The Quality of Cold-Smoked Atlantic Salmon Salmo S

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The quality of cold‐smoked Atlantic salmon (Salmo salar) as affected by


salting method, time and temperature

Article  in  International Journal of Food Science & Technology · September 2005


DOI: 10.1111/j.1365-2621.2005.01030.x

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International Journal of Food Science and Technology 2005, 40, 963–976 963

Original article
The quality of cold-smoked Atlantic salmon (Salmo salar)
as affected by salting method, time and temperature

Sveinung Birkeland1 & Bjørn Bjerkeng2*


1 NORCONSERV AS, Seafood Processing Research, Niels Juelsgate 50, PO Box 327, N-4002 Stavanger, Norway
2 AKVAFORSK, Institute of Aquaculture Research AS, N-6600 Sunndalsøra, Norway
(Received 23 December 2004; Accepted in revised form 16 March 2005)

Summary The effects of temperature (4 and 10–12 C) and time (6, 12 and 24 h) on colorimetric
parameters (Commission International de l’Eclairage (CIE) L*a*b*), carotenoid concen-
tration, salt content and yield were investigated in brine (saturated or 50% saturation) and
dry salted fillets of cold-smoked Atlantic salmon (Salmo salar). Lightness (L*), yellowness
(b*), hue (Hab) and chroma (C*) values were lower at 10 than 4 C (P < 0.01), whereas
redness (a*) was unaffected. L* increased (P < 0.05) and a*, b*, Hab and C* values
dropped when salting time was increased (P < 0.001). Astaxanthin concentration of brine-
salted fillets decreased with increasing salting time (P < 0.05), but was unaffected by
salting temperature. Increasing salting time affected colour negatively. The salt content of
dry salted fillets increased with temperature and salting time. The process yield was
unaffected by temperature and decreased with salting time. In conclusion, the cold smoking
process is more important for variation in quality parameters than the salting process.
Keywords Astaxanthin, brining, cold smoking, dry matter, instrumental colour values, process yield, salt content.

unique sensory properties (taste, flavour, colour,


Introduction
etc.) of these products.
High fish consumption is often associated with a Differences in quality characteristics have been
belief that this food is important for human health found in cold-smoked Atlantic salmon products of
(Trondsen et al., 2004). Atlantic salmon (Salmo different provenance (Montero et al., 2003; Espe
salar) is a popular seafood. The products of cold- et al., 2004). This may partly reflect the fact that
smoked Atlantic salmon offered on the European different feeding, farming and handling practices
market are plentiful and have varied sensory, influence the raw material composition and con-
chemical and physical properties including colour, stitution of salmon used for cold smoking (cf.
pigment concentration, fatty acid profile, texture, Mørkøre et al., 2001; Rasmussen, 2001; Birkeland
phenol content, intensity and characteristics of the et al., 2004a). However, substantial variation in
smoke note, amine note and salt content (Cardinal quality characteristics may also be due to the
et al., 2004; Espe et al., 2004). The development of considerable number of variables affecting cold
refrigeration and new packaging technologies has smoking of salmon (cf. Birkeland et al., 2003,
reduced the necessity for high contents of salt and 2004a). The primary processing steps are filleting,
smoke components for preservation, and may salting, drying and smoking. These vary within
render even healthier products. Thus, nowadays considerable ranges. For instance drying and
cold smoking is principally used to obtain the smoking are performed in the temperature range
of 20–30 C. These substantial variations may
have significant effects on the product quality,
*Correspondent: Fax. +47 71695301; such as texture and colour traits, salt content and
e-mail: bjorn.bjerkeng@akvaforsk.no the processing yield of the product (Cardinal
doi:10.1111/j.1365-2621.2005.01030.x
 2005 Institute of Food Science and Technology Trust Fund
964 Quality of cold-smoked Atlantic salmon S. Birkeland and B. Bjerkeng

