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i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 5 ( 2 0 2 0 ) 1 0 9 6 e1 1 0 6

Available online at www.sciencedirect.com

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journal homepage: www.elsevier.com/locate/he

Numerical simulation of mixing of hydrogen jet at


supersonic cross flow in presence of upstream
wavy wall

Tran Dinh Manh a, Nguyen Dang Nam a, M. Barzegar Gerdroodbary b,


Houman Babazadeh c,d,*, R. Moradi e
a
Institute of Research and Development, Duy Tan University, Da Nang, 550000, Viet Nam
b
Department of Mechanical Engineering, Babol Noshirvani University of Technology, Babol, Iran
c
Department for Management of Science and Technology Development, Ton Duc Thang University, Ho Chi Minh
City, Viet Nam
d
Faculty of Environment and Labour Safety, Ton Duc Thang University, Ho Chi Minh City, Viet Nam
e
Department of Chemical Engineering, School of Engineering & Applied Science, Khazar University, Baku,
Azerbaijan

highlights

 3D simulations were performed to study the hydrogen mixing rate in scramjet engine.
 Mass distribution and stream line of hydrogen are comprehensively investigated.
 Effect of sinusoidal wall and hydrogen jet total pressure on the mixing rate is fully studied.
 Results show that the presence of sinusoidal wall with high amplitude increases the mixing rate up to 35%.

article info abstract

Article history: The spreading of hydrogen jet within the combustion chamber is extremely important for
Received 29 July 2019 the fuel consumption and enactment of scramjet engines. In this article, a numerical
Received in revised form method is used to simulate the influence of wavy wall on distribution of the hydrogen cross
24 October 2019 flow jet in the downstream of the injectors. To examine the main role of wavy surface on
Accepted 28 October 2019 the fuel distribution, a 3-D model is selected with an appropriate grid to detect the primary
Available online 4 December 2019 interaction of the hydrogen fuel jet with the deflected supersonic free stream. Code was
developed to solve the Navier-stokes equation with energy and species mass transport
Keywords: equations. This study compares the effect of the amplitude of the wavy upstream wall on
Fuel jet the main flow structure and hydrogen fuel distribution within the confined channel. The
CFD effects of hydrogen jet pressure on the main stream are also studied. Our findings display
Hydrogen mixing that the mixing rate of fuel inside the combustor rises about 35% when high amplitude
Supersonic combustion chamber surface wall is applied in the upstream of jet.
Cross flow © 2019 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
Wavy wall

* Corresponding author. Department for Management of Science and Technology Development, Ton Duc Thang University, Ho Chi Minh
City, Viet Nam.
E-mail address: houman.babazadeh@tdtu.edu.vn (H. Babazadeh).
https://doi.org/10.1016/j.ijhydene.2019.10.217
0360-3199/© 2019 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 5 ( 2 0 2 0 ) 1 0 9 6 e1 1 0 6 1097

