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INSTRUCTION MANUAL

WIRE ELECTRICAL DISCHARGE MACHINE

ALARM MESSAGE
(ALARM, MESSAGE, GUIDE)

MAKINO MILLING MACHINE CO., LTD.


10WC4-ND01-0201(E)
PRECAUTIONS:

1. In general, function not covered by this manual cannot be used.


2. Be sure to observe notes provided in the manual, otherwise functions won ’t operation
properly and the system could be affected adversely.
3. Specifications in the manual are subject to change for improvement without notice.
4. If you have any uncertainty about descriptions in the manual, please contact us.
TABLE OF CONTENTS
Page
1. HOW TO SEE THE ALARM MESSAGE LIST ..................................................... 1

1.1 Trouble Remedy List .............................................................................................. 2

1.2 Resetting Method ................................................................................................... 3

1.3 Dialog Box .............................................................................................................. 4

1.4 Classification of Message Numbers ..................................................................... 5

1.5 Confirming Contents of Alarm .............................................................................. 5

1.6 Confirming Conditions in Which Alarm Occurs .................................................. 6

1.7 Operation Buttons and Keyboard ......................................................................... 7

2. DESCRIPTION OF MESSAGES ............................................................................ 8

3. ALARM MESSAGE (INDEX) .................................................................................. 290


Alarm Message WIRE EDM

1. HOW TO SEE THE ALARM MESSAGE LIST


Section 2 "Description of Alarms" describes all messages registered to the MGW-JL and subsequent
power supply units in order of message numbers. If the message number is unknown, check it in
Section 3 "Index" (alphabetical order). The MGW-J in the text is a generic name of MGW-JL and
MGW-J1. Also, the MGW-K is a generic name of MGW-K, MGW-K2, MGW-N, MGW-N2, and MGW-
N3. For the alarms that will occur in a different way depending on the machine model, the machine
model such as U32K or EU64 is mentioned.
Also, the messages larger than No.10000 are displayed on the models of the MGW-R or later power
supply units. If the messages less than No.10000 are displayed on the models of the MGW-R or later
power supply units, these messages are compatible with the MGW-K.
The EIS card in the text is a generic name of EIS, EIS2, and EIS3 cards. For the alarms having
different meaning depending on the cards, the card name is mentioned.

No. Name Level Reset

Cause:

Remedy:

Number : Indicates the message number.


Name : Indicates the name displayed in the message area of the screen.
Level : Indicates the level for the trouble remedy. (See the Trouble Remedy List on the next
page.)
"Guide" : Displays message in white letters.
"Warning 1 to 3" : Displays message in yellow letters.
"Alarm 1 to 3" : Displays message in red letters.
"Dialog" : Displays message in dialog.
(See 1.3 Dialog Box.)
Reset : Indicates resetting method of trouble occurred. (See the Resetting Method on the next
page.)
Cause : Indicates cause of trouble.
Remedy : Indicates how to remove trouble.

* The number and name are displayed on the screen.


[Example]
0001: EMERGENCY STOP

How to See The Alarm Message List 1


WIRE EDM Alarm Message

[Note 1] Alarm messages not registered to this alarm message list may be displayed
because of addition or change of functions. If you don’t understand the meaning
of displayed massage, stop the operation and contact us immediately.
[Note 2] Some messages may not be displayed depending on the machine model, even if
they have been registered to this list. Please contact us whenever you are
uncertain.

1.1 Trouble Remedy List

Trouble remedy (minor major)


Classification
Level Test Run
of trouble Guide Diagnosis Starting Machining Servo
mode mode
display list display disabled power OFF OFF
stop stop

Alarm Alarm 3

Alarm 2

Alarm 1

Warning Warning 3

Warning 2

Warning 1

Operator
Guide
message

Dialog
Dialog Operation cannot continue
message

"Test mode stop" refers to the warning or alarm where the dry run or the operation with GRAPHIC
screen stops.
"Run mode stop" refers to the warning or alarm where actual machining stops.

2
Alarm Message WIRE EDM

1.2 Resetting Method

(1) Alarm 1, 2, 3 : Press RESET key.

WARN
(2) Warning 1, 2, 3 : Press RESET key.

WARN
(3) Guide : Press RESET key.

Or, if the key-in line is selected


ENTER
Press , or key, and the message is

cleared automatically.

Note: Though the warning 1, 2, 3 or the guide can be reset also with the RESET key, two
keys have different functions as mentioned below, thus bewaring of the key
operation.
WARN
RESET : Clears the message, but continues operation.

RESET : Deletes message and stops action at this time.

The operation cannot continue.

How to See The Alarm Message List 3


WIRE EDM Alarm Message

1.3 Dialog Box


A dialog box is popped up and current operation is suspended.
No further operation can continue until the button is pressed to close the dialog box.
This dialog box appears for system errors, etc. where the operation cannot continue, and therefore
usually the operation quits immediately.
However, there is a way to continue the operation as it is for saving the edited data or grasping the
situation. (Exit and restart the operation at customer’s convenience. However, the data for which the
error occurred cannot be saved actually.)
In such a case, a similar error could occur after the dialog box was closed, and thus you may select
the error ignoring function.

Dialog box display example

Error occurred. Reboot the NC unit. Operation guidance

10001 MESSAGE TEXT NOT FOUND Guide message

Press [Continue] button to ignore the error and continue the operation.

Error handling, if continued


Ignore Ignore Operation continue
Continue Same
All button
Error

Error value: Error value

Kind and meaning of buttons

: The operation of the screen can continue successively, but the operation will not be
Continue normal. Use this for saving current data temporarily or grasping the situation.

Ignore : Check this box and press the [Continue] button, and all errors that may occur in the
All future are ignored.

Ignore : Check this box and press the [Continue] button, and the error that may occur by the
Same
Error same cause in the future is ignored.

4
Alarm Message WIRE EDM

1.4 Classification of Message Numbers

Number Group Contents

0001 – 0999 (Emerency stop levels)


1000 – 1999 (NC program errors)
2000 – 2999 (Machining power errors)
3000 – 3999 (Machine control errors)
4000 – 4999 (Machine alarms)
5000 – 5999 (EIS alarms)
6000 – 6999 (Man-machine messages)
7000 – 7999 (Driver detection alarms)
1000 – (AVOH message)

1.5 Confirming Contents of Alarm


Confirm the message number and its description on the DIAGNOSE screen, if an alarm or warning
occurs.

Notes: (1) The last one is displayed in the status bar if two or more message occurs.
(2) The quantity of alarms and warnings is displayed “status display tab” of the screen
right side.
(3) The message No., name and occurs time are displayed on the DIAGNOSE, (ALARM
or WARNING) screen.

How to See The Alarm Message List 5


WIRE EDM Alarm Message

1.6 Confirming Conditions in Which Alarm Occurs


Before contacting use to ask for help, please make sure the following items:

(1) Confirm in detail that when and what alarm occurred under what conditions.
(2) Confirm the alarm or warning message No. and its contents.
Confirm the power supply unit name and the software version number on the DIAGNOSE
VERSION screen or DIAGNOSE MAINTENANCE screen.
(3) In the automatic mode
Confirm the program No., sequence No. and contents of program.
Confirm setting conditions on NC FUNC screen and SET screen (OFFSET, etc.).
(4) In the manual mode
Confirm the contents of operation (including pre- and post-operations).
(5) Check whether the same alarm recurs when the same operation is executed again, and confirm
its frequency.
(6) Check whether the same alarm recurs when the conditions are changed.
Try to change the contents of program and operating procedure.

* If “No Text FOR MESSAGE” or “NPC SYSTEM ERROR” occurred, please contact us after confirm-
ing the situations where the error occurred and the message number.

6
Alarm Message WIRE EDM

1.7 Operation Buttons and Keyboard


The operation buttons and keyboard are different in notation between MG W-R and MGW-K
generators (see table below).
As this manual gives descriptions using the notation for the MGW-K generator, understand the
operation buttons and keyboard by applying the notation for the MGW-R generator.

MGW-R generator MGW-K generator Description

START
START
(Main ope panel & portable Starts automatic operation
(Portable operation panel only)
operation panel)

STOP STOP Stops functional operation

RESET RESET Resets the alarm

WARN RESET WARN RESET Resets the warning and guide

BUZZER OFF BUZZER OFF Stops buzzer sounding

SEARCH Command key for search

DEL ERASE Command key for erasure

ADD IN Command key for addition

ENTER IN Command key for input

HELP HELP Help display

PAGE UP + Page changeover (+)

PAGE DOWN – Page changeover (–)

F buttons
Note. LF buttons (left) and BF
buttons (bottom) are provided, Function keys Select respective functions
and they are referred to as F
buttons.

OT RELEASE
(NC FUNC screen)
OT RELEASE
OT RELEASE Overtravel release key
(Main operation panel)
(Main operation panel)
[CE machines]

How to See The Alarm Message List 7


WIRE EDM Alarm Message

2. DESCRIPTION OF MESSAGES

No. Name Level Reset

0001 EMERGENCY STOP Alarm 3 See Remedy.

Description : The EMERGENCY STOP signal was turned on (ESP=1).

Causes : (1) The EMERGENCY STOP switch was pressed.


(2) Either ±X, ±Y, ±U, ±V, ±Z, or ±C axis overran and it actuated the OVERTRAVEL limit
switch.

Remedy : In the case of (1), reset the EMERGENCY STOP switch.


In the case of (2), in the manual mode, press simultaneously the OT RELEASE key on
the POSITION screen 2 and the RESET key to turn on the servo. Then, with
OT RELEASE key kept pressed, return the axis that actuated the over travel limit switch
with axis select key.
Note: At this time, take care not to move extremely in the opposite direction
(dangerous zone).
After executing (1) or (2), press the RESET key and execute the reference point return
operation.

No. Name Level Reset

0002 NC, +24 VDC DROP Alarm 3 See Remedy.

0003 NC, +15 VDC DROP Alarm 3 See Remedy.

0004 NC, –15 VDC DROP Alarm 3 See Remedy.

Description : The +24 VDC power voltage in NC unit dropped (below 19 V).
The +15 VDC power voltage in NC unit dropped (below 11 V).
The –15 VDC power voltage in NC unit dropped (ober –8 V).

Causes : (1) Defective switching power supply.


(2) Shorted power supply line.

Remedy : Either VBB, VMC, V0H, or EIS card is faulty.


Alarm related to power supply (faulty power unit).
Contact to us.

8
Alarm Message WIRE EDM

No. Name Level Reset

0005 FLAME SENSOR ON Warning 3 See Remedy.

Cause : On the machine with a flame sensor, the flame sensor operated. (*FLM=0)

Remedy : (1) If no abnormality is found due to a fire, make sure the safety, then restart machining.
(2) If this message is displayed frequently, the flame will be defective. Check the input
signal, and please contact us.

No. Name Level Reset

0007 FIRE EXTINGUISHER OPERATED Alarm 3 See Remedy.

Description : On the machine with a fire extinguisher, the fire extinguisher operated. (*FIRE=0)

Causes : (1) The fire extinguisher operated.


(2) The TEST switch on fire extinguisher was pressed.

Remedy : (1) Replace the dielectric fluid.


(2) Press the RESET switch when the test was conducted with the fire extinguisher
locked.

No. Name Level Reset

0008 OVERTRAVEL (OT2) Alarm 3 See Remedy.

Cause : Either ±X, ±Y, ±U, ±V, or ±Z overran and actuated the overtravel limit switch. (OT2-LS=1)

OT
Remedy : (1) In the MANUAL mode, press the f • 8 RELEASE key on the POSITION screen or

the button on the right side of CRT simultaneously with the RESET key.
OT RELEASE

OT
(2) Then, with the RELEASE button kept pressed, return the axis that actuated the over-
travel limit switch using the axis selection key.

(3) Next, press the RESET key to reset the alarm, then perform the reference point
return.

Description of Message 9
WIRE EDM Alarm Message

No. Name Level Reset

0011 MC POWER, –15 VDC DROP Alarm 3 See Remedy.

0012 MC POWER, +15 VDC DROP Alarm 3 See Remedy.

0013 MC POWER, +24 VDC DROP Alarm 3 See Remedy.

Description : The –15 VDC of the machining power dropped (over –8 V).
The +15 VDC of the machining power dropped (below 11 V).
The +24 VDC of the machining power dropped (below 19V).

Causes : (1) –15 VDC overloaded. Defective CIO or VOH card.


(2) +15 VDC and +24 VDC overloaded. Defective CIO or VOH card. Shorted terminal or
wiring on the machine side.
(3) Faulty power supply –15 VDC
PS2 (Defective switching power supply)
(4) Faulty power supply +15 VDC
PS1 (Defective switching power supply)
(5) Faulty power supply +24 VDC
Defective 24VR rectifier (SB1)

Remedy : Alarm related to power supply (faulty power unit).


Contact to us.

No. Name Level Reset

0015 CHECK SUM ERROR (VMC-ROM) Alarm 3 See Remedy.

Causes : (1) The contents of system ROM on the VMC card changed.
Faulty ROM or VMC card.
Erroneous contents in RAM on VOH card.
(2) This alarm is caused when turning power ON after changing ROM or when making
RAM clear (turning power ON while pressing STOP and RESET keys
simultaneously). This operation always causes this alarm, however, it is normal
condition. Reset the alarm by remedy (2).

Remedy : (1) For the machines with the power supply unit before MGW-J, please let us know the data
of machine parameters No.830 - 836.
For the machines with MGW-J or subsequent power supply units, please let us know
the data of machine parameters No.864 - 866.
(2) Perform the RAM clear operation.
Note: Execution of RAM clear will erase all program data in the RAM, and therefore
it should not be executed unless otherwise instructed by Makino personnel.

10
Alarm Message WIRE EDM

No. Name Level Reset

0016 CHECK SUM ERROR (PARAMETER)

Description : Not used.

No. Name Level Reset

0017 CHECK SUM ERROR (EIS-ROM) Alarm 3 See Remedy.

Causes : (1) The contents of system ROM on the EIS card changed.
Faulty ROM or EIS card.
(2) This alarm is caused when turning power ON after changing ROM or when making
RAM clear (turning power ON while pressing STOP and RESET keys
simultaneously). This operation always causes this alarm, however, it is normal
condition. Reset the alarm by remedy (2).

Remedy : (1) In the case of cause (1) above, please let us know the data of machine parameters
No.864 - 866.
(2) Perform the RAM clear operation.
Note: Execution of RAM clear will erase all program data in the RAM, and therefore it
should not be executed unless otherwise instructed by Makino personnel.

No. Name Level Reset

0019 PARAMETER INITIALIZED Alarm 2

Cause : Occurs when cleaning RAM (turning power ON while pressing STOP and RESET keys
simultaneously).
Display disappears soon.

Description of Message 11
WIRE EDM Alarm Message

No. Name Level Reset

0020 BATTERY DROP Alarm 2 See Remedy.

Description : Voltage of the battery for the NC unit program backup dropped abnormally.

Causes : (1) Limit of battery life


(2) Erroneous connection, disconnector contact.
(3) When replacing the card, check the setting of DIC1 switch on the VMC card.

Remedy : Aalrm related to power supply (faulty power unit).


Note: Replacement of battery unit is to be made within an hour after turning power
OFF. If the power supply is turned OFF continuously for more than one hour,
RAM data may be lost.

No. Name Level Reset

0021 CENTRAL CONTROLLER FAN ALARM

0022 RAM ERROR

Description : Not used.

No. Name Level Reset

0025 AUTO POWER OFF BY ALARM OR WARNING W ARN RESET key

Cause : Automatic power off was executed because the set data No. 34 bit 7 was turned on due to
an alarm or warning. This message is displayed at the power on operation next time. When
the bit 7 is turned on, the AUTO PWR OFF key returns to "0", which indicates that the
power was turned off normally.

Remedy : Press the RESET key, and check the 0/1/2 position of AUTO PWR OFF key, and the
set data No. 34.

12
Alarm Message WIRE EDM

No. Name Level Reset

0026 MISMATCHED ASC UNIT Alarm 3

Description : The power on check found mismatch of version numbers between EIS firmware and ASC
firmware on the EIS card.

Remedy : Contact to us of the trouble condition.


Replace the firmwares on the EIS card with those having proper version numbers
respectively.

No. Name Level Reset

0027 PROCESS OF POWER FAIL INCOMPLETELY Alarm 3

Description : RAM was not protected at power off (manual or power failure).

Remedy : The contents of RAM could be destroyed.


Contact to us of the trouble condition.

No. Name Level Reset

0034 ROM-MACRO IS NO ENTRY

0035 ROM-MACRO NOT ENOUGH AREA

0036 ROM-MACRO ERROR

Description : Not used.

Description of Message 13
WIRE EDM Alarm Message

No. Name Level Reset

1000 INTERSECTION POINT OUTSIDE OF PRM 83 LIMIT Alarm 2 RESET key

Description : An intersection was not determined at blocks before and after inner wire offset.

Causes : (1) Program error


(2) Small value of set data No. 83 (standard value = 17)

Remedy : (1) Correct the program.


(2) Change the wire offset value.
(3) This error will easily occur where adjacent blocks may or may not contact. In case of
an error, increase the set value (to 50–100). After a machining is finished, return the
setting to standard value (17).

No. Name Level Reset

1001 NOT TANGENT DUE TO OFFSET CHANGE, OUTSIDE RAD. Alarm 2 RESET key

Cause : When the wire offset value is illegal, the intersection may not be determined
diagrammatically.

Intersection is
not determined.
D1
Program D2

Remedy : (1) Change the wire offset value.


(2) Correct the program.

No. Name Level Reset

1002 M 02, M 30 PR OG R AM ED BE FO RE OFF SET CAN C EL (G 40) Alarm 2 RESET key

Cause : M02 or M30 was commanded during the wire offset mode.

Remedy : Command G40 before commanding M02 or M30.

14
Alarm Message WIRE EDM

No. Name Level Reset

1003 G2, G3 COMND. MISSING I.J OR R VALUE Alarm 2 RESET key

Cause : A radius was not commanded in the block with movement in the case of arc modal.
(This alarm will occur if I, J or R is not programmed for arc, or if G01/G00 is not programmed
for the line after arc.)

Remedy : Correct the program.


When the modal is arc and the movement amount is to be commanded, be sure to
command a radius.
Alternatively, set the G00 or G01 modal. There are two kinds of radius specifications; I, J
and R.

No. Name Level Reset

1004 PLANE INCONSISTENT IN G02, G03 COMND Alarm 2 RESET key

Cause : In arc radius specification, there is other than I, J or R.

Remedy : Correct the program.

No. Name Level Reset

1005 G48, G68 OR G26 OVERLAP COMND Alarm 2 RESET key

Cause : G48 was specified in G48, G68 specified in G68 or G26 specified in G26.

Remedy : Correct the program.

Description of Message 15
WIRE EDM Alarm Message

No. Name Level Reset

1006 END POINT INCORRECT IN G02, G03 COMND Alarm 2 RESET key

Causes : (1) Radii at start and end are inconsistent.


(2) When specifying R, R = 0 was specified.
(3) There are R specification and I, J specification in the same block.
(4) There is no G00 or G01 in the line block after G02 and G03 modals.
(5) In specifying R, the start point and the end point are same (a full circle), and the center
cannot be determined.

Calculating method for (1) (If the condition of the following expression i not satisfied, an
error results.)

Set data No. 0080 setting > √(X – I)2 + (Y – J)2 – √2 + J 2


Radius R2 determined Radius R1 determined
from end coordinate from center coordinate
value value

Theoretical wire path


Actual wire path

X
Allowable amount

Y End point

Start point
R2 = (X-I)2 + (Y-J)2

R1 = I2 + J2
J

I Center of circular arc

Remedy : Correct the program or increase the set data No. 0080 setting (for example, 1 → 5).
Note: Set higher especially in the case of automatic programming output.

16
Alarm Message WIRE EDM

No. Name Level Reset

1007 G48, G68 COMND ORDER ERROR Alarm 2 RESET key

Cause : The cancel specification G47 and G69 to G48 and G68 were commanded in incorrect order.

G48 Specification G48 Specification

G68 Specification G68 Specification

G69 Reset G47 Reset

G47 Reset G69 Reset

Correct command Command order error

G48 commanded outside G26.

G48

G47 (cancel) in G26 also


causes an alarm.
G26 G47

Remedy : Correct the program.

No. Name Level Reset

1008 MIRROR IMAGE (G71) COMND ERROR Alarm 2 RESET key

Cause : Values other than 0 (OFF) and 1 (ON) were commanded to X and Y in G71X_Y_; block.

Remedy : Correct the program.

No. Name Level Reset

1009 G92 SPECIFIED AFTER G48, G68 OR G26 Alarm 2 RESET key

Cause : G92A_ was specified in G48, G68 or G26.


However, without A specification, this does not cause an alarm.

Remedy : Correct the program or execute after specifying G92A0;.

Description of Message 17
WIRE EDM Alarm Message

No. Name Level Reset

1010 G CODES IN SAME GROUP CAN’T BE IN SAME BLOCK Alarm 2 RESET key

Cause : There are prohibited G code combinations in the same block.

G code (63) (64)


04 22 28 29 30 40 41 42 48 68 70 71 92
G code
04

22
(63)
28
(64)
29

30

40

41

42

48

68

70

71

92
Automatic reference

Wire offset to right


Work limit

point return
Return from
reference point
Undefined

Wire offset cancel

Wire offset to left

Mirror OFF

Coordinate system
Dwell

Scaling

Rotation

Mirror ON

setting

Note: Circle indicates illegal combination. Symmetrical one is of course inhibited.

Remedy : Correct the program.

18
Alarm Message WIRE EDM

No. Name Level Reset

1011 OPTIONAL G CODE SPECIFIED Alarm 2 RESET key

Description : Unused G code was specified.

Cause : G code other than the ones listed in the table was specified.

Remedy : Correct the program.

No. Name Level Reset

1012 G41, G42 IN G02, G03 BLOCK Alarm 2 RESET key

Cause : The model of wire offset start block was an arc.

Remedy : Correct the program.


Specify a linear command (G01, G00) in the wire offset start block.

No. Name Level Reset

1013 OFFSET CANCELLED (G40) IN G2, G3 BLOCK Alarm 2 RESET key

Causes : (1) The modal of wire offset cancel block was an arc.
(2) Movement command outside of compensation plane is in the wire offset cancel block.

Remedy : Correct the program.


(1) Specify a linear command (G01, G00) in the wire offset cancel block.
(2) Do not specify movement (Z, C) outside the compensation plane in the wire offset
cancel block.

No. Name Level Reset

1014 MDI OR M6 DURING G41, G42 Warning 3 W ARN RESET key

Cause : While wire offset was under way in memory run, it was stopped and a movement command
was executed in MDI mode or M06; was specified but an alarm was caused due to fixed
amount movement.

Remedy : Switch to manual operation for manual movement.

Description of Message 19
WIRE EDM Alarm Message

No. Name Level Reset

1015 ILLEGAL PLANE MOVE.COMND EXIST G41, G42 BLOCK Alarm 2 RESET key

Cause : Movement command outside of compensation plane was in the wire offset start block.

Remedy : Correct the program.


Do not specify movement (Z, C) outside the compensation plane in the wire offset start
block.

No. Name Level Reset

1016 OVERCUT CAUSED BY OFFSET OR TAPER Warning 2 W ARN RESET key

Cause : An interference occurred as a result of wire offset.


(1) When machining the inside of an arc smaller than the offset amount:

Overcut of wire

(2) When a movement amount is too small:

Remedy : Change an offset amount or correct the program.


When an interference can be tolerated, continue as it is.

Pressing the WARN RESET key causes the message to disappear.

20
Alarm Message WIRE EDM

No. Name Level Reset

1017 MORE THAN 2 NON-MOVEMENT BLKS DURING Alarm 2 W ARN RESET key
G41, G42

Cause : In the wire offset, there are more than two blocks without movement so that an intersection
can be determined, causing a turn around the corner.

Ex) G41 D** Y10.; G41 D** Y10.;

M98 P1; Block without movement M98 P1;

N1; Block without movement N1 G91 X10.;

G91 X10.;

Alarm is caused. Alarm is not caused.

Remedy : Correct the program.

No. Name Level Reset

1018 OVERCUT CAUSED BY G44 COMPENSATION Warning 2 W ARN RESET key

Cause : G44 compensation results in insufficient offset length. This alarm may occur in a short
block.

Compensated length

Alarm is not caused. Alarm is caused.

Remedy : Change the offset amount (H) or correct the program.


When the overcut can be tolerated, continue as it is.

Pressing the WARN RESET key causes the message to disappear.

Description of Message 21
WIRE EDM Alarm Message

No. Name Level Reset

1019 G44 PROGRAMMED BEFORE G41, G42 Warning 3 W ARN RESET key

Description : The corner profile control ON was specified during wire offset cancel.

Cause : During the wire offset canceling, G44 also becomes invalid. It becomes valid from the block
in which the wire offset ON is specified.

Remedy : Check the program.


Continue operation as it is if a following block.
Contains the radius compensation command, or correct the program if not.
Note: In the following case, also G44 (corner profile control) does not work.
(1) At the corner with the block without movement during wire offset (G41 or
G42).
(2) Until return to the original machining condition during recovery from wire
breakage or from power failure.

No. Name Level Reset

1020 G25 COMND WITHOUT OFFSET OR TAPER Warning 2 W ARN RESET key

Cause : Spiral interpolation command (G25) was executed in other than wire offset mode.

Remedy : It is valid only in the wire offset mode. Program G41 or G42.

No. Name Level Reset

1021 G24 COMND WITHOUT OFFSET OR TAPER Warning 2 W ARN RESET key

Cause : Taper corner tangential circle insection (G24) command was executed in other than the
taper mode.

Remedy : It is valid only in the taper mode. Program G51 or G52.

No. Name Level Reset

1022 G49 COMND WITHOUT OFFSET OR TAPER Alarm 2 RESET key

Cause : The Upper – lower same R command (G49) was executed in other than the taper mode.

Remedy : It is valid only in the taper mode. Program G51 or G52.

22
Alarm Message WIRE EDM

No. Name Level Reset

1023 G22 COMND ERROR Alarm 2 RESET key

Causes : (1) G22 command is not in pair.


X ––––– I U ––––– K
Y ––––– J V ––––– L
(2) G22 command can specify only axes X, Y, U and V.
(3) G22 command can be specified only after the reference point return.

Remedy : (1), (2) Correct the program.


(3) Execute the reference point return.

No. Name Level Reset

1024 MOVEMENT END COORD. WITHIN PROHIBITED AREA Alarm 2 RESET key

Cause : When a prohibited area was set with G22 command, the end of movement entered the
prohibited area.

Remedy : Correct the program.

No. Name Level Reset

1025 G95 IN G41, G42 INVALID Alarm 2 RESET key

Cause : Z axis position was specified in the G41 or G42 block.

Remedy : The G95 should be specified in the G40 modal mode.

No. Name Level Reset

1026 OVERCUT CAUSED BY G44 Q-COMPENSATION Warning 2 W ARN RESET key

Cause : An overcut occurred due to radius compensation or corner control.

Remedy : Correct the program, or continue machining as it is.


Normally, a machining may be continued as it is.

Description of Message 23
WIRE EDM Alarm Message

No. Name Level Reset

1028 G04 COMND WITHOUT P, X WORD Alarm 2 RESET key

Cause : P_ or X_ command for specifying a dwell length is not in the G04 dwell command.

Remedy : Correct the program.

No. Name Level Reset

1029 G30 IS ONLY VALID AFTER REF. POS. RETURN Alarm 2 RESET key

Causes : (1) The number of reference point (P command) specified together with the G30 command
is not 2, 3 or 4.
Note: When P is omitted, it becomes the 2nd reference point.
(2) When G30 was specified, the reference point return had not been completed.

Remedy : (1) Correct the program.


(2) Make reference point return.

No. Name Level Reset

1030 G53 IS ONLY VALID AFTER REF. POS. RETURN Alarm 2 RESET key

Cause : When G53 was specified, the reference point return had not been completed.

Remedy : Make reference point return.

No. Name Level Reset

1031 G28 COMND ERROR Alarm 2 RESET key

Causes : (1) The L command in the same block as the G28 command is other than 0, 1 (it becomes
L0 when omitted).
(2) The reference point return is executed to search for DEC when that operation has not
been executed yet, but its condition is improper.
The set data No. 66 setting is not "0"

Remedy : (1) Correct the program.


(2) Set the set data No. 66 to "0", or execute the reference point return manually.

24
Alarm Message WIRE EDM

No. Name Level Reset

1032 G28, G29 COMND ORDER ERROR Alarm 2 RESET key

Causes : (1) The G28 command was not specified before the G29 command.
(2) An axis not specified with the G28 command was specified with the G29 command.

Remedy : Correct the program.

No. Name Level Reset

1033 G95 COMND ERROR Alarm 2 RESET key

Cause : In the G95 command (Z axis position control command), improper value was specified.

Remedy : Correct the program.

No. Name Level Reset

1036 MEMORY PROTECT PARAM. ILLEGAL BY G10 Alarm 2 RESET key

Cause : A value other than the defined L value of the G10 command was specified or other address
code is out of range.
The L value that the user can specify is either of the following:
L1 : Changing offset value
L2 : Changing work offset value
L10 : Changing machining condition
L20, 21 : Changing entered machining condition (main, sub)
L50 : Changing model data
L80 : Changing taper surface data
L999 : Changing parameters (set data/machine parameter/system parameter)

Remedy : Correct the program.

Description of Message 25
WIRE EDM Alarm Message

No. Name Level Reset

1037 ILLEGAL WORD IN G10 BLOCK Alarm 2 RESET key

Cause : Illegal format is used in the G10 command block.

Remedy : Correct the program.


eg: Program for offset setting on increment.
G10D_R_; Offset setting D: Offset
G10D_Q_; Offset increment R: Setting data
Q: Increment

No. Name Level Reset

1038 WORD DATA ERROR IN G10 BLOCK Alarm 2 RESET key

Cause : The word in the G10 command block exceeds the allowable range.

Remedy : Correct the program.

No. Name Level Reset

1039 MOVEMENT COMND ON OPTION AXIS Alarm 2 RESET key

Cause : The movement exceeding the set number of axes was specified.

Remedy : Correct the program.

No. Name Level Reset

1041 OVERLAP COMND FOR POWER SUPPLY Alarm 3 RESET key

Cause : The G10 command for power supply is overlapped. System error
Statement: G10 L13 P0 for machining OFF
G10 L31 P1 for machining ON

Remedy : Contact to us of the trouble condition.

26
Alarm Message WIRE EDM

No. Name Level Reset

1042 OVERLAP COMND FOR MACHINE CONTROL Alarm 3 RESET key

Cause : The G10 command for machine control is overlapped. System error
G10 L60 Statement.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

1043 NO M02, M30 IN MAIN PROGRAM Alarm 2 RESET key

Cause : The program end M code (M02 or M30) command was not in the main program.

Remedy : Specify the M02 or M30 command at the end of the main program.

No. Name Level Reset

1044 COMND OVER Alarm 3 RESET key

Cause : There are five or more G10 commands in a block. System error
Note: Those codes (M17, M07) that generate G10 internally are included.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

1045 UNDEFINED G, M COMND Alarm 3 RESET key

Cause : An unused G or M code was specified.

Remedy : Correct the program.


Check G and M codes.
Check the system parameters No. 984–999, if this error occurs in G or M codes that can be
used.

Description of Message 27
WIRE EDM Alarm Message

No. Name Level Reset

1046 DECIMAL POINT ERROR Alarm 2 RESET key

Causes : (1) In case of metric command unit, command can be made only down to the 3rd decimal
place.
In case of inch command unit, command can be made only down to the 4th decimal
place.
(2) Smaller than the decimal point is unavailable with an F command.

Remedy : Correct the program.

No. Name Level Reset

1047 NUMERICAL COMND ERROR Note 3) W ARN RESET key

Description : Numerical command is out of the following range.

Causes : (1) ±99999.999 or ±9999.9999 for the metric command unit. (Note 1)
(2) ±9999.9999 or ±999.99999 for the inch command unit. (Note 1)
(3) Standard value 1000 for the F command (Note 2)
(4) PQ values of M600, M610, M620, or M630 (Note 3) or F value of M650 for the machine
with pallet magazine.
Note 1: The allowable range varies depending on the set data No.0063 for linear axis,
or set data No.0537 for rotary axis.
Note 2: The allowable range varies depending on the machine parameter No.0561.
Note 3: Warning 3 when this message is output under control of pallet magazine, or
otherwise alarm 2.

Remedy : For causes (1) to (3), correct the program.


For cause (4), correct the program and turn off and on the power switch.

No. Name Level Reset

1048 ZERO RETURN NOT EXECUTED Alarm 2 RESET key

Cause : The axis was moved in the automatic run mode, though the reference point return has not
been completed yet.

Remedy : Execute the reference point return operation.

28
Alarm Message WIRE EDM

No. Name Level Reset

1049 CANNOT MDI RUN DURING MEM RUN Warning 3 W ARN RESET key

Cause : Halfway in the machining block in memory run, MDI interrupt (switching to MDI run) was
made and a machining block was specified.

Remedy : Don’t make machining interrupt while machining.


Switch from MDI run to memory run and press the START key to continue or press the
RESET key to restart.
Note: In case modal change was made by command in MDI, such portion may be
valid. Check again, therefore, when continuing in memory operation.

No. Name Level Reset

1050 ILLEGAL SELECTION OF AUTO MODE Warning 3 W ARN RESET key

Cause : System error

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

1051 USE COND. NOT MET FOR ADDITIONAL AXIS Warning 3 W ARN RESET key

Cause : The axis with servo OFF is in the current valid axis.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

1052 AT INDEX FIXED LS ON

Description : Not used.

Description of Message 29
WIRE EDM Alarm Message

No. Name Level Reset

1054 U, V COMND ON TAPER Alarm 2 RESET key

Cause : U- and V-axes movement command is in the G51 and G52 taper mode.
However, in case the following G codes are in the same block, the U- and V-axes
commands become that G code command, causing no alarm.
G04, G10, G22, G28, G29, G30, G53

Remedy : Correct the program.

No. Name Level Reset

1055 U, V COMND ON G2, G3 BLOCK Alarm 2 RESET key

Cause : U- and V-axes movement command is in the G02 and G03 circle mode.

Remedy : Correct the program.

No. Name Level Reset

1056 G68 COMND ERROR Alarm 2 RESET key

Cause : An axis other than X and Y axes was specified for the rotation center position of
G68X_Y_A_;.

Remedy : Correct the program.

No. Name Level Reset

1057 G26 COMND ERROR Alarm 2 RESET key

Cause : An axis other than X and Y axes was specified for the rotation center position of
G26X_Y_A_;, on a copy angle A_ was not input.

Remedy : Correct the program.

30
Alarm Message WIRE EDM

No. Name Level Reset

1058 G24 ERROR (NOT TANGENT TO BEFORE, AFTER BLKS) Alarm 2 RESET key

Cause : The G24 command block is not adjacent to both before and after blocks (straight line and
circle).

Remedy : Correct the program or increase the setting of set data No. 0083 (from 17 to about 50).

No. Name Level Reset

1059 G24 ERROR (INTERSECT. CANNOT BE DETERMINED) Alarm 2 RESET key

Causes : (1) Compensated figures of blocks before and after G24 command block were without
intersection. (Fig. 1)
(2) When block either before or after G24 command block is an arc, compensation by G24
resulted in 0 radius of block before and after (every in rare case). (Fig. 2)

Program Program

D G24 command
G24 command

Because of too small


L value, intersection
L cannot be determined.

Intersection cannot
D be determined.

r=0

Fig. 1 Fig. 2

Remedy : Change G24 L_ command.

Description of Message 31
WIRE EDM Alarm Message

No. Name Level Reset

1060 G24 ERROR (OVERCUT BY NEGATIVE RAD. CALC.) Alarm 2 RESET key

Cause : Either block before and after G24 command was circle and compensation resulted in
negative radius.

Program
G24 command
D
D r

r<D
Where figure like this
would be obtained if D
without G24, commanding
G24 will cause an alarm.

Remedy : Change the offset amount.


Correct the program.

No. Name Level Reset

1061 INCORRECT TAPER PLANE DATA See Note See Note

Causes : (1) The height of program plane or subprogram plane is set higher than actual upper guide
height.
Note) Warning 2, Warm reset key
(2) The height of program plane or subprogram plane is set lower than actual lower guide
height.
Note) Warning 2, Warm reset key
(3) The upper guide height is too small, compared with the sub plane height.
Note) Alarm 2, Reset key
In general taper machining, the above case is very rare and there is high possibility of
misentry. Therefore, warning is output to alert the operator.

Remedy : Correct the program or check the setting.

Press the SET key and then the OFFSET key to check the value on the OFFSET
screen.

32
Alarm Message WIRE EDM

No. Name Level Reset

1062 G49 COMND ERROR Alarm 2 RESET key

Causes : At least one of the following conditions must be met.


(1) The G49 command block must be circle.
(2) The blocks before and after the G49 command must be with movement and linear.

Remedy : Correct the program.

No. Name Level Reset

1063 RADIUS OVERCUT BY G44

Description : Not used.

No. Name Level Reset

1064 TAPER COMND WITHOUT G41 G42 Alarm 2 RESET key

Cause : The taper command (G51, G52) is not in the same block as the G41 or G42 command.
The taper cancel command (G50) is not in the same block as the G40 command.

Remedy : Correct the program.

No. Name Level Reset

1065 CAN’T CHANGE INCH/MM BY PROGRAM Alarm 2 RESET key

Cause : G20 command for the metric command system was specified.
G21 command for the inch command system was specified.

Remedy : Correct the program.


To chasngeover the unit system between inch and metric, set it to the set data No. 0063 bit
0, then turn off and on the power switch.

Description of Message 33
WIRE EDM Alarm Message

No. Name Level Reset

1066 G48P COMND EXIST AT TAPER MODE2 Alarm 2 RESET key

Cause : The G48P command cannot be given in the taper mode 2.


Make taper mode setting at machining side on the NC FUNC screen.
Make taper mode setting at graphic side on the DRAW SET screen.

Remedy : Delete the G48P command.


Then, at the cutting side, press the SET key and then the OFFSET key to set a value
to the drawing scale on the OFFSET screen.
At the graphic side, the drawing scale is automatically set to "1".

No. Name Level Reset

1067 G92 COMND ERROR Alarm 2 RESET key

Cause : A value other than A0 to A9 was commanded in the block of G92 A_; block.

Remedy : Correct the program.

No. Name Level Reset

1068 AXIS-COMMAND IS OVER IN 1 BLOCK Alarm 2 RESET key

Cause : Movement for more than 3 axes including C and Z axes was specified simultaneously.

Remedy : Correct the program.

No. Name Level Reset

1069 MOVE Z AXIS TO HEIGHT OF Z POS. DISPLAY Guide W ARN RESET key

Description : In the Z axis manual machine, this message is displayed along with STOP status lamp ON
when the G95 (Z axis position control) is turned on.

Remedy : Move the Z axis to the specified height and restart operation.

34
Alarm Message WIRE EDM

No. Name Level Reset

1070 ILLEGAL SELECT OF INTERPOLATION UNIT Alarm 2 RESET key

Cause : System error

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

1071 G46 IN G40 INVALID Warning 3 W ARN RESET key

Cause : The corner override (G46) was specified in the radius compensation cancel (G40) block.

Remedy : Check the program.


Continue operation if there is radius compensation command in the following blocks, or
correct the program if not.

No. Name Level Reset

1072 DUPLICATE INSTRUCTIONS OF G44 AND G46 Warning 2 W ARN RESET key

Cause : G46 was specified in the G44 block, or G44 was specified in the G46 block.
Note: Normally, the G44 is used for 1st cut and G46 for 2nd and subsequent cuts.
If they are specified in the same block, G44 has priority.

Remedy : Check or correct the program.

No. Name Level Reset

1073 IMPOSSIBLE TO SET COORD. (G92) DURING G41, G42 Alarm 2 RESET key

Cause : System error

Remedy : Contact to us of the trouble condition.

Description of Message 35
WIRE EDM Alarm Message

No. Name Level Reset

1074 G31 COMND ERROR Alarm 2 RESET key

Cause : System error

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

1075 DUPLICATE INSTRUCTIONS OF G31 Alarm 2 RESET key

Cause : Midway in taking measurement in memory run, MD1 interrupt was made to perform
measurement.

Remedy : Reset

No. Name Level Reset

1076 SAVING OR RESTORATION ERROR OF INSIDE COORD. Alarm 2 RESET key

Cause : System error

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

1077 G41/G42 P_ COMND ERROR Alarm 2 RESET key

Cause : In the vertical irregular shape mode (G41/G42P_), the command other than P0, P1 and P2
is specified.

Remedy : Correct the program.

36
Alarm Message WIRE EDM

No. Name Level Reset

1078 INCONSISTENT COMND WITH G41/G42P_ COMND Guide W ARN RESET key

Description : (1) Taper command (G51/G52) is specified in the vertical irregular shape mode(G41/
G42P_).
(2) Circular interpolation (G02/G03) is specified in the vertical irregular shape mode (G41/
G42P_).
(3) The mirror image, scalling or axis exchange is specified in the vertical irregular shape
mode.

Remedy : Correct the program.


(1) The taper command cannot be used in the vertical irregular shape mode.
(2) The program for vertical irregular shape must be made in the linear interpolation (G00/
G01).
(3) NC functions such as mirror image, scalling and axis exchange cannot be used in the
vertical irregular shape mode.

No. Name Level Reset

1079 N NO. FOUND FOR I/O CANCEL MACRO Alarm 2 RESET key

Cause : Both cancel N number and reset processing N number are registered when ICON macro
execution request is made during execution of ICON macro. System error.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

1080 THE MANUAL RUN KEY IS INVALID NOW Warning 1 W ARN RESET key

Cause : MANUAL key on FPB operation panel or MAN RUN key on the screen was pressed
during execution of return operation by RETRACT key in the manual interruption mode for
wire break recovery or one touch M6 operation.

Remedy : Cancel the return operation to restore the operation mode because manual interruption is
invalid during return operation using the RETRACT key.

Description of Message 37
WIRE EDM Alarm Message

No. Name Level Reset

1081 COMMAND ERROR IN FIXED CYCLE MACRO

Description : Not used.

No. Name Level Reset

1082 RETURN IS ONLY DURING MANUAL RUN Warning 1 W ARN RESET key

Cause : The RETRACT key was pressed without performing manual interruption in the operation
mode (MEN RUN or MDI RUN mode) other than MAN RUN mode (except one touch keys).
Or, RETRACT key was pressed without performing retraction in the manual interruption
mode.

Remedy : Because the retract and return function is invalid in the mode other than manual
interruption, switch the mode to manual interruption mode (eg. MAN RUN key ON in
MEM RUN mode), and press RETRACT key after performing retraction.

No. Name Level Reset

1083 MDI, MEM RUN INVALID DURING MAN. ZERO RETURN Warning 2 W ARN RESET key

Cause : When operating in a mode (MDI, memory) other than the manual mode, manual operation
interrupt was attempted to manually return to the zero point.

Remedy : Manual return to the zero point is not possible during the automatic operation.
Cancel the zero point return mode before changing the operation mode, and then turn
power on again.

No. Name Level Reset

1084 RETURN, RECOVERY W. BREAK NOT IN EFFECT Warning 2 W ARN RESET key

Description : No retract operation can be done during recovery from wire breakage.

38
Alarm Message WIRE EDM

No. Name Level Reset

1085 G590, G591, G592 VALID AT HEAD BLOCK ONLY Alarm 2 RESET key

Cause : Input resolution setting G code (G590, G591, G592) must be specified at the head of a
block, but actually it is specified in the middle of block.

Remedy : Check and correct the program.


G590: Set by parameter
G591: Standard resolution
G592: High resolution

No. Name Level Reset

1086 INPUT VALUE IS ROUNDED OFF Warning 1 W ARN RESET key

Description : In the standard resolution mode (set data No. 0063), a value with decimal point that
exceeds the standard resolution is entered, and therefore it is rounded off to standard
resolution.
Example: Metric system 1.2345 → 1.235
Inch system 1.23456 → 1.2346

Remedy : Check and correct, or continue programming.

No. Name Level Reset

1087 ILLEGAL G04 VALUE Alarm 2 RESET key

Cause : A value larger than the upper limit (14744.7) was specified for the G94 dwell command.

Remedy : Correct the program.

No. Name Level Reset

1090 RECOVERY WIRE BREAK Warning 1 W ARN RESET key

Cause : Wire breakage occurred during machining and the automatic wire breakage recovery
function was actuated.

Remedy : When the wire breakage point is reached, the message automatically disappears.

Description of Message 39
WIRE EDM Alarm Message

No. Name Level Reset

1091 AT DRYRUN Warning 1 W ARN RESET key

Cause : During automatic wire break recovery of RECOVERY WIRE BREAK 1, AUTOMATIC WIRE
LOADING RETRY 1 or 2 on the NC FUNC screen, the following state occurred.
This message appears when moving in DRY RUN to next machining start point.

Remedy : When the next machining start point is reached, the message automatically disappears.

No. Name Level Reset

1092 RECOVERY WIRE BREAK OVERTIMIES Warning 1 W ARN RESET key

Causes : The number of wire break times in the current machining process reached the number set
to the set data No. 100.
In case the recovery wire break 1 or 2 on the NC FUNC screen has been set, the following
operations are made.
(1) RECOVERY WIRE BREAK 1
The message "1741: M6 SEARCHED BY M74, A.W.T. MISSED (1)" is displayed, and
the head moves to the next machining start point in the dry run mode.
(2) RECOVERY WIRE BREAK 2
Return is made to the machining start point where movement stops. Pressing the
START key again from this condition starts the recovery wire break operation. The
number of recovery wire breaks is cleared to 0.

No. Name Level Reset

1093 RECOVERY POWER FAILURE (WAIT FOR PRM No.575) Warning 1 W ARN RESET key

Cause : Power failure occurred and the automatic power failure recovery function was actuated
during MEMORY RUN operation.
The system waits for the power failure recovery function to operate for the duration of the
set time, if the machine parameter No.575 has been set.

Remedy : Upon returning to the position where power failure occurred, the message automatically
disappears.

40
Alarm Message WIRE EDM

No. Name Level Reset

1094 RECOVERY POWER FAILURE INVALID Warning 1 W ARN RESET key

Causes : Power failure occurred in auto mode under one of the following conditions so that the
automatic power failure recovery cannot be made.
(1) During MDI RUN operation.
(2) At stop.
(3) Automatic wire loading skip of NC function is valid.
(4) Without automatic wire loading unit.

Remedy : After resetting by the RESET key, restart.


Note: When all of the following conditions are met, the automatic power failure
recovery is made.
(1) At machining by memory operation (started with M17).
(2) Dry run and machine lock of NC function is invalid.
(3) Automatic wire loading skip of NC function is invalid and power failure
recovery is valid.
(4) With automatic wire loading unit.

No. Name Level Reset

1095 WIRE BREAK Warning 3 W ARN RESET key

Description : The wire break signal is turned on (WDN=1).

Causes and Remedy:


[Cause of wire break]
The causes of wire break can be estimated by the conditions when it occurred, although not
definitely. Many causes are often involved.

Description of Message 41
WIRE EDM Alarm Message

The break position on the work:


immediately after the
1 start of machining
within 3 to 5mm from the
2 start point of machining
after machining more than
3 5mm

Wire Wire

1
Concentration of discharge
on a narrow area
Existence of insulator Aerial discharge
like rust, raw surface (air inclusion)
etc.
Decrease machining conditions
at the start of machining.

Air inclusion or insufficient fluid Decrease machining conditions at the lead.


pressure against the conditional value

(a)
(b)
(c)

3 Closely
(d)
check wire
break
position (e)
(f)

(Check the wear length of (g)


the upper wire.)

42
Alarm Message WIRE EDM

(a) (g) (b) (f) (d)

Guide

Too large power Too large


and flaw holding force

Closely check the energying plate and guide in case of wire break

(c) (e)

Inclination of nozzle Too far Adhesion of


causes turbulent flow. nozzle insulator
Closely check workpiece, nozzle, and fluid pressure in case of
wire break around the workpiece.

Too large Centralized Wear Aerial Insulative Insufficient


energy discharge (wire feed discharge foreign flushing
(bent wire) rate) (pin hole) matter

REST

Irreqular Very Wire break Rust caused Centralized discharge


wire travel complicated due to rust for a long time at the time of manual
shape on wire wire break recovery

Tool large
Machining too holding force Insufficient
close to edge wear stripe flushing

Pay special attension to the fluid pressure in case wire break


in the center of workpiece

Description of Message 43
WIRE EDM Alarm Message

Selection of Machining Continuation Method:


In order to continue machining when wire breakage occurred, select one of the following methods
before start of machining.

Method 1. Manually load wire at the point where wire was broken.
(Set the recovery wire breakage to 0).
Method 2. After pressing the "RESET" key, return the head to the machining start point and connect
the wire. Turn on the DRY RUN and make the head approach the wire break point
(normally, 2 to 3 mm before that point) with the wire connected, the stop operation.
Turn off the DRY RUN on the NC FUNCTION screen, press the START key with the
TOUCH on the MACH OPERATE screen turned on, and turn off the TOUCH when the
head reaches the wire break point. (Wire break recovery count should be 0)
Method 3. Use the recovery wire breakage (recovery wire breakage 1 or 2) (only when equipped with
automatic wire loading unit).

The above methods have their own advantage and disadvantage. Determine the method to be used
in advance considering the machining accuracy, ease of wire breakage recovery and other factors.

Table 1. Machining continuation methods after wire breakage and their features

Feature
Advantage Disadvantage Example of application
Method

Method 1 • Machined portions • Somewhat difficult to thread. • Products requiring high


(recovery 0, left as they are accuracy
load on site) • Machining cannot be • Machining in single
continued in the case of operation of relatively
unattended operation as thick plate
temporary stop is caused.
• Not adequate for high
speed machining

Method 2 • Machined portions • Return to start hole, dry run • Products requiring high
(recovery 0 Dry left as they are ON, OFF and many other accuracy
run + touch) operations are involved. • Machining in single
• Machining cannot be operation of relatively
continued in the case of thick plate
unattended operation as • Not adequate for high
temporary stop is caused. speed machining

Method 3 • Machining continued • There is possibility of some • Products not requiring


(recovery 1 or even at unattended additional machining if high accuracy
2) operation machined portion has been
distorted. • High speed machining
• Recovery causes
almont no flaws if • Available only when • Rough machining to
machined portion equipped with automatic micron order
has not been wire loading unit.
distorted.

44
Alarm Message WIRE EDM

No. Name Level Reset

1096 CHECK WORK COORD. AND OFFSET VALUE

Description : Not used.

No. Name Level Reset

1097 POWER FAILURE Warning 1 W ARN RESET key

Description : Power failed during machining with the powe failure recovery function (optional) turned on,
and the power failure recovery operation is executed.

Remedy : Check influence of power failure recovery operation on the workpiece.

No. Name Level Reset

1098 M6 INVALID IN TAPER MODE Alarm RESET key

Cause : M6 command was specified in the taper mode or vertical irregular shape mode.

Remedy : Specify M6 command in other than taper mode or vertical irregular shape mode.

No. Name Level Reset

1099 RETURN NOT EXECUTED Warning 3 W ARN RESET key

Description : An attempt to start the machining was made, skipping the return operation after the axis
retraction.

Remedy : Return the axis to the original position.

No. Name Level Reset

1100
∼ NPC SYSTEM ERROR Alarm 3 RESET key
1356

Cause : System error.

Remedy : Contact to us of the trouble condition.

Description of Message 45
WIRE EDM Alarm Message

No. Name Level Reset

1102 MACRO COMND ORDER ERROR Alarm 2 RESET key

Cause : The macro command codes of which commanding order is limited were not specified in the
correct order.
Example: The PRED command was specified before the PROP command in the
external data command.

Remedy : Correct the macro program.

No. Name Level Reset

1116 O NO. IS NOT WITHIN 1 – 9999 Alarm 2 RESET key

Cause : O number is memory operation was 0 or more than 9999.

Remedy : Check the input command value. Specify the correct O No.

No. Name Level Reset

1118 O NO. (MAIN, SUB) IS NOT REGISTERED IN MEMORY Alarm 2 RESET key

Cause : O No. started in memory operation or called by the subprogram is not registered.
The subprogram O No. called from the subprogram is also checked.

Remedy : Find the unregistered O No. and register it. Correct the program.

No. Name Level Reset

1119 EDIT IN BLOCK DISP. OR ERROR IN MAIN PROGRAM Alarm 2 RESET key

Causes : O No. started in memory operation is in the following state.


(1) Currently, being displayed on the EDIT BLOCK screen or being registered or deleted
on the EDIT, LIST screen or being tape input/output.
(2) A block error or grammatical error was found in O No.

Remedy : (1) Press the LIST key to close the program being displayed on the EDIT, BLOCK
screen. Start under the condition other than registering, deleting on the EDIT, LIST
screen or tape inputting/outputting.
(2) Correct O No. error.

46
Alarm Message WIRE EDM

No. Name Level Reset

1120 EDIT IN BLOCK DISP. OR ERROR IN BUS PROGRAM Alarm 2 RESET key

Causes : O No. by subprogram call or subprogram called from subprogram is in the following state.
(1) Being displayed on the EDIT BLOCK screen or being registered or deleted on the EDIT,
LIST screen or being tape input/output.
(2) There is an illegal block or grammar in O number.

Remedy : (1) Press the LIST key to close the program being displayed on the EDIT, BLOCK
screen. Start under the condition other than registering, deleting on the EDIT, LIST
screen or tape inputting/outputting.
(2) Correct O No. error.

No. Name Level Reset

1132 N NO. NOT FOUND Alarm 2 RESET key

Causes : Block sequence No. is not found due to the following causes.
(1) Error of N No. started in memory operation.
(2) Specification error of subprogram call M98 O_P_ or retract M99 P_.
(3) Error of destination N No. of macro command GOTO statement.

Remedy : Correct the program.

No. Name Level Reset

1136 EXCESS NESTING OF SUB PROGRAM Alarm 2 RESET key

Cause : The nesting level in subprogram call exceeds the limit.


G and M codes with limited nesting were used at above specified level.

Sub- Sub- Sub-


Main program program program
program (1) (2) (3)
Maximum 9 levels

Remedy : Correct the program.

Description of Message 47
WIRE EDM Alarm Message

No. Name Level Reset

1137 M99 PRESENT IN MAIN PROGRAM Alarm 2 RESET key

Cause : O No. of subprogram was specified to start in-memory operation.

Remedy : Correct the program.

No. Name Level Reset

1138 NO M99 IN SUB PROGRAM Alarm 2 RESET key

Cause : The retract command (M99, M99P_) is not found in the subprogram.

Remedy : Correct the program.

No. Name Level Reset

1139 MACRO COMND PRESENT AT TAPE MODE Alarm 2 RESET key

Description : Not used.

No. Name Level Reset

1149 ILLEGAL WORD IN BLOCK Alarm 2 RESET key

Cause : Illegal NC command was found in an NC tape.

Remedy : Correct the tape.

No. Name Level Reset

1150 BLOCK FORMAT ERROR Alarm 2 RESET key

Causes : (1) External data output macro (PROP, PRED, PRCL).


(2) System call macro (SYSCALL).

Remedy : Correct the program.

48
Alarm Message WIRE EDM

No. Name Level Reset

1151 INPUT/OUTPUT DEVICE ERROR Alarm 2 RESET key

Cause : The tape input/output drive failed during program input/output on the EDIT screen.

Remedy : Recheck the program input/output condition (set data No. 20 to 26), tape I/O drive, and the
cable.

