Professional Documents
Culture Documents
CASE 47830958 Preview
CASE 47830958 Preview
580SN WT
580SN
590SN
Tier 4B (final)
Tractor Loader Backhoe
SERVICE MANUAL
Printed in U.S.A.
© 2015 CNH Industrial America LLC. All Rights Reserved. Part number 47830958
Case is a trademark registered in the United States and many
other countries, owned by or licensed to CNH Industrial N.V.,
1st edition English
its subsidiaries or affiliates. August 2015
SERVICE MANUAL
47830958 20/08/2015
EN
47830958 20/08/2015
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
Transmission.............................................................................. 21
[21.112] Power shuttle transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1
47830958 20/08/2015
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
Steering..................................................................................... 41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1
47830958 20/08/2015
Wheels ...................................................................................... 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1
47830958 20/08/2015
47830958 20/08/2015
47830958 20/08/2015
1
Find manuals at https://best-manuals.com
Contents
INTRODUCTION
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks.
47830958 20/08/2015
3
Find manuals at https://best-manuals.com
INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
47830958 20/08/2015
4
INTRODUCTION
Safety rules
Unless otherwise instructed, always perform these steps before you service the machine:
1. Park the machine on a flat, level surface.
2. Place the backhoe in the transport position with the swing lock pin installed for transport.
3. Place the loader bucket on the ground, with the bottom of the loader bucket parallel to the surface.
4. Place the direction control lever and the transmission in neutral.
5. If you need to open the hood to perform service, raise the loader arms and install the support strut.
6. Shut down the engine.
7. Place a 'Do Not Operate' tag on the key switch so that it is visible to other workers or remove the key.
47830958 20/08/2015
5
INTRODUCTION
DANGER
Altering cast ductile iron can cause it to weaken or break.
Before you weld, cut, or drill holes on any part of this machine, make sure that the part is not cast
ductile iron.
Failure to comply will result in death or serious injury.
D0148A
Altering cast ductile iron can cause it to weaken or break. Unauthorized modifications to cast ductile iron parts can
cause death or serious injury. Do not weld, cut, drill, repair, or attach items to cast ductile iron parts on this machine.
Before you weld, cut, or drill holes on any part of this machine, make sure the part is not cast ductile iron. See your
dealer if you do not know if a part is cast ductile iron.
The following items are examples of cast ductile iron parts. There may also be other parts made of cast ductile
iron that are not on the list below.
• two-wheel drive steering link
• dump links
• front axle
• stabilizers
• extend-a-hoe
• swing tower
• bucket linkage
• Air-Conditioning (A/C) compressor mounting bracket
Do not make any unauthorized modifications. Consult an authorized dealer before making any changes, additions,
or modifications to this machine.
47830958 20/08/2015
6
INTRODUCTION
Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this
legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze,
cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use,
and dispose of these substances.
Helpful hints
• Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems
may cause considerable spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances
that may be harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid,
etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of
the fluids in a proper way that complies with all local legislation and available resources.
• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.
• The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-condi-
tioning specialist or use a special extractor to recharge the system properly.
• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils,
coolant, etc.
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful
effect on the environment if the batteries are not properly recycled after use. Improper
disposal of batteries can contaminate the soil, groundwater, and waterways. CASE
CONSTRUCTION strongly recommends that you return all used batteries to a CASE
CONSTRUCTION dealer, who will dispose of the used batteries or recycle the used
batteries properly. In some countries, this is a legal requirement.
Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead,
CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any
batteries. Do not dispose of batteries in your household garbage.
47830958 20/08/2015
7
INTRODUCTION
O-ring seals
Lubricate the O-ring seals before you insert them in the seats. This will prevent the O-ring seals from overturning and
twisting, which would jeopardize sealing efficiency.
Sealing compounds
Apply a sealing compound on the mating surfaces when specified by the procedure. Before you apply the sealing
compound, prepare the surfaces as directed by the product container.
