REHABILITATION AND EXPANSION OF

SWTP-YANBU
Doc. No.: 03-A20-CE-ITP-002 Site Inspection and Test Plan for Date of Issue: 25Oct. 2014
Rev. No.: 2 Concreting Work Page: 1 of 12

SITE INSPECTION AND TEST PLAN FOR

CONCRETING WORK

2 Issued for Construction 25 Oct 2014 Isrhael Khan S.H Ahn

1A Issued for Construction 21 Oct 2014 Isrhael Khan S.H Ahn
1 Issued for Construction 13 Sept 2014 Isrhael Khan S.H. Ahn
0A Issued for Approval 08 Sept. 2014 Isrhael Khan S.H. Ahn
0 Issued for Construction 04 Dec. 2013 Isrhael Rene Keun Park
A Issued for Approval 01 Dec. 2013 Isrhael Rene Keun Park
Rev. Description Date Prepared By Checked By Approved By
 REHABILITATION AND EXPANSION OF SWTP-YANBU
Doc. No.: 03-A20-CE-ITP-002 Date of Issue: 25Oct. 2014
Rev. No.: 2
Site Inspection and Test Plan for Concreting Work Page: 2 of 12

Project Name: Rehabilitation & Expansion of I.T.P. No.: ITP-CE-002

SWTP - Yanbu
INSPECTION AND TEST PLAN FOR CONCRETING WORK Page: 1 of 3
Contract No.:
Discipline: Civil Date:
Acceptance Criteria Inspection for
No. Description of Inspection or Test Verifying Doc. Remarks
Reference(Code/Std/Spec/Proc/Dwg.) Subcontractor Contractor QC Owner/PMC
1 CONCRETING WORK
Material
1.1 Cement Mat’l Test Cert../MRR
1.2 Fine Aggregate
1.3 Coarse Aggregate
Section 03310 Third Party Lab. Report
1.4 Combined Aggregate H W/R W/R
1.5 Water
1.6 Mineral Admixtures Mat’l Test Cert./MRR
1.7 Reinforcement
a) Regular Reinforcement(un-coated
reinforcing steel)
MILL Cert.
b) Epoxy-Coated Reinforcement Section 03205 2.02
Mat’l Test Cert./MRR H W/R W/R
c) High Strength Polymer Grids
d)Reinforcement Accessories
e) Repair of Epoxy-coated Bars Section 03205 3.04
1.8 Joint Material Section 03310 2.a
Rubber-CEO C513, Polyvinyl-COE CRD
a) Waterstops
C572
b) Preformed Expansion Joint Filler Section 07910
c) Joint Sealing Compound Section 07920 H W/R W/R
Mat’l Test Cert/MRR
1.9 Curing Material Section 03310 3.07
1.10 Water Proofing Material Section 07100
1.11 Concrete Repair Material Section 03930 2.02
2 INSTALLATION ACTIVITY
H W (W)
2.2 Polyethylene Sheet Section 03310 3.10 B
2.3 Blinding Concrete Section 03310 Third Party Lab. Report
ITP-CE-F009, ITP-CE-F007, ITP-
a) Slump Test ASTM C143

ORGANIZATION NAME/POSITION SIGNATURE DATE

WE CERTIFY THAT WORK HAS BEEN CONTRACTOR (POSCO E&C)
COMPLETED ACCORDING TO THE
PMC (JACOBS)
REQUIREMENTS OF INSPECTION TEST PLAN.
CONTRACT No.: 7200018704 CLIENT (MARAFIQ)
 REHABILITATION AND EXPANSION OF SWTP-YANBU
Doc. No.: 03-A20-CE-ITP-002 Date of Issue: 25Oct. 2014
Rev. No.: 2
Site Inspection and Test Plan for Concreting Work Page: 3 of 12
b)Temperature
c) Cylinder Mould Sampling
CE-F008, ITP-CE-F012
d) Compressive Strength Test
2.4 Water Proofing ITP-CE-F010
2.5 Steel Reinforcement ITP-CE-F008
I : Inspection R : Review (W) : Random Witness W: Witness H: Hold

Project Name: Rehabilitation & Expansion of SWTP I.T.P. No.: ITP-CE-002

- Yanbu
INSPECTION AND TEST PLAN FOR CONCRETING WORK Page: 2 of 2
Contract No.:
Discipline: Civil Date:
Acceptance Criteria Inspection for
No. Description of Inspection or Test Verifying Doc. Remarks
Reference(Code/Std/Spec/Proc/Dwg.) Subcontractor Contractor QC Owner/PMC

