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Materials Today Communications 28 (2021) 102588

Contents lists available at ScienceDirect

Materials Today Communications


journal homepage: www.elsevier.com/locate/mtcomm

Iron oxide-loaded alginate-bentonite hydrogel beads as a green and


sustainable catalyst for 4-nitrophenol reduction
Subhadeep Biswas , Anjali Pal *
Civil Engineering Department, Indian Institute of Technology Kharagpur, West Bengal 721302, India

A R T I C L E I N F O A B S T R A C T

Keywords: The development of sustainable green catalysts is always a challenging task. Besides this, the catalyst should be
Iron oxide-loaded alginate-bentonite hydrogel recyclable and hence cost-effective. In the present work, alginate hydrogel beads were used as a support of iron
beads oxide to form iron oxide-loaded alginate beads (Io-alg). Alginate is a biopolymer, cheap, and nontoxic. Iron is
Sustainable green catalyst
abundant in nature and a non-toxic element. To improve the mechanical stability of the beads, bentonite was
4-nitrophenol reduction
4-aminophenol
used to form iron oxide-loaded alginate-bentonite composite beads (Io-alg-ben). Bentonite is an inorganic ma­
Zero-order reaction terial, easily available. Both Io-alg and Io-alg-ben beads in hydrogel conditions were deployed as the supported
catalyst for the reduction of 4-nitrophenol (4-NP) to 4-aminophenol (4-AP) in borohydride environment. It is
interesting to observe that hydrogel beads showed excellent catalytic activity toward 4-NP reduction. The zero-
valent iron (ZVI) produced in-situ during the 4-NP reduction under NaBH4 medium was the active catalyst for 4-
NP reduction. The reduction was examined using various catalyst doses and various initial concentrations of 4-
NP, and in all cases the reaction followed zero-order kinetics. The catalyst could be reused up to 5 cycles without
any loss of efficiency. The turnover number (TON) and turnover frequency (TOF) of the catalyst were found as
4.3 × 1019 molecules/g and 3.09 × 1017 molecules/g/s for Io-alg-ben hydrogel beads. The performance is
comparable with other reported catalysts. The effect of reaction temperature was also investigated to find out the
activation energy. Thus, a sustainable iron oxide-loaded alginate-bentonite supported catalyst has been devel­
oped for the efficient reduction of 4-NP to 4-AP. The novelty of the present work is that here the iron-oxide
loaded alginate-bentonite hydrogel beads are stable, economical, nontoxic, and reusable for many cycles.

1. Introduction chance that it gets accumulated in the soil surface. Hence conversion of
4-NP to 4-AP can be considered as an effective waste management
Among various recalcitrant organic products released in the indus­ procedure. Due to this reason, 4-NP to 4-AP conversion by using various
trial wastewater 4-nitrophenol (4-NP) is one of the predominant ones. newly developed catalysts has become one of the common research
Industries like synthetic dyes, pesticides, herbicides, pharmaceuticals, topics for the last few decades.
refineries, coal processing industries release 4-NP as one of their waste The performance of catalytic reduction of 4-NP by embedded gold
products [1]. The USEPA has listed 4-NP as a criteria pollutant. Phenolic and silver nanoparticles has been reported by various researchers
compounds are usually highly soluble in water [2]. Besides this some of [5–18]. There are several reports where Ni [19–21], Cu [22], Co [23],
them are potential carcinogens [3] and mutagens [4]. They have the and Pd [24] nanoparticles were used for such purpose. Composite ma­
potential of damaging DNA or inhibiting the synthesis of DNA which in terials [25] are also used as catalyst to reduce 4-NP in borohydride
turn affects blood, liver, and central nervous system adversely. On the medium. One of the major difficulties faced while attempts have been
other hand, 4-aminophenol (4-AP), one of the products formed by the made for catalytic reduction with metal nanoparticles (MNPs) is the
reduction of 4-NP, is a valuable compound and has wide applications in aggregation of the MNPs due to van der Waal’s interaction and loss of
the drug industry [1]. It is also used as an anticorrosive reagent for surface area of the catalyst leading to significant reduction in catalytic
paints, and as a photographic developer. It also serves as a wood stain efficiency [26]. Polymers are often used to provide support and stability
and dyeing agent for fur and feathers in the dye industry. Moreover, the to the heterogeneous catalysts. Although various types of supports are
natural degradation of 4-NP is a time-consuming process and there is a available from the point of sustainability and green chemistry,

* Corresponding author.
E-mail address: anjalipal@civil.iitkgp.ac.in (A. Pal).

https://doi.org/10.1016/j.mtcomm.2021.102588
Received 22 February 2021; Received in revised form 12 June 2021; Accepted 21 June 2021
Available online 25 June 2021
2352-4928/© 2021 Elsevier Ltd. All rights reserved.
S. Biswas and A. Pal Materials Today Communications 28 (2021) 102588

