Component Maintenance Manual With Illustrated Parts List: Dual Distributor Valve

COMPONENT MAINTENANCE MANUAL

WITH
ILLUSTRATED PARTS LIST
DUAL DISTRIBUTOR VALVE
Part Number
B03AA1031
B03AA1020
LIEBHERR-AEROSPACE TOULOUSE SAS

(F1958)
408, Avenue des Etats-Unis - B.P.52010
31016 TOULOUSE CEDEX - FRANCE
Phone: +33 (0)5.61.35.28.28
Fax: +33 (0)5.61.35.29.29
techpub.toulouse@liebherr.com
Or contact us on our Web Site:
http://www.liebherr.aero
TP1
Initial Issue: Jul 30/86 30-11-71 Revision No. 7

Sep 01/08
Copyright © 2008 Liebherr-Aerospace Toulouse SAS
This document is given in confidence and may not be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
without the prior written permission of Liebherr-Aerospace Toulouse SAS.
Unless Liebherr-Aerospace Toulouse SAS (the company) has accepted a contractual obligation in respect
of the information and data contained herein, such information and data is provided without responsibility
and the company disclaim all liability arising from its use.
TP2
Initial Issue: Jul 30/86 30-11-71 Revision No. 7

Sep 01/08
B03AA Series
LIEBHERR-AEROSPACE TOULOUSE SAS

(F1958)
408, Avenue des Etats-Unis - B.P.52010
31016 TOULOUSE CEDEX - FRANCE
Phone: +33 (0)5.61.35.28.28
Fax: +33 (0)5.61.35.29.29
techpub.toulouse@liebherr.com
Or contact us on our Web Site:
http://www.liebherr.aero
TRANSMITTAL LETTER
TO HOLDERS OF COMPONENT MAINTENANCE MANUAL FOR DUAL DISTRIBUTOR VALVE ATA 30-11-71.
The revision No. 7 dated Sep. 01/08 is attached and covers all components held by every operator.
FILING INSTRUCTIONS:
– THIS IS A PARTIALLY REISSUED CMM:
• Remove and destroy the pages that are affected by this revision.
– Affected pages are listed on the “LIST OF EFFECTIVE PAGES”,
– File the REVISION TRANSMITTAL LETTER separately.
TL
30-11-71 Page 1
Sep 01/08
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This page intentionally left blank.
TL
30-11-71 Page 2
Sep 01/08
B03AA Series
HIGHLIGHTS
Revision No.7 - Sep 01/08
Pages which have been added, revised or deleted are outlined below together with the Highlights of the
Revision.
LOCATIONS DESIGNATION DESCRIPTION OF CHANGE
TITLE PAGE R
LIST OF EFFECTIVE PAGES R
TESTING AND FAULT ISOLATION R
TASK 30-11-71-700-801-A01 R Resistance check value
Subtask 30-11-71-750-004-A01 R Resistance check value
CLEANING R Updated procedures
APPENDIX A D
TASK 30-11-71-800-801-A01 D ATRDS deleted
HLTS
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HLTS
30-11-71 Page 2
Sep 01/08
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RECORD OF REVISIONS
INSERTED INSERTED
REV. ISSUE REV. ISSUE
No. DATE DATE BY No. DATE DATE BY
ROR
30-11-71 Page 1
Jul 30/86
B03AA Series
ROR
30-11-71 Page 2
Jul 30/86
B03AA Series
RECORD OF TEMPORARY REVISIONS
INSERTED REMOVED
TEMP REV. ISSUE PAGE No.
No. DATE DATE BY DATE BY
RTR
30-11-71 Page 1
Feb 01/08
B03AA Series
RTR
30-11-71 Page 2
Feb 01/08
B03AA Series
SERVICE BULLETIN
SERVICE BULLETIN INCORPORATION INTO CMM TITLE
Number Rev Date Rev
B03AA-30-01 0 Sep 25/98 1 ECONOMIZING DEVICE

IMPROVEMENT WATER
PROTECTION
B03AA-30-02 0 Aug 16/00 2 SOLENOID VALVES IMPROVEMENT
B03AA-30-03 0 Feb 02/07 4 SOLENOID VALVES IMPROVEMENT
SBL
30-11-71 Page 1
Feb 01/08
B03AA Series
SBL
30-11-71 Page 2
Feb 01/08
B03AA Series
LIST OF EFFECTIVE PAGES
SUBJECT PAGE DATE SUBJECT PAGE DATE
TITLE PAGE DESCRIPTION AND OPERATION

1 R Sep 01/08 1 Feb 01/08
2 R Sep 01/08 2 Feb 01/08
3 Feb 01/08
RECORD OF REVISIONS 4 Feb 01/08
1 Jul 30/86 5 Feb 01/08
2 Blank Jul 30/86 6 Feb 01/08
7 Feb 01/08
RECORD OF TEMPORARY REVISIONS 8 Feb 01/08
1 Feb 01/08 9 Feb 01/08
2 Blank Feb 01/08 10 Feb 01/08
11 Feb 01/08
SERVICE BULLETIN LIST 12 Feb 01/08
1 Feb 01/08 13 Feb 01/08
2 Blank Feb 01/08 14 Feb 01/08
15 Feb 01/08
LIST OF EFFECTIVE PAGES 16 Feb 01/08
1 R Sep 01/08 17 Feb 01/08
2 R Sep 01/08 18 Feb 01/08
3 R Sep 01/08 19 Feb 01/08
4 Blank Sep 01/08 20 Feb 01/08
21 Feb 01/08
TABLE OF CONTENTS 22 Feb 01/08
1 R Sep 01/08
2 R Sep 01/08 TESTING AND FAULT ISOLATION
3 R Sep 01/08 1001 R Sep 01/08
4 R Sep 01/08 1002 R Sep 01/08
5 R Sep 01/08 1003 R Sep 01/08
6 R Sep 01/08 1004 R Sep 01/08
7 R Sep 01/08 1005 R Sep 01/08
8 R Sep 01/08 1006 R Sep 01/08
1007 R Sep 01/08
LIST OF ILLUSTRATIONS 1008 R Sep 01/08
1 R Sep 01/08 1009 R Sep 01/08
2 R Sep 01/08 1010 R Sep 01/08
INTRODUCTION DISASSEMBLY
1 Feb 01/08 3001 Feb 01/08
2 Feb 01/08 3002 Feb 01/08
3 Feb 01/08 3003 Feb 01/08
4 Feb 01/08 3004 Feb 01/08
5 Feb 01/08 3005 Feb 01/08
6 Feb 01/08 3006 Feb 01/08
7 Feb 01/08 3007 Feb 01/08
8 Feb 01/08 3008 Feb 01/08
9 Feb 01/08 3009 Feb 01/08
10 Feb 01/08 3010 Feb 01/08
LEP
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B03AA Series
LIST OF EFFECTIVE PAGES (Continued)
3011 Feb 01/08 7011 Feb 01/08

3012 Feb 01/08 7012 Feb 01/08
3013 Feb 01/08 7013 Feb 01/08
3014 Feb 01/08 7014 Feb 01/08
7015 Feb 01/08
CLEANING 7016 Feb 01/08
4001 R Sep 01/08 7017 Feb 01/08
4002 R Sep 01/08 7018 Feb 01/08
4003 R Sep 01/08 7019 Feb 01/08
4004 R Sep 01/08 7020 Feb 01/08
4005 R Sep 01/08 7021 Feb 01/08
4006 R Sep 01/08 7022 Feb 01/08
4007 R Sep 01/08 7023 Feb 01/08
4008 R Sep 01/08 7024 Feb 01/08
4009 R Sep 01/08 7025 Feb 01/08
4010 R Sep 01/08 7026 Feb 01/08
4011 R Sep 01/08 7027 Feb 01/08
4012 Blank Sep 01/08 7028 Feb 01/08
7029 Feb 01/08
INSPECTION/CHECK 7030 Feb 01/08
5001 Feb 01/08 7031 Feb 01/08
5002 Feb 01/08 7032 Feb 01/08
5003 Feb 01/08
5004 Feb 01/08 FITS AND CLEARANCES
5005 Feb 01/08 8001 Feb 01/08
5006 Feb 01/08 8002 Feb 01/08
5007 Feb 01/08 8003 Feb 01/08
5008 Blank Feb 01/08 8004 Feb 01/08
REPAIR SPECIAL TOOLS, FIXTURES, EQUIPMENT AND

6001 Feb 01/08 CONSUMABLES
6002 Feb 01/08 9001 R Sep 01/08
6003 Feb 01/08 9002 R Sep 01/08
6004 Feb 01/08 9003 R Sep 01/08
6005 Feb 01/08 9004 R Sep 01/08
6006 Feb 01/08 9005 R Sep 01/08
9006 R Sep 01/08
ASSEMBLY 9007 R Sep 01/08
7001 Feb 01/08 9008 R Sep 01/08
7002 Feb 01/08 9009 R Sep 01/08
7003 Feb 01/08 9010 R Sep 01/08
7004 Feb 01/08 9011 R Sep 01/08
7005 Feb 01/08 9012 R Sep 01/08
7006 Feb 01/08 9013 R Sep 01/08
7007 Feb 01/08 9014 R Sep 01/08
7008 Feb 01/08 9015 R Sep 01/08
7009 Feb 01/08 9016 R Sep 01/08
7010 Feb 01/08
LEP
30-11-71 Page 2
Sep 01/08
B03AA Series
LIST OF EFFECTIVE PAGES (Continued)
STORAGE (INCLUDING TRANSPORTATION) 10028 Feb 01/08

15001 Feb 01/08 10029 Feb 01/08
15002 Feb 01/08 10030 Feb 01/08
10031 Blank Feb 01/08
APPENDIX A 10032 Feb 01/08
A-1 D Sep 01/08 10033 Feb 01/08
A-2 Blank Sep 01/08 10034 Feb 01/08
10035 Feb 01/08
APPENDIX B 10036 Feb 01/08
B-1 Feb 01/08 10037 Feb 01/08
B-2 Blank Feb 01/08 10038 Feb 01/08
10039 Blank Feb 01/08
ILLUSTRATED PARTS LIST 10040 Feb 01/08
10001 Feb 01/08 10041 Feb 01/08
10002 Blank Feb 01/08 10042 Feb 01/08
10043 Feb 01/08
INTRO IPL 10044 Feb 01/08
10003 Feb 01/08 10045 Feb 01/08
10004 Feb 01/08 10046 Feb 01/08
10005 Feb 01/08 10047 Feb 01/08
10006 Feb 01/08 10048 Feb 01/08
10007 Feb 01/08 10049 Blank Feb 01/08
10008 Feb 01/08 10050 Feb 01/08
10009 Feb 01/08 10051 Feb 01/08
10010 Blank Feb 01/08 10052 Feb 01/08
10053 Blank Feb 01/08
ALPHA/NUMERIC INDEX 10054 Feb 01/08
10011 Feb 01/08 10055 Feb 01/08
10012 Feb 01/08 10056 Feb 01/08
10013 Feb 01/08
10014 Feb 01/08
10015 Feb 01/08
10016 Feb 01/08
10017 Feb 01/08
10018 Feb 01/08
10019 Feb 01/08
10020 Feb 01/08
OPTIONAL VENDOR INDEX

10021 Feb 01/08
10022 Blank Feb 01/08
DETAILED PARTS LIST

10023 Feb 01/08
10024 Feb 01/08
10025 Feb 01/08
10026 Feb 01/08
10027 Feb 01/08
LEP
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Sep 01/08
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LEP
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Sep 01/08
B03AA Series
TABLE OF CONTENTS
PAGE
INTRODUCTION .............................................................................................................................. INTRO 1

1. Introduction ............................................................................................................................... INTRO 1
A. General .............................................................................................................................. INTRO 1
B. How to Use the Manual ...................................................................................................... INTRO 1
C. Related Publications .......................................................................................................... INTRO 1
D. CMM Page Blocks .............................................................................................................. INTRO 2
E. Measurements ................................................................................................................... INTRO 5
F. Units of Measure ................................................................................................................ INTRO 5
G. Measurement Conversion Table ......................................................................................... INTRO 7
H. Temperature Conversion Table .......................................................................................... INTRO 8
I. Abbreviations ..................................................................................................................... INTRO 8
J. Geometric Tolerance Symbols ........................................................................................... INTRO 9
K. Verifications ........................................................................................................................ INTRO 10
DESCRIPTION AND OPERATION .................................................................................................. 1

1. Description ................................................................................................................................ 1
A. General .............................................................................................................................. 1
B. Technical Data ................................................................................................................... 1
C. Detailed Description ........................................................................................................... 7
2. Operation .................................................................................................................................. 18
TESTING AND FAULT ISOLATION .................................................................................................. 1001

1. Testing Procedure ..................................................................................................................... 1001
A. Reason for the Job ............................................................................................................. 1001
B. Job Set-up Information ....................................................................................................... 1001
C. Job Set-up .......................................................................................................................... 1002
D. Procedure .......................................................................................................................... 1002
(1) Electrical Bonding Test ............................................................................................... 1002
(2) Isolation ...................................................................................................................... 1002
(3) Isolation ...................................................................................................................... 1002
(4) Functional Check ........................................................................................................ 1002
(5) Consumption Check .................................................................................................... 1003
(6) Extreme Voltage Check .............................................................................................. 1003
(7) Functional Check of the Nozzle and the Economizing Device .................................... 1003
(8) Circuit Depressurization Leakage ............................................................................... 1004
(9) Pressure Switches Functional Check ......................................................................... 1004
E. Close-up ............................................................................................................................. 1004
2. Fault Isolation ............................................................................................................................ 1007
C. Job Set-up .......................................................................................................................... 1007
D. Procedure .......................................................................................................................... 1007
E. Close-up ............................................................................................................................. 1007
SCHEMATIC AND WIRING DIAGRAMS ......................................................................... NOT APPLICABLE
DISASSEMBLY ................................................................................................................................. 3001

1. Removal of the Pressure Reducing Valve (01-070) and the Pressure Relief Valve (01-170) .... 3001
TOC
30-11-71 Page 1
Sep 01/08
B03AA Series
TABLE OF CONTENTS (Continued)

PAGE

C. Job Set-up .......................................................................................................................... 3001
D. Procedure .......................................................................................................................... 3001
(1) Removal of the Pressure Reducing Valve (01-070) .................................................... 3001
(2) Removal of the Pressure Relief Valve (01-170) .......................................................... 3001
E. Close-up ............................................................................................................................. 3002
2. Removal of the Nozzle (01-240) and the Non-Return Valve ..................................................... 3003
B. Job Set-up information ....................................................................................................... 3003
C. Job Set-up .......................................................................................................................... 3003
D. Procedure .......................................................................................................................... 3003
(1) Removal of the Nozzle (01-240) ................................................................................. 3003
(2) Removal of the Non-Return Valve .............................................................................. 3003
E. Close-up ............................................................................................................................. 3003
3. Removal of the Connectors (01-330) and (01-370) and the Solenoid-Valves (01-090) ............ 3004
C. Job Set-up .......................................................................................................................... 3004
D. Procedure .......................................................................................................................... 3004
(1) Removal of the Connectors (01-330) and (01-370) .................................................... 3004
(2) Removal of the Solenoid-Valves (01-090) ................................................................... 3004
E. Close-up ............................................................................................................................. 3004
4. Removal of the Pressure-Switches (01-290) and the Fixing Plate (01-460) ............................. 3005
C. Job Set-up .......................................................................................................................... 3005
D. Procedure .......................................................................................................................... 3005
(1) Removal of the Pressure-Switches (01-290) .............................................................. 3005
(2) Removal of the Fixing Plate (01-460) ......................................................................... 3006
E. Close-up ............................................................................................................................. 3006
5. Removal of the Double Valve (01-440) and the Double Valve Guides ...................................... 3007
C. Job Set-up .......................................................................................................................... 3007
D. Procedure .......................................................................................................................... 3007
(1) Removal of the Double Valve (01-440) ....................................................................... 3007
(2) Removal of the Double Valve Guides ......................................................................... 3007
E. Close-up ............................................................................................................................. 3007
6. Disassembly of the Air Economizing Device - Pressure Reducing Valve .................................. 3008
C. Job Set-up .......................................................................................................................... 3008
D. Procedure .......................................................................................................................... 3008
(1) Disassembly of the air economizing device ................................................................ 3008
(2) Disassembly of the Pressure Reducing Valve (01-070) .............................................. 3008
E. Close-up ............................................................................................................................. 3009
7. Disassembly of the Solenoid Valve (01-090) ............................................................................. 3010
TOC
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B03AA Series

PAGE
C. Job Set-up .......................................................................................................................... 3010

D. Procedure .......................................................................................................................... 3010
(1) Disassembly of the Solenoid Valve (01-090) .............................................................. 3010
(2) Disassembly of the Solenoid Valve (01-090) .............................................................. 3011
E. Close-up ............................................................................................................................. 3011
8. Disassembly of the Double Valve .............................................................................................. 3012
C. Job Set-up .......................................................................................................................... 3012
D. Procedure .......................................................................................................................... 3012
(1) Disassembly of the Double Valve ................................................................................ 3012
(2) Disassembly of the Double Valve ................................................................................ 3013
E. Close-up ............................................................................................................................. 3013
9. Removal of the Plugs (01-485) .................................................................................................. 3014
C. Job Set-up .......................................................................................................................... 3014
D. Procedure .......................................................................................................................... 3014
(1) Removal of the Plugs (01-485) ................................................................................... 3014
E. Close-up ............................................................................................................................. 3014
CLEANING ....................................................................................................................................... 4001

1. External Cleaning of a Unit ....................................................................................................... 4001
C. Job Set-up .......................................................................................................................... 4001
(1) Preparation of the Unit ................................................................................................ 4001
D. Procedure .......................................................................................................................... 4001
(1) External Cleaning of the Unit ...................................................................................... 4001
E. Close-up ............................................................................................................................. 4001
2. Cleaning of a Sub-Assembly ..................................................................................................... 4002
C. Job Set-up .......................................................................................................................... 4002
D. Procedure .......................................................................................................................... 4002
(1) Cleaning of the Sub-Assembly .................................................................................... 4002
E. Close-up ............................................................................................................................. 4002
3. Cleaning of Component Parts ................................................................................................... 4003
C. Job Set-up .......................................................................................................................... 4003
D. Procedure .......................................................................................................................... 4003
(1) Cleaning of the Component Parts ............................................................................... 4003
E. Close-up ............................................................................................................................. 4003
4. Cleaning Procedure .................................................................................................................. 4004
A. Cleaning Procedure Table .................................................................................................. 4004
5. Procedure 1: Heavy Alkaline Cleaning ..................................................................................... 4005
TOC
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B03AA Series

PAGE
C. Job Set-up .......................................................................................................................... 4005

(1) Material Preparation ................................................................................................... 4005
D. Procedure .......................................................................................................................... 4006
(1) Cleaning ...................................................................................................................... 4006
E. Close-up ............................................................................................................................. 4006
6. Procedure 2: Cleaning with Solvents by the Dipping or the Spraying Procedure ..................... 4007
C. Job Set-up .......................................................................................................................... 4007
D. Procedure .......................................................................................................................... 4007
(1) Cleaning with Solvents ................................................................................................ 4007
E. Close-up ............................................................................................................................. 4008
7. Procedure 3: Light Alkaline Cleaning ........................................................................................ 4009
C. Job Set-up .......................................................................................................................... 4009
(1) Preparation ................................................................................................................. 4009
D. Procedure .......................................................................................................................... 4010
(1) Cleaning ...................................................................................................................... 4010
E. Close-up ............................................................................................................................. 4010
8. Procedure 4: Cleaning of Parts with an Alcohol-Based Cleaning Agent ................................... 4011
C. Job Set-up .......................................................................................................................... 4011
D. Procedure .......................................................................................................................... 4011
(1) Cleaning ...................................................................................................................... 4011
E. Close-up ............................................................................................................................. 4011
INSPECTION/CHECK ...................................................................................................................... 5001

1. Checking Procedure .................................................................................................................. 5001
C. Job Set-up .......................................................................................................................... 5001
(1) Visual Inspection of the Parts ..................................................................................... 5001
D. Procedure .......................................................................................................................... 5001
(1) Special Checks ........................................................................................................... 5001
E. Close-up ............................................................................................................................. 5002
REPAIR ............................................................................................................................................ 6001

1. REPAIR No. 1: Finish of Working Surfaces of the Valve Seat (01-180) .................................... 6001
C. Job Set-up .......................................................................................................................... 6001
D. Procedure .......................................................................................................................... 6001
(1) Finish of Working Surfaces of the Valve Seat (01-180) .............................................. 6001
E. Close-up ............................................................................................................................. 6001
2. REPAIR No. 2: Reworking of the Double Seat (04-190) ........................................................... 6003
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B03AA Series

PAGE
C. Job Set-up .......................................................................................................................... 6003

D. Procedure .......................................................................................................................... 6003
(1) Reworking of the Double Seat (04-190) ...................................................................... 6003
E. Close-up ............................................................................................................................. 6003
3. REPAIR No. 3: Corrosion Protection ........................................................................................ 6005
C. Job Set-up .......................................................................................................................... 6005
(1) Removal of the Corrosion .......................................................................................... 6005
D. Procedure .......................................................................................................................... 6005
(1) Preparation of the Solution for Alochrome Treatment ................................................. 6005
(2) Alochrome Treatment .................................................................................................. 6005
E. Close-up ............................................................................................................................. 6006
ASSEMBLY ....................................................................................................................................... 7001

1. Assembly of the Double Valve (01-440) .................................................................................... 7001
C. Job Set-up .......................................................................................................................... 7001
D. Procedure .......................................................................................................................... 7001
(1) Assembly of the Double Valve (01-440) ...................................................................... 7002
(2) Assembly of the Double Valve (01-440) ...................................................................... 7003
E. Close-up ............................................................................................................................. 7003
2. Assembly of the Solenoid Valves (01-090) ................................................................................ 7005
C. Job Set-up .......................................................................................................................... 7005
D. Procedure .......................................................................................................................... 7006
(1) Assembly of the Solenoid Valves (01-090) ................................................................. 7006
(2) Assembly of the Solenoid Valves (01-090) ................................................................. 7006
(3) Adjustment of the solenoid valve ................................................................................ 7007
(4) Test Procedure ............................................................................................................ 7008
E. Close-up ............................................................................................................................. 7008
3. Assembly of the Air Economizing Device .................................................................................. 7012
C. Job Set-up .......................................................................................................................... 7012
D. Procedure .......................................................................................................................... 7012
(1) Assembly of the Air Economizing Device ................................................................... 7012
(2) Assembly of the Pressure Reducing Valve ................................................................. 7013
E. Close-up ............................................................................................................................. 7013
4. Installation of the Plugs (01-485) on the Body (01-480) ............................................................ 7015
C. Job Set-up .......................................................................................................................... 7015
D. Procedure .......................................................................................................................... 7015
(1) Installation of the Plugs (01-485) on the Body (01-480) ............................................. 7015
E. Close-up ............................................................................................................................. 7015
5. Installation of the Double Valve Guides, the Double Valve and the Fixing Plate ....................... 7016
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B03AA Series

