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ACI STRUCTURAL JOURNAL TECHNICAL PAPER

Title No. 114-S109

Rapid Seismic Repair of Reinforced Concrete Bridge Columns


by Ruo-Yang Wu and Chris P. Pantelides

Experimental results are presented regarding the seismic repair significant time to implement and is difficult to perform for
of reinforced concrete bridge columns using a carbon fiber-rein- a bridge in the field.7,8,19,30-33
forced polymer (CFRP) shell and epoxy-anchored headed steel A repair method using a CFRP cylindrical shell and
bars. The CFRP shell, consisting of unidirectional laminates in the epoxy-anchored headed steel bars for relocating the column
hoop and vertical direction, encloses the headed bars and is filled
plastic hinge is proposed with minimal intervention. The
with non-shrink concrete to relocate the column plastic hinge. Two
CFRP shell encloses the headed steel bars and is filled with
columns designed to current standards—one in a cap beam-to-
column connection and the other in a footing-to-column connection— non-shrink concrete to a certain height to form a CFRP
were damaged under cyclic forces. Damage included longitudinal bar “donut.” In addition to providing confinement, the shell
fracture and buckling across multiple spiral hoops; concrete damage serves as a stay-in-place form. The proposed method incor-
in the plastic hinge region included cracking and spalling of the porates fibers in the hoop and vertical direction of the CFRP
column core concrete. Finite element analysis was used to design the shell, and is implemented for two severely damaged speci-
CFRP shell and the headed bars were designed for the increased flex- mens: a cap beam-to-column connection and a footing-to-
ural demand on the repaired section. The seismic repair was rapid, column connection.
required minimal intervention, and successfully relocated the plastic
hinge and restored strength and displacement capacity. RESEARCH SIGNIFICANCE
Keywords: bridge; earthquake; fiber-reinforced polymer composites; finite
Research on the repair of severely damaged RC columns
element analysis; plastic hinge relocation; repair; resilience; seismic. of existing bridge substructures is limited. The method
developed herein employs a CFRP composite shell with
INTRODUCTION fibers in the hoop and vertical direction as well as epoxy-
During strong earthquakes, damage to bridge substruc- anchored headed steel bars to repair damaged RC columns.
tures is meant to be confined to the ends of bridge columns.1,2 Damage of the columns included crushed and spalled
Repair of damaged columns is preferable to replacement; concrete inside the column core of the plastic hinge region,
benefits include rapid construction, decreased interrup- longitudinal bar fracture, and buckling across multiple spiral
tion, and reduced cost. Research efforts have focused on hoops. The repair was implemented in a rapid manner due
seismic repair and retrofit of reinforced concrete (RC) to the minimal intervention required; this would shorten the
bridge columns.3-6 Many column repair alternatives have recovery period and improve seismic resilience. The method
been studied, including steel jackets,3 RC jackets,7,8 fiber- is effective and is a good option for repairing columns of
reinforced polymer (FRP) jackets,9-17 FRP bars combined existing bridges after strong earthquakes.
with FRP jackets,18 bar couplers,19 prestressed steel
jackets,20,21 shape memory alloy spirals,22,23 and engineered EXPERIMENTAL INVESTIGATION OF
cementitious composite jackets.24 FRP composites are used ORIGINAL SPECIMENS
because of their high strength, light weight, and noncorro- Description of original specimens
sive properties. The ductile performance of FRP-strength- Two original cast-in-place (CIP) monolithic speci-
ened structures has been documented.13-16 Moreover, prefab- mens,26,27 referred to as CB-CIP-O and F-CIP-O, were tested
ricated FRP composite jackets have been used to enhance under quasi-static cyclic forces; the specimens were designed
shear strength.25 Recently, grouted splice sleeves (GSSs) based on current seismic design standards for bridges.2,34
have been studied for use in seismic regions to facilitate Notation CB stands for cap beam-to-column connection, and
accelerated bridge construction (ABC).26-28 A successful F represents a footing-to-column connection; letter O stands
repair method was developed for seismic repair of columns for original and R for repaired. The corresponding repaired
connected with GSSs by relocating the plastic hinge.29 specimens are referred to as CB-CIP-R and F-CIP-R.
There is little research regarding the repair of severely The geometry and reinforcement of the original speci-
damaged RC bridge columns of existing bridges. During mens, which included a column connected to a footing or
large earthquakes, the longitudinal reinforcement buckles a cap beam, are shown in Fig. 1. The column has a 21 in.
or fractures and concrete crushes and spalls. Most existing (533 mm) octagonal cross section and an effective column
repair methods are not applicable for heavily damaged height of 96 in. (2438 mm) measured from the top of the cap
columns with severe concrete crushing, fracture, and buck- ACI Structural Journal, V. 114, No. 5, September-October 2017.
ling of longitudinal column bars. Repair of such damage MS No. S-2016-429.R1, doi: 10.14359/51700789, received January 5, 2017, and
reviewed under Institute publication policies. Copyright © 2017, American Concrete
involves removal of core concrete and replacement of Institute. All rights reserved, including the making of copies unless permission is
obtained from the copyright proprietors. Pertinent discussion including author’s
buckled and fractured steel reinforcement, which requires closure, if any, will be published ten months from this journal’s date if the discussion
is received within four months of the paper’s print publication.

