BODY

GENERAL SERVICING (Including all clips and fasteners) ......................... BF- 2

BODY END .............................................................. BF- 6
DOOR (Including "Power Window" & "Power Door Lock") ........................ BF-12
INSTRUMENT PANEL.. ................................................... BF-22
INTERIOR AND EXTERIOR (In EXTERIOR, including "Weatherstrips") ............ BF-23
SEAT ................................................................... BF-33
WINDSHIELD AND WINDOWS ............................................. BF-38
SUN ROOF .............................................................. BF-39
REAR COMBINATION LAMP .............................................. BF-44
CAB AND REAR BODY ................................................... BF-45
BODY ALIGNMENT ...................................................... BF-50
* For seat belt, refer t o MA section.
* For winch, refer t o SE section.
When you read wiring diagrams:
Read GI section, "HOW TO READ WlR ING DIAGRAMS".
See EL section, "POWER SUPPLY ROUTING" for power distribution circuit.
 GENERAL SERVICING

Precautions
When removing or installing various parts, place a cloth or padding onto the vehicle body t o prevent
scratches.
a Handle trim, molding, instruments, grille, etc. carefully during removing or installation. Be careful not to
soil or damage them.
Apply sealing compound where necessary when installing parts.
When applying sealing compound, be careful that the sealing compound does not protrude from parts.
When replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust
prevention measures.

Clip and Fastener

Clips and fasteners in BF section correspond to the following numbers and symbols.
Replace any clips and/or fasteners which are damaged during removal or installation.
- - +
No. Symbol Shape Removal & Installation
3

Removal:
R m o w by bendingup with
a flat-bladed scrmwdrivor.

SBF092B SBF1098 SBF094B

SBF114B
Removal:
Pull up by rotating

SBF137B SBF115B
SBFl13B

Removal:
Remove with f l a t - b l d d
scmvdrivers or pliers.

S B F l lOB SBFlllB SBFl 1 2 6

 GENERAL SERVICING
Clip and Fastener (Contrd)
No. Symbol Shape Removal 81 Installation

Runwok
Tilt dip n i n d i i by
rron. mn dnrr aut

SBF141B SBF 1420 SBF1438

Rmnornl:
RmomwYbfld.bldd
lcrmdrkur or p l k

SBF089B SBFOOOB SBF091B

Removal:
Remove by bending up with
f lat-bladed screwdrivers

SBF3668 SB F 3WB 8BF3678

W Ranoval:

SBF636C SBF637C SBF638C

SBFlO3B SBFlO4B SBF147B

- -
 GENERAL SERVICING
Clip and Fastener (Cont'd)
f
No. Symbol Shape Removal & Installation
-- - I

Removal:
Removewith flat-t-bl.d.d
rclanrdrivers or pliers.

SBF173D SBF174D
rTq SBF176D

@2J

SBF37lB SBF372B SBF373B

I

Yaip4
Rlmoml:
Flat-bladed screwdr~ver

SBFWC SBF036C
B
Cl~p-B(Grommet)

SBFlUB
GENERAL SERVICING .-
-
--
- -.
-
--
-
- -

Clip and Fastener (Cont'd)

Remove by bending up with

Rat-bladed ramrdrivers.

Holder portion of clip must be

 BODY END

Front End
Hood adjustment: Adjust a t hinge portion.
Hood lock adjustment: After adjusting, check hood lock control operation. Apply a coat of grease t o
hood lock engaging mechanism.
Hood opener: Do not attempt t o bend cable forcibly. Doing so increases effort required to unlock hood.
Front grille: It is made of plastic, so do not use excessive force and take care to keep oil away from it

Front bumper type 1

 BODY END
Front End (Cont'd)

Hood lock adjustment

Adjust lock so that hood primary lock meshes at a position
where hood i s 1 t o 1.5 mm (0.039 to 0.059 in) lower than
fender.
After hood lock adjustment, adjust bumper rubber.
When securing hood lock, ensure i t does not tilt. Striker must
be positioned at the center of hood primary lock.
After adjustment, ensure that hood primary and secondary
lock operate properly.