PAGE

C. Job Set-up .......................................................................................................................... 7016
D. Procedure .......................................................................................................................... 7016
(1) Installation of the Double Valve Guides ...................................................................... 7017
(2) Installation of the Double Valve ................................................................................... 7017
(3) Installation of the Fixing Plate ..................................................................................... 7017
E. Close-up ............................................................................................................................. 7017
6. Installation of the Pressure Switches and the Two Solenoid-Valves ......................................... 7018
C. Job Set-up .......................................................................................................................... 7018
D. Procedure .......................................................................................................................... 7018
(1) Installation of the Pressure Switches .......................................................................... 7018
(2) Installation of the Two Solenoid-Valves ....................................................................... 7019
E. Close-up ............................................................................................................................. 7019
7. Assembly of the Connectors ..................................................................................................... 7020
C. Job Set-up .......................................................................................................................... 7020
D. Procedure .......................................................................................................................... 7020
(1) Assembly of the Connectors ....................................................................................... 7020
(2) Assembly of the Connectors ....................................................................................... 7021
E. Close-up ............................................................................................................................. 7021
8. Assembly of the Non Return Valve ............................................................................................ 7023
C. Job Set-up .......................................................................................................................... 7023
D. Procedure .......................................................................................................................... 7023
(1) Assembly of the Non-Return Valve ............................................................................. 7024
E. Close-up ............................................................................................................................. 7024
9. Installation of the Nozzle ........................................................................................................... 7025
C. Job Set-up .......................................................................................................................... 7025
D. Procedure .......................................................................................................................... 7025
(1) Installation of the Nozzle ............................................................................................. 7026
E. Close-up ............................................................................................................................. 7026
10. Assembly of the Pressure Relief Valve ..................................................................................... 7027
C. Job Set-up .......................................................................................................................... 7027
D. Procedure .......................................................................................................................... 7027
(1) Assembly of the Pressure Relief Valve ....................................................................... 7027
E. Close-up ............................................................................................................................. 7027
11. Installation of the Pressure Reducing Valve .............................................................................. 7028
C. Job Set-up .......................................................................................................................... 7028
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B03AA Series

PAGE
D. Procedure .......................................................................................................................... 7028

(1) Installation of the Pressure Reducing Valve ............................................................... 7028
(2) Installation of the Pressure Reducing Valve ............................................................... 7029
(3) Tests ........................................................................................................................... 7029
(4) Final Assembly ............................................................................................................ 7030
E. Close-up ............................................................................................................................. 7030
FITS AND CLEARANCES ................................................................................................................ 8001

1. Fits and Clearances ................................................................................................................. 8001
A. Fits and Clearances Table .................................................................................................. 8001
2. Tightening Torques .................................................................................................................... 8004
A. Table of Tightening Torques ............................................................................................... 8004
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES ............................................. 9001

1. Special Tools, Fixtures and Equipment ..................................................................................... 9001
A. Special Tool Table .............................................................................................................. 9001
2. Consumable Materials .............................................................................................................. 9013
A. Consumable Materials Table .............................................................................................. 9013
SPECIAL PROCEDURES ............................................................................................... NOT APPLICABLE
REMOVAL ....................................................................................................................... NOT APPLICABLE
INSTALLATION ................................................................................................................ NOT APPLICABLE
SERVICING ..................................................................................................................... NOT APPLICABLE
STORAGE (INCLUDING TRANSPORTATION) ................................................................................ 15001

1. Storage ...................................................................................................................................... 15001
C. Job Set-up .......................................................................................................................... 15001
D. Procedure .......................................................................................................................... 15001
(1) Packaging ................................................................................................................... 15001
(2) Storage ....................................................................................................................... 15002
(3) Destorage ................................................................................................................... 15002
(4) Transportation ............................................................................................................. 15002
E. Close-up ............................................................................................................................. 15002
REWORK (SERVICE BULLETIN ACCOMPLISHMENT PROCEDURES) ...................... NOT APPLICABLE
APPENDIX A .................................................................................................................................... A-1
APPENDIX B .................................................................................................................................... B-1

1. Approved Repairers .................................................................................................................. B-1
A. List of Approved Repairers ................................................................................................. B-1
ILLUSTRATED PARTS LIST ............................................................................................................ 10001

A. General .............................................................................................................................. 10003
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B03AA Series

PAGE
B. How to Use the Illustrated Parts List .................................................................................. 10003

C. Vendors List (VL) ................................................................................................................ 10003
D. Numerical Index (NI) .......................................................................................................... 10003
E. Detailed Parts List (DPL) ................................................................................................... 10004
F. Updating ............................................................................................................................. 10006
VENDOR LIST .......................................................................................................................... 10008
Alpha/Numeric Index ................................................................................................................. 10011
Optional Vendor Index ............................................................................................................... 10020
Detailed Parts List ..................................................................................................................... 10023
TOC
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B03AA Series
LIST OF ILLUSTRATIONS
FIGURE TITLE PAGE
1 Overall Dimensions For PNR B03AA1020 and B03AA1031

(Sheet 1) ................................................................................................................. 2
(Sheet 2) ................................................................................................................. 3
(Sheet 3) ................................................................................................................. 4
(Sheet 4) ................................................................................................................. 5
(Sheet 5) ................................................................................................................. 6
2 Presentation View ....................................................................................................... 8
3 Double Valve
For PNR B03AA1020 (Sheet 1) .............................................................................. 9
For PNR B03AA1031 (Sheet 2) .............................................................................. 10
4 Pressure Relief Valve .................................................................................................. 12
5 Solenoid Valve ............................................................................................................ 14
6 Economizing Device ................................................................................................... 15
7 Non Return Valve ........................................................................................................ 17
8 Circuit A Under Depression and Circuit B Under Pressure (Maximum Duration 5 per
Second per Cycle) ...................................................................................................... 19
9 Circuit A Under Pressure and Circuit B Under Depression (Maximum Duration 5 per
Second per Cycle) ...................................................................................................... 20
10 Circuits A and B Under Depression (Duration 50 Seconds to 2 Minutes 50 Seconds
during Cycling and the Rest of Time without Cycling) ................................................ 21
1001 Functional Test (For Types B03AA1031, B03AA1031 Amdt A) .................................. 1005
1002 Functional Test (For Type B03AA1020) ...................................................................... 1006
1003 Failures Analytical Table ............................................................................................. 1008
5001 Check of the Double Seat (04-190) ............................................................................ 5003
5002 Check of the Pressure Relief Valve (01-170) .............................................................. 5004
5003 Check of the Valve Seat (01-180) ............................................................................... 5005
5004 Check of the Valve Seat (02A-010) ............................................................................. 5006
5005 Check of the Valve Seat (02-060) ............................................................................... 5007
6001 REPAIR No. 1: Repair of the Valve Seat (01-180) ...................................................... 6002
6002 REPAIR No. 2: Repair of the Double Seat (04-190) ................................................... 6004
7001 Assembly of the Double Valve (01-440) ...................................................................... 7004
7002 Adjustment of the Solenoid Valve ............................................................................... 7009
7003 Adjustment of the Diaphragm (03A-055) .................................................................... 7010
7004 Test of the Solenoid Valves ......................................................................................... 7011
7005 Assembly of the Pressure Reducing Valve ................................................................. 7014
7006 Wiring Diagram ........................................................................................................... 7022
7007 Lockwiring For PNR B03AA1031 ................................................................................ 7031
7008 Lockwiring For PNR B03AA1020 ................................................................................ 7032
8001 Fits and Clearances .................................................................................................... 8002
8002 Fits and Clearances .................................................................................................... 8003
9001 Special Tools ............................................................................................................... 9003
9002 Special Tools ............................................................................................................... 9004
9003 Special Tools ............................................................................................................... 9005
9004 Special Tools ............................................................................................................... 9006
9005 Special Tools ............................................................................................................... 9007
9006 Special Tools ............................................................................................................... 9008
9007 Special Tools ............................................................................................................... 9009
9008 Special Tools ............................................................................................................... 9010
LOI
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B03AA Series
LIST OF ILLUSTRATIONS(Continued)
FIGURE TITLE PAGE
9009 Special Tools ............................................................................................................... 9011

9010 Special Tools ............................................................................................................... 9012
Detailed Parts List
01 Dual Distributor Valve ................................................................................................. 10024

01A Dual Distributor Valve ................................................................................................. 10032
02 Pressure Reducing Valve ............................................................................................ 10040
02A Pressure Reducing Valve ............................................................................................ 10042
03 Solenoid Valve ............................................................................................................ 10044
03A Solenoid Valve ............................................................................................................ 10046
04 Double Valve ............................................................................................................... 10050
04A Double Valve ............................................................................................................... 10054
LOI
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Sep 01/08
B03AA Series
INTRODUCTION
TASK 30-11-71-871-801-A01
1. Introduction
A. General
(1) This component maintenance manual (CMM) agrees with the Air Transport Association (ATA)
iSpec 2200. It is written in AECMA Simplified English (European Association of Aerospace
Industries).
(2) This CMM gives the procedures necessary to do easy checks and replacement of parts and
components: it also gives the procedures for maintenance. The maintenance procedures given
in this CMM are only for approved persons with the necessary skills.
(3) This CMM gives the shop maintenance procedures for the component.
(4) This manual uses the identification of the tasks and subtasks which is specified in the
Maintenance Task Oriented Support System (MTOSS). The maintenance tasks and other data
have special MTOSS numbers because the manual uses Electronic Data Processing (EDP).
The user of the manual can ignore the MTOSS numbers.
(5) This manual contains:
– The technical data for the component.

– The maintenance and repair procedures for the component.
– An Illustrated Parts List (IPL) with the data for the component parts. The parts are identified
in all the Page Blocks of the manual by the IPL Figure and the item number.
(6) A check of DISASSEMBLY, TESTING and ASSEMBLY procedures was made in the workshop.
B. How to Use the Manual
(1) Make sure that the manual contains the applicable data for your component. Look for the part
number on the Title Page.
(2) To identify a part or to find a part number, refer to the IPL, which has an Introduction to show
the procedure.
(3) You must use the instructions in this manual for all the maintenance steps of a component. Read
all the applicable WARNINGS and CAUTIONS before you do the work on the component.
(4) When you use consumable materials, these materials are identified by a code number from a list
in the Consumable Materials Table.
(5) When you use special tools, these tools are identified by a code number which is in a list in
the Special Tools Table.
(6) For the tightening torque values of the parts, refer to the Table of Tightening Torques.
C. Related Publications
(1) List of Approved Repairers (LOAR)
INTRO
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B03AA Series
The issuer of this CMM is LIEBHERR-AEROSPACE.
This document is in the appendix of this CMM.
D. CMM Page Blocks
(1) The data for each component in the CMM is divided into specific Page Blocks. Each Page
Block has its specified subject matter and its specified page numbering. These Page Blocks
have these titles:
PAGE BLOCKS PAGE NUMBER ACTUAL DATE BY

VERIFICATIONS
Description and 0001 to 0999
Operation
Testing and Fault 1001 to 1999
Isolation
Schematics and Wiring 2001 to 2999 Not applicable
Diagrams
Disassembly 3001 to 3999
Cleaning 4001 to 4999
Inspection/Check 5001 to 5999
Repair 6001 to 6999
Assembly 7001 to 7999
Fits and Clearances 8001 to 8999
Special Tools, Fixtures, 9001 to 9999
Equipment and
Consumables
Illustrated Parts List 10001 to 10999
Special Procedure 11001 to 11999 Not applicable
Removal 12001 to 12999 Not applicable
Installation 13001 to 13999 Not applicable
Servicing 14001 to 14999 Not applicable
Storage (including 15001 to 15999
Transportation)
Rework (Service 16001 to 16999 Not applicable
Bulletin Instructions)
(2) Description and Operation
This Page Block gives general data.

It gives a mechanical description and an electrical description.
It gives a description of the configuration and operation of the component.
INTRO
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B03AA Series
(3) Testing and Fault Isolation
(a) It contains special tests and procedures which you must do to find the condition of a
component. The general test procedure is given in the FAULT ISOLATION TABLE. For
each test, this table refers to a special procedure which gives all the parameters which
you must set. It also gives all the parameters for which you must do a check.
(b) The pressure values in the tests are gage-pressure values.
(c) Before you use a measuring instrument, make sure that it is in correct operating condition
and that it is calibrated.
(d) Do a check for pneumatic system tightness, if this is applicable.
(e) You must do the tests in a room at ambient temperature: + 25 C ± 20 C (77 F to 113 F).
(4) Schematic and Wiring Diagrams
This Page Block contains all the schematic diagrams and the wiring and interconnecting
diagrams of the cards.
It also contains the diagrams of:
– Chassis wiring, modules, and sub-assemblies

– External connector interconnections in the equipment.
(5) Disassembly
(a) This Page Block gives step-by-step disassembly instructions in a correct sequence: it
refers to the figure item numbers from the IPL illustration(s), when they are applicable.
Identify the type of fault to know how much disassembly is necessary (do this to prevent
disassembly/reassembly work that is not necessary). The procedure given below is when
full disassembly is necessary.
(b) Put the component on a clean workbench, in a dust-free and moisture-free room. Move all
the parts carefully, and prevent corrosion and impact damage to them after disassembly.
NOTE: Always discard all the seals and gaskets during disassembly.
Discard the washers, the nuts and the screws during disassembly if they are
damaged.
(6) Cleaning
(a) This Page Block gives a step-by-step description of the cleaning operations for the
component and its parts.
(b) Always use the recommended procedures for the component parts of the unit.
(7) Inspection / Check
(a) This Page Block gives the full check procedures which are necessary during shop
maintenance.
(b) Discard all the defective parts if the document does not give a repair procedure.
INTRO
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B03AA Series
(c) Do all the inspections/checks on the cleaned parts.
(8) Repair
This Page Block contains the full repair procedures and specifications which are necessary
to repair a worn or damaged part. As specified in the INSPECTION/CHECK section, you
must reject the defective parts if the document does not give a repair procedure. Replace
the defective parts with new parts.
(9) Assembly
(a) This Page Block gives step-by-step assembly instructions in a correct sequence, which
refer to the figure item numbers from the IPL illustration(s), if applicable.
(b) Put the component on a clean workbench, in a dust-free and moisture-free room. More all
the parts carefully, and prevent corrosion and impact damage to them.
(c) Be sure to remove the storage protection coating from all the new parts before assembly.
Clean the new part if necessary.
(10) Fits and Clearances
(a) This Page Block gives a table and some figures which give the fits and clearances data
and the torque values for assembly. It also gives the permitted wear for in-service /
service, and the manufacturer’s design wear-tolerances.
(b) Fits and Clearances Table
1 The identifiers in column (1) show the location of the clearance or the dimension
that you must measure.
2 The identifiers in column (2) identify the parts in the IPL (Figure + Item number).
3 Column (3) gives the initial manufacturing dimensions and clearances.
4 In-service Wear Limits (Columns 4).
a The maximum limits are the maximum wear limits. If the part is in these limits
then it is serviceable.
b If the parts have more wear than the specified limits, you must repair or replace
them.
(c) Torque Values
1 All torque values in this manual are shown in the Table of Tightening Torques. The
parts are identified by the figure number and the item number of the IPL.
(11) Special Tools, Fixtures, Equipment and Consumables
(a) This Page Block shows all the special tools, the fixtures, the equipment and the
consumables which are necessary to do the maintenance actions (which are given in
the other page blocks).
INTRO
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B03AA Series
(b) All the items shown are identified in this manual by a standard code number: Txx for
Tools, Fixtures and Equipment and Mxx for Consumable Materials.
(12) Illustrated Parts List
This Page Block contains the full list of all the parts of the component (For the detailed
description, refer to the IPL INTRO).
(13) Special Procedures
This Page Block contains tasks which are given in other Page Blocks of the manual, but which
are necessary because of other maintenance tasks. The tasks are self-contained repairs or
preventive maintenance.
(14) Removal
This Page Block gives the procedure for the removal of modules/sub-assemblies from complex
modular components.
(15) Installation
This Page Block gives the procedure for the installation of modules/sub-assemblies in complex
modular components.
(16) Servicing
This Page Block gives the self-contained tasks which are necessary because of other
maintenance tasks.
(17) Storage
This Page Block gives the requirements for preparation for transportation, for special handling,
for packaging, for storage and for preservation: these requirements are for the component
after assembly or test.
(18) Rework
This Page Block gives the rework procedures which are necessary for in-service components.
E. Measurements
(1) The measurements which are given in this manual come from the original manufacturing
drawings.
(2) This CMM uses the “Systeme International” (S.I.) units for quantities and values. It also gives
the imperial units in parentheses.
F. Units of Measure
(1) S.I. Units
A Ampere
bar Bar
INTRO
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Feb 01/08
B03AA Series
daN.m Decanewton meter
g Gram
g/min Gram per minute
g/mm Gram per millimeter
g/s Gram per second
Hz Hertz
l/min Liter per minute
l/h Liter per hour
mbar Millibar
min Minute
m³ Cubic meter
N Newton
N.m Newton meter
Nl Liter in standard conditions: Temperature = 0 C (32 F) Pressure =

1013,2 hPa (14.691 psi)
Pa Pascal
rpm Revolution per minute
s Second
W Watt
C Degree Celsius
Ohm
(2) U.S. Units
cu Cubic
cu.ft/min foot per minute in standard conditions: Temperature = 20 C (68 F)

Pressure = 1013,2 hPa (14.691 psi)
cu.in Cubic inch
ft Foot
gr Grain
gr/lb Grain per pound
in Inch
INTRO
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B03AA Series
lb Pound
lb/min Pound per minute
lbf.in Pound force inch
oz Ounce
psi Pound per square inch
psia Absolute pressure in pounds per square inch
psig Relative pressure in pounds per square inch
F Degree Fahrenheit
(3) Multiplying Prefixes
p Pico
d Deci
n Nano
da Deca
µ Micro
h Hecto
m Milli
k Kilo
c Centi
M Mega
G. Measurement Conversion Table
(1) From S.I. Measurement to U.S. Standard System
1 kPa 0.1450 psi
1 cm 0.3937 in
1 cm² 0.1550 in²
1 mbar 0.0145 psi
1N 0.2248 lbf
1g 0.0353 oz
1 kg 2.2046 lb
1 kg/min 2.2046 lb/min

INTRO
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B03AA Series
1l 0.2642 gal (u.s.)
1l 0.0353 cu.ft
1 l/min 0.2642 gal(u.s.)/min
1 l/min 0.0353 cu.ft/min
1 mm 0.0394 in
1 N.m 8.8507 lbf.in
1 N.m 0.7376 lbf.ft
(2) From U.S. Standard System to SI Measurement
1 cu.ft/min 28,317 l/min
1 psi 68,948 kPa
1 psi 68,948 mbar
1 in 2,54 cm
1 in 25,4 mm
1 in² 6,4516 cm²
1 lbf 4,4482 N
1 oz 28,3495 g
1 inHg 3,3864 kPa
1 lb 0,4536 kg
1 lb/min 0,4536 kg/min
1 gal (U.S.) 3,7854 l
1 lbf.in 0,1130 N.m
1 lbf.ft 1,3558 N.m
H. Temperature Conversion Table
SI MEASUREMENT Degrees Celsius U.S. STANDARD SYSTEM Degrees

( C) Fahrenheit ( F)
Degrees C = ( F - 32) x 0.5555 Degrees F = ( C x 1.8000) + 32
I. Abbreviations
abs. Absolute
ATA Air Transport Association of America
INTRO
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B03AA Series
CMM Component Maintenance Manual
dia. Diameter
Fig. Figure
HP High Pressure
ID Internal Diameter
IP Intermediate Pressure
IPL Illustrated Parts List
LP Low Pressure
max. Maximum
Mfr Manufacturer
min. Minimum
MTOSS Maintenance Task Oriented Support System
No Number
OD Outside Diameter
PNR Part Number
para. Paragraph
Ref. Refer to
rel. Relative
S/A Sub-Assembly
SB Service Bulletin
SIL Service Information Letter
TBD To be defined
VAC Volt alternating current
VDC Volt direct current
% Percent
J. Geometric Tolerance Symbols
(1) The symbols agree with the NFE04-552, NFE05-016 and ISO1101 specifications.
INTRO
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Feb 01/08
B03AA Series
K. Verifications
(1) The functions (tasks) which are given in this manual were verified by simulation. This
component maintenance manual is "shop verified" after all the functions (tasks) are actually
done on the equipment.
(2) This statement is revised after all verifications are done.
(3) The list of Page Blocks gives the shop verifications which are actually done. We will revise this
statement after all verifications are made.
INTRO
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B03AA Series
DESCRIPTION AND OPERATION
TASK 30-11-71-872-801-A01
1. Description
A. General
This equipment is intended for the protection against the wings icing and the motor air inlets; its aim
is to ensure the inflation and deflation of the de-icing devices at a frequency determined by the
timer according to the icing intensity.
B. Technical Data
(1) Physical Data (Ref. Fig. 1 Sheet 1 to 5)
– Dimensions:
• For PNR B03AA1031: 162 x 146 x 118 mm (6.377 x 5.748 x 4.645 in)
• For PNR B03AA1020: 164,5 x 146 x 118 mm (6.476 x 5.748 x 4.645 in)
– Weight:
• For PNR B03AA1031: 1,340 kg ± 2% (2.95 lb ± 2%)

• For PNR B03AA1020: 1,300 kg ± 2% (2.86 lb ± 2%)
– Presentation: anodizing.
(2) Electrical Data
– Electrical connection: 28 VDC.
(3) Technical Data
– Fixing: by flange with three holes 6,5 mm dia. (0.255 in)

– Connection:
• Supply: an embossment MS33649-12-3/in

• Utilization: two embossments MS33649-10-5/in
– For PNR B03AA1031 only: Release pressure of the pressure switch: between 1070 and
1260 mbar (15.51 to 18.27 psi)
– Utilization temperature t ≤ 150 C (≤ 302 F) for a supply pressure of 1300 ± 10 mbar

(18.71 to 19 psi.):
(a) Pressurization of the capacity A and depressurization of the capacity B (A being

depressurized and B pressurized)
• Duration of climb: 2 sec

• Depressurization inside the capacity B: > 70 mbar (1.01 psi)
• Duration of depressurization: 20 sec.
30-11-71 Page 1
Feb 01/08
B03AA Series
Overall Dimensions For PNR B03AA1020 and B03AA1031

(Sheet 1 of 5)
Figure 1/GRAPHIC 30-11-71-991-001-A01
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Feb 01/08
B03AA Series

(Sheet 2 of 5)
Figure 1/GRAPHIC 30-11-71-991-001-A01
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Feb 01/08
B03AA Series

(Sheet 3 of 5)
Figure 1/GRAPHIC 30-11-71-991-001-A01
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Feb 01/08
B03AA Series

