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DOI: https://doi.org/10.12989/cac.2021.27.1.000 000
(Received September 14, 2020, Revised December 8, 2020, Accepted December 11, 2020)
Abstract. The Artificial Neural Network (ANN) is a system, which is utilized for solving complicated problems by using
nonlinear equations. This study aims to investigate compressive strength, rebound hammer number (RN), and ultrasonic pulse
velocity (UPV) of sustainable concrete containing various amounts of fly ash, silica fume, and blast furnace slag (BFS). In this
study, the artificial neural network technique connects a nonlinear phenomenon and the intrinsic properties of sustainable
concrete, which establishes relationships between them in a model. To this end, a total of 645 data sets were collected for the
concrete mixtures from previously published papers at different curing times and test ages at 3, 7, 28, 90, 180 days to propose a
model of nine inputs and three outputs. The ANN model’s statistical parameter R2 is 0.99 of the training, validation, and test
steps, which showed that the proposed model provided good prediction of compressive strength, RN, and UPV of sustainable
concrete with the addition of cement.
Keywords: artificial neural network; nondestructive tests; Ultrasonic Pulse Velocity (UPV); compressive strength;
sustainable concrete; pozzolanic materials
determination, material behavior modeling, structural Table 1 Physical and mechanical properties of cement
optimization, structural control, groundwater monitor, (CEM I 42.5 N)
prediction of shallow foundation settlement, concrete mix Cement Setting Time (min) Compressive strength (MPa)
components, prediction of conventional concrete properties, Properties Fineness
and high-performance concrete. (Pann et al. 2003, Topçu (m2/Kg) Initial Final 2 days 28 days
and Sarıdemir 2007, Sadowski et al. 2018, Liu and Zheng Test result 365 110 280 22 48.8
2019) developed a model of compressive strength ES 4756- Not less
Not less Not less Not less than
development in concrete that contains four types of gelled 1/2013
than 275 than 60
-
20 MPa
than 42.5
materials with the artificial intelligence method. Topcu and limits MPa
Saridemir (Topçu and Sarıdemir 2007, Choi and Azari
2017) predicted waste autoclaved aerated concrete
aggregate properties by the artificial neural network. (Özcan high lateral strength, good durability, and chemical stability,
et al. 2009) examined the neural networks to predict long- among others. BFS is produced as a waste product from
term compressive strength of silica fume concrete. both ferrous and nonferrous metals industries. Cement with
(Sarıdemir 2009) investigated using the neural network to high BFS contents has low strength at early curing times
develop a specific prediction methodology to predict the because of the slow hydration reaction of slag (Atici 2011).
compressive strength of concrete with different w/c ratios. In this study, it is important to examine the relationship
The researchers have put the data used in the neural between concrete and the prediction of the concrete mixture
network model in a specific format of five input parameters, strength.
which cover the water-to-binder ratio, the binder sand ratio, In the existing scholarly research, the prediction of
the metakaolin percentage, the superplasticizer percentage, compressive strength and the prediction of non-destructive
and age (Diab,et al. 2014). The ANN approach was applied tests for normal concrete has been investigated. This study
as a machine-learning-based model for the carbonation aims to investigate the prediction of destructive and non-
behavior of fly-ash concrete (Kellouche et al. 2019) and destructive tests together in the same model depending on
(Ayat et al. 2018). The backpropagation algorithm was used the components of sustainable concrete containing
in this work with the gradient descent method to minimize supplementary cementing materials (e.g., silica fume, blast
the error in weights associated with the training data in the furnace slag, and fly ash). The destructive and non-
neural network. Weights were obtained for the correlated destructive tests are very costly and, therefore, the proposed
neurons layers and, consequently, the output was identified model of prediction is expected to economize the high cost.
as a polynomial function with weighted coefficients.
