Mark Lift Ch50 C-1 - Ocr

Mark Industries
SELF-PROPELLED BOOMLIFT
MODELS: CH44C CH50C CH60C
CH66C CH80C CHI OOC
SERVICE AND
MAINTENANCE
MARK INDUSTRIES
106 12th Street S.E. MANUAL
Waverly, Iowa 50677
(319) 352-3920
(319) 352-5727 FAX
Issued: 9 Feb 1997
P/N 17133
MARK INDUSTRIES
SERVICE & MAINTENANCE
TABLE OF CONTENTS
A WARNING
IF OPERATION OF THIS MACHINE IS REQUIRED TO PERFORM SERVICE

OR MAINTENANCE, THEN THE OPERATOR MUST READ AND UNDER-
STAND ALL THE INSTRUCTIONS IN THE OPERATOR'S MANUAL BEFORE
OPERATING THE AERIAL LIFT.
DESCRIPTION SECTION NO.
INTRODUCTION.
GENERAL INFORMATION & SPECIFICATIONS. 2
MAINTENANCE & LUBRICATION .3
SERVICE & ADJUSTMENTS .
TROUBLESHOOTING . 5
SCHEMATICS 6
INDEX 7
(Rev. 9 Feb 1997) CH44C/CH50C/CH60C/CH66C/CH80C/CHIOOC Page 1-1

MARK INDUSTRIES
INTRODUCTION
Owners, Users, and Operators:
Mark Industriesappreciatesyour choiceof our machinefor your application.Our numberone priorityis user
safetywhichis bestachievedbyourjointefforts.Wefeelthatyoucanmakea majorcontributionto safetyif
you as the equipment owners, users and operators:
Comply with OSHA,Federal,State,and LocatRegulations.
2, Read, Understand, and Follow the instructions in this and Othermanuals Sup-
plied with this machine.
3. use Good, Safe Work practices in a common sense way.
4. Only have trained operators — directedby informedand knowledgeablesuper.

vision — running the machine,
5. Only havequalifiedaerial lift mechanicsperformtheserviceandmaintenance

proceduresprovidedin the"ServiceandMaintenance Manual",
The information,specifications,
vendorinformation,andillustrationsinthispublicationarebasedonthe infor-
mationavailableat the time Ofapprovalfor printing.DOto on-goingchangesand revisionsby Ourmany suppli-
ers, it is often impossibleto showall changesor variations.Wereservethe rightto makechangesat any time
without obligation,
Ifthereis anythingin thismanualthatis notclearor whichyoubelieveshouldbe added,pleasesendyour

commentsto Manager,TechnicalPublications,MarkIndustries,106 12thStreet,S,E.,Waverly,Iowa50677;or
contact us by telephone at (319) 352-3920.
Thank you!
THIS SYMBOL MEANS YOUR SAFETY IS INVOLVED!

READ, UNDERSTAND, AND FOLLOW ALL
DANGER, WARNING, AND CAUTION DECALS
ON YOUR MACHINE.
page 1-2 CH44C/CH50C/CH60C/CH66C/CHBOC/CHf OOC (Rev. 9 Feb 1997)

MARK INDUSTRIES
INTRODUCTION
Aerial lift longevity and low-cost performance depend If you can't answer YES to all three questions, rely on
on Periodic Maintenance, Troubleshooting and prop- your Distributor Serviceman. He has the right tools,
er Service and Adjustment procedures. testingequipmentand serviceknowledgeto pin-point
the problem in minutes instead of the hours con-
It is responsibility of the owner, user, and operator to sumed in hit-or-miss methods. TIME IS MONEY! He
detect any unusual,sounds, odors,or Othersigns of will save it for you.
abnormal performance that could indicate trouble
ahead. Ifyoudecideto attemptanadjustmentyourself,follow
a logical TROUBLE SHOOTING PROCEDURE.
By detectingany problemsin their early stages, you Dont simply replace parts until the trouble is found.
can save yourself unnecessary downtime and your
employer a of money! Therefore, it is also your re- Once the cauæ of problem or malfunction has been
sponsibilityto use goodjudgmentin detectingfailures diagnosed,take the correctiveactionspecifiedin this
in quicklyand repairingthem. If you don't, one failure manual. Follow the procedures given for the specific
can lead to another. problem. If the difficulty is not covered, consult your
Mark Distributor, or the Mark Industries product Sup-
NOTE: THE SERVICE AND MAINTENANCE PRO- port Department.
CEDURES PROVIDED IN THIS MANUAL SHOULD
ONLY BE PERFORMED BY A QUALIFIED AERIAL
LIFT MECHANIC.
Before attemptingto make an adjustment yourself,

ask yourselfit you havethe RIGHTTOOLS,IF you
have the PROPER TEST EQUIPMENT and IF you
can accuratelyDIAGNOSEthe causeof the probem.
(Rev. 9 Feb 1997) CH44C/CH50C/CH60C/CH66C/CH80C/CH100C Page 1•3

MARK INDUSTRIES
SECTION 2
DESCRIPTION PAGE NO.
GENERAL SERVICE INFORMATION . 2-1
RECEIVING A NEW MACHINE . 2-2
MACHINE STORAGE . 2-3
PREPARATION FOR COMPONENT OVERHAUL . 2-5
WELDING INSTRUCTIONS . 2-6
SPECIFICATIONS & RANGE DIAGRAMS. . 2-8
TORQUE CHARTS, QUICK REFERENCE. . 2-9
CAPSCREW OR BOLT REPLACEMENT . 2-10
RECOMMENDED SPARE PARTS LIST 2-11
MAJOR COMPONENT IDENTIFICATION 2-12
ABBREVIATIONS . 2-13
(Rev. 9 Feb 1997) CH44C/CH50C/CH60C/CH66C/CH80C/CHIOOC

MARK INDUSTRIES
GENERAL INFORMATION
GENERAL SERVICE INFORMATION
Keep parts in order when large componentsare disassembled,particularlyso when it has a great numberof
similarparts. Looselyreassembleassemblieswheneverpossibleto preventsmallpartsfrom being lost. Keep
sub-assembly parts together, but be careful not to get right and left hand parts mixed up.
When an assembly is removed to correct only one difficulty,it is good practiceto recondition the whole assembly
at that time to avoid repetition of work at a later date.
Boltsand nutsshouldbe placedintotheirrespectiveholeswhenremovingguards,cases,etc.so thatthe proper

bolts will be on hand for reassembling,
Safetyshould alwaysbe the first considerationwhenperformingmaintenanceor serviceto equipment.
Alwaysbe consciousOfa component'Sweight.Neverattemptto movea heavy'partwithouta properliftingde-

vice. Ensurethat adequatesupportis providedand that objectsare set in a stableposition,
Any hydrauliccomponentdisassemblyor reassemblymustbe donein a clean,enclosedenvironmentby per-

sonnel familiar with hydraulic systems and cleanliness procedures.
(Rev. 9 Feb 1997) CH44C/CH50C/CH60C/CH66C/CH80C,'CH'OOC page 2-1

MARK INDUSTRIES
GENERAL INFORMATION
RECEIVING A NEW MACHINE
Before removing a new machine from the delivery vehicle:
Check and follow the Operation & Maintenance Manual for unloading procedure.
2, Check battery/batteries for cracks and for proper water level (if applicable).
3, Check for bent, broken or otherwise damaged functional components
4. Check for sufficient Oil levels, both hydraulic and engine (it applicable).
5, Check for fluid leaks in hydraulic or fuel delivery systems.
6. Check lug nuts for looseness.
upon receipt Ofa new machine the customer must:
Removeall packingmaterialsand inspectfor any damageincurredduringtransport.
2. compete the NEW EQUIPMENT CONDITION REPORT
3. Complete the WARRANTY REGISTRATION.
4. If your machine an export mocÉl, the export preservative must be removed.
EXPORT PRESERVATIVE REMOVAL
Before an export machine leaves the factory the exterior surfaces are given a coating designed to protect the
paintfromthe environmentencounteredwhenshippingitemsoverseasor for greatdistances.Thiscoatingcan
be removed using warm soapy water.
Do not use a steam cleaner to clean Of wash this machine.
Do not spray water directly on any control panels or electrical compartments.
This preservative applied to export machines only.
page 2-2 CH44C/CH50C/CH60C/CH66C/CH80C/CH1 OOC (Rev. 9 Feb 1997)