biopolymers have become an attractive proposition. Gao et al. [27,28] growing microelectrode (GME) is more effective than the full-grown
used lignin-supported MNPs for 4-NP degradation. Tomke and Rathod electrode (FGME) [8].
[29] used chitosan support while Khan et al. [26] utilized
chitosan-coated polyurethane sponge support based MNPs for 4-NP 2. Materials and methods
reduction. The supported catalytic systems are more attractive than
the homogeneous systems in terms of recovery of the catalyst. Some 2.1. Reagents and apparatus
plant extracts have also been reported as an efficient stabilizer for MNPs.
The reduction efficiency of zerovalent iron (ZVI) is well understood Alginate powder, FeCl2, NaBH4 were purchased from Loba Chemie.
and has been applied by several research groups for environmental Bentonite powder was procured from Wako, Japan. 4-Nitrophenol (4-
remediation purposes. ZVI has been used by many researchers for the NP), concentrated HCl (37%) was bought from Merck. A stock solution
remediation of wastewater containing refractory wastes such as nitro­ of 4-NP (1 ×10− 2 M) was prepared in Millipore water. All the chemicals
benzene containing waste, olive mill waste, etc. The reduction of 4-NP in were of high purity and they were used without further purification.
the presence of Fe(0) and borohydride is chemically feasible. However, The morphological features of alginate (designated as Alg) alginate-
the number of studies of 4-NP reduction by ZVI as a catalyst is very less bentonite beads (designated as Alg-ben), iron oxide-loaded alginate
in comparison to that catalysed by Au and Ag. Iron is the fourth most (designated as Io-alg) and iron oxide-loaded alginate-bentonite (desig­
abundant metal available on the earth’s crust and more importantly, ZVI nated as Io-alg-ben) beads (after oven drying) were studied via scanning
is non-toxic and inexpensive. Although 4-NP reduction by zero valent electron microscopy (SEM) on a JEOL JSM5800 microscope. To identify
iron catalyst is feasible but various restrictions such as maintenance of the functional groups, present in alginate, bentonite, and iron oxide-
inert nitrogen atmosphere (as it is vulnerable to oxidation), quick uti­ loaded beads, Fourier transform Infrared (FTIR) spectra were recorded
lisation of zero valent iron because of the problem of aggregation, and in Perkin Elmer, Thermo Nicolet (USA) spectrophotometer. Absorbance
the presence of impurity in the zero valent iron available in the market values were measured in a UV–visible spectrophotometer (Agilent)
have been reported in literature [30–33]. Some researchers also used bio using a quartz cuvette. The pH meter was procured from GENEI, India.
extracts of eucalyptus leaf [34], Euphorbia neriifolia L. leaf [35], Melissa The loading of iron oxide on the beads was determined using AAS
officinalis L leaf [36] for stabilising catalyst for 4-NP reduction purpose. (Varian, India).
Thus it is well understood, that an in-situ preparation of ZVI can be a
better alternative than preparing it and storing it for a longer time until
further use. Moreover, it is easier to recover the prepared ZVI when it is 2.2. Synthesis of different hydrogel beads
placed on a suitable support. In the present work, first hydrogel polymer
(e.g. alginate and alginate-bentonite composite) beads impregnated In the present work four different kinds of hydrogel beads (and their
with iron oxide was synthesised. This is our precursor catalyst. The derived forms) viz., alginate (Alg), alginate-bentonite (Alg-ben), iron
material is very stable and can be stored for months together under oxide-loaded alginate (Io-alg) and iron oxide-loaded alginate-bentonite
ambient condition. In the second step, during the 4-NP reduction in the (Io-alg-ben) were prepared, characterized and finally their catalytic
presence of NaBH4, the supported iron oxide was simultaneously activity towards 4-NP reduction was examined. The material prepara­
reduced to ZVI which served as the active catalyst. No extra stabilizer tion is shown schematically in the flowchart (Fig. S1) and their prepa­
was used to preserve ZVI and no inert atmosphere was required to ration procedure is described in detail as follows:
prevent the oxidation of ZVI. Alginate, which is an environment-friendly The alginate hydrogel beads were prepared following the procedure
biopolymer and often used as a drug carrier for controlled release of described earlier [10]. Alginate solution was prepared by dissolving 0.1
drugs, was the support cum stabilizer of ZVI. The chemical structure of g of alginate powder in 5 mL of Millipore water. In the case of
alginate bears COOH and OH groups. The utilization of alginate hy­ alginate-bentonite composite preparation, the only difference was that
drosol and as hydrogel beads as a stabilizer and a template for MNP during the preparation of alginate-bentonite beads 0.1 g of bentonite
synthesis has been reported earlier [37,38]. Bentonite was mixed with was also mixed with 0.1 g of alginate powder in 5 mL Millipore water.
the alginate to provide better mechanical strength to the hydrogel beads The resulting solution having alginate concentration of 2% w/v was
and to ensure better stability to ZVI. continuously stirred in a magnetic stirrer at room temperature (30 ± 2
The present study focuses on the comparative analysis of the cata­ ⁰C) for 1 h till it turned in to a homogeneous solution. A solution con­
lytic activity of iron oxide-loaded alginate (Io-alg) and iron oxide-loaded taining CaCl2 (4% w/v) was already prepared by dissolving 2 g of CaCl2
alginate-bentonite (Io-alg-ben) beads for 4-NP reduction. It was high­ in 50 mL of Millipore water. The alginate or alginate-bentonite solution
lighted by Ibanez and Umetsu [39] that, the dried beads are more was then added drop by drop separately to the solution using 1 mL
consistent in terms of weight and they are more convenient to handle for micropipette. Spherical uniform beads started forming instantaneously
a practical purpose. However, in our case dried beads did not serve as a through cross-linking. The newly formed beads were kept immersed in
catalyst for 4-NP reduction. The unique structural features of hydrogel the same CaCl2 solution for 24 h and then thoroughly washed with
not only causes the metal NPs to disperse well but also provides an Millipore water to remove the chloride ion. The alginate beads were
excellent environment for different reactions, especially, in aqueous designated as Alg beads and the alginate-bentonite composite beads
phase catalysis. The typical chemical structure of hydrogel is responsible were named as Alg-ben beads (Fig. S1).
for the adsorption of metal ions onto the gel, and also it helps in con­ During the preparation of iron oxide-loaded hydrogel beads, first the
trolling the nanoparticle size. Moreover, due to the polymeric gel alginate or alginate-bentonite solution was prepared following the
structure, it prevents the agglomeration of the nanoparticles during the already described procedure. A solution containing CaCl2 and FeCl2 (10
in-situ preparation. Further, its structure can influence the catalytic g/L) was already prepared by dissolving 2 g of CaCl2 and 0.5 g of FeCl2 in
reduction of 4-NP. However, till date studies on the utilisation of 50 mL Millipore water. The alginate/ alginate-bentonite solution was
hydrogel beads as catalyst support for 4-NP reduction are less in num­ then added drop-wise to the solution using a 1-mL micropipette.
ber. In this work, various parameters such as initial concentration of Spherical uniform beads started forming instantaneously through cross-
4-NP, dose of catalyst, effects of catalyst loading on the alginate and linking. The newly formed beads were allowed to stay in CaCl2 solution
bentonite-modified alginate hydrogel beads have been studied to find and then thoroughly washed with Millipore water to remove the chlo­
out the optimum condition. The catalyst may have potential for real field ride ions and loosely bound metal ions present on the beads. The beads
application because of its high catalytic activity, reproducibility and so formed were designated as Io-alg (for iron-oxide loaded alginate) and
reusability. Besides this, the in-situ generation of the ZVI catalyst is often Io-alg-ben (for iron-oxide loaded alginate-bentonite) hydrogel beads
desirable in terms of 4-NP reduction performance, as in many cases (Fig. S1).

