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QDG Multistage Pump
QDG Multistage Pump
CONTENTS
QD (G)系列中低压/次高压锅炉给水
Middle and low pressure/Hypo-high-pressure boiler water supply pump
产品用途 Product application.......................................................................................................- 2 -
型号意义说明 Model meaning......................................................................................................- 2 -
结构说明 Pump structure...............................................................................................................- 3 -
结构图 Structure drawing............................................................................................................. - 5 -
中低压锅炉给水泵 Low pressure boiler water slurry pump................................................ - 5 -
次高压锅炉给水泵 Hypo-high -pressure boiler water supply pump.................................. - 7 -
性能参数表 Performance table......................................................................................................- 8 -
中低压锅炉给水泵 Middle and low pressure boiler water supply pump.............................- 8 -
高压锅炉给水泵 Hypo-high- pressure boiler water supply pump..................................... - 18 -
性能曲线图 Performance curve...................................................................................................- 22 -
低压锅炉给水泵 low pressure boiler water supply pump.................................................. - 22 -
低压锅炉给水泵 low pressure boiler water supply pump.................................................. - 24 -
泵的外形和安装尺寸 Out-form and installation dimensions of pump..................................... - 25 -
尺寸表 Dimension........................................................................................................................- 26 -
QD(G)85-67, QD(G)155-67, QD(G)280-43................................................................- 28 -
QD(G)25-80, QD(G)46-80...................................................................................................- 30 -
QD(G)50-100, QD(G)280-100.............................................................................................- 31 -
QD(G)85-80..........................................................................................................................- 32 -
法兰尺寸表 Flange dimensions table................................................................................. - 32 -
泵的装配与检测 Assembly and detection of pump................................................................... - 33 -
泵的安装 Installation of pump.....................................................................................................- 34 -
泵的运转 Running of the pump..................................................................................................- 38 -
泵的维修 Repair of pump........................................................................................................... - 39 -
故障原因及解决方法.................................................................................................................. - 42 -
Failures and troubleshooting of pump..........................................................................................- 43 -
QD (G) 6- 25×5
级数 No.of stages
单级扬程(m) Head of single stage (m)
流量 (m3/h) Flow(m3/h)
多级锅炉给水泵 Multistage boiler water supply pump
-2-
结构说明 Pump structure
该泵两端支承,壳体部分是节段式,泵的传动 Pump is supported by both ends, and casing portion is
sectional. It connected with motor by flexible
方式是通过弹性联轴器与电动机联接,泵的旋转方
coupling. Viewing from the motor end, pump is in
向,从驱动端看,泵为顺时针方向旋转。泵的结构 clockwise direction rotating. Refer to Fig. I for the
说明参见图 l。 structure of it.
-3-
-4-
结构图 Structure drawing
中低压锅炉给水泵 Low pressure boiler water slurry pump
-5-
-6-
次高压锅炉给水泵 Hypo-high -pressure boiler water supply pump
-7-
性能参数表 Performance table
功率 Power(kW) 必需汽蚀
型号 级数 转速 流量 扬程 效率
轴 电机功 余量
No.of Speed Flow Head Eff.
功率 率 NPSH)r
Model Stage (r/min) (m3/h) (m) (%)
Shaft Motor (m)
3.75 76.5 2.37 33 2
3 6.3 75 2.86 4.0 45 2
7.5 73.5 3.19 47 2.5
3.75 102 3.16 33 2
4 6.3 100 3.81 5.5 45 2
7.5 98 4.26 47 2.5
3.75 127.5 3.95 33 2
5 6.3 125 4.77 5.5 45 2
7.5 122.5 5.32 47 2.5
3.75 153 4.73 33 2
6 6.3 150 5.72 7.5 45 2
7.5 147 6.39 47 2.5
3.75 178.5 5.52 33 2
7 6.3 175 6.67 7.5 45 2
7.5 171.5 7.45 47 2.5
QD(G)6-25 2950
3.75 204 6.31 33 2
8 6.3 200 7.63 11 45 2
7.5 196 8.52 47 2.5
3.75 229.5 7.1 33 2
9 6.3 225 8.58 11 45 2
7.5 220.5 9.58 47 2.5
3.75 255 7.89 33 2
10 6.3 250 9.53 15 45 2
7.5 245 10.65 47 2.5
3.75 280.5 8.68 33 2
11 6.3 275 10.5 15 45 2
7.5 269.5 11.71 47 2.5
3.75 306 9.47 33 2
12 6.3 300 11.44 15 45 2
7.5 294 12.78 47 2.5
-8-
功率 Power(kW) 必需汽蚀余
型号 级数 转速 流量 扬程 效率
量
No.of Speed Flow Head 轴功率 电机功率 Eff.