CONCRETING WORK
2.6 Formworks Installation Approved Dwg./MS
a) Form Tiles Section 03105 2.05 A
b) Form Coating Section 03105 2.05 B
c) Form Release Agent Section 03105 2.05 C ITP-CE-F007, ITP-CE-F008,
d) Metal Inserts Section 03105 2.05 D ITP-CE-F003,ITP-CE-F012
H W W
e) Corners Section 03105 2.05 E
f) Formwork Tolerance Section 03105 3.07
2.7 Embedded Item/Steel Inserts
Approved Dwg./MS ITP-CE-F008, ITP-CE-F012
2.8 Elect./Mech. Embedded Item
2.9 Concreting Section 03310. Part 3.3.04
2.9.1 Testing
a) Slump ASTM C143
b) Air Test ASTM C231
Third Party Lab. Test
c) Temperature Report H W (W)/R
Blinding 20MPa SRC
d) Cylinder Mould and Curing ITP-CE-F009
Screed 30MPa OPC
e) Compressive Strength Test Structure 30MPa+MS OPC

ORGANIZATION NAME/POSITION SIGNATURE DATE

WE CERTIFY THAT WORK HAS BEEN CONTRACTOR (POSCO E&C)
COMPLETED ACCORDING TO THE
PMC (JACOBS)
REQUIREMENTS OF INSPECTION TEST PLAN.
CONTRACT No.: 7200018704 CLIENT (MARAFIQ)
 REHABILITATION AND EXPANSION OF SWTP-YANBU
Doc. No.: 03-A20-CE-ITP-002 Date of Issue: 25Oct. 2014
Rev. No.: 2
Site Inspection and Test Plan for Concreting Work Page: 4 of 12
2.10 Curing
1. Curing Material
a) Impervious Sheeting ASTM 171
H W (W)
b) Burlap AASHTO M 182. Class 3
c) Membrane Curing Compound ASTM C 309 Type 2.
d) Water Section 0333-18 paragraph. 2.1 E

I : Inspection R : Review (W) : Random Witness W : Witness H : Hold

Project Name: Rehabilitation & Expansion of SWTP I.T.P. No.: ITP-CE-002

- Yanbu
INSPECTION AND TEST PLAN FOR CONCRETING WORK Page: 3 of 3
Contract No.: 720018704
Discipline: Civil Date:
Acceptance Criteria Inspection for
No. Description of Inspection or Test Verifying Doc. Remarks
Reference(Code/Std/Spec/Proc) Subcontractor Contractor QC Owner/PMC
3 CONCRETE REHABILITATION Section 03930
3.1 Material Section 03930 2.02
a) Portland Cement Concrete Type I Cement Third Party Lab. Report H W/R (W)/R

b) Reinforcement Section 03205

Mat’l Test Cert./MRR
c) Latex Modified Concrete
ASTM C 109 M, ASTM C 1107,
d) Grout
ASTM C 157M
e) Aggregate Section 03310 Third Party Lab. Report
ASTM C 109 M, ASTM C 1107,
f) Patching Mortars
ASTM C 157M
g) Plugging Compound ASTM C 109M, ASTM C 191 Mat’l Test Cert./MRR

h) Bonding Agent
i) Coating for Reinforcing Steel BS 4652
j) Injection Compound
k) Concrete Crack Sealer

ORGANIZATION NAME/POSITION SIGNATURE DATE

WE CERTIFY THAT WORK HAS BEEN CONTRACTOR (POSCO E&C)
COMPLETED ACCORDING TO THE
PMC (JACOBS)
REQUIREMENTS OF INSPECTION TEST PLAN.
CONTRACT No.: 7200018704 CLIENT (MARAFIQ)
 REHABILITATION AND EXPANSION OF SWTP-YANBU
Doc. No.: 03-A20-CE-ITP-002 Date of Issue: 25Oct. 2014
Rev. No.: 2
Site Inspection and Test Plan for Concreting Work Page: 5 of 12

l) Joint Sealant
m) Back Material & Preformed Joint Fillers
n) Form Materials, Curing Compounds & Other
Section 03105,03310
Material
o) Concrete Surface Protection Material
3.2 Concrete Repairing Works
a) Surface Preparation Section 03930
b) Concrete Repairing

c)Surface Cleaning Section 03930 Part 3 3.03

d)Site Investigation and Location Defects Section 03930 Part 3 3.04
e)Removal and Repairing of Unsound Concrete Section 03930 Part 3 3.06
ITP-CE-F011 H W W
f)Treatment of Exposed Reinforcing Bars Section 03930 Part 3 3.07
g)Surface Preparation of Existing Concrete Section 03930 Part 3 3.08
h)Usage and Placement of Repair Material Section 03930 Part 3 3.09
i)Repair of Cracks Section 03930 Part 3 3.11
j)Concrete Surface Protection System Section 03930 Part 3 3.12
k)Concrete Protective Coating Section 03930 Part 3 3.09