combustion chamber. Usage of the dual technique such as


Introduction shock generator, multi jets and steps is greatly active on the
overall mixing rate of the fuel. In our previous works, the
Recently, the importance of the scramjet engine has increased impact of the shock generator on the multi jet shows that
in aerospace engineering since this engine is the most effi- mixing enhances in our model due to high interactions. Be-
cient method to reach the high-speed velocity. Simplicity and sides, the flow feature analysis disclosed that the normal mo-
high efficiency of this type of engine attract the attention of mentum is highly significant on the interaction. Although
the engineers to improve its efficiency for various conditions the main deficiency of these methods is pressure drop, the
[1e5]. Hence, comprehensive experimental and numerical high fuel distribution is a favorite outcome of this combined
examinations are done to modify and enhance this engine for technique.
higher velocity [6e9]. Computational method is highly effective approach for the
Among the various parts of the supersonic vehicles, the recognition of the main significant term. Different computa-
scramjet engine is recognized as the heart of the vehicle and tional techniques of RANS and LES are widely applied by en-
plays a vital character in the overall enactment of the super- gineers who tried to perform analysis on the flow structure in
sonic vehicles [10e14]. In the supersonic vehicles, the mixing the combustion chamber. In fact, the experimental exami-
process of the fuel jet within the tank is exceedingly substantial nations offer limited data which could not effective for the
for the adeptness of the scramjet engine [14e20]. To rise the fuel study of the model. Meanwhile, the cost of experimental ex-
mixing within scramjet engines, several systems and injection amination is high which motivated scholars to follow their
arrangements are established [21e26]. Addition of the shock investigation by the numerical simulations.
producer, fuel injection within the cavity and multi air and fuel The recent research shows that use of shock generator is
injections are the key modifications for improvement of the effective on the mixing efficiency of the fuel. The presence of
fuel mixing within the engine of scramjet. Also, micro fuel jets the distributors such as wedge shock generator could highly
also increase the fuel mixing in the scramjets. enhance and augment fuel distribution inside the combustor.
The ramjet engine could not efficiently operate in super- The main challenge for this technique is the pressure from
sonic speed more than 4. Hence, development of this engine along the combustor. Fig. 1 illustrates the geometry of this
for the higher Mach number was the primary purpose of the model. As displayed in the figure, the existence of the up-
aerospace engineers and scholars [25e36]. Scramjets which is stream wave surface makes two separate shocks in the up-
a developed version of the ramjet could reach to high speed stream of the case. The bow shock is the first shock and the
with a simple mechanism. The low fuel consumption and second one is the separation shock. The position and angle of
easy maintenance are the two primary advantages of this type the second shock considerably varies according to the inlet
of engine. It doesn't required a large fuel tanks and this is velocity and profile of the wavy wall.
highly desirable for the efficient and low cost high-speed In this research, some computational studies are per-
flight. This significant advantages take the attention of the formed to disclose the role of the upstream sinusoidal wall
scholars to this type of engine [37e57]. on the mixing rate and diffusion of fuel jet at supersonic
The main effective part of the scramjet engine is combustor cross flow. The interaction of fuel jet with supersonic free
where the fuel injection and mixing with air occur. Obtaining stream is comprehensively explained. Besides, the impact of
low fuel consumption is the main goal to reduce the cost of the the amplitude of the wavy wall on the establishment and
flight. Systems of fuel injection and mixing in combustor is structure of the produced shock as well as dimension of the
mainly categories according to the angle of injection and ge- mixing region is expansively inspected. In conclusion, the
ometry of combustor. Cavity flame holders, strut injection, penetration district of diverse fuel jet conditions is evalu-
cross jet, angled injections are some of main technique for the ated to disclose the core operative factors in the mixing
fuel injection inside combustor. These techniques have their region.
own cons and prone and they applied according to the flight
conditions. Although mixing is the primary characteristic of the
each injection system, pressure drop and fuel penetration are Computational method
also evaluated for these systems.
The main concept of most researches is to find a new simple Fig. 2 shows the geometry of the chief computational domain
technique for enhancement of the fuel distribution through the which was gotten from the suggested case of 2-D supersonic

Supersonic
free stream

Mach disk

Sinusoidal Wall
Hydrogen jet

Fig. 1 e Schematic of proposed model.


1098 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 5 ( 2 0 2 0 ) 1 0 9 6 e1 1 0 6

Fig. 2 e Model and geometry.

chamber of the main reference. [57]. One-jet case with 2 mm- !


vr V ! ! ! ! ! ¼
diameter injector ports was applied for the fuel injection. þ V :ðr V V Þ ¼  V p þ V : t þ rg (2)
vt
In this work, the influence of three dissimilar sinusoidal
wavy profiles with amplitude of 2 mm, 5 mm and 8 mm is vrE ! ! !  ! X ! ¼ !
þ V :ð ðrE þ PÞ V Þ ¼ V : keff V T  hj Jj þ t eff : V
studied to define the role of shock interaction on size and vt j
stability of mixing zone. All dimensions of the model are
(3)
displayed in Fig. 2.
Fig. 3 portrayed the produced grid in our case. As displayed,
vrYi ! ! ! !
the produced grid is structure and this rises the accuracy of þ V :ð r V Yi Þ ¼  V : Ji (4)
vt
the results. To warrant the mesh independency, model with !
640000, 960000, 1220000 and 1480000 cells are inspected and where Ji is the diffusion flux of species i, Yi is the mass frac-
¼
according to the deviation of the results, the model with tion, E is a modified total energy, and t is the stress tensor,
1220000 cells is selected. respectively and defined as:
In this study, the implicit algorithm is used to resolve the  
2 ! ! a ! !
Navier-stocks equations in addition to species transport t¼m ð V : V Þ1 þ ðV V þ t V V Þ (5)
3
equations. In the following, governing equations are briefly
explained in the followings: p v2
E¼h þ (6)
vr ! ! r 2
þ V :ðr V Þ ¼ 0 (1)
vt

Fig. 3 e Grid generation.


i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 5 ( 2 0 2 0 ) 1 0 9 6 e1 1 0 6 1099

illustrations of the fuel jet distribution inside the channel.