Spare parts
Only use CNH Original Parts or CASE CONSTRUCTION Original Parts.
Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same
parts that are assembled during standard production. Only CNH Original Parts or CASE CONSTRUCTION Original
Parts can offer this guarantee.
47830958 20/08/2015
8
INTRODUCTION
Protecting the electronic and/or electrical systems during charging and welding
To avoid damage to the electronic and/or electrical systems, always observe the following practices:
1. Never make or break any of the charging circuit connections when the engine is running, including the battery
connections.
2. Never short any of the charging components to ground.
3. Always disconnect the ground cable from the battery before arc welding on the machine or on any machine
attachment.
• Position the welder ground clamp as close to the welding area as possible.
• If you weld in close proximity to a computer module, then you should remove the module from the machine.
• Never allow welding cables to lie on, near, or across any electrical wiring or electronic component while you
weld.
4. Always disconnect the negative cable from the battery when charging the battery in the machine with a battery
charger.
NOTICE: If you must weld on the unit, you must disconnect the battery ground cable from the machine battery.
The electronic monitoring system and charging system will be damaged if this is not done.
5. Remove the battery ground cable. Reconnect the cable when you complete welding.
WARNING
Battery acid causes burns. Batteries contain sulfuric acid.
Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush
with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large
quantities of water or milk. Do not induce vomiting. Seek medical attention immediately.
Failure to comply could result in death or serious injury.
W0111A
Special tools
The special tools that CASE CONSTRUCTION suggests and illustrate in this manual have been specifically re-
searched and designed for use with CASE CONSTRUCTION machines. The special tools are essential for reliable
repair operations. The special tools are accurately built and rigorously tested to offer efficient and long-lasting oper-
ation.
47830958 20/08/2015
9
INTRODUCTION
RCPH10TLB320AAF 1
RCPH10TLB307AAF 2
RCPH10TLB303AAF 3
47830958 20/08/2015
10
INTRODUCTION
RCPH11TLB012BAD 4
RAIL14TLB1061BA 5
RAIL15TLB0001BA 6
47830958 20/08/2015
11
INTRODUCTION
RCPH10TLB437AAF 7
RAIL14TLB1053BA 8
RAIL15TLB0007BA 9
47830958 20/08/2015
12
INTRODUCTION
2. Locate the fuse and relay box. Refer to the decal for
fuse, relay, and/or diode functions.
RAIL15TLB0008BA 10
RAIL14TLB0853BA 11
47830958 20/08/2015
13
INTRODUCTION
RAIL13TLB0207BA 12
RAIL13TLB0206BA 13
47830958 20/08/2015
14
INTRODUCTION
47747129_A 1 47747130_A 2
Instrument cluster B+
Rear lights
47830958 20/08/2015
15
INTRODUCTION
Symbol Function
Rear wipers/washers
Tail lights
Pilot controls
Dome light
Radio B+
Horn
Blower motor
A/C
TRAX B+
Key switch
Air seat
Heated seat
47830958 20/08/2015
16
INTRODUCTION
Symbol Function
2WD, Ride Control
SAHR brake
Comfort Steer
Side lights
Customer B+
Customer key ON
Starter
Power Lift™
Telematics
NOTE: The Telematics system has an additional external
fuse location. See “Fuses and Relays” Product identifi-
cation ().
47830958 20/08/2015
17
INTRODUCTION
A/C relay
Neutral relay
47830958 20/08/2015
18
INTRODUCTION
47830958 20/08/2015
19
INTRODUCTION
RCPH11TLB014AAD 3
47747125_A 4
Front wiper/washer
High beam
Beacon
47830958 20/08/2015
20
INTRODUCTION
Symbol Function
Power relay #3
Power relay #4
Start relay
47830958 20/08/2015
21
INTRODUCTION
47747127_A 5
47830958 20/08/2015
22
INTRODUCTION
Side console fuse and relay panel (under the instrument cluster)
Power Shuttle Powershift
47747128_A 6
47830958 20/08/2015
23
INTRODUCTION
RCPH10TLB437AAF 1
RAIL14TLB1053BA 2
47830958 20/08/2015
24
INTRODUCTION
RAIL14TLB1017BA 1
RAIL14TLB0838BA 2
47830958 20/08/2015
25
INTRODUCTION
RAIL15TLB0003BA 3
RAIL15TLB0004BA 4
47830958 20/08/2015
26
INTRODUCTION
WARNING
Hazardous chemicals!
Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation
and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash
hands after handling.
Failure to comply could result in death or serious injury.
W0006A
RAIL14TLB1059BA 1
RAIL14TLB1055BA 2
47830958 20/08/2015
27
INTRODUCTION
RAIL14TLB1056BA 3
RAIL14TLB1057BA 4
RAPH12FRK0163AA 5
47830958 20/08/2015
28
INTRODUCTION
RCPH11TLB012BAD 6
RAIL14TLB1061BA 7
RAIL14TLB1062BA 8
47830958 20/08/2015
29
INTRODUCTION
RCPH10TLB339AAF 9
RAIL15TLB0007BA 10
47830958 20/08/2015
30
INTRODUCTION
RCPH10TLB159AAF 1
47830958 20/08/2015
31
INTRODUCTION
Basic instructions
CASE CONSTRUCTION requires the use of a fully formulated Organic Acid Technology (OAT) based coolant. CASE
AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT is preferred. The coolant must meet the specifications
outlined in the CNH Industrial material specification MAT3624. Use of coolant not meeting this specification is not
allowed. Mixing of different coolant brands is not recommended.
NOTICE: OAT coolant is mandatory for all FPT engines compliant to Tier 4B (final) emissions using Selective Catalytic
Reduction (SCR). NEVER mix OAT coolant with conventional coolant. Under no circumstances should you top off a
cooling system with only water. You can use a refractometer to check the concentration level. You should not use
Supplemental Coolant Additives (SCA) when using CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT.
Change the coolant solution at the recommended change interval.
The decal shown is located near the fill point of the cooling
system whenever the factory fill is CASE AKCELA ACT-
IFULL™ OT EXTENDED LIFE COOLANT. This decal is
available in three different sizes. See the table below for
the associated part numbers.
NOTE: Organic Acid Technology (OAT) appears yellow
in small quantities. OAT coolant can also appear yellow
when against translucent backgrounds. However, under
certain lighting conditions and backgrounds, such as look-
ing into the coolant overflow tank, OAT coolant may ap-
pear green. The green appearance is similar to the color
of ethylene glycol coolant. This color appearance is nor-
mal, which is not an indication of mixed coolant fill in new
units built after the implementation of OAT coolant.
47830958 20/08/2015
32
INTRODUCTION
You may notice the older version of the OAT decal (CNH
Industrial part number 47488993) on some applications.
Both decals convey the same message.
Definitions
Conventional coolant:
A coolant that relies on inorganic inhibitors such as sil-
icates, nitrites, and phosphates for corrosion and cavi-
tation protection.
47488993 2
47830958 20/08/2015
33
INTRODUCTION
RAIL14TLB0846BA 1
RAIL14TLB0847BA 2
47830958 20/08/2015
34
INTRODUCTION
RAIL14TLB0859BA 3
RAIL14TLB0859BA 4
47830958 20/08/2015
35
INTRODUCTION
RAIL14TLB0847BA 5
RAIL14TLB0977BA 6
47830958 20/08/2015
36
INTRODUCTION
RAIL14TLB0848BA 1
RCPH10TLB356AAF 2
NOTICE: To avoid damage to the hood parts, always close the hood before moving the loader.
Close the hood:
1. Lower the hood.
2. Turn the handle clockwise to lock the hood latch.
RAIL14TLB0848BA 3
47830958 20/08/2015
37
INTRODUCTION
NOTE: M4 through M8 hardware torque specifications are shown in pound-inches. M10 through M24 hardware torque
specifications are shown in pound-feet.