et al., 2001; Birkeland et al., 2004a,b; Hultmann capacity, water activity and textural properties of
et al., 2004; Rørå et al., 2005). brine-salted rainbow trout fillets (Jittinandana
Generally it is believed that the colour is among et al., 2002). Thus, fundamental parameters dur-
the most important quality characteristics of ing dry and brine salting of fish fillets are ambient
salmonids (cf. Sigurgisladottir et al., 1997). The air or brine temperatures, salt concentration and
overall loss of the carotenoid pigment astaxanthin duration of the salting process.
(3,3¢-dihydroxy-b,b-carotene-4,4¢-dione), which The aim of the present study was to investigate
makes the main contribution to the attractive the effects of duration of the salting at two
pink colour of the flesh, is approximately 13% temperatures on the colorimetric characteristics,
during cold smoking of Atlantic salmon (Birk- astaxanthin, salt and dry matter contents, and the
eland et al., 2004b). A greater change in overall yield of the cold-smoked Atlantic salmon.
surface colour (DE) was observed for dry salted,
when compared with injection-salted fillets, and
Material and methods
for fillets smoked at 30 C compared with 20 C
(Birkeland et al., 2004b). Recently, we have shown
Raw material and experimental design
that astaxanthin bound to muscle proteins may be
extracted from the muscle tissue of Atlantic All Atlantic salmon (Salmo salar) used in the
salmon by using water or brine (Birkeland & present experiments were from the Norsk Lak-
Bjerkeng, 2004). The reason for this is that seavl (NLA) stock, which are offspring from a
although astaxanthin is lipophilic it is bound family-based selective breeding programme (cf.
primarily to proteins in the muscle tissue (Henmi Gjedrem, 2000). Superior quality Atlantic salmon
et al., 1987, 1989). The greatest amounts of (n ¼ 120) with mean whole body weight, body
protein and astaxanthin were extracted at pH length and condition factor [CF ¼ 100(whole fish
6–7 and 1–4 m NaCl concentrations. This loss may weight, g)(fish fork length, cm))3; a commonly
constitute a quality problem when excessive used measure of body mass index in fish] of
amounts of water or dilute brine are used during 2700 g, 61 cm and 1.2 g cm)3, respectively, were
prolonged processing time, as it may contribute sampled from a single net-pen in November 2001,
significantly to the changes in the colour of the at AKVAFORSKs sea-water station (Averøy,
surface in salted and cold-smoked fillets. Norway), and used for the brine salting experi-
It is important to increase knowledge about the ment. The salmon were fed a commercial salmon
effects of processing parameters to enable optimi- feed (Skretting, Stavanger, Norway). The fish was
zation of a product’s quality. Salt curing is usually anaesthetized, bled, manually slaughtered, gutted
performed by dry, brine, or injection salting or a and pre-rigour filleted. The individual whole fish
combination of the methods. The most common and fillet weights were registered, and fish selected
techniques used by the industry have been dry and that were as similar in weight as possible. The
brine salting. The uptake of salt in fish muscle fillets were stored in ice for 3 days to release rigour
depends on the processing method and a number contractions prior to further processing. Duplicate
of intrinsic factors in the muscle, such as fat experimental groups of five fillets each were
content, rigour state and temperature (Shenderyuk randomly sampled according to a full factorial
& Bykowsky, 1990; Wang et al., 1998a,b, 2000; experiment (Table 1), to determine the effects of
Mørkøre et al., 2001; Jittinandana et al., 2002; the salting temperature (c. 4 or 10 C), time of
Birkeland et al., 2004a,b; Rørå et al., 2004, 2005). brining (6, 12 or 24 h), and the brine concentra-
The diffusion of salt is important during salting tion (saturated or 50% of saturation).
and fat may constitute a physical barrier (Wang For the dry salting experiment, superior quality
et al., 1998a,b, 2000). The diffusion coefficients of Atlantic salmon (n ¼ 240) with mean whole fish
water and salt during brining of sardine sheets weight, body length and CF of 3544 ± 42 g,
depend on the salting temperature and brine 66 ± 0.3 cm and 1.2 ± 0.01 g cm)3, respectively,
concentration (Corzo & Bracho, 2004). The brine were sampled in October 2003 at AKVAFORSKs
concentration and time of salting are reported to sea-water station. The salmon for the dry salting
affect the pH, protein solubility, water-holding experiment were from the NLA stock (cf. Gjedrem,

International Journal of Food Science and Technology 2005, 40, 963–976  2005 Institute of Food Science and Technology Trust Fund
Quality of cold-smoked Atlantic salmon S. Birkeland and B. Bjerkeng 965

Table 1 Design table for the brine


salting experiment (n ¼ 240 fillets) Treatment (n ¼ 20) Temperature (°C) Time (h) Brine concentration (%)

1 4 6 100
2 4 6 50
3 4 12 100
4 4 12 50
5 4 24 100
6 4 24 50
7 10 6 100
8 10 6 50
9 10 12 100
10 10 12 50
11 10 24 100
12 10 24 50

2000), the eggs were hatched in January/February with an equal volume of water. Brine and dry
2001, and the smolts stocked in sea water in May salting was done in expanded polyester trays. For
2002, i.e. 1+ smolts. All the fish were raised in and dry salting a weight ratio of approximately 6
taken from the same net-pen. After transfer to the (17%, w/w) for fish fillet and salt was used.
sea water the fish were fed the Atlantic on-growth The experiments were designed to finish salting
diets from Skretting AS (Stavanger, Norway). of all groups (6, 12 and 24 h) simultaneously.
Weights were registered on whole fish before and After dry salting, excessive salt was removed by
after removal of entrails and on individual raw, use of running tap water. The fillets were cold
salted and cold-smoked fillets. Only left side fillets stored at 4 C for approximately 12 h before cold
were used, the right side fillets being allotted to a smoking.
separate experiment. After the brine and dry
salting processes (15 October 2003) the fish were
Cold smoking
cold stored at 4 C until subsequent cold smoking.
A full factorial design (Table 2) was designed to The cold smoking process was performed (16
investigate the effects of salting temperature (4 and October) in a commercial smokehouse used for
12 C) and salting time (6, 12 and 24 h). salmon (Edward Johnsen AS, Langøyneset, Nor-
way). The fillets were dried for 8 h with high
velocity air at a temperature of about 25 C. They
Salting
were cold smoked for 12–13 h (<26 C) by using
Saturated brine was prepared by adding about beech wood chips. The fillets were chilled at
55 kg refined NaCl (Akzo Nobel, Fint Raffinert approximately 4 C for 5 h before vacuum packa-
Salt, minimum 99.8% NaCl; Dansk Salt A/S, ging and then cold stored at approximately 4 C
Mariager, Denmark) to 150 kg water. Brine with for 14 days before weight registration, instrumen-
approximately 50% saturation was prepared simi- tal colour assessments and sampling. Astaxanthin,
larly followed by dilution of the saturated brine dry matter and salt contents were determined in all
samples.
Table 2 Design table for the dry salting experiment (n ¼ 240
fillets)
Sample preparation
Treatment Replicates Temperature Time
(n ¼ 20) (°C) (h) The Norwegian Quality Cut (NQC) sample region
1 2 4 6
(NS9401, 1994) was used, five cold-smoked skin-
2 2 4 12 less fillets from each treatment were cut into pieces
3 2 4 24 and homogenized in an electric blender (Robot
4 2 12 6 Coupe – R5A; Robot Coupe S.A., Montceau en
5 2 12 12
Bourgogne, France) for approximately 1 min. In
6 2 12 24
addition 8–11 individual NQC samples were taken