NPSH)r
Model Stage (r/min) (m3/h) (m) Shaft Motor (%)
(m)
7.5 84.6 3.93 44 2
3 12.5 75 4.73 5.5 54 2
15 69 5.32 53 2.5
7.5 112.8 5.24 44 2
4 12.5 100 6.3 7.5 54 2
15 92 7.09 53 2.5
7.5 141 6.55 44 2
5 12.5 125 7.88 11 54 2
15 115 8.89 53 2.5
7.5 169.2 7.85 44 2
6 12.5 150 9.46 15 54 2
15 138 10.64 53 2.5
7.5 197.5 9.16 44 2
7 12.5 175 11.0 15 54 2
QD(G)12-2 15 161 12.41 53 2.5
2950
5 7.5 225.6 10.41 44 2
8 12.5 200 12.61 15 54 2
15 184 14.18 53 2.5
7.5 253.8 11.78 44 2
9 12.5 225 14.18 18.5 54 2
15 207 15.95 53 2.5
7.5 282 13.09 44 2
10 12.5 250 15.76 18.5 54 2
15 230 17.73 53 2.5
7.5 310.2 14.4 44 2
11 12.5 275 17.34 22 54 2
15 253 19.5 53 2.5
7.5 338.4 15.7 44 2
12 12.5 300 18.9 22 54 2
15 276 21.3 53 2.5
-9-
功率 Power(kW) 必需汽蚀余
型号 级数 转速 流量 扬程 效率
轴 量
No.of Speed Flow Head 电机功率 Eff.
功率 NPSH)r
Model Stage (r/min) (m3/h) (m) Motor (%)
Shaft (m)
7.5 162 8.8 37.8 2
3 12.5 150 10.6 18.5 48 2
15 139.5 11.9 48 2.5
7.5 216 11.7 37.8 2
4 12.5 200 14.1 22 48 2
15 186 15.9 48 2.5
7.5 270 14.6 37.8 2
5 12.5 250 17.7 30 48 2
15 232.5 19.8 48 2.5
7.5 324 17.6 37.8 2
6 12.5 300 21.3 30 48 2
15 279 23.7 48 2.5
7.5 378 20.4 37.8 2
7 12.5 350 24.8 37 48 2
QD(G) 15 325.5 27.7 48 2.5
2950
12-50 7.5 432 23.3 37.8 2
8 12.5 400 28.4 37 48 2
15 372 31.7 48 2.5
7.5 468 26.3 37.8 2
9 12.5 450 31.9 45 48 2
15 418.5 35.7 48 2.5
7.5 540 29.2 37.8 2
10 12.5 500 35.5 45 48 2
15 465 39.6 48 2.5
7.5 594 32.1 37.8 2
11 12.5 550 39.0 55 48 2
15 511.5 43.5 48 2.5
7.5 648 35.0 37.8 2
12 12.5 600 42.6 75 48 2
15 558 47.8 48 2.5
- 10 -
功率 Power(kW) 必需汽蚀余
型号 级数 转速 流量 扬程 效率
轴 量
No.of Speed Flow Head 电机功率 Eff.