No. Name Level Reset

1152 BLOCK WITH MORE THAN 126 DIGITS PRESENT Alarm 2 RESET key

Cause : A block containing more than 126 characters is detected during tape input on the EDIT
screen.

Remedy : Correct the tape.

No. Name Level Reset

1160 NPC COMND NO. ERROR Alarm 2 RESET key

1161 NPC COMND NO. INCORRECT Alarm 2 RESET key

1162 AT PROTECT Alarm 2 RESET key

1163 O NO. EXISTENT Alarm 2 RESET key

1164 COMPILE ERROR Alarm 2 RESET key

1165 PROGRAM HEAD Alarm 2 RESET key

1166 PROGRAM END Alarm 2 RESET key

1167 MEMORY SHORTAGE Alarm 2 RESET key

Cause : System error.

Remedy : Contact to us of the trouble condition.

Description of Message 49
WIRE EDM Alarm Message

No. Name Level Reset

1180 MACRO VARIABLE NO. ERROR Alarm 2 RESET key

Cause : Macro variable No. not in use was used.

Remedy : Correct the program.

No. Name Level Reset

1181 MACRO VARIABLE VALUE ERROR Alarm 2 RESET key

Cause : A macro variable not allowed was used.

Remedy : Correct the program.

No. Name Level Reset

1182 PROHIBITED MACRO VAL. IN THIS TYPE MACHINE Alarm 2 RESET key

Cause : A macro variable not allowed was used.

Remedy : Correct the program.

No. Name Level Reset

1184 MACRO CALCULATION ERROR Alarm 2 RESET key

Cause : In calculation equation of macro instruction, the function argument value or system variable
substitution value or NC code replacement value was outside of allowable range.

Remedy : Correct the program.

No. Name Level Reset

1185 MACRO DIVISOR IS 0 Alarm 2 RESET key

Cause : In macro instruction calculation equation, the divisor was 0.

Remedy : Correct the program.

50
Alarm Message WIRE EDM

No. Name Level Reset

1186 MACRO CALCULATION ACCURACY ERROR (1) Alarm 2 RESET key

Cause : In macro instruction calculation equation, an extremely large absolute value occurred.

Remedy : Correct the program.

No. Name Level Reset

1187 MACRO CALCULATION ACCURACY ERROR (2) Alarm 2 RESET key

Cause : In macro instruction calculation equation, an extremely small absolute value occurred.

Remedy : Correct the program.

No. Name Level Reset

1196 NO O NO. IN G93 SPECIFIED Alarm 2 RESET key

Cause : P_G_ were commanded successively in G93 command.

Example:G93 P_ G_
Defining G code
Subprogram to be called.
Remedy : Correct the program.

No. Name Level Reset

1197 EXCESS NESTING OF G66 Alarm 2 RESET key

Cause : G66 modal call nesting exceeding level 4.

Remedy : Correct the program.

Description of Message 51
WIRE EDM Alarm Message

No. Name Level Reset

1198 G93 SPECIFIED MORE THAN TWICE Alarm 2 RESET key

Cause : G93 commanded 2 times during execution of program between resets.

Remedy : Correct the program.

No. Name Level Reset

1199 EXCESS NESTING OF MACRO CALL Alarm 2 RESET key

Cause : In macro level 4 state, modal call by G65, G66 or G, M code with nest level limit was
commanded.

G66
G65 M98 G65 T100
X10
G67

T100: Pseudo command code

1 Level 2 Level 3 Level 4 Level

Remedy : Correct the program.

No. Name Level Reset

1200 SUB.PRO FORMAT ERROR (L/R, B) Alarm 2 RESET key

Cause : Subprogram call condition exceeded allowable value range.


(1) Repetition number L/R over 9999.
(2) G26 command B value over 255.
(3) G26 command M value over 2.

Remedy : Correct the program.

52
Alarm Message WIRE EDM

No. Name Level Reset

1220 FORMAT ERROR OF GRAPHIC MACRO CODE Guide W ARN RESET key

Description : (1) In complete address code is used in the G code for graphic.
(2) The PRFM command is specified without executing G400, G430 or G440.

Example : (Wrong) G400Y_; (Correct) G400C _X_Y_;

Remedy : Correct the program.

No. Name Level Reset

1221 ILLEGAL INPUT DATA OF GRAPHIC MACRO CODE Guide W ARN RESET key

Description : The address code in the G code for graphic is out of allowable range.

Example : (Wrong) G400C10X_Y_; (Correct) G400C ~7X_Y_;

Remedy : Correct the program.

No. Name Level Reset

1222 ILLEGAL G CODE IN GRAPHIC MACRO CODE Guide W ARN RESET key

Causes : (1) In the graphic macro program, the G code other than G400–G439 is used.
(2) In the user menu creating program by the modal plan, the G code other than G440 –
G449 is used.

Remedy : Correct the program.

No. Name Level Reset

1223 SO MANY G CODE IN GRAPHIC MACRO CODE Guide W ARN RESET key

Cause : Multiple graphic macro codes G400–G439 are used in the same block.

Remedy : Correct the program. The graphic macro code must be used in an individual block
respectively.

Description of Message 53
WIRE EDM Alarm Message

No. Name Level Reset

1224 GRAPHIC MACRO CODE OUT OF DRAWING AREA Guide W ARN RESET key

Cause : A graphic macro code exceeding allowable drawing range is specified in a program.

Remedy : Check and correct the program.


Allowable range: A square block having diagonal line determined by the following
coordinates.
In text coordinates : MIN (0, 1) – MAX (65, 17)
In graphic coordinates : MIN (0, 18) – MAX (527, 323)

No. Name Level Reset

1230 CHR’S ENTRY AREA OVERFLOW Guide W ARN RESET key

Cause : The number of characters of PRFM command following G440–G449 is larger than internal
memory area.

Remedy : Correct the program to decrease the number of characters of entire PRFM command.

No. Name Level Reset

1100 NPC SYSTEM ERROR Alarm 3 RESET key

: : : :
: : : :

1356 NPC SYSTEM ERROR Alarm 3 RESET key

Cause : System error.

Remedy : Contact to us of the trouble condition.

54
Alarm Message WIRE EDM

No. Name Level Reset

1500 ILLEGAL MACHING COND. SPECIFIED See Note See Note

Description : The programmed E No. exists, but either value of machining condition elements of that E
No. is out of the setting range.

Causes : (1) E No. having illegal machining condition element value was specified in the program.
Note: Warning 3, WARN RESET key
(2) E No. having illegal machining condition element value was input IN on the MAIN
COND or SUB or COND screen.
Note: Guide, WARN RESET key

Remedy : (1) Confirm E No. and M/C condition element value, and correct it on the COND LIST
screen and COND (MAIN, SUB) screen, then restart operation.
(2) Confirm E No. and M/C condition element value, and correct value on the COND LIST
screen, then input IN the E No. on the COND (MAIN, SUB) screen.

No. Name Level Reset

1501 ILLEGAL CHANGE DATA OF MACHING COND. See Note See Note

Description : Although each machining condition element has the setting range, the programmed
element value is out of that range.

Causes : (1) A value, character or symbol out of the setting range was enteredt IN in the cursor
line of either COND screen (MAIN, SUB or LIST).
Note: Guide, WARN RESET key
(2) In the machining condition element change command (G10L10RP_;) in a program, the
value P_ specified by R_ is out of the setting range.
Note: Alarm 2, RESET key

Remedy : (1) Confirm the cursor position and value to be input, then input it IN .

(2) Press the RESET key. Confirm R_ and P_ values, and correct it, then restasrt
operation.

Description of Message 55
WIRE EDM Alarm Message

No. Name Level Reset

1502 OPTION MACHING COND. SPECIFIED See Note See Note

Description : Optional machining condition element was specified on the machine having no options.

Causes : (1) Optional E No. was programmed.


Note: Warning 3, WARN RESET key
(2) An attempt to input IN optional E No. was made on the COND MAIN or COND SUB
screen.
Note: Guide, WARN RESET key
(3) An attempt to input IN optional element value was made on the COND MAIN or
COND SUB screen.
Note: Guide, WARN RESET key

Remedy : (1) Check E No. and element set value, and correct either one, then restart machining.
(2) Check E No. and element set value, and correct either one.
(3) Check element set value, and correct it.

No. Name Level Reset

1503 E NO. NOT FOUND See Note See Note

Description : Unregistered E No. was specified.

Causes : (1) Unregistered E No. was programmed.


Note: Alarm 2, RESET key
(2) Unregistered E No. was input IN on the COND MAIN or SUB screen.
Note: Guide, WARN RESET key
(3) Unregistered E No. was searched SEARCH on the COND LIST screen.
Note: Guide, WARN RESET key

Remedy : (1) Press the RESET key. Check E No. and correct it, then restart machining.
(2) Check E No. and input correct E No. IN .

(3) Check E No. and search correct E No. SEARCH .


(4) For other than MGW-K, make sure that the wire diameter is correct.

56
Alarm Message WIRE EDM

No. Name Level Reset

1504 IMPOSSIBLE TO EDIT STANDART COND. Guide W ARN RESET key

Description : An attempt to write a machining condition element to an E No. failed, because that E No.
has Makino standard condition attribute.

Remedy : (1) Failure in writing is normal because of Makino standard condition attribute.
(2) On the MGW-K, if a condition element is to be written to that E No. overriding the
attribute, turn on the set data No.336 bit0, then write it to that E No.

No. Name Level Reset

1505 IMPOSSIBLE TO ERASE STANDARD COND. Guide W ARN RESET key

Description : An attempt to erase a machining condition E No. on the COND LIST screen failed, because
that E No. has Makino standard condition attribute.

Remedy : (1) Failure in erasing is normal because of Makino standard condition attribute.
(2) On the MGW-K, if that E No. is to be erased overriding the attribute, turn on the set data
No.336 bit3, then erase that E No.

No. Name Level Reset

1506 M71L COMMAND IS 0, 1 Warning 3 W ARN RESET key

Cause : The L of M71L for approach function ON/OFF command is other than 0 and 1. To turn ON
the function, specify L0 or omit L, or to turn OFF the function, specify L1.

Remedy : Open the second function key screen of COND MAIN screen. Turn ON or OFF the
APPROACH key, then press START key. After automatic operation is finished, correct
the program.

Description of Message 57
WIRE EDM Alarm Message

No. Name Level Reset

1507 APPROACH 1 ILLEGAL MACHINING COND. Warning 3 W ARN RESET key

Cause : The approach 1 machining condition specified by M17S_ is illegal. (Invalid for MGW-K)

Remedy : On the COND LIST screen, correct machining condition of E No. to be registered as
approach 1 condition. Then, open the second page of COND MAIN screen, and register
the E No. of corrected machining condition with APPROACH 1 E. NO. key. Next, press
the START key.

No. Name Level Reset

1508 APPROACH 2 ILLEGAL MACHINING COND. Warning 3 W ARN RESET key

Cause : The approach 2 machining condition specified by M17A_ is illegal. (Invalid for MGW-K)

Remedy : On the COND LIST screen, correct machining condition of E No. to be registered as
approach 2 condition. Then, open the second page of COND MAIN screen, and register
the E No. of corrected machining condition with APPROACH 2 E. NO. key. Next, press
the START key.

No. Name Level Reset

1509 APPROACH E NO. IS E9000 – E9999 See Note W ARN RESET key

Cause : In manual or automatic run mode, an attempt to register E No. other than E9000 – E9999
as approach 1 or approach 2 condition was made. (Invalid for MGW-K)

Remedy : (1) Open the second page of COND MAIN screen, and when operating the
APPROACH 1 E. NO. or APPROACH 2 E. NO. key:
Register again the machining condition within the range of E9000 – E9999.
(2) In the automatic run mode, if operation is stopped when M71S_A_ approach condition
is changed in a program:
Register approach 1 or 2 condition manually in the same manner as (1) above, the
press START key.
Note: In manual run mode on COND screen : Guide
During execution of M71S_A_ block in auto mode : Warning 3

58
Alarm Message WIRE EDM

No. Name Level Reset

1510 WRITE PROTECTED CONDITION Guide W ARN RESET key

Description : An attempt to write a machining condition element to E No. on the COND LIST screen
failed, because that E No. has the write protected attribute. (After MGW-K)

Remedy : (1) Failure in writing is normal by current setting because of write protected attribute.
(2) If that E No. is to be written overriding the attribute, turn on the set data No.336 bit1,
then write the condition element to that E No.

No. Name Level Reset

1511 MISTAKEN ERASE PROTECTED CONDITION Guide W ARN RESET key

Description : An attempt to erase a machining condition E No.on the COND LIST screen failed, because
that E No. has the accidental erasure protected attribute. (After MGW-K)

Remedy : (1) Failure in erasing is normal by current setting because of accidental erasure protected
attribute.
(2) If that E No. is to be erased overriding the attribute, turn on the set data No.336 bit2,
then erase that E No.

No. Name Level Reset

1512 ERASE PROTECTED CONDITION Guide W ARN RESET key

Description : An attempt to erase a machining condition E No.on the COND LIST screen failed, because
that E No. has the erasure protected attribute. (After MGW-K)
At present, there is no E No. assigned with the erase protected attribute.

Remedy : Only the E No. except the E No. assigned with the erase protected attribute can be erased.

Description of Message 59
WIRE EDM Alarm Message

No. Name Level Reset

1513 NO USER CONDITION AREA Guide W ARN RESET key

Description : An attempt to add E No. was made, but the user condition area is full and no more E No.
can be added. (After MGW-K)
Registrable machining conditions are total 600 conditions including Makino standard
conditions and user own conditions (Note).
Note: 600 conditions are guaranteed minimum value. In fact, more conditions can be
registered, but the quantity (another several ten conditions) may vary
depending on the software version. This warning guide is given when this
memory quantity is also full.

Remedy : Erase unnecessary E numbers, then add necessary E numbers.


Example: G10 command is used to erase and add E No.
(1) Erase unnecessary E No. (E1000-E1999) G10L22I1000J1999;
(2) Add necessary E No. (E3000-E3009) G10L20I3000J3009;

No. Name Level Reset

1514 EXISTING E NO SPECIFIED Guide W ARN RESET key

Description : An attempt to add E No. on the COND LIST screen failed because that E No. already exists.
(After MGW-K)

Remedy : Failure in addition is normal because that E No. already exists.


To add that E No. as initial value, erase it once, then add it again.
Example: Initialize E9000 (if using G10 command)
(1) Erase E9000 (G10L22I9000;)
(2) Add E9000 (G10L20I9000;)

No. Name Level Reset

1521 M90 COMND ERROR Alarm 2 RESET key

Description : In M90P_Q_; block, a value out of the P0-P2 or Q0-Q1 range was specified.

Remedy : Correct the program.

60
Alarm Message WIRE EDM

No. Name Level Reset

1522 CANNOT CONTROL CUTOFF MACHINING Warning 2 W ARN RESET key

Description : The remain/cutoff machining command was specified during radius compensation cancel
mode (G40).

Remedy : Correct the program.

No. Name Level Reset

1523 STOP BEFORE M08 Warning 1 W ARN RESET key

Description : The program stopped at the head of M08 block due to a setting on the SET, M08 CONTROL
screen.

No. Name Level Reset

1524 STOP AFTER M08 Warning 1 W ARN RESET key

Description : The program stopped after movement of M08 block due to a setting on the SET, M08
CONTROL screen.

No. Name Level Reset

1525 MACHING SKIP UNTIL M8 BLOCK BY M90Q1 Warning 1 W ARN RESET key

Description : On the M8 CONTROL screen, M17 was specified for "SHAPE PART: 1 (SKIP
MACHINING)". If "SHAPE PART" is set to 1 (SKIP MACHINING), the machining power is
not turned on until the M8 block even though M17 was specified.

Cause : Besides a direct change on the M8 CONTROL screen, if the same N No. is set to "SHAPE
N NO." and "CUT-OFF N NO." of the model plan, "SHAPE PART" is set to 1 (SKIP
MACHINING).

Description of Message 61
WIRE EDM Alarm Message

No. Name Level Reset

1526 M8 BLOCK DIVISION INVALID IN G40 Warning 1 W ARN RESET key

Description : In the radius compensation cancel mode, M8 was specified with "BD BLOCK DIVISION"
set to 1 (DIVIDE) on the M8 CONTROL screen.
The M8 block divide function is invalid during radius compensation cancel mode.

No. Name Level Reset

1530 G10 (E) COMMAND ERROR Warning 3 W ARN RESET key

1531 G10 (L) COMMAND ERROR Warning 3 W ARN RESET key

1532 G10 (P) COMMAND ERROR Warning 3 W ARN RESET key

1533 G10 (Q) COMMAND ERROR Warning 3 W ARN RESET key

1534 G10 (R) COMMAND ERROR Warning 3 W ARN RESET key

1535 G10 (I) COMMAND ERROR Warning 3 W ARN RESET key

1536 G10 (J) COMMAND ERROR Warning 3 W ARN RESET key

1537 G10 (K) COMMAND ERROR Warning 3 W ARN RESET key

1538 G10 (G) COMMAND ERROR Warning 3 W ARN RESET key

1539 G10 (M) COMMAND ERROR Warning 3 W ARN RESET key

Description : Set value of address word (E,L,P,Q,R,I,J,K,G,M) in the G10 block (G10L10, G10L20-L23)
is illegal. (After MGW-K)

Remedy : Check the G10 command format, and correct the program.

No. Name Level Reset

1540 TRANSFER CAN ONLY IN RESET MODE Guide W ARN R ESET key

Cause : On the COND, MODEL SEARCH screen, an attempt to transfer the searched rough
machining conditions as modal data was made though the machine is not in RESET status.

Remedy : Place the machine in RESET status, and then transfer the data as modal data.

62
Alarm Message WIRE EDM

No. Name Level Reset

1700 ILLEGAL FEED RATE PARAMETER Alarm 2 RESET key

Cause : The parameter value related to the feed rate is illegal and thus the feed rate cannot be
calculated.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

1716 MEASURING COMND SPECIFIED AXIS ERROR Alarm 2 RESET key

Causes : The following errors were caused when specifying X- and Y-axes in the automatic
measuring by G76 to G85.
(1) G76, 77, 80 : X- and Y-axes were specified
(Only one of them needs be specified.)
(2) G76 – G85 : No axis was specified.
(3) G83 : G83 L specification or I, J specification error
(4) G79, G80, G82, G84, G85 : It is necessary to specify X- and Y-axes.
(5) G83 was specified when either mirror image, axis exchange, scalling or rotation is
activated (G92 miss setting prevention).

Remedy : Correct the program.

No. Name Level Reset

1717 MEASURING COMND ANGLE REGISTER ERROR Alarm 2 RESET key

Cause : The angle A numerical values of G79, G84 and G85 are other than 0 to 9.

Remedy : Correct the program.

Description of Message 63
WIRE EDM Alarm Message

No. Name Level Reset

1720 MEASURING APPROACH NEVER TOUCHED PART Alarm 2 RESET key

Cause : When approach movement was made in the automatic measuring, the workpiece was not
touched.

Remedy : Check the specified value, the measuring start position and the workpiece position.
Clean the wire surface and the workpiece touch surface.

No. Name Level Reset

1722 MEASURING SKIP (DRY RUN, MACH LOCK, GRAPHICS) Warning 1 W ARN RESET key

Cause : At dry run, at machine lock or at graphic, skip was made due to presence of G76 to G85
(automatic measuring) command.

Remedy : Execute G76 to G85, during condition other than at dry run, at machine lock or at graphic.

No. Name Level Reset

1730 G86, G87 PROGRAM FORMAT ERROR Alarm 2 RESET key

Cause : Improper value was specified for G86/G87 command.

Remedy : Correct the program.

No. Name Level Reset

1731 MEASURE AND MACHINING MODE MEASURING Warning 1 W ARN RESET key

Cause : This message is displayed at the time of measurement start in the automatic measuring and
machining mode.

64
Alarm Message WIRE EDM

No. Name Level Reset

1732 G86, G87 EXCESS STOCK REMOVAL Warning 3 W ARN RESET key

Cause : If the measurement result shows that the stock removal to the finish reference dimension
exceeds the set data No. 205 value, the system determines that the stock removal is too
large and stops operation.
Skip or remeasurement is determined depending on the setting of set data No. 200 bit 1.

No. Name Level Reset

1733 G86, G87 SKIP REMEASURING Warning 1 W ARN RESET key

Cause : This message is displayed when measurement was skipped by the setting of set data No.
200 bit 1.

No. Name Level Reset

1734 IN MEASURE AND MACHINING MODE Warning 1 W ARN RESET key

Cause : This message is displayed when a proper stock removal was left by the setting of set data
No. 200 bit 2, and a machining is executed.

No. Name Level Reset

1735 MEASURE AND MACHINING MODE COMPLETION Warning 1 W ARN RESET key

Cause : If the measurement result shows that the stock removal to the finish reference dimension
is smaller than set data No. 206 value, the system determines that the stock removal is too
small for additional machining and ends automatic measuring and machining operation.
This case is a normal finish condition, so it is not a stop status.

Description of Message 65
WIRE EDM Alarm Message

No. Name Level Reset

1736 G86, G87 EXCESS DEVIATION OF MEASURED DIM. See Note W ARN RESET key

Cause : If difference between maximum and minimum of measured values obtained in the edge
face measurements of 5 times per side is larger than set data No. 203 value, the system
determines that measurement reliability is low and displays this message.
Note: Operation does not go in stop status when the set data No. 200 bit 2 is set to
"1".
Bit 2 0: Machining is executed if measured values do not disperse and there is proper
stock removal remained. (Warning 3)
1: Only measurement is done, but not machining. (Warning 2)

No. Name Level Reset

1740 STOP STS BY M74, PROCESSES WERE SKIPPED Warning 3 W ARN RESET key

Cause : The system goes in stop status with this message displayed at the time of automatic wire
threading for the part (non-machined part) targeted by "M6 search" of additional machining
function.
Note: When operation is restarted, automatic wire threading and machining for that
hole are executed. To skip also that part, press the M.COND.SKIP key, then
the START key, so that automatic wire threading and machining for that hole
are skipped.

No. Name Level Reset

1741 M6 SEARCHED BY M74, A.W.T. MISSED (1) Warning 1 W ARN RESET key

1742 M6 SEARCHED BY M74, A.W.T. MISSED (2) Warning 1 W ARN RESET key

Cause : The part that was not targeted by "M6 search" (i.e., already machined part) at the time of
"SKIPPED MACHING" OFF is automatically targeted by the "M6 searched by M74, A.W.T.
mised (1), (2)" (i.e., skipped from machining) at the time of "SKIPPED MACHING" ON.

66
Alarm Message WIRE EDM

No. Name Level Reset

1800 TV ERROR AT I/O INPUT Warning 1 W ARN RESET key

Cause : Parity error in the tape vertical direction.


Parity check of one block in the vertical direction of the input tape indicated an odd number
of characters in one block (from the code next to LF to LF).

Remedy : Correct the program tape or make invalid the TV check of the set data No. 0025 bit 0.

No. Name Level Reset

1801 TH ERROR AT I/O INPUT Warning 1 W ARN RESET key

Causes : Parity error in the tape horizontal direction.


The number of holes of the character read after detecting the first CR (EIA code) or LF (ISO
code) of the input tape does not meet the following conditions.
(1) EIA code: The number of holes is odd.
(2) ISO code: The number of holes is even.

Remedy : Correct the program tape.

No. Name Level Reset

1802 IMPOSSIBLE TO CANCEL INPUT/OUTPUT Warning 1 W ARN RESET key

Cause : The tape input/output operation was canceled by the RESET key, but cancel operation
was not completed within the fixed time (0.5 s).

Remedy : (1) Retry operation, or turn on the power again.


(2) In case of frequent failure, contact to us of the trouble condition.

Description of Message 67
WIRE EDM Alarm Message

No. Name Level Reset

1810 ALL NC PROGRAMS CLEARED AT PW OFF BY MISTAKE Alarm 2 See Remedy.

Causes : The power supply was turned OFF under the following conditions.
(1) The program was closed by pushing LIST key in the Editing Block screen.
(2) Indexing was operating in the Editing List screen.
(3) The tape was being input in the Editing List screen.
(4) During deleting in the Editing List screen.

Remedy : Register the program again.

No. Name Level Reset

1811 SYS. RESERVE PRO-CLEARED AT PW OFF BY MISTAKE Alarm 2 See Remedy.

Causes : The power supply was turned OFF under the following conditions.

(1) The program was closed by pushing LIST key in the Editing Block screen.
(2) Indexing was operating in the Editing List screen.
(3) The tape was being input in the Editing List screen.
(4) During deleting in the Editing List screen.

Remedy : Since the system macro (from O10000 on) is normally maintained as ROM, it is not required
to register it again. When the machine is provided with a specific macro in paper tape on
floppy disk, however, re-register it.

No. Name Level Reset

1812 USER PROGRAM CLEARED AT PW OFF BY MISTAKE Alarm 2 See Remedy.

Causes : The power supply was turned OFF under the following conditions.
(1) The program was closed by pushing LIST key in the Editing Block screen.
(2) Indexing was operating in the Editing List screen.
(3) The tape was being input in the Editing List screen.
(4) During deleting in the Editing List screen.

Remedy : Register the program again.

68
Alarm Message WIRE EDM

No. Name Level Reset

1813 EDIT STOPPED AT PW OFF BY MISTAKE Alarm 2 RESET key

Cause : The power was turned off during the program editing on the EDIT BLOCK screen.

Remedy : Reedit the O No. program which was being edited on the EDIT, LIST screen and press
the LIST key to close the program.

No. Name Level Reset

1990 BLOCK DATA ERROR (1) Alarm RESET key

1991 BLOCK DATA ERROR (2) Alarm RESET key

1992 BLOCK DATA ERROR (3) Alarm RESET key

1993 BLOCK DATA ERROR (4) Alarm RESET key

1994 BLOCK DATA ERROR (5) Alarm RESET key

1995 BLOCK DATA ERROR (6) Alarm RESET key

1996 BLOCK DATA ERROR (7) Alarm RESET key

Cause : Internal data check error in the NC program run system.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

2000 AUTOMATIC WIRE THREADING SKIPPED Warning 3 W ARN RESET key

Cause : The automatic wire loading (M6, M7) was specified although the automatic wire loading skip
on the NC FUNC screen was valid or there is no automatic wire loading unit.

Remedy : Reset the automatic skip on the NC FUNC screen and press the START key.
Alternatively, manually make wire cutoff and loading and then press the START key.

Description of Message 69
WIRE EDM Alarm Message

No. Name Level Reset

2001 CLAMP LEVER OPEN Warning 3 W ARN RESET key

Description : Not used (L_SUP).

No. Name Level Reset

2002 WIRE REVERSE FEED TIME OVER Warning 3 W ARN RESET key

Cause : In rewinding the wire during automatic wire threading, the wire tip cannot be detected within
the wire reverse feed limit time (machine parameter No. 686). (*WT_SEN=1)

Remedy : If a wire is not rewound completely or it is caught by workpiece, remove the wire and press
the START key.

If a wire is not left, clean and adjust the sensor, then press the START key.

No. Name Level Reset

2003 DANCING ROLLER POSITION ABNORMAL Warning 3 W ARN RESET key

Description : Not used (L_WD, L_WU).

No. Name Level Reset

2004 CUTTER MOTION ABNORMAL Warning 3 W ARN RESET key

Cause : The cutter for automatic wire threading malfunctions, or a wire cut-off cannot be confirmed.
(WDN=0)
Remedy : Check the cutter operation (CUTTER=1) or the wire feed system. Remove the cause of
cut-off failure, and press the START key.

No. Name Level Reset

2005 WIRE WAS REVERSED BUT STILL TOUCHES WORK Warning 3 W ARN RESET key

Cause : In the automatic wire threading (NC AWT retry 1–3), the wire touch cannot be reset
(*TOUCH_B=0) though the wire is rewound up to the wire tip sensor (*WT_SEN=0).

Remedy : Check the wire feed system. Remove the cause of touch and then press the START key.

70
Alarm Message WIRE EDM

No. Name Level Reset

2006 WIRE FORWARD FEED TIME OVER Warning 3 W ARN RESET key

Cause : In the automatic wire threading (NC AWT retry 0, 1, 3), the AWT does not complete within
the wire feed limit time (machine parameter No. 693) or the wire feed length reached the
value (MGW-H, machine parameter No. 591).

Remedy : Remove the cause of failure and cut off excess wire. Then press the START key.

No. Name Level Reset

2007 AUTOMATIC WIRE THREADING RETRY OVER MAX. Warning 1 W ARN RESET key

Cause : The head moves to the next M6 point by M6 search function due to post-processing set by
set data No. 101 after AWT failure within the specified retry count or time.

No. Name Level Reset

2008 WIRE NOT PRESENT AT OPTICAL SENSOR (WL_SEN1) Warning 3 W ARN RESET key

Cause : When the NC function automatic wire loading retry 2 was set, there was no wire detected
on the wire path sensor at stasrt of automatic wire threading. (*WL_SEN=0)

Remedy : Set wire at the front of the wire path sensor and press the START key.

No. Name Level Reset

2009 A.W.T. RETRY TIME OVER FOR SMALL HOLE A.W.T. Warning 1 W ARN RESET key

Cause : The head moves to the next M6 point by the M6 search function due to the post-processing
(set data No. 101) after fine hole AWT was not completed within the specified time (machine
parameter No. 695).

Description of Message 71
WIRE EDM Alarm Message

No. Name Level Reset

2010 NO WIRE AT EDGE SENSOR (WT_SEN) Warning 3 W ARN RESET key

Cause : Upon completion of automatic wire threading, the wire was not detected at the wire tip edge
sensor. (*WT_SEN=0)

Remedy : Press the RESET key to restart because the AWT was completed in erroneous path, or
thread the wire manually and press the START key.

No. Name Level Reset

2011 U, V AXIS NOT ZERO BEFORE A.W.T. START (M6) Warning 3 W ARN RESET key

Cause : U- and V-axes are not at the vertical position at automatic wire loading (M6).

Remedy : Return them to the vertical position manually or by MDI operation and press the START
key. Even without returning to the vertical position, operation can be resumed by press the
START key.

No. Name Level Reset

2012 ILLEGAL MACHINE TYPE SELECTED Warning 3 W ARN RESET key

Cause : In registering the parameters by machine type (O13900), selection of machine type (setting
of system parameter No. 930 bits 0–7) is improper.

Remedy : Press the RESET key, then confirm the model by pressing the HELP key for the
system parameter No.930/No.940 (type of amplifier: MGW-K ~), and press the START
key with correct values.

No. Name Level Reset

2013 AUTOMATIC START HOLE DEVICE NOT READY Alarm 2 RESET key

Description : Not used.

72
Alarm Message WIRE EDM

No. Name Level Reset

2014 SEARCH IN NEXT PROCESS M6 BY M74 Warning 1 W ARN RESET key

Cause : The process number targeted by "M6 search" inthe process skip function (M74L_) is
skipped from all subsequent operations (e.g., a part targeted by M6 search in a rough
machining is prevented from a finish machining).

Remedy : Perform machining of the skipped part later (see SKIPPED MACHING key, M74).

No. Name Level Reset

2015 A.W.T. RETRY AT REFERENCE HOLE Warning 1 W ARN RESET key

Cause : The head moves to the reference position specified by M75M_Y_ and makes a new wire
leading edge via loading → cut, then again returns to the original point for automatic wire
loading retry.
This message is displayed during above operation.

No. Name Level Reset

2016 REFERENCE HOLE RETRY OVERTIMES Warning 3 W ARN RESET key

Cause : This message is displayed when the number of retry times exceeds the machine parameter
No. 717 setting (reference hole retry times limit, standard 3 times).

No. Name Level Reset

2017 MC SEQUENCE MACRO PROGRAM ERROR Warning 3 W ARN RESET key

Cause : An error occurred in the operating process of the system program "Machine sequence
macro".

Remedy : Contact to us of the trouble condition.

Description of Message 73
WIRE EDM Alarm Message

No. Name Level Reset

2018 AT TOUCH RETRY Warning 1 W ARN RESET key

Cause : After the wire threading succeeded, the touch sensing function checks if the wire touches
the workpiece. If it touches (*TOUCH_B=0), the wire is cut off, then threaded again.
This message is displayed during above operation.

Remedy : To disable the touch sensing function, set the set data No. 45 bit 3 to "0".

No. Name Level Reset

2019 TOUCH RETRY OVERTIMES Warning 3 W ARN RESET key

Cause : This message is displayed when the number of retry times exceeds the machine parameter
No. 716 setting (touch retry times limit, standard 3 times).

No. Name Level Reset

2020 TANK DOOR UNLOCK Warning 3 W ARN RESET key

Cause : The TANK FILL key (option: M. CONTROL screen or COND SUB screen) was pressed
while the work tank door was open. (*DR_OPN=0)

Remedy : Close the work tank door and operate the key.

No. Name Level Reset

2021 WORK TANK UPPER LIMIT Warning 3 W ARN RESET key

Description : Not used.

No. Name Level Reset

2022 R.W.B/R.P.F. M6PQR FORMAT ERROR Alarm 2 RESET key

Cause : A combination of P, Q and R is illegal.

Remedy : Program a set of P and Q or P, Q and R.

74
Alarm Message WIRE EDM

No. Name Level Reset

2023 TAPER MODE = 2! (= DRAW PLANE) Warning 3 W ARN RESET key

Description : M17 (machining ON) is specified in the taper mode 2 on the NC FUNC screen.
The taper mode 2 is for checking graphic at arbitrary height of taper program, and it is
seldom used for machining, and therefore this warning message is displayed to alert the
operator, but operation is not stopped.
Note: This warning is not displayed in the graphic mode.

Remedy : (1) If you are under graphic checking, continue operation.

(2) If you forgot to change taper mode after graphic check, press RESET key, then
change taper mode.

No. Name Level Reset

2024 SLUICE OVERTRAVEL OR MOTOR CURRENT OVER Alarm 2 RESET key

2025 SLUICE PLATE DRIVING UNIT ABNORMAL Warning 3 W ARN RESET key

2026 SLUICE PLATE HEIGHT CONTROLLED BY Z POS. Warning 1 W ARN RESET key

Description : Not used.

No. Name Level Reset

2027 M28Q NUMERICAL COMND ERROR Warning 1 W ARN RESET key

Cause : The fluid level command M28Q_ is out of the allowable range for M28 (TANK FILL).

Remedy : Correct the M28 program (setting range: 0 – 3000 mm)

No. Name Level Reset

2028 CUTTER UNIT IS NOT VERTICAL OR RECESSION Warning 3 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2, the cutter unit is not in vertical (UPH-1) or reverse position
(UPH-2/UH-2) when the work tank starts to rise.

Remedy : Press the RESET key, then execute M6 I/O RETURN to set the cutter unit in vertical or
reverse position.

Description of Message 75
WIRE EDM Alarm Message

No. Name Level Reset

2029 WIRE FORWARD FEED LENGTH OVER Warning 3 W ARN RESET key

Cause : On the machines with the wire length measuring function, automatic wire threading does
not finish though the wire feed length exceeds the parameter No.591 set value.

Remedy : Remove a cause, then cut off excessive wire and press START key for restart.

No. Name Level Reset

2030 WATER CONDUCTIVITY DOWN Warning 2 W ARN RESET key

Description : Not used.

No. Name Level Reset

2031 ION EXCHANGE RESIN NEEDS REPLACING Warning 3 W ARN RESET key

Cause : The water conductivity is out of the set value though ion exchange has been turned on
(MION=1) for more than 24 hours.
The warning message will be displayed every 4 hours since then.

Remedy : Replace ion exchange resin.


The flow rate may be deficient due to clogged piping to the ion exchange resin.

No. Name Level Reset

2032 PUMPS SWITCHED OFF Warning 3 W ARN RESET key

Cause : The PUMPS OFF key on the MACH OPE screen is turned on.

Remedy : After making sure the safety around the dielectric fluid supply unit, turn off the

PUMPS OFF key.

76
Alarm Message WIRE EDM

No. Name Level Reset

2033 WATER RESERVOIR LOW Warning 1 W ARN RESET key

Cause : On the machine except UPH-1, the specified time has elapsed (Note) where the fluid level
in a dirty tank of dielectric fluid supply unit is below the lower float (*FLOAT2=0).
Note: 60 seconds for MGW-J/K, MV-30 or 30 seconds for other machines.

Remedy : Add dielectric fluid.


For the machine with automatic water feeder (option), the water is fed from city water, and
stopped at the upper float (*FLOAT1=0).

No. Name Level Reset

2034 WATER RESERVOIR UPPER LIMIT SWITCH BROKEN Warning 3 W ARN RESET key

Description : On the machine with automatic water feeder (option), automatic water feed failed due to
faulty upper float in a dirty tank of dielectric fluid supply unit.

Causes : (1) The float signal is faulty, if the lower float in dirty tank dropped (*FLOAT2=0), then after
the specified time (Note), the upper float rises (*FLOAT1=0).
Note: 60 seconds for MGW-J/K, MV-30 or 30 seconds for other machines.
(2) Both upper and lower floats dropped and automatic water feed valve turned on
(SVP1=1), but the upper float or lower float is left down though 10 minutes elapsed.
Note: On the MGW-K power supply unit, the warning 2034 in (2) will not occur in
the 12.2 or later versions. The water supply completes in the time set to
the machine parameter No.728 (standard 10 minutes).

Remedy : (1) Clean or replace the float.


(2) Check or replace signal lines, if 0/1 of upper float (*FLOAT1) is contradictory to up/down
position on the DIAGNOSE EIO screen.
(3) If float operation in (1) and (2) is normal, turn on the automatic water feed valve
(SVP1=1) for 10 seconds on the DIAGNOSE EIO screen, then confirm that water is fed
actually. If not fed, check the water line from main valve of city water up to water filling
port.
(4) Refill water automatically or manually up to proper level, then restart operation.
Notes:(1) If piping has not been connected on the machine with automatic water
feeder, turn off the system parameter No.0934 bit 0, and turn off and on
the power switch to feed the water in manual mode.
(2) Please contact us for further information.

Description of Message 77
WIRE EDM Alarm Message

No. Name Level Reset

2035 WATER RESERVOIR FILTER NEEDS REPLACING Warning 3 W ARN RESET key

Description : On the machines with the MGW-J/K/JP/MV-30, the water filter reached its life.
(PR_OVER1=0)
Or, an attempt to restart the operation was made without turning on/off the PUMPS OFF
key.

Cause : Water filter is clogged.

Remedy : Turn ON the PUMPS OFF key on the MACH OPE screen, then replace the water filter.
After replacement, turn OFF the PUMPS OFF key. Be sure to turn ON/OFF the
PUMPS OFF key.

No. Name Level Reset

2036 A.W.T. JET FILTER NEEDS REPLACING Warning 3 W ARN RESET key

Description : Not used (*PR_OVER2).

No. Name Level Reset

2037 UPPER HEAD SUBMERGED Warning 3 W ARN RESET key

Description : On the machine with FILL function, the upper head submerged detection float rose.
(*W_OVHEAD=0)

Cause : The fluid level during filling is too high, compared to upper head height.

Remedy : Submerged upper head results in short lifetime.

Turn on the TANK FILL key, lower the fluid level so that upper head is not submerged,
then restart.

78
Alarm Message WIRE EDM

No. Name Level Reset

2038 CLEAN RESERVOIR LOW Warning 3 W ARN RESET key

2039 START SUPPLYING TO CLEAN TANK FOR TANK FILL Warning 3 W ARN RESET key

2040 CHANGE SLUDGE BAG Warning 3 W ARN RESET key

2041 BACK FLUSHED Warning 3 W ARN RESET key

Description : Not used.

No. Name Level Reset

2042 WORK TANK FLUID LEVEL LOW Warning 3 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2/W-PG1, the fluid level in the work tank lowers during the
FLUID key ON, and the float lowers accordingly. (UPH-1/UPH-2/UH-2: F_FLT=0,
W-PG1:F_FLAT=0)

Cause : The dielectric fluid supply unit is faulty, float malfunctions, or fluid filter is clogged.

Remedy : In case of frequent failure, contact to us of the trouble condition.

No. Name Level Reset

2043 WAIT UNTIL WORK TANK FLUID LEVEL UP Warning 1 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2, this message is displayed while the float now on low level rises
up to the specified level. (F_FLT=0)

No. Name Level Reset

2044 WORK TANK UP/DOWN MOTOR OVERLOAD Alarm 2 RESET key

Cause : On the MGW-J/K or MV-30 with the work tank elevator, the work tank failed.
(MGW-J:W_GATE_AL:1 MGW-K/MV-30:TNK_INV_AL))

Remedy : Contact to us of the trouble condition.

Description of Message 79
WIRE EDM Alarm Message

No. Name Level Reset

2045 WORK TANK POSITION IS BELOW FILL LOWER LIMIT Warning 3 W ARN RESET key

Cause : On the PF-32, the work tank height is below 130 mm (machine parameter No. 7670) during
a tank fill operation.

Remedy : Rais the work tank over 130 mm, then execute the tank fill operation.

No. Name Level Reset

2046 WATER MODE ALLOWING FLUSHING AT TANK FILL Warning 3 W ARN RESET key

Cause : On the machine with MGW-G/MGW-J and the work tank elevator, only the WATER key
was turned on without turning on the TANK FILL key though the WATER mode in which
the flushing is possible with a full tank only is selected.

Remedy : Turn on the TANK FILL key, then the WATER key.
Or, change the setting of set data No. 106 "FLUSHING ALLOWABLE WATER MODE AT
TANK FILL" to make flushing possible at any time, the press the RESET key to turn on
the WATER key.

No. Name Level Reset

2047 NO PALLET IN CHUCK Warning 3 W ARN RESET key

Description : Not used (CHUCK_CLMP).

No. Name Level Reset

2048 ION EXCHANGED OFF Warning 1 W ARN RESET key

Description : The ON OFF key on the MACH OPE screen is turned on. (Replacing ion exchange resin
during automatic operation)

Remedy : Turn off this key when replacement of ion exchange resin is finished.

80
Alarm Message WIRE EDM

No. Name Level Reset

2049 WATER IS OFF Warning 3 W ARN RESET key

Description : The MACHING POWER key on the MACH OPE screen is inactive during water off mode.
(After MGW-K)

Remedy : The MACHING POWER key on the MACH OPE screen is active only when the
WATER ON is turned on.

No. Name Level Reset

2050 WATER RESERVOIR 1 FILTER NEEDS REPLACING Warning 3 W ARN RESET key

2051 WATER RESERVOIR 2 FILTER NEEDS REPLACING Warning 3 W ARN RESET key

Description : On the machine with additional filters (optional), the filter pressure exceeds the tolerance
(machine parameter No.898) when the water filter 1 or 2 is used.

Cause : Filter is clogged with chips, etc.

Remedy : Depending on the filter mode used during failure, perform as follows.
(1) In the case of fixed filter 1 mode, change mode to fixed filter 2 and restart, then replace
the filter 1.
(2) In the case of fixed filter 2 mode, change mode to fixed filter 1 and restart, then replace
the filter 2.
(3) In the case of automatic filter switching mode, operation is not stopped, but another filter
is automatically selected.

Note: If currently selected filter is replaced, be sure to turn on the PUMPS OFF
key.

No. Name Level Reset

2052 WATER RESERVOIR 1, 2 FILTERS NEED REPLACING Warning 3 W ARN RESET key

Description : On the machine with additional filters (optional), the pressure of both filters exceeds the
tolerance (machine parameter No.898) when both water filters 1 and 2 are used.

Cause : Filters are clogged with chips, etc.

Remedy : Turn on the PUMPS OFF key, replace both filters, reset the PUMPS OFF key, then
restart.

Description of Message 81
WIRE EDM Alarm Message

No. Name Level Reset

2053 FILTER PRESSURE SENSOR ERROR Warning 3 W ARN RESET key

Description : On the MU43 or MUQ32, the value sensed by filter pressure sensor is too low.
With this warning, the filter pump speed becomes constant speed (50 Hz)

Cause : Filter pressure sensor is defective or malfunctions.


Values of "AD-IN10 – AD-IN17" is below 80% of machine parameter No. 902.

Remedy : After machining is finished, turn on/off the PUMPS OFF key, then reset the warning
stastus.
If this failure occurs again, contact to us of the trouble condition.

No. Name Level Reset

2054 WATER OVERFLOW TO PUMPS STOP Warning 3 W ARN RESET key

Description : The water flowed over the work tank when the FLUID or TANK FILL key on the W-PG1 is
turned on.

Causes : (1) Unbalanced tank filling and drain causes the water level to rise gradually.
(2) The rapid feed pump did not stop due to faulty float.
(3) The water leaked from work tank by a centrifugal force during C-axis rotation.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

2055 AUTO SUPPLY START Warning 1 W ARN RESET key

Description : On the machine with MGW-J or MGW-K attached with the tank fill function and dielectric
fluid automatic adding function, this message is displayed to indicate that the total fluid
volume in the dielectric fluid supply unit is checked when the M28 (tank fill ON) is executed
or the OPT.TANKFILL key on COND SUB screen or MACH OPE screen is turned on, if
the set data No. 57 bit 4 is set to ON (standard setting OFF).

82
Alarm Message WIRE EDM

No. Name Level Reset

2056 AUTO SUPPLY COMPLETION Warning 1 W ARN RESET key

Description : This message indicates that the fluid volume was checked in the above No. 2055, and
automatic fluid addition by the amount of shortage has completed.

No. Name Level Reset

2057 AUTO SUPPLY STOP Warning 1 W ARN RESET key

Description : This message indicates that the low fluid level was detected in the above No. 2055, but
automatic fluid addition is not executed because of faulty upper level float.

Causes : (1) In the previous automatic fluid addition, the upper level float in dirty tank was not turned
on (*FLOAT=0) within the max. fluid feed time.
(2) The upper level float in dirty tank is faulty.

Remedy : The float will be faulty or disconnected. Contact to us of the trouble condition.

No. Name Level Reset

2058 MACHING IS POSSIBLE IN WORK TANK FILLED Warning 3 W ARN RESET key

Description : On the EU64, an attempt to turn on the MACHING POWER key was made though the
TANK FILL key is in OFF status.

Remedy : Turn on the TANK FILL key first, then turn on the MACHING POWER key.

No. Name Level Reset

2059 FILLING-OFF IS IMPOSSIBLE IN MC POWER ON Warning 3 W ARN RESET key

Description : On the EU64, an attempt to turn off the TANK FILL key was made though the
MACHING POWER key is in ON status.

Remedy : Turn off the MACHING POWER key first when turning off the TANK FILL key.

Description of Message 83
WIRE EDM Alarm Message

No. Name Level Reset

2060 PLEASE CONFIRM WIRE CUTOFF CONDITION Warning 3 W ARN RESET key

2061 PLEASE CONFIRM WIRE THREADING CONDITION Warning 3 W ARN RESET key

Description : Not used.

No. Name Level Reset

2062 PLEASE M6 I/O RETURN Warning 3 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2, the I/O signal for M6 (automatic wire threading) is out of the
wire threading position.

Remedy : At the power ON, or if M6 is interrupted, press the RESET key, then turn on the

M6 I/O RETURN key on the RUN MANUAL screen.

No. Name Level Reset

2063 WIRE BREAK IN M06 Warning 3 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2, when automatic wire threading finished, a continuity check
between L/M shafts and energizing plate found a wire break.

Cause : A wire was broken when it was inserted in the guide and the guide closed.

Remedy : As a wire debris may be pinched in the wire guide, clean the wire guide, then restart
operation.
When this trouble occurs frequently, please contact to us of the trouble condition.

No. Name Level Reset

2064 M6 Y POSITION INCORRECT Warning 3 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2, an attempt to start automatic wire threading was made though
the Y axis machine coordinate is below 90.0mm (UPH-1) or 110.0mm (UPH-2/UH-2).

Remedy : On the UPH-1/UPH-2/UH-2, automatic wire threading with the Y axis position below the
value mentioned above will cause the interference between workpiece and cutter unit. First
move the Y axis machine coordinate to the position over 90.0mm (UPH-1) or 110.0mm
(UPH- 2/UH-2), then perform automatic wire threading.

84
Alarm Message WIRE EDM

No. Name Level Reset

2065 NONCONTACT POINT SEARCHING EXECUTION Warning 1 W ARN RESET key

Description : This message is displayed when the noncontact point search function is operating.

No. Name Level Reset

2066 NONCONTACT POINT SEARCHING COMPLETION Warning 1 W ARN RESET key

Description : The noncontact point search function found a noncontact point, then the operation stopped
there.

Remedy : Restart operation to execute the program.

No. Name Level Reset

2067 NONCONTACT POINT NOT FOUND Warning 3 W ARN RESET key

Description : The noncontact point search function could not find a noncontact point within the specified
range (parameter No.328 set value), then the operation stopped.

Remedy : (1) Change the search limit (parameter No.328), and execute again the noncontact point
search function.
(2) Correct the program.

Description of Message 85
WIRE EDM Alarm Message

No. Name Level Reset

2070 UPPER HEAD WATER PRESS. LOW Guide W ARN RESET key

2071 LOWER HEAD WATER PRESS. LOW Guide W ARN RESET key

Description : On the EQF5, in the water mode 6 for MF high speed machining, the upper or lower head
water pressure does not rise up to the value set to machine parameter No. 7656 (HIGH
PRESS. PUMP PRESS. MODE LOWER LIMIT).

Causes : (1) MF high speed nozzle has worn.


(2) MF high speed nozzle has been broken.
(3) Gap between nozzle and workpiece is over 0.5 mm.
(4) There is not workpiece between upper and lower heads.
(5) There is a spot face or slit in workpiece.
(6) Machining started from edge face.

Remedy : For (1) to (3), check the position of upper or lower head and the workpiece condition as well
as checking of MF high speed nozzle.

No. Name Level Reset

2072 UPPER HEAD PUMP ROTATION FREQ. LIMIT Guide W ARN RESET key

2073 LOWER HEAD PUMP ROTATION FREQ. LIMIT Guide W ARN RESET key

Description : On the EQF5, in the water mode 8 for MF high speed machining, the pump speed was
lowered to the value set to the machine parameter No. 7657 (HIGH PRESS. PUMP
ROTATION FREQ. LIMIT) because the pump speed that could destroy the upper or lower
head if the circuit is completely closed by a workpiece, etc. was specified.

Cause : Faulty parameter setting for water mode 8 for MF high speed machining (machine
parameters No. 887, 888).

Remedy : Set smaller parameter value of water mode 8 for MF high speed machining than machine
parameter No. 7657 (HIGH PRESS. PUMP ROTATION FREQ. LIMIT).

No. Name Level Reset

2101 MEASUREMENT IMPOSSIBLE.WIRE TOUCHES WORK Alarm 2 RESET key

Cause : While wire and the machine were in touch, measurment was attempted.

Remedy : Detach the wire, then perform again the touch sensing operation.

86
Alarm Message WIRE EDM

No. Name Level Reset

2102 EIS ALARM (2)

Description : Not used.

No. Name Level Reset

2103 APPROACH CYCLE ERROR AT MEASURING Alarm 3 RESET key

Cause : Illegal interruption occurred during touch sensing operation. (EIS card side)

Remedy : Repeat touch sensing operation.

No. Name Level Reset

2200 ARM NOT STANDBY POSITION Warning 3 W ARN RESET key

Cause : On the UPH-1/UPH-2/UH-2, with the core removing unit (option), the core removing
cylinder is not returned to the reverse position. (C_CYL_ARET_LS=0)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

2201 ARM LOWER LIMIT SW. OFF Warning 3 W ARN RESET key

2202 ARM POSITION INCORRECT Warning 3 W ARN RESET key

Description : Not used.

No. Name Level Reset

2205 M73 FORMAT ERROR Alarm 2 RESET key

Cause : The address word following the core removing command M73 is illegal. On the UPH-1 /
UPH-2/UH-2, the L value is other than 0 and 1.

Remedy : Correct the program.

Description of Message 87
WIRE EDM Alarm Message

No. Name Level Reset

2206 M73 APPROACH ERROR Alarm 2 RESET key

Description : Not used.

No. Name Level Reset

2207 M73 TIME ELAPSED ERROR Alarm 2 RESET key

Cause : On the UPH-1/UPH-2/UH-2, with the core removing unit (option), the END signal is not
returned within the specified time.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

2210 STOP STS DUE TO M73 Warning 3 W ARN RESET key

Causea : (1) On the UPH-1/UPH-2/UH-2, the M73 was specified in the graphic or dry run mode.
(2) On the UPH-1/UPH-2/UH-2, the M73 was executed though the optional unit is not
attached.

Remedy : Remove the core by hand if it remains. Then, press the START key.

No. Name Level Reset

2211 POWER FAILURE DURING M73 Warning 3 W ARN RESET key

Cause : On the UPH-1/UPH-2/UH-2, power failed during core following operation.

Remedy : Remove the core by hand if it remains. Then, press the START key.

88
Alarm Message WIRE EDM

No. Name Level Reset

2215 INVALID M73P1 BEFORE M73S1 Alarm 2 RESET key

2216 INVALID M73P0 BEFORE M73P1 Warning 3 W ARN RESET key

2217 SLUG NOT PRESENT AT MAGNET Warning 3 W ARN RESET key

2218 INPUT NOZZLE LEN. BEYOND LIMITS Warning 3 W ARN RESET key

2219 M73 PROHIBITED AREA Warning 3 W ARN RESET key

Description : Not used.

No. Name Level Reset

2300 +X EDGE MEASURING Warning 1 W ARN RESET key

2301 –X EDGE MEASURING Warning 1 W ARN RESET key

2302 +Y EDGE MEASURING Warning 1 W ARN RESET key

2303 –Y EDGE MEASURING Warning 1 W ARN RESET key

2304 HOLE CENTER Warning 1 W ARN RESET key

2305 VERTICAL ALIGNMENT Warning 1 W ARN RESET key

2306 WORK ZERO RETURN Warning 1 W ARN RESET key

2307 MACHINE HOME Warning 1 W ARN RESET key

2308 M6 POINT RETURN Warning 1 W ARN RESET key

2309 AT M6 Warning 1 W ARN RESET key

2310 M6 SHIFT RETURN Warning 1 W ARN RESET key

2311 AT M7 Warning 1 W ARN RESET key

2312 –Z AXIS EDGE FACE POSITIONING Warning 1 W ARN RESET key

2313 C AXIS CENTERING Warning 1 W ARN RESET key

2314 AT M6 I/O RETURN Warning 1 W ARN RESET key

2315 START POSITION RETURN Warning 1 W ARN RESET key

Description : The function displayed is being executed by the one-touch key operation.

Remedy : Confirm that correct key was pressed.


If a wrong key was pressed, stop the operation by pressing either STOP , RESET ,
or EMERGENCY STOP key.

Description of Message 89
WIRE EDM Alarm Message

No. Name Level Reset

2320 Z WORK ZERO RETURN? yes:START key no:RESET Warning 3 W ARN RESET key

Description : On the machine with automatic Z axis, in executing the work zero return operation with the
function key, operation may be stopped before the Z axis moves, accompanied by this
warning message.

Cause : This warning occurs only if the set data No. 0057 bits 6 and 7 are both set to "1" (selectable
by the user).

Remedy : Press the START key if the Z axis is to be returned to the work zero point after it stopped
by the warning.

Or, if the Z axis is not to be returned, press the RESET key, then change the setting of
set data No. 0057.

No. Name Level Reset

2321 IF COEFF. REVISED? yes:START KEY no:RESET --- ---

2322 TAPER ANGLE 3 ∼15 DEGREE --- ---

Description : Not used.