 2005 Institute of Food Science and Technology Trust Fund International Journal of Food Science and Technology 2005, 40, 963–976
966 Quality of cold-smoked Atlantic salmon S. Birkeland and B. Bjerkeng

from each treatment group and analysed indivi- between the raw and the processed fillets were
dually. Five pooled and homogenized fillets were calculated as follows:
used from the brine salting experiment. The mince qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
was used for determination of astaxanthin, dry DE ¼ S2L þ S2C þ S2H
matter and salt content. The aliquots were
vacuum-packaged (80% vacuum) in plastic bags where SL ¼ DL/2, SC ¼ DC/(1+0.048C1) and
and stored frozen ()20 C) for approximately SH ¼ DHab/(1+0.014C1). Mean values per fillet
30 days before determinations of astaxanthin were used for statistical analyses.
and dry matter content. The samples for deter-
mination of salt content were stored frozen at
Dry matter and salt content
)18 C until analysis.
The dry matter content of the cold-smoked fillets
was determined as constant weight at 105 C after
Instrumental colour assessments
drying for 24 h. The salt content was determined
Colorimetric assessments (CIE 1994 L*a*b*) were conductivimetrically using a Dicromat 11–6 Salt
made by using raw, salted and smoked fillets. The Analyser (PCL Control Instrumentation Ltd,
measurements were taken on the epaxial muscle Leicester, UK). The mince (20.0 g) was accurately
anterior to the dorsal fin, in the NQC region, and in weighed in a chopping beaker, and 200 mL
the tail on each fillet by using a Minolta Chroma deionized water added. The solution was homo-
Meter CR-200 (Minolta, Osaka, Japan). Two genized using an electric blender (1 min) and
consecutive measurements were made at each point, added, through a strainer, to a plastic beaker
the second after rotating the measuring probe 90 (250 mL). The NaCl content was measured twice
counter-clockwise. Light-source D was used, and in the filtered solution. Mean values were used for
measurements were made directly on the fillets in a statistical analyses of the data.
Salmon Colour Box (T. Skretting AS) to ensure
stable illumination during the measurements. L*
Determination of astaxanthin
describes the lightness of the sample, a* intensity in
red (a* > 0) and b* intensity in yellow (b* > 0). The astaxanthin content was determined in pooled
Furthermore, the hue angle (Hab) was calculated as samples made from five homogenized fillets from
Hab ¼ tan)1(b*/a*), where Hab ¼ 0 for red hue the brine salting experiment or in five samples of
and Hab ¼ 90 for yellowish hue and chroma as: the NQC region from the dry salting experiment
pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi for each treatment. The carotenoids were extrac-
C ¼ a2 þ b2 : ted from minced muscle using a 1:1:3 mixture of
distilled water, methanol (containing 500 mg L)1
The colour changes (D) in the different parameters butylated hydroxytoluene (BHT)), and chloroform
after processing were calculated as described according to Bjerkeng et al. (1997). The samples
below (CIE 1994), where L1a1b1 is the colour of were dissolved in the mobile phase (acetone/
the raw fillets and L2a2b2 is the colour of the n-hexane/methanol 20:80:0.1), filtered through a
processed fillets: 0.45 lm filter (Minisart SRP 15, Göttingen, Ger-
DL ¼ L1  L2 ; many) and analysed isocratically by HPLC (Shim-
adzu, Kyoto, Japan) according to Bjerkeng et al.
Da ¼ a1  a2 ; (1997). The HPLC system consisted of an LC10
AS pump connected to an SPD M6A photodiode
array detector with a detection wavelength of
Db ¼ b1  b2 ; 470 nm and an SIL 10 An auto-injector (Shim-
pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi adzu). All chromatograms were re-integrated
DHab ¼ Da2 þ Db2  DC2 ; using the LC Workstation Class-LC10 software
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi (Shimadzu). Concentrations of carotenoids were
DC ¼ ffiC1 ) C2, C1 ¼ a21 þ b21 and
whereqffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi calculated. This calculation was based on peak
C2 ¼ a22 þ b22 . The colour differences (DE) areas compared with those of an external standard

International Journal of Food Science and Technology 2005, 40, 963–976  2005 Institute of Food Science and Technology Trust Fund
Quality of cold-smoked Atlantic salmon S. Birkeland and B. Bjerkeng 967

made from crystalline astaxanthin (Hoffmann-La concentration, salting time and temperature.
Roche, Basel, Switzerland). The carotenoids were Mean values were ranked by Tukey’s or Fisher’s
separated on a H3PO4-modified silica gel column comparison tests or Duncan’s multiple range test.
(Hibar, LiChrosorb Si 60, 5 lm particles; internal
diameter 4 mm, length 125 mm; Merck, Darms-
Results
tadt, Germany) as described by Vecchi et al.
(1987). The mobile phase was 14% (v/v) acetone
Brine salting
in n-hexane or 5% (v/v), and the flow rate was
1.2 mL min)1 (pressure c. 3600 kPa). The retent- Increased salting temperature caused significant
ion time (RT) of astaxanthin was approximately lower L*, b*, Hab and C* values of the cold-
8.0 min. All analyses were in duplicate. smoked Atlantic salmon fillets (P < 0.01). The a*
value however, was not significantly affected by
the salting temperature.
Statistical analysis
By increasing the time of salting the a*, b*, Hab
The CF of the fish was calculated as 100 · (whole and C* values decreased significantly (P < 0.001)
fish weight, g) · (fish fork length, cm))3. The in the fillets (Table 3). The major part of the total
coefficient of variation (CV) was calculated as decrease in the colorimetric parameters (70–90%)
CV ¼ 100 · (standard deviation of set)/(mean was found from 6–12 h of salting. However, the
value of set). Data, given as percentages, were L* value of the fillets increased slightly (P < 0.05)
tested for homoscedasticity of the variance by with increasing time of salting. When increasing
examination of the residuals. No transformations the brine concentration the a* (P < 0.01) and C*
of the data were performed before further statis- (P < 0.05) values were slightly but significantly
tical analysis. Analysis of variance (GLM) and reduced, respectively, whereas the other colori-
regression analysis were performed using the metric parameters were insignificantly changed.
MINITABTM Statistical Software (Release 14, A drop of about 11% in the total amount of
Minitab Inc., College Station, PA, USA) with a carotenoids in the fillets was found by increasing
confidence level of 95%. In Tables 3–8 GLM were the time of brining to 24 h (P < 0.05), whereas
used to determine the main effects of brine the salting temperature and brine concentration

