement and Construction which provide various solutions
In 2006
deeper move in Africa was taken by establishing ElSEWEDY ELECTRIC-Ghana producing
Fiber Glass Poles.
In 2007
a new transformers’ manufacturing facility was opened in Syria named ElSEWEDY ELECTRIC
SYRIA
Region.
United Wires was also established in Egypt, producing the Steel Reinforcing Wires used in the
over head transmission lines (OHTL).
Along with adding up a new company in the projects and development segment by acquiring
Power System Projects (PSP)
consultancy services, planning and designs of LV & MV distribution network, engineering of
high voltage substations, design and procurement of control protection, communication,
SCADA systems for distribution, transmission networks, generating stations till procurement and
construction management of turnkey power project.
In 2008
ElSEWEDY ELECTRIC witnesses a year of glory by establishing 3 major factories;
ElSEWEDY CABLES ALGERIA that reinforce our geographical existence in North Africa,
ElSEWEDY TRANSFORMERS ZAMBIA and ElSEWEDY TRANSFORMES in Egypt which are
transformers’ production facilities.
During the same year a series of expansions have occurred; ElSEWEDY ELECTRIC added 3 new
segments to its portfolio . This major step enabled the company to provide integrated energy
www.elsewedy.com
CORPORATE
established to serve Egypt and the Middle East region.

Electrical products segment; ElSEWEDY ELECTRIC has acquired ECMEI; the Egyptian Company
for Manufacturing Electrical Insulators which is considered the sole distributor in Africa of
producing electrical porcelain insulators.
Energy measurement & management segment; ElSEWEDY ELECTRIC has completed the
acquisition of the third largest worldwide player of energy measurement & management
systems ISKRAEMECO.
Wind energy segment; ElSEWEDY ELECTRIC has acquired 30% stake in M Torres Olvega Industrial,
to establish ElSEWEDY Wind Energy Generation- SWEG as a bold step into the humanity vision
toward greener power generation.
In 2009
ElSEWEDY
CABLES K.S.A., ElSEWEDY CABLES ETHIOPIA, ElSEWEDY CABLES YEMEN and ElSEWEDY ELECTRIC
NIGERIA; a transformers’ production facility. Opening those facilities allowed us to grow deeper
in the Middle East and Africa regions.
In 2010
the corporate name has been changed from ElSEWEDY CABLES to ElSEWEDY ELECTRIC that
Nevertheless, ElSEWEDY ELECTRIC acquired 60% more acquisition of the Spanish wind turbine
manufacturer (M-Torres) to reach 90% and has established SIAG ElSEWEDY TOWERS (SET) in
Sokhna, Egypt; a wind turbine manufacturing facility which is joint venture of SIAG -the leading
German company specialized in wind mill tower construction and ElSEWEDY ELECTRIC.
A new step towards solutions providing was taken by accruing 3W NETWORKS; a technology
based communication contractor and system integrator providing integrated communication.
Such a step enabled ElSEWEDY ELECTRIC to offer integrated communication solutions serving
oil, power utilities, telecom, operators, transportation and infrastructure sectors.
During the same year our cables production has expanded to reach Qatar by establishing
DOHA CABLES.
In 2011
a new segment of solar energy was launched adding an eighth segment serving the renewable
energy markets.
As for tomorrow , our 10,000 employees will continue to excel in developing new products,
invading new markets, serving all customers’ needs and exceeding expectations. Finally,
ElSEWEDY ELECTRIC will continue to be the biggest energy solutions’ provider in the Middle East
& Africa.
www.elsewedy.com
CORPORATE
6
CORPORATE
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7
Fire Resistant Cables – Keep Human Life Safe…
Fire in high rise in urban area is recently becoming a big social problem throughout the world.
Major accidents as occurred in the past which have resulted in the deaths of many people
would have been avoided if there had been effective fire preventive feature designed and
installed to minimize such injuries and damages and to save and protect human life and
properties.
Major accidents which have resulted in the deaths of many innocent people, have taught us
that the safety of the occupants and users in public, commercial and industrial environments
is of paramount importance. Every possible safety feature designed to prevent and protect
against loss of life and damage to property should be specified and installed. One such
safety feature is the use of fire performance cables for critical safety systems, including fire
alarms, emergency lighting, PA systems, CCTV systems, emergency power supplies and
smoke & fire shutters.
The correct selection and installation of these “life saving” cables helps ensure that in the
event of an emergency, vital safety systems will continue to operate to assist an orderly
evacuation of the premises and to aid the emergency services in gaining quick and effective
entry to deal with the hazard.
Today's modern architect is constantly aiming to build higher and larger structures, incorpo-
rating complex interiors within which we can both live and work. The construction of these
new “super” structures inevitably means accommodating more people, with the added
responsibility for their safety and well being resting with the specifies and consultants respon-
sible for the project.
At ELSEWEDY CABLES, we understand what is required from a fire performance cable and
we appreciate the pressures faced by specifies and consultants in selecting the correct
cable from the range available
ELSEWEDY CABLES, Fire Resistant Cables fire performance cables are specifically designed
to facilitate the quick and orderly evacuation of the buildings occupants in the events of an
emergency. Purpose designed to maintain circuit integrity to a host of critical safety systems,
including fire alarms, emergency lights, CCTV systems and emergency power supplies, Fire
Resistant cables form a vital component of any safety system. The special characteristics of the
FR Cables range make it suitable for an almost infinite number of applications and environ-
ments such as:

airports, etc.

and intensive stations, maintenance equipment.

potentials
!

8
ELSEWEDY CABLES Fire Resistant
Allows people to see and breathe safely for longer time.

Increase time for people to escape.
Reduces damage of buildings and electronic equipment.
ELSEWEDY CABLES, Fire Resistant Cables improves safety and human survival in a fire.
9
International Standards Compliance
The most important feature during fire condition is that the fire alarm circuit is working under the
fire, in case the cables connecting the fire alarm circuits are burnt the whole alarm system is
useless.
So there was a great need for a type of cables which operate under the fire conditions, fire
resistant cables provide a good system for emergency circuits where the integrity of the elec-
tric network is maintained during the fire conditions
Testing of this property is conducted according to IEC 60331 which requires one meter of cable
to be hanged and subjected to flame at 750 C for 90 min. and also according to BS 6387 which
require one meter cable to be hanged and subjected to flame at 950 ± 40 C for 180 min
Flame Retardant Tests
In fire condition, cables are acting as a network to propagate the flame along their length such
that the traditional cables and the flame to spread everywhere beside the flame location.
By the term flame retardant cables we mean using material in the cable manufacturing
specially sheathing material to reduce the propagation of flame.
Testing flame retardant cables is done in accordance with IEC 60332 which specifies different
parts for the test depending on the number of cables or wires, single or bunched. The figure
shows the test chamber specified in IEC 60332 part 3 where a number of cables 3.5 meter
length, determined by the total volume of none metallic material in the cable, are hanged and
subjected to flame for 20 or 40 minutes and during the test time an air flow specific rate is main-
tained by means of blower in the whole chamber.
The cable is considered as flame retardant if the flame did not propagate along the cable for
more that 2.5 m after the flame is ceased.
Standard Specification
IEC 60331
BS 6387
IEC 60332
BS EN 50266
BS EN 60332
8
10
Technical Data & Cables Parameters
Resistance
The conductor DC resistance values given in this catalogue are based in 20oC. in case of the
conductor DC resistance is required at different temperature, the following formula shall be
used:
Where
"#$ *$ +/
"#$ <=$ +/
: operating temperature oC
: temperature coefficient
= 0.00393 for copper
= 0.00403 for Aluminum
?/$
To get AC resistance of the conductor at its operating temperature the following formula is
used
@JZ$[@J*\?]^J]^J_ +/
Where
Yp and Ys are proximity and skin effect factors respectively.
Inductance
The self and mutual inductance are formulated as follow:

`[{]=|<\<}/_
/
Where
` "
/
K : constant
d : conductor diameter mm
S : axial spacing between cables in trefoil
In case of flat formation use
1.26 X S instead of S mm
Capacitance
The capacitance is formulated as follows
Where
$ " ~/
_r : relative permittivity of insulation material

