Schedule H

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SCHEDULE H

BILL OF QUANTITIES
SCHEDULE H: BILL OF QUANTITIES

PLANT NAME: PMU 132/33kV JENGKA

The items and particulars in the Schedule H are the Definite Items of the Plant
switchgear or equipment and its associated works in this Contract. The Schedule is
devided into several parts, i.e.:

Part 1: Plant Primary Equipment

Part 2: Plant Secondary Equipment

Part 3: Plant Telecontrol Equipment

Part 4: Transformer

Part 5: Power Cables (33/11kV)

Part 6: Civil Works

Part 7: Common Works Items

Part 8: Miscellanous Items

N/A Part 9: O/H Lines

The Parts indicated with shall form part of the Schedule H or NA for ‘not applicable’.

The Schedule shall be read in conjunction with the schedule of drawings and the Technical
Specifications indicated in the Condition of Contracts. In case of contradiction, Schedule H
shall prevail. All related engineering and design works associated with the project and
schedules shall be included as part of the Items.

Items not specifically mentioned in this Schedule but necessary to be included for the
complete and satisfactory operation of the system as specified by the Specifications
(including special tools for construction, testing, operation and maintenance purposes of
the equipment) shall be deemed to be included in the Contract Price.

The prices for the individual items shall be entered in Schedule of Prices indicated in the
Condition of Contracts.

TECHNICAL SPECIFICATION
TENAGA NASIONAL BERHAD SCHEDULE H – BILL OF QUANTITIES PREAMBLE
PMU JENGKA Date 21 JUNE 2021 Rev No. 1 Page 1 of 1
SCHEDULE H : BILL OF QUANTITIES

PLANT NAME: PMU 132/11KV JENGKA (AIS)

PART 1 : PLANT PRIMARY EQUIPMENT

BILL OF QUANTITY (132KV AIS)

NO ITEM QTY
1. 132-TF 1

132KV CONVENTIONAL SWITCHGEAR

Outdoor 132kV Single busbar 3150A open terminal switchgear with fault
rating, as stated in the Contract, of:
31.5kA for 3 seconds.

Minimum Specific Creepage Distance for outdoor equipment shall be


25 mm/kV

ALL EQUIPMENT SHALL BE 3-PHASE UNLESS STATED OTHERWISE.

The equipment to be supplied and installed are generally as shown on


drawings (refer to tender drawings) and as detailed in the Specifications
complete with galvanized steel support structures, access ladders, platform
and walkways, etc., to complete, comprising: -

132-TF 132KV 1600A TRANSFORMER BAY, EACH BAY IS EQUIPPED WITH: -

Qty Item
a 1 set Busbar disconnectors
(single
busbar)
b 1 set Circuit breaker
c 1 set Current transformer
d 1 no Capacitor voltage transformers
e 1 set Surge arresters
f 1 set Complete set of stranded aluminum conductors with
adequate ampacity, circuit connection between all the
equipment and to busbars, including clamps, connectors,
jumpers, fittings, suspension and tension insulator sets,
to complete.
g LS Post insulator(s) for mounting of conductors or tubular
buses and interbay screens where required by the design,
and all other accessories including clamp, to complete.
h 1 no Neutral current transformer
i 1 no Marshalling kiosk

TECHNICAL SPECIFICATION
TENAGA NASIONAL BERHAD SCHEDULE H – BILL OF QUANTITIES PART 1
PMU JENGKA Date 21 JUNE 2021 Rev No. 1 Page 1 of 1
SCHEDULE H : BILL OF QUANTITIES

PLANT NAME: PMU 132/11KV JENGKA

PART 1 : PLANT PRIMARY EQUIPMENT

BILL OF QUANTITY

NO ITEM QTY
1. 33GF/1B 6
2. 33GT/1B 1
3. 33/NE 1

TECHNICAL SPECIFICATION
TENAGA NASIONAL BERHAD SCHEDULE H – BILL OF QUANTITIES PART 1
PMU JENGKA Date 21 JUNE 2021 Rev No. 1 Page 1 of 4
ITEM DESCRIPTION

33KV SINGLE BUSBAR GAS INSULATED SWITCHGEAR

Indoor 3-phase 2000A switchgear with fault rating of 25kA for 3 seconds.