No. Name Level Reset

2325 C MACHINE HOME? yes:START KEY no:RESET Warning 3 W ARN RESET key

2326 C WORK ZERO RETURN? yes:START KEY no:RESET Warning 3 W ARN RESET key

2327 C M6 POSITION RETURN? yes:START KEY no:RESET Warning 3 W ARN RESET key

Description : On the machine with C axis, the operation was performed with the one-touch keys (Note)
while the set data No.0059 "FUNCTION SELECTION 9" bit6 is 0 and bit7 is 1.
Note: The one-touch keys refer to MACHINE HOME, WORK ZERO RETURN, and M6
P. RETURN.

Remedy : After the operation stopped with this warning message, press START key if the C axis
returned to the work zero point, M6 point, reference point, or start point.
If the C axis is not to be moved, press the RESET key, then change the set data No.0059
setting.

90
Alarm Message WIRE EDM

No. Name Level Reset

2330 WORK DRYING OFF Warning 3 W ARN RESET key

Description : This message indicates that the work drying off command (executed by pseudo code
M200) was executed to the work drying function (optional).

Remedy : Make sure that the desired command was specified.

No. Name Level Reset

2331 WORK DRYING ON Warning 1 W ARN RESET key

Description : This message indicates that the work drying off command (executed by pseudo code
M201) was executed to the work drying function (optional).

Remedy : Make sure that the desired command was specified.

No. Name Level Reset

2344 SUCTION NOZZLE ADJUSTMENT (O13904) Warning 1 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2, this message is displayed when the maintenance program
(O13904) to adjust a clearance between suction nozzle of automatic wire threader and left
side of workpiece is executed.

Remedy : Adjust the clearance to 0.2 to 0.4 mm when the suction nozzle comes to the right side and
the operation stops. The suction nozzle will return to the left if the START key is pressed.

No. Name Level Reset

2400 TENSION ADJUSTMENT COMPLETED Warning 1 W ARN RESET key

Description : This message is displayed at the end of second measurement (message No. 2402) of wire
tension ajustment macro (O13901) stored in the ROM on the MGW-J or MGW-K.
If the message No. 2400 is displayed, the tension set values of machine parameters (No.
0780–0795) have already been updated.

Remedy : After completion of all adjustment, record the updated set values of machine parameters
(No. 0780–0795).

Description of Message 91
WIRE EDM Alarm Message

No. Name Level Reset

2401 MEASURE 1ST TENSION Warning 3 W ARN RESET key

2402 MEASURE 2ND TENSION Warning 3 W ARN RESET key

2403 MEASURE 3RD TENSION Warning 3 W ARN RESET key

2404 MEASURE 4TH TENSION Warning 3 W ARN RESET key

Description : This message is displayed while the wire tension adjustment macro (O13901) stored in the
ROM on the MGW-J or MGW-K are being executed.

Remedy : Measure wire tension following the instruction given in the Instruction Manual "Operation".
After completion of macro, record updated setting values of machine parameters (No.
0780–0795).

No. Name Level Reset

2405 TANK MUST BE FILLED BEFORE SENSING Warning 3 W ARN RESET key

Description : This message will be displayed when the tank filling and measurement (optional function
for MGW-J, or standard function for MGW-K) starts.

Remedy : Check the work tank position, and then execute the tank filling and measurement. If the
work tank position is low, raise it and execute the tank filling and measurement again.

No. Name Level Reset

2410 TIMEUP OF PERIODICAL TENSION ADJUSTMENT Warning 1 W ARN RESET key

2411 PERIODICAL TENSION ADJUSTMENT STARTED Warning 1 W ARN RESET key

2412 PERIODICAL TENSION ADJUSTMENT COMPLETED Warning 1 W ARN RESET key

2413 WIRE BREAK AT TENSION ADJUSTMENT Alarm 2 RESET key

2414 RANGE OVER AT TENSION ADJUSTMENT Alarm 2 RESET key

2415 EXCESS TENSION ERROR Warning 3 W ARN RESET key

2416 TENSION ADJUSTMENT PROHIBITED (THIN WIRE) Alarm 2 RESET key

2420 AUTO TENSION ADJUSTMENT EXECUTED Warning 1 W ARN RESET key

Description : Not used.

92
Alarm Message WIRE EDM

No. Name Level Reset

2430 LESS WIRE REMAINS Warning 1 W ARN RESET key

Description : This message is displayed when the wire winding amount on wire winding shaft (P shaft) of
W-PG1 reaches the limit. (WP_FUL=1)

Remedy : After machining is finished, remove the wire bobbin set to the wire winding shaft (P shaft)
and set an empty bobbin.

No. Name Level Reset

2431 TENSION CONTROL ALARM Warning 3 W ARN RESET key

Description : The wire tensioning unit is on the W-PG1 is faulty. (TN_OVER=1)

Remedy : Contact to us of the trouble condition.


Replacement of the part of wire tensioning unit will necessary.

No. Name Level Reset

2432 WIRE IS NOT FED WITH WINDING SHAFT RELEASED Warning 3 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2, the wire feed was attempted (by WIRE FEED key, M17 or
MEASURE-MENT, etc.) though the wire winding shaft is not engaged completely
(M_UP_LS=0).

Cause : The wire feed with the wire winding shaft released disorders meshing of gears on wire
winding shaft.
This failure will occur after auto wire threading is interrupted.

Remedy : Press the RESET key, then turn on the M6 I/O RETURN key on RUN, MANUAL
screen.

Description of Message 93
WIRE EDM Alarm Message

No. Name Level Reset

2800 M66W-M68W CODE MISSING (AWC RANDOM OFF) Warning 3 W ARN RESET key

Cause : M66W_~M68W_ were started in the AWC Sequential mode with the AWC RANDOM
key on the MACH OPE, AWC screen turned OFF and the set data No.135: FUNC
SELECTION 10, bit4 set to OFF.

Remedy : (1) Correct the program (change the AWC command to the one for Sequential mode (no
W command)).
(2) If AWC is to be executed in the random mode, turn on AWC RANDOM key on MACH
OPE, AWC screen, and restart M66W_ ;. (This key can be turned on in the MAN RUN
mode only.)

Note : Initially, the AWC mode has been set to free change mode.
Normally, use the AWC in the free change mode (set data No. 135: FUNC SELECTION
10, bit4 ON).
(Free change mode: Sequential and Random commands can be specified with the M
codes only.)

No. Name Level Reset

2801 M66W-M68W or M66P-M68P CODE MISSING Warning 3 W ARN RESET key

Cause : (1) In the AWC mode other than Sequential mode, M66W_~M68W_ commands were
started with the W_ value larger than the set value of machine parameter No.7900: NO.
OF AWC WORKS/PALLETS.
(2) In the AWC Random mode, M66~M68 were started without W command with the
AWC RANDOM key on the MACH OPE, AWC screen turned ON and the set data
No.135: FUNC SELECTION 10, bit4 set to OFF.

Remedy : (1) Specify M66W_~M68W_ commands within the set value of machine parameter
No.7900.
(2) If AWC is performed in the Sequential mode, delete W_ of M66W_~M68W_
commands, then restart.

Note 1 : Initially, the AWC mode has been set to free change mode. Normally, use the AWC
in the free change mode (set data No.135: FUNC SELECTION 10, bit4 ON).
(Free change mode: Sequential and Random commands can be specified with the M
codes only.)
Note 2 : For the 4-work or 3-work AWC, make a program with the value subtracted by 1 from
the set value of machine parameter No.7900: NO. OF AWC WORKS/PALLETS.

94
Alarm Message WIRE EDM

No. Name Level Reset

2802 AWC MOVE POSITION ERROR Warning 3 W ARN RESET key

Description : Start condition is not satisfied when executing AWC command (M66, M67 or M68).

Cause : (1) The spindle is not at AWC work change position set to the machine parameter No. *070
[2ND ZERO POINT] or No. *071 [*3RD ZERO POINT].
(2) In the gripper movement (magazine → spindle), the spindle positions in the range:
X-axis, machine PRM No.1070-42.0 (mm)
Y-axis, machine PRM No.2070-40.0 (mm)
from the AWC work change position. (AWC16 only)

Remedy : For both (1) and (2), press the RESET key and restart operation.
If this error recurs frequently, contact to us of the trouble condition. (In such a case, give
us information on macro variable value #510 (displayed on RUN PROG, MACRO DATA
screen) so that a cause will be known.)

No. Name Level Reset

2803 MODAL W SET VALUE ERROR Warning 3 W ARN RESET key

Description : In AWC automatic operation, illegal value was set to modal W.


(W=0 (Note) or value larger than the set value of machine parameter No.7900: NO. OF AWC
WORKS/PALLETS)

Remedy : Re-set the modal W to the value within the set value of machine parameter No.7900: NO.
OF AWC WORKS/PALLETS, then retry AWC automatic operation.

Note : This message is displayed only when M67 or M68 was started.
(M66 executes work loading only.)

Description of Message 95
WIRE EDM Alarm Message

No. Name Level Reset

2804 AWC START COND. NOT SATISFIED Warning 3 W ARN RESET key

Description : A failure occurred during operation with AWC automatic run M codes M66/M67/M68.

Cause : (1) In the AWC magazine work check, a work is present in the spindle though it should not
exist on the spindle side.
(2) In the AWC magazine work check, a work is not present in the spindle though it should
exist on the spindle side.
(3) During AWC operation, each axis has not returned to the specified position (machine
parameter No. *070 "2ND ZERO POINT" and No. *071 "3RD ZERO POINT").
(4) An attempt to move the arm was made with the gripper unclamped or the magazine in
forward position. (AWC16 only)

Remedy : (1) Confirm the presence of work on the magazine side, correct the machining program,
and restart the program. (Remedy for causes (1) and (2))

(2) Turn off and on the power once, then turn on the MACHINE HOME key on the RUN
MANUAL screen to return each axis to the reference point, and restart the program.
(Remedy for cause (3))
If this alarm recurs, please contact us.
(3) Move the arm to the magazine side and the clamp the gripper manually, then restart the
program. (Remedy for cause (4))
If this alarm recurs, please contact us.

Note : To make troubleshooting easier, please let us know the macro variable #510 value
(this can be confirmed on the RUN PROG, MACRO screen) when getting in touch with
us.

No. Name Level Reset

2805 VALID IN AWC SAFETY COVER OPEN Warning 1 W ARN RESET key

Description : On the machine with AWC safety cover (AWC16 only), the cover was opened, so that
manual work change becomes ready the even during automatic operation.

96
Alarm Message WIRE EDM

No. Name Level Reset

2806 M66-M68 INTERRUPTED BY AWC SAFETY COVER OPEN Warning 1 W ARN RESET key

Description : M66~M68 stopped because AWC safety cover was opened during operation of M66~M68.
(AWC16 only)
The operation related to AWC is disabled during operation of M66~M68.

Remedy : To restart the operation, close the AWC safety cover and turn on the START key.

No. Name Level Reset

2807 CANNOT AWC SAFETY COVER CLOSE DURING Warning 1 W ARN RESET key
OPERATE

Description : On the UPH-1/W-PG1 with the AWC safety cover (optional), an attempt to perform AWC
related manual operation was made with the AWC safety cover closed.

Remedy : Open the AWC safety cover when performing the AWC operation manually.

No. Name Level Reset

2808 CANNOT M66-M68 DURING OPERATION Warning 1 W ARN RESET key

Description : During operation of M66~M68, a function key on MACH OPE, AWC screen, or a switch was
operated.
The AWC operation is disabled during operation of M66~M68.

No. Name Level Reset

2809 ONLY VALID IN MANUAL MODE Warning 1 W ARN RESET key

Description : During auto run mode (MDI RUN or MEM RUN), a function key on switch that is only valid
in manual mode (Note) was operated.

Note : MDI RUN or MEM RUN → MAN RUN (including manual interruption).

Description of Message 97
WIRE EDM Alarm Message

No. Name Level Reset

2810 MC RUN TIME OUT (1) Warning 3 W ARN RESET key

2811 MC RUN TIME OUT (2) Warning 3 W ARN RESET key

2812 MC RUN TIME OUT (3) Warning 3 W ARN RESET key

2813 MC RUN TIME OUT (4) Warning 3 W ARN RESET key

2814 MC RUN TIME OUT (5) Warning 3 W ARN RESET key

Causes : The operation listed below is not completed within the predetermined time.

MC RUN TIME OUT (1) Wire feed, auto wire threading control
MC RUN TIME OUT (2) Fluid, tank control
MC RUN TIME OUT (3) AWC control
MC RUN TIME OUT (4) Pallet magazine control
MC RUN TIME OUT (5) Pallet magazine control

Remedy : The solenoid, pump or limit switch will be faulty. Contact to us of the trouble condition.
In such a case, give us information on macro variable values #510 (displayed on RUN
PROG, MACRO DATA screen) so that a cause will be known.

No. Name Level Reset

2815 MAGAZINE UPPER MODE Warning 1 W ARN RESET key

Description : On the UPH-1/W-PG1 with the 16-work AWC, this message indicates that the AWC
magazine is in the forward position.

Remedy : Move the magazine to the backward position, as the magazine rotation and M66~M68
commands are disabled if the AWC magazine is in forward position.

No. Name Level Reset

2816 GRIPPER CLAMP Warning 1 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2 with the 16-work AWC, the gripper cannot expand toward the
magazine because the gripper is closed.

Remedy : First unclamp the gripper, then advance it. (Turn on the GRIPPER UNC/CLAMP key on
the MACH OPE, AWC screen)

98
Alarm Message WIRE EDM

No. Name Level Reset

2817 FLUID TANK UPPER MODE Warning 1 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2, this message indicates that the work tank is in upper position
when AWC manual operation is performed.

Remedy : Move the work tank down, and then perform AWC manual operation.

No. Name Level Reset

2818 PREVENTIVE SPINDLE & GRIPPER, MAGAZINE CLASH Warning 1 W ARN RESET key

2819 PREVENTIVE MAGAZINE & GRIPPER CLASH Warning 1 W ARN RESET key

Description : On the UPH-1/UPH-2/ UH-2/W-PG1, when the AWC magazine zero return (3- or 4-work
AWC) or the arm movement (16-work AWC) is attempted, the magazine or arm cannot
move because the X or Y axis is within –40.00mm position from the work change position.

Remedy : Retract the X/Y axis over 40.00mm from the work change position (set values of machine
parameter No.1070/2070), then return the magazine to the zero point or move the arm.

No. Name Level Reset

2820 M63S CODE MISSING Warning 3 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2 with the spinning head, the rotation ON command M63S_ is
wrong.

Remedy : Check the M63S_ command in the program, and correct the program so that the command
is in a range of M63S00~S15.

No. Name Level Reset

2821 SPINDLE NO. RANGE OVER Warning 3 W ARN RESET key

Description : Not used.

Description of Message 99
WIRE EDM Alarm Message

No. Name Level Reset

2822 WORK UNCLAMP PROHIBITED AREA Warning 1 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2 with the spinning head or index head, an attempt to load/unload
the work holder was made at the position where the work holder loading/unloading is
prohibited.

Remedy : For the spinning head, first start the M62 command, then load/unload the work holder.
For the index head, first execute M60P1 or C-axis reference point return (UPH- 2/UH-2
only), then load/unload the work holder.

No. Name Level Reset

2823 SPINDLE START POSITION ERROR Warning 3 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2 with the spinning head, the spinning was attempted at the
position out of the X axis spinning allowable range. (Spinning allowable range, UPH-1: X
axis machine coordinate 30.0~90.0mm, UPH-2/UH-2: X axis machine coordinate 10.0~
270.0mm)

Remedy : Move the X axis within the spinning allowable range, and then operate the spinning head.

No. Name Level Reset

2824 AWC START COND. NOT SATISFIED (SPINDLE MODE) Warning 3 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2 with the spinning head, an attempt to start the AWC M code
(M66-M68) was made though the spinning head is unclamped.

Remedy : Execute M62 command (clamp the spinning head), then start M66-M68.

No. Name Level Reset

2825 SPINDLE UNCLAMP MODE Warning 1 See Rem edy

Description : On the UPH-1/UPH-2/UH-2 with the spinning head, the spinning head is unclamped.

Remedy : This message cannot be reset by the RESET or WARN RESET key.
Execute the M62 command to clamp the spinning head.

100
Alarm Message WIRE EDM

No. Name Level Reset

2826 M60 CODE MISSING Warning 1 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2 with the index head, the index command M60 is wrong.

Remedy : Check the M60 command in the program and correct the program.

No. Name Level Reset

2827 P.F. DURING M66-M68 R.P.F.? yes: START, no: RESET Warning 3 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2 with AWC unit, the power failed during execution of M66~M68.

Remedy : After confirming that AWC equipment does not interfere with axes on workpiece, press the
START key to execute the power failure recovery operation.
If interference is expected, press the RESET key and return manually the AWC
equipment to the home position to avoid interference between AWC equipment and axes
or workpiece. (To operate the AWC equipment, open the MACH OPE screen and AWC
screen.)

No. Name Level Reset

2828 NOT ZERO RETURN AWC MAGAZINE Warning 3 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2/W-PG1 with AWC unit, AWC magazine zero return operation
has not been completed.

Remedy : Perform the AWC magazine zero return operation (turn on the MAGAZINE ZERO RTN
key on the MACH OPE, AWC screen).

No. Name Level Reset

2829 TURNING-OVER POS. OF GRIPPER IS AWC MAGAZINE Warning 1 W ARN RESET key

Description : On the UPH-2/UH-2 with the 16-work AWC unit, manual magazine index operation is
disabled because the gripper turning position is on the magazine side.

Remedy : Turn the gripper toward the spindle side. (Turn on the GRIPPER TURN key on the MACH
OPE, AWC screen)

Description of Message 101


WIRE EDM Alarm Message

No. Name Level Reset

2830 GRIPPER FORWARD MODE Warning 1 W ARN RESET key

Description : On the UPH-2/UH-2 with the 16-work AWC unit, manual magazine index operation is
disabled because the gripper is in the forward position.

Remedy : Reverse the gripper, then turn the gripper toward the spindle side.

(Turn on the GRIPPER ADV/RET key, then GRIPPER TURN key on the MACH OPE,
AWC screen)

No. Name Level Reset

2831 SHUTTER IS CLOSED Warning 1 W ARN RESET key

Description : On the UPH-2/UH-2 with the 16-work AWC unit, the shutter is closed when an attempt to
move the arm was made.

Remedy : Open the shutter, then move the arm. (Turn on the SHUTTER key on the MACH OPE,
AWC screen)

No. Name Level Reset

2832 TURN OVER IN GRIPPER Warning 1 W ARN RESET key

Description : On the UPH-2/UH-2 with the 16-work AWC unit, an attempt to advance/retract the gripper
was made but the gripper turn position is not on the magazine side.

Remedy : Move the arm to the magazine side, then turn the gripper toward the magazine side.

(Turn on the ARM ← key, then GRIPPER TURN key on the MACH OPE, AWC screen)

No. Name Level Reset

2833 MOVE ARM TO SIDE OF AWC MAGAZINE Warning 1 W ARN RESET key

Description : Description: On the UPH-2/UH-2 with the 16-work AWC unit, an attempt to advance/retract
the gripper was made but the arm position is not on the magazine side.

Remedy : Move the arm to the magazine, and turn the gripper toward the magazine side.

(Turn on the ARM ← key, then GRIPPER TURN key on the MACH OPE, AWC screen)

102
Alarm Message WIRE EDM

No. Name Level Reset

2834 AWC MAGAZINE IS DURING OPERATION Warning 1 W ARN RESET key

Description : On the UPH-2/UH-2 with the 16-work AWC, an attempt to turn the gripper and to advance/
retract the gripper was made during operation of magazine.

Remedy : Perform the gripper operation after the magazine operation finished.

No. Name Level Reset

2835 GRIPPER ADVANCE MODE Warning 1 W ARN RESET key

Description : On the UPH-2/UH-2 with the 16-work AWC, an attempt to move the arm was made with the
gripper in advance position.

Remedy : Move the gripper in the retract position, then move the arm.

(Turn on the GRIPPER ADV/RET → GRIPPER TURN → ARM → key on the MACH
OPE, AWC screen)

No. Name Level Reset

2836 ARM IS DURING OPERATION Warning 1 W ARN RESET key

Description : On the UPH-2/UH-2 with the 16-work AWC, an attempt to operate the arm, gripper, or
magazine was made while the arm was moving.

Remedy : Operate the arm, gripper, or magazine after the arm movement finished.

No. Name Level Reset

2837 CANNOT AWC SAFETY COVER OPEN DURING OPERATE Warning 3 W ARN RESET key

Description : On the UPH-2/UH-2 with the AWC safety cover (optional), an attempt to perform AWC
related manual operation was made with the AWC safety cover left open.

Remedy : Close the AWC safety cover when AWC related manual operation is performed.

Description of Message 103


WIRE EDM Alarm Message

No. Name Level Reset

2838 INDEX INTERFERENCE CHECK? YES: START, NO: RESET Warning 3 W ARN RESET key

Description : On the UPH-2/UH-2 with the index head, this message is displayed by setting the set data
No. 136 bit 6 to ON to prevent interference between machine and work holder during index
head zero return at the power failure recovery operation, or during movement to the wire
threading position at the wire break recovery operation, or during AWC operation.

No. Name Level Reset

2840 LIFT UP THE WORK TANK Warning 3 W ARN RESET key

Description : On the UPH-2/UH-2 with the chuck fixed type spinning head, the work tank is in down
position when the cooling function is turned on.

Remedy : Move up the work tank, and then turn on the cooling function for the spinning head.

No. Name Level Reset

2901 PORTABLE (FPB) NOT CONNECTED Warning 3 W ARN RESET key

2902 PORTABLE (FPB) OUTPUT ERROR (1) Warning 3 W ARN RESET key

2903 PORTABLE (FPB) OUTPUT ERROR (2) Warning 3 W ARN RESET key

2904 PORTABLE (FPB) INPUT ERROR (1) Warning 3 W ARN RESET key

2905 PORTABLE (FPB) INPUT ERROR (2) Warning 3 W ARN RESET key

Cause : Loose cable connection between VOH card and FPB (portable operation panel), faulty VOH
card or FPB, or faulty connection cable.
Remedy : After checking the connection cable, turn on the power switch again.
If this error occurs frequently, contact to us of the trouble condition.

104
Alarm Message WIRE EDM

No. Name Level Reset

2990 CUSTOM MACRO MESSAGE 0

2991 CUSTOM MACRO MESSAGE 1

2992 CUSTOM MACRO MESSAGE 2

2993 CUSTOM MACRO MESSAGE 3

2994 CUSTOM MACRO MESSAGE 4

2995 CUSTOM MACRO MESSAGE 5

2996 CUSTOM MACRO MESSAGE 6

2997 CUSTOM MACRO MESSAGE 7

2998 CUSTOM MACRO MESSAGE 8

2999 CUSTOM MACRO MESSAGE 9

Description : There are fixed message registered in system software that are available to users.

Cause : The following command was specified in the custom macro program.
Example: # variable No. (3000–3002) = Message No. (2990–2999)
#3002 = 2990; . . . . .Message No. 2990 is displayed in yellow, and operation is
not stopped. (Warning level 1)
#3001 = 2991; . . . . .Message No. 2991 is displayed in yellow, and operation is
stopped. (Warning level 3)
#3000 = 2992; . . . . .Message No. 2992 is displayed in red, and operation is
stopped. (Alarm level 2)

Remedy : Check the custom macro program.

Description of Message 105


WIRE EDM Alarm Message

No. Name Level Reset

3000 BREAK (CB2 – CB5) TRIPPED Alarm 2 RESET key

Description : Either of CB2, CB3, CB4 or CB5 circuit breaker was turned OFF. (*MAL1=0)

Cause : Overcurrent in either of the following.

Cause Set current

CB2 200V line overcurrent of fan, etc. 5A

CB3 100V AC overcurrent 6A

CB4 24V power supply overcurrent 10A

CB5 Halogen lamp overcurrent 5A

Remedy : Remove the cause of trip and put the notch to reset.
If reset is impossible, contact to us.

No. Name Level Reset

3001 THERMAL (K3 – K6) TRIPPED Alarm 2 RESET key

Cause : Either of K3, K4, K5, or K6 thermal switch was turned off. (*MAL2=0)
Overcurrent flowed into either of the following components.

Cause Set current

K3 Filter pump motor overcurrent 4A

K4 Flush pump overcurrent, faulty inverter 10A

K5 Ion exchange pump motor overcurrent 1A

K6 Machining power related fault 10A

Remedy : Remove the cause of trip and press the button to reset.
If reset is impossible, contact to us.

106
Alarm Message WIRE EDM

No. Name Level Reset

3007 SEARCH POWER, OVER VOLTAGE LIMIT Alarm 2 RESET key

Description : Faulty AVR in the search power causes overvoltage. (FVAL11=1)

Cause : Defective CVC card

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3008 SEARCH POWER OVERHEAT Alarm 2 RESET key

Description : The temperature of cooling fan for search power supply exceeds 85°C. (*FOH11=1)

Cause : Defective CVC card

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3009 BOOSTER BREAKER OFF Alarm 2 RESET key

Description : Additional CVC unit for the machining power booster is faulty. (*FOH12=0)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3010 MAIN POWER, OVER VOLTAGE LIMIT Alarm 2 RESET key

Description : Overvoltage was caused due to fault of the main AVR in the main power. (FVAL21=1)

Causes : (1) Defective CVC card


(2) Faulty FET (TR1)

Remedy : Contact to us of the trouble condition.

Description of Message 107


WIRE EDM Alarm Message

No. Name Level Reset

3011 MAIN POWER OVERHEAT OR CB20 TRIP Alarm 2 RESET key

Description : The temperature of cooling fan for main power supply exceeds 85°C. Or, CB20 is turned
off. (*TRAL11=0)

Causes : (1) Insufficient cooling


Faulty cooling fan (it is installed under the CPA2 unit).
(2) Defective CVC card
(3) Overcurrent flowed into CB20 (input of CVC unit) (8A or 10A).
(a) Faulty FET (TR1)
(b) Faulty rush current preventive circuit (CIO3 card, CVC unit)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3012 EXTERNAL MAIN POWER OVERHEAT OR CB20 TRIP Alarm 2 RESET key

Description : Additional CVC unit for machining power booster is faulty. (*TRAL12=0)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3013 BACK POWER, OVER VOLTAGE LIMIT Alarm 2 RESET key

3014 BACK POWER, UNDER VOLTAGE LIMIT Alarm 2 RESET key

Description : Faulty AVR for back power allows input voltage to exceed the specified range. (FVAL31,
FVAL41)

Causes : (1) Faulty CVC card.


(2) Faulty FET (TR2).

Remedy : Contact to us of the trouble condition.

108
Alarm Message WIRE EDM

No. Name Level Reset

3015 BACK POWER CHARGE TIME UP Alarm 2 RESET key

Description : The charge end signal cannot be detected due to faulty back power.

Causes : (1) The voltage of C1 in CVC unit does not rise.


(a) Faulty rectifier (SB1).
(b) SW1 on the CIO3 card is turned off.
(2) The voltage of C4 in CVC unit does not rise.
(a) Faulty FET (TR2).
(b) Defective CVC card.
(c) Defective CPA2 unit.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3017 PEAK CURRENT OVER Alarm 2 RESET key

Description : Current flow between poles exceeded the specified value. (IP-AL=1)

Causes : (1) Defective CPG card.


(2) Defective CPA unit and CPA card.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3018 CPA UNIT OVERHEAT Alarm 2 RESET key

Description : Temperature of the cooling fan in the CPA unit exceeded 85 °C. (*CAP-AL=0)

Causes : (1) Insufficient cooling.


(a) Faulty cooling fan
(b) Clogged filter
(2) Faulty FET drive circuit.

Remedy : Contact to us of the trouble condition.

Description of Message 109


WIRE EDM Alarm Message

No. Name Level Reset

3021 CRYSTAL UNIT OVERHEAT Alarm 2 RESET key

Cause : Temperature of the cooling fan in the external finish unit (CMF unit) exceeded 85°C.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3022 CWT UNIT OVERHEAT Alarm 2 RESET key

Cause : The thermal switch on the CWT unit (for EC-3141 tank filling pump) tripped.

Remedy : Remove the cause of trip and press the button to reset.
If reset is impossible, contact to us.

No. Name Level Reset

3030 SEARCH POWER FUSE TRIP Alarm 2 RESET key

Description : A fuse for search power input is blown out. (*FOL11=0)

Causes : (1) Defective CVC card.


(2) The rush current preventive circuit is faulty (CIO3 card, CVC unit).

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3031 EXTERNAL CPA UNIT OVERHEAT Alarm 2 RESET key

Description : Additional CVC unit for the machining current booster is faulty. (*FOH12=0)

Remedy : Contact to us of the trouble condition.

110
Alarm Message WIRE EDM

No. Name Level Reset

3033 MAIN POWER CURRENT OVER Warning 3 W ARN RESET key

Description : The output current of main power exceeds the specified range. (MV-OVR1=1)

Causes : (1) Defective CVC card/unit.


(2) Machining condition is improper.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3034 EXTERNAL MAIN POWER CURRENT OVER Warning 3 W ARN RESET key

Description : Additional CVC unit for the machining current booster is faulty. (MV-OVR2=1)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3036 EXTERNAL SEARCH POWER, OVER VOLTAGE LIMIT Alarm 2 RESET key

Description : Additional CVC unit for the machining current booster is faulty. (FVAL12=1)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3037 EXTERNAL MAIN POWER, OVER VOLTAGE LIMIT Alarm 2 RESET key

Description : Additional CVC unit for the machining current booster is faulty. (FVAL22=1)

Remedy : Contact to us of the trouble condition.

Description of Message 111


WIRE EDM Alarm Message

No. Name Level Reset

3040 EXTERNAL BACK POWER, OVER VOLTAGE LIMIT Alarm 2 RESET key

3041 EXTERNAL BACK POWER, UNDER VOLTAGE LIMIT Alarm 2 RESET key

3042 EXTERNAL BACK POWER, CHARGE TIME UP Alarm 2 RESET key

Description : Additional CVC unit for the machining current booster is faulty. (FVAL32, FVAL42)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3045 PULSE CONTROL ABNORMAL Warning 3 W ARN RESET key

Description : Average gap voltage is extremely high. (GAP-AL=1 with CPG3A card)

Causes : (1) Defective CPA2 unit.


(2) Defective CVC card/unit.
(3) Defective CPGA3 card.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3050 LL POWER OVERVOLTAGE Alarm 2 RESET key

3051 LL POWER OVERHEAT Alarm 2 RESET key

3052 LL POWER OVERLOAD Alarm 2 RESET key

Cause : The LL unit for LL power supply is in alarm status.


(LL-OV=1, *LL-OH=0, *LL-OL=0 respectively)

Remedy : Contact to us of the trouble condition.

112
Alarm Message WIRE EDM

No. Name Level Reset

3060 LL POWER SETTING ERROR (0) Warning 1 W ARN RESET key

3061 LL POWER SETTING ERROR (1) Warning 1 W ARN RESET key

3062 LL POWER SETTING ERROR (2) Warning 1 W ARN RESET key

3063 LL POWER SETTING ERROR (3) Warning 1 W ARN RESET key

Description : The voltage of LL power supply (mode 7, 8) exceeds the allowance (machine parameter
No. 7860–7863) for duration of time (machine parameter No. 7864 and 7865).

Cause : In the machining conditions of LL power supply (mode 7, 8), a combination of respective
elements is improper.

Remedy : (1) In the case of user machining conditions, change the machining condition.
(2) In the case of conditions registered to ROM, contact to us of the trouble condition.

No. Name Level Reset

3070 CPT UNIT ALARM Alarm 2 RESET key

Cause : The CPT unit is broken. (*CPT-AL=0)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3071 CPF UNIT OVERHEAT Alarm 2 RESET key

Cause : The CPF unit is overheated. (*CPF-OH=0)

Remedy : Contact to us of the trouble condition.

Description of Message 113


WIRE EDM Alarm Message

No. Name Level Reset

3101 CVR UNIT 1 ALARM 1 Alarm 2 RESET key

Description : MV output voltage of CVR unit dropped extremely. (After MGW-K, *CVR-AL1=0)

Cause : Overload or faulty CVR unit. (Detection is enabled when system parameter 938 bit 0 is
turned on)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3102 CVR UNIT 1 OVERHEAT Alarm 2 RESET key

Description : The CVR unit overheated. (After MGW-K, *CVR-OH1=0)

Cause : Cooling fan for CVR unit stopped, or CVR unit is faulty. (Detection is enabled when system
parameter 938 bit 1 is turned on)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3103 CVR UNIT 1 ALARM 2 Alarm 2 RESET key

Description : Either of 3 phases of power supply to CVR unit is open. (After MGW-K, *CVR-FS1=0)

Cause : Faulty power supply control circuit or CVR unit.


(Detection is enabled when system parameter 938 bit 2 is turned on)

Remedy : Contact to us of the trouble condition.

114
Alarm Message WIRE EDM

No. Name Level Reset

3104 CVR UNIT S OVERLOAD Alarm 2 RESET key

Description : SV output voltage of CVR unit dropped extremely. (After MGW-K, *CVR-ALS=0)

Cause : Overload for SV output or faulty CVR unit.


(Detection is enabled when system parameter 938 bit 3 is turned on)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3105 CVR UNIT R OVERLOAD Alarm 2 RESET key

Description : RV output voltage of CVR unit dropped extremely. (After MGW-K, *CVR-ALR=0)

Cause : Overload for RV output or faulty CVR unit.


(Detection is enabled when system parameter 938 bit 4 is turned on)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3106 RESERVE 1 Alarm 2 RESET key

3107 RESERVE 2 Alarm 2 RESET key

Description : Not used. (After MGW-K, *OP-AL1=0, *OP-AL2=0)

No. Name Level Reset

3108 CBD UNIT OVERHEAT Warning 3 W ARN RESET key

Description : The CBD unit overheated. (After MGW-K, *CBD-OH=0)

Cause : Cooling water stopped, or faulty CBD unit.


(Detection is enabled when system parameter 938 bit 7 is turned on)

Remedy : Contact to us of the trouble condition.

Description of Message 115


WIRE EDM Alarm Message

No. Name Level Reset

3109 CVS UNIT S OVER VOLTAGE AND OVER CURRENT Alarm 2 RESET key

Description : SV output voltage or current of CVS unit rose extremely. (After MGW-K, *CVS-ALS=0)

Cause : Overload for SV output or faulty CVS unit.


(Detection is enabled when system parameter 938 bit 8 is turned on)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3110 CVS UNIT R OVER VOLTAGE AND OVER CURRENT Alarm 2 RESET key

Description : RV output voltage or current of CVS unit rose extremely. (After MGW-K, *CVS-ALR=0)

Cause : Overload for RV output or faulty CVS unit.


(Detection is enabled when system parameter 938 bit 9 is turned on)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3111 CVS UNIT OVERHEAT Alarm 2 RESET key

Description : The CVS unit overheated. (After MGW-K, *CVS-OH=0)

Cause : Cooling fan for CVS unit stopped, or CVS unit is faulty.
(Detection is enabled when system parameter 938 bit A is turned on)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3112 CPA UNIT 1 ALARM Alarm 2 RESET key

Description : The CPA unit U is faulty. (After MGW-K, *CPA-AL1=0)


(Detection is enabled when system parameter 938 bit B is turned on)

Remedy : Contact to us of the trouble condition.

116
Alarm Message WIRE EDM

No. Name Level Reset

3113 CPA UNIT 1 OVERHEAT Alarm 2 RESET key

Description : The CPA unit U overheated. (After MGW-K, *CPA-OH1=0)

Cause : Cooling fan for CPA unit stopped, or CPA unit U isfaulty.
(Detection is enabled when system parameter 938 bit C is turned on)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3114 CPA UNIT 2 ALARM Alarm 2 RESET key

Description : The CPA unit L is faulty. (After MGW-K, *CPA-AL2=0)


(Detection is enabled when system parameter 938 bit D is turned on)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3115 CPA UNIT 2 OVERHEAT Alarm 2 RESET key

Description : The CPA unit L overheated. (After MGW-K, *CPA-OH2=0)

Cause : Cooling fan for CPA unit stopped, or CPA unit L is faulty.
(Detection is enabled when system parameter 938 bit E is turned on)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3116 FPGA WRITE ERROR Alarm 2 RESET key

Description : The CPG card is faulty. (After MGW-K, *FPGA-AL=0)


(Detection is enabled when system parameter 938 bit F is turned on)

Remedy : Contact to us of the trouble condition.

Description of Message 117


WIRE EDM Alarm Message

No. Name Level Reset

3117 CVR UNIT 2 BOOSTER ALARM 1 Alarm 2 RESET key

3118 CVR UNIT 2 BOOSTER OVERHEAT Alarm 2 RESET key

3119 CVR UNIT 2 BOOSTER ALARM 2 Alarm 2 RESET key

3120 CPA UNIT 3 BOOSTER ALARM Alarm 2 RESET key

3121 CPA UNIT 3 BOOSTER OVERHEAT Alarm 2 RESET key

3122 CPA UNIT 4 BOOSTER ALARM Alarm 2 RESET key

3123 CPA UNIT 4 BOOSTER OVERHEAT Alarm 2 RESET key

3124 BOOSTER BREAKER TRIPPED Alarm 2 RESET key

Description : Not used. (After MGW-K, Detection is enabled when system parameter 939 bit 0-7 are
turned on)

No. Name Level Reset

4001 +X OVERTRAVEL Alarm 2 RESET key

4002 +Y OVERTRAVEL Alarm 2 RESET key

4003 +U OVERTRAVEL Alarm 2 RESET key

4004 +V OVERTRAVEL Alarm 2 RESET key

4005 +Z OVERTRAVEL Alarm 2 RESET key

4006 +C OVERTRAVEL Alarm 2 RESET key

Cause : The axis with an alarm exceeded the + stroke range.

Remedy : Return the axis in trouble in – direction with the associated axis key on the RUN MANUAL
screen.

118
Alarm Message WIRE EDM

No. Name Level Reset

4007 –X OVERTRAVEL Alarm 2 RESET key

4008 –Y OVERTRAVEL Alarm 2 RESET key

4009 –U OVERTRAVEL Alarm 2 RESET key

4010 –V OVERTRAVEL Alarm 2 RESET key

4011 –Z OVERTRAVEL Alarm 2 RESET key

4012 –C OVERTRAVEL Alarm 2 RESET key

Cause : The axis with an alarm exceeded the – stroke range.

Remedy : Return the axis in trouble in + direction with the associated axis key on the RUN MANUAL
screen.

No. Name Level Reset

4013 +X SOFT OVERTRAVEL Warning 3 W ARN RESET key

4014 +Y SOFT OVERTRAVEL Warning 3 W ARN RESET key

4015 +U SOFT OVERTRAVEL Warning 3 W ARN RESET key

4016 +V SOFT OVERTRAVEL Warning 3 W ARN RESET key

4017 +Z SOFT OVERTRAVEL Warning 3 W ARN RESET key

4018 +C SOFT OVERTRAVEL Warning 3 W ARN RESET key

Cause : The axis displayed exceeds the + soft stroke range.

Remedy : Return the axis in trouble in – direction with the associated axis key on the RUN MANUAL
screen.
Restart is possible, if operation can continue by turning off the associated LIMIT key on the
MACH OPE screen.

Description of Message 119


WIRE EDM Alarm Message

No. Name Level Reset

4019 –X SOFT OVERTRAVEL Warning 3 W ARN RESET key

4020 –Y SOFT OVERTRAVEL Warning 3 W ARN RESET key

4021 –U SOFT OVERTRAVEL Warning 3 W ARN RESET key

4022 –V SOFT OVERTRAVEL Warning 3 W ARN RESET key

4023 –Z SOFT OVERTRAVEL Warning 3 W ARN RESET key

4024 –C SOFT OVERTRAVEL Warning 3 W ARN RESET key

Cause : The axis displayed exceeds the – soft stroke range.

Remedy : Return the axis in trouble in + direction with the associated axis key on the RUN MANUAL
screen.
Restart is possible, if operation can continue by turning off the associated LIMIT key on the
MACH OPE screen.

No. Name Level Reset

4025 PREVENTIVE CENTERING PLATE PROTECT --- ---

Cause : The workpiece collided with the centering plate. (Not used)

No. Name Level Reset

4026 REVENTIVE HEAD PROTECT Warning 3 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2/W-PG1, the head protection signal was detected.


(UPH-1/W-PG1:WT_SEN2=1) (UPH-2/UH-2:*PRT=0)

Causes : (1) The wire runs out of either upper or lower wire guide. (W-PB1)
(2) The wire touches the sensor on left or right head. (UPH-1/UPH-2/UH-2)
(3) On the 16-work AWC unit, the AWC work holder touched the outside of gripper.
(UPH-2/UH-2)

Remedy : Press the WARN RESET key, then return the axis, if moved manually, to the original
position.
(For the W-PG1, perform this remedy, then execute wire threading manually.)

120
Alarm Message WIRE EDM

No. Name Level Reset

4027 HEAD PROTECT DETECTED Warning 3 W ARN RESET key

Description : On the machine with MGW-J or MGW-K, the head protection signal was detected.
(*PRT=0)

Cause : Sensors (antenna) attached on the upper and lower heads touched the workpiece.

Remedy : Correct the program or remove a cause of trouble (presence of chips, etc.), then restart
operation.
Return the axis in the case of manual mode.

No. Name Level Reset

4028 AUTO RUN INTERRUPTED BY OVERTRAVEL Alarm 2 RESET key

Cause : Stroke limit was exceeded by axis movement during automatic operation.

Remedy : Correct the program or shift the workpiece position.

No. Name Level Reset

4029 IMPOSSIBLE TO CHANGE SOFT STROKE LIMIT Warning 3 W ARN RESET key

Causes : (1) The soft stroke limit cannot be changed to prevent over-travel which could be caused
by turning off (or on) the EXPAND STROKE key.
(2) The LIMIT key for either axis was turned on/off with either axis in over-travel position.
(All models)
(3) Setting of machine parameters No. *046~*051 is improper.

Remedy : (1) Move manually the machine coordinates within the standard stroke, then turn off (or on)
the EXPAND STROKE key.
(2) Move manually all axes to the position free from over-travel, then turn on/off the LIMIT
key.
(3) Check and correct parameter setting.

Description of Message 121


WIRE EDM Alarm Message

No. Name Level Reset

4030 –Z AUTO RUN INTERRUPTED BY OVERTRAVEL Warning 3 W ARN RESET key

Description : Not used.

No. Name Level Reset

4031 Z AXIS LOCK OR C AXIS LOCK ON Warning 3 W ARN RESET key

Description : The power failed or a wire broken while the Z AXIS LOCK or C AXIS LOCK on the NC
FUNC screen is turned on.

Remedy : To continue power failure recovery or wire break recovery, turn off Z AXIS LOCK or

C AXIS LOCK , then press the START key.

No. Name Level Reset

4036 UPPER PUMP INVERTER ABNORMAL Alarm 2 PO W ER O FF/O N

Description : On the machine with MGW-J or MGW-K, the inverter for upper head flushing pump is in
alarm status. (INV-AL-U=1)

Causes : (1) Upper head flushing pump is defective.


(2) Inverter unit for upper head is defective.
The above failures are attributable to either of the following causes (common causes to
inverter):
(A) Inverter overheat
Inverter is overheated by overload.
(B) Overcurrent
Overcurrent in motor during acceleration or deceleration or during operation is
detected.
(C) Overvoltage
Regenerative voltage or deceleration time failure is detected during deceleration.
(D) Low voltage
Power source voltage is low.
(E) Output terminals are shorted.

Remedy : Contact to us of the trouble condition.


Defective pump or inverter unit must be replaced.

122
Alarm Message WIRE EDM

No. Name Level Reset

4037 PUMP INVERTER ABNORMAL

4038 EXCESS WATER PRESSURE

Description : Not used.

No. Name Level Reset

4039 EXCESS A.W.T. JET PRESSURE Warning 3 W ARN RESET key

Description : On the machine with MGW-J or MGW-K, the jet water pressure for automatic wire threading
exceeds the setting of machine parameter No. 738.

Causes : (1) The filter for jet water is clogged.


(2) Defective water valve.
(3) Defective piping.

Remedy : (1) Turn on the PUMP OFF key on the MACH OPE screen, and replace the jet water
filter. After replacement, turn off the PUMP OFF key. The PUMP OFF key must
always be turned on/off.
(2) Check the water valve and piping in cause (2) and (3).

No. Name Level Reset

4040 AIR PRESSURE LOW Warning 3 W ARN RESET key

Description : The air pressure lowered. (MGW-J/MGW-K/MV-30: *AIR-SL=0, MGW-JP/MV-20:


*AIR-PS=0)

Cause : The compressor or piping is faulty.

Remedy : Check the compressor. Check the piping.

Description of Message 123


WIRE EDM Alarm Message

No. Name Level Reset

4041 LOWER PUMP INVERTER ABNORMAL Alarm 2 RESET OFF/ON

Description : On the machine with MGW-J or MGW-K, the inverter for lower head flushing pump is in
alarm status. (INV-AL-L=1)

Causes : (1) Lower head flushing pump is defective.


(2) Lower head inverter unit is defective.
For detailed cause, see Alarm No. 4036.

Remedy : Contact to us of the trouble condition.


Defective pump or inverter unit must be replaced.

No. Name Level Reset

4042 COOLER OVERHEAT Warning 1 W ARN RESET key

Cause : The water cooler is in alarm status (*COL-AL=0)


The compressor, fan and deionizing pump of cooler unit are turned off, but machining is
continued (standard setting of set data No. 57 bit 2).

Remedy : If this alarm persists several hours after machining was finished, contact to us of the trouble
condition.

No. Name Level Reset

4043 EXCESS WATER PRESSURE Warning 3 W ARN RESET key

Description : The water pressure exceeds the setting of machine parameter No. 737.

Causes : (1) Defective water valve.


(2) Defective inverter unit.
(3) Defective CIO card.

Remedy : Contact to us of the trouble condition.

124
Alarm Message WIRE EDM

No. Name Level Reset

4044 FILL INVERTER ALARM Alarm 2 RESET key

Description : The inverter for tank filling pump is in alarm status. (*P-ALM=0)

Causes : (1) Tank filling pump is defective.


(2) Inverter unit for tank filling pump is defective.

Remedy : Contact to us of the trouble condition.


Defective pump or inverter unit must be replaced.

No. Name Level Reset

4045 UPPER HI PRESS. INVERTER PUMP ABNORMAL Alarm 2 PO W ER O FF/O N

Description : On the machine with high pressure pump, the inverter for upper head high pressure pump
is in alarm status. (INV-AL-U2=1)

Causes : (1) Upper head high pressure pump is defective.


(2) Inverter unit for upper head high pressure pump is defective.
For detailed cause, see alarm No. 4036.

Remedy : Contact to us of the trouble condition.


Defective pump or inverter unit must be replaced.

No. Name Level Reset

4046 LOWER HI PRESS. INVERTER PUMP ABNORMAL Alarm 2 PO W ER O FF/O N

Description : On the machine with high pressure pump, the inverter for lower head high pressure pump
is in alarm status. (INV-AL-L2=1)

Causes : (1) Lower head high pressure pump is defective.


(2) Inverter unit for lower head high pressure pump is defective.
For detailed cause, see alarm No. 4036.

Remedy : Contact to us of the trouble condition.


Defective pump or inverter unit must be replaced.

Description of Message 125


WIRE EDM Alarm Message

No. Name Level Reset

4047 HI PRESS. INVERTER PUMP THREMAL TRIP Alarm 2 RESET key

Description : On the machine with high pressure pump, the thermal relay for high pressure pump inverter
is turned off. (*INV-OL=0)

Cause : Pump is overloaded, one phase is disconnected or thermal setting is faulty.

Remedy : Contact to us of the trouble condition.


Remove a cause including pump replacement, then reset the thermal relay or circuit
breaker.

No. Name Level Reset

4048 HI PRESS. PUMP EXCESS PRESSURE Warning 3 W ARN RESET key

Description : On the machine with high pressure pump, the flushing pressure in water mode 6 exceeds
the value set to machine parameter No. 7650.

Causes : (1) Pump switching valve is defective. (P-CHG, air supply, etc.)
(2) High pressure inverter unit is defective.
(3) CIO card is defective.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

4049 OPEN GUIDE DETECTED Warning 3 W ARN RESET key

Cause : On the machine other than W-PG1, automatic operation was taken place with the guide
opened or not closed completely. This alarm will occur if M7 or M6 is reset during operation.
The guide must be closed again through a correct sequence.

Remedy : Close the guide and restart operation when the guide lamp is lighting. If the guide lamp is
off, open the guide once, then close it and restart operation.

No. Name Level Reset

4050 OPEN COVER DETECTED Warning 3 W ARN RESET key

Description : Not used.

126
Alarm Message WIRE EDM

No. Name Level Reset

4051 WIR-ST MOTOR OVERLOAD Warning 3 W ARN RESET key

Description : The current in wire winding motor exceeds the rated current.
The input signal name is different depending on the model.
(1) Machine with MGW-J, MGW-K or MV-30: MOL=1
(2) UPH-1 : MOL-C=1
(3) W-PG1 : MOL-P=1

Causes : (1) Gear box is defective.


(2) Wire winding motor is defective.
(3) Wire gets twisted round the winding part (L/M axis).

Remedy : Remove wire if twisted round the winding part (L/M axis), press the WASRN RESET key,
then restart.
If this failure recurs or wire is not twisted, contact to us of the trouble condition.

No. Name Level Reset

4054 EXCESSIVE ENERGIZER WEAR Warning 3 W ARN RESET key

Description : The section of energizing plate touching the top of upper head or bottom of lower head to
supply power to wire was worn and deeply scarred or the plate was stained, resulting in
poor transmission of electric power to wire.

Cause : The energizing plate is dirty or worn out.

Remedy : Clean the energizing plate, and use unworn face, or replace it.

Description of Message 127


WIRE EDM Alarm Message

No. Name Level Reset

4056 AIR DRYER ALARM Warning 1 W ARN RESET key

Description : The air dryer is in alarm status (DR-AL=1).

Causes : (1) When power fails,


(a) No power is supplied to the air dryer.
(b) The circuit protector operated.
(2) When condeser temperature exceeds 55°C,
(a) The condenser is dirty.
(b) Ambient temperature is high.
(c) Inlet air temperature is high.
(d) The air flow rate is large.
(e) Inlet air pressure is low.
(f) Flon gas leaks (RDH_302 type water unit)

Remedy : Check the above possible causes. Contact to us.


Note: This warning level can be changed to warning 3 (operation is stopped) by the
set data No. 57 bit 2.

No. Name Level Reset

4060 EXT. CONTROLLER ALARM 2 Alarm 2 RESET key

4061 EXT. CONTROLLER ALARM 1 Alarm 2 RESET key

Description : Not used (initial hole machining).

No. Name Level Reset

4065 EMF FILTER ABNORMAL Warning 3 W ARN RESET key

Description : Not used. (*EMF-AL=0)

128
Alarm Message WIRE EDM

No. Name Level Reset

4066 OPEN WORK TANK COVER DETECTED Warning 3 W ARN RESET key

Description : On the UPH-1 or W-PG1, the work tank cover is opened during machining (SFG-LS=0), and
the operation is stopped to ensure safety.

Causes : (1) The work tank cover is open.


(2) The work tank cover open limit switch is faulty.

Remedy : (1) Close the work tank cover, and restart operation.
(2) Check the safeguard LS (SFG-LS=1 must be attained when the work tank cover is
closed).

No. Name Level Reset

4067 FLUIID TEMPERATURE ALARM Alarm 2 RESET key

Cause : On the UPH-1/UPH-2/UH-2, the dielectric fluid temperature rose extremely. (F-TMP=1)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

4068 CIRCULATION PUMP INVERTER ALARM Alarm 2 RESET key

Description : On the UPH-1/UPH-2/UH-2, the circulation pump inverter is in alarm status.


(UPH-1:INV-AL-B=1,UPH-2/UH-2:INV-AL-BL/BR=1)

Causes : (1) Circulation pump is faulty.


(2) Circulation pump unit is faulty.

Remedy : Contact to us of the trouble condition.

Description of Message 129


WIRE EDM Alarm Message

No. Name Level Reset

4069 VACUUM UNIT INVERTER ALARM Alarm 2 RESET key

Description : On the UPH-1/UPH-2/UH-2, the inverter for vacuum unit (UPH-1) or the inverter for wire
vacuuming pump (hereinafter referred to as vacuum unit) becomes alarm state. (INV-AL-
V=1)

Causes : (1) The vacuum unit is faulty.


(2) The vacuum unit is faulty.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

4070 FILTER PUMP INVERTER ABNORMAL Alarm 2 PO W ER O FF/O N

Description : Not used. (INV-F-AL=1)

No. Name Level Reset

4071 PUMP OVERLOAD (P-MAL) Alarm 2 RESET key

Description : Not used. (*P-MAL=0)

No. Name Level Reset

4072 BREAKER (CB9) TRIPPED Alarm 2 RESET key

Description : Not used. (*CB9-ALM=0)

No. Name Level Reset

4075 BACK TENSION MOTOR OVERLOAD (BT-OL) Alarm 2 RESET key

Description : Not used. (BT-OL=1)

130
Alarm Message WIRE EDM

No. Name Level Reset

4076 POWDER CLUTCH NEEDS REPLACING (TN-ALM) Warning 2 W ARN RESET key

Description : Not used. (*TN-ALM=0)

No. Name Level Reset

4077 NO WIRE AT WIRE BOBBIN Warning 3 W ARN RESET key

Description : (1) MGW-J/MGW-K


The specified time (machine parameter No.700) elapsed after the wire was fed in the
automatic wire threading operation, and no wire remains at the wire bobbin detection
sensor (LS76).
(2) UPH-1/UPH-2/UH-2
When the specified time (machine parameter No.700) elapsed after the wire was fed,
or when a checking was made during automatic wire threading, no wire remains on the
C-roller (UPH-1:W- CONFIRM-LS=0, UPH-2/UH-2:W-CONF-LS=0), and also the
F-shaft lowers (UPH-1:WDN-C=0, UPH- 2/UH-2:WDN=0).

Causes : (1) The wire in wire bobbin has been used up.
(2) The wire threading method is not correct.
(3) The wire detection limit switch is faulty.

Remedy : Replace the wire bobbin, or route the wire correctly and restart.

No. Name Level Reset

4078 FINE A.W.T. UNIT ALARM (VSH-ALM) Warning 2 W ARN RESET key

Description : On the MU43 or MUQ32, in a fine hole automatic wire threading, the unit goes in alarm
status, and AWT at fine hole is not executed but normal AWT sequence is executed.
(*VSH-ALWM=0)

Cause : Fine hole AWT unit is defective.

Remedy : Contact to us of the trouble condition.

Description of Message 131


WIRE EDM Alarm Message

No. Name Level Reset

4081 Z STROKE RESTRICTING! Warning 1 W ARN RESET key

4082 Z STROKE EXPANDING! Warning 1 W ARN RESET key

Description : On the machine having Z-axis stroke restriction in use of fine wire AWT(Note), the current
Z-axis stroke condition is displayed when RESET or MAIN RUN key is pressed.

Note : These messages are for the machine with automatic Z-axis and fine wire AWT
function (EC32, EC64, ECQ53).

No. Name Level Reset

4083 Z STROKE RESTRICTING IMPOSSIBLE! Warning 3 W ARN RESET key

4084 Z STROKE EXPANDING IMPOSSIBLE! Warning 3 W ARN RESET key

Description : On the machine having Z-axis stroke restriction in use of fine wire AWT(Note), selection of
"use/store" of fine wire AWT unit failed due to either cause listed below.

