FORM NO.

PERIODICAL SERVICE WO/JO NO.

MAINTENANCE SHEET KOMATSU GD 535-5
Model Serial Number No Unit Date of service HM START END Location
DD MM YY

Engine Model Engine SN Type of Attachment Every Every Every Every

Information
500h 1000h 2000h 4000h
Code 1 2 3 4

Filling Instruction : Below are the items related to the operation, maintenance and lubrication of this unit. To be serviced at periodic service and
additional Services. The operation & Maintenance Manual details all items to maximize machine availability

● : Item to be serviced Result of Inspection : Good Condition X : Bad Condition : Correction Made

No ITEM DESCRIPTION INSPECTION GUIDELINES 1 2 3 4 RESULT COMMENT

1 Repeat Daily Check "Receiving & Final Inspection" ● ● ● ● ●

A. Zone Rear Area
1 Engine oil sample Take oil sample ● ● ● ● ●
2 Engine oil Check Engine oil level ● ● ● ● ●
3 Engine oil, 23,1 ltr Change engine oil, SAE 15W - 40 ● ● ● ●
4 Engine oil filter, 1 pcs Replace oil filter. Fill new filter with oil. ● ● ● ●
5 Fuel filter, 1 pcs Replace fuel filter, Fill new filter with fuel ● ● ● ●
6 Water separator Check and clean ● ● ● ● ●
7 Intake pipe Check air intake piping clamps from loosen ● ● ●
8 Alternator belt tension Check and adjust ● ● ● ●
9 AC compressor belt Check and adjust ● ● ● ●
10 Fan and tension pulley belt Check and adjust ● ● ● ●
11 Air cleaner,outer check / Clean outer air cleaner. ● ● ● ● ●
12 Air cleaner,outer Replace outer air cleaner * ● ● ●
13 Air cleaner, inner Replace inner air cleaner ● ● ●
14 Coolant level Check coolant level(used supercoolant AF-NAC) ● ● ● ● ●
15 Radiator coolant water, 58 ltr Measure coolant of density 38% - 68% ● ● ●
16 Turbocharger Check and adjust ● ●
17 Engine valve clearance Check,adjust engine valve clearance ● ●
18 Water pump Check leak ●
19 Vibration damper Check vibration ● ●
20 Alternator and starting motor Check and adjust ● ●
21 Hydraulic oil sample Take oil sample ● ● ● ●
22 Hydraulic oil level Check oil level hydraulic. ● ● ● ● ●
23 Hydraulic oil filter, 1 pcs Replace hydraulic oil Filter ● ●
24 Hydraulic oil , 80 ltr Change oil Hydraulic, SAE 10WCD ● ●
25 Hydraulic tank breather Raplece hydraulic breather ● ● ● ● ●
26 Disch brake check disch brake ● ●
27 Battery electrolite Check level / add ● ● ● ● ●
28 Fuel tank Check bolt mounting ● ● ● ● ●
29 Hydraulik tank Check bolt mounting ● ● ● ● ●
30 Refrigerant level Check level Refrigerant ● ● ● ● ●
31 Hazard lamp Check function ● ● ● ● ●
32 Ripper cylinder (3 places) Check lubrication condition ● ● ● ● ●
33 Ripper rod (8 places) Check lubrication condition ● ● ● ● ●
* Replace when outer element has been cleaned 6 times

Mechanic Foreman Supervisor

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( ) ( ) ( ) Sheet 1 Of 3
 FORM NO.

PERIODICAL SERVICE WO/JO NO.

MAINTENANCE SHEET KOMATSU GD 535-5
Model Serial Number No Unit Date of service HM START END Location
DD MM YY

Engine Model Engine SN Type of Attachment Every Every Every Every

Information
500h 1000h 2000h 4000h
Code 1 2 3 4

Filling Instruction : Below are the items related to the operation, maintenance and lubrication of this unit. To be serviced at periodic service and
additional Services. The operation & Maintenance Manual details all items to maximize machine availability

● : Item to be serviced Result of Inspection : Good Condition X : Bad Condition : Correction Made