D : diameter over insulation mm
d : diameter of conductor mm
8
11
4. Insulation resistance
The insulation resistance is formulated as follow
Where
@ " +/
K : constant depending on the insulation material

"
\
_
D : diameter over the insulation mm
5. Charging Current
The charging current is the capacitive current which flows when AC voltage is applied to the
conductor and earth, and for a multicore cable in which cores are not screened, between
conductors. The value can derived from the following equation.
Where
"$ Z/
"

"<
"
C : capacitance
~/
6. Dielectric losses
The dielectric losses of an AC cable are proportional to the capacitance, the frequency, the
phase voltage squared and the power factor. The value can derived from the following equa-
tion.
/
/
Where
# " /
/
"
$ " ~/
"

tan "
8
12
7. Cable Ampacity
Cable ampacity or current carrying capacity is defined as the continuous maximum current
that cable can carry at its maximum operating temperature. The following installation condi-
tions were assumed during the current calculation
Z

=\_ $
Ground temperature 20 oC

?== $|
/
Burial depth 0.5 M
Inner diameter of duct is 1.5 D for multi core cables and 1.5 diameter of trefoil cables
for single core.
Drying out of the soil doesn’t occur.
In case of installation conditions are different from stated, Derating factors tabulated
in tables 2 to 10 shall be used for calculating the new current capacity.
All cables ampacities are based in IEC 60287.
8. Cable short circuit capacity
Tables 12 – 15 give the short circuit current for conductor based on the following conditions
A- Short circuit starts from the conductor maximum operating temperature.
B- Maximum temperature during short circuit
C- Maximum short circuit duration is 5 seconds.
If the short circuit is required at duration not mentioned in the catalogue, it is obtained by
dividing the short circuit current for 1 second by the square root of the required duration as
follows
J\}|$|_[J\}|$|?_/ Z
Where
Is.c.t : short circuit current for t seconds kA
Is.c.1 : short circuit current for 1 second kA
t : duration Sec.
9. Voltage Drop
When current flows in a cable conductor there is a voltage drop between the ends of the
conductor which is the product of the current and the impedance.
The following equations should be used to calculate the voltage drop
13
8
Where
Vd :Voltage Drop V
I : load current A
@ "Z$ +/
" +/
Cos Ø : power factor

L : length km
+/
` "

/
Relation between Cos Ø & Sin Ø

Cos Ø 1.0 0.9 0.8 0.71 0.6 0.5
Sin Ø 0.0 0.44 0.6 0.71 0.8 0.87
LV cable systems should be planned so as not to exceed voltage drop 3-5 % in normal
operating conditions
`\} _ ??|
10. Frequency
$=
11. Load Factor
It is defined as the average power divided by the peak power, over a period of time.
In this catalogues current values are calculated based on unity load factor.
14
8
8
15
8
16
8
17
8
18
189
20
21
8
22
8
0.6/1 (1.2) kV
23
0.6/1 (1.2) kV
24
0.6/1 (1.2) kV
25
26
0.6/1 (1.2) kV
27
28
29
30
31
32
33
Test report for an
El Sewedy Cables
‘CU/MICA/XLPE/AWA/
LSHF’ 1x300mm2 cable
to BS 7846:2009 -
Category F2
Prepared for:
DEKRA Certification B.V.
Utrechtseweg 310
6802 ED Arnhem
The Netherlands
13 October 2011
Test report number 273860-1
0578
Page 1 of 8
Test report for an El Sewedy Cables ‘CU/MICA/XLPE/AWA/LSHF’