ALL EQUIPMENT SHALL BE 3-PHASE UNLESS STATED OTHERWISE.

The following items and particulars are the Definite Items of the
switchgear in this Tender. Items not specifically mentioned in this
Schedule but necessary to be included for the complete and satisfactory
operation of the system as specified by the Specifications (including
special tools for construction, operation and maintenance purposes of the
equipment) shall be deemed to be included in the Contract Price.

TECHNICAL SPECIFICATION
TENAGA NASIONAL BERHAD SCHEDULE H – BILL OF QUANTITIES PART 1
PMU JENGKA Date 21 JUNE 2021 Rev No. 1 Page 2 of 4
ITEM DESCRIPTION
33GF/1B 33KV 1250A UNDERGROUND FEEDER BAY, EACH BAY IS EQUIPPED WITH: -

Qty Item
a 1 set 2000A busbars
b 1 set Motorized busbar disconnectors
c 1 set Solenoid or motor charged spring operated non-
withdrawable type SF6 or vacuum circuit breaker
d 1 set Integral circuit motorized earthing switch (cable box
through CB) or, (alternative design) Integral circuit
motorized line earthing switch
e LS Current transformers
f LS Mechanical and electrical interlocking gears
g 1 set Main cable box, inclusive of dummy plug at each plug-in
cable termination receptacle entry
h LS Equipment earthing system
i LS Secondary equipments
SF6 density gauge and monitoring device for each
compartment, Circuit breaker and disconnectors local
mechanical ON/OFF indicators, LED voltage indicator with
voltage detecting/sensing device, CB Operation counter,
Local mimic diagram equipped with circuit breaker and
disconnectors ON/OFF status/control switch and
indications, Remote/Local changeover switch, Set of small
wiring, bus wiring, auxiliary relays, necessary switches,
MCBs with auxiliary contacts, labels, isolatable sliding
terminal blocks, grouting bolts, cable glands, etc., to
complete
j LS SF6 gas to fill in all the gas compartments including
necessary works e.g. vacuuming, dew point test, gas purity
test, leakage test, etc.
Gas filling at site prior to SAT deemed to be part of this
schedule.

TECHNICAL SPECIFICATION
TENAGA NASIONAL BERHAD SCHEDULE H – BILL OF QUANTITIES PART 1
PMU JENGKA Date 21 JUNE 2021 Rev No. 1 Page 3 of 4
ITEM DESCRIPTION
33GT/1B 33KV 2000A TRANSFORMER BAY, EACH BAY IS EQUIPPED WITH: -

Qty Item
a 1 set 2000A busbars
b 1 set Motorized busbar disconnectors
c 1 set Solenoid or motor charged spring operated non-
withdrawable type SF6 or vacuum circuit breaker
d 1 set Integral circuit motorized earthing switch (cable box
through CB) or, (alternative design) Integral circuit
motorized line earthing switch
e LS Current transformers
f LS Voltage transformers
g LS Mechanical and electrical interlocking gears
h 1 set Main cable box, inclusive of dummy plug at each plug-in
cable termination receptacle entry
i LS Equipment earthing system
j LS Secondary equipments
SF6 density gauge and monitoring device for each
compartment, Circuit breaker and disconnectors local
mechanical ON/OFF indicators, LED voltage indicator with
voltage detecting/sensing device, CB Operation counter,
Local mimic diagram equipped with circuit breaker and
disconnectors ON/OFF status/control switch and
indications, Remote/Local changeover switch, Set of small
wiring, bus wiring, auxiliary relays, necessary switches,
MCBs with auxiliary contacts, labels, isolatable sliding
terminal blocks, grouting bolts, cable glands, etc., to
complete
k LS SF6 gas to fill in all the gas compartments including
necessary works e.g. vacuuming, dew point test, gas purity
test, leakage test, etc.
Gas filling at site prior to SAT deemed to be part of this
schedule.