No ITEM DESCRIPTION INSPECTION GUIDELINES 1 2 3 4 RESULT COMMENT

1 Repeat Daily Check "Receiving & Final Inspection" ● ● ● ● ●

B. Zone 2 Center Area

1 Drive shaft Inspect drive shaft for damage and play ● ● ●

2 Drive shaft Inspect drive shaft for loosen bolt spider ● ● ● ● ●
3 Final drive oil sample Take oil sample ● ● ● ●
4 Final drive oil level Check oil level on the plug ● ● ● ● ●
5 Final drive oil, 14 ltr Change Final drive oil SAE 30CD ● ● ●
6 Magnetic plug, LH, RH Check gram condition on magnetic plug ● ● ● ● ●
7 Final drive breather Clean breather ● ● ●
8 Final element Replace brether element ● ● ●
9 Tandem drive RH/LH oil sample Take oil sample ● ● ● ●
10 Tandem drive oil level Check oil level on the plug ● ● ● ● ●
11 Tandem drive oil RH/LH, 51 ltr (each) Change Tandem drive oil , SAE 30CD ● ●
12 Magnetic plug, RH/LH Check gram condition on magnetic plug ● ● ● ● ●
13 Tandem breather Replace brether ● ● ●
14 Differential lock filter cleant filter element ● ● ●
15 Differential lock strainer cleant filter element ● ● ●
16 Transmission oil sample Take oil sample ● ● ● ●
17 Transmission oil Check oil level when the engine running ● ● ● ● ●
18 Transmission oil, 45 ltr Change transmission oil, SAE 30CD ● ● ●
19 Transmission oil filters, 1 pcs Replace transmission oil filter ● ● ●
20 Transmission strainer Clean strainer and fit new o-ring ● ● ●
21 Transmission breather Check and Clean transmission breather ● ● ●
22 Horn Check function ● ● ● ● ●
23 Monitor panel & gauge Check identification and function ● ● ● ● ●
24 Top wiper and resevoir Check level and Function ● ● ● ● ●
25 Bottom wiper and resevoir Check level and Function ● ● ● ● ●
26 Emergency shutdown Check function ● ● ● ● ●
27 Air condition Check function ● ● ● ●
28 Rotary lamp Check function ● ● ● ● ●
29 Work lamp switch cabin Check function ● ● ● ● ●
30 Work lamp switch rear Check function ● ● ● ● ●
31 Parking brake Check function ● ● ● ● ●
32 Foot brake Check and adjust ● ● ● ● ●
33 Canopy Check bolt mounting ● ● ●
34 AC filter,outer, 1pcs Check and clean ● ● ● ● ●

Mechanic Foreman Supervisor

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( ) ( ) ( ) Sheet 2 Of 3
 FORM NO.

PERIODICAL SERVICE WO/JO NO.

MAINTENANCE SHEET KOMATSU GD 535-5
Machine Model Serial Number No Unit Date of service HM START END Location
DD MM YY

Engine Model Engine SN Type of Attachment Every Every Every Every

Information
500h 1000h 2000h 4000h
Code 1 2 3 4

Filling Instruction : Below are the items related to the operation, maintenance and lubrication of this unit. To be serviced at periodic service and
additional Services. The operation & Maintenance Manual details all items to maximize machine availability

● : Item to be serviced Result of Inspection : Good Condition X : Bad Condition : Correction Made

No ITEM DESCRIPTION INSPECTION GUIDELINES 1 2 3 4 RESULT COMMENT

1 Repeat Daily Check "Receiving & Final Inspection" ● ● ● ● ●

C. Zone 3 Front Area
1 Front working lamp rear blade Check function ● ● ● ● ●
2 Front working lamp front blade Check function ● ● ● ● ●
3 Front lamp Check function ● ● ● ● ●
4 Dimmer lamp Check function ● ● ● ● ●
5 Ball joint cylinder Check worn and clean ● ● ● ● ●
6 Circle gear oil level Check oil level ● ● ● ● ●
7 Circle gear oil, 4,1 ltr Change oil circle gear, SAE 90 ● ●
8 Circle guide clearance Check and adjust ● ● ● ●
9 Type cluth blade rotation gear Check and adjust slip load for dry ● ● ● ●
10 Wheel nut & hub bolt Check and retighten ● ● ● ● ●
11 Toe in Check and adjust ● ● ●
12 Front wheel bearing play Check and adjust ● ● ●
13 Ball joint draw bar Check and adjust slip load for dry ● ● ● ● ●
14 Front Wheel bearing grease) Change grease wheel bearing, SAE 30CD ● ●
15 Blade lift cylinder yoke (6 places) Check lubrication condition ● ● ● ● ●
16 Blade lift cylinder ball joint (2 places) Check lubrication condition ● ● ● ● ●
17 Drawbar side shift cylinder ball joint (2 places) Check lubrication condition ● ● ● ● ●
18 Adjuster bracket (2 Place) Check lubrication condition ● ● ● ● ●
19 Articulation center pin and articulation cylinder pin (6 places) Check lubrication condition ● ● ● ● ●
20 Lifter braket (3 Pace) Check lubrication condition ● ● ● ● ●
21 Power tilt cylinder (2 places) Check lubrication condition ● ● ● ● ●
22 Leaning roed (2 place) Check grease level ● ● ● ● ●
23 Leaning cyilinder pin (2 place)

24 Tie rod (2 places) Check lubrication condition ● ● ● ● ●

25 Steering linkage (2 places) Check lubrication condition ● ● ● ● ●
26 Steering cylinder pin (4 places) Check lubrication condition ● ● ● ● ●
27 Drawbar ball joint (1 place) Check lubrication condition ● ● ● ● ●
28 Front axle center pin (2 places) Check lubrication condition ● ● ● ● ●
29 Front axle king pin (6 places) Check lubrication condition ● ● ● ● ●
30 Bank control lock pin (2 places) Check lubrication condition ● ● ● ● ●
31 Main frame Check main frame from crack ● ● ● ● ●
32 Draw bar Check dump body from crack ● ● ● ● ●
33 Rippr linkage pin (8 palce) Check lubrication condition ● ● ● ● ●
34 Ripper cylinder pin (2 palce) Check lubrication condition ● ● ● ● ●
35 Scarifier shaft (2 place) Check lubrication condition ● ● ● ● ●

● ● ● ● ●

Mechanic Foreman Supervisor

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( ) ( ) ( ) Sheet 3 Of 3