IA 2 IMP QUES FOR DME

PART – A
1. List down the different types of couplings?
2. Write the section modulus formula for solid & hollow shaft?
3. Write the formula for FOS?
4. Write the relationship in between torque and power?
5. Write the general formula for bending moment?
6. What is the purpose of coupling?
7. List down various types of key?
8. Define bending moment?
9. Define twisting moment?
10. Write the formula for equivalent twisting moment?

PART – B
11. Design and make a neat dimensional sketch of a muff coupling which is used to connect two steel
shafts transmitting 40KW at 350rpm.The material for the shafts and key is plain carbon steel for
which allowable shear and crushing tresses may be taken as 40MPa and 80MPa respectively. The
material for the muff is cast iron for which the allowable shear stress may be assumed as 15MPa.
PSG DATA BOOK DETAILS : Key width & thickness W=18 mm t=18 mm (square type)

12. Design a cast iron protective type flange coupling to transmit 15KW at 900 rpm from an electric
motor to a compressor. The service factor may be assumed as 1.35.the following permissible
stresses may be used:
Shear stress for shaft key bolt material = 40 MPa, Crushing stress for Bolt and key =80MPa, Shear
stress for cast iron = 8MPa, Draw a neat sketch of the coupling.
PSG DATA BOOK DETAILS : Key width & thickness W=12 mm t=12 mm (square type) ,n = 3
Bolt size Minor Dia /Root Dia
M9 6.466
M10 8.160

13. Design a pushed pin type flexible coupling P=25KW, N=1440rpm, f ser= 1.25, τ shaft key =
40N/mm2 ,σ cs shaft key = 80N/mm2 ,τ Bolt = 220 N/mm2 , σ cs Bolt = 440N/mm2, τ Flange Hub
= 10 N/mm2 , Bearing Pressure Pb= 0.8 N/mm2
PSG DATA BOOK DETAILS : Key width & thickness W=12 mm t=12 mm (square
type) ,n = 3
Bolt size Minor Dia /Root Dia
M10 8.160
M12 9.853

14 Find the diameter of solid shaft to transmit 20KW at 200rpm.The ultimate shear stress for steel may
be taken as 360 MPa and a factor of safety as 8. If a hollow shaft is to be used in place of the solid
shaft find the inside and outside diameter when the ratio of inside to outside diameter is 0.5.

15 A solid circular shaft is subjected to a bending moment of 3000Nm and a torque of 10000Nm.The
shaft is made of 45C8 steel having ultimate tensile stress of 700MPa and a ultimate shear stress of
500MPa.Assume a factor of afety as 6 determine the diameter of the shaft.