ACI Structural Journal/September-October 2017 1339


Fig. 1—Dimensions and reinforcement details of original specimens.
Table 1—Material properties
Material properties CB-CIP-O CB-CIP-R F-CIP-O F-CIP-R
Column concrete compressive strength fc′, ksi (MPa) 6.7 (46) 7.4 (51) 6.7 (46) 7.5 (52)
CFRP donut concrete compressive strength fcR′, ksi (MPa) NA 11.0 (76) NA 11.0 (76)
fy, ksi (MPa) 62 (427) 62 (427)
Headed steel bars NA NA
fu, ksi (MPa) 86 (593) 86 (593)
Ultimate tensile strength, ksi (MPa) NA 113.1 (780) NA 113.1 (780)
CFRP composite Modulus of elasticity, ksi (GPa) NA 9403 (65) NA 9403 (65)
Ultimate tensile strain, % NA 1.20 NA 1.20
Note: NA is not applicable.

beam/footing to the centerline of the column load stub. The ratio of 9.7 to 10.4%. The failure mode of both CB-CIP-O
longitudinal reinforcement consists of six No. 8 (25 mm) and F-CIP-O was fracture of the two extreme longitudinal
Grade 60 (414 MPa) bars arranged in a circular pattern. A bars due to low-cycle fatigue caused by consecutive high-
No. 4 (13 mm) Grade 60 (414 MPa) spiral at 2.5 in. (64 mm) strain bending and restraightening. At failure of the original
pitch is provided as transverse reinforcement. The footing is specimens, the lateral force capacity dropped to a level
6 ft (1.82 m) long, 2 ft (610 mm) deep, and 3 ft (914 mm) of 43 to 56% of the ultimate lateral force. Figure 2 shows
wide. The cap beam is 9 ft (2.74 m) long, 2 ft (610 mm) deep, damage of the original columns at the footing/cap beam
and 2 ft (610 mm) wide. The concrete compressive strength interface, where extensive spalling occurred in the plastic
measured on test day was 6.7 ksi (46 MPa) per ASTM C39.35 hinge region; flexural cracking was extensive up to 16 in.
The measured yield strength of longitudinal and transverse (406  mm) away from the interface. Longitudinal steel bar
reinforcement was 68 and 63 ksi (469 and 434 MPa), respec- fracture and buckling across multiple steel spiral hoops
tively, per ASTM A370.36 The ultimate strength of longi- was evident. Concrete damage was severe in the bottom
tudinal and transverse reinforcement was 93 and 103 ksi 12 in. (305 mm) of the column and extended into the
(641 and 710 MPa), respectively. Detailed material proper- column core concrete.
ties for original and repaired specimens are given in Table 1. A five-level damage states (DS) approach has been
proposed to evaluate damage of RC columns based on
Experimental results for original specimens the apparent damage.37 The damage states were: flexural
Table 2 summarizes the maximum lateral force, ultimate cracking (DS-1); first spalling with possible shear cracking
drift ratio, and failure mode of the original specimens. Drift (DS-2); extensive cracking and spalling (DS-3); visible
ratio is calculated as the ratio of lateral displacement to lateral and/or longitudinal bars (DS-4); and initiation of
column height. The original specimens were tested to a drift core damage indicating imminent column failure (DS-5).

1340 ACI Structural Journal/September-October 2017


Table 2—Original and repaired specimen results
Test criteria CB-CIP-O F-CIP-O CB-CIP-R F-CIP-R
Average maximum lateral force, kip (kN) 35.8 (159) 36.5 (162) 47.0 (209) 44.7 (199)
Ultimate drift ratio, % 9.3 8.8 8.1 8.4
Failure mode East and west bar fracture East and west bar fracture Severe concrete crushing Severe concrete crushing
Yield strength, kip (kN) 32.2 (143) 33.6 (149) 42.7 (190) 40.7 (181)
Effective yield displacement, in. (mm) 0.90 (23) 0.95 (24) 1.15 (29) 1.34 (34)
Ultimate displacement, in. (mm) 8.95 (227) 8.45 (215) 7.80 (198) 8.04 (204)
Elastic stiffness, kip/in. (kN/mm) 35.91 (6.29) 35.55 (6.23) 37.04 (6.49) 30.33 (5.31)
Displacement ductility 9.9 8.9 6.8 6.0

determine the CFRP donut height, the plastic hinge length


was determined as follows38

Lpl = 0.12Ls + 0.0148asdb fy (1)

where Ls is the shear span; as = 1.0 by considering steel


bar bond-slip in the plastic hinge; db is the diameter of the
longitudinal column steel bars; and fy is the yield strength, in
MPa. The plastic hinge region from Eq. (1) was calculated
as 18.1 in. (460 mm). According to the damage condition
of the original specimens, a height of 19 in. (483 mm) was
implemented in the repair.

