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211118-The Court Industrial Park Proposal
211118-The Court Industrial Park Proposal
FOR
DESIGN AND TOP SUPERVISION
SERVICES
FOR
MEP INFRASTRUCTURE WORKS
FOR
THE COURT INDUSTRIAL PARK,
KARACHI
INDEX
Clause Description
1. Preamble & Project Description
5. Stages of Work
6. Timeline
9. FND Profile
Annexure Description
A. Scope of Work
b) Top Supervision shall be provided by site visits (once monthly), for the scope of works
mentioned in the Annexure-B.
c) The fee for the additional site visits required by the client shall be based on man-hour charges
as mentioned below.
S. No Designation Man-Hour Charges (Rs.)
1. Project Manager 5,000
2. Project Engineer 2,500
STAGES OF WORK
The stages of MEP work between the Client`s Management team and FND are as follows:
e) FND’s Fee is based on current taxation policy & government laws. Any changes in the taxation
policy & government laws that impact on the cost of providing Consultancy Services, shall be
payable in full by the Client. This includes, but is not limited to GST, Income Tax, EOBI, etc.
f) All sums due from the Client to the Consultant in accordance the terms of this Agreement
shall be paid within 15 days of the submission by the Consultant of his invoice to the Client,
and any sums remaining unpaid at the expiry of such period of 15 days shall bear interest
thereafter, such interest to accrue from day to day at the rate of 10% per annum.
g) The Client shall reimburse FND in respect of all FND’s expenses incurred in connection with the
Works as noted below:
i. Printing & reproduction costs at market price for drawings supplied to the Client, the
contractors, and any other consultants of the Client.
ii. Traveling, hotel expenses and other similar disbursements for visits made out of
Karachi. Standard of hotels & travelling shall be compatible to FND’s staff seniority.
iii. Payment of all insurance premiums required for providing Indemnity to the Client, if
required by the Client.
Vision Statement
VISION STATEMENT:
To design and build better,
y oi
for generations.
Fahim, Nanji & deSouza (Pvt.) Ltd.
CONSULTING ENGINEERS
v
HVAC - MECHANICAL & PLUMBING - ELECTRICAL - VERTICAL TRANSPORTATION
n
With a track record of over 25 years, FND is recognized as one of the largest & foremost
engineering consultants in the private sector building services field in Pakistan. The firm is
registered with Pakistan Engineering Council, and the Principals of the firm are recognized
members of a number of national and international professional societies & bodies.
FND offers comprehensive engineering consultancy services for MEP Systems in all kinds
of buildings, in the commercial, institutional, educational, residential, industrial, hospitality, retail,
and cultural market segments.
FND applies the latest project and data management technologies combining experience
with innovation. The Firm is completely independent of construction firms, manufacturers and/or
financial institutions, and exclusively represents the interests of clients.
FND’s aspiration for outstanding professionalism, diverse background in the building industry and
services fields, and a commitment to quality, brings to the firm's projects a formula for excellence,
and provides to Clients a “one window” solution to the needs of their projects.
