Jsa MV Cable Pulling, Termination and Testing

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DATE: 18/06/2020

JOB SAFETY ANALYSIS (J S A ) JSA No .000 Rev:000

PROJECT: LEVY CRASHER ERECTION CONTRACTOR NAME: STG


ADDRESS: HADEED PLANT LOCATION:
HADEED PLANT
CONTRACT NO:

JOB DESCRIPTION : LV / MV CABLE PULLING , TERMINATION AND TESTING


EMERGENCY ACTION PLAN:
One team member with first aid qualifications and emergency evacuation
Mobile communication in area at all times HSE OFFICER-
Access into area for emergency vehicle to be kept clear.-YES
PLANNED HIGH RISK CONSTRUCTION ACTIVITY

scaffold erection MANUAL EXCAVATION Confined Space Entry Hazardous Substance use Work in/over water
HOT WORK Tilt up/precast use Structural alterations Mobile plant movement Crane Lifting
Demolition work Work at heights Asbestos removal Flammable/contaminated atmosphere
REVIEWED BY: HSE MANAGER:(FOR SUBCON) APPROVED BY: CONSTRUCTION MNGR: (FOR SUBCON)
No. Name Position Signature Date No. Name Position Signature Date

1
REVIEWED BY: DISCIPLINE MANAGER:
Name Position Signature Date

REVIEWED BY: HSE MANAGER:


Name Position Signature Date

APPROVED BY: CONSTRUCTION MANAGER

Name Position Signature Date


RISK ASSESSMENT JSA No.01 Rev:00
LV/MV CABLE
PULLING ,TERMINATION AND TESTING

P.P.E REQUIREMENTS PLANT, EQUIPMENT & TOOLS FOR TAGGING & SIGNS PERMITS/INSTRUCTION
“Check ” JOB “Check ” “Check ”
“Check ”
Air Purifying Persons Working
Safety Harness Ladder Excavator MSDS’s
Respirator Above
Confined Space
Static Line Hand Tools Winch Barrier Mesh Instruction Manual
Harness
Extension
Black Safety Glasses Gloves – Leather Shovel Flagging HV Access
Leads
Gloves – Hyflex Welding
Clear Safety Glasses Backhoe Personal Locks Floor/Roof Opening
(Nitrile) Machine
Power Personal Danger
Goggles Dust mask Compactor Hot Work
Source Tags
Rubber coated Out of Service
Face Shield Drill Crane Lockout/ Tag out
gloves Tags
Sun Screen apron Grinder EWP Information Tags Manual Excavation
Barricades&
Hearing Protection Hearing Protection Scaffold Fans Confined Space
signs
Fire High Pressure / Abrasive
SCBA Gin wheel
Extinguisher Blasting
Suspended Personnel
Airline Fire Blanket Manila rope
Platform
Skills/Competencies/Authorisations
“Check ”
EWP boom > 11m Crane operator Excavator Rigger II Asbestos removalist
Front End
Scissor Lift Boom truck operator Rigger III Light Vehicle
Loader
Concrete Placing Boom Backhoe Dogger Heavy Rigid

Personnel Hoist Grader Scaffolder I Articulated

Material Hoist Loader Scaffolder II Modular Transporter

Skid Steer Scraper Scaffolder III Boat


RISK ASSESSMENT JSA No.01 Rev:00
LV/MV CABLE
PULLING ,TERMINATION AND TESTING
LIKLIHOOD CLASSIFICATIONS
LEVEL
Consequence unheard of:/not known to have occurred; very unlikely to occur under LIKELIHOOD
Unlikely
normal conditions.
Consequence know to have occurred in construction industry; unlikely to occur in normal
Rare
conditions. Unlikely Rare Possible Likely Very Likely
Consequence has occurred within the company; may occur under normal operating
Possible
conditions.
Likely
Consequence occur several times per year within the company; very likely to occur at CONSIQUENCE 1 2 3 4 5
some time under normal operating conditions.
Consequence occurs several times per year at similar projects/locations; can be 5
Very likely
reasonably expected to occur under normal operating conditions. Catastrophic 5 10 15 20 25

