DOC. NO.

: VP-PP-V3601A-100
PROGRAM NAME : LIFTING1 REV. NO. :
VERSION : 0 PAGE : OF

LIFTING LUG CALCULATION

W1 ** DIMENSION (mm) **
II θ A = 760 mm
t2 d R B = 120 mm
U w2 W3 C = 362 mm
V B D = 98 mm
W4 E = 180 mm
T.L. W5 C I I F = 90 mm
D A H = 110 mm
W.L. J = 17 mm
E H M K = 17 mm
t3 II M = 174 mm
N = 320 mm
K F P = 260 mm
t3 t1 J P R = 130 mm
N d = 90 mm
LOAD ( KG ) MATERIAL U = 27 mm
SHELL MATERIAL: V = 27 mm
TOTAL W = 37170 SA516-70N t1= 55 mm
PAD MATERIAL : t2= 29 mm
W1 = 1.5 x W / 2 = 27877.5 SA516-70N t3= 24 mm
W2 = W1 x tanθ = 7469.8 LUG MATERIAL : ANG.= 15 mm
W3 = W1 / 2 = 13938.8 SA283-C NO. OF LUG = 2
ALLOWABLE STRESS ( KG/mm^2 )
SLs = SLt x 0.8 = 13.246
S = 11.0382 SWs = SLt x 0.49= 8.113
SY = 21.0921 SLt = smaller of 1.5S or 0.9SY = 16.557

1. CHECK OF LUG
1-1. SHEAR STRESS DUE TO, W1
2W1 2 x 27877.5
σ1 = ------------ = -----------------
(P-d)t1 170 x 55
= 5.96 KG/mm^2 < SLs = 13.246 KG/mm^2 O.K!!
1-2. TENSION DUE TO, W1
W1 27877.5
σ2 = ------------ = -------------------
(P-d)t1 170 x 55
= 2.982 KG/mm^2 < SLt = 16.557 KG/mm^2 O.K!!
2.STRESS AT GUIDE POINT (SECTION "I-I")

2-1. BENDING STRESS DUE TO, W2

6 x W2 x B 6 x 7,469.8 x 120
σ3 = ------------ = ------------------ = 6.84 KG/mm^2
P x t1^2 260 x 3025

DOC. NO. : VP-PP-V3601A-100

PROGRAM NAME : LIFTING1 REV. NO. :
VERSION : 0 PAGE : OF

2.2 TENSION DUE TO. W1

W1 27877.5
σ4 = ------------ = ------------- = 1.95 KG/mm^2
P x t1 260 x 55
2.3 COMBINED STRESS

S5 = σ3 + σ4 = 6.84 + 1.95 = 8.79 KG/mm^2 < SLt = 16.557 KG/mm^2

O.K!!
3. SECTION "II-II"

3-1) AXIAL FORCE, W5

W2x(A-(E/2)) 5004734.92
W5 = ----------------- = ----------- = 9099.5180 KG
A-(E/2)-B 550
3-2) AXIAL STRESS DUE TO, W5
W5 9099.5
σ6 = -------- = ----------- = 1.207 KG/mm^2 < SLt = 16.557 KG/mm^2
P x t2 7540 O.K!!
4. CHECK OF WELDMENT

4-1) LUG TO PAD

√2 x W1 39424.4
σ7 = -------- = --------- = 3.313 KG/mm^2 < SWs = 8.113 KG/mm^2
(4H+P)xK 11900 O.K!!

4-2) PAD TO SHELL

√2 x W1 39424.4
σ8 = --------- = --------- = 2.347 KG/mm^2 < SWs = 8.113 KG/mm^2
2x(M+N)xJ 16796 O.K!!

4-3) SUPPORT LUG TO PAD

W3x(A-(E/2)) 9338962.5
W4 = -------------- = ---------- = 16979.93 KG
A-(E/2)-B 550

W4 16979.93
σ9 = ---------- = ---------- = 1.417 KG/mm^2 < SWs = 8.113 KG/mm^2
(U+V/√2)xP 11983.94 O.K!!