Causes : (1) Emergency stop, alarm, start, or stop status


(2) Z-axis machine coord.> machine parameter No. 0681 (Z stroke in use of fine wire AWT)
(3) X-axis machine coord.> machine parameter No. 1050 (X stroke 3 (+))
(4) X-axis machine coord.> machine parameter No. 1051 (X stroke 3 (–))
(5) Y-axis machine coord.> machine parameter No. 2050 (Y stroke 3 (+))
(6) Y-axis machine coord.> machine parameter No. 2051 (Y stroke 3 (–))

(7) MACH OPE screen EXPAND STROKE key ON/OFF failed or setting disabled status
is present.

Remedy : Press the RESET key to clear warning or alarm message, and retry "use/store" of thin
wire AWT unit.

Note : These messages are for the machine with automatic Z-axis and fine wire AWT
function (EC32, EC64, ECQ53).

132
Alarm Message WIRE EDM

No. Name Level Reset

4085 Z STROKE RESTRICTED! Warning 3 W ARN RESET key

4086 Z STROKE EXPANDED! Warning 3 W ARN RESET key

Description : On the machine having Z-axis stroke restriction in use of thin wire AWT(Note), "use/store"
(Z-EXSL=0/1) of fine wire AWT unit has successfully been executed and "restriction/
expansion" of Z-axis stroke has completed.

Note : (EC32, EC64, ECQ53) and machines with automatic Z axis and fine hole automatic
wire threading function.

No. Name Level Reset

4087 Z AX IS LO W ER S D UR ING R EFE RE NC E PO S ITIO N R ETU RN Warning 3 W ARN RESET key

Description : On the machine with automatic Z-axis, when the Z-axis reference point return is executed
(by MACHINE HOME key, G28 or power failure recovery), current Z-axis machine
coordinate is higher than reference point coord. (machine parameter No. 5067) and the Z-
axis lowers at the time of restasrt.

Cause : If there is possibility of interference between head and workpiece when the Z-axis lowers
to the reference point, the operation is stopped by warning to prevent head damage.

Remedy : Check correlation between head and workpiece, and select either (1) or (2).

(1) In case of no interference, press the START key to execute Z-axis reference point
return. Note that the Z-axis lowers.
(2) In case of interference, press the RESET key.
Remove the workpiece, then execute Z-axis reference point return.

Description of Message 133


WIRE EDM Alarm Message

No. Name Level Reset

4090 SAFETY GUARD OPEN Warning 3 W ARN RESET key

Description : On the machine with MGW-J, MGW-K or MV-30, this message indicates that the safeguard
is open. (*CVRL=0)
(1) If the safeguard in closed status is opened
→ By this warning message, the operation stops (warning 3) and also the machining
power is turned off.
(2) If an operation that is invalid during open safeguard was attempted when the safeguard
is open
→ This warning is displayed (warning 1), and that operation is not executed.
Invalid operation during open safeguard
1) START key
2) RETRACT key
3) All f • 1 – f • 8 keys on 2nd and 3rd sets of function keys on RUN MANUAL screen

4) TOUCH CHECK key and MACHING POWER key on MACH OPE screen

Cause : Safety measures (inhibited machining power ON, inhibited starting of automatic operation)

Remedy : (1) When the safeguard is open, execute only the necessary operation except the above
1) to 4), while taking care of the following consideration.
• In the MAN RUN mode, the axis moves during the time that the jog keys such as ±X
and ±Y keys on portable operation panel are pressed. In such a case, take care not
to have your body, cloth, or a tool pinched. Release the key when you feel danger.
• The water is injected when the WATER, JET, OR TANK FILL key is turned on. Make
sure that the splashguard is closed, then turn on the key while taking care not to allow
the water to enter your eyes.
• Respective shafts and rollers in the wire feed system rotate when the WIRE FEED
key or UNSPOOL WIRE key is turned on. Keep yourself off these parts, then turn on
the key.
(2) Close the safeguard.
(3) After closing the safeguard, execute only the necessary operation such as the one
which is invalid during open safeguard.

134
Alarm Message WIRE EDM

No. Name Level Reset

4092 RUN MODE LOCKING! Warning 1 W ARN RESET key

Description : On the machines with the MGW-J or subsequent power supply units, this message
indicates that the run mode has been locked by the machine operator.
Under this condition, no operation mode can be changed in all statuses of start, stop, and
reset. An attempt to change the operation mode under this condition results in display of
this warning message.
Note: The following operations 1) to 5) on RUN MANUAL screen are all inhibited.
1) Change of MAN RUN/MDI RUN/MEM RUN mode
2) Change of RAPID/JOG/STEP/HANDLE in MAN RUN mode
3) Change of LOW/MED/HIGH in MAN RUN mode
4) Change of x1/x10 for STEP in MAN RUN mode
5) Use of 2nd and 3rd sets of f • 1 – f • 8 function keys in MAN RUN mode

Cause : The operation mode is locked to prevent a danger or failure that could occur due to an
accidental change of operation mode by the third person other than the operator that locked
the operation mode.

Remedy : (1) Do not reset the mode lock by the third person without permission from the operator that
locked the operation mode.
(2) When resetting the mode lock by the operator that locked the operation mode, make
sure that the third person is not in the machine moving range.
1) To lock the operation mode
Set the set data No. 0368 on SET DATA screen to "1".
2) To reset the locked operation mode
Set the set data No. 0368 on SET DATA screen to "0".

Description of Message 135


WIRE EDM Alarm Message

No. Name Level Reset

4101 X ZRN DOG POSITION INCORRECT Alarm 2 RESET key

4102 Y ZRN DOG POSITION INCORRECT Alarm 2 RESET key

4103 U ZRN DOG POSITION INCORRECT Alarm 2 RESET key

4104 V ZRN DOG POSITION INCORRECT Alarm 2 RESET key

4105 Z ZRN DOG POSITION INCORRECT Alarm 2 RESET key

4106 C ZRN DOG POSITION INCORRECT Alarm 2 RESET key

Description : During reference point return operation (power failure recovery, one-touch reference point
return, G28), the axis concerned is at the ZRN dog position (machine parameter *068) but
the dog signal of the axis concerned is not turned on and therefore the subsequent
sequence cannot be continued.

Causes : (1) ZRN dog signal (*DECX∼DECC) is faulty.


(2) ZRN dog position (machine parameter *068) is incorrect.

Remedy : Observing the dog signal (*DECX∼DECC) of the axis concerned on the DIAGNOSE EIO
screen, move the axis forward or reverse in manual mode to check if the signal changes
between 0 and 1.

(1) If the signal does not change between 0 and 1, check wiring or replace the ZRN dog
limit switch.
(2) If the signal changes between 0 and 1, confirm the set value of ZRN dog position
(machine parameter *068) and adjust the axis as follows.
Observing the dog signal (*DECX∼*DECC) of the axis concerned, move the axis
forward or reverse at low speed in manual mode, then set almost center machine
coordinates of 0 point (plus side and minus side) to the machine parameter *068.

No. Name Level Reset

4201 POWDER CLUTCH NEEDS REPLACING (TN-ALM) Warning 2 W ARN RESET key

Description : On the machines with the MGW-K or subsequent power supply units and the powder clutch,
the specified torque cannot be generated with the powder clutch rated current.
Wire tension is dropped (*TN-ALM=0)

Cause : Power clutch reached its life.

Remedy : Please contact us. It will have to be replaced.

136
Alarm Message WIRE EDM

No. Name Level Reset

5001 X UNDEFINED ALARM Alarm 3 RESET key

5002 Y UNDEFINED ALARM Alarm 3 RESET key

5003 U UNDEFINED ALARM Alarm 3 RESET key

5004 V UNDEFINED ALARM Alarm 3 RESET key

5005 Z UNDEFINED ALARM Alarm 3 RESET key

5006 C UNDEFINED ALARM Alarm 3 RESET key

Description : Unregistered ASC alarm occurred.

Causes : (1) Defective VMC card.


(2) Defective ASU unit.

Remedy : Contact to us of the trouble condition.


(1) Replace the VMC card.
(2) Replace the ASU unit.

No. Name Level Reset

5011 X P FEEDBACK PULSE ERROR Alarm 3 RESET key

5012 Y P FEEDBACK PULSE ERROR Alarm 3 RESET key

5013 U P FEEDBACK PULSE ERROR Alarm 3 RESET key

5014 V P FEEDBACK PULSE ERROR Alarm 3 RESET key

5015 Z P FEEDBACK PULSE ERROR Alarm 3 RESET key

5016 C P FEEDBACK PULSE ERROR Alarm 3 RESET key

Description : The position feedback signal is faulty.

Causes : (1) Defective position sensor.


(2) Defective position feedback cable.

Remedy : Contact to us of the trouble condition.


(1) Replace the position sensor.
(2) Replace the position feedback cable.

Description of Message 137


WIRE EDM Alarm Message

No. Name Level Reset

5021 X ENCODER PULSE ERROR Alarm 3 RESET key

5022 Y ENCODER PULSE ERROR Alarm 3 RESET key

5023 U ENCODER PULSE ERROR Alarm 3 RESET key

5024 V ENCODER PULSE ERROR Alarm 3 RESET key

5025 Z ENCODER PULSE ERROR Alarm 3 RESET key

5026 C ENCODER PULSE ERROR Alarm 3 RESET key

Description : The encorder signal (PA, PB phases) is faulty.

Causes : (1) Defective encorder.


(2) Defective encorder feedback cable.

Remedy : Contact to us of the trouble condition.


(1) Replace the motor
(2) Replace the encorder feedback cable.

No. Name Level Reset

5031 X COMMUTATION PULSE ERROR Alarm 3 RESET key

5032 Y COMMUTATION PULSE ERROR Alarm 3 RESET key

5033 U COMMUTATION PULSE ERROR Alarm 3 RESET key

5034 V COMMUTATIONPULSE ERROR Alarm 3 RESET key

5035 Z COMMUTATION PULSE ERROR Alarm 3 RESET key

5036 C COMMUTATION PULSE ERROR Alarm 3 RESET key

Description : The commutation siignal (PU, PV, PW phases) is faulty.

Causes : (1) Defective encorder.


(2) Defective encorder feedback cable.

Remedy : Contact to us of the trouble condition.


(1) Replace the motor
(2) Replace the encorder feedback cable.

138
Alarm Message WIRE EDM

No. Name Level Reset

5051 X CIRCUIT PROTECTOR OFF Alarm 3 RESET key

5052 Y CIRCUIT PROTECTOR OFF Alarm 3 RESET key

5053 U CIRCUIT PROTECTOR OFF Alarm 3 RESET key

5054 V CIRCUIT PROTECTOR OFF Alarm 3 RESET key

5055 Z CIRCUIT PROTECTOR OFF Alarm 3 RESET key

5056 C CIRCUIT PROTECTOR OFF Alarm 3 RESET key

Description : The driver circuit protector is turned off.

Causes : (1) Overload.


(2) Defective driver motor.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the driver motor.
If this alarm occurred during operation, do not turn the POWER switch on until the cause is
removed.

No. Name Level Reset

5061 X TRANSISTOR OVERHEAT Alarm 3 RESET key

5062 Y TRANSISTOR OVERHEAT Alarm 3 RESET key

5063 U TRANSISTOR OVERHEAT Alarm 3 RESET key

5064 V TRANSISTOR OVERHEAT Alarm 3 RESET key

5065 Z TRANSISTOR OVERHEAT Alarm 3 RESET key

5066 C TRANSISTOR OVERHEAT Alarm 3 RESET key

Description : The power device in the driver is overheated.

Causes : (1) Overload.


(2) Defective driver motor.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the driver motor.

Description of Message 139


WIRE EDM Alarm Message

No. Name Level Reset

5071 X REGENERATIVE RESISTOR OVERHEAT Alarm 3 RESET key

5072 Y REGENERATIVE RESISTOR OVERHEAT Alarm 3 RESET key

5073 U REGENERATIVE RESISTOR OVERHEAT Alarm 3 RESET key

5074 V REGENERATIVE RESISTOR OVERHEAT Alarm 3 RESET key

5075 Z REGENERATIVE RESISTOR OVERHEAT Alarm 3 RESET key

5076 C REGENERATIVE RESISTOR OVERHEAT Alarm 3 RESET key

Description : The regenerative resistor is overheated.

Causes : (1) Overload.


(2) Defective driver motor.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the driver motor.

No. Name Level Reset

5091 X CONVERTER LOW VOLTAGE Alarm 3 RESET key

5092 Y CONVERTER LOW VOLTAGE Alarm 3 RESET key

5093 U CONVERTER LOW VOLTAGE Alarm 3 RESET key

5094 V CONVERTER LOW VOLTAGE Alarm 3 RESET key

5095 Z CONVERTER LOW VOLTAGE Alarm 3 RESET key

5096 C CONVERTER LOW VOLTAGE Alarm 3 RESET key

Description : The converter voltage is too low.

Causes : (1) Main power voltage dropped.


(2) Defective driver.

Remedy : Contact to us of the trouble condition.


(1) Check the generator.
(2) Replace the driver.

140
Alarm Message WIRE EDM

No. Name Level Reset

5101 X MOTOR OVERHEAT Alarm 3 RESET key

5102 Y MOTOR OVERHEAT Alarm 3 RESET key

5103 U MOTOR OVERHEAT Alarm 3 RESET key

5104 V MOTOR OVERHEAT Alarm 3 RESET key

5105 Z MOTOR OVERHEAT Alarm 3 RESET key

5106 C MOTOR OVERHEAT Alarm 3 RESET key

Description : The motor is overheated.

Causes : (1) Overload.


(2) Defective driver motor.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the driver motor.

No. Name Level Reset

5191 X ASC +15V VOLTAGE ALARM Alarm 3 RESET key

5192 Y ASC +15V VOLTAGE ALARM Alarm 3 RESET key

5193 U ASC +15V VOLTAGE ALARM Alarm 3 RESET key

5194 V ASC +15V VOLTAGE ALARM Alarm 3 RESET key

5195 Z ASC +15V VOLTAGE ALARM Alarm 3 RESET key

5196 C ASC +15V VOLTAGE ALARM Alarm 3 RESET key

Description : The +15 V voltage is not out put from the driver controller (ASC).

Cause : Defective driver.

Remedy : Contact to us of the trouble condition.


Replace the driver.

Description of Message 141


WIRE EDM Alarm Message

No. Name Level Reset

5201 X ASC –15V VOLTAGE ALARM Alarm 3 RESET key

5202 Y ASC –15V VOLTAGE ALARM Alarm 3 RESET key

5203 U ASC –15V VOLTAGE ALARM Alarm 3 RESET key

5204 V ASC –15V VOLTAGE ALARM Alarm 3 RESET key

5205 Z ASC –15V VOLTAGE ALARM Alarm 3 RESET key

5206 C ASC –15V VOLTAGE ALARM Alarm 3 RESET key

Description : The –15 V voltage is not out put from the driver controller (ASC).

Cause : Defective driver.

Remedy : Contact to us of the trouble condition.


Replace the driver.

No. Name Level Reset

5211 X INVERTER CURRENT OVER Alarm 3 RESET key

5212 Y INVERTER CURRENT OVER Alarm 3 RESET key

5213 U INVERTER CURRENT OVER Alarm 3 RESET key

5214 V INVERTER CURRENT OVER Alarm 3 RESET key

5215 Z INVERTER CURRENT OVER Alarm 3 RESET key

5216 C INVERTER CURRENT OVER Alarm 3 RESET key

Description : An overcurrent flows to the inverter.

Causes : (1) Overload.


(2) Defective driver motor.
(3) Parameter setting error.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the driver motor.
(3) Reset the parameter.

142
Alarm Message WIRE EDM

No. Name Level Reset

5221 X CONVERTER CURRENT OVER Alarm 3 RESET key

5222 Y CONVERTER CURRENT OVER Alarm 3 RESET key

5223 U CONVERTER CURRENT OVER Alarm 3 RESET key

5224 V CONVERTER CURRENT OVER Alarm 3 RESET key

5225 Z CONVERTER CURRENT OVER Alarm 3 RESET key

5226 C CONVERTER CURRENT OVER Alarm 3 RESET key

Description : An overcurrent flows to the converter.

Causes : (1) Overload.


(2) Defective driver motor.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the driver motor.

No. Name Level Reset

5241 X CONVERTER VOLTAGE OVER Alarm 3 RESET key

5242 Y CONVERTER VOLTAGE OVER Alarm 3 RESET key

5243 U CONVERTER VOLTAGE OVER Alarm 3 RESET key

5244 V CONVERTER VOLTAGE OVER Alarm 3 RESET key

5245 Z CONVERTER VOLTAGE OVER Alarm 3 RESET key

5246 C CONVERTER VOLTAGE OVER Alarm 3 RESET key

Description : The converter voltage is too high.

Causes : (1) Main power voltage error.


(2) Defective driver.

Remedy : Contact to us of the trouble condition.


(1) Check the generator.
(2) Replace the driver.

Description of Message 143


WIRE EDM Alarm Message

No. Name Level Reset

5251 X ASC WATCHDOG ALARM Alarm 3 RESET key

5252 Y ASC WATCHDOG ALARM Alarm 3 RESET key

5253 U ASC WATCHDOG ALARM Alarm 3 RESET key

5254 V ASC WATCHDOG ALARM Alarm 3 RESET key

5255 Z ASC WATCHDOG ALARM Alarm 3 RESET key

5256 C ASC WATCHDOG ALARM Alarm 3 RESET key

Description : The processor in the driver controller (ASC) is faulty.

Cause : Defective driver controller.

Remedy : Contact to us of the trouble condition.


Replace the driver.

No. Name Level Reset

5271 X ASC BUS COMMUNICATION ERROR Alarm 3 RESET key

5272 Y ASC BUS COMMUNICATION ERROR Alarm 3 RESET key

5273 U ASC BUS COMMUNICATION ERROR Alarm 3 RESET key

5274 V ASC BUS COMMUNICATION ERROR Alarm 3 RESET key

5275 Z ASC BUS COMMUNICATION ERROR Alarm 3 RESET key

5276 C ASC BUS COMMUNICATION ERROR Alarm 3 RESET key

Description : The bus communication unit in the driver controller (ASC) is faulty.

Causes : (1) Defective driver controller.


(2) Defective ASU bus cable.

Remedy : Contact to us of the trouble condition.


(1) Replace the driver.
(2) Replace the ASU bus cable.

144
Alarm Message WIRE EDM

No. Name Level Reset

5291 X ASC A/D ERROR (CH.1) Alarm 3 RESET key

5292 Y ASC A/D ERROR (CH.1) Alarm 3 RESET key

5293 U ASC A/D ERROR (CH.1) Alarm 3 RESET key

5294 V ASC A/D ERROR (CH.1) Alarm 3 RESET key

5295 Z ASC A/D ERROR (CH.1) Alarm 3 RESET key

5296 C ASC A/D ERROR (CH.1) Alarm 3 RESET key

Description : The channel 1 of A/D converter in the driver controller (ASC) is faulty.

Cause : Defective driver controller.

Remedy : Contact to us of the trouble condition.


Replace the driver.

No. Name Level Reset

5301 X ASC A/D ERROR (CH. 2) Alarm 3 RESET key

5302 Y ASC A/D ERROR (CH. 2) Alarm 3 RESET key

5303 U ASC A/D ERROR (CH. 2) Alarm 3 RESET key

5304 V ASC A/D ERROR (CH. 2) Alarm 3 RESET key

5305 Z ASC A/D ERROR (CH. 2) Alarm 3 RESET key

5306 C ASC A/D ERROR (CH. 2) Alarm 3 RESET key

Description : The channel 2 of A/D converter in the driver controller (ASC) is faulty.

Cause : Defective driver controller.

Remedy : Contact to us of the trouble condition.


Replace the driver.

Description of Message 145


WIRE EDM Alarm Message

No. Name Level Reset

5331 X DROOP OVER Alarm 3 RESET key

5332 Y DROOP OVER Alarm 3 RESET key

5333 U DROOP OVER Alarm 3 RESET key

5334 V DROOP OVER Alarm 3 RESET key

5335 Z DROOP OVER Alarm 3 RESET key

5336 C DROOP OVER Alarm 3 RESET key

Description : The droop (position deviation value) is too large.

Causes : (1) Overload.


(2) Defective driver motor.
(3) Parameter setting error.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the closed position detector.
(3) Reset the parameter.

No. Name Level Reset

5361 X MOTOR REVOLVING SPEED EXCEEDED Alarm 3 RESET key

5362 Y MOTOR REVOLVING SPEED EXCEEDED Alarm 3 RESET key

5363 U MOTOR REVOLVING SPEED EXCEEDED Alarm 3 RESET key

5364 V MOTOR REVOLVING SPEED EXCEEDED Alarm 3 RESET key

5365 Z MOTOR REVOLVING SPEED EXCEEDED Alarm 3 RESET key

5366 C MOTOR REVOLVING SPEED EXCEEDED Alarm 3 RESET key

Description : The motor speed exceeds the tolerance.

Causes : (1) Overload.


(2) The closed feedback system is faulty or its cable is disconnected.
(3) Parameter setting error.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the closed position sensor.
(3) Reset the parameter.

146
Alarm Message WIRE EDM

No. Name Level Reset

5371 X POSITION FEEDBACK DISCONNECTED Alarm 3 RESET key

5372 Y POSITION FEEDBACK DISCONNECTED Alarm 3 RESET key

5373 U POSITION FEEDBACK DISCONNECTED Alarm 3 RESET key

5374 V POSITION FEEDBACK DISCONNECTED Alarm 3 RESET key

5375 Z POSITION FEEDBACK DISCONNECTED Alarm 3 RESET key

5376 C POSITION FEEDBACK DISCONNECTED Alarm 3 RESET key

Description : The position feedback signal does not come.

Causes : (1) Defective position sensor.


(2) Defective position feedback cable.

Remedy : Contact to us of the trouble condition.


(1) Replace the position sensor.
(2) Replace the position feedback cable.

No. Name Level Reset

5381 X ENCORDER FEEDBACK DISCONNECTED Alarm 3 RESET key

5382 Y ENCORDER FEEDBACK DISCONNECTED Alarm 3 RESET key

5383 U ENCORDER FEEDBACK DISCONNECTED Alarm 3 RESET key

5384 V ENCORDER FEEDBACK DISCONNECTED Alarm 3 RESET key

5385 Z ENCORDER FEEDBACK DISCONNECTED Alarm 3 RESET key

5386 C ENCORDER FEEDBACK DISCONNECTED Alarm 3 RESET key

Description : The encorder signal (PA, PB phases) does not come.

Causes : (1) Defective encorder.


(2) Defective encorder feedback cable.

Remedy : Contact to us of the trouble condition.


(1) Replace the motor.
(2) Replace the encorder feedback cable.

Description of Message 147


WIRE EDM Alarm Message

No. Name Level Reset

5491 X PEAK CURRENT OVER 1 Alarm 3 RESET key

5492 Y PEAK CURRENT OVER 1 Alarm 3 RESET key

5493 U PEAK CURRENT OVER 1 Alarm 3 RESET key

5494 V PEAK CURRENT OVER 1 Alarm 3 RESET key

5495 Z PEAK CURRENT OVER 1 Alarm 3 RESET key

5496 C PEAK CURRENT OVER 1 Alarm 3 RESET key

Description : An overcurrent flows continuously for duration of the set time.

Causes : (1) Overload.


(2) Defective driver motor.
(3) Parameter setting error.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the driver motor.
(3) Reset the parameter.

No. Name Level Reset

5501 X PEAK CURRENT OVER 2 Alarm 3 RESET key

5502 Y PEAK CURRENT OVER 2 Alarm 3 RESET key

5503 U PEAK CURRENT OVER 2 Alarm 3 RESET key

5504 V PEAK CURRENT OVER 2 Alarm 3 RESET key

5505 Z PEAK CURRENT OVER 2 Alarm 3 RESET key

5506 C PEAK CURRENT OVER 2 Alarm 3 RESET key

Description : An overcurrent flow continuously for duration of the set time.

Causes : (1) Overload.


(2) Defective driver motor.
(3) Parameter setting error.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the driver motor.
(3) Reset the parameter.

148
Alarm Message WIRE EDM

No. Name Level Reset

5511 X EFFECTIVE CURRENT OVER Alarm 3 RESET key

5512 Y EFFECTIVE CURRENT OVER Alarm 3 RESET key

5513 U EFFECTIVE CURRENT OVER Alarm 3 RESET key

5514 V EFFECTIVE CURRENT OVER Alarm 3 RESET key

5515 Z EFFECTIVE CURRENT OVER Alarm 3 RESET key

5516 C EFFECTIVE CURRENT OVER Alarm 3 RESET key

Description : An effective overcurrent flows continuously for duration of the set time.

Causes : (1) Overload.


(2) Defective driver motor.
(3) Parameter setting error.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the driver motor.
(3) Reset the parameter.

No. Name Level Reset

5521 X UNEFFECTIVE CURRENT OVER Alarm 3 RESET key

5522 Y UNEFFECTIVE CURRENT OVER Alarm 3 RESET key

5523 U UNEFFECTIVE CURRENT OVER Alarm 3 RESET key

5524 V UNEFFECTIVE CURRENT OVER Alarm 3 RESET key

5525 Z UNEFFECTIVE CURRENT OVER Alarm 3 RESET key

5526 C UNEFFECTIVE CURRENT OVER Alarm 3 RESET key

Description : An overcurrent flows and the motor does not run.

Causes : (1) The motor is in lock status.


(2) Defective driver motor.
(3) Parameter setting error.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the driver motor.
(3) Reset the parameter.

Description of Message 149


WIRE EDM Alarm Message

No. Name Level Reset

5541 X PEAK CURRENT OVER 3 Alarm 3 RESET key

5542 Y PEAK CURRENT OVER 3 Alarm 3 RESET key

5543 U PEAK CURRENT OVER 3 Alarm 3 RESET key

5544 V PEAK CURRENT OVER 3 Alarm 3 RESET key

5545 Z PEAK CURRENT OVER 3 Alarm 3 RESET key

5546 C PEAK CURRENT OVER 3 Alarm 3 RESET key

Description : An overcurrent flows continuously for duration of the set time.

Causes : (1) Overload.


(2) Defective driver motor.
(3) Parameter setting error.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the driver motor.
(3) Reset the parameter.

No. Name Level Reset

5571 X OVER SPEED Alarm 3 RESET key

5572 Y OVER SPEED Alarm 3 RESET key

5573 U OVER SPEED Alarm 3 RESET key

5574 V OVER SPEED Alarm 3 RESET key

5575 Z OVER SPEED Alarm 3 RESET key

5576 C OVER SPEED Alarm 3 RESET key

Description : The command speed is too high.

Cause : Parameter setting error.

Remedy : Contact to us of the trouble condition.


Reset the parameter.

150
Alarm Message WIRE EDM

No. Name Level Reset

5601 X ASC PARAMETER INCORRECT Alarm 3 RESET key

5602 Y ASC PARAMETER INCORRECT Alarm 3 RESET key

5603 U ASC PARAMETER INCORRECT Alarm 3 RESET key

5604 V ASC PARAMETER INCORRECT Alarm 3 RESET key

5605 Z ASC PARAMETER INCORRECT Alarm 3 RESET key

5606 C ASC PARAMETER INCORRECT Alarm 3 RESET key

Description : The parameter for driver controller (ASC) is not correct.

Cause : Parameter setting error.

Remedy : Contact to us of the trouble condition.


Reset the parameter.

No. Name Level Reset

5731 X ASC INVERTER CURRENT OVER 2 Alarm 3 RESET key

5732 Y ASC INVERTER CURRENT OVER 2 Alarm 3 RESET key

5733 U ASC INVERTER CURRENT OVER 2 Alarm 3 RESET key

5734 V ASC INVERTER CURRENT OVER 2 Alarm 3 RESET key

5735 Z ASC INVERTER CURRENT OVER 2 Alarm 3 RESET key

5736 C ASC INVERTER CURRENT OVER 2 Alarm 3 RESET key

Description : An overcurrent flows to the inverter.

Causes : (1) Overload.


(2) Defective driver motor.
(3) Parameter setting error.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the driver motor.
(3) Reset the parameter.

Description of Message 151


WIRE EDM Alarm Message

No. Name Level Reset

5781 X ACS TIME OUT 3 Alarm 3 RESET key

5782 Y ACS TIME OUT 3 Alarm 3 RESET key

5783 U ACS TIME OUT 3 Alarm 3 RESET key

5784 V ACS TIME OUT 3 Alarm 3 RESET key

5785 Z ACS TIME OUT 3 Alarm 3 RESET key

5786 C ACS TIME OUT 3 Alarm 3 RESET key

5791 X ASC TIME OUT 2 Alarm 3 RESET key

5792 Y ASC TIME OUT 2 Alarm 3 RESET key

5793 U ASC TIME OUT 2 Alarm 3 RESET key

5794 V ASC TIME OUT 2 Alarm 3 RESET key

5795 Z ASC TIME OUT 2 Alarm 3 RESET key

5796 C ASC TIME OUT 2 Alarm 3 RESET key

5801 X ASC TIME OUT 1 Alarm 3 RESET key

5802 Y ASC TIME OUT 1 Alarm 3 RESET key

5803 U ASC TIME OUT 1 Alarm 3 RESET key

5804 V ASC TIME OUT 1 Alarm 3 RESET key

5805 Z ASC TIME OUT 1 Alarm 3 RESET key

5806 C ASC TIME OUT 1 Alarm 3 RESET key

Description : A processing of driver controller (ASC) is not completed successfully.

Cause : Defective driver controller.

Remedy : Contact to us of the trouble condition.


Replace the driver.

152
Alarm Message WIRE EDM

No. Name Level Reset

5900 SBC DETECTION NONREGISTRY ALARM Alarm 3 RESET key

Description : Unregistered SBC detection alarm occurred.

Causes : (1) Defective VMC card.


(2) Defective EIS card.

Remedy : Contact to us of the trouble condition.


(1) Replace the VMC card.
(2) Replace the EIS card.

No. Name Level Reset

5911 SBC DETECTION HORIZONTAL PARITY ALARM Alarm 3 RESET key

5912 SBC DETECTION VERTICAL PARITY ALARM Alarm 3 RESET key

Description : An error is found in the data transmitted from the ASC.

Causes : (1) Defective ASC card.


(2) Defective ASU bus cable.

Remedy : Contact to us of the trouble condition.


(1) Replace the ASC card.
(2) Replace the ASU bus cable.

No. Name Level Reset

5913 SBC DETECTION DUPLICATE AXIS DECLARD Alarm 3 RESET key

Description : The same axis is set twice on the ASC card.

Cause : ASC card axis setting error.

Remedy : Contact to us of the trouble condition.


Correct the axis setting on the ASC card.

Description of Message 153


WIRE EDM Alarm Message

No. Name Level Reset

5914 SBC DETECTION TRANSMISSION ERROR Alarm 3 RESET key

Description : ASU bus transfer alarm (not used at present).

No. Name Level Reset

5915 SBC DETECTION TRANSMISSION TIME OUT Alarm 3 RESET key

Description : No response was returned from ASC card to EIS card within the specified time.

Cause : Defective ASC card.

Remedy : Contact to us of the trouble condition.


Replace the ASC card.

No. Name Level Reset

5916 SBC DETECTION WATCHDOG ALARM Alarm 3 RESET key

Description : An access to the SBC on the EIS card was not made within the specified time.

Cause : The EIS processing error or defective EIS card.

Remedy : Contact to us of the trouble condition.


Replace the EIS card.

No. Name Level Reset

5917 ASU HARDWARE ERROR Alarm 3 RESET key

Description : A hardware alarm was detected in the ASU unit.

Cause : Defective ASU unit.

Remedy : Contact to us of the trouble condition.


Replace the ASU unit.

154
Alarm Message WIRE EDM

No. Name Level Reset

5921 X SERVO ON/OFF CONDITION ERROR Alarm 3 RESET key

5922 Y SERVO ON/OFF CONDITION ERROR Alarm 3 RESET key

5923 U SERVO ON/OFF CONDITION ERROR Alarm 3 RESET key

5924 V SERVO ON/OFF CONDITION ERROR Alarm 3 RESET key

5925 Z SERVO ON/OFF CONDITION ERROR Alarm 3 RESET key

5926 C SERVO ON/OFF CONDITION ERROR Alarm 3 RESET key

Description : The ASU turns off the servo though the main controller sends the servo ON command to
the ASU. Or, the ASU turns on the servo through the main controller sends the servo OFF
command.

Cause : Defective ASU unit (driver controller failure).

Remedy : Contact to us of the trouble condition.


Replace the ASU unit.

No. Name Level Reset

5951 X SERVO ALARM Alarm 3 RESET key

5952 Y SERVO ALARM Alarm 3 RESET key

5953 U SERVO ALARM Alarm 3 RESET key

5954 V SERVO ALARM Alarm 3 RESET key

5955 Z SERVO ALARM Alarm 3 RESET key

5956 C SERVO ALARM Alarm 3 RESET key

Description : On the machines with an open servo unit, the servo alarm occurred in the axis concerned.
For the details of servo alarm, refer to the 7-segment LED value on the servo amplifier.

Cause : See the Servo Amplifier Description.

Remedy : See the Servo Amplifier Description.

Description of Message 155


WIRE EDM Alarm Message

No. Name Level Reset

5961 X SERVO NOT READY Alarm 3 RESET key

5962 Y SERVO NOT READY Alarm 3 RESET key

5963 U SERVO NOT READY Alarm 3 RESET key

5964 V SERVO NOT READY Alarm 3 RESET key

5965 Z SERVO NOT READY Alarm 3 RESET key

5966 C SERVO NOT READY Alarm 3 RESET key

Description : On the machines with an open servo unit, the servo for the axis concerned does not
become ready (SRD).

Cause : Defective servo amplifier.

Remedy : Replace the servo amplifier.

No. Name Level Reset

5990 SERVO HARDWARE ERROR Alarm 3 RESET key

Description : On the machines with an open servo unit, the servo alarm occurred in non-specific axis.

Causes : (1) Faulty CSI card, or faulty connection cable


(2) Overflow in processing by EIS

Remedy : Check CSI card and the connection cable.


Check the parameters.

No. Name Level Reset

5991 CSI CARD FPGA WRITE ERROR Alarm 3 POWER OFF/ON

Description : On the machines with an open servo unit, data writing to the FPGA on the CSI card failed.

Cause : Faulty CSI card

Remedy : Replace the CSI card.

156
Alarm Message WIRE EDM

No. Name Level Reset

5992 CSI CARD 24V DRIP Alarm 3 RESET key

Description : 24V to be supplied to the CSI card dropped.

Cause : Defective 24V power supply

Remedy : Replace the 24V power supply.

No. Name Level Reset

6001 AT MDI EXECUTION Guide W ARN RESET key

Cause : At MDI operation, the STOP key was pressed and then the program was attempted to
input while stopping. Or the IN key was pressed.

Remedy : At stop, the program cannot be input. Press the RESET key to reset the stop condition
and then input the program. Or, press the START key to continue.

No. Name Level Reset

6002 NUMBER OF BLOCKS EXCEEDS MDI CAPACITY Guide W ARN RESET key

Cause : The program having more than 195 blocks as attempted to input on the MDI screen.

Remedy : Correct the program.

No. Name Level Reset

6003 BLOCK WAS CUT Guide W ARN RESET key

Description : When the MDI program (O14999) as input from a screen other than RUN screen, the
number of characters in all blocks exceeded the maximum MDI program area (195
characters).

Remedy : Delete them in block unit down to the allowable range of the MDI program.

Description of Message 157


WIRE EDM Alarm Message

No. Name Level Reset

6004 NO BLOCK PRESENT ON KEY-IN LINE Guide W ARN RESET key

Cause : Although input command was absent, the IN or ADD IN key was pressed on the MDI
screen.

Remedy : Give the input command and then press the IN or ADD IN key.

No. Name Level Reset

6005 ERROR IN BLOCK ON KEY-IN LINE See Note W ARN RESET key

Cause : (1) A command not meeting the input format was attempted to enter on the MDI screen.
(2) The format of M code for pallet magazine control is illegal.
Note: (1) is guide level, and (2) is warning 3 level.

Causes : (1) Correct the input command.


(2) Reset the NC unit, then correct the program.

No. Name Level Reset

6006 NOT IN RESET STATUS Guide W ARN RESET key

Cause : The O or N No. was entered during the memory operation in stop status.

Remedy : To change the O or N No. of the memory operation, do so after the program execution is
completed or the RESET key is pressed.

No. Name Level Reset

6010 KEY-IN LINE IS EMPTY Guide W ARN RESET key

Cause : After input commands of the run block display area were deleted completely on the MDI
screen by pressing the ERASE key, the ERASE key was pressed again. Or although
there was no input command, the ERASE key was pressed.

158
Alarm Message WIRE EDM

No. Name Level Reset

6011 SEARCHED BLOCK NOT FOUND Guide W ARN RESET key

Cause : Though the SEARCH key was pressed on the RUM MDI screen, searching failed
because there is no block in the execution block display area.

Remedy : Press the SEARCH key with a block displayed on the screen by pressing, for example,
the LAST M.D.I key.

No. Name Level Reset

6012 LAST M.D.I BLOCK NOT FOUND

Description : Not used.

No. Name Level Reset

6013 KEY-IN LINE EMPTY, PRESS SEARCH KEY Guide W ARN RESET key

Cause : In executing, for example, the LAST M.D.I key on the RUN MDI screen, the ERASE
key was pressed though there is no block to be erased in the buffer area.

Remedy : Turn off/on the LAST M.D.I key again to call the last program, and press the SEARCH
key to position the cursor at the block to be erased, then press the ERASE key.

No. Name Level Reset

6014 SPECIFY O NO. OR N NO. BEFORE INPUT KEY Guide W ARN RESET key

Cause : The IN key was pressed without specifying the O or N No. on the RUN MEMORY screen.
Or, only the O or N of O No. or N No. was specified, and the IN key was pressed.

Description of Message 159


WIRE EDM Alarm Message

No. Name Level Reset

6015 NPC INTERVAL ERROR Guide W ARN RESET key

Cause : System error

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

6016 TO CANCEL MDI, PRESS f • c, MDI CANCEL KEY Guide W ARN RESET key

Cause : At start on the MEMORY screen, the screen was changed to the MDI screen (MDI
interrupt), and then a program was entered and the START key was pressed.
At start, the MDI RESET key was pressed.
When there was nothing to cancel, the MDI RESET key was pressed in the reset state.

Remedy : In the reset or stop state, press the MDI RESET key.
Note: In case an alarm was causedwhen changing to the MDI screen (MDI interrupt)
at start and the program was run, all programs at MDI interrupt will also be
cancelled.

No. Name Level Reset

6025 NO PROGRAM IS RUNNING Guide W ARN RESET key

Cause : The screen was switched to the RUN PROG, BLOCK screen though the program is not
being executed.

Remedy : Operate during program run.

160
Alarm Message WIRE EDM

No. Name Level Reset

6026 SPECIFIED MACRO VARIABLE NO. NOT FOUND Guide W ARN RESET key

Cause : A macro variable No. out of the user macro range was specified on the RUN PROG,
MACRO screen, then the SEARCH key was pressed.

Remedy : Input command error. Press the HELP key with the set data No. 133 (MASKING FUNC.
OF MACRO VR-NO.) to confirm the classification of user/system macro variable numbers.

No. Name Level Reset

6051 INTERNAL PROCESSING ERROR Guide W ARN RESET key

Cause : System error

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

6052 PROGRAM BEING RUN CANNOT BE EDITED Guide W ARN RESET key

Cause : The program at execution was attempted to correct on the EDIT BLOCK screen.

Remedy : To edit the program being run, place it in the reset status.
This is also true when the program is being drawn.

No. Name Level Reset

6053 MEMORY FULL Guide W ARN RESET key

Cause : The memory becomes full during tape input on the EDIT LIST screen or during manual input
on the EDIT LIST screen.

Remedy : Erase unnecessary programs.


The programs at the time of cancel have been stored. Check the contents of program.
(In particular, care should be taken when a program was canceled in the halfway.)

Description of Message 161


WIRE EDM Alarm Message

No. Name Level Reset

6054 O NO. ALREADY USED Guide W ARN RESET key

Cause : Entry of the same O No. as one already entered on the EDIT LIST screen was attempted.
The O** ADD IN key was pressed.

Remedy : Select O No. not in use.

No. Name Level Reset

6055 O NO. NOT FOUND Guide W ARN RESET key

Cause : On the EDIT LIST screen, O No. not entered was specified and then the
PROGRAM OUTPUT , DIVIDE PROGRAM , SEARCH or ERASE key was
pressed.

Remedy : Check the O No.

No. Name Level Reset

6056 MEMORY FULL

Description : Not used.

No. Name Level Reset

6057 SPECIFIED N NO. NOT FOUND Guide W ARN RESET key

Cause : When specifying N No. and pressing the SEARCH key to search it on the EDIT BLOCK
screen, the N No. was not found (search operation in the program).

When specifying N No. from the current cursor position and pressing the ERASE key to
attempt deletion, the specified N No. was not found.

Remedy : Check the N no.

162
Alarm Message WIRE EDM

No. Name Level Reset

6058 SPECIFIED CHARACTER STRING NOT FOUND Guide W ARN RESET key

Cause : When specifying character string and pressing the SEARCH key to search it on the EDIT
BLOCK screen, the character string was not found (search operation in the program).

Remedy : Check the character string.

No. Name Level Reset

6059 ALARM BLOCK NOT FOUND Guide W ARN RESET key

Cause : When pressing the ERRORBLK SEARCH key to search an alarm block on the EDIT
BLOCK screen, it was not found.

No. Name Level Reset

6060 PROGRAM BEING RUN CANNOT BE DELETED Guide W ARN RESET key

Cause : O No. at execution was attempted to delete on the EDIT LIST screen.

Remedy : Reset and then restart. This also true when the program is being drawn.

No. Name Level Reset

6061 ERROR ON KEY-IN LINE Guide W ARN RESET key

Cause : On the EDIT LIST screen, incorrect input command was made and then the
PROGRAM INPUT , PROGRAM OUTPUT , DIVIDE PROGRAM , SEARCH or
ERASE key was pressed.

No. Name Level Reset

6062 TAPE ERROR

Description : Not used.

Description of Message 163


WIRE EDM Alarm Message

No. Name Level Reset

6063 PROGRAM BEING RUN CANNOT BE DELETED Guide W ARN RESET key

Cause : When some or may O Nos. were deleted on the EDIT LIST screen, some of them were left
undeleted (or O Nos. at execution were included).

Remedy : Check the O No.

No. Name Level Reset

6064 DIVIDED RESULT IN FILE CANNOT BE EDITED Guide W ARN RESET key

6065 (MAIN) INTERNAL PROCESSING ERROR Guide W ARN RESET key

6066 (SUB) INTERNAL PROCESSING ERROR Guide W ARN RESET key

6067 INTERPRETATION ERROR Guide W ARN RESET key

Cause : System error.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

6068 ILLEGAL PROGRAM NO. SPECIFIED Guide W ARN RESET key

Cause : On the EDIT LIST screen, O No. other than 1 to 9999 was specified and the
PROGRAM INPUT key was pressed.

Remedy : Specify O No. of 1 to 9999.

No. Name Level Reset

6069 (NPC) INTERNAL PROCESSING ERROR Guide W ARN RESET key

Cause : System error

Remedy : Contact to us of the trouble condition.

164
Alarm Message WIRE EDM

No. Name Level Reset

6070 BLOCK LARGER THAN 192 CHAR. Guide W ARN RESET key

Cause : NC block longer than 192 characters was entered.

Remedy : Reduce the block length to 192 characters or shorter.

No. Name Level Reset

6071 (NPC) INTERNAL PROCESSING ERROR Guide W ARN RESET key

Cause : System error

Remedy : (1) Repeat operation.


(2) When it occurs frequently, contact to us of the trouble condition .

No. Name Level Reset

6072 I/O PROGRAM INPUT EMPTY FILE Guide W ARN RESET key

Description : This message is displayed while on the EDIT LIST screen a program is registered from a
tape to O number area.

No. Name Level Reset

6073 I/O PROGRAM ADDING TO EXISTING FILE Guide W ARN RESET key

Description : This message is displayed while, on the EDIT LIST screen, an additional program is
registered from a tape to O number with which a program has already been registered.

No. Name Level Reset

6074 OUTPUT OF PROGRAM TO I/O Guide W ARN RESET key

Description : This message is displayed during execution of "PROGRAM OUTPUT" on the EDIT LIST
screen.

Description of Message 165


WIRE EDM Alarm Message

No. Name Level Reset

6076 ALARM BLOCK FOUND! STOP I/O Guide W ARN RESET key

Cause : An alarm block was found during "PROGRAM INPUT" on the EDIT LIST screen, and the
operation stopped there.
The alarm block is the section indicated with a yellow block cursor on the screen.

Remedy : Press the RESET key to discontinue tape input and then correct the tape. Or, press the
PROGRAM INPUT key again to continue. Upon completion of input, correct the alarm
position.

No. Name Level Reset

6077 PROGRAM I/O ABORTED Guide W ARN RESET key

Description : Tape input/output was discontinued by the following operation during tape input/output on
the EDIT LISIT screen.

TRANSFER STOP → TRANSFER ABORT

No. Name Level Reset

6078 PROGRAM I/O INPUT COMPLETED Guide W ARN RESET key

Description : Tape data entry to O No. was successfully completed on the EDIT LIST screen.

No. Name Level Reset

6079 PROGRAM I/O OUTPUT COMPLETED Guide W ARN RESET key

Description : This message is displayed when, on the EDIT LIST screen, the contents of a program with
O number have successfully been output on the tape puncher.

166
Alarm Message WIRE EDM

No. Name Level Reset

6080 TAPE READER ERROR Guide W ARN RESET key

Description : The tape reader unit input has been stop or reader operation is forcibly canceled by
the RESET key.

Remedy : Check the tape reader.

No. Name Level Reset

6081 I/O PORT ERROR Guide W ARN RESET key

Description : During tape output on the EDIT LIST screen;


(1) Program did not output only for a limited time.

(2) The output was forced to cancel by RESET key.

Remedy : In case of description (1), check the tape puncher.

No. Name Level Reset

6082 TAPE READER NOT READY Guide W ARN RESET key

Cause : On the EDIT LIST screen, an attempt to input a program from external I/O device such as
a tape reader (optional) was made, but it was not connected.

Remedy : Check the taper reader for connection, and also check a paper tape.

No. Name Level Reset

6083 I/O PORT NOT READY Guide W ARN RESET key

Cause : On the EDIT LIST screen, an attempt to output a program to external I/O device such as a
tape puncher (optional) was made, but it was not connected.

Remedy : Check connection of the device.

Description of Message 167


WIRE EDM Alarm Message

No. Name Level Reset

6084 I/O INPUT STOPPED Guide W ARN RESET key

Cause : During tape inputting on the EDIT LIST screen, the PROGRAM STOP key was pressed.

Remedy : To continue tape inputting, press the PROGRAM INPUT key again.

Note that when TRANSFER ABORT or RESET key is pressed, input cannot be
continued. If you have pressed the TRANSFER ABORT or RESET key, specify the O
No. and then begin from the first.

No. Name Level Reset

6085 I/O OUTPUT STOPPED Guide W ARN RESET key

Cause : During tape outputting on the EDIT LIST screen, the PROGRAM STOP key was
pressed.

Remedy : To continue tape outputting, press the PROGRAM OUTPUT key again.

Note that when TRANSFER ABORT or RESET key is pressed, output cannot be
continued. If you have pressed the TRANSFER ABORT or RESET key, specify the O
No. and then begin from the first.

No. Name Level Reset

6086 I/O INPUT ABORTED Guide W ARN RESET key

Cause : During tape inputting on the EDIT LIST screen, the TRANSFER ABORT key was
pressed.

Remedy : Tape inputting cannot be continued. Delete the input O No. and then begin from the first.

168
Alarm Message WIRE EDM

No. Name Level Reset

6087 I/O OUTPUT ABORTED Guide W ARN RESET key

Cause : During tape outputting on the EDIT LIST screen, the TRANSFER ABORT key was
pressed.

Remedy : Tape outputting cannot be continued. Specify the O No. and then begin from the first.

No. Name Level Reset

6088 AT TAPE REWIND Guide W ARN RESET key

Cause : The TAPE REWIND key was pressed on the EDIT LIST screen. Message indicates that
tape rewind is under way.

No. Name Level Reset

6089 TAPE REWIND DONE Guide W ARN RESET key

Cause : Message indicating that tape rewind is completed on the EDIT LIST screen.

No. Name Level Reset

6090 TAPE REWIND ERROR Guide W ARN RESET key

Cause : During tape rewind on the EDIT LIST screen, an error (fault) was caused in the tape
rewinder.

Remedy : Check the tape rewinder.

No. Name Level Reset

6091 (FATAL) INTERNAL PROCESSING ERROR Guide W ARN RESET key

Cause : System error.

Remedy : If this error occurs frequently, contact to us of the trouble condition.

Description of Message 169


WIRE EDM Alarm Message

No. Name Level Reset

6092 PROGRAM I/O CANCELLED Guide W ARN RESET key

Cause : The RESET key was pressed and thus tape input or output was canceled.

Remedy : If during tape input, the input data up to the canceled point is stored.

No. Name Level Reset

6093 SEARCHING Guide W ARN RESET key

Cause : The message shows thast when the following key was pressed on the EDIT BLOCK
screen, the program search was under way.
(1) ERRORBLK SEARCH key
(2) Character string to be searched was specified and the SEARCH key was pressed.

No. Name Level Reset

6094 EDIT INHIBITED BY PARAMETER Guide W ARN RESET key

Description : The contents of protection vary depending on the setting of set data No. 30, 31, or 32.
Example: Writing or deletion was attempted though the set data No. 30 is set to "1" (O No.
8000–8999 are protected from writing and deletion).

Remedy : Check the setting of set data No. 30, 31, or 32.

No. Name Level Reset

6095 DIVIDING OF PROGRAM COMPLETED Guide W ARN RESET key

Cause : The message shows that after inputting to O No. from tape on the EDIT LIST screen, the
DIVIDE PROGRAM was pressed to complete program dividing.

170
Alarm Message WIRE EDM

No. Name Level Reset

6096 KEY IN PROGRAM NO. Guide W ARN RESET key

Cause : O No. was not specified on the EDIT LIST screen and the DIVIDE PROGRAM key was
pressed.

Remedy : Input O No.

No. Name Level Reset

6097 NO FILE TO STORE DIVIDED PROGRAM Guide W ARN RESET key

Cause : When the program division was executed on the EDIT LIST screen, the file for temporarily
storing the result was deleted.

Remedy : Turn power OFF and ON again to resume the operation.

No. Name Level Reset

6098 DIVIDING PROGRAM Guide W ARN RESET key

Cause : This message is displayed if the O No. is entered and DIVIDE PROGRAM key is pressed
on the EDIT LIST screen.

No. Name Level Reset

6099 (R_FILE) INTERNAL PROCESSING ERROR Guide W ARN RESET key

6100 (READ) INTERNAL PROCESSING ERROR Guide W ARN RESET key

6101 (REWRITE) INTERNAL PROCESSING ERROR Guide W ARN RESET key

Cause : System error

Remedy : In case of frequent occurrence, contact to us of the trouble condition.

Description of Message 171


WIRE EDM Alarm Message

No. Name Level Reset

6102 PROGRAM BEING RUN CANNOT BE EDITED Guide W ARN RESET key

Cause : The NC program is being used by NC internal processing and cannot be edited from the
EDIT LIST screen.

Remedy : Stop editing.

No. Name Level Reset

6103 INPUT STARTING N NO. FOR PROG. COMPARE Guide W ARN RESET key

Cause : N No. at which to start tape collate was not entered and the PROGRAM COMPARE key
was pressed.

Remedy : When making tape collate from the beginning of the program, enter "N" and then press the
PROGRAM COMPARE key.

No. Name Level Reset

6104 TO CONTINUE, CLEAR KEY-IN LINE OR ENTER "C" Guide W ARN RESET key

Cause : When resumption of collation was attempted after stopping during collation or due to finding
mismatch block, characters other than "C" were in the key input line.

Remedy : Empty the key input line or enter "C" and then press the PROGRAM COMPARE key to
resume.
When empty : Collation is resumed from the block next to the cursor.
When "C" entered : Collation is resumed from the block where the cursor is.

No. Name Level Reset

6105 COMPARING PROGRAM Guide W ARN RESET key

Cause : The message shows that the tape program and the memory program are being collated.

172
Alarm Message WIRE EDM

No. Name Level Reset

6106 PROGRAM COMPARE STOPPED Guide W ARN RESET key

Cause : During tape collation, the TRANSFER STOP key was pressed and collation was once
stopped.

Remedy : Press the PROGRAM COMPARE key to resume tape collation.

Press the TRANSFER ABORT key or RESET key to stop tape collation.

No. Name Level Reset

6107 DIFFERENT BLOCK FOUND Guide W ARN RESET key

Cause : During tape collation, a difference between the tape block and the memory block was found
and tape collation was stopped.

Remedy : The block (memory program) with cursor on the screen and the block (program on the tape
at the right side of "@") are different. The memory block can be corrected as it is.
Press the PROGRAM COMPARE key to resume collation.

No. Name Level Reset

6108 PROGRAM COMPARE ABORTED Guide W ARN RESET key

Cause : During tape collation, the TRANSFER ABORT key was pressed and collation was
stopped.

No. Name Level Reset

6109 NO DIFFERENCES FOUND Guide W ARN RESET key

Cause : In tape collation, difference between the tape program and the memory program was not
found and collation was completed normally.

Description of Message 173


WIRE EDM Alarm Message

No. Name Level Reset

6110 PROGRAM COMPARE ABORTED Guide W ARN RESET key

Cause : During tape collation, the RESET key was pressed.

No. Name Level Reset

6111 CAN’T GO TO LIST SCREEN DURING PROG. COMPARE Guide W ARN RESET key

Cause : During tape collation, the LIST key was pressed.

Remedy : During tape collation, you cannot return to the LIST screen. Be sure to stop or finish the
tape collation before it.

No. Name Level Reset

6112 FILE Q’TYPE OVERFLOW Guide W ARN RESET key

Description : Program No. can be registered to any number from O1 to 9999 but not all of these numbers
can be used. Total 3000 numbers are available for registration.

Cause : More than available numbers were used.

Remedy : Delete unnecessary program No.

No. Name Level Reset

6113 MEMORY OVERFLOW Guide W ARN RESET key

Description : During tape input on the EDIT LIST screen or during manual input on the EDIT BLOCK
screen, memory overflow.

Cause : Too many program.

Remedy : Delete unnecessary program.


The program up to the canceled point has been stored.
Check the program content. (Especially when canceled halfway of the program, pay
attention.)

174
Alarm Message WIRE EDM

No. Name Level Reset

6114 BUBBLE MEMORY OVERFLOW

Description : Not used.

No. Name Level Reset

6115 (MEDIA3) INTERNAL PROCESSING ERROR Guide W ARN RESET key

Cause : System error

Remedy : (1) Operation again.


(2) In case of frequent occurrence, contact to us of the trouble condition.

No. Name Level Reset

6116 (NPC 2EH) INTERNAL PROCESSING ERROR Guide W ARN RESET key

Cause : Defective VMC card or ROM.

Remedy : Contact to us of the trouble condition.