(Alabduljabbar et al. 2020, Xu et al. 2019). Layout of the study
The use of supplementary cementing materials (SCM) 1. Data Collection: A total of 645 data sets were
has exhibited a substantial increase in recent years due to collected from experiments, which were performed in
environmental, technical, and economical benefits. Blast previously published papers. Then, a model based on the
Furnace Slag (BFS) is made as an industrial by-product of neural networks has been formulated by the Matlab
manufacturing iron in a blast furnace. The use of BFS in program.
concrete has increased strength and durability. Fly Ash (FA) 2. The experiment: An experimental test was conducted
is produced as a by-product of burning coal in power plants. on concrete by using the Schmidt hammer test, the UPV
Using fly-ash in concrete also improves mechanical test, in addition to obtaining the cubes’ compressive
properties and workability, In addition, the reduced strength to validate and test the model.
permeability of fly-ash concretes results in improved
durability and resistance to different forms of deterioration
due to sulfate attack, chloride ingress, and corrosion. 2. Materials and tests
(Kellouche et al. 2019) It is recommended that concrete
should contain no more than 30 percent of FA (by mass of 2.1 Materials:
total cementitious materials) (Neville 1995). Silica Fume
(SF) is an ultrafine powdered, which is collected as a by- The specimens were implemented by designing a mix
product and waste material of the silicon, as well as proportion in concrete cubes of 150×150×150 mm in the
ferrosilicon production. All the mentioned SCM can provide laboratory using ready-mix concrete in the structural field.
pozzolanic reactions, in addition to filling effect on the The properties of the material are as follows:
matrix. The addition of silica fume produced the highest Cement: Portland cement with a grade of 42.5 has been
increase in strength when compared to other supplementary used. The physical and mechanical properties of the used
cementitious materials (fly ash, slag, and combinations). cement are illustrated in Table 1 This type of cement
The increase in the strength of silica fume concrete can be conforms to the Egyptian standard (ES 4756:1-2013).
attributed to the improvement in the bond between the Silica fume: It is an ultrafine powdered, which is
hydrated cement matrix and the aggregate. This is due to collected as a by-product and waste material of the silicon,
the conversion of calcium hydroxide, which has a tendency as well as ferrosilicon production (Philips et al. 2016). SF
to form calcium silicate hydrate on the surface of aggregate was collected from the Egyptian Ferro Alloys Company
particles (Toutanji et al. 2004). (EFACO). Silica comprises spherical particles with a mean
Blast-furnace slag (BFS), which has been widely used as particle diameter of 120 nm and has a specific gravity of 2.2
an additive in cement and concrete, has the advantages of t/m3..
The prediction of compressive strength and non-destructive tests of sustainable concrete by using artificial neural networks
Fly ash: It is a waste material, which is collected from Table 2 A sample of the collected data
the thermal power station and has a specific gravity of 2.3 Inputs Outputs
t/m3. FA is class C according to ASTM C618. Components (Kg/m3) Age Fcu RN UPV
Blast furnace slag (BFS), BFS has been locally (day) (MPa) (m/s)
PC Fagg Cagg FA SF BFS W SP
obtained from Helwan Iron and Steel Company. The Blaine
270 681 1021 30 0 0 90 0 3 16.48 34 4712
specific surface area is 510 m2 /kg and its specific gravity is
240 681 1021 60 0 0 90 0 3 10.3 36 5033
2.9 t/m3. The utilized BFS grade is 80 according to ASTM
C 989/99. 210 681 1021 90 0 0 90 0 7 18.2 34 4692
Fine aggregate: Natural fine and clean sand with a 150 681 1021 150 0 0 90 0 7 16.3 42 5162
fineness modulus of 2.9 and a specific gravity of 2.56 were 120 681 1021 0 0 180 90 0 180 23 45.2 5652
used in this study. The sand complies with the Egyptian 210 681 1021 0 0 90 90 0 3 15.6 46 4868
standard (ES 1109:2008). 240 681 1021 0 0 60 90 0 3 10.62 29 4783
Coarse aggregate: Local crushed dolomite of 4/20 mm 450 582 1163 0 27 0 158 7.9 7 43.7 45.2 4610
from Anaka in Suez city was used in this study. The used 450 582 1163 0 27 0 158 7.9 28 52.65 49.11 5080
dolomite has a specific gravity of 2.65 t/m3 and complies 450 582 1163 0 27 0 158 7.9 56 55.82 52.25 5110
with the Egyptian standard (ES 1109:2008). 240 681 1021 30 0 30 90 0 3 17 35 4689
Water: Water is clean, free from any harmful matter, 210 681 1021 30 0 60 90 0 7 16.64 49 5050
and taken from a public utility. 240 681 1021 30 0 30 90 0 28 16 42 5188
Superplasticizer: A commercially available 240 681 1021 30 0 30 90 0 90 23.9 44 5271
polycarboxylate-based superplasticizer was used in the 210 681 1021 30 0 60 90 0 180 30.2 41 5014
mixtures. where PC: cement, Fagg: fine aggregate, Cagg: coarse aggregate,
FA: fly ash, SF: silica fume, BFS: blast furnace slag, W: water, SP:
2.2 Manufacturing the specimens: superplasticizer, RN: rebound number, UPV: ultrasonic pulse
velocity, and Fcu: compressive strength.