Table 3 The effects of brining temperature (C), time of brining (h) and brine concentration (% saturation) on the surface
colour parameters of cold-smoked Atlantic salmon fillets

L* a* b* Hab C*

Brining temperature (n ¼ 120)


4 50.9 ± 2.0 9.3 ± 1.5 21.1 ± 2.7 66.2 ± 2.4 23.2 ± 3.0
10 49.8 ± 1.7 9.1 ± 1.4 19.8 ± 2.9 65.1 ± 2.7 21.9 ± 3.0
Effect† *** n.s. *** ** ***
Brining time (n ¼ 80)
6 50.0 ± 1.9b 9.7 ± 1.5a 22.4 ± 2.8a 66.5 ± 2.3a 24.4 ± 3.0a
12 50.3 ± 1.8ab 9.1 ± 1.3b 19.5 ± 2.3b 64.9 ± 2.5b 21.6 ± 2.5b
24 50.8 ± 2.1a 8.8 ± 1.5b 19.5 ± 2.4b 65.7 ± 2.7ab 21.5 ± 2.7b
Effect† * *** *** *** ***
Brine concentration (n ¼ 120)
50% saturation 50.3 ± 2.0 9.5 ± 1.4 20.8 ± 2.9 65.4 ± 2.4 22.9 ± 3.1
100% saturation 50.5 ± 1.9 9.0 ± 1.5 20.2 ± 2.8 66.0 ± 2.7 22.1 ± 3.0
Effect† n.s. ** n.s. n.s. *
Interactions†
Temp · time n.s. * n.s. n.s. n.s.
Temp · conc n.s. n.s. ** n.s. **

Mean values (±SD) with different superscript letters in each column are significantly different (P < 0.05) by one-way ANOVA and
Tukey’s pairwise comparison test.
†Effect of process. Levels of significance: *P < 0.05, **P < 0.01, ***P < 0.001, and not significant (n.s.).

 2005 Institute of Food Science and Technology Trust Fund International Journal of Food Science and Technology 2005, 40, 963–976
968 Quality of cold-smoked Atlantic salmon S. Birkeland and B. Bjerkeng

Table 4 The effects of brine


Total carotenoids Astaxanthin Dry matter concentration (%) and time of
(mg kg)1) (mg kg)1) (%) brining (h) on the carotenoid
concentration (mg kg)1) and dry
Brine concentration (n ¼ 12)
matter content (%) in cold-smoked
50% saturation 6.3 ± 0.6 6.2 ± 0.5 34.3 ± 0.9
Atlantic salmon fillets
100% saturation 6.2 ± 0.6 6.1 ± 0.6 35.1 ± 0.9
Effect† n.s. n.s. **
Brining time (n ¼ 8)
6 6.6 ± 0.5a 6.5 ± 0.4a 34.7 ± 0.7ab
12 6.3 ± 0.4ab 6.2 ± 0.4ab 34.1 ± 0.7b
24 5.9 ± 0.7b 5.8 ± 0.8b 35.2 ± 1.1a
Effect† * * *
Interactions†
Temp · time * * n.s.

Mean values (±SD) with different letters superscript letters in each column are
significantly different (P < 0.05) by one-way ANOVA and Fisher’s pairwise comparison
test.
†Effect of process. Levels of significance: *P < 0.05, **P < 0.01, ***P < 0.001, and not
significant (n.s.).

had no significant effects (Table 4). The dry matter contents were not significantly affected by the
content was affected significantly (P < 0.05) by salting temperature (P > 0.05).
the time of brining and apparently it was at a The salting time also had significant effects on
minimum after 12 h. The dry matter was 0.8% the weight loss, salt and dry matter contents and
units higher in the fillets after salting with processing yield of the cold-smoked fillets
saturated brine compared with a 50% saturated (Table 5). The weight loss increased significantly
brine concentration (Table 4). The brining tem- from 2.9 to 6.1% when the time of salting was
perature did not have any influence on the dry increased from 6 to 24 h (P < 0.001). The
matter content of the cold-smoked fillets processing yield apparently reached the maximal
(P > 0.05). No significant differences in colour value of 86.5% after 12 h of curing. The contents
values were observed between duplicate runs. of salt and dry matter of the cold-smoked fillets
were increased significantly by increasing the time
of salting (P < 0.001). Fillets salted for 24 h had
Dry salting
50 and 12% higher salt and dry matter content,
The mean L*, a*, b*, Hab and C* values of the respectively, than fillets salted for 6 h.
raw fillets were 39.0 ± 0.13, 10.4 ± 0.07, 15.4 ± A significant interaction effect (P < 0.001)
0.10, 56.0 ± 0.13 and 18.5 ± 0.11 respectively. between salting temperature and salting time was
The observed CV in colorimetric parameters observed when processing yield was calculated
ranged from 3.5 to 10.6%, and the highest vari- (Table 5). A relatively high correlation was found
ation was found in redness (10.6%) and yellow- between dry matter and salt content of the fillets
ness (10.0%). No significant differences were (R2 ¼ 0.80). An ancova with salt content as a
found between different treatment groups of the dependent variable, salting temperature and dur-
raw material. ation as fixed factors and dry matter content as a
The temperature used during salting had signifi- covariate did not alter the conclusions.
cant effects on the weight loss from the fillets and the Dry salting caused a general reduction in the L*,
salt concentration of the smoked fillets (Table 5). a*, b*, Hab and C* values of the fillets when
The weight loss of the fillets was significantly higher compared with the raw fillets (Table 6). Salting
at 12 than 4 C (P < 0.001). The salt content was temperature and duration of salting affected the
slightly but significantly higher when the fillets were colorimetric characteristics of the salt-cured fillets.
salt cured at 12 C rather than at 4 C (P < 0.001), Salt curing caused significantly higher (P < 0.001)
however the processing yield and dry matter reductions in a*, b*, Hab and C* values and overall