Description of Message 175


WIRE EDM Alarm Message

No. Name Level Reset

6119 ALARM BLOCK PRESENT IN PROGRAM Guide W ARN RESET key

6120 (MACRO) MORE THAN 20 VARIABLES IN EXPRESSION Guide W ARN RESET key

6121 (MACRO) ILLEGAL OPERATOR USAGE Guide W ARN RESET key

6122 (MACRO) MORE THAN 20 OPERATORS IN EXPRESSION Guide W ARN RESET key

6123 (MACRO) TOO COMPLICATED EXPRESSION (1) Guide W ARN RESET key

6124 (MACRO) TOO COMPLICATED EXPRESSION (2) Guide W ARN RESET key

6125 (MACRO) TOO COMPLICATED DIVISION IN EXPRES. Guide W ARN RESET key

6126 (MACRO) MEMORY FULL AT COMPILE Guide W ARN RESET key

Cause : The following phenomena occurred when on the EDIT BLOCK screen, the program was
entered and the LIST DISPLAY key was pressed to close the file and return to the EDIT
LIST screen.
(1) A check did not complete as there is an alarm block in the program. (6119)
(Alarm block: Indicated with yellow block cursor on the screen)
(2) A check did not complete as there is an expression containing more than 20 variables
in the program. (6120)
(3) A check did not complete as an operator is used improperly in the program. (6121)
(4) A check did not complete as there is an expression containing more than 20 operators
in the program. (6122)
(5) A check did not complete as there is a complicated expression in the program.
(6123~6125)
(6) Memory capacity for storing tapes is lack.

Remedy : (1) Correct the program. (6119~6125)


(2) Erase unnecessary programs. (6126)

No. Name Level Reset

6127 (COMPILE 48H) INTERNAL PROCESSING ERROR

6128 (COMPILE 49H) INTERNAL PROCESSING ERROR

Cause : System error (ROM is faulty, or RAM data is destroyed.)

Remedy : Contact to us of the trouble condition.


Clear RAM, or replace ROM, or VMC card.

176
Alarm Message WIRE EDM

No. Name Level Reset

6129 NO. OF "[","]" IN PROGRAM DOES NOT MATCH Guide W ARN RESET key

Cause : The number of brackets ( [ ] ) in the program is not matching.

Remedy : Correct the program.

No. Name Level Reset

6131 NEST LEVEL ABOVE 10 Guide W ARN RESET key

Cause : On the EDIT BLOCK screen, program was input and then LIST key was pressed to close
the file and return to the EDIT LIST screen but check was not completed due to nest level
exceeding 10 in the program.

Remedy : Correct the program.

No. Name Level Reset

6132 CALLING SUB PROGRAMS MORE THAN 151 Guide W ARN RESET key

Cause : When the EDIT BLOCK screen is returned to the EDIT LIST screen, the O number and N
number of a subprogram are stored. However, 151 or more subprograms have already
been stored, and there is no space for additional subprograms.

Remedy : Correct the program using the nesting level so that the number of subprograms to be called
with one O number is within 150.

No. Name Level Reset

6133 (COMPILE 4EH) INTERNAL PROCESSING ERROR Guide W ARN RESET key

6134 (COMPILE 4FH) INTERNAL PROCESSING ERROR Guide W ARN RESET key

Description : System error

Cause : Defective VMC card.


Defective ROM.

Remedy : Contact to us of the trouble condition.

Description of Message 177


WIRE EDM Alarm Message

No. Name Level Reset

6135 PROGRAM CLOSING, PLEASE WAIT Guide W ARN RESET key

Cause : The message shows that on the EDIT BLOCK screen, program was input and then
LIST key was pressed to close the file and return is being made to the EDIT LIST screen.

No. Name Level Reset

6136 PROGRAM ERASING, PLEASE WAIT Guide W ARN RESET key

Cause : The message shows that on the EDIT LIST screen O No. was specified and the ERASE
key was pressed and the program is being deleted.

No. Name Level Reset

6137 (ABO) ALARM BLOCK FOUND! I/O INPUT ABORTED Guide W ARN RESET key

Description : Not used.

No. Name Level Reset

6138 O NO. FOUND AFTER FIRST BLOCK Guide W ARN RESET key

Cause : When tape output was made on the EDIT LIST screen, O address block is in other than
head block (other than the block immediately after start).

Remedy : Delete the O No. which exists in other than first block. Or, if the output operation is
continued by the setting the set data No. 0011 (EDIT FUNC (2)) bit 3 to "1", the operation
does not stop even if O No. other than that at head exists.

No. Name Level Reset

6139 PLEASE INPUT "D" TO DELETE Guide W ARN RESET key

Cause : The set data No. 11 (EDIT FUNC (2)) bit 2 (for protection from data erasing by mistake) is
set to "1".

Remedy : (1) For example, if O1 is to be erased, press O 1 D ERASE in this order.


(2) If D is not to be input, set the set data No. 11 bit 2 to "0".

178
Alarm Message WIRE EDM

No. Name Level Reset

6140 COPYING PROGRAM Guide W ARN RESET key

6141 COPY END Guide W ARN RESET key

Description : This message is displayed when program copy is started or finished on the EDIT screen.

No. Name Level Reset

6142 MODEL BLOCK NOT PRESENT (G100–G139) Guide W ARN RESET key

Description : An attempt to compile a code other than model block codes (G100 –G139) of model plan
and conversion code (G180, G181) of program master (optional) was made.

No. Name Level Reset

6143 COMPILING MODEL INFORMATION Guide W ARN RESET key

Description : Compilation of a model block (G100–G139) or program master (G180, G181 optional)
started.

Compilation will stop if the RESET key is pressed or a screen is changed over during
compilation.

No. Name Level Reset

6145 ILLEGAL WIRE DIAMETER Guide W ARN RESET key

Description : Not used.

No. Name Level Reset

6250 ILLEGAL VALUE SET IN MACHINING CONDITION Guide W ARN RESET key

Cause : On the COND, LIST COND. screen, attempt was made to input a value outside of the
allowable range or delete was attempted without setting the cursor to the condition to be
deleted.

Remedy : Check the input command value.


Set the cursor to the condition to be deleted (cursor may be at any position) and press the
ERASE key.

Description of Message 179


WIRE EDM Alarm Message

No. Name Level Reset

6260 INVALID HELP KEY Guide W ARN RESET key

Description : The HELP key was pressed on the screen where it is inactive.

No. Name Level Reset

6261 COMMENT OF HELP IS NO ENTRY Guide W ARN RESET key

Description : No comment is registered though the HELP key was pressed.

No. Name Level Reset

6262 THIS KEY IS INVALID ON HELP DISPLAY Guide W ARN RESET key

Description : A key that cannot be used during display of HELP key was pressed.

Remedy : Press the HELP key again to erase the HELP display, then press that key.

No. Name Level Reset

6270 CALENDAR TIME OVER Warning 1 W ARN RESET key

Description : The input data exceeds the calendar range supported by the clock built in the NC.
(Calendar range 1980/1/10:00 to 2038/1/10:00)

No. Name Level Reset

6325 GRAPHICS DRAWING Guide W ARN RESET key

Causes : On the GRAPHIC screen, either of the following keys is pressed.


(1) After setting O No., the DRAWING START key was pressed.

(2) The TRACE MACHING key was pressed.

180
Alarm Message WIRE EDM

No. Name Level Reset

6326 AUTO SCALING Guide W ARN RESET key

Cause : On the GRAPHIC screen, after setting O No., the AUTO SCALING key was pressed.

No. Name Level Reset

6329 AUTO SCALING IMPOSSIBLE Guide W ARN RESET key

Causes : On the GRAPHIC screen, the AUTO SCALING key was pressed under the following
condition.
(1) O No. was not set.
(2) Drawing was being executed.
(3) Drawing was in stop status.

Remedy : Set O No.


Operate under drawing reset state.

No. Name Level Reset

6330 DRAWING IMPOSSIBLE Guide W ARN RESET key

Causes : On the GRAPHIC screen, either of the operations was made.


(1) O No. was not set → DRAWING START key → Drawing was in stop status →
DRAWING START key was pressed.

(2) The TRACE MACHING key was pressed while drawing was being executed.

Remedy : (1) Set O No. to operate again.


(2) Operate under drawing reset state.

No. Name Level Reset

6331 CANNOT STOP DRAWING NOW Guide W ARN RESET key

Cause : On the GRAPHIC screen, the DRAWING STOP key was pressed in the drawing reset
status.

Remedy : At drawing start, operate again.

Description of Message 181


WIRE EDM Alarm Message

No. Name Level Reset

6332 CANNOT CHANGE DRAWING SET NOW Guide W ARN RESET key

Cause : On the GRAPHIC screen, the operation was made in the following conditions.
At drawing stop, the SEARCH , ERASE , ADD IN or IN keys was pressed.

Remedy : Operate under drawing reset state.

No. Name Level Reset

6333 FIGURE MOVE IMPOSSIBLE Guide W ARN RESET key

6334 FIGURE SCALING IMPOSSIBLE Guide W ARN RESET key

6335 DISPLAY OF COORD. IMPOSSIBLE Guide W ARN RESET key

Cause : On the GRAPHIC, DRAW DSP screen, the following operation was made.
(1) The DRAWING MOVE key (6333) or DRAWING ZOOM key (6334) or
VERIFY POSITION key (6335) was pressed while the drawing start or trace
machining is under way.

(2) The DRAWING MOVE key (6333) or DRAWING ZOOM key (6334) or
VERIFY POSITION key (6335) was pressed while the drawing zoom or verify
position is selected.

Remedy : Press the DRAWING RESET key, and then perform the desired operation.
Check the selected mode.

No. Name Level Reset

6336 DRAW FINISHED Guide W ARN RESET key

Causes : On the GRAPHIC screen, the operation was made in the following conditions.
(1) The AUTO SCALING key was pressed. Drawing was displayed and the message
appears upon completion of drawing.
(2) At drawing start or drawing stop, the DRAWING RESET key was pressed.

182
Alarm Message WIRE EDM

No. Name Level Reset

6338 SCAL DECIDED Guide W ARN RESET key

Cause : On the GRAPHIC screen, the operation was made in the following conditions.
The AUTO SCALING key was pressed. While range is automatically setting, the
DRAWING RESET key was pressed.
Note: Scale when the DRAWING RESET key is set.

No. Name Level Reset

6341 SPECIFIED O NO. NOT FOUND Guide W ARN RESET key

Cause : On the GRAPHIC screen, an attempt to enter nonregistered O No. as DRAWING START
O: was made, or on the DISK FILE screen, illegal O No. was specified.

Remedy : Check the O No.

No. Name Level Reset

6342 DATA RECALL MEMORY EMPTY Guide W ARN RESET key

Cause : At drawing start or during execution of sync. on the GRAPHIC screen, the DATA SAVE
or DATA RECALL key was pressed.

Remedy : Once draw and then operate the key.

No. Name Level Reset

6343 O NO. ERROR Guide W ARN RESET key

6344 DATA ERROR

Description : Not used.

Description of Message 183


WIRE EDM Alarm Message

No. Name Level Reset

6345 SELECT LOWER RIGHT CORNER Guide W ARN RESET key

Cause : This message is displayed when the DRAWING ZOOM key on the GRAPHIC screen or
the AUTO SCALING key in the scaling mode 2 is pressed.

Move the cursor to the desired position with cursor key and press the IN key.

Remedy : To cancel operation, press the DRAWING ZOOM key or DRAWING RESET key.

No. Name Level Reset

6346 SELECT UPPER LEFT CORNER Guide W ARN RESET key

Description : This message is displayed when the DRAWING ZOOM key on the GRAPHIC screen or
AUTO SCALING key in the scaling mode 2 is pressed, and the IN key is pressed with
the cursor at the desired position. Move the cursor to the desired position with cursor key
and press the IN key.

No. Name Level Reset

6347 MOVE FROM THIS POSITION Guide W ARN RESET key

Cause : Message appearing at screen top when DRAWING MOVE key is pressed on the
GRAPHIC screen. Use cursor key to set the cursor at the figure center position and press
the IN key.

Remedy : To stop, press the DRAWING MOVE again.

184
Alarm Message WIRE EDM

No. Name Level Reset

6348 MOVE TO THIS POSITION Guide W ARN RESET key

Cause : On the GRAPHIC screen, press DRAWING MOVE key and use cursor key to set the
cursor at the new center position and then press the IN key.

Then, press DRAWING START key to draw the figure from the new center position.

Remedy : To stop, press the DRAWING MOVE again.

No. Name Level Reset

6349 DRAWING CLEAR ONLY IN DRAWING RESET STATUS Guide W ARN RESET key

Cause : On the GRAPHIC screen, the DRAWING CLEAR key was pressed during draw stop.

Remedy : Operate under drawing reset state.

No. Name Level Reset

6350 GRAPHICS DATA SAVED Guide W ARN RESET key

Cause : The message appears when on the GRAPHIC screen, the data currently being set was
saved in the save area in the memory.

The DATA SAVE key was pressed.

No. Name Level Reset

6351 ADD O NO. CAN NOT USED IN mm-MODE Guide W ARN RESET key

Description : Not used.

Description of Message 185


WIRE EDM Alarm Message

No. Name Level Reset

6352 SCREEN NOT VALID DURING TRACE MACHING DRAW Guide W ARN RESET key

Cause : On the GRAPHIC screen, the following operation was made during execution of sync.
drawing.
Attempt was made to turn page by pressing either
the POSITION MODAL , NEST MEVEL , BLOCK DISPLAY ,
MACRO VARIABLE , MACHING TIME or DRAWING CLEAR key.

Remedy : Turn page under drawing reset state.

No. Name Level Reset

6353 MOVE CURSOR AND SET DATA Guide W ARN RESET key

Description : Not used.

No. Name Level Reset

6354 ONLY POSSIBLE WITH ROTATE ANGLE 0 OR 90 Guide W ARN RESET key

Cause : On the GRAPHIC screen, the following operation was made when the rotation angle X or
Z setting was other than 0 or 90°.

Either the DRAWING MOVE , DRAWING ZOOM or VERIFY POSITION key was
attempted to select.

Remedy : Change the rotation angle X or Z setting to 0 or 90°C.

No. Name Level Reset

6355 SPECIFIED PARAMETER NOT FOUND Guide W ARN RESET key

Cause : On the SET DATA screen, a number not entered was specified and the SEARCH key
was pressed.

Remedy : Check the input command value.

186
Alarm Message WIRE EDM

No. Name Level Reset

6356 CURSOR INCREMENT KEY NOT VALID NOW Guide W ARN RESET key

Cause : On the GRAPHIC screen, the CURSOR INCREMENT key was pressed when the

FIGURE MOVE , FIGURE ENLARGE or POSITION CONFIRM key was not


selected.

Remedy : Select either the FIGURE MOVE , FIGURE ENLARGE or POSITION CONFIRM
key.

No. Name Level Reset

6357 OFFSET DATA TRANSFERRED Guide W ARN RESET key

Cause : On the GRAPHIC screen, the offset data set on the graphic side was transferred to the
machining side by pressing the OFFSET → MC key.

No. Name Level Reset

6358 TAPER DATA TRANSFERRED Guide W ARN RESET key

Cause : On the GRAPHIC screen, the taper data set on the graphic side was transferred to the
machining side by pressing the TAPER → MC key.

No. Name Level Reset

6359 WORK OFFSET TRANSFERRED

6360 O NO., N NO. TRANSFERRED

6361 COORD. DATA TRANSFERRED

6362 START COORD. TRANSFERRED

Description : Not used.

Description of Message 187


WIRE EDM Alarm Message

No. Name Level Reset

6363 MACHINE INFO. TRANSFERRED Guide W ARN RESET key

Description : This message is displayed when the data on the machine side was transferred to the
graphic side by pressing the MC → GRAPHIC key on the GRAPHIC screen.

No. Name Level Reset

6364 DATA NOT TRANSFERRED NOW Guide W ARN RESET key

Cause : On the GRAPHIC screen, the MC → GRAPHIC key was pressed while drawing or trace
machining is being executed or in other than memory run mode.

Remedy : In the memory run mode, retry this operation in the drawing reset status.

No. Name Level Reset

6365 STROKE FRAME CANNOT BE DISPLAYED Guide W ARN RESET key

Description : When the AUTO SCALING key on the GRAPHIC screen was pressed in the scaling
mode 2, the frame cannot be displayed because the stroke 1, 3 range exceeds 3800 mm.

Remedy : Confirm the set values for X and Y software strokes of machine parameters (No. 1046–
2051).

No. Name Level Reset

6366 DRAWING START POINT? Guide W ARN RESET key

Description : This message is displayed when the auto scaling is executed in the mode 2 on the
GRAPHIC screen.

Remedy : Move the cursor to the desired start point with cursor keys and press the IN key.

188
Alarm Message WIRE EDM

No. Name Level Reset

6367 CLEAR THE DRAWING Guide W ARN RESET key

Description : This message indicates that the TRACE MACHING was pressed though a drawing was
not cleared, but a tracing cannot be executed unless a drawing is cleared.

Remedy : Clear the drawing first, then press the TRACE MACHING key.

No. Name Level Reset

6370 GRAPHIC DATA TRANSFERRED Guide W ARN RESET key

Description : This message indicates that the data was transferred successfully from graphic side to
machining side by the GRAPHIC → MC key on the GRAPHIC TEST screen.

Remedy : Confirm the data transferred to the machining side before machining (on the SET, OFFSET
screen or NC FUNC screen).

No. Name Level Reset

6375 TRANSFER GRAPHIC DATA? yes:IN KEY, no:ERASE KEY Guide W ARN RESET key

Description : This message indicates that an attempt to transfer the data on graphic side to the machining
side was made by pressing the GRAPHIC → MC key on the GRAPHIC TEST screen.

Remedy : (1) To transfer the data on graphic side to the machining side, press IN key.

(2) To cancel data transfer, press the ERASE key.

No. Name Level Reset

6400 ONLY VALID WITH OPTIONAL ITEM Guide W ARN RESET key

Cause : This message is displayed when an optional function key was pressed but that function is
invalid.

Description of Message 189


WIRE EDM Alarm Message

No. Name Level Reset

6401 ONLY VALID IN MANUAL MODE Guide W ARN RESET key

Cause : The function valid only in MANUAL mode was specified in other than this mode.

Remedy : Change to the MANUAL mode and then operate again.

No. Name Level Reset

6402 ONLY VALID IN MANUAL MODE & RESET STATUS Guide W ARN RESET key

Cause : The function valid only in MANUAL mode or under reset state was specified in condition
other than this mode.

Remedy : Reset and change to MANUAL mode and then, operate again.

No. Name Level Reset

6410 DON’T SAVE RAM MACRO AFTER O No.10000 Warning 3 W ARN RESET key

Description : This message indicates that the system macros (programs after O10000) registered in the
RAM area cannot be saved when G154 (data backup) is executed.

Remedy : In saving the system macros after O10000, reset the G154, set the set data No.30-32 to 0,
and save them using the FD drive built in the machine, or connect an external unit to the
machine and save them. After saving the programs, return the set data No.30~32 to original
value, and restart the G154.

190
Alarm Message WIRE EDM

No. Name Level Reset

6411 DON’T SAVE NC PROGRAM Warning 3 W ARN RESET key

Description : This message is displayed when the power supply unit with extended memory capacity
(tape storage length 3000m, optional) is used or when G154 (data backup) that does not
save the NC programs is specified.

Remedy : (1) For the power supply unit with extended memory capacity, NC programs cannot be
saved in one floppy disk, and therefore reset the G154 once and prepare another FD
to save NC programs individually. Then, restart the G154.
(2) If the G154 that does not save the NC programs is specified, recheck the NC programs
and press the START key to continue operation. In saving the NC programs, reset
the G154 and specify the G154 again so that it saves the NC programs, or save NC
programs individually in another FD.

No. Name Level Reset

6412 NOW DATA SAVING Warning 1 W ARN RESET key

6413 COMPLETE DATA SAVING Warning 1 W ARN RESET key

6414 NOW DATA REGISTRY ! Warning 1 W ARN RESET key

6415 COMPLETE DATA REGISTRATION Warning 1 W ARN RESET key

Description : This message indicates the on-going operation when G154 (data backup) was started.

No. Name Level Reset

6425 DUPLICATE G110–G139 BLOCKS IN SUCCESSION Guide W ARN RESET key

Cause : An attempt to develop the model blocks (G110-G139) in which multiple G codes are used
in the same block was made.

Remedy : Check the blocks in the model plan again, and erase an excessive block.

No. Name Level Reset

6426 MODEL BLOCKS ARE NOT COMPILED Guide W ARN RESET key

Cause : An attempt to develop incomplete model blocks was mode.

Remedy : Develop the model blocks with the DEVELOP key, then start operation or make a graphic
drawing.

Description of Message 191


WIRE EDM Alarm Message

No. Name Level Reset

6427 MODEL BLOCKS ARE NOT ENTERED COMPLETELY Guide W ARN RESET key

Cause : An attempt to develop incomplete model blocks was made.

Remedy : Reedit the model plan and add necessary model blocks.

No. Name Level Reset

6428 MODEL BLOCK ADD-IN COMPLETED Guide W ARN RESET key

Description : A model block was overwritten on the block on which the cursor is currently positioned on
the block screen by pressing the EOB IN keys on the model screen.

No. Name Level Reset

6429 MODEL BLOCK CHANGE COMPLETED Guide W ARN RESET key

Description : A model block was overwritten on the block on which the cursor is currently positioned on
the block screen by pressing the EOB IN keys on the model screen.

No. Name Level Reset

6430 NOT APPLICABLE TO MODEL BLOCK Guide W ARN RESET key

Cause : An attempt to edit in the talk mode a program other than model blocks (G110-G139) using
a function key MODEL PLAN was made on the EDIT BLOCK screen.

No. Name Level Reset

6431 DATA ON CURSOR LINE NOT PERFECT Guide W ARN RESET key

Cause : This message is displayed when an attempt to change data was made on the MODEL
TALK screen but that data is not registered.

Remedy : Correct the data to be changed.

192
Alarm Message WIRE EDM

No. Name Level Reset

6432 DATA NEEDED AT CURSOR POSITION Guide W ARN RESET key

Cause : This message is displayed when the NEXT PLAN key or EOB ADD IN keys or EOB
IN keys are pressed with data filed incompleted on the MODEL TANK, MACHINING
CONTROL TABLE, MACHINING FORMAT, or MACHINING PROCESS TABLE screen.

Remedy : Complete the data field.

No. Name Level Reset

6433 START OF EDIT SCREEN Guide W ARN RESET key

Cause : The MODEL MENU screen was opened and the PRE. BLOCK key was pressed with the
cursor positioned at head block on the EDIT BLOCK screen.

No. Name Level Reset

6434 END OF EDIT SCREEN Guide W ARN RESET key

Description : The MODEL MENU screen was opened and the NEXT BLOCK key was pressed with the
cursor positioned at end block on the EDIT BLOCK screen.

No. Name Level Reset

6435 ILLEGAL SCREEN DATA Guide W ARN RESET key

Description : Not used.

No. Name Level Reset

6436 PLEASE INPUT [;]+[ADD-IN] OR [;]+[IN] --- ---

6437 INPUT [;]+[ADD-IN] OR [;]+[IN] AFT. INPUT DATA --- ---

Description : Not used.

Description of Message 193


WIRE EDM Alarm Message

No. Name Level Reset

6440 HEAD CARD Guide Unnecessary

Description : In the Model Plan Ver. 2, the – key was pressed with the MENU screen.

No. Name Level Reset

6441 LAST CARD Guide Unnecessary

Description : In the Model Plan Ver. 2, the + key was pressed with the last process card L500.

No. Name Level Reset

6442 LAST CONDITION CARD Guide Unnecessary

Description : In the Model Plan Ver. 2, the IN key was pressed with the cursor at the "NEXT COND."
switch on the last condition card L301 screen.

No. Name Level Reset

6443 LAST PROCESS CARD Guide Unnecessary

Description : In the Model Plan Ver. 2, the IN key was pressed with the cursor at the "NEXT PROC."
switch on the last process card L500 screen.

No. Name Level Reset

6447 DISPLAYING CARD INITIALIZED Guide Unnecessary

Description : In the Model Plan Ver. 2, the IN key was pressed with the cursor at the "CARD INIT."
switch on each card screen to initialize the input data on card.

194
Alarm Message WIRE EDM

No. Name Level Reset

6448 CARD DATA CALLED Guide Unnecessary

Description : In the Model Plan Ver. 2, the IN key was pressed with the cursor at the "CALL" switch on
each card screen to call the stored data.
Or, another card No. was designated to take a copy.

No. Name Level Reset

6449 NO USE MSS. Guide Unnecessary

Description : Not used.

No. Name Level Reset

6450 NO STORED DATA Guide Unnecessary

Description : In the Model Plan Ver. 2, the "CALL" was attempted to the card that was not stored.

No. Name Level Reset

6451 CARD DATA STORED Guide Unnecessary

Description : In the Model Plan Ver. 2, the IN key was pressed with the cursor at the "STORE" switch
to store data on card in the internal memory.

No. Name Level Reset

6452 PROHIBITED LOCKING Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to lock the item with "P" in lock area (initial value cannot
be locked) was made.

No. Name Level Reset

6453 NO LAST DATA Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to display previous data with "NEXT DATA" switch
during display of top search data in the search window was made.

Description of Message 195


WIRE EDM Alarm Message

No. Name Level Reset

6454 NO NEXT DATA Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to display next data with "LAST DATA" switch during
display of last search data in the search window was made.

No. Name Level Reset

6455 MODEL DATA DELETED Guide Unnecessary

Description : In the Model Plan Ver. 2, the user registered data of search data in the search window was
deleted with the "DEL" switch.

No. Name Level Reset

6456 MODEL DATA ADDED Guide Unnecessary

Description : In the Model Plan Ver. 2, the user registered data was added at the last of search data in
the search window with the "ADD" switch.

No. Name Level Reset

6457 MODEL DATA DELETED AND ADDED Guide Unnecessary

Description : In the Model Plan Ver. 2, the user registered data of search data was changed (deleted,
then added) in the search window with the "D&A" switch.

No. Name Level Reset

6458 MODEL DATA CANNOT BE DELETED Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to delete standard data (stored in ROM) of search data
in the search window was made with the "DEL" switch.

No. Name Level Reset

6459 MODEL DATA CANNOT BE DELETED AND ADDED Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to change standard data (stored in ROM) of search
data in the search window was made with the "D&A" switch.

196
Alarm Message WIRE EDM

No. Name Level Reset

6460 NO USE Guide Unnecessary

Description : An item of Model Plan Ver. 2 not used at present was searched.

No. Name Level Reset

6461 INDIRECT OFFSET DATA IN CONDITION TABLE Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to register user data with the indirect offset No. entered
in the condition table was made.

No. Name Level Reset

6462 OFFSET DATA TRANSFERRED Guide Unnecessary

Description : In the Model Plan Ver. 2, the offset value was transferred from condition table to indirect
offset window with the "TRANSFER" function.

No. Name Level Reset

6463 OFFSET DATA CANNOT BE TRANSFERRED Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to transfer offset value was made with the
"TRANSFER", but the indirect offset window is full.

No. Name Level Reset

6464 MODEL BLOCKS OUTPUT COMPLETED Guide Unnecessary

Description : In the Model Plan Ver. 2, the model blocks were output to the EDIT BLOCK screen with the
"OUTPUT & CONT." switch on the process card.

No. Name Level Reset

6465 QUIT & CLOSE? yes:IN KEY no:ERASE KEY Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to close the model plan without output of data after
editing was made.

Description of Message 197


WIRE EDM Alarm Message

No. Name Level Reset

6466 WORK COORDINATES TRANSFERRED Guide Unnecessary

Description : In the Model Plan Ver. 2, current work coordinates were transferred to the MACH. START
points on process card with the "WORK COPY" function key.

No. Name Level Reset

6467 OUTPUTTING MODEL BLOCKS Guide Unnecessary

Description : This message is displayed when the data are output to the model blocks with the output
key.

No. Name Level Reset

6468 SPECIFIED CONDITION CARD IS NOT USED Guide Unnecessary

Description : In the Model Plan Ver. 2, the card No. not used was specified to the "COND. CARD NO."
on process card.

No. Name Level Reset

6469 INPUT MASTER BLOCKS O NO. Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to register master blocks was made without setting
master block No. (0 is set now) to the set data No. 0177 (MODEL MASTER BLOCK O NO.).

No. Name Level Reset

6470 NO INPUT DATA Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to register model blocks was made without entering
data.

No. Name Level Reset

6471 MASTER BLOCKS OUTPUT COMPLETED Guide Unnecessary

Description : Not used.

198
Alarm Message WIRE EDM

No. Name Level Reset

6472 MODEL DATA OUTPUT COMPLETED Guide Unnecessary

Description : In the Model Plan Ver. 2, the model data were output as model blocks to the specified O No.

No. Name Level Reset

6473 INPUT O NO. Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to output model data was made without specifying O
No.

No. Name Level Reset

6474 SPECIFIED O NO. IS NOT EMPTY Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to output model data to the O No. which is full was
made.

No. Name Level Reset

6475 OUTPUTTING MODEL DATA Guide Unnecessary

Description : This message is displayed when the user model data are being output to the specified O
No.

No. Name Level Reset

6476 READING BLOCKS Guide Unnecessary

Description : In the Model Plan Ver. 2, the model block or master block is being read.

No. Name Level Reset

6477 MASTER BLOCKS WERE READ Guide Unnecessary

Description : In the Model Plan Ver. 2, the master blocks were read when the MODEL PLAN key on
EDIT BLOCK screen was pressed.

Description of Message 199


WIRE EDM Alarm Message

No. Name Level Reset

6478 STANDARD CONDITIONS CANNOT BE DELETED Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to delete standard conditions (stored in ROM) was
made during data searching in the search window.

No. Name Level Reset

6479 USER AREA IS FULL Guide Unnecessary

Description : In the Model Plan Ver. 2, the internal user area to register user model conditions is full.

No. Name Level Reset

6480 SPECIFIED O NO. IS EDITING Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to output master block or user model condition to the
O No. being edited at present was made.

No. Name Level Reset

6481 NO REGISTERED DATA Guide Unnecessary

Description : An attempt to output data to the specified O No. was made though no data is registered in
the user model area.

No. Name Level Reset

6490 M74 RECORD BAD NUMBER OF RECORD ID Alarm 2 RESET key

Description : An attempt to add further data was made after the number of data saved on the M74 screen
reached 300.

Remedy : Specify M74 command to clear the data, or set the set data No.78 bit 1 to “1” to record the
skipped positions only.
Or, set the bit 3 to “1” to return to the beginning for recording.

200
Alarm Message WIRE EDM

No. Name Level Reset

6491 M74 RECORD BAD NUMBER OF ITEM ID Alarm 2 RESET key

Description : In the M74 data saving, illegal element number (M74 parameter) was specified.

No. Name Level Reset

6492 M74 RECORD DISCRIMINATOR (P/W/L) OVERLAP Alarm 2 RESET key

Description : In the M74 data re-registration, an attempt to register additionally the P/W/L data was made
though they have already been registered.

No. Name Level Reset

6493 M74 RECORD ITEM VALUE IS BEYOND THE LIMITS Alarm 2

Description : In the M74 data re-registration, the specified M74 parameter value is out of allowable range.

No. Name Level Reset

6500 START,STOP,RESET KEYS ARE INVALID Guide W ARN RESET key

Description : START , STOP , or RESET key was pressed when a process moved during schedule
operation.

No. Name Level Reset

6501 CANNOT CHANGE RUNNING MODE Guide W ARN RESET key

Description : An attempt to change the operation mode to other than MEM RUN mode was made
when a process moved during schedule operation.

Description of Message 201


WIRE EDM Alarm Message

No. Name Level Reset

6502 NOT MEMORY MODE OR ALARM SIGN EXIST Warning 3 W ARN RESET key

Description : An attempt to execute a schedule operation was made in other than MEM RUN mode or
during alarm.

Remedy : Select the MEM RUN mode and reset the alarm if alarm is present, then start the
schedule operation.

No. Name Level Reset

6503 PROCESS DATA IS EDITING Warning 3 W ARN RESET key

Description : The schedule operation was started though the process data is being edited.

Remedy : Return to the SCHEDULE LIST screen, then start the schedule operation.

No. Name Level Reset

6504 ILLEGAL SCHEDULE MODE Warning 3 W ARN RESET key

Description : Internal processing of schedule operation causes contradiction in operation mode.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

6505 PROCESS IS NOT STORED Warning 3 W ARN RESET key

Description : The schedule operation was started with unregistered process number.

Remedy : Register the process, then start the schedule operation.

202
Alarm Message WIRE EDM

No. Name Level Reset

6506 ILLEGAL PROCESS No. (SCHEDULE DATA) See Note W ARN RESET key

Description : Process number is incorrect when reading or writing process data.

Remedy : Check the process number.


Note: The level is guide or warning 3.

No. Name Level Reset

6507 ILLEGAL ITEM No. (SCHEDULE DATA) See Note W ARN RESET key

Description : Item number of schedule data is incorrect when reading or writing process number.

Remedy : Check the schedule data.


Note: The level is guide or warning 3.

No. Name Level Reset

6508 PROCESS DATA ACCESS ERROR Warning 3 See Remedy

Description : Process execution error or data base destroyed by internal processing.

Remedy : Contact to us of the trouble condition, as internal data will be erroneous.

No. Name Level Reset

6509 CA NN OT CH AN GE PR OC ES S D ATA BY P RO C ESS STA TUS Warning 3 W ARN RESET key

Description : An attempt to change process data was made, where the "STATUS" area on the
SCHEDULE LIST screen is not blank.

No. Name Level Reset

6510 NO PROCESS TO EXECUTE Warning 3 W ARN RESET key

Description : There is no start process data for schedule operation.

Remedy : Enter "START" to the process to be executed first.

Description of Message 203


WIRE EDM Alarm Message

No. Name Level Reset

6511 CANNOT FIND CODE UNDER PROCESS --- ---

Description : Not used.

No. Name Level Reset

6512 CANNOT CHANGE PROCESS STATUS Guide W ARN RESET key

Description : An attempt to change the status of current process was made.

No. Name Level Reset

6513 OPERATION WITH INPUT "P [PROCESS No.]" Guide W ARN RESET key

Description : Original process is not specified when copying the process data.

Remedy : To specify the process, enter the process number on the key-in line.

No. Name Level Reset

6514 MEMORIZE A PACK OP PROCESS DATA --- ---

Description : Not used.

No. Name Level Reset

6515 MAKING IN GOOD ORDER Guide W ARN RESET key

Description : This message is displayed when process numbers are reassigned because of insertion or
deletion of processes.

No. Name Level Reset

6516 MACRO ERROR --- ---

Description : Not used.

204
Alarm Message WIRE EDM

No. Name Level Reset

6600 INVALID COMMAND ON KEY-IN LINE Guide W ARN RESET key

Causes : (1) On the MANUAL screen, the IN key was pressed by with an erroneous command.

(2) On the RUN PROG, MACRO screen, the IN , SEARCH , ERASE or ADD IN
key was pressed with an eroneous command.
(3) On the COND LIST screen, the IN key was pressed with an erroneous command.

(4) On the POSITION WORK or RELATIVE screen, the WORK SET and

RELATIVE SET keys were pressed with an erroneous command.

(5) On the SET OFFSET, WK OFFSET, or SET DAT screen, the IN key was pressed
with an erroneous command.
(6) On the M.CONTROL screen, the IN key was pressed with an erroneous command.

Remedy : Check the input command.

No. Name Level Reset

6601 NO MORE DISPLAYABLE PAGES Guide W ARN RESET key

Cause : No page to be changed over is left when the pages are changed over with the page keys.

Remedy : If this message appears when + page key is used, use – page key to turn pages.
If this message appears when – page key is used, use + page key to turn pages.

No. Name Level Reset

6602 WRITE PROTECTED Guide W ARN RESET key

Description : The set data value was attempted to input in the write prohibit condition.

Cause : Value was attempted to input to a write-protected parameter during starting, stopping or in
ZERO RETURN mode.

Remedy : Reset or turn OFF the zero return mode and then, operate again.

Description of Message 205


WIRE EDM Alarm Message

No. Name Level Reset

6603 WORK COORDINATE CAN ONLY BE SET IN RESET STS Guide W ARN RESET key

Cause : The WORK SET key was pressed during start or stop.

Remedy : Reset and operate again.

No. Name Level Reset

6604 SEARCH KEY INVALID ON THIS SCREEN Guide W ARN RESET key

6605 DELETE KEY INVALID ON THIS SCREEN Guide W ARN RESET key

6606 ADD KEY INVALID ON THIS SCREEN Guide W ARN RESET key

6607 INPUT KEY INVALID ON THIS SCREEN Guide W ARN RESET key

6608 + PAGE KEY INVALID ON THIS SCREEN Guide W ARN RESET key

6609 – PAGE KEY INVALID ON THIS SCREEN Guide W ARN RESET key

6610 UP CURSOR KEY INVALID ON THIS SCREEN Guide W ARN RESET key

6611 DOWN CURSOR KEY INVALID ON THIS SCREEN Guide W ARN RESET key

6612 RIGHT CURSOR KEY INVALID ON THIS SCREEN Guide W ARN RESET key

6613 LEFT CURSOR KEY INVALID ON THIS SCREEN Guide W ARN RESET key

6614 ADDRESS KEY INVALID ON THIS SCREEN Guide W ARN RESET key

6615 TEN KEY INVALID ON THIS SCREEN Guide W ARN RESET key

Cause : These keys were pressed on invalid screens.

Remedy : These keys are invalid and cannot be used on these screens.

No. Name Level Reset

6616 UNNECESSARY LETTER OF KEY-IN LINE Guide W ARN RESET key

Cause : While address key A to Z was unnecessary for the specified entry, such entry was
attempted.

Remedy : Delete address (A to Z) command on the key-in line.

206
Alarm Message WIRE EDM

No. Name Level Reset

6617 NUMBER TOO LARGE ON KEY-IN LINE Guide W ARN RESET key

6618 NUMBER TOO SMALL ON KEY-IN LINE Guide W ARN RESET key

Cause : The data entered on the key-in line was larger than the range of data value in the specified
entry.

Remedy : Change the value on the key-in line.

No. Name Level Reset

6619 NUMBER OUT OF RANGE ON KEY-IN LINE Guide W ARN RESET key

Description : The data entered on the key-in line was out of the numeric range of data value in the
specified entry.

Cause : On the SET DATA screen, a numeric value entered to the parameter was larger or smaller
than the maximum or minimum value for the entry.

Remedy : Change the value on the key-in line

No. Name Level Reset

6620 NUMBER HAS TOO MANY DIGITS ON KEY-IN LINE Guide W ARN RESET key

Cause : The data entered on the key-in line did not match the number of digits of data value in the
specified entry.

Remedy : Change the number of digits on the key-in line.

Description of Message 207


WIRE EDM Alarm Message

No. Name Level Reset

6621 KEY-IN LINE EMPTY Guide W ARN RESET key

Description : Operation which must be done with entering a numeric or alphabetical value in advance on
the key-in line was made without such procedure.

Cause : On the MDI screen, the IN key was pressed without entering a program.

On the COND, LIST screen, the COND COPY key was pressed without entering E No.

The RELATIVE SET or WORK SET key was pressed without entering anything.

Remedy : Enter data on the key-in line and then operate again.

No. Name Level Reset

6622 NOT VALID IN START, STOP STS & HW, ZERO RET MODE Guide W ARN RESET key

Cause : An function key was pressed in the start, stop, handwheel, or zero point return mode.

Remedy : Set the mode other than above, than retry.

No. Name Level Reset

6623 INHIBITED BY PARAMETER Guide W ARN RESET key

Cause : An attempt to clear the machining time by pressing the MC. TIME CLEAR key on the
DIAG MC TIME screen was made when the set data No. 180 bit 4 is "0".

Remedy : Set the bit 4 to "1" for clearing the machining time.

No. Name Level Reset

6630 VALID ONLY WITH OPTIONAL ITEM Guide W ARN RESET key

Description : Although an attempt to operate optional function was made, that function is not attached.

208
Alarm Message WIRE EDM

No. Name Level Reset

6650 NOW IMC MODE IS REMOTE MODE

Description : Not used.

No. Name Level Reset

6651 NOW IMC MODE IS LOCAL MODE See Causes W ARN RESET key

Description : On the IMC screen (optional), an attempt to operate the function that cannot be used when
the IMC mode is Local mode was made.

Causes : (1) On the MACH OPE, IMC screen, the function key for machining completion (IMC
control screen) or pseudo completion (IMC maintenance screen) was pressed. (Guide)
(2) NC code exclusively for IMC in the program was executed. (Warning 3)

Remedy : Change the IMC from LOCAL to REMOTE, and retry operation.

No. Name Level Reset

6652 CAN’T DO MANUAL PROGRAM RX FROM TERMINAL Guide W ARN RESET key

Causes : On the IMC screen (optional), this message is displayed by either of the following causes.
(1) In the IMC REMOTE mode, an attempt to input a program from the host computer was
made.
(2) The specified O No. already exists in NC unit.

Remedy : In case of cause (1), c hange IMC mode to LOCAL, and retry operation.
In case of cause (2), delete specified O No., if unnecessary, then retry operation.

No. Name Level Reset

6653 CAN’T DO MANUAL PROGRAM TX TO TERMINAL Guide W ARN RESET key

Cause : On the IMC screen (optional), the O No. to be output is not found in NC unit.

Remedy : Change O No. to be output, then retry operation.

Description of Message 209


WIRE EDM Alarm Message

No. Name Level Reset

6654 DON’T MATCH TERM R/T ABORT --- ---

Description : Not used.

No. Name Level Reset

6655 LINE INFORMATION IS NOT ON LINE Guide W ARN RESET key

Cause : On the IMC screen (optional), in the off-line status, a function key on IMC control screen or
IMC maintenance screen was operated.

Remedy : Set up on-line status, then retry operation.

No. Name Level Reset

6656 CAN’T CHANGE TERMINAL PARAM. UNTIL OF LINE Guide W ARN RESET key

Cause : On the IMC screen (optional), in the on-line status, communication conditions to host
computer were changed.

Remedy : Change communication conditions in the off-line status.

No. Name Level Reset

6657 PLEASE PUSH F.KEY (TERM RX OR TERM TX) Guide W ARN RESET key

Description : On the IMC screen (optional), this message is displayed to ask for next operation when O
No. is keyed in on the IMC control screen.

Remedy : Press the TERM RX PROGRAM key or TERM TX PROGRAM key on the IMC control
screen.

In case of misoperation, press the WARN RESET key to clear this message.

210
Alarm Message WIRE EDM

No. Name Level Reset

6658 CAN’T CHANGE OF IMC MODE Guide W ARN RESET key

Description : On the IMC screen (optional), the TM. MODE SELECT key was pressed to change IMC
mode to REMOTE during program input on the IMC control screen.

Remedy : Stop the program input or wait for completion of program input, then retry operation.

No. Name Level Reset

6659 CHANGE OF IMC MODE Guide W ARN RESET key

Description : On the IMC screen (optional), the TM. MODE SELECT key was pressed to change IMC
mode during execution of IMC mode change.

Remedy : Wait for completion of IMC mode change, then retry operation.

No. Name Level Reset

6660 TERMINAL IS DISABLED --- ---

Description : Not used.

Description of Message 211


WIRE EDM Alarm Message

No. Name Level Reset

6661 OCCURRENT OF FILE OPEN ERROR (TERMINAL) Guide W ARN RESET key

6662 TERMINAL IS BUSY NOW Guide W ARN RESET key

6663 FOUND OF O NUMBER ERROR (TERMINAL) Guide W ARN RESET key

Description : On the IMC screen (optional), this message is given during program I/O operation on the
IMC control screen.

Causes : (1) The O No. specified for program input is not found in the host computer.
(Message No.6661)
(2) The host computer is not ready for reception in the program output operation.
(Message No.6661)
(3) The program input operation was specified from NC unit, though the host computer is
under program output. (Message No.6662)
(4) The host computer judged that the O number specified in the NC unit is other than
1~9999. (Message No.6663)

Remedy : (1) Check the program registered to the host computer. (Message No.6661)
(2) Wait for completion of program output from host computer, then retry operation.
(Message No.6662)
(3) Check the program O No., and retry operation.

No. Name Level Reset

6664 PLEASE CHECK OF CHANNEL LINE TO TERMINAL Warning 1 W ARN RESET key

Description : On the IMC screen (optional), the RS-232C cable between host computer and NC unit is
faulty.

Causes : (1) The RS-232C cable is loosely connected or disconnected.


(2) Noise is present in control cables (CTS, etc.)

Remedy : Reconnect the cable.


If this failure occurrs frequently, contact to us of the trouble condition.

212
Alarm Message WIRE EDM

No. Name Level Reset

6665 CAN’T SET COMMAND Guide W ARN RESET key

Cause : On the IMC screen (optional), the function keys for pseudo completion on IMC maintenance
screen were pressed simultaneously.

Remedy : Press either one of function keys for pseudo completion.

No. Name Level Reset

6666 PUSH COMPLETE OR ABORT END KEY Guide W ARN RESET key

Description : On the IMC screen (optional), this message is displayed to ask for next operation when a
function key for pseudo completion on the IMC maintenance sceen is pressed.

Remedy : Press COMPLETE or ABORT key to select successful or unsuccessful pseudo


completion.

No. Name Level Reset

6667 CAN’T SET EXECUTING COMMAND Guide W ARN RESET key

Cause : On the IMC screen (optional), the command specified with a pseudo completion function
key on IMC maintenance screen is same as that being executed in the NC unit now.

Remedy : Wait for completion of execution by NC unit, then retry operation.

No. Name Level Reset

6668 CANCELED OF FUNCTION COMMAND Guide W ARN RESET key

Description : On the IMC screen (optional), this message is displayed to cancel the pseudo completion
setting if reversal-displayed pseudo completion function key on IMC maintenance screen is
pressed once more.

Description of Message 213


WIRE EDM Alarm Message

No. Name Level Reset

6735 INVALID EIO NO. SPECIFIED Guide W ARN RESET key

Cause : On the DIAGNOSE EIO screen, the SEARCH key was pressed without specifying a
number.

A number not registered was specified, then EIO or SEARCH keys were pressed.

Remedy : Check the input command.

No. Name Level Reset

6740 KEY-IN DATA IS NO GOOD Guide W ARN RESET key

Description : The entered address value (VMC memory location) is not correct.

Remedy : Reenter correct address value.

No. Name Level Reset

6750 USER MASKING PARAMETER NO. **** (BIT *) Guide W ARN RESET key

Description : The function key pressed is masked by the parameter and it is therefore inactive.

Remedy : To cancel masking and activate the functionkey, set the specified bit of parameter displayed
as guide to "0".

No. Name Level Reset

6751 MASKED BECAUSE FUNCTION IS NOT SUPPORTED Guide W ARN RESET key

Description : This message indicates that the specified function is not supported by your machine.

214
Alarm Message WIRE EDM

No. Name Level Reset

6800 THE FUNCTION KEY DEPRESSED IS INVALID Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
this key cannot be used since the other function is being executed.

Remedy : Press it after execution of current function is finished.

No. Name Level Reset

6801 TRANSFERRING FILE! Guide Unnecessary

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
an NC program is being transferred between disk and memory with the MEMORY → DISK or
DISK → MEMORY key.

No. Name Level Reset

6802 COPYING FILE! Guide Unnecessary

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive), a
fine on the disk is being codied to another file with COPY FILE key.

No. Name Level Reset

6803 CREATING DIRECTORY! Guide Unnecessary

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive), a
directory is being created with CREATE DIR. key.

No. Name Level Reset

6804 DELETING DIRECTORY! Guide Unnecessary

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive), a
directory is being deleted with DELETE DIR. key.

Description of Message 215


WIRE EDM Alarm Message

No. Name Level Reset

6805 DELETING FILE! Guide Unnecessary

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive), a
file is being deleted with DELETE FILE key.

No. Name Level Reset

6806 CANCELING! Guide Unnecessary

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
when a function is being executed, it is canceled with ESCAPE key.

No. Name Level Reset

6807 FORMATTING! Guide Unnecessary

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
the disk format is being made with FORMAT DISK key.

No. Name Level Reset

6808 FILE TRANSFER COMPLETE Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
an NC program transfer with MEMORY → DISK or DISK → MEMORY key as
completed.

No. Name Level Reset

6809 FILE COPY COMPLETE Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
file copying with COPY FILE key has completed.

216
Alarm Message WIRE EDM

No. Name Level Reset

6810 FILE RENAME COMPLETE Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
file renaming with RENAME FILE key has completed.

No. Name Level Reset

6811 FILE WRITE-PROTECT COMPLETE Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
setting of write-protect for the file with PROTECT FILE key has completed.

No. Name Level Reset

6812 DIRECTORY COMPLETE Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
directory making with CREATE DIR. key has completed.

No. Name Level Reset

6813 DIRECTORY DELETION COMPLETE Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
directory deletion with DELETE DIR. key has completed.

No. Name Level Reset

6814 FILE DELETION COMPLETE Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
file deletion with DELETE FILE key has completed.

Description of Message 217


WIRE EDM Alarm Message

No. Name Level Reset

6815 DISK FORMAT COMPLETE Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
disk initialization with FORMAT DISK key has completed.

No. Name Level Reset

6816 CANCELED Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
cancellation of operation being executed with ESCAPE key has completed.

No. Name Level Reset

6817 REPLACE? YES : IN KEY NO : ERASE KEY Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive), if
a file is transferred or copied using the same name as that of existing file with
MEMORY → DISK , DISK → MEMORY or COPY FILE key, press the IN key to
replace the existing file, or the ERASE key to cancel file replacement.

No. Name Level Reset

6818 DELETE FILE? YES : IN KEY NO : ERASE KEY Guide Unnecessary

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive), if
a file is deleted with DELETE FILE key, press the IN key to delete the file, or the
ERASE key to cancel file deletion.

No. Name Level Reset

6819 DISK FORMATTING? YES : IN KEY NO : ERASE KEY Guide Unnecessary

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive), if
a disk is initialized with FORMAT DISK key, press the IN key to format the disk, or the
ERASE key to cancel the disk formatting.

218
Alarm Message WIRE EDM

No. Name Level Reset

6820 FILE CANNOT BE COPIED TO IDENTICAL NAME Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
an attempt to copy a file with COPY FILE key using the same file name on both send and
receive sides was made.

Remedy : Change file name on either send or receive side.

No. Name Level Reset

6821 ILLEGAL FILE IS SPECIFIED Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
an attempt to display the contents of file with DISPLAY FILE key was made, but it cannot
be displayed because of illegal file. (? mark is displayed if 65 or more undisplayable
characters continue and they are within 65 characters.)

Remedy : Specify another file.

No. Name Level Reset

6822 ILLEGAL CURSOR POSITION Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
though an attempt to copy the data at the cursor position to the key-in line with IN key
was made, no data can be copied because of illegal cursor position.

Remedy : Shift the cursor position.

No. Name Level Reset

6823 VOLUME LABEL WITHIN 11 CHARACTERS Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
when a disk is formatted with FORMAT DISK key, the volume label keyed in exceeds 11
characters.

Remedy : Change volume label within 11 characters.

Description of Message 219


WIRE EDM Alarm Message

No. Name Level Reset

6824 PA RA M ETE R S ETTIN G ERR O R FO R FO RM A T SE LECT ION Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
wrong data is set to the bits 4 and 5 of set data No. 12 File Management Function.

Remedy : The bits 4 and 5 must be set as follows depending on the floppy disk format used.
MS-DOS*2HD/MP type (1.2 MB) format : bit 4, 5 = 0
PC-DOS*2DD (720 KB) format : bit 4 = 1, bit 5 = 0
FANUC-PG*2HD format : bit 4 = 0, bit 5 = 1
MS-DOS*2HD/MP type (1.44 MB) format : bit 4, 5 = 1

* MSDOS, PCDOS, FANUC-PG are registered trade marks of MICROSOFT, IBM and
FANUC respectively.

Also, of the MS-DOS/MP format machines, the machines with optional 3.5 inch floppy disk
drive manufactured before 1999 may not be able to read the 1.44M formatted floppy disks.

No. Name Level Reset

6825 1:2HD (1.2M) 2:2DD (720K) 3:PG 4:2HD (1.44M) Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
select the type of floppy disk format. Enter a numeric key 1~4, and press the IN key.

No. Name Level Reset

6826 2HD (1.2M) DISK FORMATTING? YES : IN NO : ERASE Guide W ARN RESET key

6827 2DD (720K) DISK FORMATTING? YES : IN NO : ERASE Guide W ARN RESET key

6828 PG DISK FORMATTING? YES : IN NO : ERASE Guide W ARN RESET key

6829 2HD (1.44M) DISK FORMATTING? YES : IN NO : ERASE Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
this message is displayed for confirmation if an attempt to format the disk with the
FORMAT DISK key was made. To execute the disk formatting, press the IN key, or to
cancel the disk formatting, press the ERASE key.

220
Alarm Message WIRE EDM

No. Name Level Reset

6830 NO FILE OR DIR. NAME FOUND Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
in the operation COPY FILE , DELETE FILE , RENAME FILE , PROTECT FILE or
DISPLAY FILE , DELETE DIR. , OPEN DIR. , the specified file name or directory
name (path) is not found in the key-in line.

Remedy : Change file or directory name.

No. Name Level Reset

6831 FILE IS WRITE-PROTECTED Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
in the operation MEMORY → DISK , DISK → MEMORY , COPY FILE ,
RENAME FILE , PROTECT FILE , CREATE DIR. , DELETE DIR. , DELETE FILE
or FORMAT DISK , an attempt to write data to the write-protected file was made.

Remedy : Cancel write-protect function or change file name.

No. Name Level Reset

6832 FILE IS FULL Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
in the operation MEMORY → DISK , DISK → MEMORY , COPY FILE or
CREATE DIR. , an attempt to add a file or directory, but the number of files exceeds 192.

Remedy : Delete unnecessary files or replace the disk.

Description of Message 221


WIRE EDM Alarm Message

No. Name Level Reset

6833 ENTER FILE NAME Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
in the operation MEMORY → DISK , DISK → MEMORY , COPY FILE ,

DISPLAY FILE , RENAME FILE , PROTECT FILE , DISK DIR. or


DELETE FILE , the directory name was used instead of file name.

Remedy : Change directory name to file name.

No. Name Level Reset

6834 IDENTICAL FILE NAME OR DIR. IS FOUND Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
in the operation RENAME FILE or CREATE DIR. , the same name was used.

Remedy : Change file name of directory name.

No. Name Level Reset

6835 FILE EXISTS IN DIRECTORY Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
an attempt to delete the directory with DELETE DIR. key was made, but a file remains
in the directory.

Remedy : Delete that file in the directory or change directory name.

No. Name Level Reset

6836 DIRECTORY CANNOT BE ERASED Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
an attempt to delete current directory with DELETE DIR. key was made.

Remedy : Close the directory with EXIT DIR. key, or change directory name.

222
Alarm Message WIRE EDM

No. Name Level Reset

6837 DIRECTORY IS FULL Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),,
in the operation MEMORY → DISK , DISK → MEMORY , COPY FILE or
CREATE DIR. , no available area remains in the disk (memory capacity is full).

Remedy : Delete unnecessary files or replace the disk.

No. Name Level Reset

6838 DISK IS WRITE-PROTECTED Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
MEMORY → DISK , DISK → MEMORY , COPY FILE , DELETE FILE ,
PROTECT FILE , CREATE DIR. , DELETE DIR. , or FORMAT DISK was operated
to the disk of which write-protect switch is set to "write disabled" position.

Remedy : Set the write-protect switch of the disk to "write enabled" position.

No. Name Level Reset

6839 DISK IN POSITION? Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
file operation was executed without loading a disk.

Remedy : Load a disk into the disk drive.