Design of headed steel bars


The properties of the headed steel bars are shown in Table 1.
The flexural capacity of the repaired section with headed
bars was determined using sectional analysis. The headed
bars were primarily placed in the east and west sides of the
column; this arrangement was used to satisfy the bending
moment demand in the loading direction. Based on the flex-
ural demand at the CFRP donut, six 1 in. (25 mm) diameter
headed steel bars were provided with a 17.5 in. (445 mm)
height above the cap beam/footing. The headed bars were
embedded 19 in. (483 mm) into the cap beam/footing and
Fig. 2—Original specimen damage: (a) cap beam specimen
anchored using epoxy. The length of the headed steel bars
CB-CIP-O; and (b) footing specimen F-CIP-O.
above and below the interface met the development length
According to this damage level designation, the two original criteria of the ACI 318 Code.39
specimens had reached a damage state of DS-5, leading to
significant reduction of the lateral force-carrying capacity. Mixture design of non-shrink concrete
There is a perception that it is difficult to repair structural High-strength, non-shrink concrete with a compressive
components with a DS-5 damage level; the objective of strength of 11.0 ksi (75.8 MPa) was provided inside the
this research was to repair the severely damaged specimens CFRP donut. The mixture design of the non-shrink concrete
rapidly with minimal intervention, thereby shortening the is shown in Table 3. A quantity of portland cement 15% by
recovery period and improving seismic resilience. volume was replaced with expansive cement to minimize
shrinkage of the concrete inside the CFRP shell, which could
DESIGN OF REPAIR lead to a reduction of confinement effectiveness.
Geometry of CFRP donut
The seismic repair was intended to strengthen the original Finite element model of repaired specimen
specimens and restore their lateral force and displacement Nonlinear finite element analysis (FEA) was carried out
capacity. A CFRP cylindrical shell, consisting of hoop and using ABAQUS40 for finding the number and orientation
vertical layers, epoxy-anchored headed steel bars, and repair of layers of the CFRP shell before testing. The materials
concrete were used to create a CFRP donut and relocate considered in the analysis were: column and CFRP donut
the column plastic hinge above it. Considering the 2.25 in. concrete with a density of 145 lb/ft3 (2323 kg/m3), reinforcing
(57 mm) head diameter of the headed steel bars and clear- steel bars, headed steel bars, and CFRP composite shell.
ance for avoiding contact with the column, a 30 in. (762 mm) The measured properties of the CFRP composite were
diameter circular cross section was used for the repair. To determined from tensile coupon tests carried out according

