Catalogue Ex Press

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UBE


TOKYO


FUKUOKA
OSAKA

Head Office / Plant


1980, Okinoyama, Kogushi, Ube City, Yamaguchi Pref.
755-8633, Japan
Phone: +81-836-22-6276 FAX: +81-836-22-6279
Utilizing 50% post-consumer
http://www.ubemachinery.co.jp recycled paper pulp 2021.08. 500AB
SS5G Lineup
Extreme Energy-Saving Extrusion Press DMI-PRO Extrusion Force (Nominal)

Data Management 1,500MT 1,650 UST 15 MN


Short Stroke Extrusion Press & human-machine
1,800MT 2,000 UST 18 MN
Stem Slide Interface for
Professional 2,500MT 2,750 UST 25 MN

3,000MT 3,300 UST 30 MN

Stem Slide UBE’ s


original
3,600MT 4,000 UST 36 MN
Structure
technology

4,000MT 4,400 UST 40 MN

5,000MT 5,500 UST 50 MN

6,000MT 6,600 UST 60 MN

6,400MT 7,000 UST 63 MN

7,000MT 7,800 UST 70 MN

7,500MT 8,400 UST 75 MN

8,000MT 9,000 UST 80 MN

9,000MT 10,000 UST 90 MN



10,000MT 11,000 UST 100 MN


Small capacity

pumps & Servo motors


Stem Slide Structure

Linear Guides 30% Smaller UBE’ s


original

for Container Foot Print


technology

▶Stem position is ▶Not use the hydraulic system.


and Cross-Head with New Billet Lodar detected by the sensor So there is
at all the time. no risk for oil leakage.
2 3
Standard Short Stroke Extrusion Press Compact Hydraulic Components
Smaller Hydraulic Oil Tank
▶Oil volume 2,500MT (2,750 UST) -
6,000 liters.

Easier Maintenance
▶Most hydraulic components
are installed around the oil tank.

Container Seal Pump Energy Saving


▶The Variable displacement pump
delivers only the amount of hydraulic oil
to maintain container seal pressure.

SS3G Lineup
Container Heating System
▶Container with internal cartridge heater. Extrusion Force (Nominal)
▶Accurate temperature control.
▶Independent precise SSR 4 zones control. 1,500MT 1,650 UST 15 MN
▶Can be set and operated on DMI-III.
1,800MT 2,000 UST 18 MN

2,500MT 2,750 UST 25 MN

3,000MT 3,300 UST 30 MN


3,600MT 4,000 UST 36 MN

4,000MT 4,400 UST 40 MN

5,000MT 5,500 UST 50 MN

Energy Saving for Extrusion (option) 6,000MT 6,600 UST 60 MN

▶The first use in the world. Control System 6,400MT 7,000 UST 63 MN
▶Automatic pump number selection
▶Stand alone Type

DMI III
by the extrusion speed.
Operation panel 7,000MT 7,800 UST 70 MN
▶Shock less restart
of the pumps/motors for long life span. (option).
7,500MT 8,400 UST 75 MN

Data Management 8,000MT 9,000 UST 80 MN

& human-machine 9,000MT 10,000 UST 90 MN

Energy Saving Interface


Existing System 10,000MT 11,000 UST 100 MN
System
4 5
Energy Saving New Control System DMI-PRO
30-50% Energy Savings Energy Savings for only Extrusion

DMI-PRO
(In comparison with SS3G)
90
▶Small pumps and servo motors are applied.

Electric energy consumption Reduction rate [%]


SS5G
▶Small pumps delivery is controlled by servo motor. 80
SS3G-
Servo Extrusion speed 8 [mm/s] 70 Energy Saving Data Management
motors pressure 20 [MPa]
60 & human-machine
Small
pumps
Series SS5G
SS3G
Energy Saving
SS3G 50 Interface for
Professional
55 kW × 8 sets
Motors 220 kW × 3 sets 220 kW × 3 sets 40
(Servo)
Pumps A15VSO145 A4VSO500 A4VSO500
30
Consumption
Power 162.7 186.9 213.6 20 Data management of each Die
[kW]

Reduction rate 10 Error message and alarm history


44.8 32.3 -
[%]
Number of 0 Maintenance guide

the required motors 6 2 3 0 2 4 6 8 10 12 14 16


(pumps)
Extrusion Speed [mm/s]

Operation & Set Up Easy Operation


Installation Space is Minimized by 30%
Smaller foot print billet loader 2,500MT
(2,750UST)
is applied
▶Foot print of the billet loader
from press center line is reduced by 30%.
▶Simultaneous movement
4,505 mm

with two ball screws parallel located.