33/NE 33KV NEUTRAL EARTHING EQUIPMENT :-

Qty Item
a 1 no Neutral earthing resistor
b 3 nos Disconnector (800A)
c 2 nos Current transformers (2 nos for 1 Power Transformer)
d LS Flat copper neutral busbar, copper busbars for connection
between neutral earthing resistor to neutral disconnector,
copper connectors, clamps, labels, etc., to complete
e LS Equipment earthing system
f LS Set of steel structure

TECHNICAL SPECIFICATION
TENAGA NASIONAL BERHAD SCHEDULE H – BILL OF QUANTITIES PART 1
PMU JENGKA Date 21 JUNE 2021 Rev No. 1 Page 4 of 4
SCHEDULE H : BILL OF QUANTITIES

PLANT NAME: PMU 132/11KV JENGKA

PART 1 : PLANT PRIMARY EQUIPMENT

BILL OF QUANTITY

NO ITEM QTY
1. ESX LS
2. ST1 LS

ITEM DESCRIPTION

ESX SUBSTATION EARTHING SYSTEM FOR SUBSTATION EXTENSION OR


EQUIPMENT REPLACEMENT: -

Installation, modification or replacement of Earthing system for


equipment and supporting structures related to the scope of works for all
voltage levels under this contract comprising, as and where necessary,
including complete set of copper tapes, earth electrodes, test links, etc., to
complete

The scope also includes, as and where necessary for completion of the
works, all connections to equipment supplied under this Contract including
interface requirements with existing earthing system and earthing or
lightning protection system of buildings.

Where reasonably practical, earthing conductors shall be embedded in


concrete for purpose of control against theft.

ST1X STEEL STRUCTURES OF LATTICE TYPE FOR EXTENSION OF SUBSTATION: -

One set of lattice type steel structures (for the relevant extension works of
the outdoor switchyard, inclusive of affected existing structures where
necessary) for gantry towers, gantries, tower or tower extension for earth
wire support for main equipment and earth mast, NER system, etc., to
complete.

Where the detailed design requires the use of gantries or support


structures for additional support of busbars or conductors, although not
indicated in the tender drawing, the structures (and the relevant
insulators and fittings) are deemed included.

TECHNICAL SPECIFICATION
TENAGA NASIONAL BERHAD SCHEDULE H – BILL OF QUANTITIES PART 1
PMU JENGKA Date 21 JUNE 2021 Rev No. 1 Page 1 of 1
SCHEDULE H : BILL OF QUANTITIES

PLANT NAME: PMU 132/11KV JENGKA

PART 4 : TRANSFORMER

BILL OF QUANTITY

NO ITEM QTY
1. PT-45 1
2. ET 1

ITEM DESCRIPTION

The specific creepage distance shall be referred to Part 1 of


Schedule H. This specific creepage distance shall be applicable for:
Power Transformers
Earthing Transformers

Supply, Install And Commissioning of Transformers including


ancillaries and accessories as specified in the Specification.

PT-45 POWER TRANSFORMER


45MVA 132/33kV

ET EARTHING TRANSFORMER
300kVA 33/0.415kV

TECHNICAL SPECIFICATION
TENAGA NASIONAL BERHAD SCHEDULE H – BILL OF QUANTITIES PART 4
PMU JENGKA Date 21 JUNE 2021 Rev No. 1 Page 1 of 1
SCHEDULE H : BILL OF QUANTITIES

PLANT NAME: PMU JENGKA

PART 5: POWER CABLES

NO ITEM QTY
1. 33CBL-TXFR 1
2. 33CBL-ETX 1
3. 0.415/PC/LVAC 1
4. 24 FOC/PP 1

TECHNICAL SPECIFICATION
TENAGA NASIONAL BERHAD SCHEDULE H BILL OF QUANTITIES PART 5
PMU JENGKA Date 18/06/2021 Rev No. 10 Page 1 of 4
ITEM DESCRIPTION

33KV POWER CABLE

The following items and particulars are the Definite Items of the
cable in this Tender. Items not specifically mentioned in this
Schedule but necessary to be included for the complete and
satisfactory operation of the system as specified by the
Specifications (including special tools for construction, operation
and maintenance purposes of the equipment) shall be deemed to be
included in the Contract Price.

33CBL-TXFR DESIGN, SUPPLY AND ERECT THE FOLLOWING 33kV CABLE CIRCUIT
FOR 1 No. 132/33KV 45 MVA TRANSFORMER: -

Qty Item Description


a 6 33kV single core 630mm2 copper conductor XLPE
power cables from Power Transformer to
Switchgear
b 6 33kV Power Cable ,
cable glands and mounting brackets at
Transformer Cable Box
c 6 33kV GIS Power Cable Termination Kit, cable glands
and mounting brackets at 33kV GIS Switchgear
d LS Earthing system and bonding for power cables
comprising complete set of copper tapes, earthing
conductor, test links, etc., and all connections from
metallic sheaths/screens of the cables to equipment
supplied under this Contract including interface
requirements with transformers, various electrodes,
structures including cable ladders/trays, earthing
links, etc., wherever relevant including connections
to existing earth grid.