ACI Structural Journal/September-October 2017 1341


Table 3—Mixture design of non-shrink concrete where ft is the peak tensile strength; and σt is the current
per 1 yd3 (0.765 m3) tensile stress. Factor 0.98 was used to limit tensile damage
Components Weight, lb (kg)
under 98% to avoid convergence issues caused by severe
tensile damage.
Type II cement 581.1 (263.6)
Considering the existing damage of the original spec-
Cement Type K shrinkage-compen- imens, modified steel properties of the repaired columns
102.6 (46.5)
sating concrete were used to account for the steel plastic deformation and
Water 229.6 (104.1) the Bauschinger effect. The slope of the first branch was
3/8 in. (9.5 mm) rock 1630.5 (739.6) taken as a fraction of the steel modulus of elasticity; a modi-
fication factor equal to 0.4 times the original steel modulus
Sand 1187.9 (538.8)
of elasticity was used based on the damage state. The end
Type F fly ash 172.2 (78.1) point of the first straight line segment represents the yield
Full-range water-reducing
7.2 (3.3)
stress and strain associated with the modified stiffness; the
concrete admixture second straight line segment connects the modified yield
Additives point and ultimate point.
Liquid admixture 6.6 (3.0)
Air-entraining admixture 0.3 (0.14)
Elastic material Lamina in ABAQUS was used to model
the unidirectional CFRP composites in the hoop and vertical
direction. The CFRP properties, including the elastic
to ASTM D3039.41 The measured thickness of one CFRP modulus and thickness of CFRP sheets, were used in the
composite layer was 0.047 in. (1.20 mm). The properties of finite element model (FEM).
the CFRP composite are shown in Table 1. Static pushover analyses were conducted using a displace-
Three-dimensional eight-node solid elements (C3D8R) ment-based method up to a displacement of 8 in. (203 mm)
were used to model the concrete and four-node shell elements expected to be realized in the experiments. An FEM was
(S4R) the CFRP shell. Three-dimensional two-node truss developed with CFRP layers in the hoop and vertical direc-
elements (T3D2) were used for the reinforcing steel bars, tion. Transverse cracks in the CFRP cylindrical shell were
which were embedded into the concrete. observed in previous tests29; therefore, vertical CFRP layers
The concrete damaged plasticity model40 was used to were inserted in the model to prevent such cracks from
simulate inelastic response of the concrete and a yield surface occurring. An efficiency factor, which is the ratio of effec-
was adopted.42 Five critical parameters were required: dila- tive strain to rupture strain of the CFRP composite, equal
tion angle, flow potential eccentricity, uniaxial-to-biaxial to 0.58 was used.48 Several FEM models were created with
stress ratio, stress variant, and viscosity parameter. The five different combinations of hoop and vertical CFRP layers.
parameters were set to 30 degrees, 0.1, 1.16, 0.667, and The maximum hoop stress for the model with four hoop
0.001, respectively. Elastic response in compression was layers was 63.5 ksi (438 MPa), or 97% of the allowable
assumed up to 45% of the concrete compressive strength.39 CFRP ultimate stress of 65.6 ksi (452 MPa). For the case
Compressive crushing was incorporated into the model of seven hoop and two vertical layers, designated as model
by providing the inelastic part of the uniaxial compres- 7H2V, the maximum hoop stress was 36.4 ksi (251 MPa), or
sive stress-strain curve of the CEB-FIP Code 1990.43 The 55% of the allowable CFRP ultimate stress.
compressive damage and inelastic strain were determined Figure 3(a) shows the principal stress, denoted as S11 in
based on software documentation.40,44 Tensile strength of the local 1- or hoop direction of the CFRP shell, for one
concrete, ft, was calculated as hoop layer of model 7H2V; a stress concentration for a
6 in. (152 mm) deep strip at the top of the CFRP shell was
f t = 0.2372 f c′ (ksi) (ksi) obtained corresponding to the top of the headed steel bars.
(2) The pushover curve of model 7H2V for specimen CB-CIP-R
f t = 0.6228 f c′ (MPa) (MPa)
is shown in Fig. 3(b). The hoop stress distribution shown in
Fig. 3(a) corresponds to the ultimate displacement of 8.0 in.
where fc′ is the concrete compressive strength. The post-peak (203 mm) marked with an “X” in Fig. 3(b). The calculated
tensile response represents initiation of cracking and is incor- shear capacity of the column above the CFRP donut was
porated into the model in the form of a bilinear tensile stress 240 kip (1068 kN), which was significantly higher than
versus inelastic (cracking) displacement, according to fracture the required shear of 42.3 kip (188 kN) obtained from the
energy considerations instead of stress-strain properties.45 FEM model.
The value of fracture energy in the analysis was based on the
recommendations of the software40 and the fib Model Code Number of layers of CFRP shell
2010.46 Tensile damage dt was calculated as follows47 The final repair design is shown in Fig. 4. Based on the
FEM pushover analysis, seven CFRP hoop and two vertical
σt layers were applied for the height of the shell. Because
dt = 1 − 0.98 (3)
ft the damage state of the two original CIP specimens was
similar, a 19 in. (483 mm) high CFRP shell was used for
both repaired specimens. Details of the headed steel bars are
shown in Fig. 4.

1342 ACI Structural Journal/September-October 2017


Fig. 3—Stress and pushover results from finite element model 7H2V of Specimen CB-CIP-R: (a) CFRP shell hoop stresses of
CB-CIP-R (MPa); and (b) pushover curve of FEM CB-CIP-R.

Fig. 4—Repair design details.

Fig. 5—Repair procedure: (a) post-installed headed bars; (b) temporary form for CFRP wrapping; (c) CFRP shell; and
(d) CFRP donut.
REPAIR PROCEDURE shell and footing/cap beam, which could induce failure of
The repair procedure is shown in Fig. 5. First, the holes the CFRP shell, as shown in Fig. 4. The CFRP shell was
for six 1 in. (25 mm) headed steel bars were drilled into the sealed to act as a stay-in-place form; non-shrink concrete
footing/cap beam and the headed bars were epoxy-anchored; with expansive cement was cast in the space between the
the epoxy had a bond strength of 1.8 ksi (12.4 MPa). A 30 in. CFRP cylindrical shell and the column.
(762 mm) diameter form, 19 in. (483 mm) high, was cut into The cap beam specimen was tested upside down. In
two half-cylinders. Duct tape was used to reconnect the two this case, the 2 ft (610 mm) beam width was smaller than
halves after placement around the column. A thin plastic the CFRP shell diameter of 30 in. (762 mm); wood forms
sheet was used as a bond breaker before wrapping the CFRP were placed along the cap beam to provide support for the
sheets. A splice length equal to 13.5 in. (343 mm) was used non-shrink concrete. In practice, the cap beam would be
for each CFRP hoop layer. A 0.5 in. (13 mm) gap was left at above the column and the gap would provide an inlet for
the bottom of the CFRP shell to avoid contact between CFRP casting the non-shrink concrete inside the CFRP shell.