MARK INDUSTRIES
GENERAL INFORMATION
MACHINE STORAGE
Machines being placed in storage must be adequately 4. Clean and tape the battery after removing and
protected from deterioration during the period ot idle- storing the battery.
ness. This will ensure that they can be restored to
active service with a minimum effort. 5. Coat the external ring gear Ofthe swing bearing with
open gear lubricant.
Before removing this aerial lift from service for
extended periods, it should be prepared for storage as 6. Fill the hydraulic reservoir to the top AFTER THE MA-
prescribed in the following paragraphs. The specific CHINE IS PARKED IN ITS STORAGE SPOT.
procedureto be followed depends upon the expected
period Of Storage. 7. Refer to the engine manual(s) and follow the engine
manufacturer t procedures for long term storage.
SHORT TERM STORAGE - 30 DAYS OR LESS
8. Coat exposed cylinder rods with grease.
Short term storage requires minimal preparation,
The AERIAL LIFT should be thoroughly cleaned, lubri-

RESTORING AERIAL LIFT TO SERVICE
cated in accordance with Section 3, and painted sur.
faces retouched where the paint has deteriorated.
Exposed portions of all hydraulic cylinders should be Remove the AERIAL LIFT from storage via the follow.
coated with multipurpose grease. Coat unpainted metal ing procedure:
surfaces with multipurpose grease after removing any
1. Remove preservative lubricants from all surfaces.
rust accumulations,
2. Check all fluid levels, adding or draining as required.
LONG TERM STORAGE - 30 DAYS OR MORE

3. Install the battery, if removed and reconnect battery
cables.
Long term storage requires greater preparation than
short term storage and must be undertaken with 4 Refer to the engine manual(s) and follow the engine
greater care. manufacturer's procedures for returning the engine
to service,
The MACHINE should be prepared as follows:
5, Lubricate the aerial lift according to the maintenance
Perform the short term machine storage preparation,
schedule on page 3 - 2.
making certain that All points with grease fittings are
liberally lubricated. 6. Make a thorough visual inspection Ofthe entire aerial
lift, placing special emphasis on the condition of all
2. Drain and refill the hydraulic reservoir. Refer to page
hydraulic hoses.
3 • ? when servicing the reservoir.
g. Distribute the new hydraulic fluid to all parts of the

system by operating all functions.
(Rev. 9 Feb 1997) CH44C/CH50C/CH60C/CH66C/CH80C/CHIOOC page 2-3

MARK INDUSTRIES
-GENERAL INFORWATION

MARK INDUSTRIES
GENERAL CLEANING, INSPECTION & PREPA-

RATION FOR MAJOR COMPONENT OVER-
HAUL
A. Clean parts having ground and polished sur- D. To prevent corrosion, parts that have been
faces, such as gears, bearings, and shafts with cleaned and dried, then inspected, should be
solvent type cleaners such as emulsion cleaners, reassembled immediately and coated with a light
or petroleum solvents excluding gasoline. Do not film Of Oil.
clean these parts in a hot tank solution Orscdium
hydroxide, orthosillcates or phosphates. When E. It is impossible to Overstress the importance Of
cleaning, remember to clean and/or replace careful and thorough inspætion Of component
breathers if applicable. parts prior to reassembly. Thoroc@l visual
inspection for indications Of wear or stress, and
the replacement Of such parts as are necessary
CAUTION will eliminate costly and avoidable unit failure.
1. Inspect all bearings and replace any that are

Exercise extreme care to avoid skin rashes, fire haz- worn, pitted or damaged in any way.
ards and inhalation Of when using solvent-type Remove parts needing replacement wit) a
suitable puller or in a press with sleeves.
Avoid the use of drifts and hammers, as
B. Rough parts such as gear case housings may be they may easily mutilate or severely distort
cleaned hot solution tanks with mild alkali solu- component parts.
bons providing these parts are not ground and
polished. The parts should remain in the tank 2. Inspect all gears for wear or damage. Gears
long enough to be thoroughly cleaned and which are scored, pitted, ridged Or worn
heated through. This will aid and speed up the should be replaced.
evaporation of the cleaning solution and the rinse
water. F. If repair is evident, replace all worn or damaged
parts. Hex nuts with rounded corners, all lock
washers, Oil seals, O-rings and gaskets should all
CAUTION be replaced at the time 0t overhaul.
Exercise care to avoid skin rashes and inhalation of

vapors when using alkali cleaners.
Parts cAeaned in solution tanks or with alkali

cleaners should be thoroughly rinsed after clean•
ing to remove all traces Ofalkali.
C. Parts should be thoroughly dried immediately

after cleaning Use soft, clean, lint-free absor•
bent paper towels or wiping rags free of abrasive
material such as lapping compound, metal filings
or contaminated oil. Bearings should never be
dried by spinning with compressed air.
(Rev. 9 Feb 1997) CH44C/CH50C/CH60C/CH66C/CH80C/CHIOOC Page 2-5

MARK INDUSTRIES
WELDING INSTRUCTIONS
A CAUTION A CAUTION
When doing repair welding on your aerial lift take DO not weld on wet surfaces since this will cause
precaution attaching your ground to the component hydrogen embrittlement 0t the weld.
being repaired. This will eliminate the chance Of arc-
ing through a bearing, cylinder, etc., damaging the
component. Paint should be removed from the Sur-
face to be used as the "ground" (earth). A CAUTION
CAUTION Always have a fire extinguisher on hand in case of

fire. Adequate ventilation and dry area are neces-
sary Protective clothing should be used and all per-
Sons in the welding area should have protection for
Use necessary precaution when welding around fuel their eyes.
tanks, Oil reservoir, batteries, tubing and pressure
systems. AWS CLASS E7018 LOWhydrogen rod for normal
repairs on low allow to medium carbon steel. Ail posi-
bon welding, good penetration and crack resisting up
to 80,000 yield. Also suitable for repar of previous
CAUTION intershield welds.
A',vs CLASS E11018G Low hydrogen rod for repar

on high strength allow steel such as T-1, 80,000 to
When welding close to Glass, cylinder rods, or any 100,000 yield. All position welding, good penetration
polished surface, provide adequate protection from and high tensile strength up to 110,000.
splatter.
NOTE: Low hydrogen rod E70f8 must be used within

four (4) hours upon removal from a freshly Opened
container or from a storage oven.
A CAUTION
Low hydrogen rod Elf018G must be used within 1/2
hour upon removal from its container or from a stor•
age oven
Always disconnect the battery cables and applicable
groundsbefore welding.If equippedwith an engine,
never weld when the engine is running,

MARK INDUSTRIES
GENERAL INFORMATION
NOTES
(Rev. 9 Feb 1997) CH44CfCH50C/CH60C/CH66C/CH80C/CHIOOC page 2-7

it MARK INDUSTRIES
SPECIFICATIONS
RANGE DIAGRAMS
MODEL PAGE
CH44C . 2-8 -2
CH50C 2
CH60C . 2-8-10
CH66C 2-8-14
CH80C 2-8-18
CHI OOC . 2-8- 22
CHI OOC . 2-8- 26
(Rev.21 Feb 1997) CH44C/CH50C/CH60C/CH66C/CH80C/CHIOOC page 2-8

MARK INDUSTRIES
SPECIFICATIONS CH44C
•Working Height (Maximum) 50 ft (15.24 m)
Platform Height (Maximum) 44 ft (13.41 m)
Stowed Height 7 ftl in (2.16m)
Length (stowed) 25 ft 10-3/4 in (7.89 m)
Width 7 fill in (2.41 m)