I : Inspection R : Review (W) : Random Witness W : Witness H : Hold

ORGANIZATION NAME/POSITION SIGNATURE DATE

WE CERTIFY THAT WORK HAS BEEN CONTRACTOR (POSCO E&C)
COMPLETED ACCORDING TO THE
PMC (JACOBS)
REQUIREMENTS OF INSPECTION TEST PLAN.
CONTRACT No.: 7200018704 CLIENT (MARAFIQ)
 REHABILITATION AND EXPANSION OF
SWTP-YANBU
Doc. No.: 03-A20-CE-ITP-002 Site Inspection and Test Plan for Date of Issue: 25 Oct. 2014

Rev. No.: 2 Concreting Work Page:6 of 12

PRE-CONCRETING CHECK LIST PAGE 1 OF 1

Project Name: Rehabilitation & Expansion of SWTP-Yanbu Contract No.: 720018705

Ref. No.:
Work Area/Location:

Sub-con Name:
Co-Signature by :
(Before RFI to QC)

Construction of :
Civil Mechanical Electrical

Inspection Result
No. Description SUB-CON. QA/QC POSCO QA/QC
Accepted Rejected Accepted Rejected
Construction/Expansion Joint
a) Dowel Bar
1 b) Join Filler
c) Chamfer
d) Water Stop
Form Work
a) Position
b) Dimension
- Horizontal
- Vertical
2 c) Elevation
d) Adequate Bracing
e) Sealing Gaps
f) Applying Oil Coating
g) Chamfer
g) Survey Report
3 Cleaning Condition
REMARKS:

Inspected by: Witnessed by: Reviewed/Verified by:

SUBCONTRACTOR QA/QC POSCO QA/QC JACOBS/MARAFIQ

 REHABILITATION AND EXPANSION OF
SWTP-YANBU
Doc. No.: 03-A20-CE-ITP-002 Site Inspection and Test Plan for Date of Issue: 25 Oct. 2014

Rev. No.: 2 Concreting Work Page:7 of 12

NAME: NAME: NAME:

SIGNATURE: SIGNATURE: SIGNATURE:

DATE: DATE: DATE:

Form No.: ITP-CE-F007(Rev.2)

Steel Reinforcement Embedded Items/ PAGE 1 OF 1

Electrical & Mechanical Inserts Checklist
 REHABILITATION AND EXPANSION OF
SWTP-YANBU
Doc. No.: 03-A20-CE-ITP-002 Site Inspection and Test Plan for Date of Issue: 25 Oct. 2014

Rev. No.: 2 Concreting Work Page:8 of 12

Project Name: Rehabilitation & Expansion of SWTP-Yanbu Contract No.: 720018705

Ref. No.:
Work Area/Location:
Sub-con Name:
Co-Signature by :
(Before RFI to QC)

Construction of :
Civil Mechanical Electrical

Inspection Result
No. Description SUB-CON. QA/QC POSCO QA/QC
Accepted Rejected Accepted Rejected
Re-bar Work
a) Size Number
b) Length of Lapping
1CIVIL
c) Bending Position/Type(as per IFC Bar Bending Schedule)
d) Removing of Laitance
e) Over-all Cleaning at Base
Embedded Item
Mechanical

a) Anchor Bolts, Plates: Size, Length

b) Pipes : Length, Diameter
c) Sleeves & Openings : Position
2 d)Location
a) Conduit Pipes: Size & Length
Electrical

b) Sleeve & Opening Sizes

c) Location
d) Spacing

Remarks:

Inspected by: Witnessed by: Reviewed /Verified by:

SUB-CONTRACTOR QA/QC POSCO QA/QC JACOBS/MARAFIQ

NAME: NAME: NAME:

SIGNATURE: SIGNATURE: SIGNATURE:

DATE: DATE: DATE:

Form No.: ITP-CE-F008(Rev.2)

Pouring Report PAGE 1 OF 4

 REHABILITATION AND EXPANSION OF
SWTP-YANBU
Doc. No.: 03-A20-CE-ITP-002 Site Inspection and Test Plan for Date of Issue: 25 Oct. 2014