Metallic screen/sheath shall be earthed at


transformer termination

33CBL-ETX DESIGN, SUPPLY AND ERECT THE FOLLOWING FOR 1 NO.


33/0.415kV 300kVA EARTHING TRANSFORMER:-

Qty Item
a 3 Transformer Cable Box to Earthing Transformer -
33kV single core 630mm2 copper conductor XLPE
power cables
b 1 Earthing Transformer to Neutral Earthing Resistor
Disconnector - 33kV single core 630mm2 copper
conductor XLPE power cables
c 3 33kV Power Cable ,
cable glands and mounting brackets at Transformer
Cable Box
d 4 33kV Power Cable , cable
glands and mounting brackets at 33kV Earthing
Transformer
TECHNICAL SPECIFICATION
TENAGA NASIONAL BERHAD SCHEDULE H BILL OF QUANTITIES PART 5
PMU JENGKA Date 18/06/2021 Rev No. 10 Page 2 of 4
ITEM DESCRIPTION
e 1 33kV Power Cable , cable
glands and mounting brackets at Neutral Earthing
Resistor Disconnector
f LS Earthing system and bonding for power cables
comprising complete set of copper tapes, earthing
conductor, test links, etc., and all connections from
metallic sheaths/screens of the cables to equipment
supplied under this Contract including interface
requirements with transformers, various electrodes,
structures including cable ladders/trays, earthing
links, etc., wherever relevant including connections to
existing earth grid.

For Earthing Transformer


Metallic screen/sheath shall be earthed at power
transformer termination.

For NER
Metallic screen/sheath shall be earthed at NER
termination.

0.415/PC/LVAC LOW VOLTAGE POWER CABLE FOR LVAC:-

Qty Item
a 1 x 4C 240mm2 EARTHING/LOCAL TRANS/GENERATOR SET
Al :-
XLPE/PVC/SWA/
PVC+FR+AT - Armoured Aluminium conductor power
cables from Earthing/Local
Trans/Generator set to LVAC Board inside
substation building.

b 4 0.415kV Power Cable , cable


glands type E1 and mounting brackets at
0.415kV Earthing/Local Transformer
c 4 0.415kV Power Cable , cable
glands type E1 and mounting brackets at
0.415kV LVAC board.
d LS Earthing system and bonding for power
cables comprising complete set of copper
tapes, earthing conductor, test links, etc.,
and all connections from metallic
sheaths/screens of the cables to equipment
supplied under this Contract including
interface requirements with transformers,
various electrodes, structures including
cable ladders/trays, earthing links, etc.,
wherever relevant including connections to
existing earth grid.

Metallic screen/sheath shall be earthed at


Earthing/Local Trans/Generator set
termination.

TECHNICAL SPECIFICATION
TENAGA NASIONAL BERHAD SCHEDULE H BILL OF QUANTITIES PART 5
PMU JENGKA Date 18/06/2021 Rev No. 10 Page 3 of 4
ITEM DESCRIPTION
24FOC/PP 24 Core Fibre Optic Complete With Patch Panel:

Qty Item
a LS The cable shall be composed of minimum
twenty-four (24) optical fibres in loosetube
coated with nylon or high modulus material
strengthened with a central member. The
tubes and interstices shall be protected with
a plastic wrapping, an inner sheath and
Kevlar yarns. For protection against ingress
of moisture, a laminated aluminium tape
shall be incorporated. The outer covering
shall be an extruded PE sheath containing an
effective termite repellent. FAT is not
required for fibre optic cable.
b 2 Supply of fiber distribution cabinet/patch
panel for termination of 24-fibers optical
fiber cable of LHS (E-2000) type adaptors
complete with trays, kits, all fittings,
accessories and jointing materials and
labeling of the optical fiber cable destination.