Hood lock secondary latch hooking length -, \ %

'%

More t h n

'-Secondary latch

Front grille type 2

* : Bumper assembly mounting bolts

PJ) : N.m (kgm, ft-lb)
SBF943D
 BODY END

Rear End
PICKUP

r R e a r gate lock adjustment rn

[CIJ : N-m (kgm, ft-lb)

SBF945D
 BODY END
Rear End (Cont'd)
WAGON AND HARDTOP

-
32 41)
Bumper assembly mounting bolts
N m (kg-rn, ft-lb)
(1.3 - 1.6.9 - 12)
Fuel filler lid opener
Opener cable: Do not attempt to bend cable using excessive force.
After installation, make sure that fuel filler lid open smoothly.

8Bf 764A
 Rear End (Cont'd)
Back door lock system adjustment: Adjust lock so that it is in the center of the striker. After adjusting,
check back door lock operation.

Uppw lock removal and installation a

/-

\ \'- Prnk dovetail m m m l and installation

Lower striker adjustment

Dovetail striker adjustment

 BODY END
Rear End (Cont'd)

: N.m (kg-m, ft-lb)

 DOOR

When removing or adjusting door, remove fender protector first.

After adjusting door or door lock, check door lock operation.

Front Door
TYPE 1

-
(2.1 2.7.15 - 20)
Lowr sarh adjustment
 DOOR
Front Door (Cont'd)
TYPE 2

Door adjustment odrkbbdk-

la

Unit: mm (in)

Striker adjustment

PJ) : N.m (kg-m, ft-lb)

SBF949D
 DOOR

Rear Door

Outside handle adjustment Door adjustment

Unit: mm (in)

Striker adjustment
 DOOR

Power Window
WIRING DIAGRAM
---------------
POWER W I NDOW AMP. - F r o n % d r i v e r r i d e door ( i n s i d e o f r r l n )

ii
REMARKS

outnU Window u ~ w a r dr o w e r ¶ o u r s .
"On.iWlndor downward Dower r o u r c

F R O N T DR l V E R S I DI E
POWER W INDOW SW IT C H

-;
- i
WAGON m o d e l ,
I

WAGON mode 11 !
 DOOR
Power Window (Cont'd)

REAR L.H.SIDE POWER

(Rear L.H.door W I N D M SWITCH
harness]

REAR L.H.SIDE POWER

(:R.H. d r i v e model W l NDOW REGULATOR
(:L.H. d r i v e model T - r t t ( * : u ~d~ l
(:wagon model
-:nard T O R m o d e l &.
Pickup model
 DOOR
Power Window (Cont'd)
ONE-TOUCHE (Auto) OPERATION
Power window system is designed to fully open or close the driver's window automatically by one-touch
(Auto) operation of driver's door window switch. Stopping the window a t the fully open or closed position
is done by power window AMP. operation.
POWER WINDOW AMP. INSPECTION (L.H.D. model)

FRONT DRIVER SlDE POWER

WINDOW SWITCH

POWER WINDOW TIMER RELAY SYSTEM

When ignition switch ON or ST, this system i s
ON.

(Via Power Window Relay)

operating SlDE POWER WINDOW

REGULATOR

/ \ ,ul
y%q
VOLTMETER

Carry out this operation check in this chart from left t o right continuously.
POWER WINDOW AMP.- Front driver side door (Behind door trim)
I

When current flows excessively, circuit breaker will cut off current to prevent damage to the system.
 DOOR
Power Window (Cont'd)
POWER WINDOW AMP. INSPECTION (R.H.D. model)
DRIVER'S WINDOW SWITCH
POWER WINDOW TIMER RELAY SYSTEM

FRONT DRIVER
SIDE POWER WINDOW

AMP. OPERATION

Keeping opera- Keeping o w r b

lion until fully tion until fully
Suning closed. then Starting open. then
Regulalbn owrmion
automafically. automatically.
Upward omation Downward operation

Carry out this operation check in this chart from left to right continuously.

