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Polymers
Polymers
Polymers
Polymers
The word polymer has a Greek origin, which means many units
(parts). Polymer is defined as a chemical substance of a high molecular
mass formed by the combination of a large number of simple
molecules, called monomers, e.g.
n (CH2 == CH2 ) ¾® ¾[ CH2 ¾ CH2 ¾]n
Ethylene Polyethylene
Polymerisation
The process by which the monomers combine with each other and
transform into polymers, is known as polymerisation.
n [Monomer] ¾® Polymer
Styrene
—CH
[ 2—CH CH—CH2 —CH2—CH ]n
nCH2 == CH2 ·
¾¾¾¾¾® C6H5 ¾( CH 2 ¾ CH 2 ¾
)n CH 2 ¾ CH 2
Step III Chain termination step There are three ways of
chain termination: Coupling reaction, disproportionation
reaction, chain transfer reaction. One mode of termination of
chain is shown as under:
·
C6H5 (CH 2 ¾ CH 2 )n CH 2 CH 2
Å ·
C6H5 (CH 2 ¾ CH 2 )n CH 2 CH 2
CH 2 ==C(CH3 )2 + H + ¾® (CH3 )3 C+
Carbocation
Step II. Propagation
nCH2 == C(CH3 ) 2
¾¾¾¾¾¾® (CH3 )3 C ¾[ CH 2 ¾ C(CH3 )2 ¾
]n CH 2 × C+ (CH3 )2
Step III. Termination
(CH3 )3 C[CH 2 × C(CH3 )2 ]n CH 2C+ (CH3 )2
- H+
¾¾® (CH3 )3 C[CH 2 × C(CH3 )2 ]n CH==C(CH3 )2
(iii) Anionic polymerisation It involves formation of a
carbanion. Steps involved in this process are
Step I Initiation Strong bases act as initiator.
s
KNH 2 ¾® K + + NH 2
s s
CH 2 ==CHCN + N H 2 ¾® H 2N ¾ CH 2CHCN
Carbanion
Step II Propagation
s
H 2N × CH 2 CHCN + nCH 2 ==CHCN
s
¾® H 2N—CH 2 — CH(CN) ¾
[ CH 2 CH(CN)—
]n CH 2 CHCN
Step III Termination
s
H 2NCH 2CH(CN)[CH 2CHCN]n ¾ CH 2CHCN
+ H+
¾¾® NH 2CH 2CH(CN) ¾
[ CH 2CH(CN) ¾
]n CH 2CH 2CN
Polydispersity Index
It is the ratio of the mass average molecular mass to the number
average molecular mass
Mw
PDI =
Mn
Polymers 465
For natural polymers, PDI is usually equal to one which means that
they are monodisperse. In other words, such polymers are more
homogeneous. On the contrary, synthetic polymers generally have
PDI > 1 which means that they are less homogeneous.
Polyolefins
These are obtained by the addition polymerisation of ethylene and its
derivatives.
1. Polythene
Polymer of ethylene or ethene.
(i) Low density polythene (LDP)
350 K-570 K
n(CH 2 ==CH 2 ) ¾¾¾¾¾¾¾® ¾[CH 2 ¾ CH 2 ¾
]n
1000 to 2000 atm LDP
(Traces of oxygen
or a peroxide
initiator)
2. Polystyrene (Styrene)
The monomers are styrene molecules. It is thermoplastic. It is used for
making toys, radio and TV cabinets.
é ù æ ö
ê ú ç ÷
(C6H5 COO) 2 ç ÷
ê ú
n CH==CH 2 ¾¾¾¾¾¾® ç CH ¾ CH 2
ê½ ú Benzoyl peroxide ½ ÷
êC H ú çç ÷÷
ë 6 5 û è C6H5 øn
Styrene
466 Handbook of Chemistry
3. Polyvinylchloride (PVC)
é ù æ ö
ê ú ç ÷
n êCH 2 ==CH
Dibenzoyl peroxide
ú ¾¾¾¾¾¾¾® ç CH ¾ CH ÷
ê ú ç 2 ÷
ê ½ ú çç ½ ÷÷
Cl è Cl øn
êë úû
Chloroethene PVC
(vinyl chloride)
4. Polypropylene (PP)
It is obtained by polymerising propylene in the presence of
Ziegler-Natta catalyst.