International Journal of Food Science and Technology 2005, 40, 963–976  2005 Institute of Food Science and Technology Trust Fund
Quality of cold-smoked Atlantic salmon S. Birkeland and B. Bjerkeng 969

Table 5 Mean values of weight loss


after salting (%), contents of salt Weight loss Salt content Processing yield
and dry matter of cold-smoked (%) (%) Dry matter (%) (%)
fillets (%) and smoke-processing
Salting temperature n ¼ 120 n ¼ 24 n ¼ 24 n ¼ 120
yield (%) of Atlantic salmon fillets
4 3.7 ± 1.6 3.4 ± 0.6 36.1 ± 2.2 84.6 ± 2.7
dry salted for either 6, 12 or 24 h at
12 5.2 ± 1.7 3.8 ± 0.8 36.5 ± 2.0 84.9 ± 2.4
temperatures of 4 or 12 C
Effect† *** *** n.s. n.s.
Salting time n ¼ 80 n ¼ 16 n ¼ 16 n ¼ 80
6 2.9 ± 1.1a 3.0 ± 0.2a 34.7 ± 1.0a 85.4 ± 1.9b
12 4.3 ± 1.1b 3.4 ± 0.3b 35.3 ± 0.8b 86.5 ± 1.8c
24 6.1 ± 1.4c 4.5 ± 0.4c 38.9 ± 1.0c 82.4 ± 1.9a
Effect† *** *** *** ***
Interactions†
Temp · time n.s. n.s. n.s. ***

Mean values (±SD) with different superscript letters in each column are significantly
different (P < 0.05). Main effects were determined by a two-way ANOVA with salting
temperature and time as fixed factors. Mean values were ranked using Tukey’s pairwise
comparison test. Determinations of salt and dry matter contents were made on pooled
samples of five fillets per replicate (n ¼ 24 for salting temperature, n ¼ 16 for duration
of salting).
†Effect of process. Levels of significance: *P < 0.05, **P < 0.01, ***P < 0.001, and not
significant (n.s.).

colour change (DE, 12% units) of the cured fillets In general, the greatest colour changes were
at 12 C when compared with those held at 4 C. observed from 12 to 24 h salting time.
The L* value of the salt-cured fillets decreased The dry salted and cold smoke processed fillets
significantly (P < 0.001) after salt curing at low had decreased a*, b*, Hab, and C* values and
temperature (D ¼ 0.7) and increased slightly after increased L* value when compared with the raw
curing at high temperature (D ¼ )0.2). When the fillets (Table 7). Significant effects of salting tem-
duration of salting increased from 6 to 24 h, perature and duration of salting were observed
significant reductions in a*, b* and C* values, and when the colorimetric characteristics of the cold-
an increased DE value were observed (P < 0.001). smoked fillets were measured. Increasing the

Table 6 Mean values† for differ-


ences in surface colour parameters Colour difference
of Atlantic salmon fillets dry salted
DL* Da* Db* DHab DC* DE
for either 6, 12 or 24 h at temper-
atures of 4 or 12 C and fresh Salting temperature (n ¼ 120)
untreated fillets (positive difference 4 0.7 ± 2.1 3.3 ± 1.0 3.1 ± 1.6 1.2 ± 0.6 4.4 ± 1.7 2.8 ± 0.8
value indicates a decrease) 12 )0.2 ± 1.6 4.2 ± 1.1 3.8 ± 1.6 1.6 ± 0.6 5.5 ± 1.8 3.3 ± 0.8
Effect† *** *** *** *** *** ***
Salting time (n ¼ 80)
6 0.6 ± 1.5a 3.0 ± 0.9a 2.3 ± 1.2a 1.4 ± 0.6 3.5 ± 1.3a 2.4 ± 0.5a
12 0.9 ± 2.0a 3.6 ± 0.8b 3.3 ± 1.3b 1.3 ± 0.6 4.7 ± 1.4b 2.9 ± 0.6b
24 )0.8 ± 1.8b 4.7 ± 0.8c 4.8 ± 1.2c 1.5 ± 0.5 6.6 ± 1.3c 3.8 ± 0.6c
Effect† *** *** *** n.s. *** ***
Interactions†
Temp · time† * n.s. n.s. n.s. n.s. n.s.

Mean values (±SD) with different superscript letters in each column are significant
different (P < 0.05) by one-way ANOVA and Tukey’s pairwise comparison test.
Differences in colorimetric parameters were taken between unprocessed raw fillets
and processed fillets.
†Effect of process. Levels of significance: *P < 0.05, **P < 0.01, ***P < 0.001, and not
significant (n.s.).