Rev. No.: 2 Concreting Work Page:9 of 12

Project Name: Rehabilitation & Expansion of SWTP-Yanbu Contract No.: 720018705

Ref. No.:
Work Area/Location
Sub-con Name:
Concrete Supplier: Pouring Date:
Concrete Class: Weather Condition:

Time
Delivery Volume Off site On Site Concrete Cylinder
Truck Concrete
S. No Ticket Concrete Departure Slump Sample Remarks
Number Temp. oC
Number (cu. m) at Batch Arrival Departure (mm) No.
Plant
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Third Party Laboratory :

Technician

Checked by: Noted by:

QA/QC Inspector QA/QC Manager

Form No.: ITP-CE-F009(Rev.2)

 REHABILITATION AND EXPANSION OF
SWTP-YANBU
Doc. No.: 03-A20-CE-ITP-002 Site Inspection and Test Plan for Date of Issue: 25 Oct. 2014
Rev. No.: 2 Concreting Work Page:10 of 12

PROTECTIVE COATING AND LINING CHECK LIST PAGE 1 OF 1

Project Name: Rehabilitation & Expansion of SWTP-Yanbu Contract No.: 720018705

Ref. No.:
Work Area/Location: Date:

Sub-con Name:

Inspection Result
No. Description SUB-CON. QA/QC POSCO QA/QC
Accepted Rejected Accepted Rejected

1. Surface Preparation

2. Primer Application (Prior of Waterproofing Membrane/Lining/Painting)

3. Waterproofing Membrane Installation/Application

4. Liquid Waterproofing

5. Protection Board Installation

REMARKS:

Inspected by: Witnessed by: Reviewed/Verified

SUBCONTRACTOR QA/QC POSCO QA/QC JACOBS/MARAFIQ

NAME: NAME: NAME:

SIGNATURE: SIGNATURE: SIGNATURE:

DATE: DATE: DATE:

Form No.: ITP-CE-F010 (Rev.2)
 REHABILITATION AND EXPANSION OF
SWTP-YANBU
Doc. No.: 03-A20-CE-ITP-002 Site Inspection and Test Plan for Date of Issue: 25 Oct. 2014
Rev. No.: 2 Concreting Work Page:11 of 12

CONCRETE REPAIR CHECK LIST PAGE 1 OF 1

Project Name: Rehabilitation & Expansion of SWTP-Yanbu Contract No.: 720018705

Ref. No.: 5697
Work Area/Location: BESB-floor Date:

Sub-con Name:

Inspection Result
SUB-CON. QA/QC POSCO QA/QC
No. Description
Accepted Rejected Accepted Rejected

1. Surface Preparation Prior to Repair

2. Treatment of Re-bar Corrosion (if required)

3 Repair Condition

4 Final Surface

5. Cleaning Condition
Remarks:

Inspected by: Witnessed by: Reviewed/Verified by;

SUBCONTRACTOR QA/QC POSCO QA/QC JACOBS/MARAFIQ

NAME: NAME: NAME:

SIGNATURE: SIGNATURE: SIGNATURE:

DATE: DATE: DATE:

Form No.: ITP-CE-F011(Rev.2)
 REHABILITATION AND EXPANSION OF SWTP-YANBU
Doc. No.: 03-A20-CE-ITP-002 Site Inspection and Test Plan for Concreting Date of Issue: 25 Oct. 2014
Rev. No.: 2 Work Page: 12 of 12

REHABILITATION AND EXPANSION OF SWTP-YANBU

CLEARANCE REPORT PRIOR TO CONCRETE PLACEMENT
DATE: LOCATION:

DESCRIPTION:
RFI NO :

DISCIPLINE CHECKLIST RFI ISSUED POSCO E&C

Anchor Bolts, RFI No: CONSTRUCTION JACOBS/MARAFIQ REMARKS
QA/QC
Plates, Pipe
Mechanical: Sleeves, Mech. App
Openings, Size, AWC
Length REJ

RFI No:
Conduit Pipes,
APP:
Electrical /C &I : Sleeves, Openings,
AWC:
Size, Length
REJ :

Related Site Change Documents Verified : Y N

If Yes provide Site Change Document/Sketch No:

POSCO CONSTRUCTION MANAGER POSCO QC INSPECTOR POSCO QA/QC MANAGER

Name: Name: Name:

Sign: Sign: Sign:

Date: Date: Date:

Form No.: ITP-CE-F012(Rev.2)