éCH3H ù é CH3 H ù
ê½ ½ ú ê½ ½ ú
Polymerisation
n êC == C ú ¾¾¾¾¾¾® ê C¾ C ú
ê½ ½ ú ê½ ½ ú
ê ú ê ú
H Hú êë H H
ëê û úû n
propylene Polypropylene (PP)
It is used for manufacturing of ropes, toys, pipes, fibres, etc.
5. Polytetrafluoroethene (Teflon)
Catalyst
n(CF2 ==CF2 ) ¾¾¾¾¾® ¾[ CF2 ¾ CF2 ¾
]n
Tetrafluoroethene High pressure Teflon
It is chemically inert and resistant to attack by corrosive reagent. It is
used in making oil seals, gaskets and also for non-stick surface coated
utensils.
6. Polyacrylonitrile (PAN)
CN
Polymerisation ½
n(CH 2 ==CHCN ) ¾¾¾¾¾¾® ¾[ CH 2 ¾ CH ¾
]n
Acrylonitrile (Peroxide catalyst) Polyacrylonitrile or orlon
Polyamides
The polymers which contain an amide linkage in chain are known as
polyamide, e.g. nylon-6,6.
1. Nylon-6,6
It is obtained by the condensation of adipic acid and
hexamethylenediamine with the elimination of water molecule.
O O
½½ ½½
nH 2N(CH 2 )6NH 2 + n HO ¾ C ¾ (CH 2 )4 ¾ C ¾ OH ¾¾¾®
adipic acid – n H 2O
Hexamethylenediamine
H H O O
½ ½ ½½ ½½
¾( N ¾ (CH 2 )6 ¾ N ¾ C ¾ (CH 2 )4 ¾ C ¾
)n
Nylon-6,6
C
H2C NH
CH2
H2C CH2
CH2
Caprolactum
468 Handbook of Chemistry
C
H2C NH O
H2O Heat
CH2 H2N(CH2)5COOH —HN—(CH2)5—C—
533-543 K n
Nylon-6
H2C CH2
CH2
Caprolactum
Resins
1. Phenol-Formaldehyde Polymer
(Bakelite and Related Polymers)
These polymers are obtained by the condensation reaction of phenol
with formaldehyde in the presence of either acid or a base catalyst. The
reaction involves the formation of methylene bridge at ortho, para or
both ortho and para positions. A linear or cross linked material is
obtained depending upon the condition of reaction.
OH OH OH
Basic
H CH2OH
catalyst
+ C O +
H
o-hydroxymethyl
phenol CH2OH
p-hydroxymethyl
phenol
OH OH OH
CH2OH
Polymerisation CH2 CH2
n
–H2O
n
o-hydroxy-
linear polymer
methylphenol
(Novolac)
Polymers 469
OH OH
CH2OH
Polymerisation
n +n
–H2O
CH2OH
OH OH OH
OH OH OH
Cross linked polymer (bakelite)
Uses
Bakelite is used for making combs, phonograph records, electrical
switches etc. Soft bakelites with low degree of polymerisation are used
as binding glue for laminated wooden plants, in varnishes and lacquers.
2. Melamine-Formaldehyde Resin
It is a copolymer formed by the polymerisation of melamine (which is a
heterocyclic triamine) and formaldehyde as follows :
NH2 NH2
Melamine (Intermediate)
Polymerisation
N
HN NH—CH2
N N
NH
n
Melamine polymer
470 Handbook of Chemistry
3. Urea-Formaldehyde Resin
O
½½ Heat
NH 2 ¾ C ¾ NH 2 + 2HCHO ¾¾®
Urea Formaldehyde
O
½½
HOCH 2 ¾ NH ¾ C ¾ NH ¾ CH 2OH
½ Polymerisation
¯
O
½½
¾
( CH 2 ¾ NH ¾ C ¾ NH ¾ CH 2 ¾
)n
Urea-formaldehyde resin
4. Natural Rubber
Natural rubber is a coiled linear 1,4-polymer of isoprene.