Platform - Dimensions 72 inx36 in x 44 in (f 8 x.91 x 1.12m)
Horizontal Reach 37t (11.27 m)
Boom Elevation -16' to 75' above horizontal plane
Load capacity 6 ft. Platform,'8ft. Platform 650 lbs, (295 kg)/600 bs. (272 kg)
Wheelbase 8 ft (2.44 m)
Wheel track 6 ft 10 in (2.08 m)
Tailswing 33 in (0.84 m)
Turret Rotation 360' continuous rotation
Turning curb radius 16 ft(4.9 m)
Travel speed O to 3.25 m.p.h. (0 to 5.23 km,'h)
power source 62 hp (46.2 kW)

Ford LRG 423 (standard)
Fuel tank capacity 25 (94.6 L)
Hydraulic System Load sensing and pressure compensating

Max. operating pressure 2,500 psi (172 BAR)
Reservoir Capacity 38gal. (144 L)
Tires (monofilled) 12 x 16.58 P.R. (Mono)

Ground clearance 10.5 in (.26 m)
Approx. shipping weight 12,000 lbs. (5,443 kg)
Wheel loading
Max. concentrated floor loading pressure 170 psi (11.95 kg'sq.cm)
Wheel Load (maximum) 73501bS(3334 kg)
Wind speed rating 25 MPH
Gradeability 2WD/4WD
• Clearance must be allowed for body parts for this and other work heights
page 2-8-1 CH44C/CH50C/CH60C/CH66C/CH80C/CHIOOC (Rev. 21 Feb 1997)

MARK INDUSTRIES
SPECIFICATIONS & RANGE DIAGRAMS
MARKLIFT CH44C GENERAL SPECIFICATIONS
(Rev.21 Feb 1997) page 2-8-2

MARK INDUSTRIES
MARKLIFT CH44C RANGE DIAGRAM
25
25
page 2-8-3 CH44C/CH50C/CH60C/CH66C/CH80C/CH1 OOC (Rev. 21 Feb 1997)

MARK INDUSTRIES
SPECIFICATIONS
(Rev.21 Feb 1997) CH44C/CH50C/CH60C/CH66C/CHBOC/CHIOOC page 2-8-4

MARK INDUSTRIES
•Working Height (Maximum) 5s n (17.07 m)
Platform Height (Maximum) 50 (15.24 m)
Stowed Height 7ft7in (2.31 m)
Length (stowed) 28 in (8.69 m)
Platform • Dimensions 72 in x 1.12 m)
Horizontal Reach 43ft (13.11 m)
Boom Elevation to 75' above horizontal plane
Load capacity 6 ft. Platform 500 lbs. (227 kg)
Wheel track 6ft 10 in (2.08 m)
Turning curb radius 16 (4.9 m)
Travel speed Oto 3.25 m.p.h. (0 to 5.23 krn,'h)
Power source 62 hp (46.2 kW)

Fuel tank capacity 25 gal (94.6 L)
Hydraulic system Load sensing and pressure compensating

Reservoir Capacity 38 gal. (144 L)
Tires (monofilled) 12 x 16.58 PR. (Mona)
Approx. shipping weight 15,500 bS. (7,031 kg)
Wheel loading
Max. concentrated floor loading pressure psi (13.78
Wheel Load (maximum) 8,4801bs (3846 kg)
Gradeability 2WD/4WD
• Clearance must be allowed for body parts for this and other work
Page 2-8-5 CH44C/CH50C/CH60C/C OOC (Rev. 21 Feb 1997)

MARK INDUSTRIES
C/--EOC
(p)
(Rev.21 Feb 1997) CH44C/CH50C/CH60C/CH66C/CH80C/CHIOOC page 2-8-6

MARK INDUSTRIES
MARKLFT CH50C RANGE DIAGRAM
10
10
Page 2-8-7 CH44C/CH50C/CH60C/CH66C/CH80C/CHIOOC (Rev. 21 Feb 1997)

MARK INDUSTRIES
SPECIFICATIONS
NOTES
(Rev.21 Feb 1997) CH44C/CH50C/CH60C/CH66C/CHBOC/CHIOOC page 2-8-8

MARK INDUSTRIES
Platform Height (Maximum) 60 n (18.29 m)
Stowed Height (2.59 m)
Length (stowed) 26 ft in (7.96 m)
Platform - Dimensions 72in x36inx44in (1 x.91 x 1.12m)
Horizontal Reach 51 ft in (15.66 m)
I capacity 650 lbs. (295 kg)
Wheel track 6ft 7 in (2.01 m)
Turning curb radius 16ft9 in (5.1 m)
Travel speed Oto 3.25 m.p.h. (0 to 5.23 kr-n,h)

Ford LAG 423 (standard)
Fuel tank capacity 40 gal (151 L)

Tires (monofil ed) 15 x 19.5 13 P.R. (loader lug)
Ground clearance 10 in (.25 m)
Approx. shipping weight 21,OOOlbs. (9526 kG)
Wheel loading
Max. concentrated floor loading pressure 64 psi (4.5 kg/sq cm)
Wheel Load (maximum) 10,500 lbs (4773 kg)
Gradeability 30%
• Clearance must be allowed for body parts for this and other work heights
page 2-8-9 CH44C/CH50C/CH60C,'CH66C/CH80C/CHIOOC (Rev. 21 Feb 1997)

MARK INDUSTRIES
ROTATION
90.00
102.50
48.00
uin
t 2.00
(Rev.21 Feb 1997) CH44C/CH50C/CH60C/CH66C/CH80C/CH100C page 2-8-10

MARK INDUSTRIES
o' rotation
page 2-8-11 CH44C/CH50C/CH60C/CH66C/CH80C/CH100C (Rev. 21 Feb 1997)

MARK INDUSTRIES
SPECIFICATIONS
NOTES
(Rev.2f Feb 1997) CH44C/CH50C/CH60C/CH66C/CH80C/CH100C page 2-8-12

MARK INDUSTRIES
Platform Height (Maximum) 66 ft (20.12m)
Stowed Height in (2.59 m)
Length (stowed) 28ft 11 in (8.81 m)
Width 7ft11 in (2.41 m)
Platform - Dimensions 72 in in x" in .8x.91 x 1.12 m)
Horizontal Reach 57 ft 4-5/8 in (17.49 m)
Boom Elevation .20' to 75' above horizontal plane
Load capacity SOOlbs. (227 kg)

Wheel track 6ft7in (2.01 m)
Turning curb radius 16 ft9 in (5.1 m)
Travel speed Oto 3.25 m.p.h. (0 to 5.23 km,tl)


Reservoir Capacity 52 (196 L)
Tlres (monofilled) 15 x 19.513 PR. (loader lug)
Wheel loading
Max. concentrated floor loading pressure 86.5 psi (6.1 kg/sq cm)
Wheel Load (maximum) 15,730 lbs (4773 kg)
Wnd speed rating 25 MPH
Gradeability 25%
• Clearance must be allowed for body parts for this and Other work heights

MARK INDUSTRIES
uiu
(Rev.21 Feb 1997) CH44C/CH50C/CH60C/CH66C/CH80C/CHIOOC page 2-8-14

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Q Ofrotation
Page 2-8-15 CH44C/CH50C/CH60C,'CH66C/CHBOC/CH100C (Reu 21 Feb 1997)

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SPECIFICATIONS
NOTES
(Rev.21 Feb 1997) CH44CfCH50C/CH60C,'CH66C/CHBOC/CHIOOC Page 2-8-16

MARK INDUSTRIES
SPECIFICATIONS - CH80C
•WorkingHeight(Maximum) 86 ft4 in (26.31 m)
Platform Height (Maximum) 80 ft4 in (24.49 m)
Stowed Height 10 in (2.69 m)
Length (stowed) 32 ft 10 in (10 m)
Width 8ftf 1/2 in (2.48m)
Platform • Dimensions 72inx36 in in (1.8*91 x 1.12m)
Horizontal Reach (Center 0t Turret) 68 in (20.93 m)
Boom Elevation -20• to 75' above horizontal plane
capacity 500 lbs. (227 kG)
Wheel track 6 n 9 in (2.07 m)
Tailswing 35 in (.89 m)
Turret Rotation 360• continuous rotation
Turning curb radius 22 ft 6 in (6.86 m)
Travel speed Oto 3.0 m.p.h.(0 - 4.83 km/h)
Power source 62 hp (46.2 kw)