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S. Biswas and A. Pal Materials Today Communications 28 (2021) 102588

Fig. 1. Schematic of 4-NP reduction in presence of Io-alg-ben hydrogel beads as catalyst.

2.3. Analytical methods beads were subjected to the same leaching procedure followed by 10 and
100 times successive dilutions. Finally, the diluted leachates were tested
2.3.1. Determination of iron loading on the beads for total iron concentration using AAS, and the loadings were found to
It was very important to find out the loading of iron on the beads. To be 82 mg/g and 102 mg/g of dry beads for the two initial FeCl2 con­
find out the iron loading on the Io-alg-ben beads, a measured number of centrations e.g. 10 g/L and 40 g/L, respectively.
beads were dipped in a definite volume of concentrated HCl solution
taken in each of two 50-mL glass beakers covered with a petri dish. The 2.3.2. Determination of 4-NP concentration
solution was kept at rest with occasional handshaking for 30 min. After Initially, a calibration curve was plotted by adding a suitable amount
some time, the acid solution turned to yellow due to the leaching of iron of 4-NP in the borohydride solution without any catalyst. 4-NP has a
(Fig. S2). In many industrial processes when metal recovery from a typical absorption peak at 317 nm in neutral media. Upon the addition
complex matrix is required, the leaching procedure using mineral acids of borohydride, the solution became alkaline and showed a strong ab­
is often adopted [40]. For preparing Io-alg-ben beads, two initial con­ sorption peak at 400 nm due to the formation of nitrophenolate ion. The
centrations of FeCl2 (10 g/L and 40 g/L) were tried out. Both types of calibration curve drawn at 400-nm peak is shown in Fig. S3. The

Fig. 2. Photographic images of Io-alg (a) and Io-alg-ben (b) hydrogel beads.

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S. Biswas and A. Pal Materials Today Communications 28 (2021) 102588

equation for the calibration curve is: Absorbance = 0.025 × Conc. (µM) 3.2. Specific surface area of the hydrogel beads
+ 0.396 (R2 = 0.993). The remaining concentrations of 4-nitrophenolate
ion present at different times of 4-NP reduction were calculated using As the catalyst used in our work are hydrogel beads having > 95%
this calibration curve. moisture content, so specific surface area of dry beads determined by
means of BET analysis would not depict the true catalyst surface char­
2.4. Reduction of 4-NP acteristics. Hence the specific surface area of the hydrogel beads has
been estimated after modification of methylene blue (MB) adsorption
The reduction of 4-NP by NaBH4 in presence of Io-alg hydrogel beads method as described by previously published article [41]. 5-mL aliquots
and Io-alg-ben hydrogel beads were carried out in a standard stoppered of MB solution having concentration 500 mg/L were taken in two 30-mL
quartz cuvette under ambient condition. During the 4-NP reduction by glass vials and 10 hydrogel beads each of Io-alg and Io-alg-ben were
NaBH4 the supported iron oxide were instantaneously reduced to zero inserted in to the solutions separately. Same experiment was performed
valent iron (ZVI) which was the actual catalyst. The absorption spectra with MB solution having concentration 2000 mg/L also. After 7 days
of the reaction mixture were monitored to examine the reduction of 4- when the equilibrium was attained, the absorbance values of all the dye
nitrophenolate ion. In a typical procedure, 2.5 mL of NaBH4 solution solutions were measured after proper dilution. The specific surface area
(0.1 M) was mixed with an appropriate volume of stock 4-NP (1 × 10− 2 was calculated by the following formula:
M). Subsequently, the solution turned to bright yellow due to the for­
mMB 1
mation of 4-nitrophenolate ion. Next, a suitable number of hydrogel SSA = Av AMB
319.87 ms
beads loaded with iron oxide was added, and the solution was quickly
subjected to UV–vis spectral measurements. Afterward, the absorbance Here, SSA refers to the specific surface area of the hydrogel beads,
at 400 nm was measured at certain time intervals to obtain the succes­ mMB refers to the mass of methylene adsorbed (g), Av indicates Avogadro
sive changes in the concentration of the 4-nitrophenolate ion. The number, AMB indicates specific surface area of methylene blue molecule
schematic of the reaction is shown in Fig. 1. It is to be noted that in all (130 × 10− 20 m2) and ms refers to the mass of the adsorbent (g).
experiments hydrogel beads were used. The average specific surface area for Io-alg-ben beads were obtained
as ~178 m2/g and that for Io-alg beads as ~244 m2/g. It is quite high in
3. Results and discussion comparison to the specific surface area obtained for dried beads by BET
method reported in other studies [42]. However, due to carbonisation,
3.1. Physical characteristics of the beads in some cases high specific area has also been reported [43].