  Fig. 5 compares the plume of the hydrogen jet with/without
! m !
Ji ¼  rDi;m þ t V Yi (7)
Sct the existence of the sinusoidal wall (Y11 ¼ 8sin (920)). In this
figure, the total pressure ratio of fuel jet is 0.27 and the free
where m is the molecular viscosity, and Sct is the turbulent
main stream Mach number is 4. The penetration and profile of
Schmidt number and mt is the turbulent viscosity. Besides, Ji
the hydrogen gas within the region clearly show that the ex-
can be stated in terms of the binary diffusion coefficient Di;m
istence of the sinusoidal surface in the upstream of the cross-
and is determined by Fick's law. Di;m can be calculated as
flow jet declines the concentration of the hydrogen in the
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
 ffi main core of the jet and increases the fraction of the fuel in the
T3 M1A þ M1B span wise direction. Meanwhile, the vertical penetration of
Di;m ¼ 0:0018583 2
(8) the fuel augments when the wavy surface is applied in the
P dAB UAB
upstream of the injector.
where UAB is the collision integral parameter. To demonstrate the main effect of the wavy surface on our
Prandtl and Schmidt numbers is assumed constant in this model, Fig. 6 demonstrates the contour of the mixing zone for
study. In our computational studies, a Mach number of 4 is diverse sinusoidal wave profiles. In these profiles, the ampli-
applied at inlet with temperature and pressure 1000 K of and tude of the sinusoidal profile is change while the frequency
1 atm, respectively, applied at the inlet supersonic air stream. remains fixed. The outputs of Fig. 6 are associated with Mach
The jet pressure is defined due to the total pressure ratio of the number of the 4 with Jet Pressure ratio of 0.27. The results of
main stream. In this work, two Pressure ratios of 0.1 and 0.27 mass concentration in the plane of the jet injection clearly
are selected. demonstrate that increasing the amplitude of the wavy sur-
face forms circulation in the space of wavy wall and jet and
this declines the hydrogen mass concentration in the jet
Results and discussion plane. Therefore, the fuel concentration in the other direction
augments.
Verification Since the pressure of the hydrogen jet is high with
PR ¼ 0.27, the impact of the wavy surface is not noticeable.
To evaluate the precision of the obtained results, the penetra- Fig. 7 compares the three-dimensional flow pattern as well as
tion height of the hydrogen jet of simple channel without wavy fuel distribution for models with/without wavy surface while
surface is compared with that of Povinelli [58] and McClinton the jet pressure ratio is 0.1. The gotten results visibly
[59]. Obtained results (see Fig. 4) clearly confirm the precision of demonstrate the main effective change by the presence of the
our result. According to this evaluation, it is found that applied wavy surface.
technique for the simulation of this problem is trustworthy and Fig. 8 demonstrates the three-dimensional contour of
reliable. The application of computational method is widely hydrogen mass concentration for two profile with a different
applied in the engineering problems [51,60e89]. amplitude of 2 and 8 mm. The pressure ratio of the fuel is 0.1
in this figure. Comparison of the hydrogen jet for these two
Flow feature analysis
model shows that power of the circulation in the vicinity of
the injector augmented as the amplitude of the wavy surface
The recognition of the main effect of the wavy surface with a
increases. Furthermore, the fuel could move in the vertical
sinusoidal profile requires to simulate the three-dimensional
direction easily when the amplitude of the wavy surface is
high.
Fig. 9 also shows the flow pattern of the fuel jet for these
two wavy surface profiles. Since the pressure of the hydrogen
jet augments the core circulation in the distance of the two
models does not show a distinct difference. The pattern of
streamline in the profile of Y11 also shows that flow stream
fluctuates more in this profile. In fact, the penetration and
distribution of the fuel increases and this is favorable for the
combustion chamber.
To understand the main change these two model, Figs.
10 and 11 compare the Mach contour of these two pro-
files for different jet Pressure Ratios of 0.1 and 0.27. As
displayed in these figures, two main shocks are dominant
in the problem: Bow shock and Separation shock. As
illustrated in Fig. 10, the angle of the first shock is low
when the profile of the wavy surface has a low amplitude.
In addition, the second separation shock occurs within the
vicinity of jet. However, the angle of both two shocks is
higher in the Y11 profile. It was expected that the presence
of the sinusoidal profile with high amplitude strengthens
Fig. 4 e Validation (penetration height). the front shock.
1100 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 5 ( 2 0 2 0 ) 1 0 9 6 e1 1 0 6

Fig. 5 e Hydrogen mass distribution (M ¼ 4).