Ford LSG 423 (standard)
Fuel tank capacity 40gal (151 L)
Hydraulic system Loadsensingand pressurecompensating

Tires (monofilled) 15 x 19.5, 13 P.R.
Approx. shipping weight 36,790 lbs. (16,688
Wheel oading
Max. concentrated floor loading pressure 71.1 psi
Wheel Load (maximum) 13,857 lbs. (6291 kg)
Gradeability
• Clearancemust be allowedfor body partsfor this andother work heights
page 2-8-17 CH44C/CH50C/CH60C/CH66C/CHBOC/CH1

OOC (Reu 21 Feb 1997)
MARK INDUSTRIES
32' 10"
(10m)
,9RLIFr
CH80c
.28m
(2.47m)
(Rev.21 Feb 1997) CH44C/CH50C/CH60C,'CH66C/CH80C'CHlOOC page 2-8-18

MARK INDUSTRIES
80' (24.4m)
75' (22.9 m)
70' (213 m)
65' (198 m)
60' (18.3 m)
55' (16B m)
50' (15.2 m)
45' (IX7 m)
40' (12.2 m)
35' (10.7 m)
30' (9.1 m)
25' (7.6 m)
20' (6.1 m)
15' (4.6 m)
10' (3.0 m)
page 2-8-19 CH44C/CH50C/CH60C/CH66C/CH80C/CHIOOC (Rev. 17 Mar 97)

MARK INDUSTRIES
SPECIFICATIONS
NOTES
(Rev.2f Feb 1997) CH44C/CH50C,'CH60C/CH66C/CH80C/CHIOOC Page 2-8-20

MARK INDUSTRIES
SPECIFICATIONS - CHIOOC (4x4)
Platform Height (Maximum) 100ft (30.48 m)
Stowed Height 9 fto in (2.74 m)
Length (stowed) 34 n 6 in (10.52 m)
Width 8ft1 1/2 in (2.48 m)
Platform - Dimensions 72 in in (181.91 x 1.12 m)
Horizontal Reach (Center OfTurret) 67 ft4 in (20.52 m)
Load capacity 500 lbs. (227 kG)
Wheelbase 12ft(3.66m)
Wheel track 6ft9 in (2.07 m)
Turning curb radius 16 tt 10 in (5.13 m)
Travel speed Oto 2.5 m.p.h. (0 to 3.67 km,'h)
Power source Cummins 483.9, 76 HP (567 kW)

(water cooled diesel)
Fuel tank capacity 40gaI (151 L)
Hydraulic system Loadsensingand pressurecompensating

Tires (monofiiled) 15x 19.5 13 P.R.
Approx.shippingweight 39,300 lbs. (17,826 kg)
Wheel loading
Max. concentrated floor loading pressure 75 psi
Wheel Load (maximum) 21000 lbs. (9,526 kg)
Gradeability / 75% With Hi-Torque

rance must y parts or a ot r
page 2-8-21 CH44C/CH50C/CH60C/CH66C/CH80C/CH1OOC (Rev. 21 Feb 1997)

MARK INDUSTRIES
MARKLIFT CHIOOC GENERAL SPECIFICATIONS
(5.66m)
36' 10.25•
9.7s-
(Rev.21Feb 1997) CH44C/CH50C/CH60C,'CH66C/CH80C/CHIOOC page 28-22

MARK INDUSTRIES
4X4
page 2-8-23 CH44C/CH50C/CH60C/CH66C/CH80C/CHl OOC (Rev. 21 Feb 1997)

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SPECIFICATIONS
NOTES
(Rev,21 Feb '997) CH44C/CH50C/CH60C/CH66C/CH80C/CHlOOC Page 2-8-24

MARK INDUSTRIES
SPECIFICATIONS - CHI OOC(6x4)
Platform Height (Maximum) 100 ft (30.48 m)
Stowed Height 9 ftO in (2.74 m)
Length (stowed) 34 n 6 in (10.52 m)
Width 8ft1 1/2 in (2.48 m)
Platform - Dimensions 72inx36 in (l x 1.12m)
Horizontal Reach (Center OfTurret) 67 ft4 in (20.52 m)
Load capacity 500 lbs. (227 kg)
Wheel track 6 ft 9 in (2.07 m)
Turning curb radius 16ft 10 in (5.13m)
Travel speed Oto 2.5 m.p.h. (0 to 3.67 krw•h)
Power source Cummins 433.9, 76 HP (56.7 kW)

(water cooled diesel)

Tires (monofilled) 15x 13 P.R.
Wheel loading
Max. concentrated floor loading pressure 75 psi
Wheel Load (maximum) 17,800 lbs. (8081 kg)
Gradeability
• Clearance must be allowed for body parts for this and Other work heights

MARK INDUSTRIES
MARKLIFT CHIOOC GENERAL SPECIFICATIONS
gsgm)
gum)
C. osm)
w 10.25•
9.7$
(Rev.21 Feb 1997) CH44C/CH50C/CH60C/CH66C/CH80C/CHf OOC page 2-8-26

MARK INDUSTRIES
CHØOC
page 2-8-27 CH44C/CH50C/CH60C/CH66C/CH80C/CH100C (Rev. 21 Feb 1997)

MARK INDUSTRIES
SPECIFICATIONS
NOTES
(Rev.2f Feb 1997) CH44C/CH50C/CH60C/CH66C/CH80C/CHIOOC Page 2-8-28

MARK INDUSTRIES
TORQUE RATINGS
ES- 100.0
TORQUE RATINGS
FOR
DRY - UNCOATED FASTENERS
TORQUE VALUES TO BE WITHIN 5%

ALL FIGURES IN FOOT POUND
THIS TABLE DOES NOT APPLY TO

HYDRAULIC CONNECTIONS. WHEN
TORQUING HYDRAULIC CONNEC-
TIONS REFER TO ES.IOO.I
NOM. DIA. IN. GRADE 2 GRADE 5 GRADE 8
6 8 12
BOLT HEAD MARKING
5/16 12 - • 7 20 25
20. • 12 30 45
7/16 35 - • 20 50 75
50 .•30 110
9/16 75 - • 45 115 160

GRADE 2
100 -'60 160 225
3/4 . • 110 280 400
7/8 175
265 970
1-1/8 375 1,380

GRADE 5
1-1/4 530 1 200 1 30
1-1/2 930 2,080 3,380

1-3/4 1,460 2,090 5,300
2 2,200 3 00 7 990 GRADE 8
•14
The above information was compiled for U.N.C. Threaded Fasteners,
NOTE: ff threads are not lubricated prior to assembly or are not plated use Torque
spec. ES-IOO.O
• Torque Values for Bolts and Screws longer than 6'
Fasteners as Suppliedby the vendor are considered not lubricated.
Page 2-9-1 CH44C/CH50C,'CH60C/CH66C/CH80C/CHl OOC (Rev. 10 Feb 1997)