47830958 20/08/2015
38
INTRODUCTION
IDENTIFICATION
20083680 1
1. Manufacturer's Identification
2. Property Class
20083681 2
47830958 20/08/2015
39
INTRODUCTION
1. Manufacturer's Identification
2. Property Class
3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60 ° apart indicate Class
10 properties, and marks 120 ° apart indicate Class 8.
NOTE: For Imperial Units, 1/4 in and 5/16 in hardware torque specifications are shown in pound-inches. 3/8 in
through 1 in hardware torque specifications are shown in pound-feet.
47830958 20/08/2015
40
INTRODUCTION
IDENTIFICATION
20083682 3
Grade Marking Examples
47830958 20/08/2015
41
INTRODUCTION
20090268 4
Grade Identification
Grade Corner Marking Method (1) Flats Marking Method (2) Clock Marking Method (3)
Grade A No Notches No Mark No Marks
Grade B One Circumferential Notch Letter B Three Marks
Grade C Two Circumferential Notches Letter C Six Marks
47830958 20/08/2015
42
INTRODUCTION
These torques are not recommended for tubes of 12.7 mm (1/2 in) OD and larger with wall thickness of 0.889 mm
(0.035 in) or less. The torque is specified for 0.889 mm (0.035 in) wall tubes on each application individually.
Before installing and torquing 37 ° flared fittings, clean the face of the flare and threads with a clean solvent or Loctite
cleaner and apply hydraulic sealant LOCTITE® 569 to the 37 ° flare and the threads.
Install fitting and torque to specified torque, loosen fitting and retorque to specifications.
47830958 20/08/2015
43
INTRODUCTION
47830958 20/08/2015
44
INTRODUCTION
Abbreviation Measurements
Typical applications Metric unit Imperial unit
Name Symbol Name Symbol
47830958 20/08/2015
45
INTRODUCTION
47830958 20/08/2015
46
INTRODUCTION
Capacities
580N FOUR-WHEEL DRIVE (4WD) TIER 4B (FINAL)
580N TWO-WHEEL DRIVE (2WD) TIER 4B (FINAL)
NOTE: Machines with the optional Severe Cold Weather Package (SCWP) use the SCWP recommended fluids. Your
machine will have a decal that indicates that the machine is equipped with the SCWP option. The decal is on the
left-hand side of the engine near the maintenance decal.
Fuel tank
Specification: ASTM D975 GRADE NO. 2-D S15 (No. 2 diesel)
SCWP specification: Winter diesel fuel blend with a diesel fuel additive
Capacity: 132 L (35 US gal)
NOTE: Contact your CASE CONSTRUCTION dealer for assistance and availability of winter diesel fuel blends in your
area. Follow the directions on the manufactures label of the cold weather diesel fuel additive for recommended use.
Cooling system
Standard and SCWP specification: CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT ( 50 %
concentrate and 50 % distilled water)
Hydraulic system
Specification: CASE AKCELA NEXPLORE™ FLUID
SCWP specification: CASE AKCELA HY-TRAN® ULTRACTION SSL
Capacity:
Total system 105.0 L (111.0 US qt)
Total system with Extendahoe 110.7 L (117.0 US qt)
Reservoir with filter change 52.4 L (55.0 US qt)
Reservoir without filter change 50.5 L (53.4 US qt)
Transmission
Specification: CASE AKCELA NEXPLORE™ FLUID
SCWP specification: CASE AKCELA HY-TRAN® ULTRACTION SSL
Manual (powershuttle)
Two wheel drive Four wheel drive
Total system 17.0 l (18 US qt) 19.4 l (21 US qt)
Refill (with or without filter change) 10.5 l (11 US qt) 13.0 l (14 US qt)
Powershift S-type
Two wheel drive Four wheel drive
47830958 20/08/2015
47
INTRODUCTION
47830958 20/08/2015
48
INTRODUCTION
Capacities
580SN FOUR-WHEEL DRIVE (4WD) TIER 4B (FINAL)
580SN TWO-WHEEL DRIVE (2WD) TIER 4B (FINAL)
NOTE: Machines with the optional Severe Cold Weather Package (SCWP) use the SCWP recommended fluids. Your
machine will have a decal that indicates that the machine is equipped with the SCWP option. The decal is on the
left-hand side of the engine near the maintenance decal.
