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Project Report Batch 4 .1
Project Report Batch 4 .1
CERTIFICATE
This is certify that the project work titled "REMOTE CONTROLED
FLOOR CLEANING CUM SCRAP COLLECTING VEHICLE "By MANTOSH
KUMAR(19MTIA0326), SHRAVAN KUMAR ( 19MTIA0332) , KORADA UPENDRA
ACKNOWLEDGEMENT
Project associates
MANTOSH KUMAR 19MT1A0326
SHRAVAN KUMAR 19MT1A0332
KORADA UPENDRA 19MT1A0313
ETCHERLA AKHIL 20MT5A0312
TRUPATI SAI RAJESH 20MT5A0327
ABSTRACT
this fact in consideration we made a visit to a small study and found that we
can make a working model which can reduce the idling time of worker very
We studied that the scrap collecting one of the universal jobs for any industry
and especially in Indian industries are using the traditional techniques. These
We are having a concept to use the modern circuits in the market in the
automated scrap collecting system which do not require any physical contact of
systems. The automation in this system can tolerate the negligence of worker
during the system is in operation as this system have a fool proof system on its
own.
INTRODUCTION
This scrap collecting trolley can be operated with the help of remote control. So it
will be a wire-free as well as worker free system. By considering the floral area of
industry initially we will try to cover the 8000 m 2 area under the remote-
controlled area. This range is flexible and can be changed according to the floral
area of industry.
the upper cage attachment we can allow the operator to use the trolley according
We will replace the tool post by worm and worm wheel for radius turning. On the worm
wheel it has a slot for clamping of single point cutting tool. Worm is rotate by the motor
which is fixed at the end of shaft for auto feed purpose. So we can achieve highly precise
products.
The machine is fitted with an FM remote control system, a motor driving
mechanism and a battery. Power stored in the battery is used to drive the DC
motor that allows the vehicle to move. Current vehicles, pallet trucks, trolleys
use petrol or diesel as fuel for running and we use manpower to operate
domestic electrical systems, vehicles, trains and process control, and it is well
recognized that the mathematical model is key to the design of the control
improved gear teeth in terms of loading power and the speed at which they
can work. Static and dynamic study of the spur gear tooth helps to assess the
maximum displacement, the maximum induced stress and the impact of time-
related stress variation. The loading capacity and operating speed of the
geared system can be achieved by reducing the maximum induced stress. [2]
Lead batteries are well known for both automotive and industrial applications
and have been widely used for energy storage. Lead batteries are capable of
long life cycles and calendar lives and have been designed in recent years to
have a much longer life cycle compared to 20 years ago in scenarios where
the battery is not regularly returned to a fully charged condition [3]. The
general characteristics of the lead-acid batteries with two charging methods
are utilized. The power source allows the amount of the battery voltage and
the energy of the battery to be set. Intelligent Power Source uses a joint
WORKING PRINCIPLE
This system works on wireless circuits. A remote-controlled circuit
that can operate two motors which are installed at the rear wheels of
circuit that can operate two motors which are installed at the rear
wheels of the scrap collecting system. These circuits have a range of 100
Firstly robot starts and it can be moved forward, reverse, right and left
module have been used to transmit and receive the signal to Operate
the robot through remote. This robot can perform sweeping and scrap
collecting tasks. IR Modules have been used for wireless communication
between remote (manual mode) and robot And having range 20m.