NOTE
1. DYNAMIC LOAD SHALL BE DETERMINED BY 1.5 x DEADLOAD.
2. SLt ---- ALLOWABLE TENSILE OR COMPRESSIVE STRESS OF LUG.
SLs ---- ALLOWABLE SHEAR STRESS OF LUG.
SWs ---- ALLOWABLE SHEAR STRESS OF WELDMENT.
 DOC.NO. : DC-3001
PROGRAM NAME : LIFT-LUG REV.NO. :
VERSION : 0 PAGE : 53 OF

************************************************
* DESIGN OF LIFTING LUG IN PRESSURE VESSEL *
************************************************

---------------------------< DESIGN DATA >--------------------------------------

WEIGHT (ERECTION) : Wi = 13000 KG
SHELL(OR HEAD) THICKNESS : ts = 36 MM
PAD THICKNESS : tp = 18 MM
LUG THICKNESS : t = 45 MM
WELD THROAT AT LUG TO SHELL(OR HEAD) : w = 20 MM
LENGTH OF LUG AT BOTTOM : L = 180 MM
LUG HOLE RADIUS : r = 30 MM
LUG OUTSIDE RADIUS : R = 80 MM
SHELL(OR HEAD) INSIDE RADIUS : Rs = 600 MM
HEIGHT OF LUG HOLE : h = 200 MM
ANGLE OF LIFTING WIRE : α = 60 DEG.
LUG MATERIAL : A516-60
SHELL(OR HEAD) AND PAD MATERIAL : A516-70
LIFTING LUG ALLOWABLE STRESS : Sm = 10.5463 KG/MM^2
SHELL(OR HEAD) ALLOWABLE STRESS : Ss = 12.3040 KG/MM^2
NO. OF LIFTING LUG = : = 2 EA.
--------------------------------------------------------------------------------

R
d

A L1

h
L t

V = W / 2 = 8125.0 KG
P = V / SINα = 9381.9 KG
 H = V / TANα = 4691.0 KG

DOC.NO. : DC-3001
PROGRAM NAME : LIFT-LUG REV.NO. :
VERSION : 0 PAGE : 54 OF 54

【1】CONSIDERING DYNAMIC EFFECT

W = 1.25×Wi = 16250.0 KG

【2】LUG DESIGN
1) SHEAR STRESS AT TOP OF LUG
A = t × (R - r ) = 2250.000 MM^2

2) THE STRESS CHECK ON WELD PART

(1) BENDING STRESS DUE TO H
ML = H × h = 938194.2 KG-MM
S2 = 3ML / (L × L × w) = 4.3435 KG/MM^2

(2) NORMAL STRESS DUE TO V

S3 = V / (2w (L + t)) = 0.9028 KG/MM^2

(3) SHEAR STRESS DUE TO H

τ = H / (2w (L + t)) = 0.5212 KG/MM^2

3) COMBINED STRESS

S1 = W / (2A) = 3.6111 KG/MM^2

S1 = 3.61111 < 0.8×Sm = 8.43704 -- O.K --

S = SQRT((S2+S3)2 / 4 +τ2) = 2.6744 KG/MM^2 < 0.55 × Sm

S = 2.6744 < 0.55×Sm = 5.8005 KG/MM^2 -- O.K --

【3】SHELL STRESS
1) LINE LOADS
F1 = 6ML / (L×L) = 173.7397 KG/MM^2
F2 = V / L = 45.1389 KG/MM^2

2) LOCAL STRESS DUE TO V & ML

S5 = 1.17 × SQRT{Rs×(ts+tp)} × (F1 + 1.5*F2) / (ts + tp)^2
= 17.4379 KG/MM^2 < 2×Ss = 24.6080 KG/MM^2 -- O.K --