POWER WINDOW AMP. - Front driver side door (Behind door trim)
 FRONT A S S I S T S I D E ACTUATOR
To power window system I n s i d e o f door
-
a n d SUN ROOF s y s tern P O S ~
~ t 0 r L I M I T SWITCH

FUS l B L E L I NK-Br own (Front a s s i s t

s i de door harness)

@Look Ckrlock
BCkrlook Look

DOOR LOCK T l MER REAR R . H . S I D E ACTUATOR

l n s i d e o f door
P O S ~
~ t 0 r L I M I T SWITCH

Ihloak Lock

REAR L . H . S I D E ACTUATOR
Inside o f door
posistor L I M I T SWITCH
Itherma1 c l r c u l
bresksrl

Loch lhlook

BACK DOOR ACTUATOR

pOS i 5 t O r L I M I T SWITCH
 DOOR
Power Door Lock (Cont'd)
DOOR LOCK TIMER INSPECTION

T E S f l N G OPERATION
- SW-A OFF
Turns
ON
Turns
OFF OFF OFF TurnsON
Tip
-tw operation ON OFF

'w

-p operation
OFF OFF OFF OFF
Tr;
Ah- SW-A

irn~iate~y
Turns
ON L F F operation, OFF
turns ON
" ON ON
a 1 Test lamp
$5
Om
owration OFF y~pz;.
+ OFF
1.O 18c.l OFF OFF
OFF OFF 'ApprOx.
-r OFF
_ON-0FF
ON OFF OFF
-r

\
Carry out the complete inspection in this chart from Ieh to
right.
Do not carry out any witch operations that are not described
in the above chart so as to avoid breaking th door lock timer.

I
Lighting period of test lamp differs according t o SW-B operation.
Moreover, test lamp may come on once or it may not come on
at all. Ifthis occurs, do not judge it faulty solely from this step. I
INSPECTION CIRCUIT (Thk test circuit must be w i d by the technician)

SW-B

DOOR LOCK TIMER

1 1 1 CIRCUIT CONNECTIONS I
31 Power source (BAT)
ToIFrom actuators (Lock power source & Unlock
32
I
ground)
-
,
, I ToIFrom actuators (Lock ground & Unlock power
I JJ I source) I
34 1 To lock-unlock switches (Input signal for lock)
I
1
35 1 Ground
I

39 1 To lock-unlock switches (Input signal for unlock)

When current flows excessively, circuit breaker will cut off current to prevent damage to the system.
 INSTRUMENT PANEL

These parts are made of plastic, so do not use excessive force and be careful not to damage them.

f : Instrument assembly mounting bolts and screws

 INTERIOR AND EXTERIOR

When handling interior or exterior, do not use excessive force and take care not to damage them.
Apply sealing compound where necessary while installing parts.
When applying sealing compound, be careful that the sealing compound does not protrude from parts.

Interior
SIDE AND FLOOR TRIM - Passenger room
Hardtop
Assist grip
 INTERlOR AND EXTERIOR
Interior (Cont'd)
Wagon
Basically same as Hardtop for front portion.

For 3rd krP a n d

2nd s ~ l i seat
t model

Pickup
 INTERIOR AND EXTERIOR
Interior (Cont'd)
Roof trim installation

Affix double-faced adhesive tape to Affix hodlining to body fbngl

body flanw and install securely. starting from cornu portion.
SBF996A SBFOOl B

ROOF TRIM & SIDE TRIM

INTERIOR AND EXTERIOR
Interior (Cont'd)
 INTERIOR AND EXTERIOR

Exterior
Apply sealing compound where necessary while installing parts.
When applying sealing compound, be careful that the sealing compound does not protrude from parts.
 INTERIOR AND EXTERIOR
~ x t e i i o r(Cont'd)
Hood front sealing rubber @ Windshield weathentrip
Butyl tape portion
Hood front rrsli

-- Vehicle center

@ Cowl top sealing rubber

@ @ Rear side window and back door window

Equipped with windshield molding type
weatherstrip
Removal lnstallation

a I t is better to install glass aher mounting molding on

weathernrip.
When replacing molding without removing glass, be
careful not to deform molding or scratch weathemrip.
To make installation easier, apply soapy water to the
groove in the weatherstrip molding.