(Sheet 4 of 5)
Figure 1/GRAPHIC 30-11-71-991-001-A01
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Feb 01/08
B03AA Series

(Sheet 5 of 5)
Figure 1/GRAPHIC 30-11-71-991-001-A01
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B03AA Series
(b) Pressurization of the capacity B and depressurization of the capacity A (B being

depressurized and A pressurized)
• Duration of pressure climb: 2 sec

• Depressurization in the capacity A: > 70 mbar (1.01 psi)
• Duration of depressurization: 20 sec.
(c) Depressurization of capacities A and B (A and B being depressurized)
• Duration of depressurization: 30 sec

• Depressurization inside capacities A and B: > 70 mbar (1.01 psi)
C. Detailed Description
(1) The dual distributor valve mainly includes (Ref. Fig. 2):
(a) A body (480), molded part made of light alloy with anodizing protection; it comprises
engraved on the two "utilization" outlets the letters "A" or "B" that correspond to the
capacities.
(b) A cover (410), molded part made of light alloy with anodizing protection; it is fixed on
the body (480) with eight screws (420).
(c) A double valve (440), fixed between the body (480) and the cover (410) that comprise
(Ref. Fig. 3 Sheet 1 and 2):
– Two springs (B) situated between the cover (D) and the diaphragm maintain the circuit
under depressurization at rest.
– Two preformed packings (A) ensure the tightness.
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Feb 01/08
B03AA Series
Presentation View
Figure 2/GRAPHIC 30-11-71-991-002-A01
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Feb 01/08
B03AA Series
Double Valve
For PNR B03AA1020 (Sheet 1 of 2)
Figure 3/GRAPHIC 30-11-71-991-003-A01
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Feb 01/08
B03AA Series
Double Valve
For PNR B03AA1031 (Sheet 2 of 2)
Figure 3/GRAPHIC 30-11-71-991-003-A01
30-11-71 Page 10
Feb 01/08
B03AA Series
The double valve assy consists of two valves, each one comprising a double seat (190)
mounted inside the body (C) and tightened by the two seals (180).
1 For PNR B03AA1020 (Ref. Fig. 3 Sheet 1):
NOTE: The axle (170) comprises two grooves filled up with silicone grease at
upon assembly in order to avoid the water accumulation and the icing risk
between the latter and its guide.
Inside the double seat (190) is mounted the valve guide (60) in which the axle (170)
slides.
This double seat is equipped with two valves (90 and 140) centered on the washers
(100 and 150) and gripped between the lower flanges of the valve (70 and 160)
and the upper flanges of the valve (110 and 130). The self locked nut (80) fixes
the whole assy.
2 For PNR B03AA1031(Ref. Fig. 3 Sheet 2):
The valve guide (60) is fixed inside the body (C) by the screw (65). The axle (170)
slides in the valve guide (60).
This double seat is equipped with two valves (90 and 164).
The valve (90) is positioned on the washer (100) and gripped between the lower
flange (70) and the upper flange (110).
The valve (164) is gripped between the upper flange (163) and the lower flange (165)
which is fixed by the washer (166) crimped on the upper flange (163). The upper
flange (163) is mounted on the axle (170) with the seal (155) and the washer (150).
The self locked nut (80) fixes the whole assy.
The distance between the valves is ensured by the spacer (120). At the end of the
axle (170) are mounted two diaphragms (30) (common with the two valves). These
two diaphragms are gripped between the lower flange (40) and the upper flange (10)
and are fixed by a self-locked nut (20). Jets (50) enable a pressure balance on the
two sides of the diaphragms.
The diaphragms are gripped between the body (C) and the cover (D).
(d) A pressure relief valve (D), fixed on the body (480) with four screws (140) that comprises
(Ref. Fig. 4):
– A valve body (130)

– A filter (150)
– A spring (160)
– A pressure relief valve (170) that slides in the valve body
– The valve seat (180)
– The preformed packing (190) ensures the tightness.
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Feb 01/08
B03AA Series
Pressure Relief Valve

Figure 4/GRAPHIC 30-11-71-991-004-A01
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Feb 01/08
B03AA Series
(e) Two solenoid valves (090) (Ref. Fig. 2) fixed on the cover (410) with a screw (100) and
a screw (110). They are linked to connectors (330 and 370). Two preformed packings
ensure the tightness.
Each solenoid valve includes (Ref. Fig. 5):
– A body (110) equipped with a square flange drilled with four tapped holes to fix the
solenoid valve on the double valve cover and a bore that receives the electrical part.
– A pole pieces (20) having a machining intended to receive the end of the polar core (50).
– A shim (25) to adjust clearance between the body (110) and the end piece (100) (only
for PNR B03AA1031 Post Amdt A and B03AA1020 Post Amdt B).
– A winded carcass (30).
– An end piece (100), immobilized in rotation by a ball (60) and in translation by a circlip
(10) (only for PNR B03AA1020 Pre Amdt A).
– A spring (40) that pushes the polar core (50).
– A polar core (50) that comprises a casted elastomer fitting.
For PNR B03AA1031 and B03AA1020 Post Amdt A:
– A bush (52).
– A diaphragm (55) fixed on the polar core (50) with a grooved nail (58) (only for
B03AA1031 Post Amdt A and B03AA1020 Post Amdt B) and gripped between the bush
(52) and the end piece (100).
– An end piece (100), fixed with two screws (105).
– A spring (40) that pushes the polar core (50).
– A polar core (50).
– Inside the end (100), a seat (80) positioned with three spring washers (90) and a nut
(70) that ensure the tightness with the polar core (50) with an elastomer lining.
(f) Two pressure switches (290) (Ref. Fig. 2) screwed on the body (480). Two preformed
packings ensure the tightness. They are linked to connectors (330 and 370).
(g) An economizing device (070) mounted between the body (480) and the cover (040)
with four screws (050).
The economizing device includes (Ref. Fig. 6):
– A valve seat (60) mounted on the body and being tightened with preformed packings
(70 and D).
– An equipped valve that comprises the valve (10) on which is mounted the membrane
(40) gripped between the lower flange (50) and the upper flange (30), this assembly
being fixed by self-locked nut (20).
For PNR B03AA1020 Pre Amdt A:
– A cutting off bistable system (it shuts the valve (10) for each cycle as soon as the
depression is reached; then, the nozzle does not discharge anymore) composed with a
spigot (90), a spring washer (130), a washer (110), a flange (140) and a conical spring
(100) (resting on the washer (110) and the spigot (90), it maintains the valve (10) open
at rest). The two screws (120) maintain the assy.
– The peelable shim (C) enables to adjust the economizing device.
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Feb 01/08
B03AA Series
Solenoid Valve
Figure 5/GRAPHIC 30-11-71-991-005-A01
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Feb 01/08
B03AA Series
Economizing Device
Figure 6/GRAPHIC 30-11-71-991-006-A01
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B03AA Series
For PNR B03AA1020 Post Amdt A and B03AA1031:
– A compression spring (B) that supports the cover (A) and on the upper flange (30) that
maintains the valve (10) open at rest.
(h) A non return valve that comprises (Ref. Fig. 7):
– A valve seat (200) screwed inside the body (480)

– A ball (210) maintained by the spring (220)
– Two preformed packings (230) which ensure the tightness.
(i) A depressurization jet pump assembly that includes (Ref. Fig. 7):
– An injector (260) screwed in the nozzle (240) and made tight by preformed packing (270)
– A nozzle (240) screwed inside the body (480) and made tight by preformed packing
(280).
(j) A connector (330) (Ref. Fig. 2) fixed on the cover (410) with four screws (380) and
four washers (390).
(k) A connector (370) (Ref. Fig. 2) fixed on the cover (410) with four screws (380) and
four washers (390).
(l) A soldered tube and flanges (010) (Ref. Fig. 2) that comprise a tube and flange
connectors. One is fixed to the cover of the pressure reducing valve (040), the other on
the body (480) at the location of the pressure relief valve, with four screws (020). Two
preformed packings ensure the tightness.
(m) A fixing plate (460) (Ref. Fig. 2) fixed on the body (480) with five screws (470).
(n) For PNR B03AA1031, the electrical wires interconnecting from connectors (330 and 370)
with pressure switches (290) (Ref. Fig. 2) are maintained on the cover (410) with the
wire cover (310) and the two screws (320). Electrical wires and electrical connectors
are protected by heat shrinkable sheaths.
(o) A name plate, an amendment plate and an indicating plate fixed by grooved nails to the
body (480) (Ref. Fig. 2).
30-11-71 Page 16
Feb 01/08
B03AA Series
Non Return Valve

Figure 7/GRAPHIC 30-11-71-991-007-A01
30-11-71 Page 17
Feb 01/08
B03AA Series
TASK 30-11-71-873-801-A01
2. Operation
(Ref. Fig. 8,
Ref. Fig. 9 and
Ref. Fig. 10)
A. General Operation
The distributing double valve makes the inflation and the deflation of a de-icers group.
The operation of this unit is controlled by an electronic timer according to quick, slow or different
cycles determined with regard to the icing intensity.
– At the beginning of the de-icing cycles, the solenoid valve (16) non-energized is closed, the
inflating valve (5) is closed, the supply pressure and the return spring (6) apply the inflating
valve (5) on its seat.
In this same position, the deflation valve (2) is open and interconnects the de-icer with the jet pump
suction. In this position, the cicuit A is under depressurization (Ref. Fig. 8).
The air vent chamber (18), located above the diaphragm (19) is vented after energizing of the
solenoid valve (17) controlled by the timer.
Then, the inflation valve (21) opens under the effect of the pressure acting under the other face of
the diaphragm, the deflation valve (22) closes.
In this position, the circuit B is then under pressure (Ref. Fig. 8):
– By cutting the energizing solenoid valve (17) the chamber (18) is tight again, the pressure
balances on each side of the diaphragm through the calibrated nozzle (20). The inflation valve
(21) closes while opening the deflation valve (22). The quick depressurization of the de-icer is
made through the pressure relief valve (23); the negative pressure generated by the jet pump (4)
builds up in the de-icer. In this position the circuit B is under depression (Ref. Fig. 9).
– In the mean time, the air vent chamber (15), located above the diaphragm (14) is vented after
energizing the solenoid valve (16) of the circuit "A". The inflation valve (5) opens and the deflation
valve (2) closes through of the pressure acting under the other face of the diaphragm. In this
position, the circuit A is then under pressure (Ref. Fig. 9).
– According to operating cycles of the timer we can obtain:
• Circuit A under depression, circuit B under pressure (Ref. Fig. 8) (duration 5 sec.).
• Circuit A under pressure, circuit B under depression (Ref. Fig. 9) (duration 5 sec.).
• Circuits A and B under depression (Ref. Fig. 10) (most of the time).
30-11-71 Page 18
Feb 01/08
B03AA Series
Circuit A Under Depression and Circuit B Under Pressure (Maximum Duration 5 per Second per Cycle)
Figure 8/GRAPHIC 30-11-71-991-008-A01
30-11-71 Page 19
Feb 01/08
B03AA Series
Circuit A Under Pressure and Circuit B Under Depression (Maximum Duration 5 per Second per Cycle)
Figure 9/GRAPHIC 30-11-71-991-009-A01
30-11-71 Page 20
Feb 01/08
B03AA Series
Circuits A and B Under Depression (Duration 50 Seconds to 2 Minutes 50 Seconds during

Cycling and the Rest of Time without Cycling)
Figure 10/GRAPHIC 30-11-71-991-010-A01
30-11-71 Page 21
Feb 01/08
B03AA Series
B. Detailed Operation
(1) Depression jet pump (4)
It ensures the depression for the two circuits; it is made of an injector and a nozzle and it is
supplied by means of a nozzle flow economizing device (7).
(2) Nozzle flow economizing device (7)
The nozzle supply is ensured by the valve (10) coupled to a diaphragm (12).
At rest without pressure, the valve (10) is maintained open with the spring (8).
When the depression is reached inside the de-icers and the chamber (1), this is transmitted to
the chamber (11) located above the diaphragm (12) which has the effect to close the valve (10)
and interrupt the supply of the nozzle (4).
The air economizing device (7) maintains the valve (10) closed at each cycle as soon as the
required depression is reached; the nozzle (4) supply is then obtained.
The ball non return valve (3) located between the nozzle (4) and the chamber (1) ensures the
tightness at location of the nozzle.
(3) Pressure switches with increasing pressure (13)
They are screwed on each utilization circuit connector linked with de-icers. For PNR
B03AA1020, the pressure switches are not fitted on the unit. They are installed on the
pressure supply boots (A and B) line.
30-11-71 Page 22
Feb 01/08
B03AA Series
TESTING AND FAULT ISOLATION
TASK 30-11-71-700-801-A01
1. Testing Procedure
A. Reason for the Job
Self-explanatory
B. Job Set-up Information
(1) Tools, Fixtures and Equipment
(a) Instrumentation
DESIGNATION QTY CHARACTERISTICS

PRESSURE GAGE 1 2 BAR REL. (29 PSIG)
ACCURACY: 0,5%
MILLIOHMMETER 1 RANGE: 20 MILLIOHMS ± 1%
CHRONOMETER 1 STANDARD
DIFFERENTIAL PRESSURE GAGE 2 NEGATIVE PRESSURE: 70 MBAR (1.02 PSI)
(b) Energy Sources

PRESSURE SOURCE 1 PRESSURE: 2000 MBAR REL. (29 PSIG)
FLOWRATE: 2 KG/MIN (4.41 LB/MIN)
STABILIZED POWER SUPPLY 1 RANGE: 0 TO 50 VDC
2A
(c) Connection

ELECTRICAL CONNECTOR 2 NAS1599
(d) Equipments

PRESSURE REDUCING VALVE 1 STANDARD
CAPACITY 2 1100 CM3 (0.039 CU.FT)
SHUT-OFF VALVE 2 STANDARD
30-11-71 Page 1001

Sep 01/08
B03AA Series
(e) Special Tools
CODE REFERENCE QTY DESIGNATION

T11 M65724517 1 CABLE CIRCUIT A
T12 M65724518 1 CABLE CIRCUIT B
T13 M65724519 1 CABLE CIRCUIT A
T14 M65724520 1 CABLE CIRCUIT B
(2) Referenced Information
REFERENCE PAGE DESIGNATION

BLOCK
GRAPHIC-30-11-71-991-011-A01 1000 FIGURE 1001
GRAPHIC-30-11-71-991-011-B01 1000 FIGURE 1002
SUBTASK-30-11-71-780-001-A01 1000 FUNCTIONAL CHECK
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 30-11-71-750-003-A01
(1) Electrical Bonding Test
(a) The resistance check must be ≤ 10 m between the fixing tab and the electrical connector.
SUBTASK 30-11-71-750-004-A01
FOR PNR B03AA1031
(2) Isolation
(a) The resistance check between the contact pins ABDE together and the fixing tab
must be ≥ 100 M with a voltage of 50 VDC, for each connector (A (cable (T11)) and
B (cable (T12))).
SUBTASK 30-11-71-750-004-B01
FOR PNR B03AA1020
(3) Isolation
(a) The resistance check between the contact pins AB together and the fixing tab must be ≥
100 M with a voltage of 50 VDC, for each connector (A (cable (T22)) and B (cable (T23))).
SUBTASK 30-11-71-780-001-A01
(4) Functional Check
(a) Supply the upstream port of the valve with a pressure of 1300 ± 10 mbar at a temperature
of 25 ± 20 C (77 ± 68 F).
30-11-71 Page 1002

Sep 01/08
B03AA Series
(b) Do a check of the exit pressures with regard to the solenoid command (supply voltage
28 ± 1 VDC) according to the table that follows.
EXITS
SOLENOID Pressure measures after
SEQUENCE MAINTAIN maintain time
NUMBER TIME
Pressure A Pressure B
A B
mbar mbar
1 30 s Not supplied Not supplied / /
2 5 s Supplied Not supplied Pressurized Depressurized
1300 ± 10 mbar > 70 mbar
3 30 s Not supplied Not supplied Depressurized Depressurized
> 70 mbar > 70 mbar
4 5 s Not supplied Supplied Depressurized Pressurized
> 70 mbar 1300 ± 10 mbar
SUBTASK 30-11-71-750-001-A01
(5) Consumption Check
(a) Verify that the consumption is ≤ 0,35 A for each solenoid A and B supplied with 28 ± 1 VDC
during the Functional Check (Ref. to Subtask 30-11-71-780-001-A01) (solenoid supplied).
NOTE: Do not take into account the indicator light consumption during the intensity
measure of each solenoid.
SUBTASK 30-11-71-750-002-A01
(6) Extreme Voltage Check
(a) Make sure of the correct functioning of the Dual Distributor Valve for 17 (+0,5/-0) VDC
and 31,5 (+0/-0,5) VDC in accordance with the Functional Check (Ref. to Subtask
30-11-71-780-001-A01).
– Shut-off the pneumatic source

– Depressurize the capacities.
SUBTASK 30-11-71-780-002-A01
(7) Functional Check of the Nozzle and the Economizing Device
(a) Nozzle supply cut-off
1 Increase the supply pressure at upstream port of the valve. The solenoid valves A
and B are not energized. The circuits A and B are depressurized.
2 Verify that the nozzle supply cut-off is ≤ 1300 mbar and also that the depressurization
at the cut-off point is ≥ 150 mbar.
(b) Nozzle supply
1 Set the supply pressure at upstream port of the valve of 1300 ± 70 mbar.
2 Cause a leakage at the end of the line, using the shut-off valve.
30-11-71 Page 1003

Sep 01/08
B03AA Series
3 The economizing device must permit the nozzle supply for a depressurization
> 70 mbar.
DO THESE TWO TESTS 3 CONSECUTIVE TIMES.
SUBTASK 30-11-71-790-001-A01
(8) Circuit Depressurization Leakage
(a) The solenoid valves A and B are not supplied.
(b) Apply an increasing pressure of 1300 ± 10 mbar (18.71 to 19 psi) upstream of the valve
until the economizing device cut-off.
(c) Wait for the depressurizations to stabilize in the corresponding capacities (way A and
way B).
(d) Adjust the upstream pressure of 1300 ± 10 mbar (18.71 to 19 psi).
(e) The economizing device must not re-supply the nozzle during 5 minutes.
SUBTASK 30-11-71-780-003-A01
FOR PNR B03AA1031
(9) Pressure Switches Functional Check
(a) The solenoids A and B are supplied with voltage 28 ± 1 VDC.
(b) Initial pressure: 0 mbar.
(c) Under increasing pressure
1 Increase the pressure and verify that the pressure switch A shift for a pressure
between 1070 and 1260 mbar (15.51 and 18.27 psi).
2 Increase the pressure and verify that the pressure switch B shift for a pressure
between 1070 and 1260 mbar (15.51 and 18.27 psi).
(d) Under decreasing pressure
1 Decrease the pressure down and verify that the pressure switch A shift back for a
pressure greater than 800 mbar (11.78 psi).
2 Decrease the pressure down and verify that the pressure switch B shift back for a
pressure greater than 800 mbar (11.78 psi).
E. Close-up
Not applicable
30-11-71 Page 1004

Sep 01/08
B03AA Series
Functional Test (For Types B03AA1031, B03AA1031 Amdt A)

Figure 1001/GRAPHIC 30-11-71-991-011-A01
30-11-71 Page 1005

Sep 01/08
B03AA Series
Functional Test (For Type B03AA1020)

Figure 1002/GRAPHIC 30-11-71-991-011-B01
30-11-71 Page 1006

Sep 01/08
B03AA Series
TASK 30-11-71-810-801-A01
2. Fault Isolation
(Ref. Fig. 1003 Sheet 1, 2 and 3)
Self-explanatory

BLOCK
GRAPHIC-30-11-71-991-012-A01 1000 FIGURE 1003 SHEET 1/3
C. Job Set-up
Not applicable
D. Procedure
Not applicable
E. Close-up
Not applicable
30-11-71 Page 1007

Sep 01/08
B03AA Series
Failures Analytical Table

(Sheet 1 of 3)
Figure 1003/GRAPHIC 30-11-71-991-012-A01
30-11-71 Page 1008

Sep 01/08
B03AA Series

(Sheet 2 of 3)
Figure 1003/GRAPHIC 30-11-71-991-012-A01
30-11-71 Page 1009

Sep 01/08
B03AA Series

(Sheet 3 of 3)
Figure 1003/GRAPHIC 30-11-71-991-012-A01
30-11-71 Page 1010

Sep 01/08
B03AA Series
DISASSEMBLY
TASK 30-11-71-010-801-A01
1. Removal of the Pressure Reducing Valve (01-070) and the Pressure Relief Valve (01-170)
Self-explanatory
(a) Special Tools

T18 M65724395 1 VALVE SUPPORT
C. Job Set-up
Not applicable
D. Procedure
NOTE: Always discard all the rubber seals and preformed packings on disassembly. Discard the
washers, nuts and screws if they are damaged.
SUBTASK 30-11-71-010-001-A01
(1) Removal of the Pressure Reducing Valve (01-070)
(a) Put the pressure reducing valve (01-070) on the valve support (T18).
(b) Cut the lockwires that immobilize the four screws (01-020) and the four other screws
(01-050).
(c) Loosen the four screws (01-020).
(d) Remove the tube (01-010).
(e) Scrap the two preformed packings (01-030).
(f) Loosen the four screws (01-050).
(g) Remove the spring (01-060), the shim (01-065) and the pressure reducing valve (01-070).
(h) Scrap the preformed packing (01-080).
SUBTASK 30-11-71-010-002-A01
(2) Removal of the Pressure Relief Valve (01-170)
(a) Put the pressure relief valve (01-170) on the valve support (T18).
(b) Cut the lockwire that immobilizes the four screws (01-140).
(c) Loosen the four screws (01-140).
30-11-71 Page 3001

Feb 01/08
B03AA Series
(d) Remove the parts that follow:
– The valve body (01-130)

– The filter (01-150)
– The valve (01-170)
– The spring (01-160)
– The valve seat (01-180).
(e) Scrap the preformed packing (01-190).
E. Close-up
Not applicable
30-11-71 Page 3002

Feb 01/08
B03AA Series
TASK 30-11-71-010-802-A01
2. Removal of the Nozzle (01-240) and the Non-Return Valve
Self-explanatory
B. Job Set-up information
(a) Special Tools

T02 508490 OR OS22760 1 PIN WRENCH
T03 508601 1 PIN WRENCH
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 30-11-71-010-003-A01
(1) Removal of the Nozzle (01-240)
(a) Loosen the nozzle (01-240) (wrench 23 mm A/F).
(b) Loosen the injector (01-260) (wrench 23 mm A/F, pin wrench (T03)).
(c) Scrap the preformed packings (01-270) and (01-280).
SUBTASK 30-11-71-010-004-A01
(2) Removal of the Non-Return Valve
(a) Loosen the valve seat (01-200) (pin wrench (T02)).
(b) Remove the spring (01-220) and the ball (01-210).
(c) Scrap the two preformed packings (01-230).
E. Close-up
Not applicable
30-11-71 Page 3003