The photographic images of the Io-alg and Io-alg-ben composite 3.3. Catalytic reduction of 4-NP
hydrogel beads have been shown in Fig. 2(a) and (b), respectively. The
beads were nearly uniform and spherical in shape having the average The absorption peak of 4-NP shifts from 317 nm to 400 nm upon
diameter in the range of 3.3–3.5 mm. In the texture there was a notable addition of borohydride. This is due to the conversion of the phenolic
difference between the normal Alg-ben and Io-alg-ben hydrogel beads. OH group to phenolate ion in alkaline conditions produced by NaBH4.
Moreover, the beads with bentonite were a bit stronger than the beads The reduction of the nitro group of 4-NP to produce 4-AP upon addition
without bentonite and it can be felt simply by hand pressing. After iron of catalyst (Io-alg-ben hydrogel beads) starts with the concurrent gen­
adsorption, a typical brownish color appears in the beads. The moisture eration of a new peak at 293 nm. The initial yellow color of the 4-nitro­
content and dry weight of both Io-alg and Io-alg-ben beads have been phenolate vanishes gradually with time. The color change can be
calculated as an average of 30 beads. The results are compiled in observed in the naked eye also. The time-dependent absorption spectra
Table S1. are shown in Fig. S6. The formation of a single isosbestic point at 316 nm
Besides the physico-chemical characterization presented in this indicates that, the 4-AP is the single product formed during the reaction
section, other common characterization procedures such as XRD, XPS, [10].
BET, TEM analysis have not been carried out for the as-prepared ma­ It was very much important to justify the loading of iron oxide on the
terials as because in our case the catalytic reduction of 4-NP was con­ alginate (Alg) and alginate-bentonite (Alg-ben) hydrogel beads as ZVI is
ducted with hydrogel beads only. It is important to be mentioned here the catalyst for 4-NP reduction. The 4-NP reduction was also conducted
that, although the iron was added to the hydrogel beads in Fe+2 form but in the presence of alginate hydrogel beads without any loaded iron oxide
it might have partly or fully converted to + 3 state in presence of air, as to examine its catalytic property. The catalytic behavior of Alg and Io-
iron has a strong tendency to get oxidised. However, knowing this alg-ben towards the 4-NP reduction has been shown in Fig. S7. Algi­
oxidation state is insignificant as in presence of NaBH4 (a strong nate has been well known for its reducing and biosorption properties.
reducing agent) it would have been fully converted to ZVI, and it is the But in the case of Alg beads, even after 2.5 h, the 4-NP reduction did not
actual catalyst. Moreover, verifying the oxidation state of iron within the occur. Moreover, no new peak at 293 nm appeared during this 2.5 h
hydrogel bead matrix by means of XPS analysis is not feasible physically. time. The slight decrease in the absorbance value at 400 nm on Alg
Moreover, the XPS analysis of the dried beads would not reflect the beads (as observed in Fig. S7) may be due to the adsorption of 4-nitro­
actual oxidation state of iron present in the catalyst because during the phenolate ion on the bead surface. This is very similar to the findings
drying procedure the oxidation state of iron may change readily. of our previous work on 4-NP reduction by Ag-loaded dried calcium
Moreover, to conduct XRD, TEM and BET characterization it is alginate beads [10]. It was interesting to observe that, the reduction of
necessary to use only dry beads, which is not our actual catalyst. Thus, 4-NP by borohydride did not start immediately after the addition of
these tests may not truly depict the feature of the hydrogel beads, and Io-alg-ben hydrogel beads. An induction time was required for the
hence may not give proper insight in to the catalytic reduction process. in-situ formation of ZVI and for the proper development of a catalytic
However, in order to know the morphology of the surface and to get an environment for 4-NP reduction. This phenomenon was realized in
idea about the functional groups present in the composite materials, the previous studies. Wunder et al. [44] stated that this induction time was
SEM and FTIR analyses of the dried beads were carried out. The SEM needed for the surface reconstruction of the nanoparticles at the surface.
images of Alg, Alg-ben, Io-Alg and Io-alg-ben are shown in Fig. S4 and The reason behind this lag may also be due to the dissolved oxygen
the morphology of the materials are described in the Supplementary present in water. The dissolved oxygen reacts first with borohydride,
information. The results of FTIR analysis are described in the Supple­ then the nitrophenol reduction takes place [10]. The other possible
mentary information (Table S2) and the spectra of Alg, Alg-ben, FeCl2 reason is that, because the catalyst is supported on the hydrogel beads so
and Io-alg-ben are shown in Fig. S5. nitrophenolate ion may take some time to come to the close contact of