Board of Directors
Key Personnel
F a him I qbal Siddiqu i Ro la n d d eSo u za
C EO Chairpe rso n
Pri nci p a l Me c h a n ic a l C o n s u l t ant Principal Elect rical Co nsultant
B . E . (Mec hanical) B . E. ( El e c t r i c a l )
K a rac hi, Pak is t an, 1974 Ka r a c h i , Pa k i s t a n, 1974
f a him . sid d iq ui @fnd.com.pk e l e c t . dpt @f nd. c o m . pk
Pr o f es s i o na l E n gi n e e r Pr o f e s s i o n a l Eng i n e e r
Pa kis t an Engineeri ng Counci l (PEC) Pa k i s t a n Eng i n e e r i n g C o unc i l ( P E C )
Re gist r at io n No. ME CH -363 Re g i s t r a t i o n N o . EL EC T- 3103
Ch a i rp ers o n
Ho rt icult ur al Soci ety of Paki st an (H S P )
Services
MECHANICAL SYSTEMS
Services
o Power Distribution
o Power Generation
o Fire & Security Alarm System
o Communications System
o CCTV
o Structured Cabling
o Access Control
o Building Management System
o Electrical Safety Audit
• Vertical Transportation:
o Elevators
o Escalators
o Traffic Analysis & Surveys
o Modernization & Refurbishment
ENERGY SYSTEMS
• Energy Systems
o Cogeneration Systems
o Heat Recovery Systems
o Combined Cycle Power Plants
o Gas & Steam Turbines
o Thermal Storage System
• Alternate Energy Systems/Sustainable Engineering
o Thermal Analysis of Building Envelope
o Gas Engine Based Cogeneration
o Gas Turbine Based Cogeneration
o Solar Photo Voltaic Systems
o Solar Thermal Power
o Solar Air-Conditioning via Absorption Chillers
o Ground Source Cooling & Heating
o Energy Recovery from Industrial Waste
o Direct & Indirect Free Cooling
o Recycling of Water / Rain Water Harvesting
FND offers services from feasibility studies to project planning, design, specifications, bills of quantities,
bidding process and construction supervision. Since its inception in 1987, FND has completed more than
1300 projects for a diverse roster of satisfied clients. FND has a privilege to offer MEP Consultancy Services
for some of the best & largest malls in the country, with the details as follows:
Emporium Mall is a 2.8 million sft project consisting of Retail Mall, Banquet Halls & a Hotel.
The Mall was completed in June 2016 whereas the Banquet and Hotel is made operational in June
2017. FND was responsible for the complete design of the mechanical & electrical systems for the
project, consisting of the following services:
• HVAC System
• Fire Protection System
• Water Supply System
• RO Plant
• Steam Distribution System
• Sanitary Drainage System
• Storm Water Drainage System
• Gas Distribution System
• Medium and Low Voltage Power Distribution
• Interior and Exterior Lighting
• ELV Systems
Fire Alarm
Communications
CCTV
Access Control
PA
• Switchgear & Earthing
• PFI Plant
• Standby Generators
• Building Management System
Packages Mall is a Retail Mall having a total covered area of 1 million sft.
The project was completed in April 2017, and FND was responsible for the complete design of the
mechanical & electrical systems for the project, consisting of the following services:
• HVAC System
• Fire Protection System
• Water Supply System
• Sanitary Drainage System
• Storm Water Drainage System
• Gas Distribution System
• Medium and Low Voltage Power Distribution
• Interior and Exterior Lighting
• ELV Systems
Fire Alarm
Communications
CCTV
Access Control
PA
• Switchgear & Earthing
• PFI Plant
• Standby Generators
• Building Management System
Dolmen City, located on the southern end of Karachi on the sea coast, is a 3 million sft multi-purpose
development consisting of the following features.
The Executive Tower was completed in 2005, the Harbor Front in 2007 & the Shopping Mall opened in
November 2011.
The complex has two basements of approx 390,000 sqft with ductless ventilation system (Impulse
ventilation system).
The central plant room of 7250 ton was commissioned in 2011 to serve Executive Tower, Harbor Front
th
& Shopping Mall. The plant room is located on 8 floor above the open parking area.
The complete complex has a dedicated water based fire suppression system designed to NFPA
standards with UL/FM fire pumps.
FND provided services for the design and supervision of the complete HVAC & Fire Supression System
for the Executive Tower, the Harbour Front & the Shopping Mall. For the 2x36 storied towers FND is
providing complete MEP services.
Dolmen Mall Hyderi, located in North Nazimabad, caters to the densely populated northern part of
Karachi, and opened its doors in 2008.
The mall has a gross area of 100,000 square feet, spread over six floors, and contains 50 retail outlets,
a food court and a family entertainment area.
FND provided services for the design and supervision of the complete HVAC System.