** REFERENCE : HENRY H. BEDNAR, PRESSURE VESSEL DESIGN HANDBOOK,

NOSTRAND REINHOLD, 1981
 DOC.NO : P-V-LIFTING3
PROGRAM NAME : LIFTING3 REV.NO :
VERSION : 0 PAGE : /

CALCULATION OF LIFTING LUG

W h3
h2 L *** DIMENSION ***
φd L = 320 MM
ℓ1 = 77 MM
ℓ2 = 93 MM
ℓ2 ℓ3 = 103 MM
ℓ3 h1 = 10 MM
R h2 = 10 MM
ℓ1 h3 = 10 MM
R = 65 MM
t d = 50 MM
t = 22 MM
h1 N = 2 EA
F = 1
ALLOWABLE STRESS MATERIAL & LOAD
S = 14.0614 KG/MM 2
MATERIAL = SA516 Gr.70
Sy = 26.7167 KG/MM2 ERECTION WEIGHT : W
SLt = SMALLER OF 1.5S OR 0.9Sy W = 32119.42 KG
= 21.092 KG/MM2 LOAD AT LUG : We
SLs = 0.8SLt = 16.874 KG/MM2 We = F x W / 2
SWs = 0.49SLt = 10.335 KG/MM2 = 16059.71 KG

1 . SHEAR STRESS IN LUG

2We 32119.42
S1 = =
(2R - d) x t 1760
= 18.250 KG/MM2 ＜ SLs = 16.874 KG/MM2 NOT O.K !!

2 . TENSION STRESS IN LUG

We 16059.71
S2 = =
(ℓ1 + ℓ2) x t 3740
= 4.294 KG/MM2 ＜ SLt = 21.092 KG/MM2 O.K !!

3 . REQUIRED THICKNESS : Ta

We 16059.71
Ta = = = 11.897 MM
(2R - d) x SLs 1349.894

USED THICKNESS : 22 MM

4 . STRESS IN WELDED PART : Sw

We 16059.71
Sw = =
2((ℓ1 x h1) + (ℓ2 x h2) + (ℓ3 x h3)) 5460
= 2.941 KG/MM2 ＜ SWs = 10.335 KG/MM 2
O.K !!
 DOC. NO. : T-5401
PROGRAM NAME : LIFTING2 REV. NO. :
VERSION : 0 PAGE : OF

LIFTING LUG CALCULATION

W1 ** DIMENSION (mm) **
θ A = 720.000 mm
II d R B = 140.000 mm
U w2 W3 C = 120.000 mm
V B D = 280.000 mm
W5 t2 C W4 E = 180.000 mm
I I F = 110.000 mm
II D A H = 160.000 mm
J = 11.000 mm
E H M K = 19.000 mm
t3 M = 600.000 mm
N = 420.000 mm
K F P = 320.000 mm
t3 t1 J P R = 160.000 mm
N d = 90.000 mm
LOAD ( kg ) MATERIAL U = 14.000 mm
SHELL MATERIAL: V = 14.000 mm
TOTAL W = 22070 A285-C t1= 36.000 mm
PAD MATERIAL : t2= 19.000 mm
W1 = 1.25 x W / 2 = 13793.8 A285-C t3= 15.000 mm
W2 = W1 x tanθ = 3696.0 LUG MATERIAL : ANG.= 15.000
W3 = W1 / 2 = 6896.9 A283-C NO. OF LUG = 2
ALLOWABLE STRESS ( kg/mm^2 )
SLs = SLt x 0.8 = 11.643
S = 9.7026 SWs = SLt x 0.49= 7.131
SY = 21.0926 , SLt = smaller of 1.5S or 0.9SY = 14.554

1. CHECK OF LUG
1-1. SHEAR STRESS DUE TO, W1
2W1 2 x 13793.75
σ1 = ------------ = -----------------
(P-d)t1 230 x 36
= 3.33 kg/mm^2 < SLs = 11.643 kg/mm^2 O.K!!
1-2. TENSION DUE TO, W1
W1 13793.8
σ2 = ------------ = -------------------
(P-d)t1 230 x 36
= 1.666 kg/mm^2 < SLs = 11.643 kg/mm^2 O.K!!
2.STRESS AT GUIDE POINT (SECTION "I-I")
 2-1. BENDING STRESS DUE TO, W2