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S. Biswas and A. Pal Materials Today Communications 28 (2021) 102588

3.3.2. Variation of catalyst dose and initial concentration of 4-NP


4-NP degradation using Io-alg and Io-alg-ben was conducted at two
different initial concentrations of 4-NP viz., 40 and 60 µM and with two
different catalyst doses (3 and 5 hydrogel beads) of each type. The
catalyst doses calculated in terms of dry beads and in terms of loaded
iron are compiled and the corresponding results are shown in Table S3.
In all cases, the reduction followed zero-order kinetics. As the 4-NP
reduction occurred in the presence of an excess (with respect to the 4-
NP concentration) of borohydride, so some researchers preferred to
describe the reaction to follow pseudo-first order rate with respect to 4-
NP concentration [15]. But in our case, the reaction is well described by
the zero-order reaction. Thus, the reduction can be defined as a true
surface catalysed reaction. This result is similar to one of the previous
studies of 4-NP reduction by Ag-loaded calcium alginate beads [10].
However, in most of the studies reported earlier, the first order fit has
been reported for such type of 4-NP reduction [8,19].
Fig. 3 shows the comparative zero-order kinetic plot (concentration
vs. time) of 4-NP reduction at two different initial 4-NP concentrations
(40 and 60 µM) using Io-alg-ben catalyst at a dose of 0.84 g/L. It is
Fig. 3. Kinetics of 4-NP reduction (at two different concentrations: 40 µM and interesting to note that the reduction rate constant increases with an
60 µM) in presence of Io-alg-ben (dose 0.84 g/L) and NaBH4 (0.1 M). increase of initial 4-NP concentration (Table S3). Since the reaction
follows zero-order rate so the rate constant should ideally be indepen­
dent of the initial concentration. However, in this case the rate constant
ZVI. However, in some cases (e.g. in the presence of Ag-loaded alginate
slightly varies with variation of initial 4-NP concentration. Similar re­
dry beads) no induction time was required to start the reaction [10].
sults have also been reported in the case of degradation of 2,4-dichloro­
phenoxyacetic acid (2,4-D) by UV light following zero-order rate [47].
3.3.1. Formation of ZVI as growing microelectrode (GME) or full-grown
In the present case, the 4-NP molecules first diffuse through the bulk
microelectrode (FGME) and reduction of 4-NP
solution and then get adsorbed onto the surface of the hydrogel beads
It is assumed that the 4-NP reduction is via two steps: in the first step
and finally are reduced. Now if the initial concentration is increased, the
the formation of ZVI growing microelectrode (GME) or full-grown
diffusion will be faster which will affect the final rate of reduction.
microelectrode (FGME) from higher oxidation state of iron takes place
Table S3 shows the comparative rate constant values for 4-NP reduction
in presence of NaBH4, and in the second step it successively accelerates
at two different concentrations of 4-NP using two different doses of the
the transfer of an electron from BH-4 to 4-NP. The use of iron oxide-
catalysts Io-alg and Io-alg-ben. It was observed that for both the catalysts
loaded Alg-ben is beneficial compared to ZVI-loaded Alg-ben in terms
when catalyst dose is increased at a fixed 4-NP concentration, the rate
of stability and sustainability. It is well known that the reaction is
constants decrease. This is not common. The exact reason can be found
thermodynamically favourable with E0 = − 0.76 V (vs. NHE) for 4-NP/4-
out in more investigations.
AP and − 1.33 V (vs. NHE) for H3BO3/BH-4, but it is kinetically very slow
Many naturally occurring biopolymer beads are found to be suitable
in absence of any catalyst. Even after two days, there was no significant
adsorbent and can be used for environmental remediation purposes.
change in the absorption value at 400-nm peak if no catalyst was added.
This is because of the presence of several functional groups. For example
In the presence of ZVI catalyst borohydride ions transfer hydride ions to
the –COOH groups present in alginate have the ability to complex with
the surface of the hydrogel beads and it causes the reduction of 4-NP.
metal ions. In addition to this, the metal ions can be attached to alginate
According to the report of Gu et al. [45] the reduction of NP again oc­
matrix by ionic attraction. However, gel beads are often reported to be
curs in two steps. The first step involves the formation of 4-hydroxyami­
suffering from adequate mechanical strength. To gain mechanical sta­
nophenol which is a stable product. In the second step,
bility they are often mixed with different clay materials such as
4-hydroxyaminophenol gets reduced to 4-AP. In the present case, the
bentonite, zeolite etc. Besides that, these clay materials have a large
reduction of 4-NP in borohydride medium and in the presence of ZVI
number of binding sites for metal ions and have a large surface area
nanoparticles as the catalyst has been found to follow zero-order kinetics
[48]. Thus, they serve as excellent support material. It is also revealed
which is very similar to one of the previous reports [10]. The reaction
from the previous research works that bentonite possesses a unique
mechanism can be described either by the Eley-Reidel (E-R) mechanism
layered structure which is very much congenial for loading, fixation, and
or the Langmuir-Hinselwood (L-H) mechanism. Nakatsuji et al. [46]
padding of ZVI [49]. The experimental results of Diao et al. [50] showed
reported the 4-NP reduction in the presence of ZVI to follow the modi­
that bentonite can serve as a perfect template for preventing aggregation
fied L-H model. The exact mechanism, however, can be predicted from
and it can help in well dispersion of nano ZVI. If the reaction rate
detail kinetic study and product identification.