FND offers services at all stages of a project, from feasibility studies to project planning, design,
specifications, bills of quantities, bidding process and monitoring of construction. In 2010, we completed more
than 1200 projects for a diverse roster of satisfied clients: industrialists, commercial firms, building owners and
developers, architects, civil engineers, contractors, facility managers and public agencies. These projects
range from small tenant improvements, to large new offices and schools, to major industrial and treatment
facilities. All the projects indicated in this profile were designed by FND and executed under the supervision of
FND.
The building has twenty stories above ground and three basements used for
parking. The building above ground has approx. 174,000 sft covered area,
utilized as office; restaurants, plant rooms, and core area on each floor
containing stair cases, lifts, toilets, pantry, foyer, communication room, air
handling unit room and shafts for building mechanical and electrical services.
In 2006 FND carried out a study to evaluate the use of sea-water for cooling of chiller condensers. Four
options were evaluated:
• Direct use of sea-water into condensers.
• Indirect use of sea-water in condensers.
• Use of sea water cooling towers.
• Use of RO Plant to produce fresh water from sea-water.
The complex has two basements of approx 390,000 sqft with ductless
ventilation system (Impulse ventilation system).
a) Cooling and heating system for all offices from ground floor to
th
4 floor.
b) Cooling and heating system for 5th floor VIP residential areas.
Small split units shall also be provided for night operation.
Heating shall be via hot water panel radiators.
c) Dormitory areas shall be provided with Hot Water Radiator
heating.
Projects
Electrical,
PNSC, Karachi – Electrical, Mechanical
Mechanical System
System & Fire&Suppression
Fire Suppression System
System
The fire
Thesuppression is carried
fire suppression out asoutper
is carried as NFPA standards.
per NFPA All All
standards.
equipment
equipment is UL Listed/FM
is UL Listed/FM approved.
approved.
Each floor staircase landing has been provided with one fire hose
cabinet with one hose reel.
8. 8.
Project No.: 1097
Project No.: 1097
Building Centre,
Building Karachi
Centre, – Mechanical
Karachi – System (Under Design)
This project is under design. Building Centre building
located at Shara-e-Faisal is a mixed used development
Shara-e-
(MUD) project which includes retails and offices. The
building is proposed to be constructed in 2 phases. In
phaseand01 three
one basement,
(03) ground floor and three (03)
floors generally
above ground will be constructed which generally
nd
includes retails only. In 2 phase seven (07) office floors
nd
will be2 constructed.
phase. Also 6 parking floors will also be
nd
constructed in 2 phase.
The Mechanical, Plumbing and Fire Suppression work are in final stages of construction.
FND is designing the complete MEP System for both the towers.
The design work is in an advanced stage of completion.
FND has substantial experience of MEP services for hospitals and the following is a representative list of
hospital projects designed by FND:
Dow Alumni of 1982 has built 4 X Gynae Operation Theatres & ancillary spaces at Civil Hospital. FND
was commissioned to design the central air-conditioning system, which is based on individual AHU’s
with air-cooled condensing units, which have a total load of 50TR.
The challenge on this project was to design the system after the civil construction had been
completed, and the surrounding spaces had many constrains, which were overcome by designing a
complete structural platform external to the building to install the AHU’s.
This four storied hospital specializes in care of urinary diseases, and is built in the precincts of Karachi
University. FND designed the HVAC System which has a total capacity of 235 TR. The design was
completed in 2005, and the first phase commissioned in 2006, while construction for the remaining
hospital is proceeding in phases.
This is a satellite facility of the Aga Khan Hospital. The four storied building has a total covered area
of 35,000 sft. FND provided consultancy services for the design of HVAC, Plumbing and Fire
Suppression system. The project was acclaimed for its high quality and economical solutions adopted
by the architectural & engineering team.
The main kitchen at AKU Hospital was expanded and underwent a major upgrading of MEP services.
