DIAGRAM OF DIMENSIONS OF MAIN UNIT ATTACHMENTS a [BODY REPAR FRONT CROSS MEMBER REPLACEMENT For ehipping ff the spot wolds uso praumatie chisel with 2 suitable tip and proceed in such a way 2 to avoid seeing the structure; therefore, the use of a welding torch should be positively avoided Moreover, care should be taken net to true edges or smooth out parts of shest metal so that, on reinstaling ‘he new component, any dtfcuty In fitting is prevented REMOVAL ‘© Remove the affected main units (engine, suspension, steering gear) and postion the body on the tench © Broak off by chipping the spot welds | Joining the fender skirt outer panel and (rom mamber. © With 9 suitable wool bend ourward the ‘srt outer pine! ss sown,[BODY REPAIR FRONT CROSS MEMBER REPLACEMENT 1 Break off the seams between skirt inner nel and eros member through the 1 Chip off the spot welds on skirt inner panel (shock absorber mounting sie) ‘© From inside the engine compartment chip off the spot welds. along. the use ‘© Start removing the cross member by tapping lightly with a mallet so as not to sain the adjoining structural components; th the cross ‘amber by ras REINSTALLATION © cur me opening A In che sicck with "damps and spat welding: then, ‘ake away the positioning fixture, ‘© spot_ weld as shown through the ‘SFaning A orvou mad [BODY REPAIR. FRONT CROSS MEMBER REPLACEMENTBODY REPAIR BODY REPAIR FRONT CROSS MEMBER REPLACEMENT FRONT CROSS MEMBER REPLACEMENT ‘© Acc veld the bottom edges of shirt inner panel tothe eros: member. © Complete the are walding of the remaining skirt panel edt. ‘© With mitable tools, close the opening in skint outer pane! as shown, = Clamp properly the edges of skirt panel to the eros: member 1 Secure in place the front gussets with suitable clamps and spot weld them tothe cross member, Spot wold the edge of skirt panel to the suspersion arm sttachmant. ‘© Flaten and close by welding the opening previously eut throughBODY REPAIR BODY REPAIR FRONT CROSS MEMBER REPLACEMENT FRONT CROSS MEMBER REPLACEMENT NOTE On 1300 snd 1600 model (Selon, Corin, Si jrment checking ‘Abo108 the cross member requires i is posible to replace the cross REMOVAL ‘6 Toke the cose member off a& directed on pager 16 and 16, '© check tne proper positioning of the otost member by using a tame gauge, tacing messurements Dbetwenn the racius fod axis centerlines andthe reference marks on the fete a8 SoH, REINSTALLATION 1 Place the new cross member on the Fixture a2 shown and make ie tthe body ‘© Insal the tangleshaped part of the fixture and. secure It to the engine mounts at the front and to the gearbox ‘Stachmente atthe ran ‘© -Attor the above mentioned measurements have beon performed, wold the cross member as directed ‘under the chapter in which ta instalation by means of checking bench is covered,