No. Name Level Reset

6840 DISK DATA IS DESTROYED Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
data is destroyed during disk run.

Remedy : The disk head may be dirty. Clean it with a cleaning disk. If the message is displayed
again, replace the disk.

Description of Message 223


WIRE EDM Alarm Message

No. Name Level Reset

6841 ILLEGAL DISK IS USED Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
the disk format is illegal.

Remedy : The disk head may be dirty. Clean it with a cleaning disk.
If the message is still displayed, replace the disk or format the disk.

No. Name Level Reset

6842 DISK SEEK ERROR Guide W ARN RESET key

6843 DISK WRITE ERROR Guide W ARN RESET key

6844 DISK READ ERROR (FORMATTED-DISK?) Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
access to the disk fails.

Remedy : The disk head may be dirty. Clean it with a cleaning disk.
If the message is still displayed, replace the disk or format the disk.

No. Name Level Reset

6845 DRIVE NUMBER IS NOT CONNECTED Guide W ARN RESET key

6846 DRIVE MAY BE OUT OF ORDER Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive), a
system error, or ROM or card is faulty.

Remedy : Replace VFD card, drive unit or ROM.

224
Alarm Message WIRE EDM

No. Name Level Reset

6847 RS232C UNCONNECTED

6848 RS232C COMMUNICATION ERROR

6849 RS232C TIME ELAPSED ERROR

6850 RS232C ILLEGAL PARAMETER

Description : Not used.

No. Name Level Reset

6851 EMM FIRMWARE RAM CHECK ERROR Guide W ARN RESET key

6852 EMM FIRMWARE INTERNAL ERROR Guide W ARN RESET key

Cause : The VFD card or ROM is faulty.

Remedy : Replace the card or ROM.

No. Name Level Reset

6853 SYSTEM ERROR Guide W ARN RESET key

Cause : FEM internal processing eror.

Remedy : Please let us know about how did you operate the file management screen.

No. Name Level Reset

6854 DISABLE FUNCTION UNDER CURRENT FORMAT Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
the function key that cannot be used in the format selected by set data No. 12 File
Management Function was used.

Remedy : Avoid using that function.

Description of Message 225


WIRE EDM Alarm Message

No. Name Level Reset

6855 DIRECTORY DESIGNATION IS NOT USED Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
the function key for the directory was used in the format illegal to that directory.

Remedy : Avoid using that function.

No. Name Level Reset

6856 WILDCARD (*.?) CAN NOT USE Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
in the format selected at present, a wild card cannot be used for file name of original file,
destination file, etc.

No. Name Level Reset

6857 FILE NAME IS NOT MP-1 TYPE Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
the original file is not in the MP format when the file copy is executed in the MP format.

No. Name Level Reset

6860 SELECT DISK TO MEMORY FILE AND PUSH [IN] KEY Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
this message is displayed when a file is transferred by pressing DISK → MEMORY in the
MP function mode. The file to be transferred to the memory is registered by selecting the
file and pressing the IN key.

No. Name Level Reset

6861 SELECT COPY FILE AND PUSH [IN] KEY Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
this message is displayed when COPY FILE is pressed in the MP function mode. The
original file is registered by selecting the file and pressing the IN key.

226
Alarm Message WIRE EDM

No. Name Level Reset

6862 SELECT RENAME FILE AND PUSH [IN] KEY Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
this message is displayed when RENAME FILE is pressed in the MP function mode.
The file to be renamed is registered by selecting the file and pressing the IN key.

No. Name Level Reset

6863 SELECT DELETE FILE AND PUSH [IN] KEY Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
this message is displayed when DELETE FILE is pressed in the MP function mode.
The file to be deleted is registered by selecting the file and pressing the IN key.

No. Name Level Reset

6864 INPUT MEMORY TO DISK O NO. AND PUSH [IN] KEY Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
this message is displayed when a program is transferred by pressing MEMORY → DISK
key in the MP function mode. The O number in NC memory transferred to disk is registered
when IN key is pressed after keying in the O number.

No. Name Level Reset

6865 INPUT FILE NAME AND PUSH [IN] KEY Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
this message is displayed when a file is transferred by pressing MEMORY → DISK key
in the MP function mode. Key in file name and press the IN key, so that the file name on
the disk is registered and transfer starts.

Description of Message 227


WIRE EDM Alarm Message

No. Name Level Reset

6866 INPUT DISK TO MEMORY O NO. AND PUSH [IN] KEY Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
this message is displayed when a program assigned with O No. is transferred by pressing
DISK → MEMORY key in the MP function mode. Key in O No. and press the IN key,
so that O No. for NC memory is reistered, and transfer starts.

No. Name Level Reset

6867 INPUT FILE NAME AND PUSH [IN] KEY Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
this message is displayed COPY FILE is pressed in the MP function mode. Key in file
name and press the IN key, so that the file name at the destination is registered and file
copy starts.

No. Name Level Reset

6868 INPUT FILE NAME AND PUSH [IN] KEY Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
this message is displayed when RENAME FILE is pressed in the MP function mode.
Key in file name and press the IN key, so that new file name is registered and file
renaming starts.

No. Name Level Reset

6900 END OF SYSTEM Guide W ARN RESET key

Description : This message is displayed when the END is selected on the MENU screen of the automatic
programming function (optional), and then the function ends and the automatic
programming startup screen appears.

228
Alarm Message WIRE EDM

No. Name Level Reset

6901 FAILED OF SYSTEM START Guide W ARN RESET key

Cause : This message is displayed when the start-up of automatic programming function (optional)
falled. The VOH card or the ROM on VOH card is faulty.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

6902 FAILED OF SYSTEM RELEASE Guide W ARN RESET key

Cause : This message is displayed when the release of automatic programming function (optional)
failed. The VOH card or the ROM on VOH card is faulty.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

6903 END OF RAM DISK FORMAT Guide W ARN RESET key

Description : This message is displayed when the RAM disk formatting for automatic programming
function (optional) ended.

No. Name Level Reset

6904 FAILED OF RAM DISK FORMAT Guide W ARN RESET key

Cause : This message is displayed when the RAM disk formatting for automatic programming
function (optional) failed. The VOH card or the ROM on VOH card is faulty.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

6905 RAM DISK FORMATTING? YES : I N KEY NO : ERASE KEY Guide W ARN RESET key

Description : This message is displayed when the RAM disk is formatted for the automatic programming
function (optional). If the disk is formatted, files stored on the RAM disk are erased. The
message is displayed to prevent files from being erased by mistake.

Description of Message 229


WIRE EDM Alarm Message

No. Name Level Reset

6906 FORMATTING Guide W ARN RESET key

Description : This message is displayed while the RAM disk is being formatted for the automatic
programming function (optional).

No. Name Level Reset

7000 OC TIME ELAPSED ERROR Warning 1 W ARN RESET key

Description : The display of run program, position, etc. with the VOH card in a screen updating operation
was not completed within the specified time (10 sec).

Cause : Defective VOH card or VMC card.

Remedy : In case of frequent occurrence, contact to us.

No. Name Level Reset

7001 OC RESPONSE ERROR Alarm 3 W ARN RESET key

Description : Abnormal interruption was made from VOH card to VMC card during a screen updating to
display run program, position, etc. or when a keyboard key was pressed.

Cause : Defective VOH card or VMC card.

Remedy : In case of frequent occurrence, contact to us.

No. Name Level Reset

7019 OC NONREGISTRY ALARM Alarm 3 W ARN RESET key

Description : An undefined alarm occurred in the VOH card.

Cause : Defective VOH card.

Remedy : In case of frequent occurrence, contact to us.

230
Alarm Message WIRE EDM

No. Name Level Reset

7100 ESC0 RESERVE, RELEASE ERROR Alarm 3 RESET key

7101 ESC0 TIME ELAPSED ERROR Warning 3 W ARN RESET


key

(Option)

Causes : FMS or setting of external I/O unit.


Defective VMC card or ROM.

Remedy : Reconfirm the set values of FMS or external devices connected.

No. Name Level Reset

7102 ESC0 START, STOP BITS INCORRECT ORDER Alarm 3 RESET key

(Option)

Description : An error occurred when the data input/output was started or finished via external RS-232C
channel.

Cause : FMS or setting of external I/O unit.


Defective VMC card or ROM.

Remedy : Reconfirm the set values of FMS or external devices connected.

No. Name Level Reset

7108 ESC0 FRAMING ERROR (0 STOP BITS) Warning 1 W ARN RESET key

(Option)

Description : The data frame error (0 is detected by the stop bit) was found during data input/output via
external RS-232C channel.

Cause : The bard rate setting of FMS or external I/O device is erroneous.
The data length of FMS or external I/O device is erroneous.

Remedy : Reconfirm the set values of FMS or external devices connected.

Description of Message 231


WIRE EDM Alarm Message

No. Name Level Reset

7109 ESC0 RX OVERRUN Warning 1 W ARN RESET key

7110 ESC0 PARITY ERROR Warning 1 W ARN RESET key

7111 ESC0 BUFFER OVERFLOW Warning 1 W ARN RESET key

7112 ESC0 TERMINAL NOT CONNECTED Warning 1 W ARN RESET key

(Option)

Description : (1) The data is read one character each from the external RS-232C channel, but external
RS-232C channel overruns and 4 or more characters are input at a time.
(Message No.7109)
(2) When the data is read one character each from the external RS-232C channel, the
even/odd parity of one character data is erroneous. (Message No.7110)
(3) The input buffer overflows during data reading from the external RS-232C channel.
(Message No.7111)

Cause : FMS or setting of external I/O unit.


Defective VMC card or ROM.

Remedy : (1) Reconfirm the set values of FMS or external devices connected.
(Message No.7109/7110/7111)
(2) Check the connection of RS-232C connectors. (Message No.7112)

No. Name Level Reset

7119 ESC0 NONREGISTRY ALARM Alarm 3 RESET key

(Option)

Description : Unregistered alarm occurred in the external RS-232C channel.

Cause : Defective VMC card or ROM.

Remedy : (1) Operate again or turn power On again.


(2) In case of frequent occurrence, contact to us.

232
Alarm Message WIRE EDM

No. Name Level Reset

7120 ESC1 RESERVE, RELEASE ERROR Alarm 3 RESET key

Description : The error occurred when the program input from a tape reader (optional) started or ended.

Cause : Defective ROM.

Remedy : Contact to us.

No. Name Level Reset

7121 ESC1 TIME ELAPSED ERROR Warning 1 W ARN RESET key

Description : In reading the data with a tape reader (optional), no data was entered within the time set to
the set data No. 22 (10 seconds).

Cause : Defective tape reader, VMC card, or ROM.

Remedy : Contact to us after checking the set value of set data No. 22.

No. Name Level Reset

7122 ESC1 START, STOP BITS INCORRECT ORDER Alarm 3 RESET key

Description : The error occurred when the program input from a tape reader (optional) started or ended.

Cause : Defective tape reader, VMC card, or ROM.

Remedy : Contact to us.

No. Name Level Reset

7128 ESC1 FRAMING ERROR (0 STOP BITS) Warning 1 W ARN RESET key

Description : In reading the data with a tape reader (optional), a data framing error was found (0 was
detected in stop bit).

Cause : Defective tape reader, VMC card, or ROM.

Remedy : Retry operation, and if this error occurs frequently, contact to us.

Description of Message 233


WIRE EDM Alarm Message

No. Name Level Reset

7129 ESC1 RX OVERRUN Warning 1 W ARN RESET key

7130 ESC1 PARITY ERROR Warning 1 W ARN RESET key

Description : (1) The data is read from the tape reader (optional) in characters. However, the next data
has been fed due to the delay in reading from the tape reader. (Message No.7129)
(2) When one characte of data was read from the tape reader (optional), its odd/even parity
was different from the specification. (Message No.7130)

Cause : Defective tape reader, VMC card, or ROM.

Remedy : Retry operation, and if this error occurs frequently, contact to us.

No. Name Level Reset

7131 ESC1 BUFFER OVERFLOW Warning 1 W ARN RESET key

Description : While data was being read from the tape reader (optional), the input buffer overflowed.

Cause : Defective ROM.

Remedy : Retry operation, and if this error occurs frequently, contact to us.

No. Name Level Reset

7132 ESC1 TERMINAL NOT CONNECTED Warning 1 W ARN RESET key

Description : The initial setting of tape reader (optional) is faulty, or the cable is defective or
disconnected.

Cause : Defective ROM.

Remedy : Check tape reader connectors.


In case of frequent occurrence, contact to us.

234
Alarm Message WIRE EDM

No. Name Level Reset

7139 ESC1 NONREGISTRY ALARM Alarm 3 RESET key

Description : An undefined alarm occurred in the tape reader (optional).

Cause : Defective VMC card, or ROM.

Remedy : Contact to us.

No. Name Level Reset

7140 ESC2 RESERVE, RELEASE ERROR Alarm 3 RESET key

7141 ESC2 TIME ELAPSED ERROR Warning 3 W ARN RESET


key

7142 ESC2 START, STOP ORDER ERROR Alarm 3 RESET key

(Option)

Description : (1) An error occurred when tape input was started or ended by the RS232C.
(Message No.7140)
* ESC2: RS232C interface (2)
(2) When input/output was made through RS232C channel, data was not entered from
more than the time set by the set data.
The set value of the set data No. 0023 setting is 10 s. (Message No.7141)
(3) An error occurred when tape input was started or ended using external RS232C
channel. (Message No.7142)

Causes : Setting of external I/O unit.


Defective VMC card or ROM.

Remedy : Reconfirm set data No. 0021, 0025, and 0026 and set value of external systems connected.

Description of Message 235


WIRE EDM Alarm Message

No. Name Level Reset

7148 ESC2 FRAMING ERROR Warning 1 W ARN RESET key

(Option)

Description : During input/output by the external RS-232C channel, data framing error was found (0 was
detected by stop bit).

Causes : Specification error of transfer speed (baud rate) of external input/output equipment.
Specification error of stop bit lenggh and data length of external input/output equipment.

Remedy : Reconfirm set data No. 0021, 0025, and 0026 and set value of external systems connected.

No. Name Level Reset

7149 ESC2 RX OVERRUN Warning 1 W ARN RESET key

7150 ESC2 PARITY ERROR Warning 1 W ARN RESET key

7151 ESC2 BUFFER OVERFLOW Warning 1 W ARN RESET key

(Option)

Description : (1) Data is normally read in one character unit from the external RS232C channel but the
channel was overrun and four characters or more were entered simultaneously.
(Message No.7149)
(2) When one character of data was read from the external RS232C channel, its odd/even
parity was different from the specification. (Message No.7150)
(3) While data was being read from the external RS232C channel, the input buffer
overflowed. (Message No.7151)

Causes : Setting of external I/O unit.


Defective VMC card or ROM.

Remedy : Reconfirm set data No. 0021, 0025, and 0026 and set value of external systems connected.

236
Alarm Message WIRE EDM

No. Name Level Reset

7152 ESC2 TERMINAL NOT CONNECTED Warning 1 W ARN RESET key

(Option)

Description : The initial setting of external RS-232C channel is improper, or the cable is defective or dis-
connected.

Causes : Setting of external I/O unit.


Defective VMC card or ROM.

Remedy : Check external RS232C connectors.

No. Name Level Reset

7159 ESC2 NONREGISTRY ALARM Alarm 3 RESET key

(Option)

Description : Meaningless alarm was caused from the external RS232C channel.

Causes : Defective VMC card or ROM.

Remedy : (1) Operate again or turn power ON again.


(2) In case of frequent occurrence, contact to us of the trouble condition.

No. Name Level Reset

7300 EIS NOT CONNECTED Alarm 3 RESET key

Description : Defective EIS card connections.

Causes : Defective EIS card.


Defective EIS card connections.

Remedy : Turn power On again.


Check EIS card connectors.
Contact to us.

Description of Message 237


WIRE EDM Alarm Message

No. Name Level Reset

7301 EIS TIME ELAPSED ERROR Alarm 3 See Remedy.

Description : When axis was moved and the machining condition was changed, with EIS card a response
was not received within 1–3 seconds.

Cause : The signal communication between VMC and EIS cards.


Defective EIS card.
Defective VMC card or ROM.

Remedy : (1) Apply again RESET key or the electric source.


(2) In case of frequent occurrence, contact to us of the trouble condition.

No. Name Level Reset

7302 SEND TO EIS NOT OK Alarm 3 See Remedy.

Description : Axis movement or machining condition command cannot be transferred to the EIS card.

Cause : Defective EIS card, VMC card.


Defective EIS card connections.

Remedy : (1) Apply again RESET key or the electric source.


(2) In case of frequent occurrence, contact to us of the trouble condition.

No. Name Level Reset

7303 ERRONEOUS INTERRUPT FROM EIS Alarm 3 See Remedy.

7304 EIS RESPONSE LENGTH ERROR Alarm 3 See Remedy.

Description : (1) Unexpected interruption was caused from the EIS card. (Message No.7303)
(2) Response format error of data reception from the EIS card. (Message No.7304)

Cause : Defective EIS card or ROM

Remedy : (1) Apply again RESET key or the electric source.


(2) In case of frequent occurrence, contact to us of the trouble condition.

238
Alarm Message WIRE EDM

No. Name Level Reset

7305 EIS PARAMETER INITIALIZE NOT OK Alarm 3 See Remedy.

Description : EIS card cannot be initialized at power ON.

Cause : The ASU cable or ASU terminator is not connected or it is disconnected.

Remedy : (1) Turn power ON again.


(2) In case of frequent occurrence, contact to us of the trouble condition.

No. Name Level Reset

7306 WRONG OR DAMAGED EIS CARD MOUNTED Alarm 3 RESET key

Cause : EIS card in use is not suitable in combination or EIS common RAM is faulty.
The ASU cable or ASU terminator is not connected or it is disconnected.

Remedy : Apply the normal EIS card.

No. Name Level Reset

7307 EIS-ASC ERROR Alarm 3 RESET key

Causes : (1) The number of axes set to ASU is less than that set to the parameter. Or, the axis No.
setting on the ASU is wrong.
(2) The axis No. setting (rotary switch) on the ASU is overlapped.
(3) The ASU is defective and it cannot communicate with the EIS.

Remedy : Contact to us of the trouble condition.

Description of Message 239


WIRE EDM Alarm Message

No. Name Level Reset

7321 EIS (LOCAL) ROM ERROR Alarm 3 RESET key

7322 EIS (LOCAL) RAM ERROR Alarm 3 See Remedy.

7323 EIS (LOCAL) EXECUTION OF NON-CODE SECTION Alarm 3 See Remedy.

Description : (1) EIS card ROM failed. (Message No.7321)


(2) EIS card RAM failed. (Message No.7322)
(3) Soft error of EIS card. (Message No.7323)

Cause : (1) Defective ROM on EIS card. (Message No.7321, 7323)


(2) Defective RAM on EIS card. (Message No.7322)

Remedy : (1) Turn power ON again.


(2) In case of frequent occurrence, contact to us of the trouble condition.

No. Name Level Reset

7324 EIS (LOCAL) ASC TIME ELAPSED ERROR Alarm 3 See Remedy.

Description : When axis movement data was output from the EIS card to the ASC card, response was
not made within the fixed time.

Causes : Defective ASC card.


Incorrect VMC card DIC switch setting.

Remedy : (1) Turn power ON again.


(2) In case of frequent occurrence, contact to us of the trouble condition.

No. Name Level Reset

7325 EIS (LOCAL) IO TIME ELAPSED ERROR Alarm 3 See Remedy.

Description : When EIS card is use, I/O operation are done to ASC card and resulted in time out.

Causes : EIS or ASC card is faulty.


EIS-ROM is faulty.

Remedy : Contact us of it because the cards must be changed according to the trouble.

240
Alarm Message WIRE EDM

No. Name Level Reset

7330 EIS (LOCAL) NDP ERROR

Description : Not used.

No. Name Level Reset

7331 EIS(LOCAL) MEMORY FULL Alarm 3 See Remedy.

Description : Interpolative EIS block is full.

Causes : EIS-ROM or VMC-FROM is faulty.

Remedy : Contact us of the trouble because ROM system may be faulty.

No. Name Level Reset

7332 EIS (LOCAL) DEAD LOCK Alarm 3 RESET key

Description : Faulty system ROM on the EIS card.

Remedy : The EIS card must be replaced. Contact to us.

No. Name Level Reset

7333 MACHINE COORD. IS OUT OF SOFT LIMIT Alarm 2 RESET key

Cause : Illegal soft limit value.


Machine position beyond soft limit.
Mode switching made while out of soft limit.

Remedy : (1) When the machine is out of limit, jog it to within limit and reset with RESET key.
(2) If the machine position is correct, check the limit value (machine parameters No. 1046–
6051).

Description of Message 241


WIRE EDM Alarm Message

No. Name Level Reset

7340 EIS (LOCAL) NO EQUIPMENT OPTION

Description : Not uded.

No. Name Level Reset

7341 BACK BLOCK OUT DUE TO SHORT WIRE-WORK Alarm 2 RESET key

Description : Wire and work were in contact at start of machining.

Cause : At the start of machining, the head reverse signal was output, but there is no reverse block.
The short between wire and workpiece is caused by a burr of workpiece, wire debris, or
dropped core.

Remedy : (1) Remove foreign matters that causes the short between wire and workpiece.
(2) If a cause is uncertain, check the set value of reverse block timer (machine parameter
No. 779, standard value 5), and contact to us of the trouble condition.

No. Name Level Reset

7342 SHORT STATE WIRE-WORK Alarm 2 RESET key

Cause : During measurement, even upon completion of retract block after 1st touch, wire and work
were still in touch.

Remedy : Check and clean the surface to be measured and wire feed system.

No. Name Level Reset

7343 APPROACH ERROR AT MEASURING Alarm 2 RESET key

Cause : During measurement, commanded movement (approach amount) was completed before
wire and work coming in touch.

Remedy : (1) Change the program or approach point.


(2) If this alarm occurs when a function key is pressed, the approach amount cannot be
changed. In this case, measure with the G codes (G76– ).

242
Alarm Message WIRE EDM

No. Name Level Reset

7344 BACK LENGTH OUT DUE TO SHORT WIRE-WORK Warning 3 W ARN RESET key

Cause : During machining, the head reversed from the front end position, exceeding the value set
to the machine parameter No. 680. The short between wire and workpiece is caused by a
deformed workpiece or dropped core.

Remedy : (1) Remove foreign matters that cause the short between wire and workpiece.
(2) If a cause is uncertain, check the set value of maximum reverse amount (machine
parameter No. 680), and contact to us of the trouble condition.

No. Name Level Reset

7349 EIS NONREGISTRY ALARM Alarm 3 RESET key

Description : An undefined alarm occurred in the EIS card.

Cause : Defective EIS card.

Remedy : (1) Retry operation, or turn off and on the power switch.
(2) If this alarm occurs frequently, contact to us of the trouble condition.

No. Name Level Reset

7800 EMM NOT CONNECTED Warning 1 W ARN RESET key

7801 EMM TIME ELAPSED ERROR Warning 1 W ARN RESET key

7802 EMM COMMAND REPLY ERROR Warning 1 W ARN RESET key

7803 EMM UNREGISTRATION ALARM Warning 1 W ARN RESET key

Cause : Defective VFD card, and ROM.

Remedy : The VFD card and ROM must be replaced. Contact to us of the trouble condition.

Description of Message 243


WIRE EDM Alarm Message

No. Name Level Reset

7900 RS232C EXECUTION Warning 3 See below

7901 COMMAND RETRY ERROR Warning 3 See below

7902 NO RESPONSE OF CONTROL COMMAND Warning 3 See below

7903 ACTION TIME OUT (P/M) Warning 3 See below

7904 NO PALLET (COMMAND STOCKER NO.) Warning 3 See below

7905 PALLET UNIT ERROR Warning 3 See below

7910 EXISTENCE OF WORK ERROR Warning 3 See below

7911 CONFIRMATION REACH Warning 3 See below

7912 UNIT NO. ERROR Warning 3 See below

7913 START COND. SATISFIED (P/M) Warning 3 See below

7914 MC RUN TIME OUT --- ---

7915 RESPONSE DATA ERROR Warning 3 See below

7916 MOVEMENT CONTINUE CANNOT BE DONE (P/M) Alarm 2 See below

7917 PALLET MAGAZINE IS IN STOP CONDITION --- ---

Description : These messages are output for the control of pallet magazine.
For detailed description of messages, see “Wire Electrical Discharge Machine Pallet
Magazine U53 PM4 InstructionManual” or “Wire Electrical Discharge Machine Pallet
Magazine U32 PM12,15,20 Instruction Manual”.

No. Name (MGH) Level Reset

10011 D PR AM CM M D PA CK AG E W R ITE E RR O R Dialog See Rem edy.


(V M C AC C ESS LIBR AR Y ER RO R )

10012 R ESP ON SE W A ITING TIM E-OU T O N N C SIDE Dialog See Rem edy.
(V M C AC C ESS LIBR AR Y ER RO R )

10014 M EM O R Y PO O L FU LL Dialog See Rem edy.


(V M C AC C ESS LIBR AR Y ER RO R )

10015 M EM O R Y PO O L FAILE D Dialog See Rem edy.


(V M C AC C ESS LIBR AR Y ER RO R )

10016 SH AR ED EV EN T FULL Dialog See Rem edy.


(V M C AC C ESS LIBR AR Y ER RO R )

10017 SH AR ED EV EN T FAILE D Dialog See Rem edy.


(V M C AC C ESS LIBR AR Y ER RO R )

244
Alarm Message WIRE EDM

No. Name (MGH) Level Reset

10018 AR GU M EN T ER RO R Dialog See Rem edy.


(VM C AC CES S LIB RA RY E RR O R)

10019 NC RE SO UR CE AC CE SS F AILED Dialog See Rem edy.


(VM C AC CES S LIB RA RY E RR O R)

10030 NC API C AU SE D E RR OR (C LASS LIB E RR OR ) D ialog See Remedy.

10033 US ER S PE CIFIE D B UFFE R P O INTE R IS NU LL Dialog See Rem edy.


(CLA SS LIB ER RO R )

10034 THR EA D C AN ’T S TAR T IN AS YN C P RO C (C LASS LIB ER RO R) Dialog See Rem edy.

10035 SH ARE D E VE NT B ETW E EN PR OC ES SE S CA N’T A CQ U IRE D Dialog See Rem edy.


(CLA SS LIB ER RO R )

10036 INTE RN AL R ESO U RC ES (M EM O RY , EV ENT ) CA N’T Dialog See Rem edy.


AC QU IRE D (C LAS S LIB ERR O R)

10037 ILLEG AL D ATA ARE A S IZE S PEC IFIED (C LASS LIB ER R OR ) Dialog See Rem edy.

10038 M EM O RY PO OL IN D ATA A RE A C AN ’T ACQ U IRE D Dialog See Rem edy.


(CLA SS LIB ER RO R )

10039 M EM O RY PO OL F OR SIZE STO R ING C AN’T A CQ U IRE D Dialog See Rem edy.
(CLA SS LIB ER RO R )

10042 ASY NC PR O CES SIN G THR EA D EN D TIM E-O U T Dialog See Rem edy.
(CLA SS LIB ER RO R )

10045 UN EXP EC TED W IN API E RR O R IN EV EN T W AIT ING Dialog See Rem edy.
(CLA SS LIB ER RO R )

10051 RE SO UR CE M AN AG E. N OT INITIA LIZED Dialog See Rem edy.


(NC AP I RE SPO N SE E RR O R)

10052 ILLEG AL FU NC TIO N N O . (NC AP I RE SPO N SE E RR O R) Dialog See Rem edy.

10053 FUN CT ION CLA SS IFICA TIO N O UT OF RAN G E Dialog See Rem edy.
(NC AP I RE SPO N SE E RR O R)

10054 OP ER ATIO N CLAS SIFIC ATIN O UT O F R AN G E Dialog See Rem edy.


(NC AP I RE SPO N SE E RR O R)

10055 M OD E ID O UT O F R AN GE (N CAP I RE SP ON SE ER RO R) Dialog See Rem edy.

10056 STA RT R EG ISTR AT ION FAILE D (N C API R ES PO NS E ER R OR ) Dialog See Rem edy.

10057 ILLEG AL M AN AG EM E NT N O . (N CAP I RE SP ON SE ER RO R) Dialog See Rem edy.

10058 RU N FU N CTIO N NO T FO U ND (NC AP I RE SPO N SE E RR O R) Dialog See Rem edy.

10059 DA TA TA BLE O F LIN K TA BLES NO T FO U ND Dialog See Rem edy.


(NC AP I RE SPO N SE E RR O R)

10060 OP E M AN AG E ME NT OF LIN K T ABLE S N OT OB TAIN ED Dialog See Rem edy.


(NC AP I RE SPO N SE E RR O R)

Description of Message 245


WIRE EDM Alarm Message

No. Name (MGH) Level Reset

10061 R EG ISTR ATIO N FUN C TION D OE S N OT EXIS T Dialog See Rem edy.
(N CA PI R ESP O NSE ER RO R )

10062 EM P TY A RE A FO R N O TICE W A ITING N OT F OU N D Dialog See Rem edy.


(N CA PI R ESP O NSE ER RO R )

10063 R EQ UE ST A LRE ADY BE ING EX EC UTE D Dialog See Rem edy.


(N CA PI R ESP O NSE ER RO R )

Cause : System error.

Remedy : (1) Turn off the power switch once and then turn it on again, or press the [CONTINUE]
button.
(2) If this message is displayed frequently, please contact us after confirming the situations
where the message is given, and the message number and error value in the dialog
box.

No. Name (MGH) Level Reset

10101 R EAD AC CE SS FAILED Guide W ARN RESET

10102 W R ITE A CC ES S FA ILED (W R ITE-P RO TE CTE D D ATA , ETC .) Guide W ARN RESET

10103 PA RA M ETE R IN JU ST ICE Guide W ARN RESET

Cause : System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10104 W R ITIN G E RR O R D UR ING A XIS A LLOC ATIO N Guide W ARN RESET

Cause : Rewriting operation was attempted during the axis allocation or in the manual zero return
mode.

Remedy : Retry after the axis allocation finished or manual zero return mode was cancelled.

246
Alarm Message WIRE EDM

No. Name (MGH) Level Reset

10105 W RIT ING ER RO R DU RIN G AU TO M ATIC RU N Guide W ARN R ESET

Cause : Rewriting operation was attempted during automatic operation.

Remedy : Retry in the reset status after automatic operation finished.

No. Name (MGH) Level Reset

10106 W RIT E-P RO TEC T S TATU S Guide W ARN R ESET

Cause : Rewriting operation was attempted in the write-protect status.

Remedy : Retry after the write-protect was cancelled.

No. Name (MGH) Level Reset

10107 SET VALU E O UT OF RA NG E Guide W ARN R ESET

Cause : The set value is out of allowable range.

Remedy : Check the set value.

No. Name (MGH) Level Reset

10109 NO TIC E PA CK ET LE NG TH ER RO R Guide W ARN R ESET

Cause : System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

Description of Message 247


WIRE EDM Alarm Message

No. Name (MGH) Level Reset

10110 ILLEG A L MO D E C OM M A ND M AS KING Guide W ARN RESET

10111 R UN M OD E N O T DE TER M INE D Y ET Guide W ARN RESET

10112 U NR EG ISTE RE D P OS ITIO N IN FO RM A TIO N ID SPE CIFIE D Guide W ARN RESET


(K EY)

Cause : (KEYCON) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10113 ILLEG A L W O RK CO O RD . NO . Guide W ARN RESET

Cause : The specified work coordinate number is out of allowable range.

Remedy : Specify correct work coordinate number, and retry the operation.
Work coordinate numbers: 54 - 61

No. Name (MGH) Level Reset

10114 ILLEG A L W O RK CO O RD . GR O UP NO . Guide W ARN RESET

Cause : The specified work coordinate group number is out of allowable range.

Remedy : Specify correct work coordinate group number, and retry the operation.
Work coordinate group numbers: 500 - 509

No. Name (MGH) Level Reset

10115 U NR EG ISTE RE D U NIT S PE CIFIE D (K EY ) Guide W ARN RESET

10116 U NR EG ISTE RE D A CC UR AC Y S PEC IFIED (KE Y) Guide W ARN RESET

Cause : (KEYCON) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

248
Alarm Message WIRE EDM

No. Name (MGH) Level Reset

10117 DIS PLAY AXIS NO T FO U ND Guide W ARN R ESET

Cause : NC axis is not set.

Remedy : (1) Check the set value of parameter No.0500 "NC AXIS QUANTITY".
(2) Contact to us of the trouble condition.

No. Name (MGH) Level Reset

10118 VALID AX IS N OT F OU N D IN SET CO O RD .CO M M AN D Guide W ARN R ESET

Cause : There is no valid axis when work coordinate and relative coordinate are set.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10119 INT P RO C ERR O R (PRT BL SW UN FIXE D) (KEY ) Guide W ARN R ESET

Cause : The JOG feedrate has not been selected yet with the portable operation panel.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10120 CA NC ELLED BY CO M M AN D S IM ILAR TO T HA T BEIN G RU N Guide W ARN R ESET


(KE Y)

10121 OP ER ATIO N MA NA G E TAB LE FO R RE QU ES T NO T FO U ND Guide W ARN R ESET


(KE Y)

10122 SET ERR O R O F R UN M O D C HA NG E O PE (KE Y) Guide W ARN R ESET

10123 SET ERR O R O F R UN M O D C HA NG E O PE (KE Y) Guide W ARN R ESET

Cause : (KEYCON) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

Description of Message 249


WIRE EDM Alarm Message

No. Name (MGH) Level Reset

10124 LO W FE ED DIS ABLE D A S TO UC H SEN SIN G IS EFF EC TIVE Guide W ARN RESET

Cause : An attempt to select low feedrate was made while the touch sensing is active.

Remedy : Select the touch sensing disable function, then select the low feedrate.

No. Name (MGH) Level Reset

10125 TO U CH SEN S D ISA BLED AS TO UC H S EN S IS N O T Guide W ARN RESET


EF FEC TIVE

Cause : An attempt to select the touch sensing was made while the touch sensing disable function
is active.

Remedy : Select the touch sensing enable function, then select the touch sensing.

No. Name (MGH) Level Reset

10126 O RIG IN RE TUR N D ISA BLED AS STE P FE ED IS O PER AT IN G Guide W ARN RESET

Cause : An attempt to select the zero return was made during the step feed.

Remedy : Select other than the step feed, then retry zero return operation.

No. Name (MGH) Level Reset

10127 O RIG IN RE TUR N D ISA BLED AS HW IS O PE RAT ING Guide W ARN RESET

Cause : An attempt to select the zero return was made while the handwheel (optional) is operating.

Remedy : Select other than the handwheel mode, then retry zero return operation.

No. Name (MGH) Level Reset

10128 H W IS O PT ION Guide W ARN RESET

Description : An attempt to select the handwheel (optional) was made.

250
Alarm Message WIRE EDM

No. Name (MGH) Level Reset

10129 UN DE FINE D E RR O R D UR ING R UN M OD E C HA NG E Guide W ARN R ESET


RE QU ES T

10130 REQUESTED RUN MODE SETTING FAILURE Guide WARN RESET

Cause : (KEYCON) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10131 RE QU ES TED RU N M O D E C HAN G E FA ILED Guide W ARN R ESET

Cause : Changeover of operation mode failed.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10132 RU N M O D E CH AN G E TIM E -OU T Guide W ARN R ESET

Cause : The operation mode could not be changed over within the specified time.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10133 ILLEG AL W R ITE D ES T C OO R D ID (KE Y) Guide W ARN R ESET

10134 ILLEG AL R EAD M O DA L VALU E Guide W ARN R ESET

10135 ILLEG AL R EAD M O DA L ID Guide W ARN R ESET

10136 ILLEG AL IN TER RU PT R EQ U EST DES IG NA TION ID (KEY ) Guide W ARN R ESET

10137 ILLEG AL IN TER RU PT C HA NG E REQ U ES T SET (KE Y) Guide W ARN R ESET

10138 ILLEG AL IN TER RU PT M O D E D UR ING R UN (KE Y) Guide W ARN R ESET

10139 OP ER ATIO N STAT US UN DE FINE D E RR OR (K EY) Guide W ARN R ESET

Description of Message 251


WIRE EDM Alarm Message

Cause : (KEYCON) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10141 1 U SER RE FER EN CE RE SO UR CE (R EF) Guide W ARN RESET

10142 U ND EFIN ED RE SO UR CE ID S PEC IFIE D (R EF) Guide W ARN RESET

10143 C ON STA NT UPD AT E AR EA FULL (R EF ) Guide W ARN RESET

10144 ILLEG A L END SP EC IFYIN G RES O UR CE ID (R EF) Guide W ARN RESET

10145 EN D SPE CIFY ING R ESO U RC E A LREA DY FINIS HE D (R EF ) Guide W ARN RESET

10146 AR EA INTE RLO C K ER R OR O CC UR RE D (R EF ) Guide W ARN RESET

10147 N O R ES OU R CE A CC ES S R IGH T (R EF) Guide W ARN RESET

10148 U ND EFIN ED ER RO R OC CU RR ED (R EF) Guide W ARN RESET

Cause : (REFRESH) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10150 SP EC IFIED PA RAM E TER NO . N O T FO UN D Guide W ARN RESET

Cause : A number not entered was specified.

Remedy : Check the input command value.

No. Name (MGH) Level Reset

10151 ILLEG A L UN IT CO M M AN D Guide W ARN RESET

Cause : The specified axis command is incorrect.

Remedy : Check the input command value.

252
Alarm Message WIRE EDM

No. Name (MGH) Level Reset

10152 UC NV CO NV ER SIO N R ES ULT U N FIXE D Guide W ARN R ESET

Cause : (SET) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10153 ILLEG AL R EW R ITIN G S PEC IFIE D Guide W ARN R ESET

Cause : The specified parameter value setting method is wrong.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10154 UN DE FINE D E RR O R (S ET) Guide W ARN R ESET

Cause : (SET) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10156 OF FSET RE SO UR CE AC CE SS E RR O R (S ET) Guide W ARN R ESET

Cause : Offset data writing failed.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

Description of Message 253


WIRE EDM Alarm Message

No. Name (MGH) Level Reset

10157 ILLEG A L OFF SET RES O UR CE CO M M AN D ID (SE T) Guide W ARN RESET

Cause : (SET) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10158 ILLEG A L OFF SSE T NO . R AN GE Guide W ARN RESET

Cause : The specified offset number is out of allowable range.

Remedy : (1) Check the offset number, and retry.


(2) Contact to us of the trouble condition.

No. Name (MGH) Level Reset

10159 ILLEG A L OFF SSE T NO . R AN GE Guide W ARN RESET

Cause : The specified work offset group number is out of allowable range.

Remedy : (1) Check the work offset group number, and retry.
(2) Contact to us of the trouble condition.

No. Name (MGH) Level Reset

10160 U NIT A ND AX IS ATT RIB UTE INC ON SIS TEN T Guide W ARN RESET

Cause : The axis attribute and unit for the specified offset are inconsistent.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

254
Alarm Message WIRE EDM

No. Name (MGH) Level Reset

10161 W RIT E-P RO TEC TE D O FFS ET SP EC IFIED Guide W ARN R ESET

Cause : An attempt to rewrite the write-protected center offset was made.

Remedy : (1) Check the contents of operation.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10162 TO OL W OR K U NR EG IST RA TION ER R OR (SE T) Guide W ARN R ESET

Cause : (SET) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10164 ALAR M M AN AG EM E NT U NR EG IST RA TION ER RO R (D GN ) Guide W ARN R ESET

Cause : (DGN) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10166 DIS CR ETE W RIT ING FAILE D Guide W ARN R ESET

Cause : Discrete data writing failed.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

Description of Message 255


WIRE EDM Alarm Message

No. Name (MGH) Level Reset

10167 IN VALID BE CA USE O F O PTIO N Guide W ARN RESET

Description : The function button for an optional specification is operated.


The optional function is not provided.

No. Name (MGH) Level Reset

10168 IN VALID FO R M O D E O THE R T HAN M AN UA L Guide W ARN RESET

Cause : The function valid only in MANUAL mode was operated.

Remedy : Change to MANUAL mode and then, operate again.

No. Name (MGH) Leve Reset

10169 IN VALID STA RT STAT US Guide W ARN RESET

Cause : An attempt to operate the function, which is only valid when the START lamp is off, was
made.

Remedy : STOP or RESET mode and then, operate again.

No. Name (MGH) Level Reset

10170 IN VALID FO R M O D E O THE R T HAN M AN UA L AN D R ES ET Guide W ARN RESET

Cause : The function valid only in MANUAL mode and under reset state was operated.

Remedy : Reset and change to MANUAL mode and then, operate again.

No. Name (MGH) Level Reset

10171 TH E FU NC TIO N K EY DEP RE SS ED IS INV ALID Guide W ARN RESET

Cause : An attempt to operate the function was made while the axis allocation is under way, manual
zero return mode is active, or the program is being executed or started.

Remedy : Retry after the axis allocation finished, manual zero return mode was cancelled, or in the
stop or reset status.

256
Alarm Message WIRE EDM

No. Name (MGH) Level Reset

10172 DU M M Y SIG N AL IS IN VA LID Guide W ARN R ESET

10173 INP UT S IGN AL IS INV ALID Guide W ARN R ESET

10174 FUN CT ION SW ITC H M A NA GE M EN T ID O UT O F RA NG E (N CF) Guide W ARN R ESET

10175 I/O M A NA GE M EN T UN RE G ISTR ATIO N ERR O R (N C F) Guide W ARN R ESET

Cause : (NCFUNC) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10177 PR OG R AM RU N M ANA G EM EN T U NR EG ISTR ATIO N ER RO R Guide W ARN R ESET


(AU T)

Cause : (AUTOMAN) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10179 M ACR O RE SO UR C E M AN AG EM E NT U NR EG IST RA TIO N Guide W ARN R ESET


ER RO R (EXE )

Cause : (EXEPRG) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10185 DO UB LE B OO KIN G ER RO R Guide W ARN R ESET

Cause : System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

Description of Message 257


WIRE EDM Alarm Message

No. Name (MGH) Level Reset

10187 U NIT C O NV ERS IO N P RO CE SS ING ER RO R (CN D) Guide W ARN RESET

10188 ILLEG A L ELEM E NT N O . SELE CTE D (CN D) Guide W ARN RESET

10189 G ET E LEM EN T SP EC IFIED W ITH PU T (C ND ) Guide W ARN RESET

10191 ILLEG A L NO TIC E W A ITING ITE M SELE CTE D (CN D) Guide W ARN RESET

Cause : (COND) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10192 M O DE L DR AW IN G DIS ABLE D (CN D) Guide W ARN RESET

10193 M O DE L DR AW IN G CH AN G E D ISAB LED (CN D) Guide W ARN RESET

10194 ILLEG A L MO D EL D RA W IN G A XIS C O M M AN D (C ND ) Guide W ARN RESET

10195 ILLEG A L MO D EL D RA W IN G C YC LE (C ND ) Guide W ARN RESET

Cause : (COND) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10196 M O DE L DR AW IN G DA TA N O T FO UN D (C N D) Guide W ARN RESET

Description : There is no drawing data on the MODEL MONITOR screen.

No. Name (MGH) Level Reset

10197 M O DE L DR AW IN G INV ALID (CN D) Guide W ARN RESET

Description : The drawing on the MODEL MONITOR screen is invalid.

258
Alarm Message WIRE EDM

No. Name (MGH) Level Reset

10198 OR BITIN G RA DIU S R EAD IN G E RR O R (C ND ) Guide W ARN R ESET

Cause : Reading of radius for pattern operation failed.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10199 IES FU N CTIO N ON SW ITCH ING D ISA BLED (C ND ) Guide W ARN R ESET

Cause : An attempt to turn on the IES function by manual operation was made.

Remedy : To enable the IES function by manual operation, turn on the bit 6 of parameter No.0046
"MC COND. FUNCTION SELECT 2", then retry.

No. Name (MGH) Level Reset

10200 IES R EQ U EST D EC O DIN G TAB LE ER RO R (CN D ) Guide W ARN R ESET

10201 CO M M AN D C O NTR O L TAB LE DE CO D ING ER RO R (C ND ) Guide W ARN R ESET

Cause : COND) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10202 SPE CIFIE D M O D EL D ATA N O . O UT O F R AN GE Guide W ARN R ESET

Cause : The specified model data number is out of allowable range.

Remedy : Check the entered value.


Model data numbers: 0 - 99

Description of Message 259


WIRE EDM Alarm Message

No. Name (MGH) Level Reset

10203 ST AN DAR D CO ND ITIO N R EW RITIN G DIS ABLE D (C N D) Guide W ARN RESET

Cause : An attempt to rewrite the write-protected machining conditions or model data was made.

Remedy : Check the entered value.

No. Name (MGH) Level Reset

10204 ILLEG A L CO M M EN T RE W R ITING PO S ITIO N Guide W ARN RESET

Cause : The writing position of a comment for model data is wrong.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10205 U ND EFIN ED ER RO R (CN D) Guide W ARN RESET

Cause : (COND)System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10211 ILLEG A L INTE RN AL R ESO U RC E ID Guide W ARN RESET

10212 SP EC IFIED RE SO UR C E AR EA FULL Guide W ARN RESET

Cause : (MODEL) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

260
Alarm Message WIRE EDM

No. Name (MGH) Level Reset

10213 SPE CIFIE D V AR IABLE NO . N OT FOU N D Guide W ARN R ESET

Cause : The specified macro variable number is not found.

Remedy : Check the input command value.

No. Name (MGH) Level Reset

10214 SPE CIFIE D V AR IABLE NO . O UT OF R AN G E Guide W ARN R ESET

Cause : The specified macro variable number is out of allowable range.

Remedy : Check the input command value.

No. Name (MGH) Level Reset

10215 ILLEG AL C OM M A ND ID S PEC IFIE D (M D L) Guide W ARN R ESET

10216 ILLEG AL R ESO U RC E ID SPE CIF IED (M DL) Guide W ARN R ESET

Cause : (MODEL) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10217 INP UT V ALU E O UT O F R AN G E (M D L) Guide W ARN R ESET

Cause : The entered value is out of allowable range.

Remedy : Check the entered value, and retry.


Range: -99999999 to 99999999

Description of Message 261


WIRE EDM Alarm Message

No. Name (MGH) Level Reset

10218 IN PU T VALU E D ES IGN AT ION ER RO R (M DL) Guide W ARN RESET

Cause : Incorrect command was specified.

Remedy : Check the specified command value, and retry.

No. Name (MGH) Level Reset

10219 ILLEG A L CO M M AN D S PEC IFIED (M D L) Guide W ARN RESET

Cause : (MODEL) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10220 IN TER LOC K E RR O R A UTO R UN EXE CU TIN G Guide W ARN RESET

Cause : An attempt to rewrite the setup simple macro data was made during automatic operation.

Remedy : Retry in the reset status.

No. Name (MGH) Level Reset

10221 IN TER LOC K E RR O R A XIS M O VIN G Guide W ARN RESET

Cause : An attempt to rewrite the setup simple macro data was made while the axis is moving.

Remedy : Retry after the axis movement finished.

No. Name (MGH) Level Reset

10222 ILLEG A L TABLE DA TA R EQ U ESTE D (MD L) Guide W ARN RESET

10223 U ND EFIN ED ER RO R (M DL) Guide W ARN RESET

Cause : (MODEL)System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

262
Alarm Message WIRE EDM

No. Name (MGH) Level Reset

10224 NC AN SW E R E RR O R Guide W ARN R ESET


(Option)

Cause : The online condition is not established.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10225 IM C C OM M U NIC ATIO N LO G A CQ ST ART PO S O UT OF Guide W ARN R ESET


RA NG E
(Option)

Cause : The IMC communication log cannot be read.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10226 FM S IN OF F-LINE M OD E Guide W ARN R ESET


(Option)

Cause : The IMC related operation was made in the offline mode.

Remedy : Retry in the online mode.

No. Name (MGH) Level Reset

10227 M ACH IN ING CA NN O T FIN ISH Guide W ARN R ESET


(Option)

Cause : An attempt to finish the machining was made though the IMC command does not start the
machining.

Remedy : Retry after the machining has started.

Description of Message 263


WIRE EDM Alarm Message

No. Name (MGH) Level Reset

10228 C OM M U NIC ATIO N M OD E C HA NG E ABLE ON LY IN FM S Guide W ARN RESET


O FF-LIN E
(Option)

Cause : An attempt to change the baud rate was made in other than offline mode.

Remedy : Retry in the offline mode.

No. Name (MGH) Level Reset

10236 AS SIS TAN CE FUN CT ION UN D EFIN ED ERR O R (MC F) Guide W ARN RESET

Cause : (MCFUNC) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10238 N OT RES ET Guide W ARN RESET

Cause : An attempt to enter O or N number was made during the memory run.

Remedy : Change the O or N number in the reset status.

No. Name (MGH) Level Reset

10239 PLE AS E SP EC IFY O NO . O R N N O. Guide W ARN RESET

Cause : Only O or N address was specified without number, and the ENTER key was pressed.

Remedy : Check the input command value.

No. Name (MGH) Level Reset

10255 M O DE L BLO CK LEN GT H TO O SH O RT Guide W ARN RESET

Cause : The model block length is not enough.

Remedy : Check the model block length.


Range: 5 - 255

264
Alarm Message WIRE EDM

No. Name (MGH) Level Reset

10256 M OD EL B LOC K LE NG TH OV ER Guide W ARN R ESET

Cause : The model block length is out of allowable range.

Remedy : Check the model block length.


Range: 5 - 255

No. Name (MGH) Level Reset

10257 M OD EL B LOC K C HE CK ING Guide W ARN R ESET

Cause : (MODEL) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10258 NO T M O DE L G B LO CK (M DL) Guide W ARN R ESET

Cause : The specified block does not contain G code.

Remedy : Correct the block data.

No. Name (MGH) Level Reset

10259 ILLEG AL G CO D E SP EC IFIED (M D L) Guide W ARN R ESET

Cause : The specified block cannot be converted into the model plan.

Remedy : Correct the block data.


G code : 100~137
Address code : A~Z

Description of Message 265


WIRE EDM Alarm Message

No. Name (MGH) Level Reset

10260 N ON E B LOC K E ND CO D E (;)(M DL) Guide W ARN RESET

Cause : There is no ";" (EOB) in the block.

Remedy : Correct the block data.

No. Name (MGH) Level Reset

10261 VM C INT ER NAL D AT A VA RIA TIO N D ETE CTE D (M D L) Guide W ARN RESET

Cause : (MODEL) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10263 ILLEG A L REA D S YS TEM (M D L) Guide W ARN RESET

10264 ILLEG A L REA D S PE CIFY ING PA CK ET LEN G TH (M DL) Guide W ARN RESET

10265 N UM BE R O F R EA D LIN ES S PE CIFIE D TO 0 (M D L) Guide W ARN RESET

10266 R EAD LINE CLE AR ED (M DL) Guide W ARN RESET

10267 N UM BE R O F R EA D LIN ES IS 0 (M DL) Guide W ARN RESET

10268 EF FEC TIVE LINE D AT A N OT F OU ND (M D L) Guide W ARN RESET

Cause : (MODEL) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10269 O NU M BE R O UT OF RAN G E Guide W ARN RESET

Cause : The specified O number is out of allowable range (presetting).

Remedy : Specify the O number in a range of 1 to 14999.

266
Alarm Message WIRE EDM

No. Name (MGH) Level Reset

10270 SEQ U EN TIAL R EAD FIN ISH ED (M DL) Guide W ARN R ESET

10271 RA ND OM R EA D P OS ITIO N O UT OF RA NG E (M D L) Guide W ARN R ESET

Cause : (MODEL) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10272 M OD EL C O MP ILE O PE N E RR O R Guide W ARN R ESET

10273 M OD EL C O MP ILE M A CR O E RR O R Guide W ARN R ESET

10274 NO T C OM P ILE M O DE L Guide W ARN R ESET

10275 NO T C ON FIR M M OD EL S ET Guide W ARN R ESET

Cause : (MODEL) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10400 BU TTO N A T SELE CT ED P O SITIO N IS INV ALID NO W Guide W ARN R ESET

Cause : In the SPARK COND. ADJ. view on the CONDITION screen, the jump adjustment was
attempted though the jump item is not selected or the bar chart is not activated.

Remedy : Select either jump amount, jump cycle, or jump speed, and then retry.

No. Name (MGH) Level Reset

10401 JU M P M A NU AL C HA NG E P RO HIB ITED Guide W ARN R ESET

Cause : The jump manual change is prohibited, if the second digit of L code in the G76 command
block is set to "1". Under this condition, the operation of function buttons and the change of
jump amount, jump cycle, and jump speed with [←], [→] keys are disabled (program
preferential protect function).

Remedy : Execute G76L0*; to reset the "JUMP MANUAL CHANGE PROHIBITED".

Description of Message 267


WIRE EDM Alarm Message

No. Name (MGH) Level Reset

10402 KE Y-IN LINE IS E MP TY O R IM PR OP ER Guide W ARN RESET

Cause : The key-in line is empty, or the out-of-range data was entered.

Remedy : Correct the input data.

No. Name (MGH) Level Reset

10403 ILLEG A L ID D ETE CTE D IN EXE CU TE C O ND ITIO N Guide W ARN RESET


(A PPLI. E RR O R)

Cause : Undefined execution condition was specified.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10404 ILLEG A L ID D ETE CTE D IN EXE CU TE C O ND ITIO N Guide W ARN RESET


(A PPLI. E RR O R)

Cause : (COND) System error.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10405 D OC UM E NT C LAS S S ETU P FA ILE (AP PLI. E RR OR ) Guide W ARN RESET

Cause : The undefined jump command was specified. Or, the jump command was specified when
setting the execution condition.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

268
Alarm Message WIRE EDM

No. Name (MGH) Level Reset

10406 AT P RES EN T, CO O R DIN ATE S NO T D ISP LAYE D Guide W ARN R ESET

Cause : The COORDINATE CHANGE button was pressed though no coordinates are displayed in
the COORD. DIS view on the CONDITION screen.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10407 EXE CU TE C O ND ITIO N S CR EEN C LOS ED Guide W ARN R ESET

Cause : The CONDITION ADJ buttons or CURRENT DISPLAY button was pressed though the
MAIN view is not displayed on the CONDITION screen.

Remedy : (1) Operate again.


(2) In case of frequent occurrence, contact us of the trouble procedure and message no.

No. Name (MGH) Level Reset

10408 UN NE CE SSA RY W O RD EX ISTS IN JUM P CO M M AN D Guide W ARN R ESET

Cause : An unnecessary word (alphabet) is contained in the G76 command block.

Remedy : Correct the program.

No. Name (MGH) Level Reset

10409 NE CES SA RY W O RD DO ES NO T E XIST IN JUM P CO M M AN D Guide W ARN R ESET

Cause : The necessary words in combination (alphabet) are missing in the G76 command block. Be
sure to input the words which is not omissible in the intermittent jump function.

Remedy : Correct the program.

Description of Message 269


WIRE EDM Alarm Message

No. Name (MGH) Level Reset

10410 JUM P CO M M AN D V ALU E IS IM P RO PE R Guide W ARN RESET

Cause : The set value that is not permitted is commanded in the G76 command block.

Remedy : Correct the program.

No. Name (MGH) Level Reset

10411 JUM P CO M M AN D V ALU E IS T OO SM A LL Guide W ARN RESET

Cause : In the G76 command block, a smaller value than allowable range was specified.

Remedy : Correct the program.

No. Name (MGH) Level Reset

10412 JUM P CO M M AN D V ALU E IS T OO LAR G E Guide W ARN RESET

Cause : In the G76 command block, a larger value than allowable range was specified.

Remedy : Correct the program.