 2005 Institute of Food Science and Technology Trust Fund International Journal of Food Science and Technology 2005, 40, 963–976
970 Quality of cold-smoked Atlantic salmon S. Birkeland and B. Bjerkeng

Table 7 Mean values for differ-


Colour difference ences in surface colour parameters
between dry salted for either 6, 12
DL* Da* Db* DHab DC DE
or 24 h at temperatures of 4 or
Salting temperature (n ¼ 120) 12 C and cold-smoked and fresh
4 )4.6 ± 2.3 4.7 ± 1.5 0.4 ± 2.6 4.0 ± 1.6 2.5 ± 2.6 4.5 ± 1.2 untreated Atlantic salmon fillets
12 )5.8 ± 2.3 5.5 ± 1.4 1.3 ± 1.8 4.3 ± 1.2 3.6 ± 2.0 5.1 ± 1.1
Effect† *** *** *** n.s. *** ***
Salting time (n ¼ 80)
6 )6.0 ± 1.7b 4.8 ± 1.7a 1.5 ± 2.2a 3.5 ± 1.7a 3.5 ± 2.3b 4.8 ± 1.4ab
12 )5.8 ± 2.3b 5.9 ± 1.2b
1.7 ± 1.5a 4.5 ± 1.2b 4.1 ± 1.6b 5.2 ± 1.1b
24 )3.9 ± 2.1a 4.6 ± 1.1a )0.7 ± 2.3b 4.4 ± 1.0b 1.5 ± 2.4a 4.3 ± 0.8a
Effect† *** *** *** *** *** ***
Interactions†
Temp · timeb * ** ** * ** **

Mean values with different superscript letters in each column are significantly different
(P < 0.05) by one-way ANOVA and Tukey’s pairwise comparison test. Differences in
colorimetric parameters were taken between unprocessed raw and dry salted and cold-
smoked fillets.
†Effect of process. Levels of significance: *P < 0.05, **P < 0.01, ***P < 0.001, and not
significant (n.s.).

salting temperature from 4 to 12 C caused a We calculated the mean of coefficients of


decrease in a*, b* and C* values, and increased L* variation (CV) for L*, a*, b*, Hab and C* values
value (26% units) and DE of the cold-smoked in the raw, dry salted, and dry salted + cold-
fillets. Significant increases of b* and C* values smoked fillets to illustrate changes in the variation
and a significant decrease of the L* and Hab values in colorimetric parameters (Table 8). The mean
were found in cold-smoked fillets after salt curing CVs were similar for the raw and dry salted fillets,
for 24 h when compared with salt curing for 6 and except for a slightly lower CV for DL* (P < 0.01),
12 h. The largest overall colour difference (DE) whereas there was a considerably higher CV for
was found in cold-smoked fillets dry salted for Da* and DHab* (c. 2.5 fold; P < 0.001) and a
12 h. slightly higher CV for DC* (P < 0.05) of dry

Table 8 Mean values for coeffi-


CV cients of variation (CV) for color-
imetric parameters of raw, dry
DL* Da* Db* DHab DC
salted, and dry salted and cold-
Process stage (n ¼ 12) smoked fillets of Atlantic salmon
Raw 3.8 ± 0.7a 10.2 ± 1.9b 9.8 ± 2.1 2.8 ± 0.6b 9.5 ± 2.1b (process stage) dry salted for either
Dry salted 2.9 ± 0.6b 12.0 ± 2.1b 9.6 ± 2.1 2.5 ± 0.7b 9.8 ± 1.9b 6, 12 or 24 h at temperatures of 4
Dry salted and cold smoked 3.3 ± 0.7ab 27.2 ± 7.2a 11.0 ± 1.3 6.4 ± 2.1a 11.5 ± 1.5a or 12 C and fresh untreated
Effect† ** *** n.s. *** * salmon fillets
Salting time (n ¼ 8)
6 3.0 ± 0.8 21.8 ± 12.6b 10.1 ± 2.5 5.4 ± 3.6a 10.6 ± 2.7
12 2.9 ± 0.6 20.4 ± 9.9b 10.3 ± 1.8 4.5 ± 2.3a 10.6 ± 1.7
24 3.4 ± 0.6 16.5 ± 3.5a 10.6 ± 1.3 3.6 ± 1.1b 10.8 ± 1.1
Effect† n.s. * n.s. ** n.s.
Salting temperature (n ¼ 12)
4 3.3 ± 0.5 18.7 ± 9.0 10.3 ± 1.5 4.6 ± 2.7 10.4 ± 1.4
12 2.9 ± 0.7 20.5 ± 10.0 10.3 ± 2.2 4.4 ± 2.4 10.9 ± 2.3
Effect† n.s. n.s. n.s. n.s. n.s.

Mean values with different superscript letters in each column are significantly different
(P < 0.05) by two-way ANOVA and Duncan multiple range test. Determinations were
based on means of five fishes per replicate.
†Effect of process. Levels of significance: *P < 0.05, **P < 0.01, ***P < 0.001, and not
significant (n.s.).

International Journal of Food Science and Technology 2005, 40, 963–976  2005 Institute of Food Science and Technology Trust Fund
Quality of cold-smoked Atlantic salmon S. Birkeland and B. Bjerkeng 971

(a) Table 9 Regression coefficients (b), intercepts, coefficients of


Total carotenoids in smoked fillets (mg kg–1)

11 determination (R2) and levels of significance for the regres-


10 sion (P) for surface colour parameters of salt-cured and
9
cold-smoked Atlantic and fresh untreated salmon fillets
8
7
(n ¼ 240)
6 y = 0.6x + 3.6846
5 R2 = 0.6442 a b R2 P value
4
3 L* 33.5 0.2755 0.08 <0.001
2 a* )1.1 0.6151 0.19 <0.001
1 b* 10.0 0.2946 0.05 0.001
0 C* 8.4 0.3847 0.09 <0.001