SBF9610
.- -. -

@ Slide window
Refer to "Rear Side Slide Window" of
WINDSHIELD A N D WINDOWS.
 INTERIOR AND EXTERIOR
Exterior (Cont'd)
@ Back door weatherstrip

@ Fillet molding
Hardtop

For Wagon, it is basically same as one for Hardtop. SBF9630

- - - - - -- - .- - - --. - .- . --- - - -
- -- - - - . - . -
 -
-INTERIOR A N D EXTERIOR
Exterior (Cont'd)
@ Side step

13- 16(1.3- 1.6.9- 12)

B - 12)

[C129 - 37 (3.0 - 3.8.22 - n)

(C1 : N-m (kpm, ft-lb)
For Hardtop and Van, it is basically the same as the one for Wagon. SBF517E
b

@ Iguard
Mud @ Air outlet grille
 INTERIOR A N D EXTERIOR
Exterior (Cont'd)
@ Door inside seal @ Back window

Door inner pwtl

SBF967D

@ Door outside seal

Door outside seal

SBFS880
- --

@ Door weathentrip

Back door finisher

 INTERIOR AND EXTERIOR
Exterior (Cont'd)
@ Drip end cap
For Australia

Installation

lnstallation
>

SBF972D

@ Sun roof weatherstrip & lid weatherstrip @ Sun roof weatherstrip (Electrical model)
(Manual model)
 SEAT

When removing or installing the seat trim, handle it carefully to keep dirt out and avoid damage.

Front Separate Seat

mmholdrr
a Rmmmholdrrdter
rolliw up amback trim.

Front suat mounting

Walk-in device
(o The walk-in system is non-adjustable.

pJ) : N.m (kg-m, ft-lb)

SBF975D
 -
- -. .- - - -- SEAT

Front Split Seat

Front s a t mounting bracket

~ ~ S - S S C M - ~ . ~ , S ~ - ~ ~ I

m : N m (kg-rn, ft-lb)
SBF976D
 SEAT -
pp
- - -
- -.J

2nd Seat
TYPE 1

at lock installation& striker adjustment

r"
 SEAT
2nd Seat (Cont'd)
'YPE 2
I

: N-m (kgm, ft-lb)

SBF978D

TYPE 3

: N.m (kgm, ft-lb)

(~*-S.6,32-41)
 SEAT

3rd Seat
TYPE 1

Seat lock & striker removal and installation

21 - 26 (2.1 - 2.7.15 - 20)

Rubber cushion

-
13 16 ( 1 3 - 1.6.9 - 12)
13-16(1.3-1.6.9-12)

(0) : N.m (kg-rn, ft-lb)

SBF0800
 WINDSHIELD AND WINDOWS

Windshield
A weatherstrip type mounting method has been adopted for mounting the windshield. Refer to Exterior @
in INTERIOR AND EXTERIOR.

Back Door Window

A weatherstrip type mounting method has been adopted for mounting the back door window. Refer to
Exterior @ in INTERIOR AND EXTERIOR.

Rear Side Window

A weatherstrip type mounting method has been adopted for mounting the side window. Refer to Exterior
@ @ in INTERIOR AND EXTERIOR.

Rear Side Slide Window

REMOVAL AND INSTALLATION

Channel & weathemrip

SBFSEZO
 SUN ROOF

Manual Sun Roof

Handle finisher plate and glass lid with care so as not to damage it.
Handle (Mak side) adjustment

Safety catch imtallation

When mounting safety catch onto
tho board, -ply sealant to screw
portion. ( C ) portion)
/.
 SUN ROOF

Electric Sun Roof

Do not move or remove limit switch unless it is necessary.
After adjustment, check sun roof operation and lid alignment.
For easier installation, mark each point before removal.

Outer lid adjustment /

and wire assembly

Wind MI- -a2b

Wire guide assembly

L w i m removal & installation

 SUN ROOF
Electric Sun Roof (Cont'd)
Outer lid adjustment Wire removal & installation
When replacing wire, remove rail first
and then link & wire assembly.
Be sure t o lubricate.