功率 NPSH)r
Model Stage (r/min) (m3/h) (m) Motor (%)
Shaft (m)
15 102 8.33 50 2.2
3 25 90 9.88 15 62 2.2
30 82.5 10.7 63 2.6
15 136 11.1 50 2.2
4 25 120 13.1 18.5 62 2.2
30 110 14.26 63 2.6
15 170 13.89 50 2.2
5 25 150 16.47 22 62 2.2
30 137.5 17.83 63 2.6
15 204 16.67 50 2.2
6 25 180 19.17 30 62 2.2
QD(G) 30 165 21.4 63 2.6
2950
25-30 15 238 19.44 50 2.2
7 25 210 23.1 30 62 2.2
30 192.5 24.96 63 2.6
15 272 22.22 50 2.2
8 25 240 26.4 37 62 2.2
30 220 28.53 63 2.6
15 306 25 50 2.2
9 25 270 29.65 37 62 2.2
30 247.5 32.1 63 2.6
15 340 27.8 50 2.2
10 25 300 32.9 45 62 2.2
30 275 35.7 63 2.6
- 11 -
型号 级数 转速 流量 扬程 功率 Power(kW) 效率 必需汽蚀余
No.of Speed Flow Head 轴 电机功率 Eff. 量
Model Stage (r/min) (m3/h) (m) 功率 Motor (%) NPSH)r
Shaft (m)
15 154.5 15.78 40 2.5
3 25 150 18.91 22 54 2.8
30 144 20.64 57 3.2
15 206 21.04 40 2.5
4 25 200 25.22 30 54 2.8
30 192 27.5 57 3.2
15 257.5 26.2 40 2.5
5 25 250 31.52 37 54 2.8
30 240 34.40 57 3.2
15 309 31.56 40 2.5
6 25 300 37.82 45 54 2.8
30 288 41.28 57 3.2
15 380.5 38.86 40 2.5
7 25 350 44.1 55 54 2.8
QD(G) 30 336 48.16 57 3.2
2950
25-50 15 421 42 40 2.5
8 25 400 50.46 75 54 2.8
30 384 55.04 57 3.2
15 463.5 47.33 40 2.5
9 25 450 56.74 75 54 2.8
30 432 61.92 57 3.2
15 515 52.59 40 2.5
10 25 500 63.04 75 54 2.8
30 480 68.8 57 3.2
15 566 57.8 40 2.5
11 25 550 69.3 90 54 2.8
30 528 75.68 57 3.2
15 618 63.11 40 2.5
12 25 600 75.65 110 54 2.8
30 576 82.56 57 3.2
- 12 -
功率 Power(kW) 必需汽蚀余
型号 级数 转速 流量 扬程 效率
量
No.of Speed Flow Head 轴功率 电机功率 Eff.
NPSH)r
Model Stage (r/min) (m3/h) (m) Shaft Motor (%)
(m)
30 102 13.02 64 2.4
22
3 46 90 16.11 70 3
55 81 18.84 68 4.6
30 136 17.36 64 2.4
4 46 120 21.48 30 70 3
55 108 23.79 68 4.6
30 170 21.7 64 2.4
5 46 150 26.85 37 70 3
55 135 29.74 68 4.6
30 204 26.4 64 2.4
6 46 180 32.21 37 70 3
QD(G) 55 162 35.68 68 4.6
2950
46-30 30 238 30.38 64 2.4
7 46 210 37.58 45 70 3
55 189 41.63 68 4.6
30 274 34.72 64 2.4
8 46 240 42.95 55 70 3
55 216 47.58 68 4.6
30 306 39.06 64 2.4
9 46 270 48.32 55 70 3
55 243 53.53 68 4.6
30 340 43.3 64 2.4
10 46 300 53.7 75 70 3
55 270 59.5 68 4.6
- 13 -
功率 Power(kW) 必需汽蚀余
型号 级数 转速 流量 扬程 效率
轴 量
No.of Speed Flow Head 电机功率 Eff.
功率 NPSH)r
Model Stage (r/min) (m3/h) (m) Motor (%)
Shaft (m)
30 166.5 25.19 54 2.5
3 46 150 29.83 37 63 2.8
55 138 32.3 64 3.2
30 222 33.59 54 2.5
4 46 200 39.77 45 63 2.8
55 184 43.06 64 3.2
30 277.5 54 2.5
41.9849.71
5 46 250 55 63 2.8
53.85
55 230 64 3.2
30 333 50.38 54 2.5
6 46 300 59.65 75 63 2.8
55 276 64.59 64 3.2
30 388.5 58.78 54 2.5
7 46 350 69.6 90 63 2.8
QD(G) 55 322 75.36 64 3.2
2950
46-50 30 440 67.18 54 2.5
8 46 400 79.54 90 63 2.8
55 368 86.12 64 3.2
30 499.5 75.57 54 2.5
9 46 450 89.48 110 63 2.8
55 414 96.89 64 3.2
30 555 83.97 54 2.5
10 46 500 99.42 132 63 2.8
55 460 107.6 64 3.2
30 610.5 92.37 54 2.5
11 46 550 109.3 132 63 2.8
55 506 118.4 64 3.2
30 666 100.8 54 2.5
12 46 600 119.3 132 63 2.8
55 552 129.2 64 3.2
- 14 -
功率 Power(kW) 必需汽蚀余
型号 级数 转速 流量 扬程 效率
量
No.of Speed Flow Head 轴功率 电机功率 Eff.
