ADVANCE

CONSTRUCTION
TECHNOLOGY
Exercise 1 Part A- Case Study Highrise
Formwork Systems and Concreting Equipment

GUIDED BY: PROFF. RESHMA SHAH

KHUSH TIWARI | UG180283
VRIHIT JETHVA | UG191527
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CONTENTS
1 PROJECT INTRODUCTION: ............................................................................ 2

2 LOAD TRANSFER MECHANISM. .................................................................... 3

3 FORMWORK USED: ...................................................................................... 4

3.1 TECHNICAL DETAILS: .............................................................................. 4

3.2 PROCEDURE OF FORMWORK:................................................................ 5

3.3 ADVANTAGES OF LIWA: ......................................................................... 6

3.4 FIVE MAJOR COMPANINES: ................................................................... 7

3.4.1 ULMA CONSTRUCTION: ................................................................... 7

3.4.2 PASCHAL: FORMWORK – SOFTWARE – SERVICE: ............................. 7

3.4.3 TECON: FORMWORK & SCAFFOLDING ENGINEERING:..................... 8

3.4.4 ZOLO COMPANY: ............................................................................. 8

3.4.5 ALSINA FORMWORK: ....................................................................... 9

4 CONCRETING EQUIPMENT: ........................................................................ 10

4.1 DETAILS: .............................................................................................. 10

4.2 PROCEDURE: ........................................................................................ 10

4.3 TECHNICAL DETAILS: ............................................................................ 11

5 REFERENCE: ............................................................................................... 12

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1 PROJECT INTRODUCTION:
• Name of Project: Shivalik Sharda Parkview-2
• Type of Project: Mix development (Commercial + Residential)
• Address: 45 mtr, Sanand – Shela Rd., Near Club O7, Ghuma, Shela,
Gujarat, 380058.
• Name of Client: Shivalik & Sharda
• Name of Contractor: Shivalik & Hetu (S&H)
• Project area: 16165 sq. yard
• Project start: May 20
• Completion expected by: May 23
• Status: Under construction
• Total towers: 6
• Total floors: 3B + GF + 14 Floors
• Consultants:
▪ Architect: ADS pvt. Ltd.
▪ Structural engineer: Bhoomi consultants
• Project Manager: Mr. Rakesh Patel
• Construction Manager: Mr. Jankit Shah
• Senior Engineer: Mr. Ravi Mandal
• Structural system: RCC Frame structure
• Location:

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2 LOAD TRANSFER MECHANISM.

• Function of structure is to transfer all loads safely to ground.
• A particular structural member transfers loads to another structural
member.
• As the building is RCC framed structure so the LTM of the same is given
below

Gravity Load

Roof Surface

Slab

Beam

Column

Foundation

Soil

Figure 1: LTM of structure

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3 FORMWORK USED:

• Element: Column and lift shaft

• Type of formwork: Peri LIWA formwork
• About Peri LIWA:
LIWA is the lightest PERI steel panel formwork and
deliberately dispensed with more elaborate
equipment features in favour of lower investment
costs. LIWA has only a minimum of different panel
elements. In addition, the perforated strip allows
each panel to be used as a multi-purpose panel. This
means that corners and columns can also be formed
without requiring any special panels. LIWA is a
market-oriented solution if, for example, users are
working with system formwork for the first time.
Figure 2: Peri LIWA formwork for column.

3.1 TECHNICAL DETAILS:

- Simply designed, lighter PERI steel

formwork with flat steel frames and
only a 10 cm overall height
- Formwork heights up to 3.00 m,
panel widths up to 75 cm (standard
system)
- Maximum permissible fresh
concrete pressure: 50 kN/m²
- Can be used with the DW 15 Tie
System
- Wedge Connector for standard
panel joints
- Wedge Clamp Compensation for
compensations up to 5 cm
- LRS Alignment Coupler with aligning
function
Figure 3: Wedge Clamp

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3.2 PROCEDURE OF FORMWORK:

• Panel assembly for Column Formwork:

1. Shuttering of longer side is erected

first. First, clean and oil the surface of
ply of Liwa formwork.

3. After erection of the longer side of

formwork, the panels of that side are
connected through wedge clamps. After
that, sides are placed and connected
with each other via clamps respectively.

2. Once the formwork panels are erected; wallers

are place and tighten with tie rods. Then the
formwork alignment is checked using plumb bob
at the corners.

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3.3 ADVANTAGES OF LIWA:

➢ All LIWA panels are fitted with an end-to-end perforated strip. As a result, each panel
can also be used for columns as well as corner panels. Thus, the LIWA system contains a
very small number of panelised components.
➢ LIWA deliberately dispenses with elaborate designs and equipment in favour of cost-
effectiveness – however, not at the expense of application diversity or quality.
➢ Due to the construction using a flat steel frame, the weight of the LIWA panels is
substantially lower than with other standard panel formwork with welded hollow
profiles. Therefore, LIWA can be erected by hand.
➢ All required adjustments for right-angled and obtuse corners, T-junctions as well as
obtuse wall connections can be realized with very few system components.

Figure 4: Brochure Photographs

Figure 5: Site photographs

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3.4 FIVE MAJOR COMPANINES:

3.4.1 ULMA Construction:
Panel Formwork Orma:
The ORMA modular formwork is perfect for the construction of
all kinds of vertical concrete structures, both in building
construction and civil works (walls, columns, abutments,
footings).
It’s distinctive for high performance rates with minimum labour
costs and erection time.
The system is comprised mainly of panels which, joined by
clamps, make up formwork gangs. It has items that provide
efficient and safe solution for all types of geometries.