NOTES ON CABLE ERECTION WORKS

The cable shall be laid in a combination of the following erection


methods:-
a. Cable trench
b. Buried direct in ground with pipe
c. Cable cellar with trays, ladders and supports
d. Cable cellar on the floor with supports
e. Cable shaft with trays, ladders and supports
f. Concrete encased pipes for road crossing

The installation described in the erection methods above shall include


utility mapping supply of all material and workmanship as per TNB
requirement for excavation, trenching, hacking, road crossings,
trench crossing using G.I Pipes, other cable crossings, where
applicable; complete fill with sifted sand in cable trench, sanding,
PVC/PE ducting, concrete cable protective slabs, reinstatement of
existing surfaces, cable route marking, civil works, cable
ladders/trays, cable clamps and supports, cable cleats, steel works,
labeling for all types of cables laid at both end, application of fire
retardant paint for exposed power cable, fire block mortar, cost etc to
complete as per contract specification inclusive testing.

All jointing and termination works shall be carried out by Certified


Cable Jointers approved by TNB. The jointers shall have valid
competency certificates issued by the joint and termination
manufacturer for the relevant voltage level and particular model
offered for installation.

TECHNICAL SPECIFICATION
TENAGA NASIONAL BERHAD SCHEDULE H BILL OF QUANTITIES PART 5
PMU JENGKA Date 18/06/2021 Rev No. 10 Page 4 of 4
SCHEDULE H : BILL OF QUANTITIES

PLANT NAME: PMU 132/11kV JENGKA

PART 7 : COMMON WORKS ITEMS

BILL OF QUANTITY

NO ITEM QTY
1. CPTN LS
2. INSR LS
3. CIDB LS
4. PSAFE LS
5. TEST LS
6. TEST/SUPV LS

PART 7: COMMON WORKS ITEMS

Common works for the relevant scope of works:

CPTN ELECTRICAL SERVICES/COMPETENT ENGINEERS/CONTRACTOR QUALIFIED


PERSON

Electrical Services and Competent engineer(s) associated with the project


and the Schedules inclusive of the works involving extension to a "live"
substation or working in the vicinity of "live" equipment. The permit to work
(PTW) shall only be issued to the named competent person(s).

Successful Contractor shall submit the name(s) of person(s) holding


Certificates of Competence issued under the Electricity Regulation 1994 who
shall be responsible for installing, testing and commissioning of electrical
installation, stating the type of Certificate of Competency and Limitation.

Electrical Services and Competent engineer(s) may delegate the PTW to the
contactor's supervisor that has a valid Contractor Qualified Person (CQP)
training certificate from ILSAS. The validity of the certificate shall be in
relevant to his/her current employment with the main contractor. It will be
invalid once the supervisor change employment to other company which
requires recertification.

INSR PROJECT INSURANCE

Project Insurance associated with the project and the Schedules inclusive
of Erection All Risk/ Contractor All Risk and Workmen Compensation
Insurance.

The Project Insurance shall also provide coverage for free issued plants and
material and dismantled equipment, if any.

CIDB CIDB

Registration with Construction Industry Development Board Malaysia CIDB


associated with the project and the Schedules, including CIDB Greencard
registration for all workmen working in the substation.

TECHNICAL SPECIFICATION
TENAGA NASIONAL BERHAD SCHEDULE H – BILL OF QUANTITIES PART 7
PMU JENGKA Date 21 JUN 2021 Rev No. 1 Page 1 of 3
PSAFE PROJECT SAFETY REQUIREMENT SHALL BE AS FOLLOWS:

a) To appoint a full time Safety and Health Officer (SHO) registered with
Department of Occupational Safety and Health (DOSH) as stipulated in sub
regulation (3)(b) Occupational Safety & Health (SHO) 1997, OSHA 1994
(Act 514) at project site for the whole duration of the contract.

b) To appoint Site Safety Supervisor (SSS) registered with Department of


Occupational Safety and Health (DOSH) at project site as stipulated in sub
regulation (1), Regulation 25 – Site Safety Supervisor, Building Operations
and Work of Engineering Construction (BOWEC) Regulation 1986, Factories
Machinery Act (FMA) 1967 (Act 139) for the whole duration of the contract
at project site. (If contract price is below RM20 million, SSS to be appointed
full time).