Fig. 6 e The effect of the profile on hydrogen gas distribution (M ¼ 4-PR ¼ 0.27).

Fig. 11 compares the Mach contour of the two profile of Y11 the upstream in compression with results of Fig. 10. In addi-
and Y12 when the jet pressure ratio of hydrogen is 0.27. Since tion, the interaction of the shock becomes more intense in the
the pressure of the jet is so high, the second shock is pushed to high amplitude of the sinusoidal profile (Y11).
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 5 ( 2 0 2 0 ) 1 0 9 6 e1 1 0 6 1101

Fig. 7 e Comparison of the hydrogen mass distribution (M ¼ 4, PR ¼ 0.1).

Fig. 8 e Hydrogen gas distribution under the effect of amplitude of wave profile on (PR ¼ 0.1).
1102 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 5 ( 2 0 2 0 ) 1 0 9 6 e1 1 0 6

Fig. 9 e The effect of amplitude of wave profile on hydrogen gas distribution (M ¼ 4-PR ¼ 0.27).

Fig. 10 e The influence of sinusoidal wave profiles on Mach Contour (PR ¼ 0.1) (1. Bow shock 2. Separation shock).

Mixing rate

hmix ¼ ∬YrH2 ru:dy:dz (10)


∬YH2 ru:dy:dz
In the previous sections, comprehensive qualitative in-
vestigates are presented to explain the key effective changes where
by the presence of the wavy sinusoidal profile in the up- 8
> YH2 ; YH2  Y st
stream of the fuel jet. In this section, the mixing rate of the >
<
H2
!
fuel is quantitatively compared for the various models. Lee Y rH2 ¼ (11)
> Y st 1  YH2 ; Y > Yst
>
[1] offered the definition for the calculation of mixing as : H2 H2 H2
1  Y st
H2
follows:
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 5 ( 2 0 2 0 ) 1 0 9 6 e1 1 0 6 1103

Fig. 11 e The influence of wave profile on flow feature and Mach Contour (M ¼ 4-PR ¼ 0.27) (1. Bow shock 2. Separation
shock).

flow structure and fuel diffusion of the cross flow jet at a


supersonic Mach number of 4. The main objective of this
article is to disclose the rate of mixing in the downstream of
the jet when the wavy surface is applied in the upstream of
the hydrogen fuel jet. In order to simulate the mixing zone, a
3-D model with uniform grid is generated to capture of the
main shocks in the scramjet engine. Moreover, the effect of
the different surface profiles on the mainstream is compre-
hensively investigated to disclose the significant parameters
on the mixing rate. The mixing zone of different models is
compared to find an efficient model for the combustion
chamber. Furthermore, the shock interactions due to the
presence of the sinusoidal wall are entirely illustrated and
discussed in this work.
According to obtained results, the presence of the sinu-
soidal wave considerably changes the flow feature and mixing
zone in the supersonic combustion chamber. It is clearly
found that the two shocks occur due to the sinusoidal wall and
the mixing rate augments as the first shock known as a bow
shock is intensified. The evaluation of the 3D flow structure
Fig. 12 e The influence of various profiles of upstream depicts that the hydrogen fuel jet could easily penetrate in the
sinusoidal wave on mixing rate in the downstream of the upstream as this wavy surface is applied. The outcomes reveal
jet (M ¼ 4-PR ¼ 0.1). that the high amplitude of wavy wall induces high bow shock
and this significantly enhances the mixing rate.

where Yst H2 is the stoichiometric hydrogen concentration for a


fuel/air mixture. Fig. 12 plots the variation of the hydrogen
references
mixing in the downstream of the jet with various surface
profiles. As shown in this plot, the mixing rate declines when
the amplitude of the wavy surface is low. This occurs since the
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