6 x W2 x B 6 x 3,696.0 x 140
σ3 = ------------ = ------------------ = 7.49 kg/mm^2
P x t1^2 320 x 1296

DOC. NO. : T-5401

PROGRAM NAME : LIFTING2 REV. NO. :
VERSION : 0 PAGE : OF

2.2 TENSION DUE TO. W1

W1 13793.8
σ4 = ------------ = ----------- = 1.20 kg/mm^2
P x t1 320 x 36
2.3 COMBINED STRESS

S5 = σ3 + σ4 = 7.49 + 1.20 = 8.69 kg/mm^2 < SLt = 14.554 kg/mm^2

O.K!!
3. SECTION "II-II"

3-1) AXIAL FORCE, W5

W2x(A-(E/2)) 2328495
W5 = ----------------- = ----------- = 4752.0 kg
A-(E/2)-B 490
3-2) AXIAL STRESS DUE TO, W5
W5 4752.0
σ6 = -------- = ----------- = 0.782 kg/mm^2 < SLt = 14.554 kg/mm^2
P x t2 6080 O.K!!
4. CHECK OF WELDMENT

4-1) LUG TO PAD

√2 x W1 19507.1
σ7 = -------- = --------- = 1.069 kg/mm^2 < SWs = 7.131 kg/mm^2
(4H+P)xK 18240 O.K!!

4-2) PAD TO SHELL

√2 x W1 19507.1
σ8 = --------- = --------- = 0.869 kg/mm^2 < SWs = 7.131 kg/mm^2
2x(M+N)xJ 22440 O.K!!

4-3) SUPPORT LUG TO PAD

W3x(A-(E/2)) 4345031
W4 = -------------- = ---------- = 8867.41 kg
 A-(E/2)-B 490

W4 8867.41
σ9 = ---------- = ---------- = 1.159 kg/mm^2 < SWs = 7.131 kg/mm^2
(U+V/√2)xP 7647.87 O.K!!

NOTE
1. DYNAMIC LOAD SHALL BE DETERMINED BY 1.25xDEADLOAD.
2. SLt ---- ALLOWABLE TENSILE OR COMPRESSIVE STRESS OF LUG.
SLs ---- ALLOWABLE SHEAR STRESS OF LUG.
SWs ---- ALLOWABLE SHEAR STRESS OF WELDMENT.
PROGRAM NAME : LIFLUG100 DOC. NO. : 6103-E-42A/B
VERSION : 0 REV. NO. :
PAGE :

===================================
TRUNNION LIFTING LUG CALCULATION
===================================

ⓐ
e * DIMENSION (UNIT:MM) *
e : 200 tc : 20
t r : 125.85 Do : 273.1
rw : 157.55 Dc : 380
Di r t : 21.4 Di : 230.3
Do Dc J : 21

tc
0
J
ⓐ

1) DESIGN DATA
TRUNNION SIZE : 10" - SCH.120
TRUNNION MATERIAL : SA106 Gr.B
COVER PLATE MATERIAL : SA516 Gr.70
TRUNNION YIELD STRESS Sy : 24.6074 KG/MM^2
ERECTION WEIGHT W : 79080 KG
IMPACT FACTOR E : 1.4

2) CALCULATION

SECTION MODULUS OF TRUNNION, (Zx)

Zx = π x r^2 x t = 1064807 MM^3

SECTION AREA OF TRUNNION, (A)

A = π x (Do^2-Di^2)/4 = 16921.85 MM^2

FORCE (F)

F = W / 2 = 39540 KGF

MAX. MOMENT, (M)

 M = F x e = 7908000 KG-MM

PROGRAM NAME : LUG100 DOC. NO. : 6103-E-42A/B

VERSION : 0 REV. NO. :
PAGE :

a) BENDING STRESS ; (Sb)

Sb = E x M / Zx = 10.4000 KG/MM^2 < 0.66*Sy = 16.2409 KG/MM^2 (O.K!!)

b) SHEAR STRESS ; (Ss)