1. The specimens were cast in a concrete slab with high
quality.
2. The concrete came from ready-mix concrete stations In this study, a total of 645 data sets were collected from
with different mix designs and has been already used on- previous experiments, which were performed in the last two
site. decades of publishing these papers (Kim 2002, Qasrawi
3. First, the molds were put in 150×150×150 mm cubes 2000, Kim and Kim 2002, Hoła and Schabowicz 2005,
and cast in 3 layers; every layer compacted 25 times Nash’t et al. 2005, Soshiroda et al. 2006, Hobbs and
according to standard ASTM C31. Next, they were kept in Tchoketch Kebir 2007, Domingo and Hirose 2009, Ali-
the air for one day to properly set, the specimens were kept Benyahia et al. 2010, Atici 2011, Al-Mishhadani et al.
at an ambient temperature of 25±3C. Then, concrete was 2012, Hamidian et al. 2012, Bogas et al. 2013, Bzeni and
taken out of the molds and was put in a curing water tank at Ihsan 2013, Jain et al. 2013, Lal et al. 2013, Malek and
a suitable temperature. Kaouther 2014, Mohammed et al. 2014, Nikhil et al. 2015,
4. After a specific curing time, the samples were taken Amini et al. 2016, Azreen et al. 2016, Raju and Dharmar
out of the curing tank and kept in the air for some time for 2016, Shaik et al. 2020).
the surface to dry. The data were divided into nine inputs and three outputs
• The curing was performed by immersing the samples as follows:
in the water tank according to ASTM C31 at a • Inputs are the concrete components (i.e., cement, fly
temperature on-site according to ASTM C1064. ash, silica fume, blast furnace slag, fine aggregate,
coarse aggregate, water, and superplasticizer) and the
2.3 Schmidt hammer test age of concrete specimens.
• Outputs are the concrete compressive strength,
1. Selecting the points to be tested. rebound number, and ultrasonic pulse velocity.
2. Preparing points to be tested; before testing, any • These data are divided into 70% for training, 15% for
plasterwork or coating must be removed. validation, and 15% for testing.
3. Conducting an impact test at 5, or better 10, points of
the prepared area. Take the mean value RN of the 5 to 10
hammer readings. When calculating the mean, all the 4. Model application
individual readings of the test hammer were considered;
only obvious “off shots” are to be eliminated and replaced The network contains inputs, hidden layers, and outputs.
by a further impact test. Obvious “off shots” are the test Compressive strength, RN, and UPV are the outputs, while
hammer readings, which deviate from the mean of other the input layer contains 9 nodes representing the age of
readings by more than 5 units. concrete specimens and concrete components (i.e., cement,
4. The test was performed according to ASTM C805. fine aggregate, coarse aggregate, fly ash, silica fume, blast
furnace slag, water, and superplasticizer). The hidden layer
includes 6 nodes and a full connection between the nodes in
3. Data preparation the adjacent layers.
Ahmed M. Tahwia, Ashraf Heniegal, Mohamed S. Elgamal and Bassam A. Tayeh
∑(𝑦𝑖 −𝑦𝑖′ )2
𝑅𝑀𝑆𝐸 = √ (2) 5. Results and discussion
𝑛
∑ |(𝑦𝑖 −𝑦𝑖′ )
𝑀𝐴𝐸 = (3) Fig. 2, Fig. 3 and Table 5 show the results from the
𝑛
charts on the Matlab software model. Fig. 2 shows the
where y is the observed value for the dependent variable, y’ training state for the ANN model, showing that the errors
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