ACI Structural Journal/September-October 2017 1343


Fig. 6—Test setup and loading protocol for repaired specimens.
controlled, cyclic, quasi-static force was applied using a
hydraulic actuator with the loading protocol shown in Fig. 6.
The axial load was applied using a hydraulic cylinder; the
axial load index (ALI), defined as the ratio of applied axial
load to column axial compressive capacity, was set to 6%.
The lateral drift history consisted of increasing amplitudes
with two cycles at each drift ratio until failure.49 The footing
and cap beam had a span between supports of 4 and 8 ft
(1.22 and 2.44 m), respectively. String potentiometers were
used to measure column displacement at the level of the load
stub. Strain gauges were attached to the headed steel bars
and CFRP shell.

Experimental results for Specimen CB-CIP-R


Plastic hinge relocation of CB-CIP-R is shown in Fig. 7(a);
the hysteresis curve is compared to that of the original spec-
imen, CB-CIP-O, in Fig. 8(a). Table 2 shows that Specimen
CB-CIP-R achieved a 31% increase in lateral force compared
to the original specimen and had a similar displacement
Fig. 7—Plastic hinge relocation of repaired specimens: (a) capacity as the original specimen. Cracks widened at the
cap beam specimen CB-CIP-R; and (b) footing specimen same locations created during testing of the original spec-
F-CIP-R. imen. At a drift ratio of 2%, radial cracks 0.005 in. (0.13 mm)
The repair costs include $1100 for the headed bars, wide formed at the top surface of the concrete in the CFRP
$1200 for the CFRP composite, and $100 for the non-shrink donut. In the test of the original specimen, CB-CIP-O, fracture
concrete for a total of $2400. The benefit of the repair is of the column’s two extreme longitudinal bars was observed.
that heavily damaged columns were repaired and performed Heavy concrete damage in the plastic hinge region extended
well. It takes 6 hours to install six headed steel bars and into the column core, as shown in Fig. 2(a); thus, a weak bond
2 hours to install the CFRP shell; curing of the CFRP shell between column and non-shrink concrete was observed and
can be achieved in approximately 48 hours, after which the a gap developed between the original column and non-shrink
concrete could be cast. This demonstrates that the method is concrete at the CFRP donut surface, as shown in Fig. 9(a). At
rapid compared to existing techniques, that involve removal a drift ratio of 3%, radial cracks in the non-shrink concrete
and replacement of fractured bars and jacketing with reinforced widened to 0.013 in. (0.33 mm), the column concrete above
concrete, steel, or FRP jackets. the CFRP donut started to spall, and the gap between the
concrete inside the CFRP donut and the original column
EXPERIMENTAL RESULTS FOR concrete widened. At a drift ratio of 4%, the column corners
REPAIRED SPECIMENS within the CFRP donut concrete started crushing. At a drift
Test setup and loading protocol ratio of 5%, column cracks were 0.04 in. (1.0 mm) wide, and
The test setup and loading protocol was the same for the separation of column and non-shrink concrete was evident.
original and repaired specimens. A lateral displacement- The severe damage of the original column and the weak

1344 ACI Structural Journal/September-October 2017


bond between column and CFRP donut concrete caused a drift ratio of 9.7% after a 38% drop in the lateral force.
a slip of the column inside the CFRP donut, as shown in Concrete crushing occurred in the relocated plastic hinge
Fig. 9(b). At a drift ratio of 6%, the maximum lateral force region, which extended 18.5 in. (470 mm) above the CFRP
capacity was reached. Column concrete crushing above donut on the west side and 14  in. (356 mm) on the east.
the CFRP donut in the relocated plastic hinge region was The column core concrete and steel spirals were exposed;
observed, as shown in Fig. 9(c). The test was terminated at damage developed in the column 2.75 in. (70 mm) inside
the CFRP donut, as shown in Fig. 9(d). The CFRP shell and
CFRP donut concrete were not damaged.