Ss = E x F / A = 3.2700 KG/MM^2 < 0.4*Sy = 9.8430 KG/MM^2 (O.K!!)

c) COMBINED MAXIMUM SHEAR ; (S's)

S's = [ (Sb / S)^2 + Ss^2 ]^0.5

= 6.1400 KG/MM^2 < 0.4*Sy = 9.8430 KG/MM^2 (O.K!!)

d) COMBINED MAXIMUM TENSION ; (S)

S = (Sb / 2 ) + [ (Sb / 2 )^2 + Ss^2 ]^0.5

= 11.3400 KG/MM^2 < 0.6*Sy = 14.7644 KG/MM^2 (O.K!!)

3) STRESS OF SECT.ⓐ-ⓐ (AT WELDS)

WELD SECTION MODULUS OF SECTION,

Zw = π x (Do/2)^2 x 0.707*J = 869705.0 MM^3

WELD SECTION AREA OF SECTION

Aw = πx((Do+1.414*J)^2-Do^2)/4 = 13430.800 MM^2

a) BENDING STRESS ; (Sbw)

Sbw = E x M / Zw = 12.73 KG/MM^2 < 0.66*Sy = 14.764 KG/MM^2 (O.K!!)

b) SHEAR STRESS ; (Ssw)

Ssw = E x F / Aw = 4.12 KG/MM^2 < 0.4*Sy = 9.843 KG/MM^2 (O.K!!)

c) COMBINED MAXIMUM SHEAR ; (S'sw)

S'sw = [(Sbw/2)^2 + Ssw^2]^0.5 = 7.58 KG/MM^2 < 0.4*Sy = 9.84296 KG/MM^2 (O.K!!)
 d) COMBINED MAXIMUM TENSION ; (S)

Sw = (Sbw/2) + [(Sbw/2)^2 + Ssw^2]^0.5 = 13.95 KG/MM^2 < 0.6*Sy = 14.76444 KG/MM^2 (O.K!!)

PROGRAM NAME : LUG100 DOC. NO. : 6103-E-42A/B

VERSION : 0 REV. NO. :
PAGE :

4) SHELL AND PAD WELD CHECK

WELD SECTION MODULUS OF SECTION,

Zw = π x (Dp/2)^2 x 0.707*k = #REF! MM^3

WELD SECTION AREA OF SECTION

Aw = πx((Dp+1.414*k)^2-Dp^2)/4 = #REF! MM^2

a) BENDING STRESS ; (Sbw)

Sbw = E x M / Zw = #REF! KG/MM^2 < 0.66*Sy = 16.241 KG/MM^2 #REF!

b) SHEAR STRESS ; (Ssw)

Ssw = E x F / Aw = #REF! KG/MM^2 < 0.4*Sy = 9.843 KG/MM^2 #REF!

c) COMBINED MAXIMUM SHEAR ; (S'sw)

#REF!

d) COMBINED MAXIMUM TENSION ; (S)

#REF!
PROGRAM NAME : LIFLUG100 DOC. NO. : VP-GA01-14V003-100
VERSION : 0 REV. NO. :
PAGE :

===================================
TRUNNION LIFTING LUG CALCULATION
===================================

* DIMENSION (UNIT:MM) *
e : 101.6 Do : 273.1
r : 129 Dp : 381 (PAD DIAMET
rw : 146.05 Dc : 330.2
t : 15.1 Di : 242.9
J : 9.5 k : 9.5 (SHELL TO PA
tc : 13 (COVER PLATE 두께)
td : 13 (PAD PLATE 두께)

1) DESIGN DATA
TRUNNION SIZE : 10" - SCH.80
TRUNNION MATERIAL : SA106 Gr.B
COVER PLATE MATERIAL : SA516 Gr.70
TRUNNION YIELD STRESS Sy : 24.6074 KG/MM^2
ERECTION WEIGHT W : 45223 KG
IMPACT FACTOR E : 1.5

2) CALCULATION

SECTION MODULUS OF TRUNNION, (Zx)

Zx = π x r^2 x t = 789418 MM^3

SECTION AREA OF TRUNNION, (A)

