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A 5 Defects of Flat Roofs
A 5 Defects of Flat Roofs
LEARNING OBJECTIVES
TOPICAL SECTIONS
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1st Edition (April 2019) by George Yuen
BUILDING MAINTENANCE & ASSET ENHANCEMENT
Chapter 5: Defects of flat roofs
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1st Edition (April 2019) by George Yuen
BUILDING MAINTENANCE & ASSET ENHANCEMENT
Chapter 5: Defects of flat roofs
Flat roofs are quite rightly regarded as remarkably versatile, and open up design possibilities
unlike any other roof form. Having flat roofs in a high-rise buildings means green roofs can be
incorporated as recreational spaces or landscaped habitats; solar panels added for energy
production; and extra living space created. The flat surface also permits the mounting of
essential installations such as water tanks and cooling towers; as well as easy access for
maintenance purpose. Figure 5.1 illustrates how a concrete flat roof is typically constructed in
Singapore. It comprises the following components.
Structural slab – Concrete roof slab which is heavily reinforced to carry the various loads
without deformation. The loads include both dead loads and live (superimposed) loads
derived from water tanks and other equipment mounted on the rooftop.
Screed – Cement sand screed layer (50 mm. thick) to provide a gradient to the roof surface
for effective rainwater drainage. The screed is cast in-situ on top of the structural slab after
the latter has set.
Waterproofing layer – Available as proprietary systems to prevent water ingress. Both liquid
and membrane type waterproofing systems can be used. Most problems relating to flat roofs
are associated with failure of the waterproofing layer.
Insulation layer – Necessary in tropical countries to reduce heat penetration into the building
via the roof. HDB uses a secondary roof over the structural roof for this purpose. Any
lightweight material which has heat insulating property can be used, including mineral wool
and polystyrene boards.
Protective slabs – Usually of precast concrete or lightweight slabs laid over roof surface. The
slabs form the final component which is open to use by maintenance staff. As the name
implies, the slabs protect the other components below them against damage.
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1st Edition (April 2019) by George Yuen
BUILDING MAINTENANCE & ASSET ENHANCEMENT
Chapter 5: Defects of flat roofs
Picture 5.1
Bird’s eye view of a typical flat roof of a high-rise block in Singapore. Take note of
the various installations, including roof gardens, which the roof has to support.
HDB, however, designs a secondary roof system for this purpose. After the waterproofing layer
is cured, precast concrete “stool” are positioned on the roof over the living areas of the units
below. These stools are spaced to support lightweight concrete slabs. The air that is trapped
below the slabs acts as the insulating layer. In this way, heat penetration is reduced. The joints
between the slabs are left open. A wire mesh is usually fixed around the perimeter of the
secondary roof to prevent birds and rodents breeding there.
Pictures 5.2
After waterproofing with SHELLKOTE
precast concrete stools are arranged
and positioned on the roof surface.
The stools support lightweight paving
slabs to form a heat insulating layer of
air.
A wire mesh is fixed around the
perimeter to keep away birds and
rodents.
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1st Edition (April 2019) by George Yuen
BUILDING MAINTENANCE & ASSET ENHANCEMENT
Chapter 5: Defects of flat roofs
In old buildings, the roof slab is allowed to project beyond the external walls. This design
removes the need for a proper rainwater discharge system as the rainwater is allowed to flow
off the roof surface at the rear and sides. This system, however, is now obsolete in Singapore.
Modern buildings have the external walls extending above the roof surface as parapet walls.
Parapet walls are about waist-high for safety reason. They also provide drains to be constructed.
Perimeter drains collect the rainwater from the roof and channel it to discharge pipes (see
Figure 5.2).
Roof beam
The perimeter drains must obviously be positioned at the lowest end of the roof slopes. The
drain size depends on the expected rainfall volume and the number of drains designed to
remove the rainfall at any one time. For example, if the roof slopes in two opposite directions,
the drain size can be approximately half that required in a case where the roof slopes in only one
direction because each drain receives half the amount of rainwater.
Important points to consider for flat roof drainage system include the following.
o Roof should slope toward the drains.
o Drain and pipe must be large enough for any volume of water.
o All drain surfaces and the base of parapet walls must be waterproofed adequately.
o A drain strainer must be designed to allow small debris and water to flow freely to the drain.
o The placement of the drain, in relation to other rooftop units, should be carefully determined.