Table 1
Performance comparison of 4-NP reduction in presence of iron-based catalysts.
Catalyst description 4-NP (M) Dose NaBH4 conc. Order Rate constant Reference
(mg/L) (M)
3 2 1 1
Nano zero-valent iron 0.1 × 10− 3.5 5 × 10− Pseudo- 3.1 × 10− min− [30]
first
− 4 − 1 − 1
Zero valent iron immobilized on the bentonite clay surface using Eucalyptus leaf 2 × 10 10 0.2 Pseudo- 1.4 × 10 min [34]
extract as stabiliser and reducing agent first
− 4 − 2 − 3 − 1
Chitosan based nano zero valent iron 2.06 × 10 1000 2 × 10 Pseudo- 2.45 × 10 s [51]
first
4 1
Zerovalent iron synthesised and stabilized by extracts of Azadirachta indica 2.5 × 10− 30 µL 2.5 × 10− [52]
Iron oxide-alginate-bentonite hydrogel beads 6 × 10− 5 840 1 × 10− 1 Zero 22.58 × 10− 6
This work
M min− 1

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S. Biswas and A. Pal Materials Today Communications 28 (2021) 102588

Fig. S3) the remaining concentration of 4-NP in the solution at this point
was calculated and it was found to be ~5 µM. So approximately 90% of
the reduction is complete at this point. The whole plot of absorbance vs.
time is shown in Fig. 4.

3.3.4. Role of support materials and bio-extracts in stabilizing metal


nanoparticles
Due to the possession of phenols, flavonoids, etc., various bio ex­
tracts have been found to stabilize metallic nanoparticles. For example,
Bordbar et al. [36] synthesized CuO/ZnO nanocomposites by using
Melissa officianalis extract. Sravanthi et al. [53] used Calotropis gigantia
flower extract for ZVI synthesis. Euphorbia wallichi leaf extract was also
explored by Atarod et al. [54] for the preparation of Fe3O4 nano­
composite. The biomolecule alginate used in our work during ZVI
preparation has the functional groups like –COOH, -OH, etc., which can
impart chemical stability to ZVI.
Besides this, the support materials play a very important role in
heterogeneous catalysis. Robust support is necessary for the easy re­
covery of the catalyst after the reaction. There are also some evidence
from the literature that showed the dispersion of ZVI in material sup­
port. Alginate has been reported in some studies as a perfect holder for a
metal catalyst. In earlier reports alginate has been shown to be an
excellent template for Ag and Au nanoparticle catalysts for the reduction
Fig. 4. Plot of absorbance vs. time throughout the entire period of 4-NP
of 4-NP to 4-AP [10]. Xia et al. [55] used it for palladium support for
reduction in presence of Io-alg-ben hydrogel beads as catalyst. [4-NP]
= 60 µM, dose = 0.84 g/L.
4-NP reduction. But inadequate mechanical strength is often an issue for
the hydrogel beads. Moreover, it has also been reported in one of the
recent studies that bentonite has good compatibility with alginate
constant for two types of beads (i.e Io-alg and Io-alg-ben) is compared,
polymer due to hydrogen bonding and electrostatic attraction between
then it is clear (from Table S3) that Io-alg-ben hydrogel beads have
them [56]. Montmorillonite which is a major constituent of bentonite is
higher catalytic activity compared to that of Io-alg hydrogel beads. So,
well known for its lamellar structure and exfoliation properties in
apart from the high strength gained due to the incorporation of
aqueous environment owing to the strong hydration of the sorbed cat­
bentonite, the inclusion of bentonite offers a better reaction environ­
ions in the interlayer. It has also been reported to impart higher me­
ment for 4-NP reduction. The performance of various iron-based cata­
chanical and thermal strength to various hydrogel matrices. So, to
lysts [30,34,51,52] used by different researchers for the reduction of
synthesize a more stable catalyst, bentonite is used along with alginate
4-NP has been summarised in Table 1.
to form the support.
3.3.3. Kinetic study on 4-NP reduction
3.3.5. Effect of iron loading on 4-NP reduction efficiency
To have an insight into the kinetics of the reduction reaction, the
As the reaction was catalysed by ZVI, so it was important to see the
absorbance value at 400 nm (due to 4-nitropheenolate ion) has been
effect of loaded iron concentration on hydrogel beads. To vary the
plotted against time (min). From the graphical presentation shown in
loading of iron on Io-alg-ben beads two initial concentrations of FeCl2
Fig. 3, using the catalyst dose 0.84 g/L and 4-NP concentration 60 µM, it
(10 g/L and 40 g/L) were used during bead preparation. The beads
is clear that at the initial phase, the reaction does not occur and some
formed with higher iron content are darker in colour. It is found that
induction time (~6 min) is required for the development of fully-grown
with the catalyst having higher iron content the rate of 4-NP reduction is
microelectrode (FGME) of ZVI in Io-alg-ben hydrogel beads. After this
a bit faster. But the black colour formed over the surface of the hydrogel
period, the beads turn black, and from this time the absorbance value
beads during 4-NP reduction is found to be more intense in case of lower
linearly decreases with time and ultimately comes to a constant value in
iron contained beads. In case of higher iron contained beads, the black
2 min. Hence the reaction can be described as a zero-order reaction
colour formed due to ZVI over the hydrogel bead surface is slightly
which is an indication of surface catalyzed reaction. Such type of zero-
inhomogeneous. In addition to this, it is noticed that after the reaction,
order reaction has been noticed for the first time for a 4-NP reduction
the beads with iron in lower quantity are much more stable compared to
in the presence of Ag and Au nanoparticles in calcium alginate bead
the beads with higher amount of iron. The beads with higher iron con­
support [10]. However, in most other studies first-order kinetics were
tent are much softer compared to those with lower iron content. The
found to have a better correlation. So, first-order kinetic plot was also
presence of higher amount of iron oxide causes the beads to be weak and
tried out in our case using the experimental data. However, the corre­
hence during the reaction it breaks. So, from an economic and practical
lation for zero-order kinetics was better than that of the first-order ki­
point of view, the beads with lower iron content are recommended,
netics (Fig. S8). It is important to note that, in the present case the
although the beads with higher iron loading show better catalytic per­
iron-oxide embedded in Alg-ben beads in-situ converted to ZVI (FGME)
formance. In the present work, the beads with lesser iron content are
during the borohydride reduction of 4-NP, and acted as a catalyst. This is
chosen for 4-NP reduction.
also corroborated from the induction time required for the catalysis.
During the process, 4-NP was gradually reduced to 4-AP and the
3.4. Reusability of the catalyst
absorbance value at 400 nm gradually decreased with the concurrent
appearance of a new peak at 293 nm due to 4-AP. After a certain time
From a practical point of view, a catalyst should be reusable to
period, the absorbance value at 400 nm became almost constant and
minimize the cost and to make the process more acceptable. The reus­
again a parallel line with respect to the time axis was obtained. In the
ability of the catalyst has been examined by adding the same amount of
present study, the point at which the reduced absorbance became almost
4-NP to the existing solution after one run. It is interesting to observe
constant was considered as the end of the reaction. Using the calibration
here that during the first cycle the total time taken to reduce 4-NP
curve of the 4-nitrophenolate ion (mentioned in Section 2.3.2 and
(~90%) is about 10 min while in the next cycles the time of reaction