(b)
16
14
The linear coefficients of determination (R2)
a*-value in raw fillets

12
obtained for L*, a*, b*, C* and Hab values were
10
poor and ranged between 0.01 and 0.19. Predict-
8 y = 0.3067x + 8.7248
6 R2 = 0.1886
ability was not much improved by comparing
4
values obtained within treatment groups.
2
0
0 1 2 3 4 5 6 7 8 9 10 Discussion
a*-value in smoked fillets
Figure 1 Regression lines for (a) total carotenoids in
The appearance of food products is of major
smoked fillets and (b) a* value in raw fillets using a* value in importance to the consumers, both from an
smoked fillets as regressor for dry salted fillets of Atlantic acceptability and preferential point of view
salmon. Regression lines are given and R2 represent (Francis, 1995). Dietary carotenoids (e.g. astaxan-
coefficients of determination.
thin) deposited in the muscle give fillets of Atlantic
salmon their characteristic and attractive pink
salted + cold-smoked fillets when compared with colour. Thus, colour is an important quality
either raw or only dry salted fillets. Thus, a poor parameter of both raw and processed products
correlation (R2 ¼ 0.19) between a* values of of salmonid fishes (Sigurgisladottir et al., 1997).
individual raw and dry salted and cold-smoked However, the astaxanthin concentration and col-
fillets was observed (Fig. 1). Salting time had only our have only marginal effects on other sensory
slight effects on CV; it was slightly lower for Da* properties of the fillets (Østerlie et al., 2001). It is
and DHab* after 24 h dry salting when compared well established that red chromaticity, as assessed
with 6 and 12 h. Salting temperature did not have by sensory analysis, can be highly correlated with
any significant effect on CV. intensity in the redness a* value (r ¼ 0.93) and,
The concentrations of total carotenoids of the with a multivariate model, the sensory score can
pooled fillet samples were not affected by salting be predicted with a standard error of prediction of
temperature or duration of salt curing, and were 0.5 (Skrede et al., 1990). In this way the consumers
on average 7.5 mg kg)1. Astaxanthin, lutein and may easily discern relatively small differences,
zeaxanthin constituted 7.1, 0.2 and 0.2 mg kg)1 detected by instrumental colour values. The
respectively. There was a relatively good correla- experiments described here have demonstrated
tion (R2 ¼ 0.64) between a* values and total that external factors, such as ambient temperature
carotenoid content of the smoked fillets (Fig. 1). and time of salting, have considerable impact on
The geometrical Z-isomers of astaxanthin com- the coloration of cold-smoked fillets of Atlantic
prised <10% and the all-E-astaxanthin isomer salmon. If the consumer dislikes the colour of the
more than 90% of the total astaxanthin. product then the quality parameters such as
The ability to predict colour parameters in flavour and texture may not be judged at all
processed cold-smoked fillets was tested by corre- (Francis, 1995). Hence, an aim for processors of
lating values obtained for the unprocessed fillets cold-smoked salmon should be to manufacture
with those obtained after processing (Table 9). products with uniform colour intensity and

 2005 Institute of Food Science and Technology Trust Fund International Journal of Food Science and Technology 2005, 40, 963–976
972 Quality of cold-smoked Atlantic salmon S. Birkeland and B. Bjerkeng

optimal texture, muscle gaping, liquid-holding Cardinal et al., 2001; Mørkøre et al., 2001; Birk-
capacity, salt and phenol contents and food safety. eland et al., 2004a,b). The substantial increase in
Pre-rigour filleting has become a popular prac- lightness upon cold smoking of the fillets, as
tice in the industry. The rigour state may influence confirmed by visual inspection, showed that the
coloration (cf. Skjervold et al., 2001a,b). It has a considerable loss of pigmentation was caused by
substantial effect on salt uptake, and pre-rigour salt curing. The process for both brine and dry
fillets only have about 50–70% of the salt content salting involved rinsing of the surface by running
found in post-rigour salted fillets (Wang et al., tap water, before the fillets were stored (4 C) for
1998a, 2000; Rørå et al., 2005). In the present approximately 12 h and subjected to cold smo-
experiments we used post-rigour fillets to avoid king. Thus, the washing out of astaxanthin
effects from muscle tension. After salting, the protein complexes is likely to have contributed
fillets became less red (a*) and yellow (b*) and had considerably to the increase in L* and reduction
a lower hue (Hab) and colour saturation (C*) when in a* values of the cold-smoked products (Birk-
compared with raw unprocessed fillets. A similar eland & Bjerkeng, 2004; Bjerkeng, 2004). Fur-
reduction was observed after subsequent cold thermore, colorimetric measurements are sensitive
smoking when compared with raw fillets, although to alterations of surface structure and composi-
the decrease in redness and hue was larger and the tion that may influence light scattering (Little
decrease in yellowness and colour saturation was et al., 1979; Robb, 2001). Muscle fibre densities
less. The total change (DE) in colour was larger have been shown to correlate positively with red
after smoking than after salting the fillets. This colour (Johnston et al., 2000). Changes in light
shows that both salt curing and cold smoking scattering properties because of factors that alter
contribute to the change in the colorimetric the muscle structure were probably more import-
characteristics of cold-smoked Atlantic salmon ant during the dry salting experiments than the
fillets and that the changes found in the a*, b*, Hab brine salting experiments. The drying cycle inclu-
and C* values after salt curing are conserved in the ded 8 h drying with an air fan providing a lot of
cold-smoked products. This is in line with a relatively high velocity air and with a relatively
previous experiment in which we found that the high temperature (c. 25 C). Additionally, an
salt-curing step is quantitatively more important extensive smoking cycle (12–13 h; <26 C) was
with respect to the loss of astaxanthin during used. Thus, subsequent to salt curing, the fillets
processing of Atlantic salmon fillets than the cold- were freely exposed for a long period of time to
smoking step (Birkeland et al., 2004a). the oxygen in the air, light, increased temperatures
Occasionally, severe discoloration of commer- and the water which remained after rinsing away
cially smoked salmon is observed, possibly caused surplus salt. As carotenoids are labile compounds,
by detrimental processing conditions, as indicated they may undergo oxidation and, colour loss may
by its almost exclusive occurrence in the surface be a result (cf. Christophersen et al., 1991, 1992;
layer (Bjerkeng, 2004). Even though the carote- Bjerkeng & Johnsen, 1995). Recent evidence
noids are lipophilic, they are predominantly shows that dry salting of Atlantic salmon fillets
associated with the muscle protein (i.e. actomyo- cause a reduction in the oxidative stability of the
sin) fraction in the muscle of salmonid fishes lipids when compared with unsalted fillets (Guil-
(Henmi et al., 1987, 1989). We have previously lén & Ruiz, 2004). This may also cause the
found that substantial amounts of astaxanthin changes in surface colour that were observed
may be extracted from the muscle of Atlantic during cold smoke processing of Atlantic salmon.
salmon by brining (Birkeland & Bjerkeng, 2004). In an investigation of the effects of cold
In this work, there was a strong increase in smoking temperature on quality characteristics
lightness (L*) upon cold smoking (DL* range: c. of Atlantic salmon fillets we found weak and
6.0–3.9) of the dry salted fillets (DL* range: c. 0.8– insignificant regressions between colour para-
0.9). Usually, salt curing and cold smoking of meters and temperature (Rørå et al., 2005).
Atlantic salmon leads to a decreased lightness of However, the initial colour of the raw fillets was
the fillets when compared with raw unprocessed not taken into account and colour differences were
fillets (Choubert et al., 1992; Rørå et al., 1998; thus not recorded. In another study, we found that