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Chapter 5: Defects of flat roofs
Picture 5.3
NEA regulations require rainwater
to be collected from flat roofs of
high-rise buildings in Singapore.
Parapet walls and drains are
designed and positioned around the
perimeter of the roof surface for
this purpose.
Rainwater in the drains are
channeled to discharge pipes
mounted on the external walls.
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1st Edition (April 2019) by George Yuen
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Chapter 5: Defects of flat roofs
Picture 5.4
TREMCO is a bituminous-based liquid
membrane which can be applied cold
over a prepared roof surface in a single
coat.
The compound is viscous by nature, and
therefore easy to work around difficult
and vulnerable areas such as openings,
corners, bends etc.
Synthetic Rubber (Thermoset) – This type of membrane roofing is made of large, flat pieces
of synthetic rubber or similar materials. These pieces are bonded together at the seams to
form one continuous membrane Thermosets are widely used roofing materials due to their
ability to withstand damaging effects of sun-rays and chemicals found on roofs. The most
commonly used thermoset membrane is ethylene propylene diene monomer (EDPM).
Thermoplastic Membrane – This is similar to synthetic rubber, but the seams are typically
heat-fused (welded) to form a continuous membrane. The 'lap' seams can also be fused with
solvents instead of heat, and can be as strong as the rest of the membrane. Thermoplastic
membranes include a reinforcement layer that provides more strength and stability. The
most common thermoplastic membranes are PVC (polyvinyl chloride) and TPO (thermoplastic
polyolefin). Although PVC is a hard resin, it is modified with the addition of plasticizers to
make it more flexible and pliable for use as roofing membranes. PVC membranes are also
reinforced with glass fibres to improve their strength and dimensional stability. Like all
thermoplastic membranes, they turn soft when subjected to heat. Some proprietary
membranes are formulated with heat reflective compounds capable of lowering the surface
temperature of the roof membrane by as much as 15%.
Modified Bitumen – This type of roofing is made from asphalt and a variety of rubber
modifiers and solvents. These modified bituminous products are bonded to a high strength
fabric of polyester or fiberglass and produced into rolls. In a heat application process the
seams are heated to melt the asphalt together and create a seal. Cold-applied adhesives and
self-adhesive membranes are two of the more recent options.
They have elongation and recovery properties which make them suitable to protect against
stresses created by wind, temperature fluctuation and normal structural expansion and
contraction of the building. Some of these products are also modified to increase their
resistance to fire, thus increasing their fire-rating. Styrene-butadiene-styrene (SBS) rolls are
modified with 'rubbers' and compatible with petroleum products.
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Chapter 5: Defects of flat roofs
Picture 5.5
Sheet waterproofing membranes
are elastic materials that are stuck
onto the concrete slab with or
without adhesive.
Overlapping at the edges and ends
is necessary. Some systems are
burnt at the laps for better
performance against water
penetration.
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1st Edition (April 2019) by George Yuen
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Chapter 5: Defects of flat roofs
Many roofing problems start off as minor defects. But they could gradually lead to more serious
problems, including the pervasive problem of rainwater penetration. For example, a crack on the
protective slabs or a tear on the membrane itself will allow water to penetrate to the concrete
slab and corrode the steel bars.
When the effectiveness of a waterproofing membrane is compromised in any way, rainwater will
be able to penetrate to the roof structure below the membrane and give rise to many problems
associated with water seepage. The reputation of flat roofs for poor performance is the result of
design and detailing errors, shoddy workmanship or maintenance oversight.
Water ponding – The proper design of falls in a flat roof is an essential consideration in the
overall drainage of the roof. Falls create flow paths to direct the drainage of rain-water away
from the roof to suitable discharge points. To be effective, it is essential to clear surface
water as rapidly as possible from the flat roof to avoid ponding or stagnation of water on the
roof itself. Big roof surfaces are at greater risk of water ponding.
Water ponding on a flat roof is a prime cause of deterioration because variations in
temperature between wet and dry areas of the roof can cause differential thermal
movement. Together with the accumulation of acids left by evaporating rain, this would
cause a breakdown on the roof surface. In general, a minimum fall of 1 in 80 will help to
prevent ponding of water.
Ponding on flat roofs has a number of implications including reduced life expectancy of the
roof, structural damage, leakage and possible vegetation growth. Water on the roof is your
first clue that there is a ponding problem. Dirt, algae and vegetation are other indications.