Fuel tank
Specification: ASTM D975 GRADE NO. 2-D S15 (No. 2 diesel)
SCWP specification: Winter diesel fuel blend with a diesel fuel additive
Capacity: 132 L (35 US gal)
NOTE: Contact your CASE CONSTRUCTION dealer for assistance and availability of winter diesel fuel blends in your
area. Follow the directions on the manufactures label of the cold weather diesel fuel additive for recommended use.
Cooling system
Standard and SCWP specification: CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT ( 50 %
concentrate and 50 % distilled water)
Hydraulic system
Specification: CASE AKCELA NEXPLORE™ FLUID
SCWP specification: CASE AKCELA HY-TRAN® ULTRACTION SSL
Capacity:
Total system 117.9 L (124.6 US qt)
Total system with Extendahoe 123.6 L (130.6 US qt)
Reservoir with filter change 52.4 L (55.0 US qt)
Reservoir without filter change 50.5 L (53.4 US qt)
Transmission
Specification: CASE AKCELA NEXPLORE™ FLUID
SCWP specification: CASE AKCELA HY-TRAN® ULTRACTION SSL
Manual (powershuttle)
Two wheel drive Four wheel drive
Total system 17.0 l (18 US qt) 19.4 l (21 US qt)
Refill (with or without filter change) 10.5 l (11 US qt) 13.0 l (14 US qt)
Powershift S-type
Two wheel drive Four wheel drive
47830958 20/08/2015
49
INTRODUCTION
Powershift H-type
Four wheel drive only
Total system 18.0 L (19.0 US qt)
Refill (with or without filter change) 11.4 L (12.0 US qt)
NOTE: The master brake cylinder receives fluid from the transmission.
47830958 20/08/2015
50
INTRODUCTION
Capacities
580SN WT TIER 4B (FINAL)
NOTE: Machines with the optional Severe Cold Weather Package (SCWP) use the SCWP recommended fluids. Your
machine will have a decal that indicates that the machine is equipped with the SCWP option. The decal is on the
left-hand side of the engine near the maintenance decal.
Fuel tank
Specification: ASTM D975 GRADE NO. 2-D S15 (No. 2 diesel)
SCWP specification: Winter diesel fuel blend with a diesel fuel additive
Capacity: 132 L (35 US gal)
NOTE: Contact your CASE CONSTRUCTION dealer for assistance and availability of winter diesel fuel blends in your
area. Follow the directions on the manufactures label of the cold weather diesel fuel additive for recommended use.
Cooling system
Standard and SCWP specification: CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT ( 50 %
concentrate and 50 % distilled water)
Hydraulic system
Specification: CASE AKCELA NEXPLORE™ FLUID
SCWP specification: CASE AKCELA HY-TRAN® ULTRACTION SSL
Capacity:
Total system 123.6 L (130.6 US qt)
Total system with Extendahoe 129.3 L (136.6 US qt)
Reservoir with filter change 52.4 L (55.0 US qt)
Reservoir without filter change 50.5 L (53.4 US qt)
Transmission
Specification: CASE AKCELA NEXPLORE™ FLUID
SCWP specification: CASE AKCELA HY-TRAN® ULTRACTION SSL
Capacity:
Manual (powershuttle)
Four wheel drive
Total system 19.4 l (21 US qt)
Refill (with or without filter change) 13.0 l (14 US qt)
Powershift S-type
Four wheel drive
47830958 20/08/2015
51
INTRODUCTION
Powershift H-type
Four wheel drive only
Total system 18.0 L (19.0 US qt)
Refill (with or without filter change) 11.4 L (12.0 US qt)
NOTE: The master brake cylinder receives fluid from the transmission.