The hot kitchen was entirely relocated. This was a very challenging project which required retro-fitting
of new equipment into existing HVAC & Plumbing system and re-using substantial portions of the
installed equipment, ducting and piping. The hot kitchen was entirely re-located and a new ventilation
system designed by modifying existing 20ft long kitchen hoods to allow fresh air addition and
extraction, while maintaining comfortable conditions in this hot area, which was not air-conditioned. A
new grease trapping system was designed to replace the existing system which has causing the
drainage system to continuously become clogged by cooking grease.
This project was part of the Army Medical City in Rawalpindi. The Bone Marrow Transplant Centre
required a special HVAC design, where not only the temperature and humidity was controlled to
precise limits, but as the patients were very susceptible of infection due to very reduced immune
function, it was extremely important to achieve a high degree of filtration and a positive pressurization
to ensure that there was no ingress of contamination from external sources, and also no cross
contamination. Each transplant room was designed to be fully independently controlled to meet the
comfort and therapeutic needs of each patient.
The MEP System for the then state of the art dental clinic was designed by FND. The project is a two
storied building with an approximate area of 9000 sft.
This is a charitable hospital and FND designed the air-conditioning system for four operation theatres
and ancillary areas.
We in FND serve clients in this sector with our wide experience of MEP services consultancy in the
commercial segments. For residences, FND offers complete solution for the services right from the planning
stage ranging from the Fire & Life safety evacuation, mechanical, electrical, vertical transportation, metering,
garbage chute etc, right to the detailed design stage and supervision of the services on site during execution
of works. A brief of few projects in hand in this sector is narrated below.
The portion of development that will be constructed in the first phase in which 4 residential towers of 17-
floor apartments, two towers of serviced apartments, banquet, ancillary space (each tower comprising of
19 floors) will cover an area of approx. 700,000 sft
The project is due for completion in end of 2019, and FND is responsible for the complete design of the
mechanical & electrical systems for the first phase, consisting of the following services:
• HVAC System
• Fire Protection System
• Water Supply System
• RO Plant
• Sanitary Drainage System
• Storm Water Drainage System
• Gas Distribution System
• Medium and Low Voltage Power Distribution
• Interior and Exterior Lighting
• ELV Systems
Fire Alarm
CCTV
FND is responsible for the complete design of the mechanical & electrical systems for the project,
consisting of the following services:
• HVAC System
• Fire Protection System
• Water Supply System
• RO Plant
• Sanitary Drainage System
• Storm Water Drainage System
• Gas Distribution System
• Medium and Low Voltage Power Distribution
• Interior and Exterior Lighting
• ELV Systems
Fire Alarm
Communications
CCTV
Access Control
PA
• Switchgear & Earthing
• Standby Generators
• Building Management System
• HVAC System
• Fire Protection System
• Water Supply System
• Sanitary Drainage System
• Gas Distribution System
• Medium and Low Voltage Power Distribution
• Interior and Exterior Lighting
• ELV Systems
Fire Alarm
CCTV
PA
• Switchgear & Earthing
• Standby Generators
• Building Management System
FND offers services at all stages of a project, from feasibility studies to project planning to realization and
commissioning. In 2010, we completed more than 1200 projects for a diverse roster of satisfied clients:
industrialists, commercial firms, building owners and developers, architects, civil engineers, contractors,
facility managers and public agencies. These projects range from small tenant improvements, to large new
offices and schools, to major industrial and treatment facilities.
• Cogeneration Systems
• Heat Recovery Systems
• Combined Cycle Power Plants
• Gas & Steam Turbines
• Thermal Storage System
Gas engine and gas turbine will be evaluated during feasibility study for power generation. Power supply
from QESCO will be stand-by, further backed up by existing diesel engines. Waste heat from gas turbine
will be in the form of 450 to 500°C exhaust gases whereas that in the case of gas engine will be in the
form of 450 to 500°C exhaust gases as well as jacket water heat at 90°C. The waste heat may be used for:
• Air-conditioning from hot water circuit of gas engine using 1-stage hot water absorption chillers. The
same circuit may be used for winter heating as well.