A = π x (Do^2-Di^2)/4 = 12239.05 MM^2

FORCE (F)

F = W / 2 = 22611.5 KGF

MAX. MOMENT, (M)

 M = F x e = 2297328.4 KG-MM

PROGRAM NAME : LUG100 DOC. NO. : VP-GA01-14V003-100

VERSION : 0 REV. NO. :
PAGE :

a) BENDING STRESS ; (Sb)

Sb = E x M / Zx = 4.3700 KG/MM^2 < 0.66*Sy = 16.2409 KG/MM^2 (O.K!!)

b) SHEAR STRESS ; (Ss)

Ss = E x F / A = 2.7700 KG/MM^2 < 0.4*Sy = 9.8430 KG/MM^2 (O.K!!)

c) COMBINED MAXIMUM SHEAR ; (S's)

S's = [ (Sb / S)^2 + Ss^2 ]^0.5

= 3.5300 KG/MM^2 < 0.4*Sy = 9.8430 KG/MM^2 (O.K!!)

d) COMBINED MAXIMUM TENSION ; (S)

S = (Sb / 2 ) + [ (Sb / 2 )^2 + Ss^2 ]^0.5

= 5.7100 KG/MM^2 < 0.6*Sy = 14.7644 KG/MM^2 (O.K!!)

3) STRESS OF SECT.ⓐ-ⓐ (AT WELDS)

WELD SECTION MODULUS OF SECTION,

Zw = π x (Do/2)^2 x 0.707*J = 393438.0 MM^3

WELD SECTION AREA OF SECTION

Aw = πx((Do+1.414*J)^2-Do^2)/4 = 5904.300 MM^2

a) BENDING STRESS ; (Sbw)

Sbw = E x M / Zw = 8.76 KG/MM^2 < 0.66*Sy = 14.764 KG/MM^2 (O.K!!)

b) SHEAR STRESS ; (Ssw)

Ssw = E x F / Aw = 5.74 KG/MM^2 < 0.4*Sy = 9.843 KG/MM^2 (O.K!!)

c) COMBINED MAXIMUM SHEAR ; (S'sw)

S'sw = [(Sbw/2)^2 + Ssw^2]^0.5 = 7.22 KG/MM^2 < 0.4*Sy = 9.8430 KG/MM^2 (O.K!!)
 d) COMBINED MAXIMUM TENSION ; (S)

Sw = (Sbw/2) + [(Sbw/2)^2 + Ssw^2]^0.5 = 11.6 KG/MM^2 < 0.6*Sy = 14.7644 KG/MM^2 (O.K!!)

PROGRAM NAME : LUG100 DOC. NO. : VP-GA01-14V003-100

VERSION : 0 REV. NO. :
PAGE :

4) SHELL AND PAD WELD CHECK

WELD SECTION MODULUS OF SECTION,

Zw = π x (Dp/2)^2 x 0.707*k = 765742.7 MM^3

WELD SECTION AREA OF SECTION

Aw = πx((Dp+1.414*k)^2-Dp^2)/4 = 8181.000 MM^2

a) BENDING STRESS ; (Sbw)

Sbw = E x M / Zw = 4.5002 KG/MM^2 < 0.66*Sy = 16.2409 KG/MM^2 (O.K!!)

b) SHEAR STRESS ; (Ssw)

Ssw = E x F / Aw = 4.1459 KG/MM^2 < 0.4*Sy = 9.8430 KG/MM^2 (O.K!!)

c) COMBINED MAXIMUM SHEAR ; (S'sw)

S'sw = [(Sbw / 2)^2 + Ssw^2 ]^0.5 = 4.72 KG/MM^2 < 0.4*Sy = 9.8430 KG/MM^2 (O.K!!)

d) COMBINED MAXIMUM TENSION ; (S)

Sw = (Sbw/2) + [(Sbw / 2)^2 + Ssw^2]^0.5 = 7 KG/MM^2 < 0.6*Sy = 14.7644 KG/MM^2 (O.K!!)