47830958 20/08/2015
52
INTRODUCTION
Capacities
590SN FOUR-WHEEL DRIVE (4WD) TIER 4B (FINAL)
590SN TWO-WHEEL DRIVE (2WD) TIER 4B (FINAL)
NOTE: Machines with the optional Severe Cold Weather Package (SCWP) use the SCWP recommended fluids. Your
machine will have a decal that indicates that the machine is equipped with the SCWP option. The decal is on the
left-hand side of the engine near the maintenance decal.
Fuel tank
Specification: ASTM D975 GRADE NO. 2-D S15 (No. 2 diesel)
SCWP specification: Winter diesel fuel blend with a diesel fuel additive
Capacity: 132 L (35 US gal)
NOTE: Contact your CASE CONSTRUCTION dealer for assistance and availability of winter diesel fuel blends in your
area. Follow the directions on the manufactures label of the cold weather diesel fuel additive for recommended use.
Cooling system
Standard and SCWP specification: CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT ( 50 %
concentrate and 50 % distilled water)
Hydraulic system
Specification: CASE AKCELA NEXPLORE™ FLUID
SCWP specification: CASE AKCELA HY-TRAN® ULTRACTION SSL
Capacity:
Total system 130.7 L (138.1 US qt)
Total system with Extendahoe 136.4 L (144.1 US qt)
Reservoir with filter change 52.4 L (55.0 US qt)
Reservoir without filter change 50.5 L (53.4 US qt)
Transmission
Specification: CASE AKCELA NEXPLORE™ FLUID
SCWP specification: CASE AKCELA HY-TRAN® ULTRACTION SSL
Manual (powershuttle)
Two wheel drive Four wheel drive
Total system 17.0 l (18 US qt) 19.4 l (21 US qt)
Refill (with or without filter change) 10.5 l (11 US qt) 13.0 l (14 US qt)
Powershift S-type
Two wheel drive Four wheel drive
47830958 20/08/2015
53
INTRODUCTION
Powershift H-type
Four wheel drive only
Total system 18.0 L (19.0 US qt)
Refill (with or without filter change) 11.4 L (12.0 US qt)
NOTE: The master brake cylinder receives fluid from the transmission.
47830958 20/08/2015
54
INTRODUCTION
Consumables
Dye and black light procedure for detecting oil leaks
Oils and grease have natural phosphors and will illuminate differently under the black light. Oil, bluish-white, grease,
brilliant-white, anti-freeze, greenish-yellow, sealing compounds, red to orange.
NOTE: Each dye is formulated to work in conjunction with a specific fluid, therefore the dyes are not interchangeable
and should only be used as described.
1. Prior to adding dye, connect the black light to the ma-
chines battery and investigate suspected areas.
2. Once suspected leak areas are found, attempt to trace
the leak completely to the origin.
NOTE: At the origin, the leak should be the brightest
in color.
3. After confirmation of the suspected leak, thoroughly
clean the area of the leak to remove any existing
fluids. Recheck the area with the black light to assure
the area is clean. Good cleaning is important for the
following reasons:
• Fluids captured by threaded joints or other cavities
will continue to show signs of leakage unless com-
pletely clean. RCPH10TLB245ACL 1
47830958 20/08/2015
55
INTRODUCTION
47830958 20/08/2015
56
INTRODUCTION
(H) Engine oil pan or coolant block heater recommended in this range
* Requires a 50 % reduction in oil change interval
**The use of 5W-30 CJ-4 engine oil is not recommended.
47830958 20/08/2015
57
INTRODUCTION
(H) Engine oil pan or coolant block heater recommended in this range
* Requires a 50 % reduction in oil change interval
**The use of 5W-30 CJ-4 engine oil is not recommended.
47830958 20/08/2015
58
INTRODUCTION
47841375 2
47830958 20/08/2015
59
INTRODUCTION
Hydraulic contamination
Contamination in the hydraulic system is a major cause of the malfunction of hydraulic components. Contamination
is any foreign material in the hydraulic oil.