Feb 01/08
B03AA Series
TASK 30-11-71-010-803-A01
3. Removal of the Connectors (01-330) and (01-370) and the Solenoid-Valves (01-090)
Self-explanatory
Not applicable
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 30-11-71-010-005-A01
(1) Removal of the Connectors (01-330) and (01-370)
(a) Loosen the four screws (01-340) and the four screws (01-380).
(b) Recover the four washers (01-350) and the four washers (01-390).
(c) Separate the connectors.
(d) Remove the heat shrinkable sheaths.
(e) Unsolder the leads.
(f) Remove the connectors (01-330) and (01-370).
(g) Remove the spacer (01A-405) (only for PNR B03AA1020).
SUBTASK 30-11-71-010-006-A01
(2) Removal of the Solenoid-Valves (01-090)
(a) Cut the lockwires that immobilize the screws (01-100), (01-110), (01-320) and (01-420).
(b) Loosen the two screws (01-100) and the two screws (01-110).
(c) Remove the two solenoid valves (01-090).
(d) Scrap the preformed packing (01-120).
E. Close-up
Not applicable
30-11-71 Page 3004

Feb 01/08
B03AA Series
TASK 30-11-71-010-804-A01
4. Removal of the Pressure-Switches (01-290) and the Fixing Plate (01-460)
(Ref. IPL Fig. 01 and
Ref. IPL Fig. 01A)
Self-explanatory
(a) Special Tools

T08 M65725780 1 SPECIAL WRENCH

BLOCK
GRAPHIC-30-11-71-991-032-A01 10000 IPL FIGURE 1
GRAPHIC-30-11-71-991-033-A01 10000 IPL FIGURE 1A
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 30-11-71-010-007-A01
For PNR B03AA1031 only
(1) Removal of the Pressure-Switches (01-290)

(Ref. IPL Fig. 01)
(a) Loosen the two screws (01-320), remove the wire cover (01-310).
(b) Cut the lockwire that immobilizes the two pressure switches (01-290).
(c) Loosen and remove the two pressure-switches (01-290) with the special wrench (T08).
(d) Scrap the two preformed packings (01-300).
30-11-71 Page 3005

Feb 01/08
B03AA Series
SUBTASK 30-11-71-010-008-A01
FOR ALL PNR
(2) Removal of the Fixing Plate (01-460)

Ref. IPL Fig. 01A)
(a) Loosen the five screws (01-470) (cruciform screwdriver).
(b) Remove the fixing plates (01-460).
E. Close-up
Not applicable
30-11-71 Page 3006

Feb 01/08
B03AA Series
TASK 30-11-71-010-805-A01
5. Removal of the Double Valve (01-440) and the Double Valve Guides
Ref. IPL Fig. 01A)
Self-explanatory

BLOCK
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 30-11-71-010-009-A01
(1) Removal of the Double Valve (01-440)
Ref. IPL Fig. 01A)
(a) Loosen the eight screws (01-420).
(b) Remove the cover (01-410), the two springs (01-430) and the double valve (01-440). Use
two screws (01-340) on the tapping holes on each side of the seat valve to facilitate
the removal.
(c) Scrap the two preformed packings (01-450).
SUBTASK 30-11-71-010-010-A01
(2) Removal of the Double Valve Guides

(a) Loosen the two screws (01-437) (wrenches 12 mm and 13 mm A/F).
(b) Remove the two valve guides (01-433).
E. Close-up
Not applicable
30-11-71 Page 3007

Feb 01/08
B03AA Series
TASK 30-11-71-000-801-A01
6. Disassembly of the Air Economizing Device - Pressure Reducing Valve
(Ref. IPL Fig. 01,
Ref. IPL Fig. 01A and
Ref. IPL Fig. 02)
Self-explanatory

BLOCK
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 30-11-71-000-001-A01
For PNR B03AA1020 pre Amdt A only
(1) Disassembly of the air economizing device

(Ref. IPL Fig. 02)
(a) Remove the spigot (02-090) and the conical spring (02-100).
(b) Loosen the two screws (02-120).
(c) Remove the washer (02-110), the spring washer (02-130) and the flange (02-140).
SUBTASK 30-11-71-000-002-A01
(2) Disassembly of the Pressure Reducing Valve (01-070)
(Ref. IPL Fig. 01,
Ref. IPL Fig. 02)
(a) Loosen and scrap the self-locking nut (02-020) (wrench 4 mm A/F).
30-11-71 Page 3008

Feb 01/08
B03AA Series
(b) Remove the parts that follow:

– The upper flange (02-030)
– The lower flange (02-050)
– The valve seat (02-060).
(c) Scrap the preformed packing (02-070) and the diaphragm (02-040).
E. Close-up
Not applicable
30-11-71 Page 3009

Feb 01/08
B03AA Series
TASK 30-11-71-000-802-A01
7. Disassembly of the Solenoid Valve (01-090)
(Ref. IPL Fig. 01,
Ref. IPL Fig. 01A,
Ref. IPL Fig. 03 and
Ref. IPL Fig. 03A)
Self-explanatory
(a) Special Tools

T09 OS22759 1 SPECIAL WRENCH

BLOCK
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 30-11-71-000-003-A01
For PNR B03AA1020, Pre Amdt A
(1) Disassembly of the Solenoid Valve (01-090)

(Ref. IPL Fig. 01A and
Ref. IPL Fig. 03)
(a) Remove the circlip (03-010) from the body (03-110) (circlip pliers).
30-11-71 Page 3010

Feb 01/08
B03AA Series
– The ball (03-060)

– The equipped end piece (03-100)
– The polar core (03-050)
– The winded carcass (03-030)
– The pole piece (03-020).
(c) Loosen the nut (03-070) with the special wrench (T09).
(d) Remove the seat (03-080) and the three spring washers (03-090).
SUBTASK 30-11-71-000-003-B01
For PNR B03AA1020 Post Amdt A and PNR B03AA1031
(2) Disassembly of the Solenoid Valve (01-090)

(Ref. IPL Fig. 01,
Ref. IPL Fig. 03A)
(a) Loosen the two screws (03A-105) (cruciform screwdriver).
– The equipped end piece (03A-100)

– The diaphragm (03A-055)
– The assembly polar core (03A-050)
– The grooved nail (03A-058) (for PNR B03AA1031 Post Amdt A and B03AA1020
Post Amdt B)
– The spring (03A-040)
– The bush (03A-052)
– The winded carcass (03A-030)
– The shim (03A-025)
– The pole piece (03A-020).
(c) Remove the grooved nail (03A-058) (for PNR B03AA1031 Post Amdt A and B03AA1020
Post Amdt B) and the diaphragm (03A-055) of the polar core (03A-050).
(d) Loosen the nut (03A-070).
(e) Remove the seat (03A-080) and the three spring washers (03A-090).
E. Close-up
Not applicable
30-11-71 Page 3011

Feb 01/08
B03AA Series
TASK 30-11-71-000-803-A01
8. Disassembly of the Double Valve
Ref. IPL Fig. 04A)
Self-explanatory

BLOCK
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 30-11-71-000-004-A01
For PNR B03AA1020
(1) Disassembly of the Double Valve

(Ref. IPL Fig. 04)
(a) Scrap the four preformed packings (04-180).
(b) Loosen and scrap the two self-locking nuts (04-020) (two wrenches 5 mm A/F).
(c) Remove the diaphragm assy (04-030).
(d) Remove the two valve guides (04-060).
(e) Loosen and scrap the two self-locking nuts (04-080) (two wrenches 5 mm A/F).
(f) Remove the parts that follow:
– The two lower flanges (04-070)

– The two washers (04-100)
– The two upper flanges (04-110)
– The two valves (04-090).
– The two spacers (04-120).
(g) Remove from the double seat (04-190) the two axles (04-170).
30-11-71 Page 3012

Feb 01/08
B03AA Series
(h) Remove the two upper flanges (04-130), the two washers (04-150) and the two lower
flanges (04-160).
(i) Scrap the two valves (04-140).
SUBTASK 30-11-71-000-004-B01
For PNR B03AA1031
(2) Disassembly of the Double Valve

Ref. IPL Fig. 04A)
(a) Scrap the four preformed packings (04-180).
(b) Loosen and scrap the two self-locking nuts (04-020) (two wrenches 5 mm A/F).
(c) Remove the diaphragm assy (04-030).
(d) Loosen and scrap the two self-locking nuts (04-080) (two wrenches 5 mm A/F).
(e) Remove the parts that follow:
– The two lower flanges (04-070)

– The two washers (04-100)
– The two upper flanges (04-110)
– The two valves (04-090)
– The two spacers (04-120).
(f) Remove from the double seat (04-190) the two axles (04-170).
(g) Remove the two washers (04A-150).
(h) Scrap the two crimped assemblies (04A-162B).
(i) Scrap the two preformed packings (04A-155).
E. Close-up
Not applicable
30-11-71 Page 3013

Feb 01/08
B03AA Series
TASK 30-11-71-010-806-A01
For PNR B03AA1031
9. Removal of the Plugs (01-485)

(Ref. IPL Fig. 01)
Self-explanatory
(1) Consumable Materials
CODE REFERENCE DESIGNATION

M50B RHODORSIL CAF 730 ADHESIVE MATERIAL

BLOCK
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 30-11-71-010-011-A01
For PNR B03AA1031
(1) Removal of the Plugs (01-485)

(Ref. IPL Fig. 01)
(a) Remove adhesive material (M50B) on the plugs (01-485).
(b) Remove the plugs (01-485).
NOTE: Remove the plugs (01-485) only if there is a leakage.
E. Close-up
Not applicable
30-11-71 Page 3014

Feb 01/08
B03AA Series
CLEANING
TASK 30-11-71-100-801-A01
1. External Cleaning of a Unit
WARNING: – DO NOT BREATHE THE FUMES. THE SOLVENTS ARE DANGEROUS.

– USE EYE PROTECTION. DO NOT LET THE SOLVENTS TOUCH YOUR SKIN.
– CLEAN THE PARTS IN A ROOM WHERE AIRFLOW IS SUFFICIENT.
– DO NOT CLEAN NEAR AN OPEN FLAME.
CAUTION: – CAREFULLY OBEY THE CLEANING PROCEDURES, OR REPLACE THEM WITH

A PROCEDURE WHICH IS SPECIFIED BY THE MANUFACTURER IF YOU USE
EQUIVALENTS.
– AFTER YOU COMPLETE THE PROCEDURE, YOU MUST PUT PROTECTIVE
CAPS OR APPLICABLE PACKAGING MATERIAL ON THE PARTS.
Self-explanatory

M09A LOCAL PURCHASE CLEANING MATERIAL
C. Job Set-up
SUBTASK 30-11-71-620-001-A01
(1) Preparation of the Unit
(a) Put all the protective caps on the units.
D. Procedure
SUBTASK 30-11-71-160-001-A01
(1) External Cleaning of the Unit
WARNING: DO NOT USE DIPPING OR SPRAYING PROCEDURES FOR FULL UNITS.

DIPPING OR SPRAYING PROCEDURES ARE ONLY FOR ISOLATED PARTS.
(a) Clean the unit with a lint-free cloth, which you make moist with cleaning material (M09A).
As an alternative, use a soft brush.
(b) Dry with low-pressure compressed air, or with a lint-free cloth.
E. Close-up
Not applicable
30-11-71 Page 4001

Sep 01/08
B03AA Series
TASK 30-11-71-100-802-A01
2. Cleaning of a Sub-Assembly


EQUIVALENTS.
Self-explanatory
REFERENCE PAGE BLOCK DESIGNATION

TASK-30-11-71-100-804-A01 4000 CLEANING PROCEDURE TABLE
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 30-11-71-160-002-A01
(1) Cleaning of the Sub-Assembly
(a) Refer to the Cleaning Procedure Table (Ref. TASK 30-11-71-100-804-A01): do the
procedure which is given for the most easily damaged part.
E. Close-up
Not applicable
30-11-71 Page 4002

Sep 01/08
B03AA Series
TASK 30-11-71-100-803-A01
3. Cleaning of Component Parts


EQUIVALENTS.
Self-explanatory

TASK-00-00-00-100-804-A01 4000 CLEANING PROCEDURE TABLE
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 30-11-71-160-003-A01
(1) Cleaning of the Component Parts
(a) Clean each part to remove oil, grease and dirt.
(b) Make sure that the mating areas are fully free from packing material or sealing compound.
(c) Use the applicable cleaning procedure (Ref. TASK 30-11-71-100-804-A01).
E. Close-up
Not applicable
30-11-71 Page 4003

Sep 01/08
B03AA Series
TASK 30-11-71-100-804-A01
4. Cleaning Procedure
A. Cleaning Procedure Table
CLEANING
PROCEDURE
TYPE OF PART THAT YOU WILL CLEAN
1 2 3 4
STAINLESS STEEL O O X
FORGED LIGHT ALLOY WITH ANODIC-CHROMIC PROTECTION X X
CAST LIGHT ALLOY WITH ANODIC-CHROMIC PROTECTION X X
NITRIDE TITANIUM PLATING X X
CHEMICAL NICKEL PLATING X X
TITANIUM (*) X X X
PLASTIC X
COMPOSITE MATERIALS (POLYESTER) X X
ELECTRICAL AND ELECTRONIC COMPONENTS X
TEFLON PLATING (**)
RUBBER (***)
CLEANING PROCEDURES
1: Heavy alkaline cleaning:
(Ref. TASK 30-11-71-100-805-A01)
2: Cleaning of the parts with solvents (non chlorinated), with a dipping or spraying procedure:
(Ref. TASK 30-11-71-100-806-A01)
3: Light alkaline cleaning:
(Ref.TASK 30-11-71-100-807-A01)
4: Cleaning of the parts with an alcohol-based cleaning agent:
(Ref. TASK 30-11-71-100-808-A01)
O O: DO THE TWO STEPS, ONE AFTER THE OTHER

(*): DO NOT USE CHLORINATED SOLVENT
(**): DO NOT USE CLEANING MATERIAL. USE A DRY LINT-FREE CLOTH
(***): DO NOT USE CLEANING MATERIAL. CLEAN WITH LOW-PRESSURE COMPRESSED
AIR
30-11-71 Page 4004

Sep 01/08
B03AA Series
TASK 30-11-71-100-805-A01
5. Procedure 1: Heavy Alkaline Cleaning

WARNING: – USE ALL PRECAUTIONS FOR THE PROTECTION OF YOUR EYES AND YOUR
SKIN WHEN YOU USE THE CLEANING MATERIAL IN THIS PROCEDURE. THIS
CLEANING MATERIAL CONTAINS SODIUM HYDROXIDE, WHICH IS HIGHLY
DANGEROUS.
Self-explanatory

M48A TURCO 4181 CLEANING MATERIAL
WARNING: DO NOT USE MANUAL CLEANING PROCEDURES WITH THE MATERIALS

SPECIFIED IN THIS PROCEDURE. THIS PROCEDURE IS ONLY APPLICABLE
TO INDUSTRIAL EQUIPMENT AND PROCEDURES (AUTOMATIC CLEANING
MACHINE).
CAUTION: DO NOT USE THIS MATERIAL FOR LIGHT ALLOYS. THE MATERIAL SPECIFIED
BELOW CONTAINS SODIUM HYDROXIDE: IT CAUSES THE CORROSION OF
ALUMINUM-BASED ALLOYS.
(2) Use materials which agree with specification MIL-TT-C-490 MV.
(3) Example: - Cleaning material (M48A).
C. Job Set-up
SUBTASK 30-11-71-880-001-A01
(1) Material Preparation
(a) For the dilution proportions, refer to the manufacturer’s instructions.
Example: - Cleaning material (M48A). Dilution of the Cleaning material (M48A) with 5% of water
(for grease, baked grease, and scale particles).
30-11-71 Page 4005

Sep 01/08
B03AA Series
D. Procedure
WARNING: USE ALL PRECAUTIONS AS GIVEN IN THE WARNING NOTES AT THE TOP OF
PARA. A.
SUBTASK 30-11-71-130-001-A01
(1) Cleaning
(a) To clean the part, put it momentarily in a warm bath of cleaning material, at a temperature
of 70 C to 80 C (158 F to 176 F). An ultrasonic device must mix the bath.
(b) Flush the part with water.
CAUTION: DO NOT DRY SUB-ASSEMBLIES WHICH CONTAIN PRESS-FITTED PARTS IN

THE TEMPERATURE RANGE GIVEN BELOW. THIS CAN CAUSE DISTORTION
OR INTERNAL CORROSION. USE THE CORRECT DRYING TEMPERATURE.
(c) Dry the part in hot air, at between 100 C and 110 C (212 F to 230 F).
E. Close-up
Not applicable
30-11-71 Page 4006

Sep 01/08
B03AA Series
TASK 30-11-71-100-806-A01
6. Procedure 2: Cleaning with Solvents by the Dipping or the Spraying Procedure
WARNING: USE SOLVENTS WHICH HAVE A FLASH POINT OF MORE THAN 50 C TO 55 C

(122 F TO 131 F) IN SPECIFIED STABLE CONDITIONS.
WARNING: DO NOT USE ANY CHLORINATED SOLVENT. CHLORINATED SOLVENTS ARE

NOT APPROVED.


EQUIVALENTS.
Self-explanatory
Not applicable
C. Job Set-up
WARNING: – THE SOLVENTS ARE DANGEROUS FOR YOUR HEALTH, AND CAN CAUSE
DAMAGE TO PARTS IF THEY DETERIORATE BECAUSE OF: POLLUTION,
WATER, GREASE, METAL PARTICLES, TEMPERATURE.
– THE SOLVENTS MUST THUS BE FULLY CLEAN AND YOU MUST REPLACE
THEM FREQUENTLY. THE CONTAINERS MUST BE FREE FROM UNWANTED
PARTICLES FOR THE DIPPING AND THE SPRAYING OPERATIONS.
D. Procedure

– DO NOT CLEAN NEAR AN OPEN FLAME OR AN INCANDESCENT MATERIAL.
– USE THE SOLVENT BETWEEN 10 C AND 15 C (50 F TO 59 F), WHICH
IS LESS THAN THE FLASH POINT.
SUBTASK 30-11-71-110-001-A01
(1) Cleaning with Solvents
(a) Put the part in the solvent momentarily, or apply the solvent to the part as a spray. If
necessary, complete the cleaning with a soft brush, or with a soft piece of material
(such as wood or plastic).
(b) At the end of the full cleaning operation, put the part in clean solvent momentarily, or
apply clean solvent to the part as a spray.
30-11-71 Page 4007

Sep 01/08
B03AA Series
(c) Dry the parts with compressed air that is clean and dry (free from dust and grease).
E. Close-up
Not applicable
30-11-71 Page 4008

Sep 01/08
B03AA Series
TASK 30-11-71-100-807-A01
7. Procedure 3: Light Alkaline Cleaning


EQUIVALENTS.
This procedure is specially applicable to the cleaning of Aluminum-based alloys (the recommended
materials do not contain Sodium Hydroxide, which damages light alloys).

M51A TURCO AVIATION SPR CLEANING MATERIAL
M53A PROMOCLEAN TP 108 CLEANING MATERIAL
(2) Use materials that agree with Specification MIL-TT-C-490C procedure III .
(3) Example:
– cleaning material (M51A),

– cleaning material (M53A).
C. Job Set-up
WARNING: USE EYE PROTECTION. DO NOT LET THE SOLVENTS TOUCH YOUR SKIN.
ALKALINE MATERIALS CAUSE IRRITATION TO YOUR EYES AND YOUR SKIN.
SUBTASK 30-11-71-880-002-A01
(1) Preparation
(a) For the dilution proportions, refer to the manufacturer’s instructions.
(b) Mix 5% of the material with water, at a temperature between 70 C and 80 C (158 F to
176 F) in the ultrasonic bath during 15 to 20 minutes.
30-11-71 Page 4009

Sep 01/08
B03AA Series
D. Procedure
SUBTASK 30-11-71-110-002-A01
(1) Cleaning
(a) Clean the parts with a lint-free cloth, which you make moist with the detergent solution. As
an alternative, use a soft brush.
(b) Flush the parts with clean water, at ambient temperature.
CAUTION: DO NOT USE HOT AIR (100 C (212 F)) TO DRY SUB-ASSEMBLIES WHICH
CONTAIN PRESS-FITTED PARTS.
(c) Dry with low-pressure compressed air.
E. Close-up
Not applicable
30-11-71 Page 4010

Sep 01/08
B03AA Series
TASK 30-11-71-100-808-A01
8. Procedure 4: Cleaning of Parts with an Alcohol-Based Cleaning Agent


EQUIVALENTS.
(1) This procedure is specially applicable to:
– hardware electrical component parts,

– electronic component parts,
– printed circuits.