4
Major 4 8 12 16 20

CONSIQUENCE CLASSIFICATION 3
SEVERIT SAFETY AND HEALTH ENVIRONEMENT REPUTATION PORPERTY Serious 3 6 9 12 15
Y LEVEL FINANCIAL
2
Company/client Medium 2 4 6 8 10
/ local
First aid or minor Insignificant impact, fully
community Minor loss
Minor injury/illness no medical contained on site (Env. 1
treatment Level 3)
concern, no ( $10 K) Minor 1 2 3 4 5
media
attention
Medical
Negligible short-term Community
treatment/restricted
impact confined on site. concern with Medium loss
Medium- work day case,
No regulatory local media ($10<$100K)
temporary health
exceedance (Env. Level 3) attention Risk Acceptance Thresholds
effect.
Lost time injury/illness Moderate to significant
State or Low Risk: (1-6) Risk is considered broadly acceptable. No further risk reduction is
provincial required. Risk is managed as part of the ESH general project procedures and
or moderate (<30% of impact confined on site,
concern with Serious loss
Serious body) permanent regulatory exceedance or
regional ($100<$1M) periodically confirmed that the risk continues to remain low. Further risk reduction
disability to one or any off site impact Env. is at management discretion
media/commun
more people Level 2
ity attention Medium Risk: (7-14) Risk is acceptable if reasonable safeguards and controls are in
Single fatality or severe place to reduce the hazard to ALARP. Responsibility is to be assigned for proactive
Serious impact on or off
(>30% of National
Major body)permanent
site or potential
media/commun
Major management with active monitoring defined as part of the ESH general project
enforcement action Env. loss($1M<$10M) procedures.
disability to one or ity attention
Level 2
more people High Risk: (15-25) Intolerable risk that must be eliminated or reduced by controls to
Multiple fatalities or Very serious impact, long ALARP immediately. Where the risk remains at this level following the identification
permanent disability/ term liability, or International
Catastrop
significant irreversible irreversible damage, media
Catastrophic loss of all practical controls a formal plan is to be developed that assigns responsibility
hic (>$10M) for the implementation of controls and a means of proactive monitoring
health impact of 3 or enforcement action. Env. attention
more people Level 1
RISK ASSESSMENT JSA No.01 Rev:00
LV/MV CABLE
PULLING ,TERMINATION AND TESTING

WORK TEAM MEMBERS

[All members of the team undertaking the work]


I have read or had interpreted to me and understand this JSA
Date Name Position Signature
RISK ASSESSMENT JSA No.01 Rev:00
LV/MV CABLE
PULLING ,TERMINATION AND TESTING

JOB STEP
Lik
DESCRIPTION POTENTIAL HAZARD Se
eli Risk HAZARD CONTROL METHOD Likeli Sev Risk
List the potential hazards that ver RESPONSIBLE
SR List the steps required ho (SxP List the control measures required to eliminate hood erity (SxP
could cause injury/damage ity PERSON
to perform the task in od )=R or minimise the risk of injury (L) (S) )=R
when the task step is performed (S)
the sequence they are (L)
carried out
Get the permit validated for the specific day

Unauthorized work
Supervisor must ensure that all work activities
are carried out by competent personnel
Invalid permit
Conduct Toolbox meeting, review the Method PTW
Work start-up &
Lack of competency statement and Job safety analysis to all applicant/Superviso
1 obtaining PTW 2 2 4
3 3 9 craftsmen involved in the work activities. r/PTW holder
Lack or poor communication
Responsible person will conduct inspection,
Haste or shortcut monitor the work activities and have to ensure
safety standards and procedures are strictly
adhered to.

Provide warning signs where hydro test activity


will be done

Unauthorized Personnel Personnel not be position in the risk of impact Site


Check and prepare Supervisor/Safety
2 work 3 3 9 Ensure the equipment / tool to be used for 1 2 2 Personnel/Operator
Defective Tools Equipment /Work Personnel
pressure testing (such as hose, coupling,
pressure gauge, spade, gasket etc.) are free from
defect and suitable for the pressure rating of the
system
RISK ASSESSMENT JSA No.01 Rev:00
LV/MV CABLE
PULLING ,TERMINATION AND TESTING

Ensure all persons on site are suing required


PPE’s.