No. Name (MGH) Level Reset

10413 JUM P AM O UN T TA P 17 IS IN VA LID Guide W ARN RESET

Cause : In the G76 command block, the TAP 17 was specified.

Remedy : Correct the program.

No. Name (MGH) Level Reset

10414 ILLEG A L MA CH ININ G CO N DITIO N SPE CIF IED Guide W ARN RESET

Description : Though the specified E number exists, either condition element value of that E number is
out of the allowable range.
Cause : (1) Illegal E number was specified.
(2) All element values are cleared to 0, or E number in which illegal value is set to even one
element was specified.
Remedy : Check the specified value, or review the machining conditions.

270
Alarm Message WIRE EDM

No. Name (MGH) Level Reset

10415 SPE CIFIE D C O ND ITIO N C O M MA ND O UT O F R AN G E Guide W ARN R ESET

Cause : The value out of allowable range was entered when the condition element was changed.

Remedy : Check the entered value.

No. Name (MGH) Level Reset

10416 SPE CIFIE D C O ND ITIO N IS OP TIO NA L Guide W ARN R ESET

Cause : The machining condition (E number) requiring optional specifications such as power up
type (60A), booster (optional for the power exceeding 120A), or tungsten carbide machining
circuit was specified.

Remedy : Check the command value or E number.

No. Name (MGH) Level Reset

10417 SPE CIFIE D V ALU E IS IN TER LO CK ER RO R Guide W ARN R ESET

Cause : The machining conditions are checked before output to prevent the overload on hardware
(such as PC boards) due to combined condition elements. This pre-check detected an
error.

Remedy : Correct the machining condition.

No. Name (MGH) Level Reset

10418 DO UB LE C O ND ITIO N AD JUS TING C O MM A ND S P RO H IBITED Guide W ARN R ESET

Cause : One or more items were adjusted in the SPARK COND. ADJ view on the CONDITION
screen.

Remedy : Operate again.

Description of Message 271


WIRE EDM Alarm Message

No. Name (MGH) Level Reset

10419 SP EC IFIC E IO NO . NO T F OU ND Guide W ARN RESET

Cause : (1) On the DIAGN EIO screen, the [EIO] F button was pressed without specifying a
number.
(2) The [EIO] F button were pressed specifying a number other than registered ones.

Remedy : Check the input command value.

No. Name (MGH) Level Reset

10420 ILLEG A L SPE CIFIC AD DR ES S VA LUE Guide W ARN RESET

Cause : On the DIAGN MEMORY screen, the entered address value (VMC memory location) is
incorrect.

Remedy : Re-enter correct address value.

No. Name (MGH) Level Reset

10421 SP EC IFIED PA RAM E TER NO . N O T FO UN D Guide W ARN RESET

Cause : On the PARAMETER screen, unregistered number was specified and the [SEARCH]
button was pressed.

Remedy : Check the input command value.

No. Name (MGH) Level Reset

10422 ILLEG A L NU M ERIC O N K EY-IN LIN E Guide W ARN RESET

Description : The data entered on the key-in line was out of the numeric range of data value in the
specified entry.

Remedy : Change the value on the key-in line.

272
Alarm Message WIRE EDM

No. Name (MGH) Level Reset

10423 ILLEG AL D ATA ON KE Y-IN LINE Guide W ARN R ESET

Cause: The data entered on the key-in line was out of range.

Remedy: Check the entered command.

No. Name (MGH) Level Reset

10426 INP UT O PE RA TIO N D ISAB LED Guide W ARN R ESET

Cause : The ENTER key was pressed for the item to which the input operation is disabled.

No. Name (MGH) Level Reset

10448 SELE CT M A NU AL R UN M O DE Guide W ARN R ESET


(Option)

Cause : An attempt to operate the pallet change was made on the IMC screen in other than the
MANUAL RUN mode.

Remedy : Select the MANUAL RUN mode, then retry.

No. Name (MGH) Level Reset

10450 M OD E C AN NO T B E CH AN G ED DU RIN G RO TAT ION Guide W ARN R ESET


(Option)

Cause : An attempt to change the mode was made during the rotation of MA/MR head.

Remedy : Select the ROTATE STOP, then retry.

No. Name (MGH) Level Reset

10451 SELE CT R O TATIO N M OD E Guide W ARN R ESET


(Option)

Cause : On the MA/MR screen, an attempt to perform the ROTATE START or ROTATE STOP was
made, though the ROTATE MODE has not been selected.

Remedy : Select the ROTATE STOP, then retry.

Description of Message 273


WIRE EDM Alarm Message

No. Name (MGH) Level Reset

10453 LIN E M O DE IS R EM O TE Guide W ARN RESET


(Option)

Causes : The program input/output operation was performed when the IMC mode is REMOTE mode.

Remedy : Change over the IMC mode to the LOCAL mode, and retry.

No. Name (MGH) Level Reset

10454 LIN E M O DE IS LO CA L Guide W ARN RESET


(Option)

Cause : On the MACH OPE, IMC screen, the function key for machining completion (IMC control
screen) or pseudo completion (IMC maintenance screen) was pressed when IMC mode is
local mode.

Remedy : Change the IMC mode from LOCAL to REMOTE, and retry operation.

No. Name (MGH) Level Reset

10455 M AN UA L PR O GR AM IN PU T FR OM H O ST IS D ISA BLED Guide W ARN RESET


(Option)

Causes : (1) In the IMC REMOTE mode, an attempt to input a program from the host computer was
made.
(2) The specified O No. already exists in NC unit.

Remedy : (1) Change IMC mode to LOCAL, and retry operation.


(2) Delete specified O No., if unnecessary, then retry operation.

No. Name (MGH) Level Reset

10456 M AN UA L PR O GR AM O UT PU T TO HO ST IS DIS AB LED Guide W ARN RESET


(Option)

Cause : The O No. to be output is not found in NC unit.

Remedy : Change O No. to be output, then retry operation.

274
Alarm Message WIRE EDM

No. Name(MGH) Level Reset

10458 LIEN IS NO T IN O N-LIN E M O D E Guide W ARN R ESET


(Option)

Cause : In the off-line status, a function button on IMC control screen or IMC maintenance screen
was operated.

Remedy : Set up on-line status, then retry operation.

No. Name (MGH) Level Reset

10459 CO M M UN ICA TIO N R E-S ETTA BLE ON LY IN O FF-LIN E M O DE Guide W ARN R ESET
(Option)

Cause : In the on-line status, communication conditions to host computer were changed.

Remedy : Change communication conditions in the off-line status.

No. Name (MGH) Level Reset

10467 CO M M AN D C AN NO T B E SE T AT P RE SE NT Guide W ARN R ESET


(Option)

Cause : The function buttons for pseudo completion on IMC maintenance screen were pressed
simultaneously.

Remedy : Press either one of function buttons for pseudo completion.

No. Name (MGH) Level Reset

10468 PR ESS M A CH ININ G C O M PLET E OR M ACH IN ING ABO R T KEY Guide W ARN R ESET
(Option)

Description : This message is displayed to ask for next operation when a function button for pseudo
completion on the IMC maintenance screen is pressed.
Press COMPLETE or ABORT button to select successful or unsuccessful pseudo
completion.

Description of Message 275


WIRE EDM Alarm Message

No. Name (MGH) Level Reset

10470 ILLEGAL WORK OFFSET GROUP SPECIFIED Guide WARN RESET

Cause : On the ELECT. BASE OFFSET screen or ELECT. OFFSET screen, the work offset group
number out of allowable range was specified.

Remedy : Check the work offset group number.

No. Name (MGH) Level Reset

10471 ILLEGAL WORK OFFSET NO. SPECIFIED Guide WARN RESET

Cause : On the ELECT. BASE OFFSET screen or ELECT. OFFSET screen, the work offset number
out of allowable range was specified.

Remedy : Check the work offset number.

No. Name (MGH) Level Reset

10472 ILLEGAL OFFSET VALUE SPECIFIED Guide WARN RESET

Cause : On the WORK OFFSET screen, ELECT. BASE OFFSET screen, or ELECT. OFFSET
screen, the offset value out of allowable range was specified.

Remedy : Check the offset value.

No. Name (MGH) Level Reset


10491 SPECIFIED VARIABLE No. NOT FOUND Guide WARN RESET

Cause : On the MACRO DATA screen, specify the macro variable No. other than The user specified
No. was specified and the SEARCH button was pressed.

Remedy : Input command error.

276
Alarm Message WIRE EDM

No. Name (MGH) Level Reset

10492 ILLEGAL NUMERIC ON KEY-IN LINE Guide WARN RESET

Cause : Numeric value on the key-in line is out of allowable range.

Remedy : Change the value on the key-in line.

No. Name (MGH) Level Reset

10493 ILLEGAL DATA ON KEY-IN LINE Guide WARN RESET

Cause : On the MACRO DATA screen, wrong data was entered and then the ENTER key was
pressed.

Remedy : Check the entered command.

No. Name (MGH) Level Reset

10494 THERE IS NO PAGE TO BE DISPLAYED Guide WARN RESET

Cause : In a mode with two or more pages, there was no more pages when pages are turned by
PAGE UP or PAGE DOWN key.

Remedy : If this message appears when PAGE UP key is used, use PAGE DOWN key to turn pages.
If this message appears when PAGE DOWN key is used, use PAGE UP key to turn pages.

No. Name (MGH) Level Reset

10500 ALREADY EXIST, NOT REGISTRABLE Guide WARN RESET

Cause : Entry of the same O No. as one already entered on the EDIT•LIST screen was attempted.

Remedy : Select O No. not in use.

No. Name (MGH) Level Reset

10501 SPECIFIED PROGRAM NOT FOUND Guide WARN RESET

Cause : On the EDIT•LIST screen, O No. not entered was specified and then the ERASE button
was pressed.

Remedy : Check the O No. and N No.

Description of Message 277


WIRE EDM Alarm Message

No. Name (MGH) Level Reset

10502 C UR RE NT P RO G RA M CA NN OT BE D ELE TED Guide W ARN RESET

Cause : O No. at execution was attempted to delete on the EDIT•LIST screen.

Remedy : Reset and then restart.

No. Name (MGH) Level Reset

10503 C UR RE NT P RO G RA M CA NN OT BE E DITE D Guide W ARN RESET

Cause : In the BLOCK view on the EDIT•PRG FILE screen, an attempt to edit the program that is
running was made.

Remedy : To edit the current program, perform in the reset status.

No. Name (MGH) Level Reset

10504 D ATA IN KE Y-IN AR EA ER RO NE O US Guide W ARN RESET

Cause : In the BLOCK view on the EDIT•PRG FILE screen, the O number on the key-in line is wrong
during the PROGRAM COPY mode.

Remedy : Check the O number on the key-in line.

No. Name (MGH) Level Reset

10505 ILLEG A L PRO G R AM NO . S PEC IFIED Guide W ARN RESET

Cause : (1) In the LIST view on the EDIT•PRG FILE screen, the O number out of range was
specified and then the [DELETE] button was pressed.
(2) On the EDIT•DISK screen, the O number registered to the NC is wrong. (Not used)

Remedy : (1) Specify the O number in allowable range.


O numbers: 0 - 14999
(2) Check the O number to be registered to the NC. (Not used)

278
Alarm Message WIRE EDM

No. Name (MGH) Level Reset

10506 SEA RC H Guide W ARN R ESET

Cause : In the BLOCK view on the EDIT•PRG FILE screen, [CHARACTER SEARCH] or [ERROR
SEARCH] operation is under way.

No. Name (MGH) Level Reset

10507 KEY IN P RO G RA M NO . Guide W ARN R ESET

Cause : In the LIST view on the EDIT•PRG FILE screen, the [NEW FILE] button was pressed
without entering O number.

Remedy : Enter the O number in the key-in line, then press the function button.

No. Name (MGH) Level Reset

10508 NU M BER O F FILES O VER FLO W Guide W ARN R ESET

Description : Program No. can be registered to any number from O No. of 1 to 9999 but not all of these
numbers can be used.
Total 3000 numbers are available for registration.

Cause : More than available numbers were used.

Remedy : Delete unnecessary program No.

No. Name (MGH) Level Reset

10509 M EM O RY OV ER -FLO W Guide W ARN R ESET

Description : The memory becomes full during the program input or manual input.

Remedy : Delete unnecessary programs for too many programs.


The program up to the canceled point has been stored.
Check the program content. (Especially when canceled halfway of the program, pay
attention.)

Description of Message 279


WIRE EDM Alarm Message

No. Name (MGH) Level Reset

10510 PLE AS E W A IT FO R P RO G RA M CLO SE EN D Guide W ARN RESET

Description : This message is displayed while closing the edited program.


Moreover, the program is checked.

No. Name (MGH) Level Reset

10511 PLE AS E W A IT FO R P RO G RA M DE LETE E ND Guide W ARN RESET

Description : The message shows that on the EDIT•LIST screen, O No. was specified and the program
is being deleted.

No. Name (MGH) Level Reset

10512 TR AN SFE RR ING PR O GR AM Guide W ARN RESET

Cause : On the EDIT•DISK screen, this message is displayed during the transfer of a program.

No. Name (MGH) Level Reset

10513 PR O G RAM T RAN SF ER F INIS HE D Guide W ARN RESET

Cause : On the EDIT•DISK screen, this message is displayed when the program transfer finished.

No. Name (MGH) Level Reset

10514 ED ITE D PR O G RAM IS NO T S AVE D Guide W ARN RESET

Cause : On the EDIT•PRG FILE screen, the [FILE DESTRUCT] button was pressed.
Unused.

No. Name (MGH) Level Reset

10515 PR O G RAM O P EN Guide W ARN RESET

Cause : The program in RAM is open.


Unused.

280
Alarm Message WIRE EDM

No. Name (MGH) Level Reset

10516 CA N’T BE CH AN G ED D U RIN G P RO G RA M ED ITING Guide W ARN R ESET

Cause : An attempt to change the page was made during the program editing.

Remedy : Retry after the program editing finished.


Unused.

No. Name (MGH) Level Reset

10517 SELE CT N C PRO G R AM Guide W ARN R ESET

Cause : In the LIST view on the EDIT•PRG FILE screen, the [FILE OUTPUT] button was pressed
without specifying O number.

Remedy : Enter the O number in the key-in line, and press the [FILE OUTPUT] button.
Unused.

No. Name (MGH) Level Reset

10518 EN DED SE AR CH Guide W ARN R ESET

Cause : In the LIST view on the EDIT•PRG FILE screen, O number or comment search finished.

No. Name (MGH) Level Reset

10519 SELE CT P RO G RA M TO BE T RA NSF ER RED Guide W ARN R ESET

Cause : On the EDIT•DISK screen, the [FILE SEND] button was pressed without specifying the
program.

Remedy : Specify the program to be transferred, then press the function button.
Unused.

No. Name (MGH) Level Reset

10520 SAM E NA M E PR O GR AM E XIST S. DE LETE IT AN D R ETR Y Guide W ARN R ESET

Cause : On the EDIT•DISK screen, the file of same name exists at the destination of transfer.

Remedy : Change the file name at the destination, or delete the file at the destination and retry.
Unused.

Description of Message 281


WIRE EDM Alarm Message

No. Name (MGH) Level Reset

10521 PR O G RAM T RAN SF ER C AN C ELLED Guide W ARN RESET

Cause : On the EDIT•DISK screen, the [CANCEL] button was pressed during the program transfer.
Unused.

No. Name (MGH) Level Reset

10522 C HA RAC TE RS IN R EG ISTE RE D BLO C K TO O LO NG Guide W ARN RESET

Cause : One block entered in the key-in line exceeds 190 characters.

Remedy : The data up to 190 characters are registered. Note that the data exceeding 190 characters
are cleared.

No. Name (MGH) Level Reset

10523 C HA RAC TE RS O N KE Y-IN LINE TOO LO N G Guide W ARN RESET

Cause : The number of characters entered in the key-in line exceeds the limit.

Remedy : The upper limit of the key-in line is 760 characters. Note that the data exceeding 760
characters are cleared.

No. Name (MGH) Level Reset

10524 ER R OR O CC UR RE D D UR IN G P RO G RA M TRA NS FER Guide W ARN RESET

Cause : An error occurred during the program transfer.

Remedy : Check the contents of operation, and retry.

No. Name (MGH) Level Reset

10540 C ON NE CT THE NE TW O RK Guide W ARN RESET

Cause : The machine is being connected to the network. The message will disappear when the
connection has completed.
Unused.

282
Alarm Message WIRE EDM

No. Name (MGH) Level Reset

10541 CA N N OT FUN D N ETW O RK N AM E Guide W ARN R ESET

Cause : The network name to be connected is not found.

Remedy : Check the network path setting. (Not used at present)


Unused.

No. Name (MGH) Level Reset

10542 THIS FUN CT ION N OT S UP PO RT ED Guide W ARN R ESET

Cause : An attempt to operate the function not supported was made on the EDIT screen.

Remedy : Check the contents of operation.

No. Name (MGH) Level Reset

10550 (JUM P) EN TER LINE N O . FO R JU M P [↑]:TO P, [↓]:LA ST Guide W ARN R ESET

Cause : In the BLOCK view on the EDIT•PRG FILE screen, the JUMP mode is active.
To perform the jump, enter the line number in the key-in line.
Or, move to the top with [↑] key, or last with [↓] key.

No. Name (MGH) Level Reset

10551 JU M P Guide W ARN R ESET

Cause : The line number is being searched in the JUMP mode.

No. Name (MGH) Level Reset

10553 (SR CH ) EN TER CH AR A FO R SE AR CH [↑] [↓] FO R UP & D O W N Guide W ARN R ESET

Cause : In the BLOCK view on the EDIT•PRG FILE screen, the CHARACTER SEARCH mode is
active.
Enter the characters to be searched in the key-in line, and then start upward search with [↑]
key, or downward search with [↓] key.

Description of Message 283


WIRE EDM Alarm Message

No. Name (MGH) Level Reset

10554 SP EC IFIED CH AR AC TER STR IN G N O T FO UN D Guide W ARN RESET

Cause : In the BLOCK view on the EDIT•PRG FILE screen, the specified character string is not
found in the CHARACTER SEARCH mode.

No. Name (MGH) Level Reset

10556 (E RR OR SR CH ) [↑] [↓] K EY S FO R U P & DO W N SE AR CH Guide W ARN RESET

Cause : In the BLOCK view on the EDIT•PRG FILE screen, the ERROR SEARCH mode is active.
Perform the upward error search with [↑] key, or downward error search with [↓] key.

No. Name (MGH) Level Reset

10557 ALA RM B LOC K IS NO T FO U ND O UT Guide W ARN RESET

Cause : In the BLOCK view on the EDIT•PRG FILE screen, an alarm block is not found in the
ERROR SEARCH mode.

No. Name (MGH) Level Reset

10560 (P RO G RA M CO PY ) EN TER PR O GR AM (O N O.) TO B E Guide W ARN RESET


IN SER TED

Cause : In the BLOCK view on the EDIT•PRG FILE screen, the PROGRAM COPY mode is active.
Enter the O number in the key-in line.

No. Name (MGH) Level Reset

10561 PR O G RAM C O PY Guide W ARN RESET

Cause : In the BLOCK view on the EDIT•PRG FILE screen, the program copy is under way.

No. Name (MGH) Level Reset

10562 EN D ED C O PY Guide W ARN RESET

Cause : The program copy finished.

284
Alarm Message WIRE EDM

No. Name (MGH) Level Reset

10565 (BLO CK ) SP EC IFY A RA NG E. P RE SS [S ELEC T] TO C ANC EL Guide W ARN R ESET

Cause : In the BLOCK view on the EDIT•PRG FILE screen, the SELECT mode is active.
Specify the range (blue highlighting) with [↑] [↓] keys or by touching directly the desired
block, and then press the [COPY] or [DELETE] button. Or, press the [SELECT] button to
cancel the SELECT mode.

No. Name (MGH) Level Reset

10566 NO BLO C K IS S ELEC TE D Guide W ARN R ESET

Cause : The [COPY] or [DELETE] button was pressed without selecting the block.

Remedy : Select the block.

No. Name (MGH) Level Reset

10567 CA N’T BE US ED DU RIN G SELE CTIO N Guide W ARN R ESET

Cause : The [PASTE] button was pressed in the SELECT mode.

Remedy : Specify the range and press the [COPY] button, then press the [PASTE] button.

No. Name (MGH) Level Reset

10570 ILLEG AL N UM BE R O F D IG ITS O N KEY -IN LIN E Guide W ARN R ESET

Cause : The number of digits on the key-in line is out of allowable range.

Remedy : Change the number of digits on the key-in line.

No. Name (MGH) Level Reset

10571 ILLEG AL N UM ER IC ON KE Y-IN LINE Guide W ARN R ESET

Cause : Numeric value on the key-in line is out of allowable range.

Remedy : Change the numeric value on the key-in line.

Description of Message 285


WIRE EDM Alarm Message

No. Name (MGH) Level Reset

10572 M O DE L BLO CK AD DE D Guide W ARN RESET

Description : On the EDIT•MODEL screen, a block was added.

No. Name (MGH) Level Reset

10573 M O DE L BLO CK AD DE D Guide W ARN RESET

Description : On the EDIT•MODEL screen, a block was changed.

No. Name (MGH) Level Reset

10574 M O DE L BLO CK DE LETE Guide W ARN RESET

Description : On the EDIT•MODEL screen, a block was deleted.

No. Name (MGH) Level Reset

10575 M O DE L BR OO K CAN ’T BE CO N VER T TO CO N VE RS ATIO N Guide W ARN RESET

Description : On MDI RUN screen and EDIT screen, when the MODEL button key is pushed, it is block
cannot be changed to model plan.

No. Name (MGH) Level Reset

10576 N O M O D EL BLO C K Guide W ARN RESET

Description : There is no model block to be searched for or deleted when the previous or next block is
searched on the model screen, or block delete is conducted.

No. Name (MGH) Level Reset

10577 C ON VE RS ATIO NA L INP UT E RR O R IN M O DEL B LO CK Guide W ARN RESET

Cause : The message appears when in a model screen block add or block change are pushed, and
the * mark item in the conversation item displays a message is blank.
Input the * mark item.

286
Alarm Message WIRE EDM

No. Name (MGH) Level Reset

10578 ON LY IN ITIAL S ET M O D E IS E FFEC TIVE Guide W ARN R ESET

Cause : On the EDIT•MODEL screen, the [INITIAL DELETE] button or[INITIAL REGISTER] button
was pressed though the INITIAL SET mode is not active.

Remedy : Retry after the INITIAL SET mode is activated.

No. Name (MGH) Level Reset

10579 CA NN OT BE U SE D IN TO INITIA L SET M OD E Guide W ARN R ESET

Cause : On the EDIT•MODEL screen, the [BLOCK DELETE], [BLOCK RENEW], or [BLOCK ADD]
button was pressed when the INITIAL SET mode is active.

Remedy : Deactivate the INITIAL SET mode, and then retry.

No. Name (MGH) Level Reset

10590 US E PO R TAB LE O PER ATIO N PA NEL T O C H ANG E FEED R A Guide W ARN R ESET

Cause : The feedrate cannot be changed over on the RUN.MANUL screen. To change the feedrate,
use the portable operation panel.

No. Name (MGH) Level Reset

10591 CA N N OT MD I-C AN CE L Guide W ARN R ESET

Cause : The [MDI-CANCEL] button was pressed when the MDI RUN is not in stop status.

Remedy : Retry after the MDI RUN has stopped.

No. Name (MGH) Level Reset

10592 CA N N OT RE-ED IT Guide W ARN R ESET

Cause : The [RE-EDIT] button was pressed when the MDI RUN editing is disabled.

Remedy : Retry when the MDI RUN editing is enabled.

Description of Message 287


WIRE EDM Alarm Message

No. Name (MGH) Level Reset

10593 R EED ITED PR O GR AM R EA DIN G F AILED Guide W ARN RESET

Cause : The re-edited program file for the MDI RUN may not be created yet.

No. Name (MGH) Level Reset

10594 R EED ITIN G M A Y BE DIS ABLE D Guide W ARN RESET

Cause : The re-edited program file may not be saved during the editing of the MDI RUN program.

No. Name (MGH) Level Reset

10610 D IAG NO ST IC IN FO RM AT ION W R ITIN G TO E XT FILE Guide W ARN RESET

10611 R EG ISTR Y W RITIN G FRO M EX TER NA L FILE Guide W ARN RESET

10612 R EG ISTR Y R EA DIN G F RO M EX TER NA L FILE Guide W ARN RESET

10613 D ETA IL S ET D ATA W R ITING TO E XTER N AL FILE Guide W ARN RESET

10614 D ETA IL S ET D ATA RE AD ING TO EX TER NA L FILE Guide W ARN RESET

10615 FILE W RIT ING SU CC EE DE D Guide W ARN RESET

10616 FILE W RIT ING FAILE D Guide W ARN RESET

10617 FILE REA DIN G SU CC EE DED Guide W ARN RESET

10618 FILE REA DIN G FAILE D Guide W ARN RESET

Cause : The message is displayed when the function buttons for maintenance are operated.
In case of frequent message display during normal operation, make sure the situation and
message number, then please contact us.

No. Name (MGH) Level Reset

10630 C OP Y TH E S ELEC T BLO C K Guide W ARN RESET

Cause : In the BLOCK view on the EDIT•PRG FILE screen, the selected block is being copied to the
clipboard.

288
Alarm Message WIRE EDM

No. Name (MGH) Level Reset

10631 US E [PA STE ] TO IN SE RT C O PY BLO CK IN C UR SO R PO S Guide W ARN R ESET

Cause : The copy of the selected block to the clipboard finished.


The block copied to the clipboard can be inserted in the cursor position by pressing the
[PASTE] button.

No. Name (MGH) Level Reset

10632 SELE CTE D B LOC K D ELE TING Guide W ARN R ESET

Cause : The selected block is being deleted. At this time, the deleted block is inserted in the
clipboard.

No. Name (MGH) Level Reset

10633 BLO CK DE LETED . [PA STE ] CA N R EST OR E B LOC K A T Guide W ARN R ESET
CU RS OR

Cause : The deletion of the selected block finished.


The deleted block can be inserted in the cursor position by pressing the [PASTE] button.

No. Name (MGH) Level Reset

10634 EN DED PA STE Guide W ARN R ESET

Cause : The content of clipboard was pasted in the cursor position.

No. Name (MGH) Level Reset

10636 UN DE R A TTAC HM E NT Guide W ARN R ESET

Cause : The content of clipboard is being pasted in the cursor position.

No. Name (MGH) Level Reset

10637 NO DA TA T O S TICK Guide W ARN R ESET

Cause : The [PASTE] button was pressed though there is no copied or deleted block in the
clipboard. The [PASTE] button is effective when the [SELECT] and [COPY], or [SELECT]
and [DELETE] operation was performed after the power on.

Description of Message 289


WIRE EDM Alarm Message

3. ALARM MESSAGE (INDEX)


(
6137 (ABO) ALARM BLOCK FOUND! I/O INPUT 10560 (PROGRAM COPY) ENTER PROGRAM
ABORTED (O NO.) TO BE INSERTED
10565 (BLOCK) SPECIFY A RANGE. PRESS 6099 (R_FILE) INTERNAL PROCESSING
[SELECT] TO CANCEL ERROR
6127 (COMPILE 48H) INTERNAL 6100 (READ) INTERNAL PROCESSING
PROCESSING ERROR ERROR
6128 (COMPILE 49H) INTERNAL 6101 (REWRITE) INTERNAL PROCESSING
PROCESSING ERROR ERROR
6133 (COMPILE 4EH) INTERNAL 10553 (SRCH) ENTER CHARA FOR SEARCH
PROCESSING ERROR [↑] [↓] FOR UP&DOWN
6134 (COMPILE 4FH) INTERNAL 6066 (SUB) INTERNAL PROCESSING ERROR
PROCESSING ERROR
10556 (ERROR SRCH) [↑] [↓] KEYS FOR UP & +
DOWN SEARCH
4006 +C OVERTRAVEL
6091 (FATAL) INTERNAL PROCESSING
4018 +C SOFT OVERTRAVEL
ERROR
6608 + PAGE KEY INVALID ON THIS SCREEN
10550 (JUMP) ENTER LINE NO. FOR JUMP
[↑]:TOP, [↓]:LAST 2300 +X EDGE MESURING
6121 (MACRO) ILLEGAL OPERATOR USAGE 2302 +Y EDGE MESURING
6126 (MACRO) MEMORY FULL AT COMPILE 4017 +Z SOFT OVERTRAVEL
6122 (MACRO) MORE THAN 20 OPERATORS 4005 +Z OVERTRAVEL
IN EXPRESSION 4014 +Y SOFT OVERTRAVEL
6120 (MACRO) MORE THAN 20 VARIABLES IN 4002 +Y OVERTRAVEL
EXPRESSION
4013 +X SOFT OVERTRAVEL
6125 (MACRO) TOO COMPLICATED DIVISION
4001 +X OVERTRAVEL
IN EXPRES.
4016 +V SOFT OVERTRAVEL
6123 (MACRO) TOO COMPLICATED
EXPRESSION (1) 4004 +V OVERTRAVEL
6124 (MACRO) TOO COMPLICATED 4015 +U SOFT OVERTRAVEL
EXPRESSION (2) 4003 +U OVERTRAVEL
6065 (MAIN) INTERNAL PROCESSING
ERROR

6115 (MEDIA3) INTERNAL PROCESSING 6609 – PAGE KEY INVALID ON THIS SCREEN
ERROR
4012 –C OVERTRAVEL
6449 (NO USE MESS.)
4024 –C SOFT OVERTRAVEL
6116 (NPC 2EH) INTERNAL PROCESSING
ERROR 4009 –U OVERTRAVEL

6069 (NPC) INTERNAL PROCESSING ERROR 4021 –U SOFT OVERTRAVEL

6071 (NPC) INTERNAL PROCESSING ERROR 4010 –V OVERTRAVEL


4022 –V SOFT OVERTRAVEL

290
Alarm Message WIRE EDM

2301 –X EDGE MESURING 1810 ALL NC PROGRAMS CLEARED AT PW


4007 –X OVERTRAVEL OFF BY MISTAKE

4019 –X SOFT OVERTRAVEL 10500 ALREADY EXIST, NOT REGISTRABLE

2303 –Y EDGE MESURING 2103 APPROACH CYCLE ERROR AT


MEASURING
4008 –Y OVERTRAVEL
1509 APPROACH E.No. IS E9000~E9999
4020 –Y SOFT OVERTRAVEL
7343 APPROACH ERROR AT MEASURING
4030 –Z AUTO RUN INTERRUPTED BY
OVERTRAVEL 1507 APPROACH1 ILLEGAL MACHINING
COND.
2312 –Z AXIS EDGE FACE POSITIONING
1508 APPROACH2 ILLEGAL MACHINING
4011 –Z OVERTRAVEL COND.
4023 –Z SOFT OVERTRAVEL 10146 AREA INTERLOCK ERROR OCCURRED
(REF)
1 10018 ARGUMENT ERROR (VMC ACCESS
10141 1 USER REFERENCE RESOURCE (REF) LIBRARY ERROR)
6825 1:2HD(1.2M) 2:2DD(720K) 3:PG 2836 ARM IS DURING OPERATION
4:2HD(1.44M) 2201 ARM LOWER LIMIT SW. OFF
2200 ARM NOT STANDBY POSITION
2 2202 ARM POSITION INCORRECT
6827 2DD(720K) DISK FORMATTING? YES:IN 10236 ASSISTANCE FUNCTION UNDEFINED
NO:ERASE ERROR (MCF)
6826 2HD(1.2M) DISK FORMATTING? YES:IN 5917 ASU HARDWARE ERROR
NO:ERASE
10042 ASYNC PROCESSING THREAD END
6829 2HD(1.44M) DISK FORMATTING? YES:IN TIME-OUT(CLASS LIB ERROR)
NO:ERASE
1091 AT DRYRUN
1052 AT INDEX FIXED LS ON
A
2309 AT M6
7903 ACTION TIME OUT (P/M)
2314 AT M6 I/O RETURN
6606 ADD KEY INVALID ON THIS SCREEN
2311 AT M7
6351 ADD O No. CAN NOT USED IN mm-
MODE 6001 AT MDI EXECUTION
6614 ADDRESS KEY INVALID ON THIS 10406 AT PRESENT, COORDINATES NOT
SCREEN DISPLAYED
4040 AIR PRESSURE LOW 1162 AT PROTECT
4056 AIRDRYER ALARM 6088 AT TAPE REWIND
6076 ALARM BLOCK FOUND! STOP I/O 2018 AT TOUCH RETRY
10557 ALARM BLOCK IS NOT FOUND OUT 25 AUTO POWER OFF BY ALARM OR
WARNING
6059 ALARM BLOCK NOT FOUND
4028 AUTO RUN INTERRUPTED BY
6119 ALARM BLOCK PRESENT IN PROGRAM
OVERTRAVEL
10164 ALARM MANAGEMENT
6326 AUTO SCALING
UNREGISTRATION ERROR (DGN)
6329 AUTO SCALING IMPOSSIBLE

Alarm Message (Index) 291


WIRE EDM Alarm Message

2056 AUTO SUPPLY COMPLETION 1996 BLOCK DATA ERROR (7)


2055 AUTO SUPPLY START 10633 BLOCK DELETED. [PASTE] CAN
2057 AUTO SUPPLY STOP RESTORE BLOCK AT CURSOR

2420 AUTO TENSION ADJUSTMENT 1150 BLOCK FORMAT ERROR


EXECUTED 6070 BLOCK LARGER THAN 192 CHAR.
2013 AUTOMATIC START HOLE DEVICE NOT 6003 BLOCK WAS CUT
READY 1152 BLOCK WITH MORE THAN 126 DIGITS
2007 AUTOMATIC WIRE THREADING RETRY PRESENT
OVER MAX. 6483 BLOCKS MADE USE OF THE FORMER
2000 AUTOMATIC WIRE THREADING MODEL DATA
SKIPPED 3009 BOOSTER BREAKER OFF
2834 AWC MAGAZINE IS DURING 3124 BOOSTER BREAKER TRIPPED
OPERATION
3000 BREAKER(CB2~CB5) TRIPPED
2802 AWC MOVE POSITION ERROR
4072 BREAKER(CB9) TRIPPED (CB9-ALM)
2804 AWC START COND. NOT SATISFIED
6114 BUBBLE MEMORY OVERFLOW
2824 AWC START COND. NOT SATISFIED
(SPINDLE MODE) 10400 BUTTON AT SELECTED POSITION IS
INVALID NOW
2036 A.W.T. JET FILTER NEEDS REPLACING
2015 A.W.T. RETRY AT REFERENCE HOLE
C
2009 A.W.T. RETRY TIME OVER FOR SMALL
5196 C ASC +15V VOLTAGE ALARM
HOLL A.W.T.
5206 C ASC -15V VOLTAGE ALARM
1068 AXIS-COMMAND IS OVER IN 1 BLOCK
5296 C ASC A/D ERROR ch.1
5306 C ASC A/D ERROR ch.2
B
7341 BACK BLOCK OUT DUE TO SHORT 5276 C ASC BUS COMMUNICATION ERROR
WIRE-WORK 5736 C ASC INVERTER CURRENT OVER 2
2041 BACK FLUSHED 5606 C ASC PARAMETER INCORRECT
7344 BACK LENGTH OUT DUE TO SHORT 5806 C ASC TIME OUT 1
WIRE-WORK 5796 C ASC TIME OUT 2
3015 BACK POWER CHARGE TIME UP 5786 C ASC TIME OUT 3
3013 BACK POWER, OVER VOLTAGE LIMIT 5256 C ASC WATCHDOG ALARM
3014 BACK POWER, UNDER VOLTAGE LIMIT 2313 C AXIS CENTERING
4075 BACK TENSION MOTOR OVERLOAD 5056 C CIRCUIT PROTECTOR OFF
(BT-OL)
5036 C COMMUTATION PULSE ERROR
20 BATTERY DROP
5226 C CONVERTER CURRENT OVER
1990 BLOCK DATA ERROR (1)
5096 C CONVERTER LOW VOLTAGE
1991 BLOCK DATA ERROR (2)
5246 C CONVERTER VOLTAGE OVER
1992 BLOCK DATA ERROR (3)
5336 C DROOP OVER
1993 BLOCK DATA ERROR (4)
5516 C EFFECTIVE CURRENT OVER
1994 BLOCK DATA ERROR (5)
5386 C ENCORDER FEEDBACK
1995 BLOCK DATA ERROR (6) DISCONNECTED

292
Alarm Message WIRE EDM

5026 C ENCORDER PULSE ERROR 10120 CANCELLED BY COMMAND SIMILAR TO


5216 C INVERTER CURRENT OVER THAT BEING RUN (KEY)

2327 C M6 POSITION RETURN ? yes:START 2807 CANNOT AWC SAFETY COVER CLOSE
KEY no:RESET DURING OPERATE

2325 C MACHINE HOME ? yes:START KEY 2837 CANNOT AWC SAFETY COVER OPEN
no:RESET DURING OPERATE

5106 C MOTOR OVERHEAT 10579 CANNOT BE USED INTO INITIAL SET


MODE
5366 C MOTOR REVOLVING SPEED
EXCEEDED 6332 CANNOT CHANGE DRAWING SET NOW

5576 C OVERSPEED 1522 CANNOT CONTROL CUTOFF


MACHINING
5016 C P FEEDBACK PULSE ERROR
2808 CANNOT M66-M68 DURING
5496 C PEAK CURRENT OVER 1 OPERATION
5506 C PEAK CURRENT OVER 2 1049 CANNOT MDI RUN DURING MEM RUN
5546 C PEAK CURRENT OVER 3 6331 CANNOT STOP DRAWING NOW
5376 C POSITION FEEDBACK 6658 CANN’T CHANGE OF IMC MODE
DISCONNECTED
6656 CANN’T CHANGE TERMINAL
5076 C REGENERATIVE RESISTOR PARAM.UNTIL OFF LINE
OVERHEAT
6652 CANN’T DO MANUAL PROGRAM RX
5956 C SERVO ALARM FROM TERMINAL
5966 C SERVO NOT READY 6653 CANN’T DO MANUAL PROGRAM TX TO
5926 C SERVO ON/OFF CONDITION ERROR TERMINAL
5066 C TRANSISTOR OVERHEAT 6668 CANSELED OF FUNCTION COMMAND
5006 C UNDEFINED ALARM 1065 CAN’T CHANGE INCH/MM BY
5526 C UNEFFECTIVE CURRENT OVER PROGRAM

2326 C WORK ZERO RETURN ? yes:START 6111 CAN’T GO TO LIST SCREEN DURING
KEY no:RESET PROG. COMPARE

4106 C ZRN DOG POSITION INCORRECT 6665 CAN’T SET COMMAND

6270 CALENDAR TIME OVER 6667 CAN’T SET EXECUTING COMMAND

6132 CALLING SUB PROGRAMS MORE THAN 10516 CANíT BE CHANGED DURING
151 PROGRAM EDITING

6509 CAN NOT CHANDE PROCESS DATA BY 10567 CANíT BE USED DURING SELECTION
PROCESS STATUS 6448 CARD DATA CALLED
6512 CAN NOT CHANGE PROCESS STATUS 6451 CARD DATA STORED
6501 CAN NOT CHANGE RUNNING MODE 3108 CBD UNIT OVERHEAT
6511 CAN NOT FIND COME UNDER 21 CENTRAL CONTROLLER FAN ALARM
PROCESS 6659 CHANGE OF IMC MODE
10541 CAN NOT FUND NETWORK NAME 2040 CHANGE SLAG BAG
10591 CAN NOT MDI-CANCEL 10522 CHARACTERS IN REGISTERED BLOCK
10592 CAN NOT RE-EDIT TOO LONG
6816 CANCELED 10523 CHARACTERS ON KEY-IN LINE TOO
6806 CANCELING! LONG

Alarm Message (Index) 293


WIRE EDM Alarm Message

17 CHECK SUM ERROR (EIS-ROM) 3113 CPA UNIT 1 OVERHEAT


16 CHECK SUM ERROR (PARAMETER) 3114 CPA UNIT 2 ALARM
15 CHECK SUM ERROR (VMC-ROM) 3115 CPA UNIT 2 OVERHEAT
1096 CHECK WORK COORD. AND OFFSET 3120 CPA UNIT 3 BOOSTER ALARM
VALUE 3121 CPA UNIT 3 BOOSTER OVERHEAT
1230 CHR’S ENTRY AREA OVER-FLOW 3122 CPA UNIT 4 BOOSTER ALARM
4068 CIRCULATION PUMP INVERTER ALARM 3123 CPA UNIT 4 BOOSTER OVERHEAT
2001 CLAMP LEVER OPEN 3018 CPA UNIT OVERHEAT
2038 CLEAN RESERVOIR LOW 3071 CPF UNIT OVERHEAT
6367 CLEAR THE DRAWING 3070 CPT UNIT ALARM
10467 COMMAND CANNOT BE SET AT 6803 CREATING DIRECTORY!
PRESENT
3021 CRYSTAL UNIT OVERHEAT
10201 COMMAND CONTROL TABLE
DECODINGERROR (CND) 5992 CSI CARD 24V DROP

1081 COMMAND ERROR IN FIXED CYCLE 5991 CSI CARD FPGA WRITE ERROR
MACRO 10502 CURRENT PROGRAM CANNOT BE
7901 COMMAND RETRY ERROR DELETED

6261 COMMENT OF HELP IS NO ENTRY 10503 CURRENT PROGRAM CANNOT BE


EDITED
10228 COMMUNICATION MODE
CHANGEABLE ONLY IN FMS OFF-LINE 6356 CURSOR INCREMENT KEY NOT VALID
NOW
10459 COMMUNICATION RE-SETTABLE ONLY
IN OFF-LINE MODE 2990 CUSTOM MACRO MESSAGE 0

1044 COMND OVER 2991 CUSTOM MACRO MESSAGE 1

6105 COMPARING PROGRAM 2992 CUSTOM MACRO MESSAGE 2

1164 COMPILE ERROR 2993 CUSTOM MACRO MESSAGE 3

6143 COMPILING MODEL INFORMATION 2994 CUSTOM MACRO MESSAGE 4

6415 COMPLETE DATA REGISTRATION 2995 CUSTOM MACRO MESSAGE 5

6413 COMPLETE DATA SAVING 2996 CUSTOM MACRO MESSAGE 6

7911 CONFIRMATION REACH 2997 CUSTOM MACRO MESSAGE 7

10540 CONNECT THE NETWORK 2998 CUSTOM MACRO MESSAGE 8

10143 CONSTANT UPDATE AREA FULL (REF) 2999 CUSTOM MACRO MESSAGE 9

10577 CONVERSATIONAL INPUT ERROR IN 2004 CUTTER MOTION ABNORMAL


MODEL BLOCK 2028 CUTTER UNIT IS NOT VERTICAL OR
4042 COOLER OVERHEAT RECESSION

6361 COORD. DATA TRANSFERED 3101 CVR UNIT 1 ALARM 1

6141 COPY END 3103 CVR UNIT 1 ALARM 2

10630 COPY THE SELECT BLOCK 3102 CVR UNIT 1 OVERHEAT

6802 COPYING FILE! 3117 CVR UNIT 2 BOOSTER ALARM 1

6140 COPYING PROGRAM 3119 CVR UNIT 2 BOOSTER ALARM 2

3112 CPA UNIT 1 ALARM 3118 CVR UNIT 2 BOOSTER OVERHEAT

294
Alarm Message WIRE EDM

3105 CVR UNIT R OVERLOAD 6840 DISK DATA IS DESTOROYED


3104 CVR UNIT S OVERLOAD 6815 DISK FORMAT COMPLETE
3111 CVS UNIT OVERHEAT 6819 DISK FORMATTING? YES:IN KEY
3110 CVS UNIT R OVER VOLTAGE AND NO:ERASE KEY
OVER CURRENT 6839 DISK IN POSITION?
3109 CVS UNIT S OVER VOLTAGE AND OVER 6837 DISK IS FULL
CURRENT 6838 DISK IS WRITE-PROTECTED
3022 CWT UNIT OVERHEAT 6844 DISK READ ERROR(FORMATTED-
DISK?)
D 6842 DISK SEEK ERROR
2003 DANCING ROLLER POSITION 6843 DISK WRITE ERROR
ABNORMAL
10117 DISPLAY AXIS NOT FOUND
6344 DATA ERROR
6335 DISPLAY OF COORD. IMPOSSIBLE
10504 DATA IN KEY-IN AREA ERRONEOUS
6447 DISPLAYING CARD INITIALIZED
6432 DATA NEEDED AT CURSOR POSITION
6064 DIVIDED RESULT IN FILE CANNOT BE
6364 DATA NOT TRANSFERED NOW EDITED
6431 DATA ON CURSOR LINE NOT PERFECT 6095 DIVIDING OF PROGRAM COMPLETED
6342 DATA RECALL MEMORY EMPTY 6098 DIVIDING PROGRAM
10059 DATA TABLE OF LINK TABLES NOT 10405 DOCUMENT CLASS SETUP FAILE
FOUND (NCAPI RESPONSE ERROR) (APPLI. ERROR)
1046 DECIMAL POINT ERROR 6654 DON’T MATCH TERM R/T ABORT
6818 DELETE FILE? YES:IN KEY NO:ERASE 6411 DON’T SAVE NC PROGRAM
KEY
6410 DON’T SAVE RAM MACRO AFTER O
6605 DELETE KEY INVALID ON THIS SCREEN No.10000
6804 DELETING DIRECTORY! 10185 DOUBLE BOOKING ERROR
6805 DELETING FILE! 10418 DOUBLE CONDITION ADJUSTING
10614 DETAIL SET DATA READING TO COMMANDS PROHIBITED
EXTERNAL FILE 6611 DOWN CURSOR KEY INVALID ON THIS
10613 DETAIL SET DATA WRITING TO SCREEN
EXTERNAL FILE 10011 DPRAM CMMD PACKAGE WRITE
10610 DIAGNOSTIC INFORMATION WRITING ERROR (VMC ACCESS LIBRARY
TO EXT FILE ERROR)
6107 DIFFERENT BLOCK FOUND 6336 DRAW FINISHED
6836 DIRECTORY CANNOT BE ERASED 6349 DRAWING CLEAR ONLY IN DRAWING
RESET STATUS
6812 DIRECTORY COMPLETE
6330 DRAWING IMPOSSIBLE
6813 DIRECTORY DELETION COMPLETE
6366 DRAWING START POINT?
6855 DIRECTORY DESIGNATION IS NOT
USED 6846 DRIVE MAY BE OUT OF ORDER
6854 DISABLE FUNCTION UNDER CURRENT 6845 DRIVE NUMBER IS NOT CONNECTED
FORMAT 10172 DUMMY SIGNAL IS INVALID
10166 DISCRETE WRITING FAILED

Alarm Message (Index) 295


WIRE EDM Alarm Message

6425 DUPLICATE G110-G139 BLOCKS IN 6851 EMM FIRMWARE RAM CHEK ERROR
SUCCESSION 7800 EMM NOT CONNECTED
1075 DUPULICATE INSTRUCTIONS OF G31 7801 EMM TIME ELAPSED ERROR
1072 DUPULICATE INSTRUCTIONS OF G44 7803 EMM UNREGISTRATION ALARM
AND G46
10062 EMPTY AREA FOR NOTICE WAITING
NOT FOUND (NCAPI RESPONSE
E ERROR)
1503 E No. NOT FOUND 6434 END OF EDIT SCREEN
1119 EDIT IN BLOCK DISP. OR ERROR IN 6903 END OF RAM DISK FORMAT
MAIN PROGRAM
6900 END OF SYSTEM
1120 EDIT IN BLOCK DISP. OR ERROR IN
1006 END POINT INCORRECT IN G02,G03
SUB PROGRAM
COMND
6094 EDIT INHIBITED BY PARAMETER
10145 END SPECIFYING RESOURCE
1813 EDIT STOPPED AT PW OFF BY ALREADY FINISHED (REF)
MISTAKE
10562 ENDED COPY
10514 EDITED PROGRAM IS NOT SAVED
10634 ENDED PASTE
10268 EFFECTIVE LINE DATA NOT FOUND
10518 ENDED SEARCH
(MDL)
6833 ENTER FILE NAME
7324 EIS (LOCAL) ASC TIME ELAPSED
ERROR 1512 ERASE PROTECTED CONDITION
7332 EIS (LOCAL) DEAD LOCK 7303 ERRONEOUS INTERRUPT FROM EIS
7323 EIS (LOCAL) EXECUTION OF NON- 6005 ERROR IN BLOCK ON KEY-IN LINE
CODE SECTION 10524 ERROR OCCURRED DURING
7325 EIS (LOCAL) IO TIME ELAPSED ERROR PROGRAM TRANSFER
7331 EIS (LOCAL) MEMORY FULL 6061 ERROR ON KEY-IN LINE
7330 EIS (LOCAL) NDP ERROR 7111 ESC0 BUFFER OVERFLOW
7340 EIS (LOCAL) NO EQUIPMENT OPTION 7108 ESC0 FRAMING ERROR (0 STOP BITS)
7322 EIS (LOCAL) RAM ERROR 7119 ESC0 NONREGISTRY ALARM
7321 EIS (LOCAL) ROM ERROR 7110 ESC0 PARITY ERROR
2102 EIS ALARM (2) 7100 ESC0 RESERVE, RELEASE ERROR
7349 EIS NONREGISTRY ALARM 7109 ESC0 RX OVERRUN
7300 EIS NOT CONNECTED 7102 ESC0 START, STOP BITS INCORRECT
ORDER
7305 EIS PARAMETER INITIALIZE NOT OK
7112 ESC0 TERMINAL NOT CONNECTED
7304 EIS RESPONSE LENGTH ERROR
7101 ESC0 TIME ELAPSED ERROR
7301 EIS TIME ELAPSED ERROR
7131 ESC1 BUFFER OVERFLOW
7307 EIS-ASC ERROR
7128 ESC1 FRAMING ERROR (0 STOP BITS)
1 EMERGENCY STOP
7139 ESC1 NONREGISTRY ALARM
4065 EMF FILTER ABNORMAL
7130 ESC1 PARITY ERROR
7802 EMM COMMAND REPLY ERROR
7120 ESC1 RESERVE, RELEASE ERROR
6852 EMM FIRMWARE INTERNAL ERROR
7129 ESC1 RX OVERRUN

296
Alarm Message WIRE EDM

7122 ESC1 START, STOP BITS INCORRECT 3036 EXTERNAL SEARCH POWER, OVER
ORDER VOLTAGE LIMIT
7132 ESC1 TERMINAL NOT CONNECTED
7121 ESC1 TIME ELAPSED ERROR F
7151 ESC2 BUFFER OVERFLOW 6904 FAILED OF RAM DISK FORMAT
7148 ESC2 FRAMING ERROR 6902 FAILED OF SYSTEM RELEASE
7159 ESC2 NONREGISTRY ALARM 6901 FAILED OF SYSTEM START
7150 ESC2 PARITY ERROR 6333 FIGURE MOVE IMPOSSIBLE
7140 ESC2 RESERVE, RELEASE ERROR 6334 FIGURE SCALING IMPOSSIBLE
7149 ESC2 RX OVERRUN 6820 FILE CANNOT BE COPIED TO
IDENTICAL NAME
7142 ESC2 START, STOP ORDER ERROR
6809 FILE COPY COMPLETE
7152 ESC2 TERMINAL NOT CONNECTED
6814 FILE DELETION COMPLETE
7141 ESC2 TIME ELAPSED ERROR
6835 FILE EXISTS IN DIRECTORY
4039 EXCESS A.W.T. JET PRESSURE
6832 FILE IS FULL
1197 EXCESS NESTING OF G66
6831 FILE IS WRITE-PROTECTED
1199 EXCESS NESTING OF MACRO CALL
6857 FILE NAME IS NOT MP-1 TYPE
1136 EXCESS NESTING OF SUB PROGRAM
6112 FILE Q’TY OVERFLOW
2415 EXCESS TENSION ERROR
10618 FILE READING FAILED
4038 EXCESS WATER PRESSURE
10617 FILE READING SUCCEEDED
4043 EXCESS WATER PRESSURE
6810 FILE RENAME COMPLETE
4054 EXCESSIVE ENERGIZER WEAR
6808 FILE TRANSFER COMPLETE
10407 EXECUTE CONDITION SCREEN
CLOSED 6811 FILE WRITE-PROTECT COMPLETE
7910 EXISTENCE OF WORK ERROR 10616 FILE WRITING FAILED
1514 EXISTING E NO SPECIFIED 10615 FILE WRITING SUCCEEDED
4061 EXT.CONTROLLER ALARM 1 4044 FILL INVERTER ALARM
4060 EXT.CONTROLLER ALARM 2 2059 FILLING-OFF IS IMPOSSIBLE IN MC
POWER ON
3042 EXTERNAL BACK POWER CHARGE
TIME UP 2053 FILTER PRESSURE SENSOR ERROR
3040 EXTERNAL BACK POWER, OVER 4070 FILTER PUMP INVERTER
VOLTAGE LIMIT ABNORMAL(INV-F-AL)
3041 EXTERNAL BACK POWER, UNDER 4078 FINE A.W.T. UNIT ALARM (VSH-ALM)
VOLTAGE LIMIT 7 FIRE EXTINGUISHER OPERATED
3031 EXTERNAL CPA UNIT OVERHEAT 5 FLAME SENSOR ON
3034 EXTERNAL MAIN POWER CURRENT 2817 FLUID TANK UPPER MODE
OVER
4067 FLUID TEMPERATURE ALARM
3012 EXTERNAL MAIN POWER OVERHEAT
10226 FMS IN OFF-LINE MODE
OR CB20 TRIP
1220 FORMAT ERROR OF GRAPHIC MACRO
3037 EXTERNAL MAIN POWER, OVER
CODE
VOLTAGE LIMIT
6906 FORMATTING

Alarm Message (Index) 297


WIRE EDM Alarm Message

6807 FORMATTING! 1028 G4 COMND WITHOUT P, X WORD


6663 FOUND OF O NUMBER ERROR 1012 G41, G42 IN G02, G03 BLOCK
(TERMINAL) 1077 G41/G42 P_ COMND ERROR
3116 FPGA WRITE ERROR 1019 G44 PROGRAMMED BEFORE G41, G42
10053 FUNCTION CLASSIFICATION OUT OF 1071 G46 IN G40 INVALID
RANGE (NCAPI RESPONSE ERROR)
1007 G48, G68 COMND ORDER ERROR
10174 FUNCTION SWITCH MANAGEMENT ID
OUT OF RANGE(NCF) 1005 G48, G68 OR G26 OVERLAP COMND
1066 G48P_ COMND EXIST AT TAPER
MODE2
G
1062 G49 COMND ERROR
1010 G CODES IN SAME GROUP CAN’T BE IN
SAME BLOCK 1022 G49 COMND WITHOUT OFFSET OR
TAPER
1530 G10(E) COMMAND ERROR
1030 G53 IS ONLY VALID AFTER REF. POS.
1538 G10(G) COMMAND ERROR
RETURN
1535 G10(I) COMMAND ERROR
1085 G590, G591, G592 VALID AT HEAD OF
1536 G10(J) COMMAND ERROR BLOCK ONLY
1537 G10(K) COMMAND ERROR 1056 G68 COMND ERROR
1531 G10(L) COMMAND ERROR 1736 G86, G87 EXCESS DEVIATION OF
1539 G10(M) COMMAND ERROR MEASURED DIM.
1532 G10(P) COMMAND ERROR 1732 G86, G87 EXCESS STOCK REMOVAL
1533 G10(Q) COMMAND ERROR 1730 G86, G87 PROGRAM FORMAT ERROR
1534 G10(R) COMMAND ERROR 1733 G86, G87 SKIP REMEASURING
1003 G2, G3 COMND. MISSING I, J OR R 1067 G92 COMND ERROR
VALUE 1009 G92 SPECIFIED AFTER G48, G68 OR
1023 G22 COMND ERROR G26
1021 G24 COMND WITHOUT OFFSET OR 1198 G93 SPECIFIED MORE THAN TWICE
TAPER 1033 G95 COMND ERROR
1059 G24 ERROR (INTERSECT. CANNOT BE 1025 G95 IN G41, G42 INVALID
DETERMINED)
10189 GET ELEMENT SPECIFIED WITH PUT
1058 G24 ERROR (NOT TANGENT TO (CND)
BEFORE, AFTER BLKS)
6370 GRAPHIC DATA TRANSFERED
1060 G24 ERROR (OVERCUT BY NEGATIVE
1224 GRAPHIC MACRO CODE OUT OF
RAD. CALC.)
DRAWABLE AREA
1020 G25 COMND WITHOUT OFFSET OR
6350 GRAPHICS DATA SAVED
TAPER
6325 GRAPHICS DRAWING
1057 G26 COMND ERROR
2835 GRIPPER ADVANCE MODE
1031 G28 COMND ERROR
2816 GRIPPER CLAMP
1032 G28, G29 COMND ORDER ERROR
2830 GRIPPER FORWARD MODE
1029 G30 IS ONLY VALID AFTER REF. POS.
RETURN
1074 G31 COMND ERROR