SBFOB40 SBK1630

Slider adjustment

Front

Adjust clearances ( A ) and ( 6 ) between outer lid and roof so

they are equal. To close outer l i d properly, adjust clearance
(Dl slightly wider than IC).
Apply sealant
Make outer l i d flush w ~ t hroof within a tolerance of
+2 6 . 0 8 in).
-1 mm (--0.04
SBF285B
. . -
 SUN ROOF
Electric Sun Roof (Cont'd)
WIRING DIAGRAM
 SUN ROOF
Electric Sun Roof (Cont'd)
SAFETY RELAY INSPECTION
INSPECTION CIRCUIT
(This test circuit must be
made by the technician.)
SAFETY RELAY Sw-6

REMARKS

Connections Harness
=lor
21 To sun roof SW @ (Close) L/Y -
22 From slide relayclose YIB
23 Power source (IGN) WIR
24 T o safety limit SW 0 L/W

Safety relay operation

-- --
SW-A operating condition OFF Turn ON ON Turn OFF Turn ON

SW-B operating condition OFF OFF Turn ON ON ON

Safety relay operation

Test lamp-A OFF Turn ON Turn OFF OFF Turn ON

Test lamp-B OFF OFF Turn ON Turn OFF OFF

z

Carry out this inspection in this chart from left to right continuously.
SBF24SDl

When current flows excessively, circuit breaker will cut off current to prevent damage to the system.
REAR COMBINATION LAMP

Rear Combination Lamp Lens Installation

Remove fragments of rear combination lamp lens using pliers.

Remove remaining sealant using soldering iron.

Soldering iron should be hot enough to melt lens fragments.

Apply Nissan Genuine Sealant (Part No. B6553-89985) or

equivalent. Then fit housing with lens.
CAB AND REAR BODY
-

Cab-Body - PICKUP
Remove following parts in engine room at least.
(1) Main harness and other wiring harness
Disconnect brake and clutch line in engine compartment.
Remove following parts under body at least.
(1) Transmission and transfer control levers
(2) Hand brake control lever and cable
(3) Main harness and other wiring harness
CAB AND REAR BODY

Rear Body - PICKUP

Remove following parts at least.
(1) Rear combination lamp and license plate lamp harness.
(2)Fuel filler tube fixing screws.
 CAB AND REAR BODY

Cab Body - WAGON & HARDTOP

Remove following parts in engine room at least.
(1 ) Main harness and other wiring harness
Disconnect brake and clutch line in engine compartment.
Remove following parts under body at least.
(1) Transmission and transfer control levers
(2) Hand brake control lever and cable
(3) Main harness and other wiring harness
Remove seat belt anchor bolt.
Hardtop model

Wagon model

SBFWSE
 CAB AND REAR BODY

Body Mounting - PICKUP

When removing, be sure to replace bolts and nuts (sealant applied bolts or self-lock nuts are used for all
mounting).

Lam-65
-
( 4 4 - 5.6.32 41)
Section @

d i g h t e n nut until bolt thread

protrudas 3 to 3.5 mm (0.118 to 0.138 in).
Section @
 CAB AND REAR BODY - - -

Body Mounting - WAGON & HARDTOP

When removing, be sure to replace bolts and nuts (sealant applied bolts or self-lock nuts are used for all
mounting).

Wagon model

Lm 31(3.-23- 94.0.23 - 29)

Section @
 BODY ALIGNMENT

All dimensions indicated in figures are actual ones.

When a tram tracking gauge is used, adjust both pointers to equal length and check the pointers and
gauge itself to make sure there is no free play.
When a measuring tape is used, check to be sure there is no elongation, twisting or bending.
Measurements should be taken at the center of the mounting holes.
An asterisk (*) following the value a t the measuring point indicates that the measuring point on the other
side is symmetrically the same value.
Measurement points
The coordinates of the measurement points are the distances measured from the respective dimension
lines in the direction of "X", "Y" and "Z".

@ : Left hand : Wagon model

I-)
I
* *(+I
1
"Y"
"X" : Vehicle center
"Y" : Center line of front axle
"2" : lmaginary base line
@: Right hand : Hardtop model [250 rnm (9.84 in) below datum line
( 8 ~ oat
z design
~~ plan)i
@: I
Front side

Engine Compartment
MEASUREMENT

Unit: mm (in)
 BODY ALIGNMENT
Engine Compartment (Cont'd)
DETAILED MEASUREMENT POINTS
BODY ALIGNMENT
Engine Compartment (Cont'd)
 BODY ALIGNMENT