Provide full time supervision by construction.


Site Manager /Site
Improper usage or not wearing Supervisor/Safety
PPE Conduct safety tool box talk prior to entering
3 required PPE’s Personal injury 4 2 8 2 2 4 Personnel/Operator
the work area.
/ Work Personnel

Employees shall wear clear lens glasses.

Maintain good housekeeping.

Proper housekeeping of the area


Slipping and tripping Hazards.

A flagman should be available at all times


Personnel working under
during any crane movement. No worker shall
suspended load causing
stay under suspended load. Crane operator
Personal injury. Site
must follow only one rigger at all times. Rigger
must be clearly visible to the operator. Supervisor/Safety
Cable laying
4 Increased risk of injury Due to 4 3 12 Personnel/Operator
2 2 4
the use of inappropriate or Ensure all PPE that Is issued is appropriate and /Work Personnel
ineffective PPE. effective for the scope of work in progress.
Ensure all PPE that Is issued is appropriate and
Finger pinching while assisting effective for the scope of work in progress.
cables laying.
Cable Stand and accessory shall be inspected
and certified with the 3rd party.

Slipping and tripping Hazards. Proper housekeeping of the area.

Cable tagging Potential pinch, caught-in- Wearing of complete and proper PPE.
Site
marking between, and crush points. Supervisor/Safety
Tools neatly stored when not in use; Tools are Personnel/Operator
5 4 3 12 2 2 4
Electric shock. properly maintained by a qualified personnel /Work Personnel
(electrician).

collapsed or fall of load


All structures or part related to equipment
installation during erection shall be safety and
RISK ASSESSMENT JSA No.01 Rev:00
LV/MV CABLE
PULLING ,TERMINATION AND TESTING

Or material to ground. properly supported by guy wires, jack, block or


any approved method of supports before the
Inadequate access causing slips lifting equipment can release its load.
and trips.
Ensure all areas of access to be inspected before
employees start work is clear of debris to
prevent slips and trips.

Slipping and tripping hazards Proper housekeeping of the area

Potential pinch, caught in Wearing of complete and proper PPE


between, and crush points
Tools neatly stored when not in use; Tools are
properly maintained by a qualified personnel
Electric shock.
(electrician).

collapsed or fall of load or


material to ground Increased All structures or part related to equipment
risk of injury installation During erection shall be fail safe and
properly supported by guy wires, jack, block or
any approved method of supports before the
due to the use of inappropriate lifting equipment can release its load. Site
or ineffective PPE Supervisor/Safety
Cable Termination
6 4 4 16 Personnel/Operator
Ensure all PPE that Is issued is appropriate and 3 2 6
Objects/personnel falling from /Work Personnel
effective for the scope of work in progress.
temporary platform causing
personal injury
No any loose objects laying around

Inadequate access causing slips


and trips Ensure all areas of access to be inspected before
employees start work is clear of debris to
prevent slips and trips
Hazardous materials and
storage
Ensure all hazards materials are located in a safe
zone on site away from all combustible
Scaffolding collapse causing
materials.
personal injury

All scaffolding material should be confirmed to


RISK ASSESSMENT JSA No.01 Rev:00
LV/MV CABLE
PULLING ,TERMINATION AND TESTING

standard; All scaffolding should have proper


Scaff-tag and periodic hacks to be performed;
Suitable methods for scaffolding erection shall
be done.

Tools neatly stored when not in use; Tools are


Electric shock.
properly maintained by a qualified personnel
(electrician).Never touch the equipment
during the test.
Collapsed or fall of load Or All structures or part related to equipment
material to ground. installation during erection shall be fail safe and
properly supported by guy
Wires, jack, block or any approved method of
Increased risk of injury due to
supports before the lifting equipment can
the use of inappropriate or
release its load.
ineffective PPE.
Ensure all PPE that Is issued is appropriate and Site
Cable test/HI POT Hazardous materials and effective for the scope of work in progress. Supervisor/Safety
7 4 4 16 Ensure all hazards materials are located in a safe 3 2 6
storage. Personnel/Operato
zone on site away from all combustible
r/Work Personnel
Test failure, fire and other materials.
related Hazards are not Ready HV PPE and rescue kit as a control
Identified. measure Limit access to the test area.
Properly discharge any item tested with DC before
leakage current or device touching any connection.
breakdown In case of any problem ,turn off the HV,MV Tester/
equipment.
Never to perform a HIPORT test on energize system
All testing equipments must inspected and
certified with the 3rd party
Only qualified winch operator are allowed to
Being caught by winch machine
operate the machine.
pulley/cable wire.