▶Easier to use dies data ▶Data can be read instantly ▶Data can be retrieved as a
SS3G management function by entering a dies number CSV file to a USB memory

Trouble Shooting / Maintenance Maintenance Support


3,345 mm

SS5G

Improvement of the Quality Maintenance and Environment


Correspondence to IOT ▶Operating status of servo motor ▶Operating status of a device ▶Grasp the abnormal state with
operated by a servo motor the waveform display
▶Collect data and propose optimal service.

UBE service persons uploads data using USB or LAN and utilizes it for maintenance.
You can remotely operate the V9 touch panel by wireless-LAN connecting the tablet
or PC. Advanced Function Product Temp. Control Security Level
V9/Hakko Switching
HUB by RAM Speed It is possible to change
PLC
the function
Internal
Linear guides are applied SD Card
Option
which can be used
for container and cross-head Access
USB Memory PC or Tablet
Point
▶Ensuring the alignment both the container
and cross-head. (Fewer Lubricant and wear-free)
▶Energy saving for those movement.
Lower Noise level 10-15 dB(A)
Accuracy improvement (compare with SS3G)
of the Ram speed ▶Combination of small pumps and servo motors ▶Extrusion ram speed can be set arbitrarily,
▶Security level setting screen.
by small pumps and servo motors brings a reduction of the noise level. bring the product temperature closer to uniform.

6 7
SS5G, SS3G Specifications comparison

Description Description

Option Option
55kW x 8
Main 220kW x 3
(Servo motor) Standard Option
pump motor (2,500MT / 2,750UST)
(2,500MT / 2,750UST)
Pressure ring

To improve
A15VSO145 x 8 A4V355(500)HS5 x 3
the rigidity of
Variable capacity Variable capacity Sub pressure ring
Main pump End platen
Solenoid valve control Proportional valve control
(2,500MT / 2,750UST) (2,500MT / 2,750UST)
Magnify

( )
extrusion SS5G SS3G SS3G-Energy Saving ・Deflection reduction of end platen
speed
Energy 4 [mm/s] 0.55 1 0.67 ・To maintain accuracy of pressure ring
・Facilitate replacement of pressure ring

( )
saving extrusion SS5G SS3G SS3G-Energy Saving ・Platen hall expansion
speed
8 [mm/s] 0.76 1 0.87
To improve Standard Option
Linear guide Liner the performance of
shear ・Compatible with high-strength materials

The sliding portion


Option Option
cross and container To improve
the strip of
・Compatible with Discard thickness 50 mm or more (high-strength materials)
container
・Strip power increased by 25%

Option Option

Standard Option
Space saving type Standard type

Container
three-layer structure
(To improve the strength
Billet loader of container)

Two-layer Three-layer

8 9
6,600MT (7,300 UST) 3,600MT (4,000 UST)
Direct / Indirect Press Direct / Indirect Press for Copper

9,000MT (10,000 UST) 3,000MT (3,300 UST)


Direct Press (SS1G) Indirect Press for Copper

1,800MT (2,000 UST) POLAND

Direct Press (SS3G)


BELARUS

ROMANIA


RUSSIA CANADA
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EUROPE ■■■■■ ■■■■■ ■■■■■■■■■


CZECH


■■■■■ ■■■■■ ■■■■■■■■■
■■■■■ ■■■■■ ■■■■■■■■■ USA
NORTH ■ ■■■■


TURKEY



■■■■■ ■■■■■ JAPAN ■ ■ ■ ■ ■ ■ ■ ■ ■ ■■■■■


ALGERIA ASIA CHINA KOREA AMERICA ■ ■ ■ ■ ■



TAIWAN


MEXICO
AFRICA


INDIA VIETNAM



NIGERIA
THAILAND


QATAR


SINGAPORE


SAUDIARABIA


MALAYSIA

2,500MT (2,750 UST)


INDONESIA


AUSTRALIA ■■
Direct Press (SS5G)

SOUTH AFRICA KENYA OCEANIA


NEW ZEALAND

UBE Extrusion Presses


All Over the World

: 5 sets

10 11

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