NPSH)r
Model Stage (r/min) (m3/h) (m) Shaft Motor (%)
(m)
55 153 36.38 63 3.2
3 85 135 43.4 55 72 4.2
100 117 45.52 70 5.2
55 204 48.5 63 3.2
4 85 180 57.87 75 72 4.2
100 156 60.7 70 5.2
55 255 60.63 63 3.2
5 85 225 72.34 90 72 4.2
100 195 75.86 70 5.2
55 306 72.75 63 3.2
QD(G)
6 2950 85 270 86.81 110 72 4.2
85-45
100 234 91.04 70 5.2
55 357 84.88 63 3.2
7 85 315 101.3 132 72 4.2
100 273 106.2 70 5.2
55 408 97 63 3.2
8 85 360 115.7 132 72 4.2
100 312 121.4 70 5.2
55 459 109.1 63 3.2
9 85 405 130.2 160 72 4.2
100 351 136.6 70 5.2
55 222 57.3 58 3.3
3 85 201 68.4 90 68 4.0
100 183 73.3 68 4.4
55 296 76.4 58 3.3
QD(G)
4 2950 85 268 91.2 110 68 4.0
85-67
100 244 97.7 68 4.4
55 370 95.6 58 3.3
5 85 335 114 132 68 4.0
100 305 122.2 68 4.4
- 15 -
功率 Power(kW) 必需汽蚀余
型号 级数 转速 流量 扬程 效率
轴 量
No.of Speed Flow Head 电机功率 Eff.
功率 NPSH)r
Model Stage (r/min) (m3/h) (m) Motor (%)
Shaft (m)
55 444 114.7 58 3.3
6 85 402 136.9 160 68 4.0
100 366 146.6 68 4.4
55 518 133.8 58 3.3
7 85 469 159.6 200 68 4.0
QD(G) 100 427 171 68 4.4
2950
85-67 55 592 152.9 58 3.3
8 85 536 182.4 220 68 4.0
100 488 195.4 68 4.4
55 666 172 58 3.3
9 85 603 205.2 250 68 4.0
100 549 219.9 68 4.4
110 228 97.0 64 3.2
3 155 201 114.7 132 74 5.0
185 177 123.9 72 6.6
110 304 129.3 64 3.2
4 155 268 152.9 200 74 5.0
185 236 165.1 72 6.6
110 380 161.6 64 3.2
5 155 335 191.1 220 74 5.0
QD(G) 185 295 206.4 72 6.6
2950
155-67 110 456 194 64 3.2
6 155 402 229.3 280 74 5.0
185 354 247.7 72 6.6
110 532 226.3 64 3.2
7 155 469 267.5 315 74 5.0
185 413 289 72 6.6
110 608 258.6 64 3.2
8 155 536 305.7 355 74 5.0
185 472 330.3 72 6.6
- 16 -
功率 Power(kW) 必需汽蚀余
型号 级数 转速 流量 扬程 效率
量
No.of Speed Flow Head 轴功率 电机功率 Eff.
NPSH)r
Model Stage (r/min) (m3/h) (m) Shaft Motor (%)
(m)
110 684 290.9 64 3.2
9 155 603 344 400 74 5.0
185 531 371.6 72 6.6
185 141 103.0 69 3.0
3 280 129 127.7 160 77 4.7
335 114 138.7 75 6.0
185 188 138.3 69 3.0
4 280 172 170.3 200 77 4.7
335 152 184.9 75 6.0
185 235 171.6 69 3.0
5 280 215 212.9 250 77 4.7
335 190 231.1 75 6.0
185 282 205.9 69 3.0
QD(G)
6 2950 280 258 255.5 315 77 4.7
280-43
335 228 277.3 75 6.0
185 329 240.2 69 3.0
7 280 301 298.1 355 77 4.7
335 266 323.6 75 6.0
185 376 274.5 69 3.0
8 280 344 340.7 400 77 4.7
335 304 369.8 75 6.0
185 423 308.9 69 3.0
9 280 387 383.2 450 77 4.7
335 342 416.0 75 6.0
- 17 -
高压锅炉给水泵 Hypo-high- pressure boiler water supply pump
功率 Power(kW) 必需汽蚀余
型号 级数 转速 流量 扬程 效率
量
No.of Speed Flow Head 轴功率 电机功率 Eff.