Underbody - PICKUP
MEASUREMENT POINTS
 BODY ALIGNMENT
Underbody - PICKUP (Cont'd)
MEASUREMENT
 BODY ALIGNMENT
Underbody - PICKUP (Cont'd)
DETAILED MEASUREMENT POINTS
Coordinates mm (in)
Hole dia.
Points Detailed points
mm (in) " X "Y" "Z"
- - --

455 -475 344

@ 32(1.26)
(17.91) (-18.70) (13.54)

630 885 213.1

@@ 32(1.26)
(24.80) (34.84) (8.39)

654 1,800 21 5.4

@@ 32 (1.26)
(25.75) (70.87) (8.48)

15x23 560 2.1 38 434

@@ (0.59 x 0.91 (22.05) (84.17) (17.09)

15x 23 560 2,505 434

@ Cabbodyor (22.05) (98.62) (17.09)
(0.59 x 0.91 1
rear body
mounting hole 505 2,760 434
@@ 12(0.47)
(19.88) (108.66) (17.09)

SBF274B
505 3,172 434
@@ 12 (0.47)
(19.88) (124.88) (17.09)

15x 23 560 3,424 434

@@ (0.59 x 0.91 ) (22.05) (134.80) (17.09)

15x23 560 3,755 434

@ @ (0.59 x 0.91 1 (22.05) (147.83) (17.09)

560 4,057 434

@@ 15 (0.59)
(22.05) (159.72) (17.09)
A
 BODY ALIGNMENT - -- -
Underbody - PICKUP (Cont'd)

Hole dia. Coordinates mm (in)

Points Detailed points
mm (in) "Yo'
-- "X" "2"

Front spring
342 -510 209
@@ 35 (1.38) front mounting
(13.46) (-20.08) (8.23)

SBF670C

@@ 15.3 (0.602)
~mnt
~~1
lbrorkr mountinn

SBFOIJE
Front shock
absorber
mounting hole
457
(17.99)
106
(4.17)
385
(15.16)

ront spring
rear mounting

Front spring
330 542 67
@@ 14 (0.55) rear mounting
(21.34) (2.64)
(12.99)
hole

& = F Q
lnmr rid.
SBF669C

Front R* Wing
from mounting

Rear spring
463 2,386 30
@@ 14 (0.55)

-@
front mounting
(18.23) (93.94) (1.18)
hole

'=z?
Innr* side
SBF6-C

r swing

Rear spring
475 3,755 243
@@ 35(1.38) rear mounting
(147.83)
(18.70) (9.57)
hole
0
b
Fm&
Inner s~de
SBP670C
--
 BODY ALIGNMENT

Underbody - WAGON & HARDTOP

MEASUREMENT POINTS
Wagon model
 BODY ALIGNMENT
Underbody - WAGON & HARDTOP (Cont'd)
MEASUREMENT
Wagon model
For L.H. drive model, it is basically same as one for R.H. drive model.
 BODY ALIGNMENT
Underbody - WAGON & HARDTOP (Cont'd)
MEASUREMENT POINTS
Hardtop model
 BODY ALIGNMENT
Underbody - WAGON & HARDTOP (Cont'd)
MEASUREMENT
Hardtop model
a For L.H. drive model, it is basically same as one for R.H. drive model.
 BODY ALIGNMENT
Underbody - WAGON & HARDTOP (Cont'd)
DETAILED MEASUREMENT POINTS

Hole dia. Coordinates mm (in)

Points Detailed points
mm (in) "X" "Y" "2"

455 -575 343.8

@ 34(1.34)
(17.91) (-22.64) (13.54)

630 785 215.4

@@ 34 (1.34)
(24.80) (30.91 (8.48)

654 1,700 213.4

@@ 32(1.26) (25.75) (66.93) (8.40)

2,270 213.4
 BODY ALIGNMENT
Underbody - WAGON & HARDTOP (Cont'd)
-

Coordinates mm (in)
Hole dia.
Points Detailed points
mm (in) "XU "Y' "Z"

a:
3,164.1
Rear panhard
552.4 (124.57) 148
@ 14.5 (0.5711 rod mounting
(21.75) : (5.83)
hole 2,594 .
(102.13)

- --
.- - - = SBF022E