GP5600

Automatic servo motor filling machine

Operation instruction

Shanghai Grepack Packing Machinery Co.,Ltd

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一. Preface
First of all thank you for using our servo motor filling machine GP5000,
please be sure to read the instruction carefully before starting the machine.
二. Performance
GP5000 type servo motor filling machine adopts touch screen control
system and servo piston control the filling volume. Filling nozzles will go up
with the rising of the liquid level, make sure the filling precision and no
foaming. The machine enjoys the characteristics of compact-sized, simple
operation, stable performance, convenient maintainance, no noise and high
capicity etc.
The machine is widely used in fields of pharmaceutical, food, light
industry, beverage etc.
三. Technical parameters
（一）bottle outer diameter:Ф 30-120mm
（二）bottle height: 20-400mm
（三）capicity: 1500-2000 bph
（四）whole power: 2000W
（五）voltage: 220V/50–60HZ
（六）weight: 300Kg

四. Application method
（一）equipment adjustment
Remove the filling machine to working place, then adjust the outrigger
support and castor to make sure the filling machine and other equipped
machine highly consistent, and make sure the machine si fixed and stable.
Check every valve and joints to see if there are problems such as
loosening and fracture, change the parts promptly if there is any problem.
If there has no problem of spare parts, plug in, switch on, see if the machine

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will work well.
Enter into the opening page
(二) Touch screen adjustment
Push the enter button, enter into the following picture

Below is manual operation to test each function before you run machine in
automatic mode.

Cleaning: when you want to clean the machine, pls pump

water in the overhead tank and connect the nozzles with drain
pipes, after you press cleaning tab, machine will fill water
continuously to clean the filling nozzles.

Stuck bottle: This is manual test tab, Once you press it, the
cylinder will clip/hold bottle neck, this is the step before
nozzle going donw.

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Parameter setting page:

Test result: .This is the test value afte pressing bracket test tab, it shows the nozzle working
distance. The set stroke should not exceed this value.

Stroke set: You can set this to decide nozzle diving depth,this number should not exceed the
stroke test result to protect nozzles not hit the conveyer

Up nozzle stop pos: Diving nozzles will go up slowly from bottle bottom and stop at this point,
then go up fast. You can set this distance

clip bottle: The bottle front and back block cylinder will block the bottle to be in good position
before filling.

bracket test: This is the height of nozzle up and down. After testing this then we can set the
stroke within this safe range. The set stroken should not exceed this value.

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1ML=49P, this is calculated by the system, pls do not chagne
it.
Decelerate time: this is the time takes to reach the speed you
set.

Calculating 1ML=95P
MAX Fill Volume:
These are all hidden pages, engineer set according to piston diameter, you do not
need to change anything.

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Bottle block check time 0.5S: When sensor checked the last entering
bottle in position, it can wait several seconds to close the gate, so that
the cylinderwill not hit the bottle, this is the time can be set.

Liquid Piston Stroke: 320mm, this is calcuated by system, pls do not change it
also.

(二)Bottle type adjustment

1. Card board part:
put bottles on the belt, adjust the width of the guard bar,location of bottle
blocking, width of the bottle mouth, card bottle height, make sure the bottle
is in the middle of the conveyor.

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 Card bottle height hand

Bottle mouth width adjustment

Card bottle mould

Guard bar width adjustment

2. Filling nozzle
After adjusting the card bottle part, make sure the bottles are locked,
adjust the filling nozzle individually, make sure the filling nozzles are
rightly on the top of the bottle mouth. Then lock the filling nozzles tightly.

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 Filling location adjustment

Filling nozzle adjustment

（三）stents limits adjustment

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 Stents bottom limit checking

Stents up limits checking

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（四）filling flowing speed adjustment
Filling up limits

Filling volume slightly adjusted

Filling balance slightly adjusted

Filling bottom limits

（五）Photoelectric adjustment

Photoelectric adjustment

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五. Common false and elimination methods

No Common fault Cause analysis Elimination methods

Filling false
1. Photoelectric sensitivity wrong 1. adjust photoelectric sensitivity
1 operation,
2. Photoelectric damage 2. change new photoelectric
counting false

1. Transducer of conveyor is not 1. push scram buttom and waiting

No working of
2 working for 5s
conveyor
2. Transducer damage 2 . change new transducer

1. pipeline air leakage 1. Checking the pipeline

3 Filling leaking
2. Pipeline valve burn-in 2. Change or maintain valve

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六. Maintainance
(一)Cleaning
Clean the machine everyday after finish filling work, avoid using oil to
wash the conveyor to avoid conveyor burn-in, using petroleum ether or
absolute alcohol to wash every three days or a week, make sure no water
into the box in case of happening electrical damage.
(二）Lubrication
Lubricate the antifriction bearing by 1# albany grease (every three months)

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 GP5000 filling machine

Packing list

Machine identification number:

No Name Specification Quantity Notes

1 Servo motor GP-5600 1set

filling machine

According to
2 Sealing 3sets
packing list
elements

3 Screw driver Cross shaped 1set

4 straight 1set

5 Allen wrench 1set

6 Monkey wrench 1set

all the spare parts listed above are packed

Packing inspection:
Packing date:

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 Product qualification certificate

Product name
Model
Manufacturing number
inspector

This product has been tested and proved to be qualified for delivery in
conformity with standard.

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 Warranty card
一 . The products of the company from the date of sale, contains
the warranty content as follows inccordance with the law
according to the national regulation.
1. Customer need to strictly follow the operation instruction.
2. During the warranty period, the user is not in accordance with
the instruction manual for correct operation, use, maintenance,
maintenance or damage is caused to changing parts does not
belong to the warranty.But the company still to repair, ego by the
user
3. Guarantee time: mechanical elements, one year; electrical
elements, six months
二 . Customer need to check the machine model according to invoice and
warranty card, see if the model is unified, please contact the supplier as
soon as possible if it happens disunion.
三．Customer need to safekeep the invoice and warranty card, lose do not
repair, cancellation if you obliterate personally, please present valid
warranty card and invoice during maintainance.

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Customer company
name

Customer company
detail address

Area code Area code

and phone and fax
number number

Contact
Zip code
person

Supplier
company
name

Machine
Product
identificatio
model
n number

Time for Invoice

purchase number

Note: warranty card need to be sealed by the supplier

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Shanghai Grepack Packing Machinery Co.,Ltd
Equipment debugging list
Customer company： debugging date：
Company address： zip code:
Phone number： fax number：
Contact person： （position） debugging person：

Machine name Servo motor filling machine

Machine model GP-5600

Equipment
number
Ex factory date
Date of
purchase
Debugging date
Equipment
Excellent Good General
operation state
Equipment
Qualified Unqualified other
debugging state
Customer
feedback

Remark
Equipment
spare money
and date of
payment
Debugging confirmation department：
Department head (sign/stamp)：
Company legal representative (sign/stamp)：
Customer company (official seal)：

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