Picture 5.6
Water ‘ponding’ is a very common
problem on flat roofs which do not
have sufficient gradient for
effective drainage of rain water.
This is often due to an error by the
structural engineer.
Persistent stagnation of water on
roof surface poses a risk of
waterproofing membrane failure
leading to water seepage.
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Chapter 5: Defects of flat roofs
Undersized drains – When drains are not sized correctly they will not be able to remove
rainwater speedily and effectively. This is a design error that gives rise to overflowing during
heavy downpours. The signs of overflowing water can be found around the roof perimeter
where the drains are found. Overflowing can also happen when there are obstructions (fallen
leaves, debris) in the drains that impede water flow. In such cases, there is high risk that
water will enter the roof structure in and around the drains.
Deep and narrow drains are better than wide and shallow ones. In the latter case, there is a
real risk of back splash of rainwater to the parapet walls above the waterproofed part. This
problem will give rise eventually to water seepage into the building.
Roof gardens – Architects are encouraged to have ‘gardens’ on roofs of buildings to save
energy usage by providing a good heat buffer. Plants need a lot of water. The areas around
the plants are prone to prolonged wetting. Excess water may find its way to the
waterproofing layer via many routes such as cracks, crevices, etc. although root barrier
membranes are usually incorporated.
As the plants and creepers grow, their roots will also become bigger in size. Consequently,
serious damage could be caused to affected parts, including damage to parapets, drains,
protective slabs, etc.
Picture 5.7
Roof gardens serve to cushion
the roof surface against the
penetration of solar heat, thus
giving the owner some savings in
energy usage.
However, green roofs are costly
to upkeep. Moreover, water
seepage problems are common
and difficult to resolve.
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Chapter 5: Defects of flat roofs
When the waterproofing membrane has suffered an irreversible stretch, subsequent cooling
will not cause the air pocket to return to its original size. Therefore, if a dry surface cannot be
achieved within a reasonable period of time, direct membrane adhesion should be postponed
or an alternative method of laying should be considered.
Blisters which are not punctured usually do not give much concern. But those that are broken
will allow water to get into the concrete below and must be repaired. To prevent blisters,
keep all materials dry during storage and installation; make sure that surfaces are perfectly
dry too just prior to waterproofing; and minimize delays during installation.
Roof slab
Picture 5.8
Blisters are formed when the
waterproofing material is laid
over a damp surface. Subsequent
vaporization of the moisture
beneath it will push the
membrane upward into bubbles.
The picture also shows a defect at
the side laps (circled). Opening up
of joints leads to water seepage.
Lapped joints – Sheet membranes require jointing at the sides and ends by overlapping the
two layers by about 100 mm. Side and end joints often open up because they are not pressed
down adequately at the time of installation. In this connection, systems that use hot-fused
joints are more effective because the joints are sealed under heat.
Movements experienced by the membrane in service could also lead to joint failure. With the
use of sheet membranes, joints between the sheets are critical, and must be perfectly carried
out to avoid leakage.
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Chapter 5: Defects of flat roofs
Services installations –Flat roofs tend to be sensitive to human traffic. Anything which
produces a crack or puncture in the waterproofing membrane can quite readily lead to leaks.
Flat roofs can fail, for example, when subsequent work is carried out on the roof; when new
through-roof service pipes and cables are installed; or when plant such as air conditioning
units are mounted.
Frequently, pipes have to punch through the roof structure. This can crack the concrete or
damage the waterproofing layer around the openings. Leaking distribution pipes on a new
roof is caused by loose joints. On an old roof, however, the problem is due to corroded parts.
A good preventive maintenance regime is essential to obviate these problems before they
become serious to cause leaking.
Picture 5.9
A vent pipe passing through a
concrete roof slab often experiences
cracking around the opening
because of differential rate of
thermal expansion of the pipe and
the opening.
The cracks are a potential source of
water penetration. It is necessary to
take extra precautions with such
installations.
Blocked drain outlets – One common reason for failure of a flat roof is a lack of regular drain
maintenance where gravel, dead leaves and other debris block water outlets, thus impeding
the effective flow of waste water into the discharge pipes. This problem causes a pressure
head of water which can force more water into the smallest hole or crack.
Picture 5.10
A strainer over a rainwater discharge
pipe on a flat roof can be defective
when it is blocked by any form of
debris.