298
Alarm Message WIRE EDM

H 6841 ILLEGAL DISK IS USED


6440 HEAD CARD 10188 ILLEGAL ELEMENT NO.
SELECTED(CND)
4027 HEAD PROTECT DETECTED
10144 ILLEGAL END SPECIFYING RESOURCE
4047 HI PRESS. INVERTER PUMP THERMAL
ID (REF)
TRIP
1700 ILLEGAL FEED RATE PARAMETER
4048 HI PRESS. PUMP EXCESS PRESSURE
6821 ILLEGAL FILE IS SPECIFIED
2304 HOLE CENTER
10052 ILLEGAL FUNCTION NO. (NCAPI
10128 HW IS OPTION
RESPONSE ERROR)
1222 ILLEGAL G CODE IN GRAPHIC MACRO
I CODE
6086 I/O INPUT ABORTED 10259 ILLEGAL G CODE SPECIFIED (MDL)
6084 I/O INPUT STOPPED 1087 ILLEGAL G04 VALUE
10175 I/O MANAGEMENT UNREGISTRATION 10403 ILLEGAL ID DETECTED IN EXECUTE
ERROR(NCF) CONDITION (APPLI. ERROR)
6087 I/O OUTPUT ABORTED 10404 ILLEGAL ID DETECTED IN EXECUTE
6085 I/O OUTPUT STOPPED CONDITION (APPLI. ERROR)
6081 I/O PORT ERROR 1221 ILLEGAL INPUT-DATA OF GRAPHIC
6083 I/O PORT NOT READY MACRO CODE

6073 I/O PROGRAM ADDING TO EXISTING 10211 ILLEGAL INTERNAL RESOURCE ID


FILE 10137 ILLEGAL INTERRUPT CHANGE
6072 I/O PROGRAM INPUT EMPTY FILE REQUEST SET (KEY)

6834 IDENTICAL FILE NAME OR DIR. IS 10138 ILLEGAL INTERRUPT MODE DURING
FOUND RUN (KEY)

10199 IES FUNCTION ON SWITCHING 10136 ILLEGAL INTERRUPT REQUEST


DISABLED (CND) DESIGNATION ID (KEY)

10200 IES REQUEST DECODING TABLE 6507 ILLEGAL ITEM No. (SCHEDULE DATA)
ERROR (CND) 2012 ILLEGAL MACHINE TYPE SELECTED
2321 IF COEFF. REVICED ? yes:START KEY 1500 ILLEGAL MACHING COND. SPECIFIED
no:RESET 10414 ILLEGAL MACHINING CONDITION
1501 ILLEGAL CHANGE DATA OF MACHING SPECIFIED
COND. 10057 ILLEGAL MANAGEMENT NO. (NCAPI
10215 ILLEGAL COMMAND ID SPECIFIED RESPONSE ERROR)
(MDL) 10110 ILLEGAL MODE COMMAND MASKING
10219 ILLEGAL COMMAND SPECIFIED (MDL) 10194 ILLEGAL MODEL DRAWING AXIS
10204 ILLEGAL COMMENT REWRITING COMMAND (CND)
POSITION 10195 ILLEGAL MODEL DRAWING CYCLE
6822 ILLEGAL CURSOR POSITION (CND)
10037 ILLEGAL DATA AREA SIZE SPECIFIED 10191 ILLEGAL NOTICE WAITING ITEM
(CLASS LIB ERROR) SELECTED (CND)
10423 ILLEGAL DATA ON KEY-IN LINE 10570 ILLEGAL NUMBER OF DIGITS ON KEY-
10493 ILLEGAL DATA ON KEY-IN LINE IN LINE

Alarm Message (Index) 299


WIRE EDM Alarm Message

10422 ILLEGAL NUMERIC ON KEY-IN LINE 10471 ILLEGAL WORK OFFSET NO.
10492 ILLEGAL NUMERIC ON KEY-IN LINE SPECIFIED

10571 ILLEGAL NUMERIC ON KEY-IN LINE 10133 ILLEGAL WRITE DEST COORD ID (KEY)

10157 ILLEGAL OFFSET RESOURCE 10225 IMC COMMUNICATION LOG ACQ


COMMAND ID (SET) START POS OUT OF RANGE

10472 ILLEGAL OFFSET VALUE SPECIFIED 1802 IMPOSSIBLE TO CANCEL INPUT/


OUTPUT
10158 ILLEGAL OFFSSET NO. RANGE
4029 IMPOSSIBLE TO CHANGE SOFT
10159 ILLEGAL OFFSSET NO. RANGE STROKE LIMIT
1015 ILLEGAL PLANE MOVE. COMND EXIST 1504 IMPOSSIBLE TO EDIT STANDARD
G41, G42 BLOCK COND.
6506 ILLEGAL PROCESS No. (SCHEDULE 1505 IMPOSSIBLE TO ERASE STANDARD
DATA) COND.
6068 ILLEGAL PROGRAM No. SPECIFIED 1073 IMPOSSIBLE TO SET COORD. (G92)
10505 ILLEGAL PROGRAM NO. SPECIFIED DURING G41, G42
10135 ILLEGAL READ MODAL ID 1734 IN MEASURE AND MACHINING MODE
10134 ILLEGAL READ MODAL VALUE 1078 INCONSISTENT COMND WITH G41/G42
10264 ILLEGAL READ SPECIFYING PACKET P_ COMND
LENGTH (MDL) 1061 INCORRECT TAPER PLANE DATA
10263 ILLEGAL READ SYSTEM (MDL) 2838 INDEX INTERFERENCE CHECK?
10216 ILLEGAL RESOURCE ID SPECIFIED YES:START NO:RESET
(MDL) 6482 INDIRECT OFFSET CARDS ARE
10153 ILLEGAL REWRITING SPECIFIED AVAILABLE ONLY ONE

6504 ILLEGAL SCHDULE MODE 6461 INDIRECT OFFSET DATA IN CONDITION


TABLE
6435 ILLEGAL SCREEN DATA
6623 INHIBITED BY PARAMETER
1070 ILLEGAL SELECT OF INTERPOLATION
UNIT 6437 INPUT [;]+[ADD-IN]OR[;]+[IN] AFT. INPUT
DATA
1050 ILLEGAL SELECTION OF AUTO MODE
6866 INPUT DISK TO MEMORY O No. AND
10420 ILLEGAL SPECIFIC ADDRESS VALUE PUSH [IN] KEY
10222 ILLEGAL TABLE DATA REQUESTED 6868 INPUT FILE MAME AND PUSH [IN] KEY
(MDL)
6867 INPUT FILE NAME AND PUSH [IN] KEY
10151 ILLEGAL UNIT COMMAND
6865 INPUT FILE NAME AND PUSH [IN] KEY
6250 ILLEGAL VALUE SET IN MACHINING
CONDITION 6607 INPUT KEY INVALID ON THIS SCREEN

6145 ILLEGAL WIRE DIAMETER 6469 INPUT MASTER BLOCKS O No.

1149 ILLEGAL WORD IN BLOCK 6864 INPUT MEMORY TO DISK O No. AND
PUSH [IN] KEY
1037 ILLEGAL WORD IN G10 BLOCK
2218 INPUT NOZZLE LEN. BEYOND LIMITS
10114 ILLEGAL WORK COORD. GROUP NO.
6473 INPUT O No.
10113 ILLEGAL WORK COORD. NO.
10426 INPUT OPERATION DISABLED
10470 ILLEGAL WORK OFFSET GROUP
SPECIFIED 10173 INPUT SIGNAL IS INVALID

300
Alarm Message WIRE EDM

6103 INPUT STARTING N No. FOR PROG. K


COMPARE
6096 KEY IN PROGRAM No.
10218 INPUT VALUE DESIGNATION ERROR
10507 KEY IN PROGRAM NO.
(MDL)
6740 KEY-IN DATA IS NO GOOD
1086 INPUT VALUE IS ROUNDED OFF
6621 KEY-IN LINE EMPTY
10217 INPUT VALUE OUT OF RANGE (MDL)
6013 KEY-IN LINE EMPTY, PRESS SEARCH
1151 INPUT/OUTPUT DEVICE ERROR
KEY
10119 INT PROC ERROR (PRTBL SW
6010 KEY-IN LINE IS EMPTY
UNFIXED) (KEY)
10402 KEY-IN LINE IS EMPTY OR IMPROPER
10220 INTERLOCK ERROR AUTO RUN
EXECUTING
10221 INTERLOCK ERROR AXIS MOVING L
6051 INTERNAL PROCESSING ERROR 6441 LAST CARD

10036 INTERNAL RESOURCES (MEMORY, 6442 LAST CONDITION CARD


EVENT) CANíT ACQUIRED (CLASS LIB 6012 LAST M.D.I. BLOCK NOT FOUND
ERROR) 6443 LAST PROCESS CARD
6067 INTERPRETATION ERROR 6613 LEFT CURSOR KEY INVALID ON THIS
1000 INTERSECTION POINT OUTSIDE OF SCREEN
PRM 83 LIMIT 2430 LESS WIRE REMAINS
10167 INVALID BECAUSE OF OPTION 10458 LIEN IS NOT IN ON-LINE MODE
6600 INVALID COMMAND ON KEY-IN LINE 6655 LINE INFOMATION IS NOT ON LINE
6735 INVALID EIO No. SPECIFIED 10454 LINE MODE IS LOCAL
10168 INVALID FOR MODE OTHER THAN 10453 LINE MODE IS REMOTE
MANUAL
3051 LL POWER OVERHEAT
10170 INVALID FOR MODE OTHER THAN
MANUAL AND RESET 3052 LL POWER OVERLOAD

6260 INVALID HELP KEY 3050 LL POWER OVERVOLTAGE

2216 INVALID M73P0 BEFORE M73P1 3060 LL POWER SETTING ERROR (0)

2215 INVALID M73P1 BEFORE M73S1 3061 LL POWER SETTING ERROR (1)

10169 INVALID START STATUS 3062 LL POWER SETTING ERROR (2)

2031 ION EXCHANGE RESIN NEEDS 3063 LL POWER SETTING ERROR (3)
REPLACING 10124 LOW FEED DISABLED AS TOUCH
2048 ION EXCHANGED OFF SENSING IS EFFECTIVE

10551 JUMP 2073 LOWER HEAD PUMP ROTATION FREQ.


LIMIT
10413 JUMP AMOUNT TAP 17 IS INVALID
2071 LOWER HEAD WATER PRESS. LOW
10410 JUMP COMMAND VALUE IS IMPROPER
4046 LOWER HI PRESS. INVERTER PUMP
10412 JUMP COMMAND VALUE IS TOO LARGE ABNORMAL
10411 JUMP COMMAND VALUE IS TOO SMALL 4041 LOWER PUMP INVERTER ABNORMAL
10401 JUMP MANUAL CHANGE PROHIBITED

Alarm Message (Index) 301


WIRE EDM Alarm Message

M 2058 MACHING IS POSSIBLE IN WORK TANK


FILLED
1002 M02, M30 PROGRAMED BEFORE
OFFSET CANCEL (G40) 1525 MACHING SKIP UNTILL M8 BLOCK BY
M90Q1
2027 M28Q NUMERICAL COMND ERROR
10227 MACHINING CANNOT FINISH
1098 M6 INVALID IN TAPER MODE
1186 MACRO CALCULATION ACCURACY
2308 M6 POSITION RETURN
ERROR (1)
1741 M6 SEARCHED BY M74, A.W.T. MISSED
1187 MACRO CALCULATION ACCURACY
(1)
ERROR (2)
1742 M6 SEARCHED BY M74, A.W.T. MISSED
1184 MACRO CALCULATION ERROR
(2)
1102 MACRO COMND ORDER ERROR
2310 M6 SHIFT RETURN
1139 MACRO COMND PRESENT AT TAPE
2064 M6 Y POSITION INCORRECT
MODE
2826 M60 CODE MISSING
1185 MACRO DIVISOR IS 0
2820 M63S CODE MISSING
6516 MACRO ERROR
2806 M66-M68 INTERRUPTED BY AWC
10179 MACRO RESOURCE MANAGEMENT
SAFETY COVER OPEN
UNREGISTRATION ERROR (EXE)
2800 M66W-M68W CODE MISSING (AWC
1180 MACRO VARIABLE No. ERROR
RANDOM OFF)
1181 MACRO VARIABLE VALUE ERROR
2801 M66W-M68W OR M66P-M68P CODE
MISSING 2815 MAGAZINE UPPER MODE
1506 M71L COMMAND IS 0,1 3033 MAIN POWER CURRENT OVER
2206 M73 APROACH ERROR 3011 MAIN POWER OVERHEAT OR CB20
TRIP
2205 M73 FORMAT ERROR
3010 MAIN POWER, OVER VOLTAGE LIMIT
2219 M73 PROHIBITED AREA
6515 MAKING IN GOOD ORDER
2207 M73 TIME ELAPSED ERROR
10455 MANUAL PROGRAM INPUT FROM
6491 M74 RECORD BAD NUMBER OF ITEM
HOST IS DISABLED
ID
10456 MANUAL PROGRAM OUTPUT TO HOST
6490 M74 RECORD BAD NUMBER OF
IS DISABLED
RECORD ID
6751 MASKED BECAUSE FUNCTION IS NOT
6492 M74 RECORD DISCRIMINATER (P/W/L)
SUPPORTED
OVERLAP
6471 MASTER BLOCKS OUTPUT
6493 M74 RECORD ITEM VALUE IS BEYOND
COMPLETED
THE LIMITS
6477 MASTER BLOCKS WERE READ
1526 M8 BLOCK DIVISION INVALID IN G40
12 MC POWER, +15VDC DROP
1521 M90 COMND ERROR
13 MC POWER, +24VDC DROP
1137 M99 PRESENT IN MAIN PROGRAM
11 MC POWER, –15VDC DROP
7333 MACHINE COORD. IS OUT OF
SOFTLIMIT 7914 MC RUN TIME OUT
2307 MACHINE HOME 2810 MC RUN TIME OUT (1)
6363 MACHINE INFO. TRANSFERED 2811 MC RUN TIME OUT (2)
2812 MC RUN TIME OUT (3)

302
Alarm Message WIRE EDM

2813 MC RUN TIME OUT (4) 26 MISMATCHED ASC UNIT


2814 MC RUN TIME OUT (5) 1511 MISTAKEN ERASE PROTECTED
2017 MC SEQUENCE MACRO PROGRAM CONDITION
ERROR 2803 MODAL W SET VALUE ERROR
1014 MDI OR M6 DURING G41, G42 10450 MODE CANNOT BE CHANGED DURING
1083 MDI, MEM RUN INVALID DURING MAN. ROTATION
ZERO RETURN 10055 MODE ID OUT OF RANGE (NCAPI
2401 MEASURE 1ST TENSION RESPONSE ERROR)

2402 MEASURE 2ND TENSION 10572 MODEL BLOCK ADDED

2403 MEASURE 3RD TENSION 10573 MODEL BLOCK ADDED

2404 MEASURE 4TH TENSION 6428 MODEL BLOCK ADD-IN COMPLETED

1735 MEASURE AND MACHINING MODE 6429 MODEL BLOCK CHANGE COMPLETED
COMPLETION 10257 MODEL BLOCK CHECKING
1731 MEASURE AND MACHINING MODE 10574 MODEL BLOCK DELETE
MEASURING 10256 MODEL BLOCK LENGTH OVER
2101 MEASUREMENT IMPOSSIBLE, WIRE 10255 MODEL BLOCK LENGTH TOO SHORT
TOUCHES WORK
6142 MODEL BLOCK NOT PRESENT
1720 MEASURING APPROACH NEVER (G100-G139)
TOUCHED PART
6426 MODEL BLOCKS ARE NOT COMPILED
1717 MEASURING COMND ANGLE
REGISTER ERROR 6427 MODEL BLOCKS ARE NOT ENTERED
COMPLETELY
1716 MEASURING COMND SPECIFIED AXIS
ERROR 6464 MODEL BLOCKS OUTPUT COMPLETED

1722 MEASURING SKIP (DRY RUN, MACH 10575 MODEL BROOK CANíT BE CONVERT TO
LOCK, GRAPHICS) CONVERSATION

6514 MEMORIZE A PACK OP PROCESS DATA 10273 MODEL COMPILE MACRO ERROR

6056 MEMORY FULL 10272 MODEL COMPILE OPEN ERROR

6053 MEMORY FULL 6456 MODEL DATA ADDED

6113 MEMORY OVERFLOW 6458 MODEL DATA CANNOT BE DELETED

10509 MEMORY OVER-FLOW 6459 MODEL DATA CANNOT BE DELETED


AND ADDED
10015 MEMORY POOL FAILED (VMC ACCESS
LIBRARY ERROR) 6455 MODEL DATA DELETED

10039 MEMORY POOL FOR SIZE STORING 6457 MODEL DATA DELETED AND ADDED
CANíT ACQUIRED (CLASS LIB ERROR) 6472 MODEL DATA OUTPUT COMPLETED
10014 MEMORY POOL FULL (VMC ACCESS 10193 MODEL DRAWING CHANGE DISABLED
LIBRARY ERROR) (CND)
10038 MEMORY POOL IN DATA AREA CANíT 10196 MODEL DRAWING DATA NOT FOUND
ACQUIRED(CLASS LIB ERROR) (CND)
1036 MEMORY PROTECT PARAM. ILLEGAL 10192 MODEL DRAWING DISABLED (CND)
BY G10 10197 MODEL DRAWING INVALID (CND)
1167 MEMORY SHORTAGE 1017 MORE THAN 2 NON-MOVEMENT BLKS
1008 MIRROR IMAGE (G71) COMND ERROR DURING G41,G42

Alarm Message (Index) 303


WIRE EDM Alarm Message

2833 MOVE ARM TO SIDE OF AWC 6454 NO NEXT DATA


MAGAZINE 1196 NO O No. IN G93 SPECIFIED
6353 MOVE CURSOR AND SET DATA 7904 NO PALETTE (COMMAND STOCKER
6347 MOVE FROM THIS POSITION NO.)
6348 MOVE TO THIS POSITION 2047 NO PALLET IN CHUCK
1069 MOVE Z AXIS TO HEIGHT OF Z POS. 6510 NO PROCESS TO EXECUTE
DISPLAY 6025 NO PROGRAM IS RUNNING
1039 MOVEMENT COMND ON OPTION AXIS 6481 NO REGISTERED DATA
7916 MOVEMENT CONTINUE BE NOT DONE 10147 NO RESOURCE ACCESS RIGHT (REF)
(P/M)
7902 NO RESPONSE OF CONTROL
1024 MOVEMENT END COORD. WITHIN COMMAND
PROHIBITED AREA
6450 NO STORED DATA
6460 NO USE
N
1513 NO USER CONDITION AREA
1132 N No. NOT FOUND
2010 NO WIRE AT EDGE SENSER (WT-SEN)
1079 N No. NOT FOUND FOR I/O CANSEL
MACRO 4077 NO WIRE AT WIRE BOBBIN (BT-LL, WB-
LS)
10224 NC ANSWER ERROR
6129 No. OF "[","]" IN PROGRAM DOES NOT
10019 NC RESOURCE ACCESS FAILED (VMC
MATCH
ACCESS LIBRARY ERROR)
2067 NONCONTACT POINT NOT FOUND
3 NC, +15VDC DROP
2066 NONCONTACT POINT SEARCHING
2 NC, +24VDC DROP
COMPLETION
4 NC, –15VDC DROP
2065 NONCONTACT POINT SEARCHING
10030 NCAPI CAUSED ERROR (CLASS LIB EXECUTION
ERROR)
10260 NONE BLOCK END CODE (;) (MDL)
10409 NECESSARY WORD DOES NOT EXIST
6430 NOT APPLICABLE TO MODEL BLOCK
IN JUMP COMMAND
10274 NOT COMPILE MODEL
6131 NEST LEVEL ABOVE 10
10275 NOT CONFIRM MODEL SET
10566 NO BLOCK IS SELECTED
6006 NOT IN RESET STATUS
6004 NO BLOCK PRESENT ON KEY-IN LINE
6502 NOT MEMORY MODE OR ALARM SIGN
10637 NO DATA TO STICK
EXIST
6109 NO DIFFERENCES FOUND
10258 NOT MODEL G BLOCK (MDL)
6830 NO FILE OR DIR. NAME FOUND
10238 NOT RESET
6097 NO FILE TO STORE DIVIDED PROGRAM
1001 NOT TANGENT DUE TO OFFSET
6470 NO INPUT DATA CHANGE, OUTSIDE RAD.
6453 NO LAST DATA 6622 NOT VALID IN START, STOP STS&HW,
1043 NO M02, M30 IN MAIN PROGRAM ZERO RET MODE
1138 NO M99 IN SUB PROGRAM 2828 NOT ZERO RETURN AWC MAGAZINE
10576 NO MODEL BLOCK 10109 NOTICE PACKET LENGTH ERROR
6601 NO MORE DISPLAYABLE PAGES 6414 NOW DATA REGISTRY !
6412 NOW DATA SAVING

304
Alarm Message WIRE EDM

6651 NOW IMC MODE IS LOCAL MODE 6357 OFFSET DATA TRANSFERED
6650 NOW IMC MODE IS REMOTE MODE 10156 OFFSET RESOURCE ACCESS ERROR
1160 NPC COMND No. ERROR (SET)

1161 NPC COMND No. INCORRECT 10578 ONLY INITIAL SET MODE IS EFFECTIVE

6015 NPC INTERNAL ERROR 6354 ONLY POSSIBLE WITH ROTATE ANGLE
0 OR 90
6620 NUMBER HAS TOO MANY DIGITS ON
KEY-IN LINE 6401 ONLY VALID IN MANUAL MODE

6002 NUMBER OF BLOCKS EXCEEDS MDI 2809 ONLY VALID IN MANUAL MODE
CAPCITY 6402 ONLY VALID IN MANUAL MODE &
10508 NUMBER OF FILES OVERFLOW RESET STATUS

10267 NUMBER OF READ LINES IS 0 (MDL) 6400 ONLY VALID WITH OPTIONAL ITEM

10265 NUMBER OF READ LINES SPECIFIED 10060 OPE MANAGEMENT OF LINK TABLES
TO 0 (MDL) NOT OBTAINED (NCAPI RESPONSE
ERROR)
6619 NUMBER OUT OF RANGE ON KEY-IN
LINE 4050 OPEN COVER DETECTED

6617 NUMBER TOO LARGE ON KEY-IN LINE 4049 OPEN GUIDE DETECTED

6618 NUMBER TOO SMALL ON KEY-IN LINE 4066 OPEN WORK TANK COVER DETECTED

1047 NUMERICAL COMND ERROR 10054 OPERATION CLASSIFICATIN OUT OF


RANGE (NCAPI RESPONSE ERROR)
10121 OPERATION MANAGE TABLE FOR
O REQUEST NOT FOUND (KEY)
1118 O No. (MAIN,SUB) IS NOT REGISTERED
10139 OPERATION STATUS UNDEFINED
IN MEMORY
ERROR (KEY)
6054 O No. ALREADY USED
6513 OPERATION WITH INPUT "P[PROCESS
6343 O No. ERROR No.]"
1163 O No. EXISTENT 1502 OPTION MACHING COND. SPECIFIED
6138 O No. FOUND AFTER FIRST BLOCK 1011 OPTIONAL G CODE SPECIFIED
1116 O No. IS NOT WITHIN 1~9999 10198 ORBITING RADIUS READING ERROR
6360 O No. N No. TRANSFERED (CND)
6055 O No. NOT FOUND 10127 ORIGIN RETURN DISABLED AS HW IS
OPERATING
10269 O NUMBER OUT OF RANGE
10126 ORIGIN RETURN DISABLED AS STEP
7019 OC NONREGISTRY ALARM
FEED IS OPERATING
7001 OC RESPONSE ERROR
6074 OUTPUT OF PROGRAM TO I/O
7000 OC TIME ELAPSED ERROR
6467 OUTPUTTING MODEL BLOCKS
6661 OCCURRENCE OF FILE OPEN ERROR
6475 OUTPUTTING MODEL DATA
(TERMINAL)
1018 OVERCUT CAUSED BY G44
1013 OFFSET CANCELLED (G40) IN G2, G3
COMPENSATION
BLOCK
1026 OVERCUT CAUSED BY G44
6463 OFFSET DATA CANNOT BE
Q-COMPENSATION
TRANSFERED
1016 OVERCUT CAUSED BY OFFSET OR
6462 OFFSET DATA TRANSFERED
TAPER

Alarm Message (Index) 305


WIRE EDM Alarm Message

1042 OVERLAP COMND FOR MACHINE 2905 PORTABLE (FPB) INPUT ERROR (2)
CONTROL 2901 PORTABLE (FPB) NOT CONNECTED
1041 OVERLAP COMND FOR POWER 2902 PORTABLE (FPB) OUTPUT ERROR (1)
SUPPLY
2903 PORTABLE (FPB) OUTPUT ERROR (2)
8 OVERTRAVEL (OT2)
4076 POWDER CLUTCH NEEDS REPLACING
(TN-ALM)
P 4201 POWDER CLUTCH NEEDS REPLACING
2827 P.F. DURING M66-68 R.P.F.? yes:START (TN-ALM)
no:RESET
1097 POWER FAILURE
7917 PALETTE MAGAZINE IS IN STOP
2211 POWER FAILURE DURING M73
CONDITION
10468 PRESS MACHINING COMPLETE OR
7905 PALETTE UNIT ERROR
MACHINING ABORT KEY
10103 PARAMETER INJUSTICE
4025 PREVENTIVE CENTERRING PLATE
6824 PARAMETER SETTING ERROR FOR PROTECT
FORMAT SELECTION
4026 PREVENTIVE HEAD PROTECT
19 PARAMETERS INITIALIZED
2819 PREVENTIVE MAGAZINE & GRIPPER
3017 PEAK CURRENT OVER CLASH
2412 PERIODICAL TENSION ADJUSTMENT 2818 PREVENTIVE SPINDLE & GRIPPER,
COMPLETED MAGAZINE CLASH
2411 PERIODICAL TENSION ADJUSTMENT 6508 PROCESS DATA ACCESS ERROR
STARTED
6503 PROCESS DATA IS EDITING
6828 PG DISK FORMATTING? YES:IN
6505 PROCESS IS NOT STORED
NO:ERASE
27 PROCESS OF POWER FAIL
1004 PLANE INCONSISTENT IN G02,G03
UNCOMPLETELY
COMND
6063 PROGRAM BEING RUN CANNOT BE
6664 PLEASE CHECK OF CHANNEL LINE TO
DELETED
TERMINAL
6060 PROGRAM BEING RUN CANNOT BE
2060 PLEASE CONFIRM WIRE CUTOFF
DELETED
CONDITION
6052 PROGRAM BEING RUN CANNOT BE
2061 PLEASE CONFIRM WIRE THREADING
EDITED
CONDITION
6102 PROGRAM BEING RUN CANNOT BE
6139 PLEASE INPUT "D" TO DELETE
EDITED
6436 PLEASE INPUT [;]+[ADD-IN] OR [;]+[IN]
6135 PROGRAM CLOSING,PLEASE WAIT
2062 PLEASE M6 I/O RETURN
6110 PROGRAM COMPARE ABORTED
6657 PLEASE PUSH F.KEY (TERM RX OR
6108 PROGRAM COMPARE ABORTED
TERM TX)
6106 PROGRAM COMPARE STOPPED
10239 PLEASE SPECIFY O NO. OR N NO.
10561 PROGRAM COPY
10510 PLEASE WAIT FOR PROGRAM CLOSE
END 1166 PROGRAM END
10511 PLEASE WAIT FOR PROGRAM DELETE 6136 PROGRAM ERASING,PLEASE WAIT
END 1165 PROGRAM HEAD
2904 PORTABLE (FPB) INPUT ERROR (1) 6077 PROGRAM I/O ABORTED

306
Alarm Message WIRE EDM

6092 PROGRAM I/O CANCELLED 10594 REEDITING MAY BE DISABLED


6078 PROGRAM I/O INPUT COMPLETED 2016 REFERENCE HOLE RETRY OVERTIMES
6079 PROGRAM I/O OUTPUT COMPLETED 10061 REGISTRATION FUNCTION DOES NOT
10515 PROGRAM OPEN EXIST (NCAPI RESPONSE ERROR)

10177 PROGRAM RUN MANAGEMENT 10612 REGISTRY READING FROM EXTERNAL


UNREGISTRATION ERROR (AUT) FILE

10521 PROGRAM TRANSFER CANCELLED 10611 REGISTRY WRITING FROM EXTERNAL


FILE
10513 PROGRAM TRANSFER FINISHED
6817 REPLACE? YES:IN KEY NO:ERASE KEY
6452 PROHIBITED LOCKING
10063 REQUEST ALREADY BEING EXECUTED
1182 PROHIBITED MACRO VAL. IN THIS (NCAPI RESPONSE ERROR)
TYPE MACHINE
10131 REQUESTED RUN MODE CHANGE
3045 PULSE CONTROL ABNORMAL FAILED
4037 PUMP INVERTER ABNORMAL 10130 REQUESTED RUN MODE SETTING
4071 PUMP OVERLOAD (P-MAL) FAILURE
2032 PUMPS SWITCHED OFF 3106 RESERVE 1
6666 PUSH COMPLETE OR ABORT END KEY 3107 RESERVE 2
10051 RESOURCE MANAGE. NOT INITIALIZED
Q (NCAPI RESPONSE ERROR)
6465 QUIT & CLOSE ? yes:IN KEY no:ERASE 7915 RESPONSE DATA ERROR
KEY 10012 RESPONSE WAITING TIME-OUT ON NC
SIDE (VMC ACCESS LIBRARY ERROR)
R 1082 RETURN IS ONLY DURING MANUAL
2022 R.W.B/R.P.F M6PQR FORMAT ERROR RUN

1063 RADIUS OVERCUT BY G44 1099 RETURN NOT EXECUTED

6905 RAM DISK FORMATTING? YES:IN KEY 1084 RETURN, RECOVERY W. BREAK NOT IN
NO:ERASE KEY EFFECT

22 RAM ERROR 6612 RIGHT CURSOR KEY INVALID ON THIS


SCREEN
10271 RANDOM READ POSITION OUT OF
RANGE (MDL) 36 ROM-MACRO ERROR

2414 RANGE OVER AT TENSION 34 ROM-MACRO IS NO ENTRY


ADJUSTMENT 35 ROM-MACRO NOT ENOUGH AREA
10101 READ ACCESS FAILED 6848 RS232C COMMUNICATION ERROR
10266 READ LINE CLEARED (MDL) 7900 RS232C EXECUTION
6476 READING BLOCKS 6850 RS232C ILLEGAL PARAMETER
1093 RECOVERY POWER FAILURE (WAIT 6849 RS232C TIME ELAPSED ERROR
FOR PRM No.575) 6847 RS232C UNCONNECTED
1094 RECOVERY POWER FAILURE INVALID 10058 RUN FUNCTION NOT FOUND (NCAPI
1090 RECOVERY WIRE BREAK RESPONSE ERROR)
1092 RECOVERY WIRE BREAK OVERTIMES 10132 RUN MODE CHANGE TIME-OUT
10593 REEDITED PROGRAM READING 4092 RUN MODE LOCKING!
FAILED

Alarm Message (Index) 307


WIRE EDM Alarm Message

10111 RUN MODE NOT DETERMINED YET 10519 SELECT PROGRAM TO BE


TRANSFERRED
S 6862 SELECT RENAME FILE AND PUSH [IN]
KEY
4090 SAFETY GUARD OPEN
10451 SELECT ROTATION MODE
10520 SAME NAME PROGRAM EXISTS.
DELETE IT AND RETRY 6346 SELECT UPPER LEFT CORNER
1076 SAVING OR RESTRATION ERROR OF 10632 SELECTED BLOCK DELETING
INSIDE COORD. 7302 SEND TO EIS NOT OK
5913 SBC DETECTION DUPLICATE AXIS 10270 SEQUENTIAL READ FINISHED (MDL)
DECLARED
5990 SERVO HARDWARE ERROR
5911 SBC DETECTION HORIZONTAL PARITY
10122 SET ERROR OF RUN MOD CHANGE
ALARM
OPE (KEY)
5900 SBC DETECTION NONREGISTRY
10123 SET ERROR OF RUN MOD CHANGE
ALARM
OPE (KEY)
5914 SBC DETECTION TRANSMISSION
10107 SET VALUE OUT OF RANGE
ERROR
10035 SHARED EVENT BETWEEN
5915 SBC DETECTION TRANSMISSION TIME
PROCESSES CANíT ACQUIRED (CLASS
OUT
LIB ERROR)
5912 SBC DETECTION VERTICAL PARITY
10017 SHARED EVENT FAILED (VMC ACCESS
ALARM
LIBRARY ERROR)
5916 SBC DETECTION WATCHDOG ALARM
10016 SHARED EVENT FULL (VMC ACCESS
6338 SCALE DECIDED LIBRARY ERROR)
6352 SCREEN NOT VALID DURING TRACE 7342 SHORT STATE WIRE-WORK
MACHING DRAW
2831 SHUTTER IS CLOSED
10506 SEARCH
2217 SLUG NOT PRESENT AT MAGNET
6604 SEARCH KEY INVALID ON THIS
2024 SLUICE OVERTRAVEL OR MOTOR
SCREEN
CURRENT OVER
3030 SEARCH POWER FUSE TRIP
2025 SLUICE PLATE DRIVING UNIT
3008 SEARCH POWER OVERHEAT ABNORMAL
3007 SEARCH POWER, OVER VOLTAGE 2026 SLUICE PLATE HEIGHT CONTROLED
LIMIT BY Z POS.
6011 SEARCHED BLOCK NOT FOUND 1223 SO MANY G CODE IN GRAPHIC MACRO
2014 SEARCHIN NEXT PROCESS M6 BY M74 CODE
6093 SEARCHING 10419 SPECIFIC EIO NO. NOT FOUND
6861 SELECT COPY FILE AND PUSH [IN] KEY 6058 SPECIFIED CHARACTER STRING NOT
FOUND
6863 SELECT DELETE FILE AND PUSH [IN]
KEY 10554 SPECIFIED CHARACTER STRING NOT
FOUND
6860 SELECT DISK TO MEMORY FILE AND
PUSH [IN] KEY 6468 SPECIFIED CONDITION CARD IS NOT
USED
6345 SELECT LOWER RIGHT CORNER
10415 SPECIFIED CONDITION COMMAND
10448 SELECT MANUAL RUN MODE
OUT OF RANGE
10517 SELECT NC PROGRAM

308
Alarm Message WIRE EDM

10416 SPECIFIED CONDITION IS OPTIONAL 1523 STOP BEFORE M08


6026 SPECIFIED MACRO VARIABLE No. NOT 1740 STOP STS BY M74, PROCESSES WERE
FOUND SKIPPED
10202 SPECIFIED MODEL DATA NO. OUT OF 2210 STOP STS DUE TO M73
RANGE 6365 STROKE FRAME CANNOT BE
6057 SPECIFIED N No. NOT FOUND DISPLAYED
6480 SPECIFIED O No. IS EDITING 1200 SUB. PRO FORMAT ERROR (L/R, B)
6474 SPECIFIED O No. IS NOT EMPTY 2344 SUCTION NOZZLE ADJUSTMENT
6341 SPECIFIED O No. NOT FOUND (O13904)

10150 SPECIFIED PARAMETER NO. NOT 1811 SYS. RESERVE PRO-CLEARED AT PW


FOUND OFF BY MISTAKE

10421 SPECIFIED PARAMETER NO. NOT 6853 SYSTEM ERROR


FOUND
6355 SPECIFIED PARAMETER NOT FOUND T
10501 SPECIFIED PROGRAM NOT FOUND 2020 TANK DOOR UNLOCK
10212 SPECIFIED RESOURCE AREA FULL 2405 TANK MUST BE FILLED BEFORE
SENSING
10417 SPECIFIED VALUE IS INTERLOCK
ERROR 6062 TAPE ERROR
10213 SPECIFIED VARIABLE NO. NOT FOUND 6080 TAPE READER ERROR
10491 SPECIFIED VARIABLE No. NOT FOUND 6082 TAPE READER NOT READY
10214 SPECIFIED VARIABLE NO. OUT OF 6089 TAPE REWIND DONE
RANGE 6090 TAPE REWIND ERROR
6014 SPECIFY O No. OR N No. BEFORE 2322 TAPER ANGLE 3~15 DEGREE
INPUT KEY
1064 TAPER COMND WITHOUT G41 G42
2821 SPINDLE No. RANGE OVER
6358 TAPER DATA TRANSFERED
2823 SPINDLE START POSITION ERROR
2023 TAPER MODE = 2 ! (= DRAW PLANE)
2825 SPINDLE UNCLAMP MODE
6615 TEN KEY INVALID ON THIS SCREEN
10203 STANDARD CONDITION REWRITING
2400 TENSION ADJUSTMENT COMPLETED
DISABLED (CND)
2416 TENSION ADJUSTMENT PROHIBITED
6478 STANDARD CONDITIONS CANNOT BE
(THIN WIRE)
DELETED
2431 TENSION CONTROL ALARM
7913 START COND. NOT SATISFIED (P/M)
6662 TERMINAL IS BUSY NOW
6433 START COORD. TRANSFERED
6660 TERMINAL IS DISABLE
2315 START POSITION RETURN
1801 TH ERROR AT I/O INPUT
10056 START REGISTRATION FAILED (NCAPI
RESPONSE ERROR) 6800 THE FUNCTION KEY DEPRESSED IS
INVALID
2039 START SUPPLYING TO CLEAN TANK
FOR TANK FILL 10171 THE FUNCTION KEY DEPRESSED IS
INVALID
6500 START, STOP, RESET KEYS ARE
INVALID 1080 THE MANUAL RUN KEY IS INVALID
NOW
1524 STOP AFTER M08
10494 THERE IS NO PAGE TO BE DISPLAYED

Alarm Message (Index) 309


WIRE EDM Alarm Message

3001 THERMAL(K3~K6) TRIPPED 5223 U CONVERTER CURRENT OVER


10542 THIS FUNCTION NOT SUPPORTED 5093 U CONVERTER LOW VOLTAGE
6262 THIS KEY IS INVALID ON HELP DISPLAY 5243 U CONVERTER VOLTAGE OVER
10034 THREAD CANíT START IN ASYNC PROC 5333 U DROOP OVER
(CLASS LIB ERROR) 5513 U EFFECTIVE CURRENT OVER
2410 TIMEUP OF PERIODICAL TENSION 5383 U ENCORDER FEEDBACK
ADJUSTMENT DISCONNECTED
6016 TO CANCEL MDI, PRESS f.c, MDI 5023 U ENCORDER PULSE ERROR
CANCEL KEY
5213 U INVERTER CURRENT OVER
6104 TO CONTINUE,CLEAR KEY-IN LINE OR
ENTER "C" 5103 U MOTOR OVERHEAT

10162 TOOL WORK UNREGISTRATION 5363 U MOTOR REVOLVING SPEED


ERROR (SET) EXCEEDED

2019 TOUCH RETRY OVERTIMES 5573 U OVERSPEED

10125 TOUCH SENS DISABLED AS TOUCH 5013 U P FEEDBACK PULSE ERROR


SENS IS NOT EFFECTIVE 5493 U PEAK CURRENT OVER 1
1540 TRANSFER CAN ONLY IN RESET MODE 5503 U PEAK CURRENT OVER 2
6375 TRANSFER GRAPH. DATA? yes:IN KEY 5543 U PEAK CURRENT OVER 3
no:ERASE KEY 5373 U POSITION FEEDBACK
6801 TRANSFERRING FILE! DISCONNECTED
10512 TRANSFERRING PROGRAM 5073 U REGENERATIVE RESISTOR
2832 TURN OVER IN GRIPPER OVERHEAT

2829 TURNING-OVER POS. OF GRIPPER IS 5953 U SERVO ALARM


AWC MAGAZINE 5963 U SERVO NOT READY
1800 TV ERROR AT I/O INPUT 5923 U SERVO ON/OFF CONDITION ERROR
5063 U TRANSISTOR OVERHEAT
U 5003 U UNDEFINED ALARM
5193 U ASC +15V VOLTAGE ALARM 5523 U UNEFFECTIVE CURRENT OVER
5293 U ASC A/D ERROR ch.1 4103 U ZRN DOG POSITION INCORRECT
5303 U ASC A/D ERROR ch.2 2011 U, V AXIS NOT ZERO BEFORE A.W.T.
5273 U ASC BUS COMMUNICATION ERROR START (M6)
5733 U ASC INVERTER CURRENT OVER 2 1055 U, V COMND ON G2, G3 BLOCK
5603 U ASC PARAMETER INCORRECT 1054 U, V COMND ON TAPER
5803 U ASC TIME OUT 1 10152 UCNV CONVERSION RESULT UNFIXED
5793 U ASC TIME OUT 2 10205 UNDEFINED ERROR (CND)
5783 U ASC TIME OUT 3 10223 UNDEFINED ERROR (MDL)
5253 U ASC WATCHDOG ALARM 10154 UNDEFINED ERROR (SET)
5203 U ASC –15V VOLTAGE ALARM 10129 UNDEFINED ERROR DURING RUN
MODE CHANGE REQUEST
5053 U CIRCUIT PROTECTOR OFF
10148 UNDEFINED ERROR OCCURRED (REF)
5033 U COMMUTATION PULSE ERROR
1045 UNDEFINED G, M COMND

310
Alarm Message WIRE EDM

10142 UNDEFINED RESOURCE ID V


SPECIFIED(REF)
5194 V ASC +15V VOLTAGE ALARM
10636 UNDER ATTACHMENT
5294 V ASC A/D ERROR ch.1
10045 UNEXPECTED WINAPI ERROR IN
5304 V ASC A/D ERROR ch.2
EVENT WAITING (CLASS LIB ERROR)
5274 V ASC BUS COMMUNICATION ERROR
10160 UNIT AND AXIS ATTRIBUTE
INCONSISTENT 5734 V ASC INVERTER CURRENT OVER 2
10187 UNIT CONVERSION PROCESSING 5604 V ASC PARAMETER INCORRECT
ERROR (CND) 5804 V ASC TIME OUT 1
7912 UNIT NO. ERROR 5794 V ASC TIME OUT 2
6616 UNNECESSARY LETTER ON KEY-IN 5784 V ASC TIME OUT 3
LINE
5254 V ASC WATCHDOG ALARM
10408 UNNECESSARY WORD EXISTS IN
5204 V ASC –15V VOLTAGE ALARM
JUMP COMMAND
5054 V CIRCUIT PROTECTOR OFF
10116 UNREGISTERED ACCURACY
SPECIFIED (KEY) 5034 V COMMUTATION PULSE ERROR
10112 UNREGISTERED POSITION 5224 V CONVERTER CURRENT OVER
INFORMATION ID SPECIFIED (KEY) 5094 V CONVERTER LOW VOLTAGE
10115 UNREGISTERED UNIT SPECIFIED (KEY) 5244 V CONVERTER VOLTAGE OVER
6610 UP CURSOR KEY INVALID ON THIS 5334 V DROOP OVER
SCREEN
5514 V EFFECTIVE CURRENT OVER
2072 UPPER HEAD PUMP ROTATION FREQ.
5384 V ENCORDER FEEDBACK
LIMIT
DISCONNECTED
2037 UPPER HEAD SUBMERGED
5024 V ENCORDER PULSE ERROR
2070 UPPER HEAD WATER PRESS. LOW
5214 V INVERTER CURRENT OVER
4045 UPPER HI PRESS. INVERTER PUMP
5104 V MOTOR OVERHEAT
ABNORMAL
5364 V MOTOR REVOLVING SPEED
4036 UPPER PUMP INVERTER ABNORMAL
EXCEEDED
10631 USE [PASTE] TO INSERT COPY BLOCK
5574 V OVERSPEED
IN CURSOR POS
5014 V P FEEDBACK PULSE ERROR
1051 USE COND. NOT MET FOR ADDITIONAL
AXIS 5494 V PEAK CURRENT OVER 1
6750 USE MASKING PARAMETER NO **** 5504 V PEAK CURRENT OVER 2
(BIT * ) 5544 V PEAK CURRENT OVER 3
10590 USE PORTABLE OPERATION PANEL TO 5374 V POSITION FEEDBACK
CHANGE FEEDRA DISCONNECTED
6479 USER AREA IS FULL 5074 V REGENERATIVE RESISTOR
1812 USER PROGRAM CLEARED AT PW OFF OVERHEAT
BY MISTAKE 5954 V SERVO ALARM
10033 USER SPECIFIED BUFFER POINTER IS 5964 V SERVO NOT READY
NULL (CLASS LIB ERROR)
5924 V SERVO ON/OFF CONDITION ERROR
5064 V TRANSISTOR OVERHEAT

Alarm Message (Index) 311


WIRE EDM Alarm Message

5004 V UNDEFINED ALARM 2432 WIRE IS NOT FED WITH WINDING


5524 V UNEFFECTIVE CURRENT OVER SHAFT RELEASED

4104 V ZRN DOG POSITION INCORRECT 2008 WIRE NOT PRESENT AT OPTICAL
SENSOR (WL-SEN1)
4069 VACUUM UNIT INVERTER ALARM
2002 WIRE REVERSE FEED TIME OVER
10118 VALID AXIS NOT FOUND IN SET
COORD.COMMAND 2005 WIRE WAS REVERSED BUT STILL
TOUCHES WORK
2805 VALID IN AWC SAFETY COVER OPEN
4051 WIR-ST MOTOR OVERLOAD
6630 VALID ONLY WITH OPTIONAL ITEM
1038 WORD DATA ERROR IN G10 BLOCK
2305 VERTICAL ALIGNMNT
6603 WORK COORDINATE CAN ONLY BE
10261 VMC INTERNAL DATA VARIATION SET IN RESET STS
DETECTED (MDL)
6466 WORK COORDINATES TRANSFERED
6823 VOLUME LABEL WITHIN 11
CHARACTERS 2330 WORK DRYING OFF
2331 WORK DRYING ON
W 6359 WORK OFFSET TRANSFERED
2043 WAIT UNTILL WORK TANK FLUID LEVEL 2042 WORK TANK FLUID LEVEL LOW
UP 2045 WORK TANK POSITION IS BELOW FILL
2030 WATER CONDUCTIVITY DOWN LOWER LIMIT
2049 WATER IS OFF 2044 WORK TANK UP/DOWN MOTOR
OVERLOAD
2046 WATER MODE ALLOWING FLUSHING
AT TANK FILL 2021 WORK TANK UPPER LIMIT
2054 WATER OVER-FLOW TO PUMPS STOP 2822 WORK UNCLAMP PROHIBITED AREA
2035 WATER RESERVOIR FILTER NEEDS 2306 WORK ZERO RETURN
REPLACING 10102 WRITE ACCESS FAILED (WRITE-
2033 WATER RESERVOIR LOW PROTECTED DATA, ETC.)
2034 WATER RESERVOIR UPPER 6602 WRITE PROTECTED
LIMITSWITCH BROKEN 1510 WRITE PROTECTED CONDITION
2050 WATER RESERVOIR1 FILTER NEEDS 10106 WRITE-PROTECT STATUS
REPLACING
10161 WRITE-PROTECTED OFFSET
2052 WATER RESERVOIR1, 2 FILTERS NEED SPECIFIED
REPLACING
10105 WRITING ERROR DURING AUTOMATIC
2051 WATER RESERVOIR2 FILTER NEEDS RUN
REPLACING
10104 WRITING ERROR DURING AXIS
6856 WILDCARD(*,?) CAN NOT USE ALLOCATION
1095 WIRE BREAK 7306 WRONG OR DAMAGED EIS CARD
2413 WIRE BREAK AT TENSION MOUNTED
ADJUSTMENT
2063 WIRE BREAK IN M06 X
2029 WIRE FORWARD FEED LENGTH OVER 5191 X ASC +15V VOLTAGE ALARM
2006 WIRE FORWARD FEED TIME OVER 5291 X ASC A/D ERROR ch.1
5301 X ASC A/D ERROR ch.2

312
Alarm Message WIRE EDM

5271 X ASC BUS COMMUNICATION ERROR Y


5731 X ASC INVERTER CURRENT OVER 2 5192 Y ASC +15V VOLTAGE ALARM
5601 X ASC PARAMETER INCORRECT 5292 Y ASC A/D ERROR ch.1
5801 X ASC TIME OUT 1 5302 Y ASC A/D ERROR ch.2
5791 X ASC TIME OUT 2 5272 Y ASC BUS COMMUNICATION ERROR
5781 X ASC TIME OUT 3 5732 Y ASC INVERTER CURRENT OVER 2
5251 X ASC WATCHDOG ALARM 5602 Y ASC PARAMETER INCORRECT
5201 X ASC –15V VOLTAGE ALARM 5802 Y ASC TIME OUT 1
5051 X CIRCUIT PROTECTOR OFF 5792 Y ASC TIME OUT 2
5031 X COMMUTATION PULSE ERROR 5782 Y ASC TIME OUT 3
5221 X CONVERTER CURRENT OVER 5252 Y ASC WATCHDOG ALARM
5091 X CONVERTER LOW VOLTAGE 5202 Y ASC –15V VOLTAGE ALARM
5241 X CONVERTER VOLTAGE OVER 5052 Y CIRCUIT PROTECTOR OFF
5331 X DROOP OVER 5032 Y COMMUTATION PULSE ERROR
5511 X EFFECTIVE CURRENT OVER 5222 Y CONVERTER CURRENT OVER
5381 X ENCORDER FEEDBACK 5092 Y CONVERTER LOW VOLTAGE
DISCONNECTED
5242 Y CONVERTER VOLTAGE OVER
5021 X ENCORDER PULSE ERROR
5332 Y DROOP OVER
5211 X INVERTER CURRENT OVER
5512 Y EFFECTIVE CURRENT OVER
5101 X MOTOR OVERHEAT
5382 Y ENCORDER FEEDBACK
5361 X MOTOR REVOLVING SPEED DISCONNECTED
EXCEEDED
5022 Y ENCORDER PULSE ERROR
5571 X OVERSPEED
5212 Y INVERTER CURRENT OVER
5011 X P FEEDBACK PULSE ERROR
5102 Y MOTOR OVERHEAT
5491 X PEAK CURRENT OVER 1
5362 Y MOTOR REVOLVING SPEED
5501 X PEAK CURRENT OVER 2 EXCEEDED
5541 X PEAK CURRENT OVER 3 5572 Y OVERSPEED
5371 X POSITION FEEDBACK 5012 Y P FEEDBACK PULSE ERROR
DISCONNECTED
5492 Y PEAK CURRENT OVER 1
5071 X REGENERATIVE RESISTOR
5502 Y PEAK CURRENT OVER 2
OVERHEAT
5542 Y PEAK CURRENT OVER 3
5951 X SERVO ALARM
5372 Y POSITION FEEDBACK
5961 X SERVO NOT READY
DISCONNECTED
5921 X SERVO ON/OFF CONDITION ERROR
5072 Y REGENERATIVE RESISTOR
5001 X UNDEFINED ALARM OVERHEAT
5521 X UNEFFECTIVE CURRENT OVER 5952 Y SERVO ALARM
4101 X ZRN DOG POSITION INCORRECT 5962 Y SERVO NOT READY
5061 XTRANSISTOR OVERHEAT 5922 Y SERVO ON/OFF CONDITION ERROR
5062 Y TRANSISTOR OVERHEAT

Alarm Message (Index) 313


WIRE EDM Alarm Message

5002 Y UNDEFINED ALARM 5375 Z POSITION FEEDBACK


5522 Y UNEFFECTIVE CURRENT OVER DISCONNECTED

4102 Y ZRN DOG POSITION INCORRECT 5075 Z REGENERATIVE RESISTOR


OVERHEAT
5955 Z SERVO ALARM
Z
5965 Z SERVO NOT READY
5195 Z ASC +15V VOLTAGE ALARM
5925 Z SERVO ON/OFF CONDITION ERROR
5295 Z ASC A/D ERROR ch.1
4086 Z STROKE EXPANDED!
5305 Z ASC A/D ERROR ch.2
4082 Z STROKE EXPANDING!
5275 Z ASC BUS COMMUNICATION ERROR
4084 Z STROKE EXPANSION IMPOSSIBLE!
5735 Z ASC INVERTER CURRENT OVER 2
4085 Z STROKE RESTRICTED!
5605 Z ASC PARAMETER INCORRECT
4081 Z STROKE RESTRICTING!
5805 Z ASC TIME OUT 1
4083 Z STROKE RESTRICTION IMPOSSIBLE!
5795 Z ASC TIME OUT 2
5065 Z TRANSISTOR OVERHEAT
5785 Z ASC TIME OUT 3
5005 Z UNDEFINED ALARM
5255 Z ASC WATCHDOG ALARM
5525 Z UNEFFECTIVE CURRENT OVER
5205 Z ASC –15V VOLTAGE ALARM
2320 Z WORK ZERO RETURN ? yes:START
4031 Z AXIS LOCK OR C AXIS LOCK ON
KEY no:RESET
4087 Z AXIS LOWERS DURING REFERENCE
4105 Z ZRN DOG POSITION INCORRECT
POSITION RETURN
1048 ZERO RETURN NOT EXECUTED
5055 Z CIRCUIT PROTECTOR OFF
5035 Z COMMUTATION PULSE ERROR
5225 Z CONVERTER CURRENT OVER
5095 Z CONVERTER LOW VOLTAGE
5245 Z CONVERTER VOLTAGE OVER
5335 Z DROOP OVER
5515 Z EFFECTIVE CURRENT OVER
5385 Z ENCORDER FEEDBACK
DISCONNECTED
5025 Z ENCORDER PULSE ERROR
5215 Z INVERTER CURRENT OVER
5105 Z MOTOR OVERHEAT
5365 Z MOTOR REVOLVING SPEED
EXCEEDED
5575 Z OVERSPEED
5015 Z P FEEDBACK PULSE ERROR
5495 Z PEAK CURRENT OVER 1
5505 Z PEAK CURRENT OVER 2
5545 Z PEAK CURRENT OVER 3

314

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