All hydraulic systems operate with some contamination. The design of the components in this hydraulic system per-
mits efficient operation with a small amount of contamination. An increase in this amount of contamination can cause
problems in the hydraulic system.
If your machine has any of these problems, check the hydraulic oil for contamination.
Microscopic contamination occurs when very fine particles of foreign material are suspended in the hydraulic oil.
These particles are too small to see or feel. Microscopic contamination can be found by identification of the following
problems or by testing in a laboratory.
Visible contamination is foreign material that can be found by sight, touch, or odor. Visible contamination can cause
a sudden failure of components.
If you find contamination, use a portable filter to clean the hydraulic system.
47830958 20/08/2015
60
INTRODUCTION
Product identification
The terms right-hand and left-hand, when used in this manual, indicate the right and left sides of the machine as seen
from the operator's seat.
RAIL14TLB0377FA 1
47830958 20/08/2015
61
INTRODUCTION
Part identification
RAIL14TLB0971FA 1
(1) Loader bucket (4-in-1 bucket shown) (9) Universal backhoe coupler (optional)
(2) Loader bucket links (10) Backhoe bucket
(3) Bucket cylinders (11) Swing tower
(4) Engine hood latch (12) Stabilizer (shown in transport position)
(5) Hand hold (13) Fuel tank with entry step and optional locking cover
(6) Cab (canopy not shown) (14) Diesel Exhaust Fluid (DEF) –DEF/AdBlue® tank
with optional locking cover
(7) Boom (15) Loader arm lift cylinder with support strut
(8) Dipper (16) Loader arm
47830958 20/08/2015
62
INTRODUCTION
RAIL14TLB0972FA 2
(1) Backhoe bucket coupler links (6) Hydraulic tank sight gauge
(2) Beacon (7) Battery compartment with optional tool box
(3) Hand hold (8) Stabilizer (shown in transport position)
(4) Exhaust stack
(5) Master disconnect switch under the engine hood
(optional)
47830958 20/08/2015
63
INTRODUCTION
47830958 20/08/2015
64
SERVICE MANUAL
Engine
47830958 20/08/2015
10
Contents
Engine - 10
47830958 20/08/2015
10
Engine - 10
47830958 20/08/2015
10.1 [10.001] / 1
Contents
Engine - 10
TECHNICAL DATA
Engine
General specification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Speeds Stall test check sheet (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General specification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Speeds Stall test check sheet (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General specification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Speeds Stall test check sheet (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
FUNCTIONAL DATA
SERVICE
Engine
Prepare - Stall tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
47830958 20/08/2015
10.1 [10.001] / 2
Engine - Engine and crankcase
NOTE: The following specifications are for engines with more than 50 hours of operation.
NOTE: Engine RPM speed is based on the ISO 14396 Cetane number of at least 51 and density between 820 -
845 kg/m³ (1382 - 1424 lb/yd³). Fuel inlet 36.0 - 40.0 °C (96.8 - 104.0 °F).
47830958 20/08/2015
10.1 [10.001] / 3
Engine - Engine and crankcase
ID RPM Results
1 Below 2220 RPM
2 2220 - 2330 RPM Engine problem. Check engine speeds. Replace the fuel and air filters Refer
3 Below 2150 RPM to the engine service manual.
4 Below 1810 RPM
1 Below 2220 RPM
2 2220 - 2330 RPM Hydraulic system problem(s). Check the setting of the main relief valve. Check the
3 2150 - 2310 RPM output of the hydraulic pump.