M09A DENATURED METHANOL (OM23214) CLEANING MATERIAL
(a) Use a cleaning material which agrees with Specification MIL-A-6090.
(b) Example: - Cleaning material (M09A).
C. Job Set-up
Not applicable. Use the cleaning material as it is.
D. Procedure
WARNING: – IN WORKSHOPS, KEEP THE ALCOHOL-BASED CLEANING AGENTS IN SMALL

QUANTITIES (250 CM3 (15.25 CU.IN)).
– DO NOT CLEAN NEAR AN OPEN FLAME OR AN INCANDESCENT MATERIAL.
SUBTASK 30-11-71-110-003-A01
(1) Cleaning
(a) Clean parts with a soft brush.
(b) Dry with compressed air which is at ambient temperature.
E. Close-up
Not applicable
30-11-71 Page 4011

Sep 01/08
B03AA Series
30-11-71 Page 4012

Sep 01/08
B03AA Series
INSPECTION/CHECK
TASK 30-11-71-200-801-A01
1. Checking Procedure
Self-explanatory

GRAPHIC-30-11-71-991-013-A01 5000 FIGURE 5001
GRAPHIC-30-11-71-991-014-A01 5000 FIGURE 5002
GRAPHIC-30-11-71-991-0156-A01 5000 FIGURE 5003
GRAPHIC-30-11-71-991-016-A01 5000 FIGURE 5004
GRAPHIC-30-11-71-991-017-A01 5000 FIGURE 5005
PGBLK-30-11-71-8000 8000 FITS AND CLEARANCES
C. Job Set-up
SUBTASK 30-11-71-220-001-A01
(1) Visual Inspection of the Parts
(a) Examine all the parts for changes or replacements.
(b) Examine all the parts for abrasion, cracks, distortion and scratches.
(c) Examine all the sealing surfaces for indentations, nicks and scratches.
(d) Examine all the threads for damage.
(e) Do a check of the parts dimensions (Ref. to FITS AND CLEARANCES).
D. Procedure
SUBTASK 30-11-71-280-001-A01
(1) Special Checks
(a) Check of the Double Seat (04-190) (Ref. Fig. 5001)
1 Scrap the double seat which does not meet the required conditions (Ref. Fig. 5001).
(b) Check of the Pressure Relief Valve (01-170) (Ref. Fig. 5002)
1 Do a visual check of the good condition of the working surface (1) and scrap the
valve if it is defective.
30-11-71 Page 5001

Feb 01/08
B03AA Series
(c) Check of the Valve Seat (01-180) ** ERROR : reference token must match attribute
’refid’ value ** 5003
1 Do a visual check of the good condition of the working surface (1) and scrap the valve
seat if it is defective.
(d) Check of the Valve Seat (02-010) (Ref. Fig. 5004)
1 Scrap the valve seat which does not meet the required conditions (Ref. Fig. 5004).
(e) Check of the Valve Seat (02-060) (Ref. Fig. 5005)
1 Do a visual check of the good condition of the working surface (1) and scrap the valve
seat if it is defective.
(f) Check of the Winded Carcass (03-030) or (03A-030) Resistance (Ref. IPL Fig. 03
and Ref. IPL Fig. 03A).
1 Check that the resistance is 78 ± 5%.
E. Close-up
Not applicable
30-11-71 Page 5002

Feb 01/08
B03AA Series
Check of the Double Seat (04-190)

Figure 5001/GRAPHIC 30-11-71-991-013-A01
30-11-71 Page 5003

Feb 01/08
B03AA Series
Check of the Pressure Relief Valve (01-170)

Figure 5002/GRAPHIC 30-11-71-991-014-A01
30-11-71 Page 5004

Feb 01/08
B03AA Series
Check of the Valve Seat (01-180)

Figure 5003/GRAPHIC 30-11-71-991-015-A01
30-11-71 Page 5005

Feb 01/08
B03AA Series
Check of the Valve Seat (02A-010)

Figure 5004/GRAPHIC 30-11-71-991-016-A01
30-11-71 Page 5006

Feb 01/08
B03AA Series
Check of the Valve Seat (02-060)

Figure 5005/GRAPHIC 30-11-71-991-017-A01
30-11-71 Page 5007

Feb 01/08
B03AA Series
30-11-71 Page 5008

Feb 01/08
B03AA Series
REPAIR
TASK 30-11-71-380-801-A01
1. REPAIR No. 1: Finish of Working Surfaces of the Valve Seat (01-180)
Self-explanatory

M01X WATER-PROOF PNR: 3M204P50 ABRASIVE PAPER

GRAPHIC-30-11-71-991-018-A01 6000 FIGURE 6001
SUBTASK-30-11-71-280-001-A01 5000 SPECIAL CHECKS
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 30-11-71-380-001-A01
(1) Finish of Working Surfaces of the Valve Seat (01-180)
(a) Grind in the area (1) (Ref. Fig. 6001), on a flat surface, with abrasive paper (M01X).
(b) Clean with chlorinated solvent and a brush, then dry with a compressed air jet under low
pressure, filtered and desiccated.
(c) Do a check of the dimensions detailed in Subtask 30-11-71-280-001-A01 Para (c).
E. Close-up
Not applicable
30-11-71 Page 6001

Feb 01/08
B03AA Series
REPAIR No. 1: Repair of the Valve Seat (01-180)

Figure 6001/GRAPHIC 30-11-71-991-018-A01
30-11-71 Page 6002

Feb 01/08
B03AA Series
TASK 30-11-71-380-802-A01
2. REPAIR No. 2: Reworking of the Double Seat (04-190)
Self-explanatory
(a) Special Tools

T04 508606A 1 GRINDING TOOL

M01X WATER-PROOF PNR: 3M204P50 ABRASIVE PAPER

GRAPHIC-30-11-71-991-019-A01 6000 FIGURE 6002
SUBTASK-30-11-71-280-001-A01 5000 SPECIAL CHECKS
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 30-11-71-380-002-A01
(1) Reworking of the Double Seat (04-190)
(a) Grind in the areas (1) and (2) (Ref. Fig. 6002) with the grinding tool (T04) and the
abrasive paper (M01X).
(b) Clean with chlorinated solvent and a brush, then dry with a compressed air jet under low
pressure, filtered and desiccated.
(c) Do a check of the dimensions detailed in Subtask 30-11-71-280-001-A01 Para (a).
E. Close-up
Not applicable
30-11-71 Page 6003

Feb 01/08
B03AA Series
REPAIR No. 2: Repair of the Double Seat (04-190)

Figure 6002/GRAPHIC 30-11-71-991-019-A01
30-11-71 Page 6004

Feb 01/08
B03AA Series
TASK 30-11-71-380-803-A01
3. REPAIR No. 3: Corrosion Protection
You can repair a protection that is defective in the conditions that follow:
– There is no anodic chromic protection on small areas only.

– The area where there is no protection does not show strong corrosion.

M04D ALODINE 1200 USA (MIL-C-5541A) PROTECTIVE MATERIAL
M01X WATER-PROOF PNR: M734C-P1200 ABRASIVE PAPER
NOTE: Refer to the Consumable Materials Table (Ref. TASK 30-11-71-941-801-A01) for
all the data in the list.

TASK-30-11-71-100-803-A01 4000 CLEANING OF COMPONENT PARTS
TASK-30-11-71-941-801-A01 9000 CONSUMABLE MATERIALS
C. Job Set-up
SUBTASK 30-11-71-160-004-A01
(1) Removal of the Corrosion
(a) Clean the defective parts (Ref. TASK 30-11-71-100-803-A01), then remove all signs of
corrosion with abrasive paper (M01X).
D. Procedure
SUBTASK 30-11-71-380-003-A01
(1) Preparation of the Solution for Alochrome Treatment
(a) Use 30 g (1.058 oz) of protective material (M04D) for each liter of water to prepare
the solution.
(b) Make sure that the solution is always at ambient temperature.
(c) Mix the solution until full dissolution.
SUBTASK 30-11-71-380-004-A01
(2) Alochrome Treatment
(a) Apply the solution with a brush on the areas without protection.
(b) Let the solution dry during 3 to 4 minutes.
30-11-71 Page 6005

Feb 01/08
B03AA Series
(c) Flush with cold water.
(d) Let dry in ambient air.
E. Close-up
Not applicable
30-11-71 Page 6006

Feb 01/08
B03AA Series
ASSEMBLY
TASK 30-11-71-400-801-A01
1. Assembly of the Double Valve (01-440)
Self-explanatory
(a) Special Tools

T06 OS22775 1 HOLDING TOOL

M14B PR1005L SEALING COMPOUND SEALING MATERIAL
M01C GRAPHITE POWDER LUBRICATING MATERIAL
M13C RHODORSIL GREASE 33 LUBRICATING MATERIAL
M01X WATER-PROOF PNR: M734C-P1200 ABRASIVE PAPER

BLOCK
GRAPHIC-30-11-71-991-020-A01 7000 FIGURE 7001
TASK-30-11-71-820-802-A01 8000 TIGHTENING TORQUES
C. Job Set-up
Not applicable
D. Procedure
NOTE: Apply a layer of petrolatum on the threads and the deprotected parts. Apply a layer of
lubricating material (M13C) on the gaskets and the preformed packings.
NOTE: It is recommended to use, if possible, ring spanners for the mounting of six flats.
NOTE: Apply lubricating material (M01C) on the preformed packings and install them into the
relevant groove.
30-11-71 Page 7001

Feb 01/08
B03AA Series
SUBTASK 30-11-71-400-001-A01
For PNR B03AA1020
(1) Assembly of the Double Valve (01-440)

(Ref. Fig. 7001)
NOTE: Make the axle (04-170) slide inside the valve guide (04-060); this has to be done
loosely without any resistance. If necessary, grind the axle (04-170) very slightly with
abrasive paper (M01X) then clean it with chlorinated solvent.
(a) Apply a layer of lubricating material (M13C) inside the two grooves "A" (Ref. Fig. 7001) of
the axle (04-170).
(b) Apply a layer of sealing material (M14B) on the face “B” (Ref. Fig. 7001) of the lower
flange (04-160).
(c) Install the parts that follow on the axle (04-170):
– The lower flange (04-160)

– The washer (04-150)
– The spacer (04-120).
(d) Pass the above assembly inside the double seat (04-190).
(e) Apply a layer of sealing material (M14B) on the face “C” (Ref. Fig. 7001) of the lower
flange (04-070).
(f) Install the parts that follow on the axle (04-170):

– The washer (04-100)
– The lower flange (04-070).
(g) Fix this assembly with a self-locking nut (04-080) (wrench 5 mm A/F) and a 2 mm
(0.079 in) dia. pin "D" slipped on the axle (04-170).
(h) Torque the self-locking nut (04-080) to the specified value (Ref. to TASK
30-11-71-820-802-A01).
(i) Continue the same way for the second double valve assembly.
(j) Install the two guides (04-060) inside the double seats (04-190).
(k) Install the two double seats on the holding tool (T06).
(l) Position the diaphragm assy (04-030) on the eight pins of the holding tool (T06).
(m) With a 5 mm A/F wrench, screw the two self-locking nuts (04-020) to the axles (04-170)
while you hold the nuts (04-080) into place with a 5 mm A/F wrench.
(n) Torque the two self-locking nuts (04-020) to the specified value (Ref. to TASK
30-11-71-820-802-A01).
30-11-71 Page 7002

Feb 01/08
B03AA Series
(o) Then remove the double valve from the holding tool (T06).
(p) Position the two preformed packings (04-180) on each double seat (04-190).
SUBTASK 30-11-71-400-001-B01
For PNR B03AA1031
(2) Assembly of the Double Valve (01-440)

(Ref. Fig. 7001)
(a) Install the parts that follow on the axle (04A-170):
– The crimped assembly (04A-162B)

– The preformed packing (04A-155) inside the upper flange (04A-163)
– The washer (04A-150)
– The spacer (04A-120).
(b) Pass the above assembly inside the double seat (04-190).
(c) Install the washer (04-100) on the valve (04-090).
(d) Install the parts that follow on the axle (04-170):

– The lower flange (04-070).
(e) Apply a layer of sealing material (M14B) on the face “C” (Ref. Fig. 7001) of the lower
flange (04-070).
(f) Fix this assembly with a self-locking nut (04-080) (2 wrenches 5 mm A/F) and a 2 mm
(0.079 in) dia. pin "D" slipped on the axle (04-170).
(g) Torque the self-locking nut (04-080) to the specified value (Ref. to TASK
30-11-71-820-802-A01).
(h) Continue the same way for the second double valve assembly.
(i) Install the two double seats on the holding tool (T06).
(j) Position the diaphragm assy (04-030) on the eight pins of the holding tool (T06).
(k) With a 5 mm A/F wrench, screw the two self-locking nuts (04-020) to the axles (04-170)
while you hold the nuts (04-080) into place with a 5 mm A/F wrench.
(l) Torque the two self-locking nuts (04-020) to the specified value (Ref. to TASK
30-11-71-820-802-A01).
(m) Then remove the double valve from the holding tool (T06).
(n) Position the two preformed packings (04-180) on each double seat (04-190).
E. Close-up
Not applicable
30-11-71 Page 7003

Feb 01/08
B03AA Series
Assembly of the Double Valve (01-440)

Figure 7001/GRAPHIC 30-11-71-991-020-A01
30-11-71 Page 7004

Feb 01/08
B03AA Series
TASK 30-11-71-400-802-A01
2. Assembly of the Solenoid Valves (01-090)
Self-explanatory
(a) Special Tools

T09 OS22759 1 SPECIAL WRENCH
T10 M65723309 1 TEST BOX

M09B LOCTITE 242 ADHESIVE MATERIAL
M25B LOCTITE 542 SEALING MATERIAL
M06X HEAT-SHRINK SHEATH PROTECTION MATERIAL

BLOCK
GRAPHIC-30-11-71-991-021-A01 7000 FIGURE 7002
GRAPHIC-30-11-71-991-046-A01 7000 FIGURE 7003
GRAPHIC-30-11-71-991-022-A01 7000 FIGURE 7004
C. Job Set-up
Not applicable
30-11-71 Page 7005

Feb 01/08
B03AA Series
D. Procedure
relevant groove.
SUBTASK 30-11-71-400-002-A01
For PNR B03AA1020 Pre Amdt A
(1) Assembly of the Solenoid Valves (01-090)
(a) Position the parts that follow inside the end-piece (03-100):
– The three spring washers (03-090) (set out head to foot)

– The seat (03-080)
– The nut (03-070) that fixes the whole thing.
(b) Position the parts that follow inside the body (03-110):
– The pole piece (03-020)

– The winded carcass (03-030)
– The polar core (03-050)
– The equipped end (03-100) letting the electrical wires come out from the winded
carcass (03-030) and in making coincide the end-piece slot (03-100) with the body
(03-110) slot which enables the ball (03-060) placing.
(c) Secure the assembly with the circlip (03-010) (circlip pliers).
SUBTASK 30-11-71-400-002-B01
For PNR B03AA1020 Post Amdt B and B03AA1031 Post Amdt A
(2) Assembly of the Solenoid Valves (01-090)

(Ref. Fig. 7002)
(Ref. Fig. 7004)
(a) Position the parts that follow inside the end-piece (03-100)
– The three spring washers (03-090) (set out head to foot)

– The seat (03-080)
– The nut (03-070) that fixes the whole thing.
(b) Fix the diaphragm (03A-055) to the polar core (03A-050) with the grooved nail (03A-058)
(compression of diaphragm by grooved nail: 0,10 ± 0,05 mm (0.002 to 0.006 in)).
30-11-71 Page 7006

Feb 01/08
B03AA Series
(c) Position the parts that follow inside the body (03A-110):
– The pole piece (03A-020)

– The shim (03A-025)
– The winded carcass (03A-030)
– The bush (03A-052)
– The assembly of the polar core (03A-050), the diaphragm (03A-055) and the grooved
nail (03A-058).
(d) Install the bush (03A-052) on the winded carcass (03A-030) and install this S/A on
the body.
(e) Do a check of the clearance (0,15 ± 0,05 mm (0.004 to 0.006 in)) between the end
piece (03A-100) and the body (03A-110), when the end piece (03A-100) rests against
the diaphragm (03A-055) without compressing it. If necessary adjust the clearance by
adjusting the shim (03A-025) number (Ref. Fig. 7002 and Ref. Fig. 7003) .
NOTE: Calculate the thickness “Z” of shims (03A-025) (Ref. Fig. 03A) .
(f) Position the end-piece (03A-100) and the winded carcass (03A-030) letting the electrical
wires come out through the hole of the end piece (03A-100)
NOTE: Ref. Fig. 7003 for the representation of the solenoid valve P/N 93006A02. For
the solenoid valve P/N 93006B02, the position of the end-piece (03A-100) is
symmetrical (electrical wires come out through the other hole of the end piece
(03A-100)).
(g) Cut the wires of the solenoid to 65 mm (2.559 in).
(h) Cut the sleeves (03-120) to 15 mm (0.590 in).
(i) Put the wires through the sleeve (03-120).
(j) Apply a layer of adhesive material (M09B) on the threads of the two screws (03A-105).
(k) Fix the end-piece (03A-100) with the two screws (03A-105) with a cruciform screwdriver.
(l) Torque the two screws (03A-105) to the specified value (Ref. to TASK
30-11-71-820-802-A01).
SUBTASK 30-11-71-820-001-A01
(3) Adjustment of the solenoid valve
(Ref. Fig. 7002)
(a) Connect the two wires of the solenoid valve to a 28 VDC electrical power supply.
(b) Position a 3,5 mm (0.137 in) dia. rod and note, with a dial gage, the dimension obtained.
NOTE: Make sure that the travel is 0,4 ± 0,1 mm (0.0157 ± 0.0039 in)
(c) Electrically supply the solenoid valve and note the new dimension obtained.
NOTE: Make sure that the travel is between 0,4 and 0,5 mm (0.0157 and 0.0196 in)
30-11-71 Page 7007

Feb 01/08
B03AA Series
(d) Act on the nut (03-070) with the special wrench (T09) to obtain the dimension required. If
necessary, remove or add the required spring-washers (03-090).
(e) Locate the screw position.
(f) Disconnect the electrical supply and remove the rod.
(g) Apply a layer of sealing material (M25B) on the threads of the nut (03-070).
(h) Install the nut (03-070) to the right position (Ref. para (e)).
SUBTASK 30-11-71-780-004-A01
(4) Test Procedure
(Ref. Fig. 7004)
(a) Test the solenoid valves with the test box (T10) as follows:
1 Install the solenoid on the test fixture.
2 Apply a 1,4 ± 0,1 bar rel. (18.85 to 21.76 psig) test pressure to the "A" pressure
connection, solenoid valve being not energized.
3 Make sure that the solenoid valve leakage is less than or equal to 6 l/h (0.2118 cu.ft/h).
4 Apply a 1,4 ± 0,1 bar rel. (18.85 to 21.76 psig) test pressure to the "B" pressure
connection, solenoid valve being energized.
5 Make sure that the solenoid valve flow rate is greater than or equal to 30 l/min
(1.059 cu.ft/min).
(b) Apply 1,4 ± 0,1 bar and make sure 3 times that the electro opens.
E. Close-up
Not applicable
30-11-71 Page 7008

Feb 01/08
B03AA Series
Adjustment of the Solenoid Valve

Figure 7002/GRAPHIC 30-11-71-991-021-A01
30-11-71 Page 7009

Feb 01/08
B03AA Series
Adjustment of the Diaphragm (03A-055)

Figure 7003/GRAPHIC 30-11-71-991-046-A01
30-11-71 Page 7010

Feb 01/08
B03AA Series
Test of the Solenoid Valves

Figure 7004/GRAPHIC 30-11-71-991-022-A01
30-11-71 Page 7011

Feb 01/08
B03AA Series
TASK 30-11-71-400-803-A01
3. Assembly of the Air Economizing Device
Self-explanatory

M14B PR1005L SEALING COMPOUND SEALING MATERIAL

BLOCK
GRAPHIC-30-11-71-991-023-A01 7000 FIGURE 7005
C. Job Set-up
Not applicable
D. Procedure
relevant groove.
SUBTASK 30-11-71-400-003-A01
(1) Assembly of the Air Economizing Device
(a) Install on the flange (02-140), the spring washer (02-130), the washer (02-110) and fix
them with two screws (02-120).
(b) Torque the two screws (02-120) to the specified value (Ref. to TASK
30-11-71-820-802-A01).
30-11-71 Page 7012

Feb 01/08
B03AA Series
(c) Install the conical spring (02-100) and fit the spigot (02-090) together on the spring
washer (02-130).
SUBTASK 30-11-71-400-004-A01
(2) Assembly of the Pressure Reducing Valve
(Ref. Fig. 7005)
NOTE: Apply a layer of lubricating material (M13C) on the valve (02-010).
(a) Fit the valve (02-010) into the valve seat (02-060).
CAUTION: THE FLANGES MUST BE INSTALLED WITH THEIR ROUND PART IN CONTACT
WITH THE DIAPHRAGM.
(b) Install the lower flange (02-050) on the valve (02-010).
(c) Apply a layer of sealing material (M14B) on the nut side face of the upper flange (02-030).
(d) Install the diaphragm (02-040), the upper flange (02-030) and secure the whole assembly
with a self-locking nut (02-020) (wrench 4 mm A/F).
(e) Torque the self-locking nut (02-020) to the specified value (Ref. to TASK
30-11-71-820-802-A01).
(f) Install the preformed packing (02-070).
E. Close-up
Not applicable
30-11-71 Page 7013

Feb 01/08
B03AA Series
Assembly of the Pressure Reducing Valve

Figure 7005/GRAPHIC 30-11-71-991-023-A01
30-11-71 Page 7014

Feb 01/08
B03AA Series
TASK 30-11-71-410-801-A01
For PNR B03AA1031
4. Installation of the Plugs (01-485) on the Body (01-480)
Self-explanatory

M50B RHODORSIL CAF730 ADHESIVE MATERIAL
C. Job Set-up
Not applicable
D. Procedure
relevant groove.
SUBTASK 30-11-71-410-001-A01
For PNR B03AA1031
(1) Installation of the Plugs (01-485) on the Body (01-480)
(a) Apply a layer of adhesive material (M09B) on the thread of the plugs (01-485).
(b) Tighten the plugs (01-485) on the body (01-480).
(c) Apply a layer of adhesive material (M50B) on the plugs.
(d) Let polymerize in ambient air during 24 hours.
E. Close-up
Not applicable
30-11-71 Page 7015

Feb 01/08
B03AA Series
TASK 30-11-71-410-802-A01
5. Installation of the Double Valve Guides, the Double Valve and the Fixing Plate
Self-explanatory

M28B LOCTITE 510 SEALING COMPOUND SEALING MATERIAL
M03C BRISAL 0X50-851 VASELINE

BLOCK
(3) Special Tools

T18 M65724395 1 VALVE SUPPORT
T06 OS22775 1 HOLDING TOOL
C. Job Set-up
Not applicable
D. Procedure
relevant groove.
30-11-71 Page 7016

Feb 01/08
B03AA Series
SUBTASK 30-11-71-410-002-A01
For PNR B03AA1031
(1) Installation of the Double Valve Guides
(a) Put the double valve guide on the valve support (T18).
(b) Apply a layer of sealing material (M28B) on the two screws (01-437).
(c) Install the two guides (01-433) inside the body (01-480).
(d) Fix the guides (01-433) with the screws (01-437) (wrenches 12 mm and 13 mm A/F).
(e) Torque the screws (01-437) to the specified value (Ref. to TASK 30-11-71-820-802-A01)
using the holding tool (T06).
SUBTASK 30-11-71-410-003-A01
(2) Installation of the Double Valve
(a) Put the double valve on the valve support (T18).
(b) Install the parts that follow on the body (01-480):
– Two preformed packings (01-450)

– The double valve (01-440) assembly
– The two springs (01-430)
– The cover (01-410).
(c) Fix the hole assembly with eight screws (01-420).
(d) Torque the eight screws (01-420) to the specified value (Ref. to TASK
30-11-71-820-802-A01).
SUBTASK 30-11-71-410-004-A01
(3) Installation of the Fixing Plate
(a) Apply a layer of adhesive material (M04B) on the threads of the five screws (01-470).
(b) Install the fixing plate (01-460) on the body (01-480) and secure it with five screws
(01-470).
(c) Apply a layer of vaseline (M03C) on the two screws used for bonding.
(d) Torque the five screws (01-470) to the specified value (Ref. to TASK
30-11-71-820-802-A01).
E. Close-up
Not applicable
30-11-71 Page 7017

Feb 01/08
B03AA Series
TASK 30-11-71-410-803-A01
6. Installation of the Pressure Switches and the Two Solenoid-Valves
Self-explanatory
(a) Special Tools

T08 540260 1 SPECIAL WRENCH

M04X LOCKWIRE LOCKING MATERIAL

BLOCK
C. Job Set-up
Not applicable
D. Procedure
relevant groove.
SUBTASK 30-11-71-410-005-A01
(1) Installation of the Pressure Switches
(a) Install the two preformed packings (01-300) on the two pressure switches (01-290).
(b) Screw the two pressure switches (01-290) on the body (01-480).
30-11-71 Page 7018