International Journal of Food Science and Technology 2005, 40, 963–976  2005 Institute of Food Science and Technology Trust Fund
Quality of cold-smoked Atlantic salmon S. Birkeland and B. Bjerkeng 973

colorimetric parameters were less affected by cold smoked fillets (cf. Fig. 1b). However, a fair corre-
smoking at 30 than at 20 C (Birkeland et al., lation was found between the a* values of
2004b). In these experiments we found that the individual cold-smoked fillets and the concen-
temperature during both brine and dry salting had tration of carotenoids, the main component of
significant effects on colorimetric parameters and colour in salmon muscle (Fig. 1a), cf. Bjerkeng
that the effects were largest at the highest tem- (2000).
perature (dry salting). The reduction in the a* During dry salting the salt ions (Na+ and Cl))
value was accompanied by a significant drop in the diffuse through the muscle tissue by osmotic forces
total carotenoid concentration. Similarly, the drop between the surrounding brine and the muscle
in the a* value was highest when the most tissue (Horner, 1992). A substantial shrinkage of
concentrated brine was used. This may indicate the muscle fibres during dry and brine salting of
that astaxanthin was extracted from the fillets by Atlantic salmon fillets has been reported (Sigurg-
brine salting (cf. Birkeland & Bjerkeng, 2004). isladottir et al., 2000b, 2001). The rate of salt
During the dry salting experiment, the effect of diffusion is temperature dependent and it increases
time on colorimetric parameters was more com- with increasing temperature (4–40 C) (Diaz et al.,
plex. The changes in a*, b*, Hab, C*, and overall 1993; Corzo & Bracho, 2004). The salt diffusivity
colour change (DE) were maximal after 12 h of during curing of salmon fillets is strongly concen-
salting, whereas the change in the L* value tration (Wang et al., 1998a), and temperature
diminished during salting. These differences might dependent (Chiralt et al., 2001). Thus, the signifi-
be related to the different dynamics of in- and cantly higher weight loss during salting observed
effluxes of salt and fluids during the brine and dry at 12 C compared with 4 C may be related to an
salting processes. During the former process, the increased diffusion coefficient for NaCl, with a
fillets are immersed in brine and fluxes of salt and subsequent increased exosmosis of water, at the
fluid balance such that fillets more or less retain highest temperature. This is supported by the
their original weight. During dry salting the salt significantly higher salt content in the salted and
diffuses into the fillets and causes an efflux of fluid smoked fillets at the highest salting temperature.
that is drained off, which explains the weight loss Mass transport by diffusion is assisted by concen-
of about 15% compared with the raw fillet. tration gradients and molecular (NaCl) motion,
Although, considerable changes in colorimetric and continues until equilibrium has been reached.
parameters were found during dry salting, no Thus, increased salting time causes increased
significant effects of time or temperature on total transport of water out of and salt into the fillets,
carotenoid concentration were found. until equilibrium is reached. Jittinandana et al.
We have previously shown that the amount of (2002) found that increased brining time of rain-
cold smoking can be correlated to the variation in bow trout (Oncorhynchus mykiss) fillets caused
the colorimetric parameters of the final product increased fillet dehydration and salt content. This
(Birkeland et al., 2004a). Thus, there were consid- was confirmed by the significantly increased water
erably higher variations in dry salted, when loss and salt content in the fillets with increasing
compared with injection salted, cold-smoked fillets time of salting in our experiment.
and in fillets cold smoked at 30 C compared with Optimizing processing of cold-smoked salmon
20 C. In line with this we found that the final so as to produce an increased processing yield, is of
cold-smoked fillets had higher CVs, especially for vital importance to economic success in the salmon
the Da* and DHab values, than the raw fillets or industry. The choice of salting method affects the
fillets that were only dry salted. The longest period processing yield significantly, and injection salting
of salting caused a slight drop in the CVs of the results in a 15% higher yield than for dry salting,
Da* and DHab values, whereas temperature had brine salting being intermediate (Cardinal et al.,
no significant effect. The handling of fillets after 2001; Birkeland et al., 2003, 2004a,b). Processing
salting and the cold smoking step seems to affect yields in the range of 82–89% are reported for dry
variations in the quality traits of the surface. salting (Sigurgisladottir et al., 2000a,b; Cardinal
This also serves to explain the poor correlation et al., 2001; Birkeland et al., 2004a,b; Rørå et al.,
between a* values in individual raw and cold- 2004). The observed processing yields in our

 2005 Institute of Food Science and Technology Trust Fund International Journal of Food Science and Technology 2005, 40, 963–976
974 Quality of cold-smoked Atlantic salmon S. Birkeland and B. Bjerkeng

experiment (82–87%) are similar to those previ- References


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