2
1x300mm cable to BS 7846:2009 - Category F2
Prepared on behalf of BRE Global by
Name Paula Blanchard
Position Technician
Signature
Approved on behalf of BRE Global by
Name Dave Hoare
Position Senior Consultant
Date 13 October 2011
Signature
BRE Global
Bucknalls Lane
Watford
Herts
WD25 9XX
T + 44 (0) 1923 664100 BRE Global is not UKAS accredited to
F + 44 (0) 1923 664994 make opinions and interpretation. Any
E enquiries@breglobal.com opinions and interpretations included as
part of this report are clearly marked as
www.breglobal.com such. 0578
This report may only be distributed in its entirety and in accordance with the terms and conditions of the contract. Test results relate
only to the items tested. We have no responsibility for the design, materials, workmanship or performance of the product or items
tested. This report does not constitute an approval, certification or endorsement of the product tested.
This report is made on behalf of BRE Global. By receiving the report and action on it, the client accepts that no individual is personally
liable in contract, tort or breach of statutory duty (including negligence). No third party has any right to rely on this report.
Test report number 273860-1 © BRE Global Ltd 2011

Commercial in confidence Page 2 of 8
34
Test report for an
El Sewedy Cables
‘CU/MICA/XLPE/AWA/
to BS 7846:2009 -
Category F2
Prepared for:
Utrechtseweg 310
6802 ED Arnhem
The Netherlands
13 October 2011
0578
Page 1 of 8
Test report for an El Sewedy Cables ‘CU/MICA/XLPE/AWA/LSHF’

2
Position Technician
Signature
Name Dave Hoare
Signature
BRE Global
Bucknalls Lane
Watford
Herts
WD25 9XX

35
Test report for an
El Sewedy Cables
‘CU/MICA/XLPE/SWA/
to BS 7846:2009 -
Category F2
Prepared for:
Utrechtseweg 310
6802 ED Arnhem
The Netherlands
13 October 2011
0578
Page 1 of 8
Test report for an El Sewedy Cables ‘CU/MICA/XLPE/SWA/LSHF’

2
Position Technician
Signature
Name Dave Hoare
Signature
BRE Global
Bucknalls Lane
Watford
Herts
WD25 9XX

36
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FIRE

related services worldwide

Credibility Mutual Respect, Reliability and Integrity

Friendly Environment Working in a friendly environment

Customer Loyalty We always seek the mutual loyalty relationship

Quality Quality is uncompromised

Innovation Continuous improvement to exceed market expectations

Human Capital Human Capital is our greatest asset

Rapid Growth in ElSEWEDY Electric Portfolio

Integrated Energy Salutions

MORE THAN 70 YEARS IN UNDERSTANDING MARKETS

established to serve Egypt and the Middle East region.

,ULYN` 0UMYHZ[Y\J[\YL 0UK\Z[Y` )\PSKPUNZ 9LZPKLU[PHS

Allows people to see and breathe safely for longer time.

Flame Retardant Tests

" #$   <=$ +/

The self and mutual inductance are formulated as follow:

The capacitance is formulated as follows

_r : relative permittivity of insulation material

The insulation resistance is formulated as follow

K : constant depending on the insulation material

D : diameter over the insulation mm

 "   

 "   

8. Cable short circuit capacity

 "  +/

Cos Ø : power factor

` "  

Relation between Cos Ø & Sin Ø

    $  = 

11. Load Factor

Test report number 273860-1

Test report for an El Sewedy Cables ‘CU/MICA/XLPE/AWA/LSHF’

Prepared on behalf of BRE Global by

Name Paula Blanchard

Approved on behalf of BRE Global by

Name Dave Hoare

Position Senior Consultant

Date 13 October 2011

Test report number 273860-1 © BRE Global Ltd 2011

Test report number 273860-2

Test report for an El Sewedy Cables ‘CU/MICA/XLPE/AWA/LSHF’

Prepared on behalf of BRE Global by

Name Paula Blanchard

Approved on behalf of BRE Global by

Name Dave Hoare

Position Senior Consultant

Date 13 October 2011

Test report number 273860-2 © BRE Global Ltd 2011

Test report number 273860-3

Test report for an El Sewedy Cables ‘CU/MICA/XLPE/SWA/LSHF’

Prepared on behalf of BRE Global by

Name Paula Blanchard

Approved on behalf of BRE Global by

Name Dave Hoare

Position Senior Consultant

Date 13 October 2011

Test report number 273860-3 © BRE Global Ltd 2011

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