Feb 01/08
B03AA Series
(c) Torque the two pressure switches (01-290) to the specified value (Ref. to TASK
30-11-71-820-802-A01) with the special wrench (T08).
(d) Safety the two pressure switches (01-290) with locking material (M04X).
(e) Then slip the totality inside a sleeve of 3,90 mm dia. (0.154 in), 60 mm (2.4 in) length
and shrink it.
SUBTASK 30-11-71-410-006-A01
(2) Installation of the Two Solenoid-Valves
(a) On each electrovalve (01-090) install the preformed packing (01-120) then pass the
feeding wires inside the cover (01-410) and fix them with two screws (01-100) and
(01-110).
(b) Torque the screws (01-100) and (01-110) to the specified value (Ref. to TASK
30-11-71-820-802-A01).
E. Close-up
Not applicable
30-11-71 Page 7019

Feb 01/08
B03AA Series
TASK 30-11-71-400-804-A01
7. Assembly of the Connectors
Self-explanatory

M06X RNF100-3-16 BLACK HEAT-SHRINKABLE SHEATH
M13X RNF100-1-4 BLACK HEAT-SHRINKABLE SHEAT
M15X SOLDER (HIGH TEMPERAT) MULTICORE SOLDER MATERIAL
95A

BLOCK
GRAPHIC-30-11-71-991-024-A01 7000 FIGURE 7006
C. Job Set-up
Not applicable
D. Procedure
relevant groove.
SUBTASK 30-11-71-400-005-A01
For PNR B03AA1031
(1) Assembly of the Connectors

(Ref. Fig. 8001)
(a) Slip on the two electrical wires of each pressure switch a heat shrinkable sheath (M06X)
(4,8 mm (0.187 in) dia., 40 mm (1.57 in) length).
30-11-71 Page 7020

Feb 01/08
B03AA Series
(b) Slip on the four pressure switch electrical wires a heat shrinkable sheath (M13X) (6,35 mm
(0.25 in) dia., 80 mm (3.15 in) length).
(c) Slip on the eight electrical wires of the pressure switches and solenoid valves, eight
protection sleeves (03-120) (10 mm (0.393 in) length).
(d) If necessary, cut to length the electrical wires, then solder the electrical wires on the
connectors (01-330) and (01-370), (Ref. Fig. 7006) with solder material (M15X).
(e) Overlay the solders with the protection sleeves then shrink the heat shrinkable sheaths
and the protection sleeves.
(f) Fix the connectors (01-330) and (01-370) on the cover (01-410) with four screws
(01-340) complete with four washers (01-350) and four screws (01-380) complete with
four washers (01-390).
(g) Torque the four screws (01-340) and (01-380) to the specified value (Ref. to TASK
30-11-71-820-802-A01).
(h) Fix the electrical wires of the pressure switches on the cover (01-410) with a wire cover
(01-310) and two screws (01-320).
(i) Torque the two screws (01-320) to the specified value (Ref. to TASK
30-11-71-820-802-A01).
SUBTASK 30-11-71-400-005-B01
For PNR B03AA1020
(2) Assembly of the Connectors

(Ref. Fig. 8001)
(a) Slip on the eight electrical wires of the pressure switches and solenoid valves, eight
protection sleeves 230811.
(b) If necessary, cut to length the electrical wires, then solder the electrical wires on the
connectors (01-330) and (01-370), (Ref. Fig. 7006) with solder material (M15X).
(c) Overlay the solders with the protection sleeves then shrink the heat shrinkable sheaths
and the protection sleeves.
(d) Fix the connectors (01-330) and (01-370) on the cover (01-410) with four screws
(01-340) complete with four washers (01-350) and four screws (01-380) complete with
four washers (01-390).
(e) Torque the four screws (01-340) and (01-380) to the specified value (Ref. to TASK
30-11-71-820-802-A01).
(f) Install the two screws (01A-320C) into their mounting holes.
(g) Torque the two screws (01A-320C) to the specified value (Ref. to TASK
30-11-71-820-802-A01).
E. Close-up
Not applicable
30-11-71 Page 7021

Feb 01/08
B03AA Series
Wiring Diagram
Figure 7006/GRAPHIC 30-11-71-991-024-A01
30-11-71 Page 7022

Feb 01/08
B03AA Series
TASK 30-11-71-400-805-A01
8. Assembly of the Non Return Valve
Self-explanatory
(a) Special Tools

OR OS22760
T07 540254 1 PRINTING TOOL


BLOCK
C. Job Set-up
Not applicable
D. Procedure
relevant groove.
30-11-71 Page 7023

Feb 01/08
B03AA Series
SUBTASK 30-11-71-400-006-A01
(1) Assembly of the Non-Return Valve
(a) Make a print on the seat (01-200) with the ball (01-210) with the printing tool (T07).
(b) Place on the seat (01-200) the two preformed packings (01-230).
(c) In the equipped body (01-480), place the spring (01-220), the ball (01-210) and the valve
seat (01-200), with the pin wrench (T02).
(d) Torque to the specified value (Ref. to TASK 30-11-71-820-802-A01).
E. Close-up
Not applicable
30-11-71 Page 7024

Feb 01/08
B03AA Series
TASK 30-11-71-410-804-A01
9. Installation of the Nozzle
Self-explanatory
(a) Special Tools



BLOCK
C. Job Set-up
Not applicable
D. Procedure
relevant groove.
30-11-71 Page 7025

Feb 01/08
B03AA Series
SUBTASK 30-11-71-410-007-A01
(1) Installation of the Nozzle
(a) Place the preformed packing (01-270) on the nozzle (01-240).
(b) On the nozzle (01-240), screw the injector (01-260) with a 23 mm A/F wrench and the
pin wrench (T03).
(c) Torque to the specified value (Ref. to TASK 30-11-71-820-802-A01).
(d) Install the preformed packing (01-280) on the nozzle.
(e) Screw the nozzle (01-240) on the equipped body (01-480) with a 23 mm A/F.
(f) Torque to the specified value (Ref. to TASK 30-11-71-820-802-A01).
E. Close-up
Not applicable
30-11-71 Page 7026

Feb 01/08
B03AA Series
TASK 30-11-71-400-806-A01
10. Assembly of the Pressure Relief Valve
Self-explanatory


BLOCK
C. Job Set-up
Not applicable
D. Procedure
relevant groove.
SUBTASK 30-11-71-400-007-A01
(1) Assembly of the Pressure Relief Valve
(a) Apply a layer of lubricating material (M01C) on the axle of the valve (01-170).
(b) In the valve body (01-130) put in place the spring (01-160), the valve (01-170), the filter
(01-150) and the valve seat (01-180) equipped with its preformed packing (01-190).
(c) Install the equipped pressure relief valve on the equipped body (01-480) and fix it with
four screws (01-140).
(d) Torque the four screws (01-140) to the specified value (Ref. to TASK
30-11-71-820-802-A01).
E. Close-up
Not applicable
30-11-71 Page 7027

Feb 01/08
B03AA Series
TASK 30-11-71-410-805-A01
11. Installation of the Pressure Reducing Valve
Self-explanatory

M04X LOCKWIRE LOCKING MATERIAL

BLOCK
GRAPHIC-30-11-71-991-025-A01 7000 FIGURE 7007
PGBLK-30-11-71-1000 1000 TESTING AND FAULT ISOLATION
C. Job Set-up
Not applicable
D. Procedure
relevant groove.
SUBTASK 30-11-71-410-008-A01
For PNR B03AA1020 post Amdt A and B03AA1031
(1) Installation of the Pressure Reducing Valve
NOTE: Activate manually the device many times in order to ensure its right functioning.
(a) Install the preformed packing (01A-080).
NOTE: Make sure that the hole on the edge of the economizing device (01A-070) is
not clogged. If necessary, clear it.
30-11-71 Page 7028

Feb 01/08
B03AA Series
(b) Position the parts that follow on the body (01A-480):
– The economizing device (01A-070)

– The peelable shim (01A-065)
– The cover (01A-040).
(c) Fix this assembly with four screws (01A-050).
(d) Torque the four screws (01A-050) to the specified value (Ref. to TASK
30-11-71-820-802-A01).
(e) Install the tube and the soldered flanges (01A-010) equipped of the preformed packing
(01A-030), on one hand, on the cover (01A-040) and on the other hand on the body
(01A-480) and fix it with four screws (01A-020).
(f) Torque the four screws (01A-020) to the specified value (Ref. to TASK
30-11-71-820-802-A01).
SUBTASK 30-11-71-410-008-B01
(2) Installation of the Pressure Reducing Valve
(a) Install the preformed packing (01-080).
(b) Position the parts that follow on the body (01-480):
– The pressure reducing valve (01-070)

– The shim (01-065)
– The cover (01-040).
(c) Fix this assembly with four screws (01-050).
(d) Torque the four screws (01-050) to the specified value (Ref. to TASK
30-11-71-820-802-A01).
(e) Install the tube and the soldered flanges (01-010) equipped with the preformed packing
(01-030) on the cover (01-040) and the body (01-480) and fix it with four screws (01-020).
(f) Torque the four screws (01-020) to the specified value (Ref. to TASK
30-11-71-820-802-A01).
SUBTASK 30-11-71-700-001-A01
(3) Tests
(a) Do the procedure described in the TESTING AND FAULT ISOLATION.
NOTE: Adjustment of economizing device (only for B03AA1020 Pre Amdt A): If
necessary, adjust the peelable shim (01A-065) to ensure the depression
requirements (a thicker shim increases the depression values).
30-11-71 Page 7029

Feb 01/08
B03AA Series
SUBTASK 30-11-71-400-008-A01
(4) Final Assembly
(Ref. Fig. 7007)
(a) At the end of satisfactory tests:
1 Make sure of the presence of the nameplate and the amendment plate, possibly fix
them with two grooved nails.
2 Do a check of the indications written on the nameplate and the amendment plate
and, possibly correct them.
3 Carry out the lockwiring (Ref. Fig. 7007), with locking material (M04X).
4 Cover the separator seals with a protecting sleeve and shrink them.
E. Close-up
Not applicable
30-11-71 Page 7030

Feb 01/08
B03AA Series
Lockwiring For PNR B03AA1031

Figure 7007/GRAPHIC 30-11-71-991-025-A01
30-11-71 Page 7031

Feb 01/08
B03AA Series
Lockwiring For PNR B03AA1020

Figure 7008/GRAPHIC 30-11-71-991-025-B01
30-11-71 Page 7032

Feb 01/08
B03AA Series
FITS AND CLEARANCES
TASK 30-11-71-820-801-A01
1. Fits and Clearances
(Ref. Fig. 8001 and
Ref. Fig. 8002)
A. Fits and Clearances Table
3 4
ORIGINAL Mfg. LIMITS IN SERVICE WEAR LIMITS
1 2
ASSEMBLY
FIG. MATING IPL FITS MILLIMETER FIT LIMITS MILLIMETER MAXIMUM
CLEARANCES
REF. FIGURE AND (INCH) (INCH) ALLOWABLE
MILLIMETER (INCH)
LETTER ITEM No CLEARANCE
Minimum Maximum Mini- Maximum Mini- Maximum MILLIMETER (INCH)
mum mum
4,5 4,522 4,540

(02-060)
(0.1772) (0.1780) 0,020 0,060 (0.1787) 0,096
A
4,462 4,480 (0.0008) (0.0024) 4,444 (0.0038)
(02-010)
(0.1756) (0.1764) (0.1749)
5,5 5,512 5,520

(04-060)
(0.2165) (0.2170) 0,010 0,034 (0.2173) 0,054
B
5,478 5,490 (0.0004) (0.0013) 5,466 (0.0021)
(04-170)
(0.2155) (0.2161) (0.2152)
5 5,012
(01-130)
(0.1968) (0.1973) 0,010 0,034
C
4,968 4,490 (0.0004) (0.0013)
(01-170)
(0.1960) (0.1964)
3 3,030
(01-433)
(0.1181) (0.1192) 0,03 0,09
D
2,940 2,970 (0.0012) (0.0036)
(04A-170C)
(0.1157) (0.1169)
30-11-71 Page 8001

Feb 01/08
B03AA Series
Fits and Clearances

Figure 8001/GRAPHIC 30-11-71-991-026-A01
30-11-71 Page 8002

Feb 01/08
B03AA Series
Fits and Clearances

Figure 8002/GRAPHIC 30-11-71-991-027-A01
30-11-71 Page 8003

Feb 01/08
B03AA Series
TASK 30-11-71-820-802-A01
2. Tightening Torques
A. Table of Tightening Torques
IPL FIG. TIGHTENING TORQUE

AND ITEM DESCRIPTION daN.m and (lbf.in)
No Minimum Maximum
01-020 SCREW 0,135 (11.9) 0,165 (14.6)
01-050 SCREW 0,135 (11.9) 0,165 (14.6)
01-100 SCREW 0,225 (19.9) 0,275 (24.4)
01-110 SCREW 0,225 (19.9) 0,275 (24.4)
01-140 SCREW 0,13 (11.5) 0,17 (15.0)
01-200 VALVE SEAT 0,072 (6.4) 0,088 (7.8)
01-240 NOZZLE 0,27 (23.9) 0,33 (29.2)
01-260 INJECTOR 0,135 (11.9) 0,165 (14.6)
01-290 PRESSURE SWITCH 0,3 (26.6)
01-320 SCREW 0,03 (2.7) 0,04 (3.5)
01-340 SCREW 0,135 (11.9) 0,165 (14.6)
01-380 SCREW 0,135 (11.9) 0,165 (14.6)
01-420 SCREW 0,225 (19.9) 0,275 (24.4)
01-437 SCREW 1,55 (137) 1,85 (169)
01-470 SCREW 0,225 (19.9) 0,275 (24.4)
02-020 SELF-LOCKING NUT 0,03 (2.66) 0,05 (4.43)
02-120 SCREW 0,009 (0.8) 0,011 (1.0)
03A-105 SCREW 0,13 (11.5) 0,17 (15.0)
04-020 SELF-LOCKING NUT 0,12 (10.6) 0,13 (11.5)
04-080 SELF-LOCKING NUT 0,15 (13.3) 0,16 (14.2)
30-11-71 Page 8004

Feb 01/08
B03AA Series
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES
TASK 30-11-71-940-801-A01
1. Special Tools, Fixtures and Equipment
A. Special Tool Table
CODE QTY PART NUMBER DESCRIPTION USE

T01 1 M65724434 CONTROL BOX To test the complete
unit
T02 1 OS22760A PIN WRENCH To disassemble/as-
semble the valve seat
T03 1 508601 PIN WRENCH To disassemble/as-
semble the injector
T04 1 508606A GRINDING TOOL To grind the working
area of the double
seats
T05 DELETED
T06 1 OS22775 HOLDING TOOL To assemble the
double valve
T07 1 540254 PRINTING TOOL To make a print on
the seat with the ball
T08 1 M65725780 SPECIAL WRENCH To disassemble/as-
semble the pressure
switches (for PNR
B03AA1031)
T09 1 OS22759 SPECIAL WRENCH
T10 1 M65723309 TEST BOX To test the solenoid
valve
T11 1 M65724517 CABLE CIRCUIT A To test the insulation
resistance of the
connector A of the
B03AA1031 series
T12 1 M65724518 CABLE CIRCUIT B To test the insulation
resistance of the
connector B of the
B03AA1031 series
T13 1 M82000189-1400 CABLE CIRCUIT A Functional test of the
B03AA1031 series
Used with (T17)
T14 1 M82000189-1401 CABLE CIRCUIT B Functional test of the
B03AA1031 series
Used with (T17)
30-11-71 Page 9001

Sep 01/08
B03AA Series
CODE QTY PART NUMBER DESCRIPTION USE

T15 1 M82000189-1402 CABLE CIRCUIT A Functional test of the
B03AA1020 series
Used with (T17)
T16 1 M82000189-1403 CABLE CIRCUIT B Functional test of the
B03AA1020 series
Used with (T17)
T17 1 M82000403 CONTROL BOX Functional test
T18 1 M65724395 VALVE SUPPORT Installation/Removal
of the valve
T19 1 SBE1333 COUPLING TOOL Functional test.
T20 2 SBE1335 COUPLING TUBE Functional test.
T21 1 SBE1338 COUPLING TOOL Functional test.
T22 1 M65724519 CABLE CIRCUIT A To test the insulation
resistance of the
connector A of the
B03AA1020 series
T23 1 M65724520 CABLE CIRCUIT B To test the insulation
resistance of the
connector B of the
B03AA1020 series
30-11-71 Page 9002

Sep 01/08
B03AA Series
Special Tools
Figure 9001/GRAPHIC 30-11-71-991-028-A01
30-11-71 Page 9003

Sep 01/08
B03AA Series
Special Tools
Figure 9002/GRAPHIC 30-11-71-991-029-A01
30-11-71 Page 9004

Sep 01/08
B03AA Series
Special Tools
Figure 9003/GRAPHIC 30-11-71-991-030-A01
30-11-71 Page 9005

Sep 01/08
B03AA Series
Special Tools
Figure 9004/GRAPHIC 30-11-71-991-031-A01
30-11-71 Page 9006

Sep 01/08
B03AA Series
Special Tools
Figure 9005/GRAPHIC 30-11-71-991-040-A01
30-11-71 Page 9007

Sep 01/08
B03AA Series
Special Tools
Figure 9006/GRAPHIC 30-11-71-991-041-A01
30-11-71 Page 9008

Sep 01/08
B03AA Series
Special Tools
Figure 9007/GRAPHIC 30-11-71-991-042-A01
30-11-71 Page 9009

Sep 01/08
B03AA Series
Special Tools
Figure 9008/GRAPHIC 30-11-71-991-043-A01
30-11-71 Page 9010

Sep 01/08
B03AA Series
Special Tools
Figure 9009/GRAPHIC 30-11-71-991-044-A01
30-11-71 Page 9011

Sep 01/08
B03AA Series
Special Tools
Figure 9010/GRAPHIC 30-11-71-991-045-A01
30-11-71 Page 9012

Sep 01/08
B03AA Series
TASK 30-11-71-941-801-A01
2. Consumable Materials
A. Consumable Materials Table
NOTE: Equivalent substitutes can be used for listed items.
Code letter:
A- Cleaning materials D- Coating material

B- Adhesive materials, Locking E- Storage materials Packaging
materials Sealing materials materials
C- Lubricating materials X- Other materials
DESIGNATION PART NUMBER MANUFACTURER OR CODE PAGE BLOCK WHERE

AND SPECIFICATION SUPPLIER (NAME, USED
ADDRESS AND CODE)
DENATURED METHANOL LOCAL VENDOR M09A 4000
USA (OM23214) OT(S.747)
TURCO 4181 TURCO FRANCE SA M48A 4000
161 RUE DE SILLY
92100 BOULOGNE
BILLANCOURT
F3172
FRANCE
TURCO AVIATION SPR ARKEMA M51A 4000
4 CRS MICHELET LA
DEFENSE 10
92800 PUTEAUX
F7860
FRANCE
PROMOCLEAN TP 108 PROMOSOL SA M53A 4000
BD HENRI CAHN
94360 BRY SUR MARNE
F5927
FRANCE
LOCTITE 222 HENKEL LOCTITE FRANCE M04B 7000
USA (MIL-S-46163) 10 AVENUE EUGENE
GAZEAU
60300 SENLIS
F7121
FRANCE
LOCTITE 242 HENKEL LOCTITE FRANCE M09B 7000
10 AVENUE EUGENE
GAZEAU
60300 SENLIS
F7121
FRANCE
30-11-71 Page 9013

Sep 01/08
B03AA Series

ADDRESS AND CODE)
PR1005L SEALING COMPOUND LE JOINT FRANCAIS M14B 7000
GROUPE HUTCHINSON
2 RUE BALZAC
75008 PARIS
F0229
FRANCE
LOCTITE 542 OLEOETANCHE HENKEL LOCTITE FRANCE M25B 7000
10 AVENUE EUGENE
GAZEAU
60300 SENLIS
F7121
FRANCE
LOCTITE 510 SEALING HENKEL LOCTITE FRANCE M28B 7000
COMPOUND (RED) 10 AVENUE EUGENE
GAZEAU
60300 SENLIS
F7121
FRANCE
RHODORSIL CAF730 RHODIA CHIMIE M50B 7000
26 QUAI ALPHONSE LE
GALLO
92100 BOULOGNE
BILLANCOURT
F0107
FRANCE
GRAPHITE POWDER ACHESON FRANCE SA M01C 7000
F (AIR 4224) RUE GEORGES BESSE
USA (MIL-G-6711) 67150 ERSTEIN
F5606
FRANCE
VASELINE BRISAL 0X50-851 OR LABINAL M03C 7000
BRISAL 0X50-855 9 BD AV FRANKLIN
78160 MONTIGNY LE
BRETONNEUX
F0217
FRANCE
RHODORSIL GREASE 33 RHODIA CHIMIE M13C 7000
26 QUAI ALPHONSE LE
GALLO
92100 BOULOGNE
BILLANCOURT
F0107
FRANCE
VARNISH CLEAR LOCAL VENDOR M03D 15000
30-11-71 Page 9014

Sep 01/08
B03AA Series

ADDRESS AND CODE)
ALODINE 1200 USA (MIL-C-5541A) NUFARM M04D 6000
28 BD CAMELINAT
92230 GENNEVILLIERS
F2865
FRANCE
PAPER PACKING VALLUTHENE RHODIA CHIMIE M01E 15000
P21 CLASS 12 GRADE A TYPE C 26 QUAI ALPHONSE LE
GALLO
92100 BOULOGNE
BILLANCOURT
F0107
FRANCE
SHEET, TH.WELD. VALLUTHENE T SILVALAC (STE M02E 15000
CLASS 1 & 2 INDUSTRIELLE DE
LA VALLEE ET DES
EMBALLAGES D’ARLAC)
SA
7 RUE EUGENE FLACHAT
75017 PARIS
F3689
FRANCE
STORAGE BAG WITH DESICCANT CECA SA M03E 15000
USA (MIL-D-3464D) 4 CRS MICHELET
92800 PUTEAUX
F3757
FRANCE
BULPACK TYPE GB8526 SHOCK SEALED AIR PACKAGING M04E 15000
ABSORBING 53 RUE ST DENIS
28230 EPERNON
F8307
FRANCE
PAPER ABRASIVE WATER-PROOF 3M FRANCE M01X 6000
PNR: M734C-P1200 BD L’OISE 7000
95006 CERGY PONTOISE
F0347
FRANCE
LOCKWIRE DIA 0.5MM INOX LOCAL VENDOR M04X 7000
F (NFL23320)
SHEATH, HEAT-SHRINK RAYCHEM SA M06X 7000
RNF100-3-16 BLACK 2 BD DU MOULIN A VENT
95800 CERGY ST
CHRISTOPHE
F6220
FRANCE
30-11-71 Page 9015