NPSH)r
Model Stage (r/min) (m3/h) (m) Shaft Motor (%)
(m)
15 433 55 32 3.2
5 25 400 60.5 75 45 3.5
30 390 72.1 44 5
15 519.6 66 32 3.2
6 25 480 72.6 90 45 3.5
30 468 86.52 44 5
15 606.2 77 32 3.2
7 25 560 84.7 110 45 3.5
30 546 100.94 44 5
15 692.8 88 32 3.2
8 25 640 96.8 132 45 3.5
QD(G) 30 624 115.36 44 5
2980
25-80 15 779.4 99 32 3.2
9 25 720 108.9 132 45 3.5
30 702 129.78 44 5
15 866 110 32 3.2
10 25 80 121 160 45 3.5
30 780 144.2 44 5
15 852.6 121 32 3.2
11 25 880 133.1 200 45 3.5
30 858 158.62 44 5
15 1039.2 132 32 3.2
12 25 960 145.2 200 45 3.5
30 936 173.04 44 5
- 18 -
功率 Power(kW) 必需汽蚀余
型号 级数 转速 流量 扬程 效率
量
No.of Speed Flow Head 轴功率 电机功率 Eff.
NPSH)r
Model Stage (r/min) (m3/h) (m) Shaft Motor (%)
(m)
36 585.2 114.8 50 3.9
7 45 560 124.6 180 55 4
62 477.4 143.5 56 5.5
36 668.8 131.2 50 3.9
8 45 640 142.4 200 55 4
62 545.6 164 56 5.5
36 752.4 147.6 50 3.9
9 45 720 160.2 220 55 4
QD(G) 62 613.8 184.5 56 5.5
2980
46-80 36 836 164 50 3.9
10 45 800 178 250 55 4
62 682 205 56 5.5
36 919.6 180.4 50 3.9
11 45 880 195.8 280 55 4
62 750.2 225.5 56 5.5
36 1083 236.7 50 3.9
12 45 1055 243.2 315 55 4
62 818.4 246 56 5.5
54 616 170.9 53 4.5
7 85 560 199.3 250 65 4.4
QD(G) 108 490 218.4 66 5.3
2950
85-80 54 704 195.3 53 4.5
8 85 640 227.8 280 65 4.4
108 560 249.6 66 5.3
- 19 -
功率 Power(kW) 必需汽蚀余
型号 级数 转速 流量 扬程 效率
量
No.of Speed Flow Head 轴功率 电机功率 Eff.
NPSH)r
Model Stage (r/min) (m3/h) (m) Shaft Motor (%)
(m)
54 792 219.8 53 4.5
9 85 720 256.3 355 65 4.4
108 630 280.7 66 5.3
54 880 244.2 53 4.5
10 85 800 284.8 355 65 4.4
QD(G) 108 700 311.9 66 5.3
2950
85-80 54 968 268.6 53 4.5
11 85 880 313.2 400 65 4.4
108 770 343 66 5.3
54 1056 293 53 4.5
12 85 960 341.7 450 65 4.4
108 840 374.3 66 5.3
120 630 307 67 3.4
6 150 600 353 450 70 4.8
180 540 368 72 5.5
120 735 359 67 3.4
7 150 700 415 500 70 4.8
180 630 429 72 5.5
120 840 410 67 3.4
QD(G)
8 2950 150 800 470 630 70 4.8
150-100
180 720 491 72 5.5
120 945 461 67 3.4
9 150 900 518 630 70 4.8
180 810 552 72 5.5
120 1050 512 67 3.4
10 150 1000 588 800 70 4.8
180 900 613 72 5.5
- 20 -
功率 Power(kW) 必需汽蚀余
型号 级数 转速 流量 扬程 效率
量
No.of Speed Flow Head 轴功率 电机功率 Eff.