Experimental results for Specimen F-CIP-R


Plastic hinge relocation of F-CIP-R is shown in Fig. 7(b);
the hysteretic response superimposed with that of the orig-
inal column F-CIP-O is shown in Fig. 8(b). The maximum
lateral force for F-CIP-R was 22% higher than that of
F-CIP-O. A gap between column and non-shrink concrete
started at a drift ratio of 2%, and became prominent at a drift
ratio of 3%, as shown in Fig. 10(a). Radial cracks on the
top surface of the non-shrink concrete and column cracks
widened to 0.01 in. (0.25 mm) at the 4% drift ratio. At a drift
ratio of 5%, the maximum lateral force capacity was reached
and concrete crushing and spalling was observed as shown
in Fig. 10(b), which became severe at a drift ratio of 7%, as
shown in Fig. 10(c). At a drift ratio of 9.8%, the specimen
failed due to concrete crushing in the relocated plastic hinge
region of the column, 21.5 in. (546 mm) above the CFRP
donut on the east side and 11.75 in. (298 mm) on the west.
Steel reinforcement was exposed and column concrete
cover spalled. The two fractured and buckled steel bars
and severe concrete damage of the original column, which
extended into the column core as shown in Fig. 2(b), created
a weak bond between the column and non-shrink concrete
and allowed a gap to form between the original column and
the non-shrink concrete inside the CFRP donut. Column
concrete damage reached a depth of 3.0 in. (76 mm) inside
Fig. 8—Hysteretic response: (a) cap beam specimens; and the CFRP donut, as shown in Fig.  10(d). No damage was
(b) footing specimens. observed in the CFRP shell or in the CFRP donut concrete.

Fig. 9—Damage of repaired cap beam specimen CB-CIP-R: (a) gap between column and CFRP donut at 2% drift ratio; (b)
column slip inside CFRP donut at 5% drift ratio; (c) column concrete crushing above donut at 6% drift ratio; and (d) final damage.

Fig. 10—Damage of repaired footing specimen F-CIP-R:(a) gap between column and CFRP donut at 3% drift ratio; (b)
column concrete crushing at 5% drift ratio; (c) column concrete crushing at 7% drift ratio; and (d) final damage.

ACI Structural Journal/September-October 2017 1345


Fig. 11—Cumulative hysteretic energy: (a) cap beam speci-
Fig. 12—Stiffness degradation: (a) cap beam specimens;
mens; and (b) footing specimens.
and (b) footing specimens.
Experimental comparisons between original and
as shown in Fig. 9(a) and 10(a); this was facilitated by the
repaired specimens
fact that the two extreme longitudinal column steel bars
The cumulative hysteretic energy dissipation versus drift
near the east and west column face had already fractured
ratio is shown in Fig. 11. At an 8.3% drift ratio, the cumu-
and buckled in the original specimens, as shown in Fig. 2(a)
lative hysteretic energy of repaired specimens, CB-CIP-R
and 2(b). With increasing cyclic displacements, the column
and F-CIP-R, was 90 and 88% of the original specimens,
concrete impacted on the non-shrink concrete at the top of
CB-CIP-O and F-CIP-O, respectively. The severe damage of
the CFRP donut and begun crushing, thus creating a gap; this
the original specimens contributed to the reduced hysteretic
gap between column and non-shrink concrete widened with
energy dissipation. Stiffness degradation of the specimens is
increasing drift ratio.
shown in Fig. 12; the stiffness of CB-CIP-R was larger than
The performance of the repaired specimens was evaluated
that of CB-CIP-O, as shown in Fig. 12(a). The stiffness of
in terms of lateral force and displacement ductility. The back-
F-CIP-R became larger than that of F-CIP-O after the 2%
bone curves from the experimental hysteresis curves and
drift ratio, as shown in Fig. 12(b). Cumulative hysteretic
idealized elastoplastic curves for the original and repaired
energy and stiffness degradation comparisons show that the
cap beam and footing specimens are shown in Fig. 13(a) and
repair method restored the performance of the repaired spec-
13(b), respectively. The yield force, effective yield displace-
imens to a similar level as the original specimens.
ment, and elastic stiffness of the idealized capacity curves
Table 2 shows results for the two repaired specimens; the
are summarized in Table 2. For the repaired specimens, the
ultimate drift ratios of Specimen CB-CIP-R and Specimen
initial stiffness was determined using the slope of a straight
F-CIP-R were 87 and 95% that of CB-CIP-O and F-CIP-O,
line from the origin to a point at 50% of the peak force
respectively. Pinching of the hysteresis curves was observed
from the actual backbone curve.21,37 The elastic stiffness of
for the repaired specimens when compared with the orig-
CB-CIP-R and F-CIP-R was 103 and 85% that of the corre-
inal specimens, as shown in Fig. 8; this was caused by the
sponding original specimens, respectively. The displace-
heavy concrete damage that reduced the available develop-
ment ductility, which is defined as the ratio of ultimate
ment length of the buckled and fractured bars suffered by the
lateral displacement to yield displacement, for both repaired
original specimens and the resulting slip between cracked
specimens exceeded the minimum component displacement
surfaces. The gap created between column and non-shrink
ductility equal to 3.0 recommended by the Caltrans seismic
concrete started at the 2 to 3% drift ratio when the east and
design criteria.34 The displacement ductility achieved or
west face of the column were damaged inside the donut,
exceeded the ductility demand of 5.0 for single-column