4 Below 1810 RPM
1 Above 2330 RPM
2 2220 - 2330 RPM Hydraulic system problem(s). Check the setting of the main relief valve. Check the
3 2150 - 2310 RPM output of the hydraulic pump. Check for leakage in the loader control valve.
4 Above 2090 RPM
1 2220 - 2330 RPM
2 Below 2200 RPM Hydraulic system problem(s). Check the setting of the main relief valve. Check the
3 2150 - 2310 RPM output of the hydraulic pump.
4 1810 - 2090 RPM
1 2220 - 2330 RPM
2 Below 2220 RPM Hydraulic system problem(s). Check the setting of the main relief valve. Check the
3 2150 - 2310 RPM output of the hydraulic pump.
4 1810 - 2090 RPM
1 2220 - 2330 RPM
2 2220 - 2330 RPM
Torque converter or transmission problems.
3 Above 2310 RPM
4 Above 2090 RPM
1 2220 - 2330 RPM
2 2220 - 2330 RPM
Torque converter or transmission problems.
3 Below 2150 RPM
4 Below 1810 RPM
47830958 20/08/2015
10.1 [10.001] / 4
Engine - Engine and crankcase
NOTE: The following specifications are for engines with more than 50 hours of operation.
NOTE: Engine RPM speed is based on the ISO 14396 Cetane number of at least 51 and density between 820 -
845 kg/m³ (1382 - 1424 lb/yd³). Fuel inlet 36.0 - 40.0 °C (96.8 - 104.0 °F).
47830958 20/08/2015
10.1 [10.001] / 5
Engine - Engine and crankcase
ID RPM Results
1 2330 - 2420 RPM
2 2330 - 2420 RPM
Torque converter or transmission problems.
3 Below 1880 RPM
4 Below 1890 RPM
NOTE: The following specifications are for engines with more than 50 hours of operation.
NOTE: Engine RPM speed is based on the ISO 14396 Cetane number of at least 51 and density between 820 -
845 kg/m³ (1382 - 1424 lb/yd³). Fuel inlet 36.0 - 40.0 °C (96.8 - 104.0 °F).
47830958 20/08/2015
10.1 [10.001] / 6
Engine - Engine and crankcase
ID RPM Results
1 Above 2430 RPM
2 2330 - 2430 RPM
Engine problem. Check engine speeds according to the engine service manual.
3 Above 2060 RPM
4 Above 2045 RPM
1 Below 2330 RPM
2 2330 - 2430 RPM Engine problem. Check engine speeds. Replace the fuel and air filters. Refer
3 Below 1920 RPM to the engine service manual.
4 Below 1905 RPM
1 Below 2330 RPM
2 2330 - 2430 RPM Hydraulic system problem(s). Check the setting of the main relief valve. Check the
3 1920 - 2060 RPM output of the hydraulic pump.
4 Below 1905 RPM
1 Above 2430 RPM
2 2330 - 2430 RPM Hydraulic system problem(s). Check the setting of the main relief valve. Check the
3 1920 - 2060 RPM output of the hydraulic pump. Check for leakage in the loader control valve.
4 Above 2045 RPM
1 2330 - 2430 RPM
2 Below 2330 RPM Hydraulic system problem(s). Check the setting of the main relief valve. Check the
3 1920 - 2060 RPM output of the hydraulic pump.
4 1905 - 2045 RPM
1 2330 - 2430 RPM
2 Below 2330 RPM Hydraulic system problem(s). Check the setting of the main relief valve. Check the
3 1920 - 2060 RPM output of the hydraulic pump.
4 1905 - 2045 RPM
1 2330 - 2430 RPM
2 2330 - 2430 RPM
Torque converter or transmission problems.
3 Above 2060 RPM
4 Above 2045 RPM
1 2330 - 2430 RPM
2 2330 - 2430 RPM
Torque converter or transmission problems.
3 Below 1920 RPM
4 Below 1905 RPM
47830958 20/08/2015
10.1 [10.001] / 7
This as a preview PDF file from best-manuals.com