Technical Features: Figure 6: Construction of Column with Orma

Formwork
• Designed to
withstand high concrete pressures (certified by GSV)
• Permissible concrete pressure:
• 3.3 m range: 80 kN/m2
• 2.7 m range: 74 kN/m2
• For pouring heights ≤ 3.3 m, 2 rows of anchors in height are required
• For pouring heights > 3.3 m, 3 rows of anchors in height are required
• COLUMNS:
• Wide range of column panels for columns of 30 cm x 30 cm up to 120 cm x
120 cm (adjustment interval every 5 cm)
• Panel heights: 2.7 m; 1.2 m; 0.6 m
• Widths of column panel: 0.72 m; 0.92 m and 1.32 m
• Up to 80 kN/m2 permissible concrete pressure

3.4.2 Paschal: Formwork – Software – Service:

Modular Universal Formwork:

Universal formwork for foundations, walls, supports, concrete beams,

columns, shafts, round solutions (polygons), gardening and landscape
construction, precast elements.

Even horizontal structures such as concrete beams can be formed

without any problems using the Modular Formwork system. Regardless
of whether these are clamped in one axis, crossing or fan-shaped, here
once again all layouts can be formed using the Modular system without
time-consuming job building. Figure 7: Modular Steel panel

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Technical Features:

• Panel width: Modular | 100/75/60/50/45/43/40/37/33/30/25/24/20/15/12/10/6/5 cm

• Panel height: Modular | 150/125/75/62,5 cm
• Plywood: 15 mm thick, 11-ply birch plywood
• Maximum concrete pressure: 35 kN/m²

3.4.3 TECON: Formwork & Scaffolding Engineering:

TECON Adjustable HETO Frame Column Formwork:
TECON Adjustable HETO Frame Column formwork is a steel frame
panel system lined with 12mm film-faced-plywood, universal and
highly efficient for column in medium to big scale projects under
crane assistance. With the alignment coupler for all panel
connections, it ensures very fast site assembly.
These formworks are applicable for various sizes columns in
Residential & commercial buildings, infrastructure projects etc.
Technical Features:
Figure 8: Assembly drawing of HETO
Powder coated or hot-dip galvanization finishing, lined with 12mm formwork
TECON-Form Birch
• Panels sizes
Panel Width: 1000mm/750mm/600mm/350mm
Panel Height: 3000mm/2400mm/1800mm/1200mm/600mm
Panel weight: around 40kg/m²
Permitted fresh concrete pressure: 80KN/m²
• Column size
Up to 850x850mm size column without tie rod
Up to 6m height column without vertical waling

3.4.4 ZOLO Company:

ZOLO GK120 Steel Frame Panel Formwork System:

Perfect for the construction of all kinds of vertical concrete

structures, both in building construction and civil works (walls,
columns, abutments, footings.)
Highly efficient with minimum labour costs and erection time.
Consisting of panels that are joined with clamps to make sets. With
effective and safe accessories in any type of application and
designed to withstand high concrete pressures.
Technical Features:
Figure 9: Assembly of steel panel
• Thickness of Plywood: 18mm formwork

• Maximum lateral pressure for column: 80KN/m²

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• Maximum lateral pressure for wall: 60KN/m²

• Height: 300-3000 mm
• Width: 300-2400 mm

3.4.5 Alsina Formwork:

Alisply Universal:

Reusable formwork system for adjustment columns designed to be

handled with a crane. Alisply Universal forms the column with an
exposed concrete finish, ideal for creating large sections (up to 120
cm). The Universal Panel has the same features as the Alisply Panel
but with one important difference: its cross-beams are reinforced
and modified to be able to create columns adjustable on four sides.
Technical Features:

• Frame built with high resistance steel.

• Painted with red polyester paint.
• Weight: 53 kg/m². Figure 10: Assembly of Alsina formwork

• Maximum pressure: 100 KN/m²

• Phenolic plywood formwork surface measuring 1.5 cm.
• Exposed concrete finish with phenolic plywood lining.

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4 CONCRETING EQUIPMENT:

4.1 DETAILS:

• CONCRETING EQUIPMENT USED: Hindustan Cement Limited Plant,

Yogeshwar RMC
• MATERIAL USED: Concrete Mix M40 grade – (Slump concrete – 150),
Gunny bags for curing, Rubber hammer.
• TOOLS AND EQUIPMENT USED: Tower crane, Concrete bucket, Needle
vibrator.

4.2 PROCEDURE:

1: Concreting at 2: Bucket dumping 3: Vibrating concrete

required level

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4.3 TECHNICAL DETAILS:

• RMC PLANT DETAILS: Hindustan Cement Limited Plant

• Maximum supply/day: 800 m³

• Electric supply condition: GEB & Diesel Generator
• Water supply condition: Borewell water
• Pipe line length: 600 m
• Address: Hindustan RMC (Shela plant), Sardar patel ring road,
Ahmedabad, Gujarat.

• TOP 5 RMC PLANT COMPANIES:

• TOP 5 TRANSIT MIXER COMPANIES:

• TOP 5 NEEDLE VIBRATOR COMPANIES:

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5 REFERENCE:
• https://www.peri.com/en
• https://www.ulmaconstruction.com/en/formwork/wall-formwork-column-formwork/panel-
formwork-orma
• https://www.paschalindia.com/english/products/wall_formwork/modular-
GE_wall_formwork.php?gclid=Cj0KCQjwrs2XBhDjARIsAHVymmT6H-rOqaI1e_4SnOCtFZ-
5W_tWoMA7tLDarVMV_q_dL0ufmNDCbdYaAmOnEALw_wcB
• https://www.teconform.com/products/tecon-adjustable-heto-frame-column-
formwork.html
• https://formworkchina.com/gk120-steel-frame-formwork-system/
• https://www.alsina.com/en/products/columns-and-walls/alisply-universal/
• https://hindustanrmc.com/plants-detail/shela-plant

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