NPSH)r
Model Stage (r/min) (m3/h) (m) Shaft Motor (%)
(m)
250 420 386.4 74 5.1
4 280 400 396 450 77 5.6
300 392 416 77 5.9
250 525 483 74 5.1
5 280 500 495 630 77 5.6
300 490 520 77 5.9
250 630 579.6 74 5.1
6 280 600 594 710 77 5.6
300 588 624 77 5.9
250 735 676.2 74 5.1
QD(G)
7 2950 280 700 693 800 77 5.6
280-100
300 686 728 77 5.9
250 840 772.8 74 5.1
8 280 800 792 1000 77 5.6
300 784 832 77 5.9
250 945 869.4 74 5.1
9 280 900 891 1120 77 5.6
300 882 936 77 5.9
250 1050 966 74 5.1
10 280 1000 990 1250 77 5.6
300 980 1040 77 5.9
- 21 -
性能曲线图 Performance curve
低压锅炉给水泵 low pressure boiler water supply pump
- 22 -
- 23 -
低压锅炉给水泵 low pressure boiler water supply pump
- 24 -
泵的外形和安装尺寸 Out-form and installation dimensions of pump
- 25 -
尺寸表 Dimension
- 26 -
- 27 -
QD(G)85-67, QD(G)155-67, QD(G)280-43
- 28 -
- 29 -
QD(G)25-80, QD(G)46-80
- 30 -
QD(G)50-100, QD(G)280-100
泵型号 Model L1 L2 L3 L4 Ls L6 H1 H2 B1 B2
QD(G) 150-100x8 2262 1005 642 1295 1395 507 650 1220 850 1140
QD(G) 280-l00x7 2221 960 663 1290 1390 498 585 1085 870 1130
- 31 -
QD(G)85-80
泵型号 Model L1 L2 L3 L4 L5 L6 H1 H2 B1 B2
QD(G) 85-80x7 1700 630 432 1032
QD{G) 85-80x8 1780 710
595 1195
QD(G) 85-80x9 1860 790
QD(G) 85-80xl0 1940 870 543 643 520 880 910 980
QD(G) 85-80x11 2020 950 827 1427
QD(G)85-80x12 2100 1030
QD(G)25-80 65 118 145 185 3 20 4-Φ18 65 110 138 170 220 4 3 32 8-Φ25
QD(G)45-80 80 135 160 195 3 22 8-Φ18 65 110 138 170 220 4 3 32 8-Φ25
QD(G)85-80 100 155 180 220 3 22 8-Φ18 100 149 172 210 265 4 3 38 8-Φ30
QD(G)150-100 200 278 310 360 3 36 12-Φ26 150 203 250 290 355 4 3 50 12-Φ33
- 32 -
泵的装配与检测 Assembly and detection of pump
本型泵装配质量的好坏对泵的性能及运行稳 The assembly quality of the pump will result in a
notable affection to the performance and the running
定性影响特别显著。诸如叶轮出口中心与导叶进口 stability of it and can not be guaranteed unless the
中心的对准,泵的转子部分与定子部分的各个密封 technical requirements in the drawings are strictly
followed in the assembly, such as on the alignment
间隙值大小均匀等,装配时应按图纸的技术要求,
between the centers of the impeller’s outlet and the
方能保证装配质量。 guide vane's inlet. the uniform values of the sealing
intervals of both rotor and stator portions etc.
1、转子部件 Rotor
泵体密封环与叶轮密封环的名义径向间隙,按下表
For the nominal radial intervals of the seal rings of both pump casing and impeller, upon the table
below:
名义尺寸(mm)
30~90 >90~120 >120~180 >180~250 >250~500 >500~800 >800~1250 >1250
Nominal size(mm)
直径间隙(mm)
Diameter interval(mm) 0.3~0.4 0.4~0.5 0.5~0.6 0.6~0.7 0.7~0.85 0.85~1.2 1.2~1.6 1.6~2.0
装配好的转子部件,各零件的径向跳动允差,按下表:
For the allowed radial jumping tolerance of each part of the assembled rotor,upon the table below:
名义直径
≤50 >50~120 >120~260 >260~500 >500~800
Nominal Diameter
叶轮密封环(A-B)
0.08 0.10 0.10 0.12 0.15
Seal ring of impeller (A-B)
平衡盘 C 的端面跳动(A-B)
0.05 0.05 0.06 0.08 0.08
End-face jumping of disk C (A-B)
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2、定子部件 Stator
测量转子轴向串量、平衡环(套)的端面跳动 Measure the axial serial amount of the rotor and the
end-face jumping value of the balancing
值,应符合总装图的要求。 ring(sleeve),which should conform the requirements
in the overall assembly drawing.
