Instruction before use

Trouble Shooting
Air lock may occur in hydraulic system when truck is not used for a long time.

The air lock can be removed in the following ways.

Put the lever (8) at the lowering position. Move the handle for 4-6 times and then release the lever. If needed, the above operation can
be done for several times until normal working.

Maintenance Instructions No. Failure Causes Solution

The hydraulic oil is not Add appropriate filtered

1 Insufficient lifting
Every day routine examination is necessary for solving the abnormal operations at sight. Do not use the troubled truck for the sake of adequate. working oil.
prolonging its work life. Every turning joint must be lubricated by SAE 10 motor oil every three months, and see that the wheels and axles
are not entangled by cotton waste or other materials. 1. Too much hydraulic 1. Extract excess amount
oil. of hydraulic oil to bring quantity
Daily Check to 250ml.
Annual Check 2. The push rod assembly
Check that all wheels are complete and can be moved freely. 1. A through overhaul of the pallet truck should be made parts are stuck due to
deformation 2. Replace the parts.
once a year. Improper lowering
Weekly Check 2
Check for any bends in the forks,frame or push rods these
should be straightened to prevent breakdowns. 3. Seizing-up between
1. Lubricate as per instruction. piston and guide screw. 3. Replace B152 and B153.
2. Clean the machine completely. Special attention should
2. Change the oil in the hydraulic system to ensure smooth See Parts Fig. B152
and efficient functioning. and B143.
be paid to wheels and axles as threads, rags and the like
may block one or more wheels.
3. Check for the proper functioning of the pump unit and the
hydraulic seals. These should be replaced if they are weak
or damaged. 1. Unloading device is not 1. Re-adjusting the unloading
The forks do not functioning device. See 3.8 clause.
4. Check that all the bearings are functioning smoothly. 3
lower after raising. 2. Deform and damage in 2. Repalce the deformed
5. Lubricate the machine as at assembly. parts. and damaged parts.
Lubrication Instructions
1. Failure of oil seal. 1. Replace the seal.

Location Description
A Pivot bushings
B Wheel bearings
C Thrust bearing
D Hydraulic pump
Lubricant Frequency Leakage of 2. Light crack on the 2. Replace the damaged
4 surfaces of one or parts.
hydraulic oil.
SAE 10 motor oil Monthly two parts.
Standard - Sealed - No lube required Monthly
3. Loosening of joints. 3. Tighten the joints.
Optional - Grease fitting
Automotive Chassis Grease Annual 1. Viscosity of working oil 1. Replace the working oil
Remove - Clean and repack
is too high or the
Above 0° F (-18° C) Change oil 2. Remove the impurities
working oil is not added.
Esso Polar 41, Exxon Esstic 42 or equal Annual in the oil circuit and
5 The forks do not lift.
Below 0° F (-18° C) 2. Impurity in oil. replace the oil.
Esso Univis N32, Exxon Univis 40 or equal
Pump capacity 12 fluid oz 3. Unloading device is not 3. Re-adjust the unloading
functioning. device. See 3.8 clause.
Do not use brake fluid. Do not overfill

* Be sure that all contaminated grease is evacuated as new grease is pumped in. The forks drop
immediately after Loosen the part B119, take out
Recommended frequencies are for normal operating conditions. In corrosive conditions increase lifting when moving and clean part B121, B122,
lubrication accordingly. The valve is caught up by
6 the handle, which B123, and B124. Reassemble
springs back notic- impurities. and tighten B119 after
eably or the forks
lower automatically cleaning the oil holes.
after lifting.

Page 4 For prompt service, please mention the correct part numbers in all your enquiries. For prompt service, please mention the correct part numbers in all your enquiries. Page 5