MARK INDUSTRIES
TORQUE RATINGS
ES- 100.1
TORQUE RATINGS
FOR
LUBRICATED OR PLATED FASTENERS
TORQUE VALUES TO BE WITHIN 5%

ALL FIGURES IN FOOT POUND
REFER TO THIS TABLE WHEN
TONGUING HYDRAULIC
CONNECTIONS
(Piping Cylinders).
NOM. DIA. IN. GRADE 2 GRADE 5 GRADE 8
10
BOLT HEAD MARKING
5/16 14 20
3/8 16 - •9 25 35
40 55
9/16 85
GRADE 2
5/8 75 . • 45 120 170
3/4 135 210
7/8 130 340
200 515
1-1/8 280 635 1,030 GRADES
1-1 1,450
1-3/8 520 1,175 1,900
1-1/2 695 1.560 2,530
1-3/4 1,100 1,825 3,980
GRADE 8
2,750 6,000
2-1/4 2,400 4,000 8,760
2-1/2 3,300 5,500 12,000
The above information was compiled for U.N.C. Threaded Fasteners.
NOTE:If threadsare not lubricatedprior to assemblyor are notplateduse Torque

spec. ES.fOO.O
TorqueValuesfor Boltsand Screwslongerthan6"
Fasteners as supplied by the vendor are considered not lubricated.
(Rev. 10 Feb 1997) CH44C/CH50C/CH60C,'CH66C/CH80C/CHIOOC page 2-9-2

MARK INDUSTRIES
TORQUE CHART
The following table contains many of the more common torques used when performing ser-
vice or maintenance on the machine, and may be used as a quick reference.
Table 1:
AREA TORQUE
WHEEL NUTS (ALL WHEELS) 350 ft. lbs. (476 N.m) Dry
TORQUE HUB MOUNTING BOLTS 170 ft. lbs. (231 N.m) Lubed
STEERING CYLINDER PISTON NUT 225 ft. lbs. (306 N.m) Lubed
SWING BEARING BOLTS 225 ft. lbs. (306 N.m) Dry
SLAVE CYLINDER PISTON NUT 225 ft. lbs. (306 N•m) Lubed
LIFT CYLINDER PISTON NUT 1400 ft. lbs. (1904 N•m) Lubed
EXTEND CYLINDER PISTON NUT 1180-1360 ft. lbs. (1605-1850 N.m) Dry
NOTE: CAPSCREW OR BOLT REPLACEMENT: Any bolt or capscrew replacement

should be of the same grade or greater than the original. Grade markings are shown below:
BOLT HEAD MARKING
GRADE 2 GRADE 5 GRADE 8

MARK INDUSTRIES
GENERAL INFORMATION
NOTES
(Rev. 10 Feb 1997) CH44C/CH50C/CH60C/CH66C,'CH80C/CHlOOC Page 2-9-4

MARK INDUSTRIES
SUGGESTED SPARE PARTS LIST: MARKLIFT CH MODEL BOOMLIFTS
(CH44C/CH50C,'CH60C/CH66C/CH80C/CHIOOC)
NOTE: 1 THE KINDS OF PARTS LISTED REFLECT ITEMS WHICH IT MAY BE DESIROUS TO HAVE ON
HAND TO ENABLE RAPID REPAIR OF YOUR MARKLIFT BOOMLIFT DURING THE COURSE OF
ITS NORMAL SERVICE LIFE. IT IS NOT INTENDED TO BE ALL INCLUSIVE, OTHER PARTS MAY
BE REQUIRED DUE TO UNFORSEEN CIRCUMSTANCES. THE PART NUMBERS ARE SUBJECT
TO CHANGE AS A CONSEQUENCE OF THE CONTINUED DEVELOPMENT OF THIS PRODUCT.
NOTE: 2 PARTS LISTED MAY HAVE MULTIPLE APPLICATIONS, SEE NOTES IN REMARKS COLUMN
part No. Description Remarks
GENERAL-ASSEMBLY: PAINT,DECALS,ETC.
PAINT, WHITE. •TQJCH.up•
PAINT, •TOUCH.up•
BUMPER
DECAL, •DANFER TAIL
204' 9 DECAL, •DANGER KEEP CLEAR
DECAL. •NOT ELECTRCALLY NSUL.ATEO"
DECAL. DIRECTONAL ARROW. •GREEN-

182710 DECAL, DIRECTICNAL ARROW,
DECAL. GAS.'PETROL
DECAL. DIESEL FUEL ONLY
DECAL. HYDRAULIC SYSTEM FLUO

DECAL. ATTACH SAFETY BELT
DECAL, ATTACH SAFETY BELT
DECAL, •DANCER. HIGH VOLTAGE DISTANCE.. •
DECAL, BATTERY WATER LEVEL
00 NOT OPERATE...'
OECAL, LOAD CAPACITY •SO LBS
181322 OECAL LOAD CAPACITY SOOLBS

OECAI. LOAD CAPACITY 600 LBS
DECAL, LOAD CAPACITY eso LBS
i 828' 8 OECAL, AERIAL CONTROL BOX
DECAL, AERIAL CONTROL BOX
'6007 WARNING. YELLOW STRIPE
DECAL. LAOO RANGE DIAGRAM
1209-556 COUPLING, PRESSURE TEST
BUSHING. STEERING YOKE ASSEWLY ALL
212169 BUSHING, STEERING YOKE ASSE'ÆLY

212170 WASHER. THRUST
64910 BUSHING. STEERING CENTER ARM
BEARING ROO END. STEERING TIE ROD

BEARING, ROO END. STEERING TIE ROD
SEAL KIT, CYLINDER HYDRAULICS*'
SEAL KIT, TOnauE Hue
SEAL, •QJTBOARO•, TORQUE Hua NPUT SHAFT
page 2-9-5 CH44C/CH50C/CH60C/CH66C/CH80C/CHIOOC (Rev. Feb 1997)

MARK INDUSTRIES
RECOMMENDED SPARE PARTS LIST
Part No. Description Remarks
BASE (CONT.)
6C0618 SEAL •INEOAFD•. TORQUE HUE INPUT SHAFT
O-RING. PLUNGER. PLANETARY GEAR
LOCK-WASHER. INPUT SHAFr BEARING RETAINER
SEAL KIT. STEER. VASTER'SLAVE LEV. cyc (ROSENBLOOM

BUSHING. STEER. MASTER'SLAVE LEV. CYL
SEAL KIT. STEER. uASTEFvSLAVE LEV CYL (BEST METAL
STEER. MASTER'SLAVE LEV. CYL (BEST METAL)
SEAL DRIVEMOTOR(43N.)
SEAL DRIVE MOTOR
NIA THIS PRNTING SEAL MOTOR
SEAL KIT, PARKING BRAKE

BUSHING. OSCILLATING "LE
THRUST WASHER. OSCILLATING AXLE
SEAL osciLATING AXLE CYLINDER
BUSHING. OSCILATING AXLE CYLINDER
65117 WHEEL. •CONICAL• (RIMS WICHAMFEREO HOLES)

WHEEL •FLANGEO• W,'0 CHAMFERED HOLES)
67M 7 SEAL KIT, ROTARY M,WIFOLO, PORT
SEAL KIT,ROTARYMANIFOLO.•7 PORT (HYDRA-TOOL)
TURRET ASSEMBLY:
ee34 SWITCH.
CABLE ASSEMBLY, PROXIMITY SWITCH
STARTER
FUEL LEVEL SENDING
FILTER. HYDRAULIC •SPIN ON'

SEAL HYORAIJLC pow (FOR P/N 81442)
SCAL HYORALJLC (PIN etS26)

NIA THIS PRINTING SEAL EMERGENCY
RELAY. •CONTINOUS OUTY•

COUNTER.BALANCE VALVE. PLATFORM LEVELING
COUNTER.eALANCE VALVE, PLATFORM LEVELING
COIL PROPORTIONAL'NON.PROPORTIONAL SO-ENOIO VALVE
WA THIS PRINTING COIL,HIGH SPEED,'OSCILATNG AXLE VALVE
COIL.FOWARO/FEVERSE DRIVE PILOT VALVE
WA THIS PRINTING PILOT VALVE
RELAY, RpwSPEE0 STARTER

69168 RELAY OPOT
SLOPE SENSOR
69166 SWITCH. EMERGENCY STOP

2120 GUAGE,FUELLEVEL INDICATOR
VOLTMETER
4026 20 AMPERE
RESISTOR, VARIABLE
(Rev. 21 Feb 1997) CH44C/CH50C/CH60C/CH66C/CHBOC,'CHIOOC page 2-9-6

MARK INDUSTRIES
Part NO. Oesciption Remarks
TURRET ASSEMBLY: (CONT.)