3、试转 Try to rotate
At the end of assembly, move the rotor with hand to
装配完毕,用手转动转子,检查泵内是否有摩
check if there is frictional sound, non-flexible
擦声或转动不灵活等不正常现象。 movement etc.abnormal condition inside of the pump.
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c. 严禁异物或灰尘在搬运过程中进入泵和电动机 c.Prohibited foreign matters or dust from getting into
both pump and motor during transportation.
内。
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D.用一个刀口平尺和机械水平仪放到泵和电机底 D. Place a knife edge flat ruler and a mechanical
leveler under the processed planes of both pump and
脚加工平面上,用调整楔铁或调整垫的厚度来确定 motor's found at ions and use the thickness of a
底座在各个方位上的水平,推荐每 l00mm 长不平度 regulating wedge iron or pad to decide the levelness of
the foundation on every respect, for which,
小于 0.25mm,这时地脚螺栓的螺母拧到适当的程
non-flatness less than 0.25mm per l00mm is
度(不能过紧),楔铁或调整垫片应紧固; recommended. Then tighten the nut of the foot bolt to
E.底座找平,而且和地基配合较紧后再灌浆。 a proper extent (not over-tightened) and secure the
wedge iron or regulating pad.
E. Level the foundation, do not grout until it is more
closely fitted with the basis.
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平面间的差值(a-b)≤0.06(见图 5)。 中心线对中是指 two planes is ≤0.06(see Fig. 5) Central line alignment
means the aligned degree between the central lines of
泵和电机轴中心线的对正程度,应使 c≤0.08(见图 both pump and motor's shafts, c should be≤0.08 (see
5)。 Fig. 5)
10、主要管路的联接 Link the main pipelines
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泵的运转 Running of the pump
1、操作注意事项 Cautions in operation
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启泵步骤 Steps to start the pump
a. First do the before-starting check (as
a、首先进行启动前(按前述步骤); abovementioned).
b、打开泵的吸入阀和水封水管路的阀; b. Open the pump's suck-in valve and the water
sealed water pipeline's valve.
c、关闭吐出管路,使泵内充满液体;
c. Close the spitting pipeline to have inside of the
d、起动电机,接着打开吐出管路的阀。 pump full of liquid.
d. Start the motor and then open the valve on the
spitting pipeline.
泵运转后,应立即按 2.2 条的程序每隔一定时间检 After the pump starts moving, check the meters every
certain time upon the procedure in 2.2 to see if it
查仪表,以此确定泵的工作是否正常,而且要检查
works normally and the rotating speed of it. In
泵的转速,此外,监测泵的流量、扬程、温度及润 addition, check the flow, head, temperature and
lubrication of it. In case of a failure, stop it and repair
滑状况。泵在发生故障时,应停泵,且参照故障排
it by referring the table of trouble shooting.
除表进行维修。
5、停泵 Stop the pump
将泵的吐出阀关到最小流量,但决不允许关闭 Close the pump's spitting valve to the smallest
泵的吸入阀; flow, but do not close the pump's suck-in valve.
关闭电动机; Turn off the motor.
关闭泵的吐出阀; Close the pump's spitting valve.
当泵停稳后再关闭泵的吸入阀 Then close the sick-in valve when the pump
stops stably.
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除在规定时间对泵监测之外,下面的维护是经常 have been made.
In addition to the monitor of the pump at the set time,
的: the followings need to be maintained often:
a,检查泵底座、泵、电动机是否紧固,如果松动 a. Check if the pump, foundation and motor are
secured, causing the pump vibrated if loose.
会引起泵的振动;
b. Check the meters and leading-wires' state; check if
b、检查仪表、引线的状况;检查管路是否泄漏或 the pipeline leaks or loosens or gets damaged in any
松动,或其它形式的损坏,如果需要维修应立即检 other forms, repair it at once if necessary.
c. Do not let the packing gland pressed too tightly, or
修;
the duration of it may be affected.
c、填料压盖不能压的过紧,否则会影响填料的寿 d. Replace the lubricating oil on the bearings every
命; l000h of work.
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内),按同样方法继续卸下其余各级的叶轮、中段 d. After removing the last-stage impeller and key,
remove the middle section (including the guide vane),
和导叶,直至卸下首级叶轮为止; then the impeller. middle section, guide vane on the
e、拧下吸入段和轴承体的联接螺母和拧下轴承压 rest stages in the same way till the impeller on the first
stage.