Sep 01/08
B03AA Series

ADDRESS AND CODE)
SHEATH, HEAT-SHRINK RAYCHEM SA M13X 7000
RNF100-1-4 BLACK 2 BD DU MOULIN A VENT
95800 CERGY ST
CHRISTOPHE
F6220
FRANCE
SOLDER (HIGH TEMP.) COGEPREC SA M15X 7000
MULTICORE 95A ZAC DES GODETS
6 RUE DES PETITES
RUISSEAUX
91370 VERRIERES LE
BUISSON
F0729
FRANCE
30-11-71 Page 9016

Sep 01/08
B03AA Series
STORAGE (INCLUDING TRANSPORTATION)
TASK 30-11-71-550-801-A01
1. Storage
Self-explanatory
(1) Consumable Material

M03D LOCAL VENDOR CLEAR VARNISH
M01E VALLUTHENE P 21 CLASS 12 GRADE PAPER PACKING MATERIAL
A TYPE C
M02E TH.WELD. VALLUTHENE T CLASS 1& 2 SHEET
M03E STORAGE BAG WITH DESICCANT STORAGE BAG
M04E BULPACK TYPE GB 8526 SHOCK-ABSORBING MATERIAL
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 30-11-71-530-001-A01
(1) Packaging
(a) Make sure that all the projections and the sharp edges have a protection. Make sure that
all the protective caps are installed on the component.
(b) Put the component in the paper packing material (M01E).
(c) Put the component in an envelope made of sheet (M02E), which has a minimum
thickness of 0,2 mm (0.008 in).
NOTE: When you seal the envelope, keep sufficient material so you can use the
envelope three times.
(d) Put the storage desiccant bags (M03E) along the length of the component, and safety
them in position.
(e) Put an identity label in the envelope, and make sure that you can read it when the
envelope is closed.
(f) Remove as much air as possible from the envelope. Heat-seal the envelope.
NOTE: Do steps (c) to (f) quickly, because the storage bags are hygroscopic.
30-11-71 Page 15001

Feb 01/08
B03AA Series
(g) Put the labels on the outer surface of the envelope. Write these three things on the labels:
– “This envelope contains desiccant”

– “DO NOT OPEN until necessary for use”
– The date of packing.
(h) Put the component in a cardboard box as written in ATA 300 - Class II. Fill the box
with shock-absorbing material (M04E).
(i) Close the container, and put a desiccant label on the outer surface of the container.
(j) Apply clear varnish (M03D) on the labels.
SUBTASK 30-11-71-550-001-A01
(2) Storage
(a) Keep the component in a clean and dry room or building. The temperature must be
between 18 C and 22 C (64 F to 72 F), and the relative humidity must be between
25% and 65%.
(b) Keep the component in its initial box. Make sure that the stack in the store is not too
high, to prevent damage.
(c) Do not keep the component near corrosive fluids.
(d) Put the package in a position which makes it easy to read the identification and humidity
indicator labels.
(e) Put the packaged component in the store in the sequence of its date.
SUBTASK 30-11-71-550-002-A01
(3) Destorage
(a) Remove the component from the box.
(b) Collect the different trailer documents.
(c) Remove the different storage parts.
(d) Do a visual inspection of the component.
SUBTASK 30-11-71-800-001-A01
(4) Transportation
(a) Not applicable
E. Close-up
Not applicable
30-11-71 Page 15002

Feb 01/08
B03AA Series
APPENDIX A
TASK 30-11-71-800-801-A01
1. Acceptance Test Repair Data Sheet
A. DELETED
APPENDIX A
30-11-71 Page A-1

Sep 01/08
B03AA Series
APPENDIX A
30-11-71 Page A-2

Sep 01/08
B03AA Series
APPENDIX B
TASK 30-11-71-880-801-A01
1. Approved Repairers
A. List of Approved Repairers
TRADE NAME ADDRESS COMMENTS

LIEBHERR-AEROSPACE SALINE 1465 WOODLAND DR. SALINE
48176 SALINE, MI U.S.A.
Tel. 313/429.7225
Fax. 313/429.2294
LIEBHERR-AEROSPACE SINGAPORE N . 8 PANDAM AVENUE
2260 SINGAPORE
Tel. 65.265.2657
Fax. 65.265.2305
LIEBHERR-AEROSPACE TOULOUSE 408, Avenue des Etats-Unis
SAS B.P. 52010
31016 TOULOUSE CEDEX
FRANCE
Tel. 33. (0)5.61.35.28.28
Fax. 33. (0)5.61.35.29.29
APPENDIX B
30-11-71 Page B-1

Feb 01/08
B03AA Series
APPENDIX B
30-11-71 Page B-2

Feb 01/08
B03AA Series
ILLUSTRATED PARTS LIST
30-11-71 Page 10001

Feb 01/08
B03AA Series
30-11-71 Page 10002

Feb 01/08
B03AA Series
TASK 30-11-71-802-810-A01
1. Introduction
A. General
The Illustrated Parts List (IPL) contains a list and the illustrations of the assemblies, and the detailed
parts of the unit, in the disassembly sequence. It includes these sections:
– Introduction (INTRO)
– Optional Vendor Table (OVT)
– Vendors List (VL)
– Equipment Designator Index (EDI)
– Numerical Index (NI)
– Detailed Parts List (DPL).
B. How to Use the Illustrated Parts List
(1) You can find the illustration for a part, if you know the part number. Refer to the Numerical Index
and look for the part number and the related figure and item number. Refer to the Detailed
Parts List and look for the first figure and item number found in the Numerical Index for this
part. It is possible that this figure shows the part in a section or a system of the component
other than the one necessary. If it does, refer to the other figure numbers which are given in
the Numerical Index.
(2) To determine the part number of a given part, refer to the illustration which shows the assembly
with this part. Record the item number of the illustrated part and refer to the Detailed Parts List,
which gives its part number and its description.
C. Vendors List (VL)
The manufacturer codes have the capital letter "V" in front of them. These codes are used in the
nomenclature of the Detailed Parts List to identify the source of procurement for the vendor items. A
list of these codes and of the manufacturer’s names and addresses is given in the Vendors List.
D. Numerical Index (NI)
(1) In this index, the part numbers are classified in this sequence:
(a) The classification is made from the left to the right. Each digit (letter, numeral, dash)
has its own meaning.
(b) The sequence in the first left row is:
1 an alpha letter A to Z (but not the "O" and the "I", because it is possible to read these
letters as a zero and a one),
2 a numeral 0 to 9.
(c) For the subsequent rows, the sequence is:
1 a dash,
2 an alpha letter A to Z (but not the "O" and the "I", because it is possible to read these
letters as a zero and a one),
30-11-71 Page 10003

Feb 01/08
B03AA Series
3 a numeral 0 to 9.
(d) The part number column contains all the part numbers which are included in the Detailed
Parts List. The part numbers which are deleted or superseded in the Detailed Part List are
listed in the Numerical Index, and they are identified as deleted or superseded.
E. Detailed Parts List (DPL)
(1) Figure and Item Number
(a) Each assembly, sub-assembly and part which has a part number, and which is given in
the parts list, has an item number.
(b) The figure number which is related to the item number is shown on the first line, at
the top of each page.
(c) Assemblies, the Sub-assemblies numbered parts which are in the list, but which are not
illustrated, are identified with a dash (-) before the item number.
(d) An index letter before the item number is cross-referenced to the figure which shows the
modication of the part.
(2) Manufacturer’s Part Number
A manufacturer’s part number is given to each assembly and to each detailed part, if it is
illustrated and also if it is not illustrated.
(3) Nomenclature
(a) The nomenclature is given with an indenture, to show how the parts and the assemblies
and related to their next higher assemblies. These are the details:
1 2 3 4 5 6 7
Assembly
• Detailed parts for the assembly
• Sub-assembly
• Attaching parts and/or storage parts for the sub-assembly
***
• • Detailed parts for the sub-assembly
• • Sub-sub-assembly
• • Attaching parts and/or storage parts for the sub-sub-assembly
***
• • • Detailed parts for the sub-sub-assembly
(b) The attaching parts are shown immediately after the assembly of the part. In the list, they
are below the same indenture number as the item they attach, and they are identified by
the words "Attaching Parts". They are followed by three asterisks.
30-11-71 Page 10004

Feb 01/08
B03AA Series
(c) The manufacturer’s code, or the abbreviation NP (not procurable), is put at the end
right-hand side of the first line of the nomenclature column on the right side. Where
there is no code number or the abbreviation NP (not procurable), the manufacturer is
LIEBHERR AEROSPACE TOULOUSE SAS (Manufacturer code: F1958).
(4) Effectivity Code
(a) An alphanumerical index gives the effectivity of the sub-assemblies, and it gives the
detailed parts list in relation to the next higher assembly(ies) or sub-assembly(ies).
(b) When the effectivity is fully applicable, the use code column stays empty.
(c) The use code for the assemblies, and the detailed parts list, refer to the figure/item
number of the next higher assembly(ies) or sub-assembly(ies). Example: Effectivity 1A,
1B, 1C is written 1ABC.
(5) Units per Assembly
(a) The units per assembly column shows the quantity of units necessary for one next
higher assembly.
(b) In some cases, the information is replaced by the abbreviation RF (for reference) or
AR (as required).
(6) Abbreviations Used
ALT FROM PNR A part which is functionnally and physically interchangeable with the initial part
XXX after repair
AMDT Amendment
AR As required
DELETED Deleted part
DPL Detailed Parts List
EDI Equipment Designator Index
EFFECT CODE Effectivity code
IPL Illustrated Parts List
LH Left-hand
MFR Manufacturer Manufacturer or Optional

Manufacturer in the DPL
MODIFIED A part got after a different part is modified

FROM
NHA Next higher assembly
NP Not procurable
30-11-71 Page 10005

Feb 01/08
B03AA Series
OPT PNR Optional part number Optional part number which is

fully interchangeable with the
part in the part number column
OPT SEE TABLE Refer to the optional table
ORDER A part number with more than fifteen characters

OVERLGTH PNR
OVERSIZE A part with a size which is larger than its nominal dimension
PNR Part number
POST SB After a modification given up by a Service Bulletin
PRE SB Before a modification given up by a Service Bulletin
R Revised
RF For reference
RH Right hand
SEE CMM Refer to the Component Maintenance Manual
SEE FIG FOR Refer to the figure for details

DET
SEE FIG FOR Refer to the figure for the next higher assembly
NHA
SEL FROM Selected from. A part that you must select from a collection of parts, as necessary
SUPSD BY Superseded by xxx
SUPSDS Supersedes xxx
UNDERSIZE A part with a size which is smaller than its nominal dimension
UNITS PER Units Per Assembly

ASSY
VL Vendors List
F. Updating
(1) General
(a) When an item is revised, added or deleted, the letter "R" is shown in the right-hand
margin (the date of issue changes).
(2) Added Items
(a) The basic sequence of the items are given in steps of 10. It is thus possible to add new
items between the old ones, in the correct sequence of the breakdown. If you add more
than nine new items, you must add new figure at the end of the IPL.
30-11-71 Page 10006

Feb 01/08
B03AA Series
(3) New Figures Added
(a) When new illustrations are necessary, the alternative figures are added. They refer to the
same nomenclature. The alternative figure is given the basic figure number, with a letter.
This letter is in front of the item number in the nomenclature.
30-11-71 Page 10007

Feb 01/08
B03AA Series
VENDOR LIST
CODE NAME ADDRESS
VF0111 B.N.A.E. TECHNOPOLIS 54

199 RUE JEAN-JACQUES ROUSSEAU
92138 ISSY LES MOULINEAUX
FRANCE
VF0224 SIMMONDS SA 9 RUE DES CRESSONNIERES

72110 ST COSME EN VAIRAIS
FRANCE
VF0225 FCI FRANCE 145 RUE YVES LE COZ

78035 VERSAILLES
FRANCE
VF0229 LE JOINT FRANCAIS 2 RUE BALZAC

75008 PARIS
FRANCE
VF0344 L.G.C. Z.I LA BEURRIERE

49240 AVRILLE
FRANCE
VF0447 MARTIN TECHNOLOGIES 22 RUE HENRI GANDON

49430 LEZIGNE
FRANCE
VF1958 LIEBHERR AEROSPACE TOULOUSE 408 AV DES ETATS UNIS

SAS BP 52010
31016 TOULOUSE CEDEX
FRANCE
VF1983 CONNECTEURS ELECTRIQUES 17 RUE LAVOISIER

DEUTSCH 27000 EVREUX
FRANCE
VF4280 CGR (COMPTOIR GENERAL DU 2 RUE HENRI POINCARE

RESSORT) DIV AERONAUTIQUE 93270 SEVRAN
FRANCE
VF4482 VICTORIA TECHNOLOGIES ZI DE LA GARE

91690 GUILLERVAL
FRANCE
VF6220 RAYCHEM SA 2 BD DU MOULIN A VENT

95800 CERCY ST CHRISTOPHE
FRANCE
30-11-71 Page 10008

Feb 01/08
B03AA Series
CODE NAME ADDRESS
VFA245 SUPRATEC SA AV CHARLES DE GAULLE

91911 BONDOUFLE
FRANCE
30-11-71 Page 10009

Feb 01/08
B03AA Series
30-11-71 Page 10010

Feb 01/08
B03AA Series
ALPHA/NUMERIC INDEX
PART NUMBER AIRLINE FIGURE ITEM TOTAL

STOCK NUMBER NUMBER REQ’D
NUMBER
B03AA1010 01 001A
B03AA1010-0101 01 437A 2
B03AA1010-0104 04A 150A 2
B03AA1010-0105 04A 120A 2
B03AA1010-0107 01 130A 1
B03AA1010-0108 01 480A 1
B03AA1010-026 01 460A 1
01A 460A 1
B03AA1010-027 01 170A 1
01A 170A 1
B03AA1010-032 02 050A 1
02A 050A 1
B03AA1010-033 02 030A 1
02A 030A 1
B03AA1010-034 01 040A 1
01A 040A 1
B03AA1010-035 01A 130A 1
B03AA1010-036 01 180A 1
01A 180A 1
B03AA1010-037 01 150A 1
01A 150A 1
B03AA1010-038 01 260A 1
01A 260A 1
B03AA1010-039 01 240A 1
01A 240A 1
B03AA1010-040 01 200A 1
01A 200A 1
30-11-71 Page 10011

Feb 01/08
B03AA Series

NUMBER
B03AA1010-041 04 190A 2
04A 190A 2
B03AA1010-042 04 060A 2
B03AA1010-044 04 120A 2
B03AA1010-045 04 040A 1
04A 040A 1
B03AA1010-046 04 010A RF
04A 010A RF
B03AA1010-048 04 070A 2
160A 2
04A 070A 2
B03AA1010-049 04 110A 2
130A 2
04A 110A 2
B03AA1010-050 04 090A 2
140A 2
04A 090A 2
B03AA1010-056 01A 480A 1
B03AA1010-057 01 485A 2
B03AA1010-058 01 010A 1
01A 010A 1
B03AA1010-060 01 410A 1
01A 410A 1
B03AA1010-062 02 040A 1
02A 040A 1
B03AA1010-063 04 100A 2
150A 2
04A 100A 2
B03AA1010-064 01 510A 1
01A 510A 1
B03AA1010-065 04 050A 1
04A 050A 1
30-11-71 Page 10012

Feb 01/08
B03AA Series

NUMBER
B03AA1010-066 01 310A 1
B03AA1010-083 02 090A 1
B03AA1010-084 02 130A 1
B03AA1010-085 02 110A 1
B03AA1010-086 02 140A 1
B03AA1010-089 02 080A 1
B03AA1010-091 04 170A 2
B03AA1010-093 02 060A 1
02A 060A 1
B03AA1010-094 02 010A 1
02A 010A 1
B03AA1010-095 01 065A 1
01A 065A 1
B03AA1010-096 01 065B AR
01A 065B AR
B03AA1010-097 01 433A 2
B03AA1010-098 04A 170A 2
B03AA1011 01 001B
B03AA1011EF1 01A 070A 1

02 001A RF
B03AA1011EF2 01A 440A 1

04 001A RF
B03AA1012 01 001C
B03AA1012-018
(optional, see basic P/N 01 290A 2
B03AA1040-36A)
B03AA1012EF1 01 070A 1
01A 070B 1
02A 001A RF
30-11-71 Page 10013

Feb 01/08
B03AA Series

NUMBER
B03AA1020 01A 001A RF
B03AA1020-020 01A 295A 2
B03AA1020-021 01A 405A 1
B03AA1031 01 001D RF
B03AA1031EF2 01 440A 1
04A 001A RF
B03AA1040-050 04 030A 1
04A 030A 1
B03AA1040-060 04A 162A 2
B03AA1040-16
B03AA1040-36A)
B03AA1040-36
B03AA1040-36A)
B03AA1040-36A 01 290A 2
CTR1D1-4X3G 03A 058A 1
CTR1D1-7X3N 01 520A 3
540A 4
560A 2
F91CB1311 01A 090A 2

03 001A RF
F91CB1311-020 03 110A 1
F91CB1311-021 03 020A 1
03A 020A 1
F91CB1311-023 03 040A 1
03A 040A 1
F91CB1311-024 03 100A 1
F91CB1311-025 03 080A 1
03A 080A 1
30-11-71 Page 10014

Feb 01/08
B03AA Series

NUMBER
F91CB1311-026 03 030A 1
03A 030A 1
F91CB1311-027 03 070A 1
03A 070A 1
F91CB1311-029 03 010A 1
F91CB1311-032 03 050A 1
F91CB1311-034 03A 100A 1
F91CB1311-035 03A 052A 1
F91CB1311-036 03A 055A 1
F91CB1311-037 03A 050A 1
FDBA50H106PNT 01 330A 1
FDBA50H106PWT 01 370A 1
KYNAR1-8 03A 130A AR
RNF100-3-32-0 03 120A AR
RNF100T2C1-4 01 580A AR
RNF100T2C3-16 01 590A AR
S1260-38 01 530A 1
01A 530A 1
S523CTR017003A 01A 520A 3

540A 4
560A 2
S580A02000 03 060A 1
S580A07000 01 210A 1
01A 210A 1
S607-10-82X1-78 01 120A 2
01A 120A 2
S637-01360153CL 01 250A 1
01A 250A 1
30-11-71 Page 10015

Feb 01/08
B03AA Series

NUMBER
S693-11612UNF3A 01 490A 1
01A 490A 1
S693-7814UNF3A 01 500A 2
01A 500A 2
10-5X2-21A6
(optional, see basic P/N 3159) 01 270A 1
01A 270A 1
10-82X1-78-21A6
S607-10-82X1-78)
01A 120A 2
10X1-5-21A6
01A 230A 2
18X2-21A6
01A 280A 1
218139 01 190A 1
22-5X2-21A6 01A 190A 1

22256CF040006E 03A 105A 2
22259CA040008 01A 470A 5
22259CF040008 01 470A 5
22291CA020006 02 120A 2
22294CF030006 01 340A 4
380A 4
22294CF030014 01A 340A 4

380A 4
22296CA020003 01A 320A 2
22296CA020013 01 320A 2
22296CA040008 01 140A 4
01A 140A 4
30-11-71 Page 10016

Feb 01/08
B03AA Series

NUMBER
22296CA040010 01 100A 2
01A 100A 2
22296CA040012 01 050A 4
420A 8
01A 050A 4
420A 8
22296CA040022 01 110A 2
01A 110A 2
22296CF030006 01 020A 4
01A 020A 4
22541P030 02 020A 1
02A 020A 1
22541P040 04 020A 2
04A 020A 2
080A 2
23111CA030 01 350A 4
390A 4
01A 350A 4
390A 4
232505 01 550A 1
01A 550A 1
232521 01 160A 1
01A 160A 1
232530 01 220A 1
01A 220A 1
232531 01 430A 2
01A 430A 2
232770 02 100A 1
233144 01 060A 1
01A 060A 1
3001 02 070A 1
02A 070A 1
30-11-71 Page 10017

Feb 01/08
B03AA Series

NUMBER
3056 01 450A 2
01A 450A 2
3068 01 280A 1
01A 280A 1
30X2-21A6
01A 080A 1
04 180A 4
04A 180A 4
3159 01 270A 1
01A 270A 1
3171 01 300A 2
01A 300A 2
3472 01 230A 2
01A 230A 2
35X2-21A6
01A 450A 2
3887
S607-10-82X1-78)
01A 120A 2
3897 01 030A 2
01A 030A 2
3898 01 080A 1
01A 080A 1
04 180A 4
04A 180A 4
4-47X1-78-61D6 04A 155A 2
4070PH115 04 080A 2
5X1-21A6
01A 030A 2
30-11-71 Page 10018

Feb 01/08
B03AA Series

NUMBER
7-5X1-5-21A6
02A 070A 1
8-9X1-9-21A6
01A 300A 2
8500-5586A 01 360A 1
400A 1
01A 360A 1
400A 1
85330RS10-05P6 01A 330A 1

370B 1
85330RS10-05PN 01A 330B 1

370A 1
88003-12 03A 025A AR
9-8X6-2EP0-15 03 090A 3
03A 090A 3
93000F01
F91CB1311-026)
03A 030A 1
93006-1 03A 110E 1
93006-10 03A 050B 1
93006-11 03A 055B 1
93006-12 03A 110C 1
93006-13 03A 110D 1
93006-2 03A 110A 1
93006-3 03A 110B 1
93006A01 01 090A 1
01A 090B 1
03A 001A RF
30-11-71 Page 10019

Feb 01/08
B03AA Series

NUMBER
93006A02 01 090C 1
01A 090D 1
03A 001C RF
93006B01 01 090B 1
01A 090C 1
03A 001B RF
93006B02 01 090D 1
01A 090E 1
03A 001D RF
30-11-71 Page 10020

Feb 01/08
B03AA Series
OPTIONAL VENDOR INDEX
OPTIONAL OPTIONAL PART NUMBER

PART NUMBER VENDOR’S
CODE PART NUMBER VENDOR
CODE
218139 ZZZZZZ 22-5X2-21A6 VF4482
3001 ZZZZZZ 7-5X1-5-21A6 VF4482
3056 ZZZZZZ 35X2-21A6 V4482
3068 ZZZZZZ 18X2-21A6 V4482

VF4482
3159 ZZZZZZ 10-5X2-21A6 V4482

VF4482
3171 ZZZZZZ 8-9X1-9-21A6 V4482

VF4482
3472 ZZZZZZ 10X1-5-21A6 V4482

VF4482
3897 ZZZZZZ 5X1-21A6 VF4482
3898 ZZZZZZ 30X2-21A6 VF4482
B03AA1040-36A ZZZZZZ B03AA1012-018 VNP

B03AA1040-16 VNP
B03AA1040-36 VNP
F91CB1311-026 ZZZZZZ 93000F01 VF1958
S607-10-82X1-78 ZZZZZZ 10-82X1-78-21A6 VNP

3887 VNP
30-11-71 Page 10021

Feb 01/08
B03AA Series
30-11-71 Page 10022

Feb 01/08
B03AA Series
DETAILED PARTS LIST
30-11-71 Page 10023

Feb 01/08
B03AA Series
Dual Distributor Valve

Figure 01/GRAPHIC 30-11-71-991-032-A01
30-11-71 Page 10024

Feb 01/08
B03AA Series
FIG. ITEM PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS

STOCK 1234567 CODE PER
NUMBER ASSY
01 – 001A B03AA1010 *** DELETED ***
– 001B B03AA1011 *** DELETED ***
– 001C B03AA1012 *** DELETED ***
– 001D B03AA1031 VALVE, DUAL, DISTRIBUTOR RF

AMDT A
POST SB B03AA-30-02
010A B03AA1010-058 . CLAMP, TUBE, SOLDERED 1
ATTACHING PARTS
020A 22296CF030006 . SCREW 4

(VF0111)
***
030A 3897 . PACKING, PREFORMED 2

NP
OPT TO 5X1-21A6 MADE BY
(VF4482)
040A B03AA1010-034 . COVER 1
ATTACHING PARTS
050A 22296CA040012 . SCREW 4

(VF0111)
***
060A 233144 . SPRING 1

(VF4280)
065A B03AA1010-095 . SHIM 1
– 065B B03AA1010-096 . SHIM AR
070A B03AA1012EF1 . VALVE, PRESSURE, REDUCING 1

NP
SEE FIG 02A-001A FOR DET

NP
(VF4482)
– ITEM NOT ILLUSTRATED
30-11-71 Page 10025

Feb 01/08
B03AA Series

NUMBER ASSY
01 090A 93006A01 . VALVE, SOLENOID 1

NP
CIRCUIT A
PRE AMDT A
090B 93006B01 . VALVE, SOLENOID 1

NP
CIRCUIT B
PRE AMDT A
SEE 03A-001B FOR DET
090C 93006A02 . VALVE, SOLENOID 1

CIRCUIT A
POST AMDT A
SEE 03A-001C FOR DET
090D 93006B02 . VALVE, SOLENOID 1

CIRCUIT B
POST AMDT A
SEE FIG 03A-001D FOR DET
ATTACHING PARTS
100A 22296CA040010 . SCREW 2

(VF0111)
110A 22296CA040022 . SCREW 2

(VF0111)
***
120A S607-10-82X1-78 . PACKING, PREFORMED 2

OPT TO 3887 MADE BY (VNP)
OPT TO 10-82X1-78-21A6 MADE
BY (VNP)
130A B03AA1010-0107 . BODY, VALVE 1
ATTACHING PARTS
140A 22296CA040008 . SCREW 4

(VF0111)
***
150A B03AA1010-037 . FILTER 1
160A 232521 . SPRING 1

(VF4280)
30-11-71 Page 10026

Feb 01/08
B03AA Series

NUMBER ASSY
01 170A B03AA1010-027 . VALVE, PRESSURE, RELIEF 1
180A B03AA1010-036 . SEAT, VALVE 1

NP
OPT TO 22-5X2-21A6 MADE BY
(VF4482)
200A B03AA1010-040 . SEAT, VALVE 1
210A S580A07000 . BALL 1
220A 232530 . SPRING 1

(VF4280)

NP
OPT TO 10X1-5-21A6 MADE BY
(VF4482)
240A B03AA1010-039 . NOZZLE 1
250A S637-01360153CL . PLUG, PROTECTIVE 1
260A B03AA1010-038 . INJECTOR 1
270A 3159 . PACKING 1

NP
(VF4482)

NP
(VF4482)
290A B03AA1040-36A . SWITCH, PRESSURE 2

OPT TO B03AA1012-018 MADE
BY (VNP)
OPT TO B03AA1040-36 MADE BY
(VNP)
OPT TO B03AA1040-16 MADE BY
(VNP)

NP
OPT TO 8-9X1-9-21A6 MADE BY
(VF4482)
30-11-71 Page 10027

Feb 01/08
B03AA Series

NUMBER ASSY
01 310A B03AA1010-066 . COVER, WIRE 1
ATTACHING PARTS
320A 22296CA020013 . SCREW 2

(VF0111)
***
330A FDBA50H106PNT . CONNECTOR, RECEPTACLE 1

(VF1983)
ATTACHING PARTS
340A 22294CF030006 . SCREW 4

(VF0111)
350A 23111CA030 . WASHER 4

(VF0111)
***
360A 8500-5586A . PLUG, PROTECTIVE 1
370A FDBA50H106PWT . CONNECTOR, RECEPTACLE 1

(VF1983)
ATTACHING PARTS
380A 22294CF030006 . SCREW 4

(VF0111)
390A 23111CA030 . WASHER 4

(VF0111)
***
410A B03AA1010-060 . COVER 1
ATTACHING PARTS
420A 22296CA040012 . SCREW 8

(VF0111)
***
430A 232531 . SPRING 2

(VF4280)
433A B03AA1010-097 . GUIDE, VALVE 2

30-11-71 Page 10028

Feb 01/08
B03AA Series

NUMBER ASSY
01 437A B03AA1010-0101 . SCREW 2
440A B03AA1031EF2 . VALVE, DOUBLE 1

NP

NP
OPT TO 35X2-21A6 MADE BY (V4482)
460A B03AA1010-026 . PLATE, FIXING 1
ATTACHING PARTS
470A 22259CF040008 . SCREW 5

(VF0111)
***
480A B03AA1010-0108 . BODY 1
485A B03AA1010-057 . PLUG 2
490A S693-11612UNF3A . PLUG, PROTECTIVE 1
510A B03AA1010-064 . PLATE, INDICATING 1
ATTACHING PARTS
520A CTR1D1-7X3N . NAIL, GROOVED 3

(VF0344)
***
530A S1260-38 . PLATE, IDENTIFICATION 1

NP
ATTACHING PARTS

(VF0344)
***
550A 232505 . PLATE, AMENDMENT 1

NP
30-11-71 Page 10029

Feb 01/08
B03AA Series

NUMBER ASSY
01 ATTACHING PARTS

(VF0344)
***
– 580A RNF100T2C1-4 . SHEATH, HEAT, SHRINKABLE AR

(VF6220)
USEFUL LENGTH: 80 MM
– 590A RNF100T2C3-16 . SHEATH, HEAT, SHRINKABLE AR

(VF6220)
USEFUL LENGTH: 80 MM
30-11-71 Page 10030

Feb 01/08
B03AA Series
30-11-71 Page 10031

Feb 01/08
B03AA Series
Dual Distributor Valve

Figure 01A/GRAPHIC 30-11-71-991-033-A01
30-11-71 Page 10032

Feb 01/08
B03AA Series

NUMBER ASSY
01A – 001A B03AA1020 VALVE, DUAL, DISTRIBUTOR RF

AMDT A AND B
POST SB B03AA-30-03
010A B03AA1010-058 . CLAMP, TUBE, SOLDERED 1
ATTACHING PARTS
020A 22296CF030006 . SCREW 4

(VF0111)
***

NP
(VF4482)
040A B03AA1010-034 . COVER 1
ATTACHING PARTS
050A 22296CA040012 . SCREW 4

(VF0111)
***
060A 233144 . SPRING 1

(VF4280)
POST AMDT A
065A B03AA1010-095 . SHIM 1

POST AMDT A
– 065B B03AA1010-096 . SHIM AR

POST AMDT A
070A B03AA1011EF1 . VALVE, PRESSURE, REDUCING 1

NP
PRE AMDT A
SEE FIG 02-001A FOR DET
– 070B B03AA1012EF1 . VALVE, PRESSURE, REDUCING 1

NP
POST AMDT A
30-11-71 Page 10033

Feb 01/08
B03AA Series

NUMBER ASSY
01A 080A 3898 . PACKING, PREFORMED 1

NP
(VF4482)
090A F91CB1311 . VALVE, SOLENOID 2

NP
PRE AMDT A
– 090B 93006A01 . VALVE, SOLENOID 1

NP
CIRCUIT A
POST AMDT A
SEE 03A-001A FOR DET
– 090C 93006B01 . VALVE, SOLENOID 1

NP
CIRCUIT B
POST AMDT A
SEE 03A-001B FOR DET
– 090D 93006A02 . VALVE, SOLENOID 1

NP
CIRCUIT A
POST AMDT B
SEE FIG 03A-001C FOR DET
– 090E 93006B02 . VALVE, SOLENOID 1

NP
CIRCUIT B
POST AMDT B
SEE FIG 03A-001D FOR DET
ATTACHING PARTS
100A 22296CA040010 . SCREW 2

(VF0111)
110A 22296CA040022 . SCREW 2

(VF0111)
***
120A S607-10-82X1-78 . PACKING, PREFORMED 2

OPT TO 3887 MADE BY (VNP)
OPT TO 10-82X1-78-21A6 MADE
BY (VNP)
130A B03AA1010-035 . BODY, VALVE 1

30-11-71 Page 10034

Feb 01/08
B03AA Series

NUMBER ASSY
01A 140A 22296CA040008 . SCREW 4

(VF0111)
150A B03AA1010-037 . FILTER 1
160A 232521 . SPRING 1

(VF4280)
170A B03AA1010-027 . VALVE, PRESSURE, RELIEF 1
180A B03AA1010-036 . SEAT, VALVE 1
190A 22-5X2-21A6 . PACKING, PREFORMED 1

(VF4482)
200A B03AA1010-040 . SEAT, VALVE 1
210A S580A07000 . BALL 1
220A 232530 . SPRING 1

(VF4280)

NP
OPT TO 10X1-5-21A6 MADE BY
(V4482)
240A B03AA1010-039 . NOZZLE 1
250A S637-01360153CL . PLUG, PROTECTIVE 1
260A B03AA1010-038 . INJECTOR 1

NP
(V4482)

NP
295A B03AA1020-020 . PLUG, THREADED 2

NP
(V4482)
30-11-71 Page 10035

Feb 01/08
B03AA Series

NUMBER ASSY
01A ATTACHING PARTS
320A 22296CA020003 . SCREW 2

(VF0111)
***
330A 85330RS10-05P6 . CONNECTOR, RECEPTACLE 1

(VF0225)
SUPSD BY 330B
– 330B 85330RS10-05PN . CONNECTOR, RECEPTACLE 1

(VF0225)
SUPSDS 330A
ATTACHING PARTS
340A 22294CF030014 . SCREW 4

(VF0111)
350A 23111CA030 . WASHER 4

(VF0111)
***
370A 85330RS10-05PN . CONNECTOR, RECEPTACLE 1

(VF0225)
SUPSD BY 370B
– 370B 85330RS10-05P6 . CONNECTOR, RECEPTACLE 1

(VF0225)
SUPSDS 370A
ATTACHING PARTS
380A 22294CF030014 . SCREW 4

(VF0111)
390A 23111CA030 . WASHER 4

(VF0111)
***
405A B03AA1020-021 . SPACER 1
410A B03AA1010-060 . COVER 1
30-11-71 Page 10036

Feb 01/08
B03AA Series

NUMBER ASSY
01A ATTACHING PARTS
420A 22296CA040012 . SCREW 8

(VF0111)
***
430A 232531 . SPRING 2

(VF4280)
440A B03AA1011EF2 . VALVE, DOUBLE 1

NP

NP
460A B03AA1010-026 . PLATE, FIXING 1
ATTACHING PARTS
470A 22259CA040008 . SCREW 5

(VF0111)
***
480A B03AA1010-056 . BODY 1
510A B03AA1010-064 . PLATE, INDICATING 1
ATTACHING PARTS
520A S523CTR017003A . NAIL, GROOVED 3
***
530A S1260-38 . PLATE, IDENTIFICATION 1
ATTACHING PARTS
***
550A 232505 . PLATE, AMENDMENT 1

(VF0447)
30-11-71 Page 10037

Feb 01/08
B03AA Series

NUMBER ASSY
01A ATTACHING PARTS
***
30-11-71 Page 10038

Feb 01/08
B03AA Series
30-11-71 Page 10039

Feb 01/08
B03AA Series
Pressure Reducing Valve

Figure 02/GRAPHIC 30-11-71-991-034-A01
30-11-71 Page 10040

Feb 01/08
B03AA Series

NUMBER ASSY
02 – 001A B03AA1011EF1 VALVE, PRESSURE, REDUCING RF

NP
SEE FIG 01A-070A FOR NHA
010A B03AA1010-094 . VALVE 1
ATTACHING PARTS
020A 22541P030 . NUT, SELF-LOCKING 1

(VF0111)
***
030A B03AA1010-033 . FLANGE, UPPER 1
040A B03AA1010-062 . DIAPHRAGM 1
050A B03AA1010-032 . FLANGE, LOWER 1
060A B03AA1010-093 . SEAT, VALVE 1

NP
(VF4482)
– 080A B03AA1010-089 . DEVICE, MOUNTED 1
090A B03AA1010-083 . . SPIGOT 1
100A 232770 . . SPRING, CONICAL 1

(VF4280)
110A B03AA1010-085 . . WASHER 1
ATTACHING PARTS
120A 22291CA020006 . . SCREW 2

(VF0111)
***
130A B03AA1010-084 . . WASHER, SPRING 1
140A B03AA1010-086 . . FLANGE 1
30-11-71 Page 10041

Feb 01/08
B03AA Series
Pressure Reducing Valve

30-11-71 Page 10042

Feb 01/08
B03AA Series

NUMBER ASSY
02A – 001A B03AA1012EF1 VALVE, PRESSURE, REDUCING RF

NP
SEE FIG 01A-070B FOR NHA
010A B03AA1010-094 . VALVE 1
ATTACHING PARTS

(VF0111)
***
040A B03AA1010-062 . DIAPHRAGM 1
060A B03AA1010-093 . SEAT, VALVE 1

NP
(VF4482)
30-11-71 Page 10043

Feb 01/08
B03AA Series
Solenoid Valve
Figure 03/GRAPHIC 30-11-71-991-036-A01
30-11-71 Page 10044

Feb 01/08
B03AA Series

NUMBER ASSY
03 – 001A F91CB1311 VALVE, SOLENOID RF

NP
010A F91CB1311-029 . CIRCLIP 1
020A F91CB1311-021 . PIECE, POLE 1
030A F91CB1311-026 . CARCASS, WINDED 1

NP
OPT TO 93000F01
040A F91CB1311-023 . SPRING 1
050A F91CB1311-032 . CORE, POLE 1
060A S580A02000 . BALL 1
070A F91CB1311-027 . NUT 1
080A F91CB1311-025 . SEAT 1
090A 9-8X6-2EP0-15 . WASHER, SPRING 3

(VFA245)
100A F91CB1311-024 . END-PIECE 1
110A F91CB1311-020 . BODY 1
– 120A RNF100-3-32-0 . SHEATH, HEAT, SHRINKABLE AR
30-11-71 Page 10045

Feb 01/08
B03AA Series
Solenoid Valve
30-11-71 Page 10046

Feb 01/08
B03AA Series

NUMBER ASSY
03A – 001A 93006A01 VALVE, SOLENOID RF

NP
CIRCUIT A
SEE FIG 01-090A FOR NHA
SEE FIG 01A-090B FOR NHA
– 001B 93006B01 VALVE, SOLENOID RF

NP
CIRCUIT B
SEE FIG 01-090B FOR NHA
SEE FIG 01A-090C FOR NHA
– 001C 93006A02 VALVE, SOLENOID RF

NP
CIRCUIT A
SEE FIG 01-090C FOR NHA
SEE FIG 01A-090D FOR NHA
– 001D 93006B02 VALVE, SOLENOID RF

NP
CIRCUIT B
SEE FIG 01-090D FOR NHA
SEE FIG 01A-090E FOR NHA
020A F91CB1311-021 . PIECE, POLE 1
025A 88003-12 . SHIM 1AB AR
030A F91CB1311-026 . CARCASS, WINDED 1

NP
OPT TO 93000F01
040A F91CB1311-023 . SPRING 1
050A F91CB1311-037 . CORE, POLE 1AB 1
– 050B 93006-10 . CORE, POLE 1CD 1
052A F91CB1311-035 . BUSH 1
055A F91CB1311-036 . DIAPHRAGM 1AB 1
– 055B 93006-11 . DIAPHRAGM 1CD 1
30-11-71 Page 10047

Feb 01/08
B03AA Series

NUMBER ASSY
03A ATTACHING PARTS
058A CTR1D1-4X3G . NAIL, GROOVED 1CD 1

(VF0344)
***
070A F91CB1311-027 . NUT 1
080A F91CB1311-025 . SEAT 1
090A 9-8X6-2EP0-15 . WASHER, SPRING 3

(VFA245)
OLD PN EL3FENDUE
100A F91CB1311-034 . END-PIECE 1
ATTACHING PARTS
105A 22256CF040006E . SCREW 2

(VF0111)
***
110A 93006-2 . BODY 1A 1
– 110B 93006-3 . BODY 1B 1
– 110C 93006-12 . BODY 1C 1

NP
– 110D 93006-13 . BODY 1D 1

NP
SUPSD BY 93006-1
– 110E 93006-1 . BODY 1D 1

SUPSDS 93006-13
– 130A KYNAR1-8 . SHEATH, HEAT, SHRINKABLE 1AB AR

(VF6220)
30-11-71 Page 10048

Feb 01/08
B03AA Series
30-11-71 Page 10049

Feb 01/08
B03AA Series
Double Valve
Figure 04/GRAPHIC 30-11-71-991-038-A01
30-11-71 Page 10050

Feb 01/08
B03AA Series

NUMBER ASSY
04 – 001A B03AA1011EF2 VALVE, DOUBLE RF

NP
010A B03AA1010-046 *** DELETED ***
ATTACHING PARTS

(VF0111)
***
030A B03AA1040-050 . DIAPHRAGM, ASSY 1
040A B03AA1010-045 *** DELETED ***
050A B03AA1010-065 *** DELETED ***
060A B03AA1010-042 . VALVE, GUIDE 2
ATTACHING PARTS
080A 4070PH115 . NUT, SELF-LOCKING 2

(VF0224)
***
090A B03AA1010-050 . VALVE 2
100A B03AA1010-063 . WASHER 2
120A B03AA1010-044 . SPACER 2
140A B03AA1010-050 . VALVE 2
150A B03AA1010-063 . WASHER 2
170A B03AA1010-091 . AXLE 2
30-11-71 Page 10051

Feb 01/08
B03AA Series

NUMBER ASSY
04 180A 3898 . PACKING, PREFORMED 4

NP
(VF4482)
190A B03AA1010-041 . SEAT, DOUBLE 2
30-11-71 Page 10052

Feb 01/08
B03AA Series
30-11-71 Page 10053

Feb 01/08
B03AA Series
Double Valve
30-11-71 Page 10054

Feb 01/08
B03AA Series

NUMBER ASSY
04A – 001A B03AA1031EF2 VALVE, DOUBLE RF

NP
SEE FIG 01-440A FOR NHA
010A B03AA1010-046 *** DELETED ***
ATTACHING PARTS

(VF0111)
***
030A B03AA1040-050 . DIAPHRAGM, ASSY 1
040A B03AA1010-045 *** DELETED ***
050A B03AA1010-065 *** DELETED ***
ATTACHING PARTS

(VF0111)
***
090A B03AA1010-050 . VALVE 2
100A B03AA1010-063 . WASHER 2
120A B03AA1010-0105 . SPACER 2
150A B03AA1010-0104 . WASHER 2
155A 4-47X1-78-61D6 . PACKING, PREFORMED 2

(VF0229)
162A B03AA1040-060 . ASSEMBLY, CRIMPED 2
170A B03AA1010-098 . AXLE 2

NP
(VF4482)
30-11-71 Page 10055

Feb 01/08
B03AA Series

NUMBER ASSY
04A 190A B03AA1010-041 . SEAT, DOUBLE 2
30-11-71 Page 10056

Feb 01/08

Component Maintenance Manual With Illustrated Parts List: Dual Distributor Valve

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COMPONENT MAINTENANCE MANUAL

COMPONENT MAINTENANCE MANUAL

DUAL DISTRIBUTOR VALVE

LIEBHERR-AEROSPACE TOULOUSE SAS

Initial Issue: Jul 30/86 30-11-71 Revision No. 7

Copyright © 2008 Liebherr-Aerospace Toulouse SAS

Initial Issue: Jul 30/86 30-11-71 Revision No. 7

LIEBHERR-AEROSPACE TOULOUSE SAS

– THIS IS A PARTIALLY REISSUED CMM:

– Affected pages are listed on the “LIST OF EFFECTIVE PAGES”,

– File the REVISION TRANSMITTAL LETTER separately.

This page intentionally left blank.

Revision No.7 - Sep 01/08

LOCATIONS DESIGNATION DESCRIPTION OF CHANGE

LIST OF EFFECTIVE PAGES R

TESTING AND FAULT ISOLATION R

TASK 30-11-71-700-801-A01 R Resistance check value

Subtask 30-11-71-750-004-A01 R Resistance check value

CLEANING R Updated procedures

TASK 30-11-71-800-801-A01 D ATRDS deleted

This page intentionally left blank.

This page intentionally left blank.

RECORD OF TEMPORARY REVISIONS

This page intentionally left blank.

SERVICE BULLETIN INCORPORATION INTO CMM TITLE

Number Rev Date Rev

B03AA-30-01 0 Sep 25/98 1 ECONOMIZING DEVICE

B03AA-30-02 0 Aug 16/00 2 SOLENOID VALVES IMPROVEMENT

B03AA-30-03 0 Feb 02/07 4 SOLENOID VALVES IMPROVEMENT

This page intentionally left blank.

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

TITLE PAGE DESCRIPTION AND OPERATION

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3011 Feb 01/08 7011 Feb 01/08

REPAIR SPECIAL TOOLS, FIXTURES, EQUIPMENT AND

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STORAGE (INCLUDING TRANSPORTATION) 10028 Feb 01/08

OPTIONAL VENDOR INDEX

DETAILED PARTS LIST

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INTRODUCTION .............................................................................................................................. INTRO 1

DESCRIPTION AND OPERATION .................................................................................................. 1

TESTING AND FAULT ISOLATION .................................................................................................. 1001

SCHEMATIC AND WIRING DIAGRAMS ......................................................................... NOT APPLICABLE

DISASSEMBLY ................................................................................................................................. 3001

TABLE OF CONTENTS (Continued)

B. Job Set-up Information ....................................................................................................... 3001

TABLE OF CONTENTS (Continued)

C. Job Set-up .......................................................................................................................... 3010

CLEANING ....................................................................................................................................... 4001

TABLE OF CONTENTS (Continued)

C. Job Set-up .......................................................................................................................... 4005

INSPECTION/CHECK ...................................................................................................................... 5001

REPAIR ............................................................................................................................................ 6001

TABLE OF CONTENTS (Continued)

C. Job Set-up .......................................................................................................................... 6003

ASSEMBLY ....................................................................................................................................... 7001

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A. Reason for the Job ............................................................................................................. 7016

TABLE OF CONTENTS (Continued)