PT PAMAPERSADA NUSANTARA PERIODICAL SERVICE FORM PLD/F-xxx

MINING CONTRACTOR
PAMA UNIT MODEL : REEDRILL SKF 50
CODE NUMBER : ENGINE MODEL : ENGINE S/N : LAST OVH :

PS I PS II PS III PS IV PIC

GL
WORK ORDER NUMBER

HOUR METER

Mech.
DATE
SERVICE

START TIME

GL
FINISH TIME

MANPOWER QTY PS

Mech.
MECHANIC NAME

LIFETIME ENGINE

CLEANING UNIT ( HOUR ) 1

SERVICE TIME ( HOUR ) 2

REPAIR DURING SERVICE ( HOUR ) 4

LEAD TIME

Mechanic
PPM TIME (HOUR) 0

PPU TIME (HOUR) 1

DELAY TIME NO MECHANIC ( HOUR ) 0

DELAY TIME NO FACILITY / TOOL ( HOUR ) 1

DELAY TIME PRODUCTION ( HOUR ) 2

ENGINE OIL (QTY BOTTLE) 1

HYDRAULIC OIL (QTY BOTTLE) 1

PAP SAMPLE

Mechanic
FINAL DRIVE OIL (QTY BOTTLE) 2

GEARBOX OIL (QTY BOTTLE) 1

KNOWN BY GROUP LEADER PS I PS II PS III PS IV PIC

TOTAL DOWN TIME (HOUR)

MAN HOURS PS (HOUR)

SERVICE QUALITY
FREQ. REDO SERVICE **
Group Leader
MTBF (PS to PS) **

MTTR (PS to PS) **

Cat : ** = diisi saat service selanjutnya NAME

SIGN
Revisi : 0 Halaman 1 / 5
 PT PAMAPERSADA NUSANTARA
MINING CONTRACTOR
PAMA PERIODICAL SERVICE FORM PLD/F-xxx
UNIT MODEL : REEDRILL SKF 50
CODE NUMBER : HM
EVERY 250 HOURS ACTIVITY STD. PS I PS II PS III PS IV PIC

1 ENGINE OIL CHANGE 45 x

2 ENGINE OIL FILTER REPLACE 10
3 FUEL FILTER REPLACE 10 x
4 FUEL WATER SEPARATOR DRAIN ANY SLUDGE 3 x
5 RADIATOR & COOLERS CHECK & CLEAN 15 v
6 COOLER FAN MOUNTING BOLT CHECK 3 v
7 FAN DRIVE BEARING CHECK/ADD OIL if req. 3 v
8 RADIATOR CAP CHECK CONDITION 3 na
9 ENGINE COOLANT LEVEL & LEAKAGE CHECK 10
10 ENGINE COOLANT FILTER REPLACE 10
11 ENGINE PRIMARY AIR CLEANER FILTER REPLACE 15
12 ENGINE SAFETY AIR CLEANER FILTER CHECK 10
13 AIR FILTER HOUSING CLEAN 5 NA
14 V BELT ALTERNATOR, FAN AND AC CHECK & ADJUST 10
15 HOSES & CLAMPS CHECK 15
16 BATTERY ELECTROLYTE LEVEL & CONCENTRATION CHECK 5
17 BATTERY CABLE CONNECTION CLEAN, CHECK, & TIGHTEN 10
18 FUEL TANK SLUDGE DRAIN ANY SLUDGE 5
19 COMPRESSOR MAIN OIL FILTER REPLACE 15
20 COMPRESSOR CONTROL CYL ORIFICE (HP) CLEAN 10
21 COMPRESSOR CONTROL REGULATOR (HP) CHECK/ADJUST 15
22 PRESSURE CONTROL REGULATORS (HP) CHECK/ADJUST 15
23 COMPRESSOR PRIMARY AIR FILTER REPLACE 15
24 COMPRESSOR SAFETY AIR FILTER CHECK 10
25 COMPRESSOR RECEIVER TANK DRAIN WATER 3

Mechanic
26 RECEIVER TANK OIL LEVEL CHECK/ADD 5
27 HYDRAULIC TANK OIL LEVEL CHECK/ADD 5
28 OIL LEAKAGE (HYDRAULIC SYST) CHECK 10
29 PUMP DRIVE GEAR CASE CHECK/ADD 5
30 SEPARATOR TANK (LOW PRESS.) CHANGE 10
31 SEPARATOR TANK (HIGH PRESS.) CHANGE 10
32 ROTARY HEAD & MOTOR CHECK 5
33 ROTARY HEAD WEAR PADS CHECK/REPLACE if req. 5
34 ROTARY DRIVE GEAR BOX OIL CHANGE 5
35 ROTARY DRIVE SPINDLE (0.002 in - 0,004 in) CHECK END-FLOAT 5
36 PULL DOWN AND HOIST ROPE CHECK 90
37 PULLDOWN SHEAVES CHECK GREASE 5
38 TRACK, TROLLERS, & SPROCKET CHECK & CLEAN 25
39 FINAL DRIVE OIL LEVEL CHECK 10
40 WATERPUMP PRESSURE (LP : 150 psi ; HP : 375 - 400 psi) 15
41 WATERPUMP OIL LEVEL CHECK/ADD 5
42 WATERPUMP STRAINER CLEAN 10
43 WATERPUMP COUPLING CHECK 5
44 SHICK SUB & AIR SWIVEL LUBRICATE 3
45 GREASE PUMP LUBRICATOR CHECK/ADD 5
46 PIPE THREAD LUBRICATOR CHECK/ADD 5
47 DTH HAMMER RESERVOIR CHECK/ADD 5
48 TRACK CHAIN CHECK & ADJUST 20
49 MAST & A-FRAME CHECK DAMAGE 5
50 MAST PIVOT PIN/BUSHING CHECK & LUBRICATE 5
51 CAB MOUNTING CHECK DAMAGE 5
52 DECK & SURROUND CHECK DAMAGE 5
Revisi : 0 Halaman 2 / 5
 UNIT MODEL : REEDRILL SKF 50
CODE NUMBER : HM
EVERY 500 HOURS ACTIVITY STD. PS I PS II PS III PS IV PIC