1346 ACI Structural Journal/September-October 2017


Fig. 14—Headed steel bar longitudinal strain of cap beam
specimen CB-CIP-R.

Fig. 13—Backbone and idealized force-displacement rela-


tionships: (a) cap beam specimens; and (b) footing specimens.
bridge bents and met or exceeded the displacement ductility
demand of 6.0 for multi-column bridge bents recommended
by the AASHTO Guide Specifications.2

PERFORMANCE OF REPAIR SYSTEM


Headed steel bar performance
Strain gauges were placed on the extreme east and west
headed bars 1 in. (25 mm) from the cap beam/footing interface.
Figure 14 shows the results for CB-CIP-R; the extreme headed
bar on the east side reached its peak of 3.4 times the yield strain
at a 2% drift ratio; the extreme headed bar on the west side
reached its peak of 2.9 times the yield strain at a drift ratio of
4%. The measured strains confirm that the post-installed headed Fig. 15—CFRP hoop strain at 1.5 in. (38 mm) below the top
steel bars transfer tensile and compressive forces between the of the CFRP donut: (a) cap beam specimen CB-CIP-R; and
column and cap beam/footing through the CFRP donut. (b) footing specimen F-CIP-R.
CFRP shell performance level, which is 1.5 in. (38 mm) below the CFRP donut top. E
In addition to serving as a form for the non-shrink and W are short for East and West, respectively. At a 2% drift
concrete, the CFRP shell provides confinement, hoop ratio, the hoop strain reached 0.20% for both specimens.
tension, and shear strength. Hoop strain was measured at For CB-CIP-R, the hoop strain at a 6% drift ratio reached
four levels located at 1.5, 4.0, 9.5, and 14.0 in. (38, 102, 241, its maximum value of 0.45%, as shown in Fig. 15(a); the
and 356 mm) from the top of the CFRP donut. Strain gauges corresponding hoop stress was 42.3 ksi (292 MPa), which
at 1.5 in. (38 mm), located at the same level as the top of the exceeds the predicted value of 36.4 ksi (251 MPa) from the
headed bars, recorded the maximum hoop strain in the CFRP FEM model of Fig. 3, but is less than the allowable CFRP
shell; this shows that the CFRP shell is under hoop tension. ultimate stress of 65.6 ksi (452 MPa).
The hoop strain of the CFRP shell for the two repaired spec- The hoop strain on the east side of Specimen F-CIP-R
imens is shown in Fig. 15(a) and 15(b). Symbol H represents at a 7% drift ratio reached a maximum value of 0.49%, as
the hoop direction of the CFRP composite; 1 means first shown in Fig. 15(b). In Fig. 15(a), the hoop strain of the