CH3
½
CH 2 ==C ¾ CH==CH 2
Isoprene
In the polymer chain of natural rubber, the residual double bonds are
located between C2 and C3 of the isoprene unit. All these double bonds
have cis configuration, and thus natural rubber is cis-1,4-polyisoprene.
CH3 H CH3 H
CH2 CH2
CH3 H
A section of the polymeric chain of natural rubber
Vulcanisation of Rubber
The properties of natural rubber can be modified by introducing —S—S—
polysulphide crosslinks in its structure. This process of introducing —S—S—
crosslinks in the structure of natural rubber by heating with sulphur at 110°C is
called vulcanisation of rubber.
Vulcanisation is carried out by adding sulphur (3-5%) and zinc oxide to the rubber,
and then heating the object at about 110°C for about 20–30 minutes. Zinc oxide
accelerates the rate of vulcanisation. Vulcanisation introduces polysulphide
(—S—S—) bonds between the adjacent chains. These crosslinks tend to limit the
motion of chains relative to each other.
5. Neoprene
Polymer formed by polymerisation of chloroprene is called neoprene or
synthetic rubber.
Cl Cl
½ Polymerisation ½
n(CH 2 ==C ¾ CH ==CH 2 ) ¾¾¾¾¾® ¾ [ CH 2 ¾ C == CH ¾ CH 2 ¾
]n
Chloroprene Neoprene
It is used for the manufacturing conveyers belts, gasket and hoses.
6. Buna-N
It is a copolymer of buta-1,3-diene and acrylonitrile. It is formed as
follows
n CH 2 ==CH ¾ CH ==CH 2 + n CH ==CH 2
buta-1,3- diene ½
CN
Acrylonitrile
Polymerisation
CN
½
¾
( CH 2 ¾ CH==CH ¾ CH 2 ¾ CH 2 ¾ CH ¾)n
Buna-N
Polyesters
The polymers which contain an ester linkage are known as polyester,
e.g. dacron.
1. Polymethylmethacrylate (PMMA)
It is prepared by the polymerisation of methylmethacrylate in the
presence of suitable organic peroxide.
é CH3 ù é CH3 ù
ê ½ ú ê ½ ú
Organic peroxide
n êCH 2 ==C ¾ COOCH3 ú ¾¾¾¾¾¾¾® ¾ê CH 2 ¾ C ú¾
ê ú ê ½ ú
ê ú ê COOCH3 úú
êë úû êë ûn
Methylmethacrylate PMMA
2. Glyptal
It is a polyester having crosslinks. It is a thermosetting plastic. It is
obtained by condensation of ethylene glycol or glycerol and phthalic
acid.
HOOC COOH
Heat
nHO—CH2—CH2—OH + n –nH2O
Ethylene glycol
Phthalic acid
O O
O—CH2—CH2—O—C C
Glyptal
Polymers 473
When its solution in a suitable solvent is evaporated, it leaves a tough
but non-flexible film. It is, therefore, used in the manufacture of paints
and lacquers.
3. Terylene (Dacron)
It is a condensation product of ethylene glycol and terephthalic acid.
Polymerisation is carried out at 420 to 460 K in the presence of
catalyst mixture of zinc acetate and antimony trioxide.
O O
O O
O—CH2CH2O—C C
n
Terylene or dacron
1. PHBV (poly-b-hydroxybutyrate-co-b-hydroxyvalerate)
It is a copolymer of 3-hydroxybutanoic acid and 3-hydroxypentanoic
acid.
OH OH
½ ½
CH3 ¾ CH ¾ CH 2COOH + CH3 ¾ CH 2 — CH ¾ CH 2COOH ¾®
3-hydroxybutanoic acid 3-hydroxypentanoic acid
é ù
ê ú
¾ê O ¾ CH ¾ CH 2 ¾ C ¾ O ¾ CH ¾CH 2 ¾ C ú—
ê ½ ½½ ½ ½½ ú
ê CH O C H O úû
ë 3 2 5 n
(PHBV)
2. Nylon-2-Nylon-6
It is an alternating polyamide copolymer of glycine
(H 2N ¾ CH 2 ¾ COOH) and amino caproic acid [H 2N(CH 2 )5 COOH]
and is biodegradable.