Fuss, 10 AWERE
FUSE, 7.5 AMPERE
SEE REMARKS Fuse. 3 AMPERE
SEE REWRKS FUSE, I AMPERE
WA THIS PRINTING SEAL KIT. TURRET ROTATION ORBIT MOTOR

SEAL KIT.TURRETROTATIONORBITMOTOR
GASKET.TuFRET POTATO' ORBIT TO GEAR aox
O-RING, ORAKE PISTc».l (UPPER)
BACK.uP ARAXE PISTON (UPPER)
1218-194 O-RING. BRAKE (LOVNER)
BACKUP RING, aRAKE PISTON (LOWER)
SNAP.RING. BRAKE THRUST PLATE
BRAKE TO GEAR
SEAL. SHAFT
SEAL TURRET ROTATION ORBIT

SEAL TURRET GEAR BOX
SEAL, PINION,0UTpuT SHAFT

671 SO SEA BRAKE. TURRET ROTATION GEAR aox
FILTER ELEMENT, AIR

FILTER ELEMENT, OIL
SEE REMARKS FILTER ELEMENT. FUEL
SOLENOID,ENGINESHUT DOWN
SWITCH, PRESSURE. ENGINE 01
SWITCH, TEWERATURE. ENGINE OIL.
212107 COUPLING. puMP DRIVE
ACTUATO@THROTTLE POSITIONER
CONTROLLER, ENGINE SPEED

MOUNT. ENGINE. veHAT10N
SEE REMARKS BELT, ALTERNATOR BLOWER
SEE REMARKS STARTER
SEE REMARKS ALTERNATOR
FILTER ELEMENT, AIR
FILTER ELEMENT, OIL

SEE REMARKS FILTER ELEMENT. FUEL ('PRIMAR"
SEE REMARKS ALTER ELEVEUT,FUEL(FUEUWATERSPERATOR)
swmcy, PRESSURE. OIL
Page 2-9-7 CH44C/CH50C/CH60C/CH66C/CH80C/CH1 OOC (Rev. 21 Feb 1997)

MARK INDUSTRIES
part No. Description
(COMT.)
SWITCH, TEMPERATURE, ENGINE
ACTUATOMHROTTLE POSITIONER
ccNTROLLER. ENGINE SPEED

SEE RADATOR CAP
HOSE, RADIATOR, uPPER

"311 HOSE. RADIATOR. LOWER
BELT, ALTERNATOR FAN
STARTER
ALTERNATOR
MOUNT, ENGNE, FRONT,

MOUNT. REAR.
212107 COUPLING, PUMP
FILTER ELEMENT. AIR

FILTER ELEMENT. OIL
FILTER ELEMENT. FUEL
SEE REMARKS SOLENOID, ENGINE SHUT DOWN/ANTI.O'ESELIW

6m 767 SWITCH, PRESSURE, ENGINE OIL
SWITCH, TEMPERATURE. ENGINE
RADIATOR CAP
HOSE. RADIATOR. uPPER

HOSE, RADIATOR. LOWER
BELT. ALTERNATOR
STARTER
RELAY. STARTER MOTOR
ALTERNATOR
SEE REMARKS VOLTAGE REGUALTOR

SEE REMARKS IGNITION (OURA.SPARKJ
*60672 MOUNT. ENGINE.
ACTUATOwrHROTTcE POSITIONER. •UNEAR-
CONTROLLER. ENGINE SPEED
CCWPLING. PUMP OAIVE
i 24334 FILTER ELEMENT.

09702 FILTER ELEMENT. OIL
FILTER ELEMENT. FUEL
SEE REMARKS SOLENOID, ENGINE SHUT
600767 SWITCH, PRESSung, ENGINE OIL
SwiTCH. revPEAATune, ENGINE
RADIATOR CAP
HOSE, RADIATOR. UPPER

HOSE, RADIATOR. LOWER
BELT. ALTERNATOR FAN
STARTER
RELAY, STARTER MOTOR
(Rev. 21 Feb 1997) CH44C/CH50C/CH60C/CH66C/CH80C/CH1 OOC page 2-9-8

MARK INDUSTRIES
Part NO. Description
ALTERNATOR
SEE REMARKS KOOLJLE
160672 MOUNT, ENGINE. VIBRATION

ACTUATOR"HROTTLE POSITOQER, •UNEAR•
CONTROLLER. ENGINE SPEED
SEE REMARKS FUEL puMR ELECTRC
SOLENOID. •CHOKE OVER-RIOE•

MOOULEÆELAY, -CHOKE SOLENOID
eel $4 REPAIR KIT, PROPANE GAS PRESSURE REGULATOR
SOLENOID. PROPANE GAS •SHUT.OFF•
PROPANE
SOLENOID, PROPANE GAS •SHUT.OFF•
SLAVE LEVELNG CYLINDER
BUSHING SLAVE LEVELING CYLINDER CSIERRA'RENCO'

SEAL KIT, MASTER LEVELING CYLINDER
BIJSHINO. MASTER LEVELING CYLINDER
SEAL KIT,eoou LIFTCYLINOERrs1ERRAREMco-)

OOSHINO. BOOM LIFT CYLINDER
SEAL KIT, BOOM EXTENSION
07948 BOOM EXTENSION CYLINDER
SEN. KIT, EXTENSION CYLINDER BEND-I

euSHlNG. BOON EXTENSION CYLINDER (•GREAT BENOI
e' 006 vuve. •oun HOLDING CARTRIDGE
POWER-TRACK (INOlV10uAL)
BUSHING, BOO.' PIVOT
SEAL SLAVE LEVELNG CYUNOER
BUSHING. SLAVE LEVELING CYLNOEe

SEU KIT. CYLINDER
BUSHING. JIB CYLINDER
VALVE, •COUNTER."ALANCELOAO
6090 SEU KIT. MASTER LEVELING CYLINDER (PIN
BUSHING.VASTER LEVELINGCYLINDER(P/N 2'
SEAL CYLINDER
BUSHING. BOONUFT GYUVOER
VALVE, •COUNTER.BALANCEAOAO HCkDNa•

SEA. KIT. 300M EXTENSION CWNOER (PN 2" 722)
69613 BUSHING. goo" EXTENSION CYLINDER
B' 006 VALVE. •COUNTER-BALANCE'LOAO HCONG•
3025 POWER. TRACK (INDIVIDUAL)

401 ecx)7 BUSHING, PIVOT
Page 2-9-9 CH44C/CH50C/CH60C,'CH66C/CH80C/CH1 OOC (Rev. 21 Feb 1997)

MARK INDUSTRIES
Part NO. Description
SEAL KIT, SLAVE LEVELING CYLINDER

ausHlNG, SLAVE LEVELING CYLINOEF
SEAL KIT. cyuNOER
ausHNG, JIB CYLINDER
VALVE, •QJMTER.eALANCEn.0AD HOLDING
SEE REMARKS SEAL KIT, MASTER LEVELING CYLMER 2117*)
SEE REMARKS ausHNG, MASTER LEVELING CYLINDER (P,'N 21t 750)
SEAL KIT. BOOM cyuwER
auSHNC, BCOWFT CYUWEH
VALVE,•ccXJNTER.BAL.ANCEn.0ADHOLDING•
SEAL KIT. BOCW EXTENSON CYLINDER (PIN 81532)
ausHlNG, EXTENSION CYLINDER
VALVE,
3025 POWER.TRACK
BUSHING, 000M PIVOT
SEAL KIT. PLATFORM ROTATOR

WA THIS PRINTING SEAL KIT. PLATFORM ROTATOR (P,'N 534)
SWITCH. FOOT OPERATED
LAWtBULB, UNSTABLECONDITIONa WARNING

LENS, REO
69144 BASE. LAMP
ALARM, •DUAL' TONE
ALARM, •OUAL•TONE
SPRING. RELAY HOLD-DOWN

SWITCH, TOGGLE
69164 SWITCH, TOGGLE. WPBOOT•
69162 SWITCH. TOGGLE.