ACI Structural Journal/September-October 2017 1347


Fig. 17—Vertical strain profile of CFRP shell: (a) cap beam
specimen CB-CIP-R; and (b) footing specimen F-CIP-R.
Fig. 16—Hoop strain profile of CFRP shell: (a) cap beam
specimen CB-CIP-R; and (b) footing specimen F-CIP-R. compressive stresses. The first strain gauge available in this
region was located 4.0 in. (102 mm) below the top of the
CFRP shell for CB-CIP-R is higher on the west side because
CFRP donut; this strain gauge recorded the maximum strain
of the heavier damage to this side of the original column; in
in the vertical CFRP layers during the tests.
Fig. 15(b), the hoop strain of the CFRP shell for F-CIP-R is
higher on the east side because of the heavier damage to this
Moment-plastic rotation
side of the original column.
Plastic rotation was calculated by dividing the plastic
The hoop strain profiles for Specimens CB-CIP-R and
displacement by the column height. Plastic displacement
F-CIP-R are shown in Fig. 16(a) and 16(b), respectively. It is
was evaluated as the difference between the total and yield
evident that the hoop strain increased from bottom to top of
displacements of the idealized backbone curves in Fig. 13.
the CFRP shell. The CFRP shell provided confinement to the
A comparison of bending moment versus plastic rotation
non-shrink concrete and original columns, and it transferred
between original and repaired specimens is shown in Fig. 18.
tensile forces between the original column and cap beam/
The bending moment capacity of the repaired specimens is
footing. When the column was displaced by the applied lateral
larger than the moment capacity of the original specimens.
force, the hoop fibers at the top one-third of the CFRP shell
The ultimate plastic rotation of the two repaired specimens
experienced higher tensile forces than the rest of the shell. The
was 0.085 rad, which is 89 and 96% of the original specimens
hoop strain at the top 6 in. (152 mm) of the CFRP shell ranged
CB-CIP-O and F-CIP-O, respectively. Both repaired spec-
from 0.2 to 0.5%; this shows that an effective tension ring was
imens show good plastic rotation capacity, which exceeds
established at the top one-third of the CFRP shell.
0.060 rad, which corresponds to the Collapse Performance
Strain in the vertical CFRP layers was measured at the
(CP) level specified in ASCE/SEI 41.50
same elevations as the hoop strain. Figures 17(a) and 17(b)
show the vertical strain profile for Specimens CB-CIP-R and
CONCLUSIONS
F-CIP-R, respectively. A positive value indicates tension
A method was developed for seismic repair of severely
and a negative value indicates compression. The maximum
damaged cast-in-place monolithic bridge columns connected to
strain in the vertical CFRP layers of Specimen CB-CIP-R
a cap beam or footing. The original specimens, designed and
was 0.16% in compression and 0.04% in tension, as shown
built to current seismic design standards, experienced heavy
in Fig. 17(a). The maximum strain in the vertical CFRP
damage, including concrete crushing and spalling in the column
layers of Specimen F-CIP-R was 0.23% in compression and
core concrete, longitudinal steel bar buckling across multiple
0.08% in tension, as shown in Fig. 17(b). The top portion of
spiral hoops, and longitudinal bar fracture. The experiments
the vertical CFRP composite layers experienced very small
showed that the repair method successfully restored lateral
compressive or tensile strains. A small distance below the
force and displacement capacity. The ultimate drift ratio reached
top of the CFRP donut was necessary to develop significant

1348 ACI Structural Journal/September-October 2017


successful; it restored the lateral force and displacement
capacity of severely damaged reinforced concrete columns
with crushed concrete in the column core and buckled and
fractured steel bars. The repair technique requires minimal
intervention and was implemented in less than 3 days for
each column. By staging the installation of headed bars,
CFRP shell, and non-shrink grout to occur concurrently over
several columns, the repair could be implemented in a rela-
tively short time, thus shortening the recovery period after
an earthquake and improving seismic resilience.

AUTHOR BIOS
ACI member Ruo-Yang Wu is a PhD Candidate in the Department of Civil
and Environmental Engineering at the University of Utah, Salt Lake City,
UT. He received his MS from Southeast University, Nanjing, China. His
research interests include seismic design of structures, structural rehabili-
tation, nonlinear analysis of reinforced concrete structures, and the appli-
cation of composites in the repair and retrofit of structures.

ACI member Chris P. Pantelides is a Professor in the Civil and Environ-


mental Engineering Department of the University of Utah. His research
interests include seismic design and rehabilitation of reinforced and
prestressed concrete buildings and bridges, and the application of
fiber-reinforced polymer composites.

ACKNOWLEDGMENTS
The authors acknowledge the financial support of the Mountain Plains
Consortium under contract MPC-491. The authors are grateful to Sika
Corporation US and Headed Reinforcement Corp. for donating construc-
tion materials. In addition, they would like to acknowledge helpful discus-
sions with L. Reaveley and M. Bryant. The authors also acknowledge the
assistance of P. Sankholkar, T. Nye, J. Parks, and M. J. Ameli of the Depart-
ment of Civil and Environmental Engineering at the University of Utah.
Fig. 18—Moment versus plastic rotation: (a) cap beam
specimens; and (b) footing specimens. NOTATION
as = coefficient for bond-slip inside plastic hinge
by the repaired specimens was 8.1 and 8.4%; in addition, the db = diameter of longitudinal column bars
lateral force capacity was 22 to 31% higher than that of the dt = tensile damage of concrete
fc′ = column concrete compressive strength
original specimens. The displacement ductility of the repaired fcR′ = compressive strength of non-shrink concrete inside CFRP shell
specimens was 6.0 and 6.8, which exceeds the displacement ft = concrete tensile strength
ductility demand of 5.0 specified in the AASHTO Guide Spec- fu = ultimate strength of steel bars
fy = yield strength of steel bars
ifications for single-column bridge bents. The displacement Lpl = plastic hinge length
ductility met or exceeded the maximum displacement ductility L s = shear span
demand of 6.0 for multi-column bridge bents recommended by S11 = principal stress in hoop direction of CFRP shell
σt = current concrete tensile stress on stress-strain curve
the AASHTO Guide Specifications.
The CFRP shell did not experience any cracking or
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