• Exhaust gases may be used to produced 10 bar steam in a waste heat steam generator. The produced
steam may fulfill the process and (or) air-conditioning demand by using 2 stage steam absorption
chiller.
• Electrical power may be produced from exhaust gases using steam turbine running from the steam
which is produced from the waste heat.
• Further possible options will be explored during feasibility study.
Gas gensets were installed to run on full time basis and diesel gensets were stand-by. However, we are
informed that the present gas load shedding scenario in Shaikhupura does not allow Atlas Honda to run
the gas gensets all the time. Even in summer months, gas is available for 2-3 days per week only, therefore
the annual operating hours of diesel gensets are much more than gas gensets.
Average operating load on gas engines is 4.2 MW. At average load condition, 6 gas engines will be
operating at 70% load. The waste heat in the form of exhaust gases at 490˚C from the gas engine first pre-
heat synthetic oil which is used for heating in the process. Oil enters the waste heat oil heater at a
temperature of 291˚C and leaves at about 303˚C. Exhaust gases leaves the oil heater at 360˚C and have
enough energy to be further captured. Therefore exhaust gases from oil heater enters in a double effect
exhaust fixed absorption chiller to produce 5.6˚C chilled water. H.T circuit heat in the form of hot water
at 84/74˚C is used to produce chilled water at 6.7˚C. The following are the bottom recoveries from the
waste heat scheme, construction of which is under process.
• 20.5 kg/S heating of synthetic oil from 291˚C to 303˚C in waste heat recovery oil heater.
• 462 TR chilled water at 5.6˚C from the waste exhaust waste heat oil heater.
Exhaust
in process.
Gas
1.54MW 450 TR Exhaust
Gas Fired Absorption
Chiller Chilled Water
Engine
Supply Temp = 42
°F,
Supplementary Load = 1263 TR
Firing by Natural Output at gas
Gas engine running @
85% Load
Exhaust
Gas
520 TR Exhaust
1.75MW
Fired Absorption
Gas
Chiller
Engine
16 MW co-generation plant. Feasibility study included various combinations of 3.36 Mw gas turbine +
gas gen sets, with heat recovery to produce steam + oil heating + chilled water for process cooling & air-
conditioning.
4 MW co-generation. feasibility study included various combinations of 2Mw turbine-3 days per gen
+ gas week only,
sets,
ts.
with heat recovery to operate the air-conditioning system of Centaurus Hotel, having a cooling demand
of 2600 TR.
Cogeneration Projects
COGENERATION & POWER PLANTS
• Max Continuous power with combustion air cooling at 34°C:1000 kW
2 MW cogeneration plant. Waste heat of 2 gas engines is used to produce chilled water for the process
needs and air conditioning of the Lube Manufacturing terminal at Korangi. During feasibility study,
various options were explored and their financial results and other technical details were shared with the
client along with clear recommendations. Selected option is based on multi-energy direct exhaust fired
absorption chillers. Only one type of chiller is able to handle the exhaust gases and HT circuit water heat
of engines. Moreover it has a dual fuel burner to provide chilling via natural gas or diesel in case of non-
operation of the gas engines. Day load is about 1040 kW and we are able to get 250-270 TR.
6 X 3 MW gas gensets, with heat recovery producing steam at 15.5 bars and operating a steam turbine at
rated capacity of 1.25 MW. Hot water recovery operates absorption chillers for process cooling.
PC Lahore has 4 x 1000 kW diesel engines. The waste heat recovery scheme produces hot water for
domestic needs from the engine jacket water heating circuit and exhaust gases are used in waste heat
FND EXPERIENCE ON
recovery steam generator to provide steam for laundry and other areas.
COG
TheE NEwas
work RA TION
completed & POWE
& commissioned in R PLANTS
2001.