53 OPERATING CONTROL CHECK ALL FUNCTION 5

FIRE SUPPRESSION
54 PRESS INDICATOR IN THE GREEN AREA CHECK FUNCT / COND 1
55 MANUAL SWITCHS / MODULE HANDLES CHECK COND. & LOCKED 2
56 NOZZLE CAP & VENT VALVE CAP CHECK FUNCT / COND 10
57 HOSES & FITTING CHECK CONDITION 10
58 FUEL FAST FILL (WIGGINS) CHECK FUNC./COND 1
59 ROTARY / STROBE LIGHT CHECK FUNC./COND 1
60 EMEGENCY STOP / SHUTDOWN CHECK FUNC./COND 1
61 LOCK OUT SWITCH CHECK FUNC./COND 1
EVERY 500 HOURS ACTIVITY STD. PS II PS IV PIC

62 ENGINE SAFETY AIR CLEANER REPLACE 10

63 ENGINE CRANK CASE BREATHER CLEAN 5
64 COMPRESSOR CONTROL AIR FILTER REPLACE 10
65 COMPRESSOR SAFETY AIR FILTER REPLACE 10
66 COMPRESSOR OIL CHANGE 45

Mechanic
67 HYDRAULIC FILTER REPLACE 15
68 HYDRAULIC TANK BREATHER CLEAN 5
69 PUMP DRIVE GEARBOX OIL CHANGE 15
70 WATER INJECTION PUMP OIL (GEAR CASE) CHANGE 10
71 WATER INJECTION PUMP STRAINER REPLACE 10
72 DUST COLLECTOR AIR PRESSURE (40psi) CHECK 10
73 DUST COLLECTOR TIMER CYCLE (3,5 - 6 sec.) CHECK 10
74 AIR CONDITIONER FILTER REPLACE 10
75 CYLINDER JACK CHECK 8
EVERY 1000 HOURS ACTIVITY STD. PS IV PIC

76 HYDRAULIC OIL CHANGE 60

Mechanic
77 FINAL DRIVE OIL CHANGE 40
78 WINCH GEARBOX OIL CHANGE 15
79 UNDERCARRIAGE CHECK & MEASURE 30
EVERY 2000 HOURS ACTIVITY STD. PS IV PIC

80 ALTERNATOR CHECK 30
81 STARTING MOTOR CHECK 15
82 WATER PUMP CHECK 10
83 TURBOCHARGE CHECK END PLAY 30
84 ENGINE WATER COOLANT CHANGE 30
85 COMPRESSOR T-TANK SEPARATOR REPLACE 10
Mechanic

86 COMPRESSOR RETURN STRAINER REPLACE 10

87 ALL PUMPS PRESSURE SETTING CHECK/ADJUST 30
88 ALL VALVE/OTHER SETTING CHECK/ADJUST 30
FIRE SUPPRESSION ( SDS )
89 CYL&HEAD ASSY FOR SIGNS DAMAGE CHECK CONDITION 5
90 CYL&MOUNTING BRACKET ARE SECURE CHECK CONDITION 3
91 SYSTEM COMPONENTS CONDITION CHECK & REPAIR 10
92 CLEAN OF CYL & CLEAR OF LABELS CHECK CONDITION 2
93 FREE PASSAGE ALL HOSES & FITTING CLEAN & CHECK 30
EVERY 6000 HOURS ACTIVITY STD. PS IV PIC

94 RADIATOR CAP REPLACE 5

FIRE SUPPRESSION ( SDS )
Mechanic

95 PERFORMANCE OF SYSTEM OPERATE & REFILL 90

96 EXTERIOR CYL PITTED BY CORROSION CHECK CONDITION 10
97 ACTUATION MODULE / MODULE HANDLE CHECK COND./FUNC. 10
98 ALL NOZZLE CAP CHANGE / REPLACE 120
 Mecha
99 FULL SYSTEM LEAKAGE CHECK CONDITION 15
Revisi : 0 Halaman 3 / 5
 PT PAMAPERSADA NUSANTARA PERIODICAL SERVICE FORM PLD/F-xxx
MINING CONTRACTOR
PAMA UNIT MODEL : REEDRILL SKF 50
INSPECTION REPORT CODE NUMBER :
Part Number No. No. Date of
No Problem Description Qty Status
required Figure Index Insp

1 track roller aus 687214657923 3 64 2 open

2 hose boom bocor 35531235231 21 1 2 close

Revisi : 0 Halaman 4 / 5
 PT PAMAPERSADA NUSANTARA PERIODICAL SERVICE FORM PLD/F-xxx
MINING CONTRACTOR
PAMA UNIT MODEL : REEDRILL SKF 50
INSPECTION REPORT CODE NUMBER :
Part Number No. No. Date of
No Problem Description Qty Status
required Figure Index Insp
Revisi : 0 Halaman 5 / 5