This problem can cause stagnation of
water and mosquitoes breeding. Water
can be forced into cracks on roof
surface because of the water pressure
head.
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1st Edition (April 2019) by George Yuen
BUILDING MAINTENANCE & ASSET ENHANCEMENT
Chapter 5: Defects of flat roofs
Preventive maintenance should include regular removal of dirt, stones, leaves and debris from
roof surface and drains. Furthermore, overhanging branches of nearby tress should also be
trimmed. Ponding, if any, caused by blocked drain and outlets should be eradicated after clearing
the blocks. However, signs of mosquitoes breeding should not be ignored.
Leaking pipework – A flat roof usually houses many pipework installations, for example,
distribution pipes from water tanks to various parts of the roof space. Due to normal wear
and tear some parts of pipes may have corroded, causing water to drip down onto the roof
surface. Over a period of time, signs of moss and vegetation growths could begin to appear
on the damp surfaces. These organisms act as a sponge for water to be held on those
particular spots for a long time.
Picture 5.11
Leaking water distribution pipes on
the flat roof could give rise to the
formation of unsightly moss
growths.
Excessive leaking will cause water
penetration to the roofing
components.
A regular schedule of roof assessment and maintenance will ensure that it will hold up to harsh
environment exposure, especially when heavy thunderstorms are encountered. The greatest
concern with flat roofs is that they do not perform to expectations in keeping out rainwater,
resulting in objectionable defects to the space directly below the roof, that is, at the uppermost
floors.
An inspection of flat roofs should logically start with the uppermost floors, covering both
internal and common areas. Keep a watch-out for signs of water penetration which usually
include brown stains on ceilings, paint flaking, cracks and in an extreme situation, even spalling.
If such signs are absent, then the inspection of the roof itself is straightforward and easier
because there are no water penetration problems. However, when signs of leakage are evident,
the inspection process becomes complicated, difficult and costly because it could involve
exposing the waterproofing layer to see the underlying defects contributing to water leaks.
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Chapter 5: Defects of flat roofs
Whatever the problems, flat roof inspections on high-rise buildings must be systematically
carried out to include all parts of the roof and not to accessible areas only.
The following scope of a routine inspection exercise is suggested every six months.
o In normal circumstances, wait for 48 hours after a rainfall to clean and inspect a roof. Any
water should have evaporated by this time. Water ponding is obvious beyond this time
period.
o If there is water ponding around the drains, then inspect for fallen debris, leaves, twigs, etc.
that could have caused blockages, especially at drainage outlets.
o Look for damp patches above waterproofed parts of parapet walls which are often a source
of water penetration due to back splash.
o Look for moss and plants which are often damp areas supporting their growths and trace the
source of dampness.
o Inspect pipes and other installations to make sure they are in good condition, for example, no
cracking around vent pipes; or leaking in distribution pipes.
If there is an urgent need to do so, inspect the waterproofing membrane after removing the
protective slabs and insulation material.
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Chapter 5: Defects of flat roofs
REFLECTIVE SUMMARY
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Chapter 5: Defects of flat roofs
REVIEW QUESTIONS
1. (a) Produce an annotated sketch to show the various components of a concrete flat
roof construction in Singapore.
(b) Describe the function of each component.
2. (a) With the aid of an annotated diagram, explain how rainwater is removed from the
flat roof of a high-rise building.
(b) Briefly explain three important conditions for drains to be effective in removing
rainwater.
4. (a) Compare the two generic types of waterproofing membranes for concrete flat roofs.
(b) State two important precautions to take when applying each type of membrane.
8. Prepare a checklist for inspecting the flat roof of an industrial building. Give reasons why
the items are included.
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9. (a) Identify TWO common problems and explain their causes in the use of synthetic
waterproofing membranes in Singapore flat roofs.
(b) List FOUR “must do” items to be included in a checklist for a routine inspection of a
flat roof by a Property Officer.
10. (a) Discuss, with examples, TWO factors leading to failure of a waterproofing system to
a concrete flat roof.
(b) List FOUR items to be included in an inspection checklist for a flat roof.
11. (a) Give THREE reasons why flat roofs are invariably used for high-rise buildings instead
of pitched roofs.
(b) Discuss THREE ways to reduce heat penetration into flat roofs in a high-rise building.
12. Discuss THREE sources of flat roof problems attributed to human agents. Illustrate with
examples.
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Chapter 5: Defects of flat roofs
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