0.7 MW gas genset cogeneration system, running absorption chillers, as a Cogen show case project for
Caterpillar Gensets.
FND offers services at all stages of a project, from feasibility studies to project planning to realization and
commissioning. In 2010, we completed more than 1200 projects for a diverse roster of satisfied clients:
industrialists, commercial firms, building owners and developers, architects, civil engineers, contractors,
facility managers and public agencies. These projects range from small tenant improvements, to large new
offices and schools, to major industrial and treatment facilities.
• HVAC System
• Compressed Air System
• Steam Distribution System
• Water Supply System
• Drainage System
• Fire Protection System
• Medium and Low Voltage Power Distribution
• Interior and Exterior Lighting
• Communication Systems
• Fire Alarm
• Switchgear & Earthing
• PFI Plant
• Standby Generator
The work was completed & commissioned in 1983 by Mr. Roland deSouza.
• HVAC System for Sterile Areas (Class 100 & Class 10,000 areas)
• HVAC System for Admin. & Cafeteria
• Steam Plant & Distribution System
• Compressed Air System
• Water Supply & Drainage System
• Fire Protection System
• D.I. System
• WFI System
• Substation
• Interior and Exterior Lighting
• Communication Systems
• Fire Alarm
• Switchgear & Earthing
Complete electrical & mechanical design for the new pharma plant
consisting of the following works:
HVAC System Upgrade for Dry Manufacturing Area to Maintain Low Relative Humidity.
Electrical & Mechanical services for complete upgrading of Dry Manufacturing & Packaging Area.
Replacement of AHU’s & conversion of the areas to new zone concept, including addition of a
dehumidifier for low humidity dry product areas
Design of MEP services for corporate offices at their West Wharf site.
Design of Sewerage System for entire complex & connection to a new sewerage treatment plant.
Relocation of Rotary Compressor from West Wharf site to SITE, refurbishment of compressed air
distribution system, and design of a complete utilities piping services support system.
Relocation of Steam Boiler from West Wharf site to SITE, refurbishment of steam distribution system,
and condensate return system.
Design of central city water storage, filtration, chlorination & distribution system for the entire pharma
complex.
The project schematic design was made by SE Konsult (a Swedish consultant) and detailing was done
by FND. FND was also responsible for resident site supervision.
Design of a central chilled water plant and rationalization of existing chilled water distribution system to
feed existing AHU’s as well as new installation.
Under Construction
Evaluation of existing low RH system serving coating pan, for suitability for conversion to aqueous
coating.
Conditioned air-supply to hard gelatin capsule making machine, consisting of low RH low temperature
air, HEPA filtered to required cleanliness.
The work was completed & commissioned in 2006.
Walk in cold storage of size 15’ X 13’ X 12’ (h), designed for 2°C.
Project No.991
Sanofi Aventis, Karachi-Liquid
Manufacturing Area HVAC,
Plumbing & Fire System
1X 650-kVA-diesel generator with sound suppressed canopy, and auto-synchronization & load sharing
with existing generators.
Under Construction.
Separation of Primary and Secondary Packaging Lines for Implementation of New Zone Concept and
New Blister Packaging Machines.
Park Davis is now constructing a new amenity cum office block. FND has designed all MEP services.
Under construction
Air-conditioning of warehouse of about 2500 sq.ft. The required room temperature is 24 C. with 24 hr/
day and 365 a year air conditioning. Day operation is by central chiller plant, whereas for night time
operation, separate 25 TR chiller has been installed.
The scope of work tender includes the supply of 2 x 3.12 TPH Steam Boiler feed water tank & stack
economizers & handing over to the local works Contractor for installation. The scope of the supply also
includes assistance to installation contractor, commissioning of equipment, supply of O&M manuals and
four weeks test run.
Email: mech.dpt@fnd.com.pk
elec.dpt@fnd.com.pk
Website: www.fnd.com.pk
Branch Office
Email: mohammadriaz.baig@fnd.com.pk