4 3 12 Winch machine cable wire path shall be properly


Danger from falling of cable tray
8 guarded or barricade.
Winch operation. while lifting. 2 2 4
Winch machine shall be properly fastened and
rest on a solid platform.
Winch machine and accessories shall be
inspected and certified with the 3rd party.
RISK ASSESSMENT JSA No.01 Rev:00
LV/MV CABLE
PULLING ,TERMINATION AND TESTING

Winch machine shall be properly operated


slowly without jerking.

Proper coordination and signals between the


winch operator and rigger while cable tray is
being lifted.

No person should be directly under the load


during lifting. Barricades installed around proper
work radius.

Scaffolding shall be inspected by trained and


certified scaffolding inspector and green
tagged.

Materials kept on platform should be as per the


load bearing capacity of the platform.

Only trained personnel or workers are allowed


to work on a high level or elevation platform.
Responsible
Use of working
Danger from falling. Full body harness shall be worn at all times supervisor/work
9 platform. 4 4 16
while working on platform. Lanyards must 3 2 6 crew
be properly hooked (100% tie off).

No tools shall be carried by hands while


climbing on a working platform.

No stepping on handrails.

Good housekeeping shall be maintained above


working platform.
RISK ASSESSMENT JSA No.01 Rev:00
LV/MV CABLE
PULLING ,TERMINATION AND TESTING

Experienced & Trained rigger should load


and unload the materials.

Equipment and vehicle must be operated by


qualified & certified operators.

Falling material from vehicle or Rigging tool like sling, lifting belt, D-
Transportation and trucks. shackles etc. must be inspected. Responsible
Handling of cable 4 3 12 supervisor/work
10 drum to designated 2 2 4
Traffic accidents. Keep speed on its required limit. crew
work location.

Equipment or vehicle should be in good


condition & checked regularly by HEQ
department.

Qualified signal man to guide driver to


intended work location.

Inspection must be conducted and recorded


daily by operators and mechanic to ensure that
the machine is in good condition. Only trained
Malfunction in the operation of and certified operators are allowed to
the crane or any lifting machine. operate the equipment.

4 3 12 Responsible
Danger in using underrated Cranes and other lifting equipment shall be
Cranes and general supervisor/work
11 lifting equipment positioned and operated only in a plane 2 2 4
lifting operation. crew
and accessories. surface and stable ground.

Lifting accessories such as nylon slings, wire


ropes and shackles shall be properly selected
according to the weight of object being
lifted. Slings inspect for tears, cuts, snags etc.
RISK ASSESSMENT JSA No.01 Rev:00
LV/MV CABLE
PULLING ,TERMINATION AND TESTING

Worker should be trained


Responsible
back injuries, chronic pain,
Manual handling supervisor/work
12 sprains and strains Ensure workers are using correct handling aids
3 3 9 2 2 4 crew
and techniques

Housekeeping shall be planned at the beginning


of each job, carefully supervised and followed
till the final clean up
Site Manager /Site
Wastes shall be disposed of in an approved Supervisor /Safety
Unwanted materials stacked on
manner to the approved landfill area at frequent Personnel
13 Housekeeping site 3 3 9 intervals. 2 2 4 /Operator/ Work
Personnel
Only materials required for the job shall be
brought to site and stacked properly without
causing any hindrance to the ongoing activities

Requirements in installation of the office must


be identify like emergency routes, vehicle
parking and location of muster point

Ensure all persons on site understand the Site Manager /Site


Inadequate emergency actions required during emergency situation. Supervisor /Safety
response procedures. Personnel/Operator
14 Emergency response 2 4 8 2 2 4 / Rigger/Work
Emergency assembly areas shall be identified
Emergency response and all workers trained for hydro test Personnel
procedures not followed procedures

Adequate emergency rescue equipment’s shall


be made available.

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