c) To provide appointed competent person who registered with relevant


authorities for all electrical, mechanical and civil works such as scaffolder,
authorized gas tester, crane operator.

d) To provide workers, subcontractors, vendors, specialist or any other


personnel with CIDB and NTSP training and they shall possess valid NTSP
and CIDB for the whole duration they are working in TNB premises.

e) Workers who are required to work at height must attend training and
obtain certificate for Working at Height at ILSAS only (OHL Linesmen).

f) To provide complete set of full body harness with double lanyard and
integrated energy absorber, suitable safety shoes and helmet for climbing
and safety line for working at height or other necessary fall protection for
above 2 meters to all workers/subcontractors that are required to carry out
the job. The specification of Full Body Harness and others shall refer TNB
GRID - HSE Requirements for Contractor.

g) To provide Safety Performance Grading Board, Safety Posters/Signages,


Spill Kit and the necessary safety gears such as safety helmets, first aid
kits, safety boots and etc. for the exclusive use of the Engineer and his
representatives and visitors to site. The items are to be kept and
maintained by contractor in the site office.

h) To establish, document, implement and maintain the Occupational Safety


& Health Management Manual until the end of project.

i) To comply with the legal and other requirement pertaining to


Occupational Safety and Health in Malaysia, the latest TNB GRID - HSE
Requirement for Contractors and Safety Compliance Audit Guideline
(SAFCA) as stated in the tender document.

j) Construction Work Permit (CWP) is compulsory to be obtained and no


work shall be commenced without valid CWP.

The payment for this PSAFE item will be based according to the Schedule of
Payment.

TECHNICAL SPECIFICATION
TENAGA NASIONAL BERHAD SCHEDULE H – BILL OF QUANTITIES PART 7
PMU JENGKA Date 21 JUN 2021 Rev No. 1 Page 2 of 3
TEST Site testing and commissioning of all equipment relevant to the scope of
work of this project.

The scope of this works includes testing and commissioning of equipment


associated with this Schedules and interfacing equipment where necessary,
as well as provision of all test equipment and accessories required, for
successful completion of the Contract.

The scope shall exclude the cost of testing by the Employer Nominated
Licensed Tester as per Schedule L and shall all be in accordance with
segregation of responsibility as described in the Contract Document.

TEST/SUPV To manage, supervise and coordinate the site testing and commissioning of
all equipment relevant to the scope of work of this project which are to be
performed by the Employer Nominated Licensed Tester.

TECHNICAL SPECIFICATION
TENAGA NASIONAL BERHAD SCHEDULE H – BILL OF QUANTITIES PART 7
PMU JENGKA Date 21 JUN 2021 Rev No. 1 Page 3 of 3
SCHEDULE H : BILL OF QUANTITIES

PLANT NAME: PMU 132/11kV JENGKA

PART 8: MISCELLANOUS ITEMS

BILL OF QUANTITY

NO ITEM QTY
1. DISM 1

ITEM DESCRIPTION

MISCELLANEOUS ITEMS

The following items and particulars are the Miscellaneous Items of the
switchgear in this Contract.

DISM DISMANTLING, PACKING, STORAGE AND TRANSPORTATION OF ALL


EXISTING EQUIPMENT THAT ARE TO BE REPLACED, INCLUDING:

a) Equipment to be dismantled are:

i) Existing 0.415kV power cable from existing LVAC to


existing AC supply source and related termination kits,
etc. to complete.

ii) All other related equipment, multicore & auxiliary cable,


earthing, steel structures, conductors including clamps,
connectors, jumpers, line droppers, fittings, etc. to
complete and are to be weighed accordingly.

b) All dismantled items are to be packed and marked suitably to


avoid damage for storage at a designated location in the PMU and
related remote end substations. These dismantled items are to be
stored at substation compound as instructed by the Employer.
Outward transportation of all the packed dismantled item from
the substation to TNB store will be by the Employer.

c) All dismantled items, inclusive of any schedule waste must be


packed and stored in a proper manner to avoid any hazardous
material leakage or spillage to environment as per requirement
Jabatan Alam Sekitar, Malaysia.

TECHNICAL SPECIFICATION
TENAGA NASIONAL BERHAD SCHEDULE H – BILL OF QUANTITIES PART 8
PMU JENGKA Date 21 JUNE 2021 Rev No. 1 Page 1 of 1

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