6
S. Biswas and A. Pal Materials Today Communications 28 (2021) 102588

experiments of the 4-NP reduction using the hydrogel beads, the in­
duction time varies. Variation in the induction time may be due to the
non-uniformity in the matrix structure. The results of reproducibility
studies are summarised in Table S4.

3.6. Effect of temperature on 4-NP reduction

The surrounding temperature often plays an important role in gov­


erning the kinetics of chemical reactions. So, to have an insight
regarding the influence of environmental temperature on 4-NP reduc­
tion, three temperatures (293 K, 303 K, and 313 K) were considered.
The experiments have been conducted using a catalyst dose of 0.84 g/L
and 4-NP concentration 60 µM., and finally, lnk vs. 1/T is plotted
(Fig. 6). It is observed that with the increase of temperature the rate
constant increases which is quite obvious. It is noteworthy that, in all
cases, zero-order kinetics is followed.
The aim of carrying out the 4-NP reduction at different temperatures
is to calculate the activation energy of the reaction. Activation energy is
defined as the minimum energy which a reacting species must possess to
perform certain chemical reaction. According to the Arrhenius equation,
the activation energy can be written mathematically as.
Fig. 5. Graphical representation of accumulation of 4-AP in consecutive cycles.
[4-NP] = 60 µM, dose = 0.84 g/L. k=Ae-Ea/RT

where k is the zero-order reaction rate constant (mol/l/s), A is the


is even shorter. It may be because in the first cycle the loaded iron oxide Arrhenius factor, Ea is the activation energy of the reaction (cal/mol), T
takes some time to get converted to ZVI in the borohydride environment. is the temperature in K and R is the universal gas constant (1.98 cal/
But in the consecutive cycles already formed, ZVI rapidly starts its cat­ Kmol).
alytic activity to reduce 4-NP, and no induction time is required. If the From the slope of the straight line (plot of lnk vs. 1/T) Ea is calcu­
induction time is subtracted from the total time of reduction then the lated. In the present work, Ea is found to be around 16 kcal/mol.
conversion of 4-NP to 4-AP would have been completed within 2.5 min. However, generally for surface catalyzed reactions the value lies within
Various biopolymer hydrogel-based catalysts have been reported so far 2–10 kcal/mol. In literature higher activation energy has also been re­
to reduce 4-NP to 4-AP [15,57]. It is quite encouraging to note that even ported for 4-NP reduction [62,63]. However, in such cases, the order of
after 5 cycles, the Io-alg-ben shows almost same (~90%) degradation the reaction is not zero order.
efficiency as that of the first cycle which makes the catalyst more sus­
tainable and economical.
As the aim of the reduction of 4-NP is the generation of 4-AP, it was
felt pertinent to monitor the concentration of 4-AP in the successive
cycles. As the cycle goes on, there is a successive increase in the
absorbance value at 293 nm (designated peak for 4-AP), which indicates
clearly that the newly added 4-NP in the consecutive cycles produces 4-
AP, and it gradually gets accumulated in the reaction mixture. The re­
sults are shown graphically in Fig. 5. A comparative account on the
performance of the biopolymer-based catalysts for 4-NP reduction has
been presented in Table 2.