BOOT. TOGGLE SWITCH
SWITCH,
•DIGI-SENSOR'
•0101.SENSOR"
•uGl.SENSOR-
BOOT, •SINGLE AXIS" COt•.JTRQ.LEVER
(Rev 21 Feb 1997) CH44C/CH50C/CH60C/CH66C/CH80C,'CHfOOC page 2-9-10

MARK INDUSTRIES
MAJOR COMPONENT IDENTIFICATION
GROUND
CONTROL BOX
POWER AERIAL
TRACK CONTROL
ENGINE TURRET BOX
ROTATION
GEAR BOX
PLATFORM
ROTATOR
BOOM
PLATFORM
TURRET BASE
Page 2-9-11 CH44C/CHSOC/CH60C/CH66C/CH80C/CHIOOC (Reu 21 Feb 1997)

MARK INDUSTRIES
ABBREVIATIONS
ALTERNATING CURRENT INCHES
ADPTR ADAPTER INT INTERNAL
AMP AMPERE INV INVERTED
APPROX APPROXIMATELY LG LENGTH

AS REQUIRED LH LEFT HAND
ASSY ASSEMBLY MAXIMUM
AVAIL AVAILABLE MIN MINIMUM
BRG BEARING MM MILLIMETER
BRKT BRACKET MTG MOUNTING
ccw COUNTER CLOCKWISE PART NUMBER
CFM CUBIC FEET PER MINUTE NUMBER
CHRG CHARGING NSS NOT SOLD SEPARATELY
CTSK COUNTERSUNK OD OUTSIDE DIAMETER
CVR COVER PTO POWER TAKE-OFF
cw CLOCKWISE POUND
CYL CYLINDER QTY QUANTITY

DEGREE RD ROUND
DC DIRECT CURRENT REF REFERENCE
DIA DIAMETER RIGHT HAND
DRIVE ROT ROTATION
ENG ENGINE RPM REVOLUTIONS PER MINUTE
EXH EXHAUST SL SLOTTED
EXT EXTERNAL SMALL

FEET SPD SPEED
GAL GALLON STD STANDARD
GR GRADE TOOTH
GSK GASKET THK THICK
HEAD THRU THROUGH
HEX HEXAGON TEMP TEMPERATURE
HORSEPOWER VOLT
HSG HOUSING VAC VOLTS ALTERNATING CUR-

RENT
HT HEAT TREATED
VARI VARIABLE
HYD HYDRAULIC
vs VARIABLE SPEED
HZ HERTZ
W/ WITH
INSIDE DIAMETER
WITHOUT
INCL INCLUDES
(Reu 21 Feb 1997) CH44C/CH50C/CH60C/CH66C,'CH80C/CH100C page 2-9-12

MARK INDUSTRIES
MAINTENANCE & LUBRICATION
SECTION 3
DESCRIPTION PAGE NO.
INTRODUCTION . 3-1
MAINTENANCE SCHEDULE . 3-2
OWNER'S INSPECTION RECORD . . 3-5
MAINTENANCE PROCEDURES. , 3-6
ENGINE . 3-6
ENGINE & HYDRAULIC OILS . 3-8
HYDRAULIC SYSTEM. . 3-8
HYDRAULIC OIL . 3-8
TORQUE HUB 3-9
BATTERY. . 3-10
(Rev. 13 Feb 1997) CH44C/CH50C/CH60C/CH66C/CH80C/CHIOOC

MARK INDUSTRIES
INTRODUCTION
INTRODUCTION
In addition to the "Before Operation Checks" de- Refer to the engine manufacturer's manual for engine
scribed in Section 5, a regular program Of periodic maintenance requirements. Should any discrepancy
preventive maintenance is absolutely essential to pro- occur relative to the maintenance schedule provided
longing the life Of the aerial lift, maximizing efficient in this manual and those provide by the engine man.
service and minimizing downtime. This section details ufacturer, the engine manufacturer's recommenda-
a series Of checks and procedures which are per. tions take precedence over those in this manual.
formed at daily, weekly, monthly and semi-annual in.
tervals.
OWNER'S INSPECTION RECORD (ret pg. 9-5
Even if operator is not directly responsible for
maintenance Ofthe aerial lift, he should perform daily, Periodic maintenance of the aerial lift is the resgx)nsi.
all of the inspections listed in the "Before Operation bility Of the owner. The "Aerial Lift Inspection Report"
Check", in Section 5 Ofthe "Operator's Manual", shown On page 9-3 is to be used for recording the
date 0t each inspection, person(s) performing the in-
NOTE: Report and repair all deficiencies noted during spection, any deficiencies found, and corrective ac.
the "Before Operation Check". The operator should tion.
be assured that the aerial lift has been property main.
tained and inspected before operating it.
This record also serves as a tool toward detecting
problem areas and reanalyzing maintenance require-
MAINTENANCE SCHEDULE (ret pg. 9-2 - 9-3) ments.
The maintenance checks prescribed for longer inter.

vals include those required for the shorter intervals.
Thus, the weekly check includes all items in the daily
check, the monthly check includes all items in the
weekly and daity checks, and so on through the semi-
annual check, which includes the quarterly, monthly,
weekly and daily checks,
The maintenance schedule provided serves a guide

to assure that the minimum basic preventive mainte-
nance requirements will be met under average
ating conditions. Conditions which impose greater
wear, loads or strain on the aerial lift may dictate re-
ducing the interval between these Checks,Before al-
tering the recommended maintenance schedule,
reevaluate the aerial lift's operation and review the
owner's inspection records. Consider all factors in-
volved and develop a revised schedule adequate to
meet routine maintenance requirements.
(Rev. 13 Feb 1997) CH44C/CH50C/CH60C/CH66C/CHBOC/CHfOOC Page 3• 1

MARK INDUSTRIES
MAINTENANCE SCHEDULE
16 13 11
17 10
12
15
19
14
14
Page 3-2 CH44C/CH50C/CH60C/CH66C/CH80C/CHIOOC (Rev. 21 Feb 1997)

MARK INDUSTRIES
MAINTENANCE SCHEDULE
Table 1 : RECOMMENDED INSPECTION AND MAINTENANCE SCHEDULE
ITEM ITEM DESCRIPTION LUBRICANT SERVICEFREQUENCY
Rotation Gear Box Gear Oil - SAE EP 90 Check/Monthly

2 Battery Check/Weekly
Battery Tops, Terminals, and Inspect/Daily
Cables
3 Tie ROd Pin Mobilcote Type - S Lubricate/Monthly

4 Ring Gear - (Race) Multi-Purpose Grease EP-2 Lubricate/Monthly
(rotate while greasing)
(Gear Teeth) Mobilcote Type - S
5 Engine See Manuafacturer's See Manufacturer's Instructions
Instructions
6 Hydraulic Reservoir Fluid Dexron II of equivalent Chec,Ooaily

Replace Nearly
7 Torque Hub Gear Oil • SAE EP 90 Check\Monthly
Replace/Yearly
Hydraulic Tank Strainer Clean/Yearly
Hydraulic Tank Filler Breather CleanNearly
10 Hydraulic Return Line Filter Replace/100 Hours
11 Main Boom Pivot Pin Mobilcote Type Lubricate,'Monthty
12 Extension Cable Sheaves Mobilcote Type - S Lubricate/Monthly
13 Cable Sheaves Mobilcote Type Lubricate/Yonthly
14 Steering Yoke King Pins Mobilcote Type Lubricate,yonthly
15 Air Filter Change according to filter Inspect/ Weekly
manufacturer 's recommen- or as conditions dictate
dations
16 Fuel Filter Replace/100 Hours