Our aim is to reduce the men work and fully automation in that
attached to the vehicle for more accuracy in the work. And for the
Management of the more space inside the container for the maximum
storage. So that can be increase the Overall efficiency of the vehicle. The
the model. Develop it with the help of industries and then Making it
more user-friendly
Components and Description
The motor D.C is 12V (volt) and the motor D.C (watt), 90W (watt) and
operates at 60rpm. The battery used in this case is a 12V D.C and 40 A Hours
output Acid-free Maintenance Battery. The material used for the bearing is a
steel of size 20×45×12 mm. The blower works 12V D.C and 90 watts at 6000
rpm volts. The unit is 50.5 x 50.5 x 12 mm and 21 gm in size and weight. It uses
IC at mega 644 PA piezo buzzer and 4, 8-6,0V input voltage. The Izod impact
value should be at least 4.1 kg/m, Brinell Hardness (HB) should be 229. The
term 'mild steel' is often used widely for carbon steels not protected by the
standard requirements. The carbon content of this steel may range from
relatively low levels to approximately 0.3 per cent. Commercial 'mild steel' can
usually be considered to be easily welded able and to have fair cold bending
properties, but defining 'mild steel' is technically insufficient and should not be
used as a concept in engineering. Mild steel is the most widely used steel that
is not brittle and cheap in price. Mild steel is not easily polished or hardened,
The frame made of a mild steel material. All pieces are placed on this frame
bores was performed in one sitting so that the bearings would be correctly
with grease.
2. Bearing
The bearings are pressed easily to fit into the shafts, as cracks may form as
the bearing is hammered. The bearing is made of steel and the bearing cap is
of mild steel. Ball and roller bearings are commonly used in equipment and
devices to reduce friction and power loss. This technology has only been
brought to its present state of maturity after a long time of research and
where a generic bearing of the appropriate size and form can be used. Such
3. Battery
and batteries are high in capital costs. Where high values of load current are
necessary, the lead-acid cell is the type most commonly used. The electrolyte
power to start the engine in an automobile, for example, the load current to
the starter the motor is typically 200 to 400A. One cell has a nominal output
of 2.1V, but lead-acid cells are often used in a series combination of three for
a 6-V battery and six for a 12-V battery. The lead-acid cell type is a secondary
cell or storage cell, which can be recharged. The charge and discharge cycle
can be repeated many times to restore the output voltage, as long as the cell
automobile battery.
4. DC motor
5. Control Unit
Module (SCM), control unit, or control module Taken together, these devices
are often referred to as the car computer. Technically, there are no single
control modules. Some new motor vehicles have a capacity of ECU 80.
sophistication.
6. Blower
A centrifugal blower that works at a speed of 600 rpm is the blower used
W.
7. Gear Drive Wheel
Four wheels are used; two are made of nylon with a diameter of 100 mm.
And the other two are made of rubber with a diameter of 147 mm. Nylon
wheels are front wheels, and the other two are known as rear wheels. The
gear wheel is used to drive the rotor of the automated scrap collecting
vehicle.
LITERATURE REVIEW
majority of cleaning gatherings for cleaning a surface. The crucial robot body
spotless. The cleaning gathering is found before the drive framework and
every one of the cleaning congregations is separable from the primary robot
body and every one of the cleaning gatherings has an extraordinary cleaning
capacity.
having an air narrow for getting rubbish stacked air into the debris
Separator, an air outlet for crippling Separated air from the refuse
Separator.
3. Marcel Boschung (1989)
This cleaning vehicle can be utilized for snow leeway by opening a fold
working switch from a center position into both of two end positions.
A vehicle for cleaning surfaces is furnished with a first tank for putting
away cleaning fluid; a gadget for showering fluid at a first weight and a
first stream rate onto the surface to be cleaned; a gadget for sucking the
splashed fluid towards a second tank; and a gadget for saturating the
rate. The second weight is lower than the principal weight and the second
stream rate is lower than the main stream rate. The showering and
sucking gadgets are situated at the back of the vehicle and the saturating
A street sweeper of the three wheel type having forward and back
surface.
6. T. Harris ET AL (1954)
It is an apparatus for cleaning a road surface of oil, grease, and the like
deposits these on, coin prising a wheeled vehicle, a cradle having one end
portion thrive of attached to said Vehicle 2.É. the other end thereof
said Citadel to project there from at an angle to the road Surface to direct
a stream of abrasive