3.5. Reproducibility studies for the 4-NP reduction using Io-alg-ben


hydrogel bead catalyst

It is mandatory to have an idea about the reproducibility of the data.


Thus, three repetitive kinetic experiments have been conducted using
the catalyst Io-alg-ben keeping the operating conditions same, and
finally, the rate constant values (k′ , k’’ and k’’’) for the three repetitive
experiments are compared. Earlier, only a few attempts have been made
to check the reproducibility of 4-NP reduction. It is noted in our work
Fig. 6. Plot of lnk vs. 1/T for 4-NP reduction using the catalyst Io-alg-ben. [4-
that the rate constant values vary within ± 10% of their mean value
NP] = 60 µM, dose = 0.84 g/L.
(Table S4). However, it is observed that, during the repetitive

Table 2
Comparison of performance of various biopolymer-based catalysts toward 4-NP reduction.
Biopolymer-based catalyst Order of reaction Rate constant Time of reaction Cycles Reference
1
Agar copper oxide nanocomposite (Ag-CuO) Pseudo- First 0.401 min− 10 min 5 [58]
Ag0 loaded on open pores polyurethane sponge coated with agarose (Ag/AG-OPPUS) Pseudo- First 0.752 min− 1
7 min 3 [59]
AgNPs supported on titanate nanosheet (clAP/exfLT-AgNPs) – 16 s 16 [60]
AgNPs embedded in gelatin biopolymer hydrogels (Ag-GL) Pseudo- First 0.621 min− 1 6 min 3 [61]
Iron oxide-alginate-bentonite hydrogel beads (Io-alg-ben) Zero 22.58 × 10− 6 M min− 1
12 min 5 This work

7
S. Biswas and A. Pal Materials Today Communications 28 (2021) 102588

Table 3
Comparison of TON (turnover number) and TOF (turnover frequency) of various catalysts for 4-NP reduction.
Catalyst TON TOF Reference
− 1
CuFe2O4 magnetic nanoparticles – 0.2 s [1]
Au supported on SMS (surfactant modified silica) 1.2 × 1023molecules/g 20.07 × 1019molecules/g/s [8]
Ag, Au supported on alginate – 9.3 × 1016molecules/g/s, 1.7 × 1016molecules/g/s [10]
Ag loaded on TP rhizome powder 19.2 3.846 min− 1 [11]
AuNPs-HG (Gold nanoparticles gelatin hydrogel composite) 11.9 21 h− 1 [18]
Ni loaded on SDS modified chitosan beads 3.0115 × 1019 molecules/g 5.019 × 1016molecules/g/s [19]
CuO/ZnO nanocomposite 7.53 × 1021molecules/g 4.18 × 1019molecules/g/s [36]
Cu/RGO/Fe3O4 nanocomposite 6.023 × 1021 molecules/g 3.088 × 1019 molecules/g/s [54]
Natrolite zeolite/ Pd nanocomposite 1.07 × 1022 molecules/g 2.15 × 1020molecules/g/s [64]
Ag/RGO nanocomposite 5.37 × 1021molecules/g 2.44 × 1019molecules/g/s [65]
CoFe2O4 nanoparticles 5.37 × 1021molecules/g 1.79 × 1018molecules/g/s [66]
SiO2@Fe3O4/C@Au composites 17.4 min− 1 [67]
Ag nanoparticles decorated on Co3O4 porous sheets 22 h− 1 [68]
Io-alg-ben 4.3 × 1019molecules/g 3.09 × 1017molecules/g/s This work

Fig. 7. Photographic images of Io-alg-ben hydrogel beads after completion of 4-NP reduction. The beads were separated from the reaction mixture and kept in a petri
dish and waited for different times. (a) 0 time, (b) 30 min, (c) 60 min, (d) 120 min.

3.7. Comparison of the turnover number (TON) and turnover frequency catalyst for 4-NP reduction.
(TOF) of Io-alg-ben catalyst with other reported catalysts

The efficiency of the catalyst is obtained from the TON and TOF of a 3.8. Fate and sustainability of the catalyst after 4-NP reduction
catalytic process. The TON and TOF of the catalyst Io-alg-ben have been
calculated and found to be 4.3 × 1019 molecules/g and Most of the previous reports on 4-NP reduction did not highlight on
3.09 × 1017molecules/g/s (induction time not considered), respec­ the fate and condition of the catalyst after the reaction. From an envi­
tively. The TON and TOF values of some other reported catalysts used ronmental point of view, it is very important to know the ultimate state
for 4-NP reduction have been compiled in Table 3. The TOF and TON of the catalyst, since nanoparticles which are often used for remediation
values for Io-alg-ben have been calculated for the 4-NP reduction at a of environmental pollution, themselves become pollutants after
concentration of 60 µM and at a catalyst dose of 0.84 g/L. The values are disposal. To have an insight, the hydrogel beads after the 4-NP reduc­
quite comparable to those obtained for other catalysts. This indicates tion, are taken out and kept in a petri dish under the ambient condition
that the as-prepared Io-alg-ben hydrogel beads can serve as an efficient for further observation. It has been already stated that in borohydride
condition all the loaded iron oxide get converted to Fe(0) due to which

8
S. Biswas and A. Pal Materials Today Communications 28 (2021) 102588

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