17 Fuel Tank FilVDailY
18 Wheel Bearings Multi•purpose Grease EP•I Repack/Yearly
19 Boom Retract Cables Check Tension/Monthly
20 Oscillating Axle Pivot Pin Mobilcote Type - S Lubricate/Monthly
(Machines with Osc. Axle Option)
Check Of the above items for secure fasteners, leaks, missing or damaged hardware, or evidence of cracks.
Check all visible electric wiring and hydraulic hoses for cracking, loose connections,or excessive wear. If a problem
is found with any Ofthe following items, do not operate the aerial lift until a qualified aerial-lift mechanic makes the
necessary repairs.
(Rev. 13 Feb 1997) CH44C/CH50C/CH60C/CH66C/CH80C,'CHfOOC Page 3-3

MARK INDUSTRIES
NOTES
page 3-4 CH44C/CH50C/CH60C/CH66C/CH80C/CHIOOC (Rev. 13 Feb 1997)

Return To: Mark Industries
106 12th Street
Mark Industries Waverly, IA 50677-9466
AERIAL LIFT INSPECTION REPORT
PRE-DELIVERY a DELIVERY 30-DAY INSPECTION YEARLY INSPECTION
MACHINE: SCISSOR LIFT BOOM LIFT KNUCKLE BOOM
DEMO a RENTAL a OWNED
DISTRIBUTOR ENGINE SIN
ADDRESS MODEL SERIAL NO.
CUSTOMER HOUR METER
MACHINE LOCATION DATE DELIVERED
NIA NIA
Platform Gate Latch Platform Gate Latch

2. Platform Gate Platform Gate
3. Platform Deck 3, Platform Deck
4. Collars on Scissor-pivot Pins Pivot Pin
5. Hydraulic Pump Air Filter
6. Wear (Slide) Pads EngineOil
7, Tlres and Wheels Torque Hub
8, Wheel Bearings Torque Ring-gear Bolts
9. Wheel Klngpins Boom
10. Wheel Lug Nuts 10. Platform Rotator
11, Hydraulic Reservoir Fluid 11. Tie Rod Pin
12. Hydraulic-fluid Inlet Strainer 12. Steering-yoke King Pins
13, Hydraulic•tluid Return Filter 13. Steering Cylinder
14. Litt Cylinder and Pins 14. Fuel Tank
15, Hydraulic Valve 15. Return-line filter
16, Batteries 16. Hydraulic Reservoir Fluid
17. Battery Housings 17. Hydraulic pump
18. Battery Tops, Terminals, Hydraulic Vaive
and Cables 19. Wheel Nuts
19, Limit Switches (Proximity) 20. Extend-cable Equalizer Bracket
20. Drive Motors 21. Extend Cable
21. Steering Cylinder and Pins 22. Limit Switches (Proximity)
22. Extendable Platform Deck Boom•lift Cylinder Pins
(Slide, Roller, and Handle 24. Boom-lift cylinder
Assemblies) 25. Rotation Gear BOX
23. Hoses 26. Power Track
24. Electrical Wiring 27. Operation and Maintenance
35. Decals Manual in Platform
26. Operation and Maintenance 28. Guard Rail
Manual in Platform 29, Toe Plate Mesh
30. Tires
31, Decals
32 Electrical Wiring a a
INSPECTED BY: DATE: TITLE:
Explain any deficiencies found, corrective action taken, and identification Ofthe person(s) performing the
repair:
FORM MK 17511 / 0693

fit MARK INDUSTRIES
MAINTENANCE PROCEDURES
ENGINE
Air Cleaner
The air cleaner should be checked and cleaned on a weekly basis. TO

clean the air cleaner:
• Loosen the clamp securing the cup to the air cleaner
Clamp • Remove the Cup and clean Out any dirt or foreign matter in the
cup.
• Reinstall the cup and tighten the clamp.

Cup
Coolant Level
The coolant level must be checked daily. The coolant level is checked at the coolant reservoir. Ensure that the
coolant level is between the Full and Low marks on the coolant reservoir while the engine is cool. If the coolant
level is near or below the Low mark, add a equal amounts Of antifreeze and water until the is at the Full
mark. DO not add alcohol or methanol antifreeze. Refer to the engine manufacturers manual for additional
information, CAUTION do not open hot radiator' Allow radiator to cool if engine has been operated recently.
DO NOT open When HOT!
Filler Cap
Coolant
Reservoir
page 3-6 CH44C/CH50C/CH60C/CH66C/CH80C/CHIOOC (Rev. 21 Feb 1997)

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SERVICE & MAINTENANCE

IF OPERATION OF THIS MACHINE IS REQUIRED TO PERFORM SERVICE

DESCRIPTION SECTION NO.

GENERAL INFORMATION & SPECIFICATIONS. 2

MAINTENANCE & LUBRICATION .3

SERVICE & ADJUSTMENTS .

(Rev. 9 Feb 1997) CH44C/CH50C/CH60C/CH66C/CH80C/CHIOOC Page 1-1

SERVICE & MAINTENANCE

Owners, Users, and Operators:

Comply with OSHA,Federal,State,and LocatRegulations.

3. use Good, Safe Work practices in a common sense way.

4. Only have trained operators — directedby informedand knowledgeablesuper.

5. Only havequalifiedaerial lift mechanicsperformtheserviceandmaintenance

Ifthereis anythingin thismanualthatis notclearor whichyoubelieveshouldbe added,pleasesendyour

THIS SYMBOL MEANS YOUR SAFETY IS INVOLVED!

page 1-2 CH44C/CH50C/CH60C/CH66C/CHBOC/CHf OOC (Rev. 9 Feb 1997)

SERVICE & MAINTENANCE

Before attemptingto make an adjustment yourself,

(Rev. 9 Feb 1997) CH44C/CH50C/CH60C/CH66C/CH80C/CH100C Page 1•3

SERVICE & MAINTENANCE

DESCRIPTION PAGE NO.

GENERAL SERVICE INFORMATION . 2-1

RECEIVING A NEW MACHINE . 2-2

MACHINE STORAGE . 2-3

PREPARATION FOR COMPONENT OVERHAUL . 2-5

WELDING INSTRUCTIONS . 2-6

SPECIFICATIONS & RANGE DIAGRAMS. . 2-8

TORQUE CHARTS, QUICK REFERENCE. . 2-9

CAPSCREW OR BOLT REPLACEMENT . 2-10

RECOMMENDED SPARE PARTS LIST 2-11

MAJOR COMPONENT IDENTIFICATION 2-12

(Rev. 9 Feb 1997) CH44C/CH50C/CH60C/CH66C/CH80C/CHIOOC

SERVICE & MAINTENANCE

GENERAL SERVICE INFORMATION

Boltsand nutsshouldbe placedintotheirrespectiveholeswhenremovingguards,cases,etc.so thatthe proper

Safetyshould alwaysbe the first considerationwhenperformingmaintenanceor serviceto equipment.

Alwaysbe consciousOfa component'Sweight.Neverattemptto movea heavy'partwithouta properliftingde-

Any hydrauliccomponentdisassemblyor reassemblymustbe donein a clean,enclosedenvironmentby per-

(Rev. 9 Feb 1997) CH44C/CH50C/CH60C/CH66C/CH80C,'CH'OOC page 2-1

SERVICE & MAINTENANCE

RECEIVING A NEW MACHINE

Before removing a new machine from the delivery vehicle:

3, Check for bent, broken or otherwise damaged functional components

5, Check for fluid leaks in hydraulic or fuel delivery systems.

6. Check lug nuts for looseness.

upon receipt Ofa new machine the customer must:

Removeall packingmaterialsand inspectfor any damageincurredduringtransport.

2. compete the NEW EQUIPMENT CONDITION REPORT

3. Complete the WARRANTY REGISTRATION.

4. If your machine an export mocÉl, the export preservative must be removed.

EXPORT PRESERVATIVE REMOVAL

Do not use a steam cleaner to clean Of wash this machine.

Do not spray water directly on any control panels or electrical compartments.

This preservative applied to export machines only.

page 2-2 CH44C/CH50C/CH60C/CH66C/CH80C/CH1 OOC (Rev. 9 Feb 1997)

SERVICE & MAINTENANCE