盖上的螺栓后,卸下轴承部件(在这之前应预先将泵
e. Screw out the linking nuts between the suck-in
联轴器卸下); section and the bearing and the bolt on the bearing
f、将轴从吸入段中抽出,拧下轴上固定螺母,依次 gland to remove the bearing (remove the pump clutch
prior to this).
将轴承内圈、0 型密封圈、轴套、挡套等卸下。
f. Draw out the shaft from the suck-in section screw
至此拆卸工作基本完成,但在上述拆卸过程中,还 out the fixing nut on it, then remove the inner ring of
有都份零件互相是联接在一起的,一般情况下拧下 the bearing, O-seal ring, muff, baffling sleeve etc. in
turn). The removal has then been finished generally
联接螺母后即可卸下。
However some parts are still linked together during
the removal and can be removed once the linking nuts
are screwed out, in general.
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故障原因及解决方法
故 障 原 因 解决方法
数不够 高转数
数不足 高转数
热,叶轮磨损,水泵供水量增加 叶 轮,增加出水管阻力来减少
流量
上水 吸水高度过大,在吸水处有空气 量, 检查吸水管和底阀,减少
渗入,所输送液体温度过高 吸水高度,拧紧堵塞漏气处
心线上,脏物或水浸入轴承 清洗轴承更换润滑脂
机轴不在同一条中心 线上 把轴 中心对正
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Failures and troubleshooting of pump
1.Pump not suck in. pointers of Water injected into the pump Inject water into pump, tighten
pressure gauge and vacuum meter insufficient. air leaks from water the leaking places.
severely jumping inlet pipe, meters etc.
2.Pump not suck water, high Foot valve not opened or Correct or replace foot valve.
vacuum shown on vacuum meter blocked up, too big resistance clean or replace water sucking
with water sucking pipe, too high pipe, lower the height .
suck-in height .
3.Pressure available at pump Too big resistance with water Check or shorten outlet pipe,
outlet viewing from pressure outlet pipe. wrong rotating check motor, remove the pipe
gauge while no water out of pump direction. impeller blocked up, or union, clean or replace impeller.
pump damaged, insufficient r.p.m. raise r.p.m .
4.Insufficient flow Pump blocked up, too much Clean pump and pipe, replace seal
friction with seal ring, insufficient ring, raise r.p.m .
r.p.m.
5.Too big power the pump Too tightly pressed packing gland, Loosen packing gland or replace
consumes packing room heated, impeller packing,replace impeller. increase
worn out, water supply quantity resistance with outlet pipe to
of the pump in-creases. reduce the flow .
6.Abnormal sound inside of Too big flow, too big resistance Increase the resistance inside of
pump, no water into pump inside of water sucking pipe, too water outlet pipe to reduce the
high water- sucking height, air flow. check water-sucking pipe
gets in the water-sucking place, and foot valve. lower the height.
too high temperature of the liquid tighten the air leaking places.
being transported.
7.Pump vibrates Axes of pump and motor not on Align the two central lines, clean
one central line, dirt or water gets bearing.replace lubricating grease.
into the bearing.
8 .Bearing overheated Lubricating grease dried or dirty. Check or clean bearing, replace
axes of pump and motor not on lubricating grease, align the
one central line central lines
9.Balancing water stops, Pump runs under a big flow and Close outlet valve to the designed
balancing room heated. motor's low head. grinding occurs working condition, remove
power increased between balancing disk and board balancing disk for rep- Airing
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用途 Application
QD(G)型高压锅炉给水泵可作为高压锅炉给水或作 Type QD(G) high pressure boiler feed pumps are used
为其它高压清水泵用。 for feeding high pressure boiler or pumping high
QD(G)型高压锅炉给水泵使用温度可达 170℃。 pressure clean water.
流量范围:120-1100m3/h The temperature of pumped media can reach 170℃.
Range of capacity: 120-1100m3/h
总扬程范围:967-2500m
Range of total head:967- 2500m
结构 Construction
1.The pumps are sectional casing,multistage
1、QD(G)型高压锅炉给水泵是单壳体节段式多级离
centrifugal pumps. The suction casing, stage casing
心泵,吸入口及吐出口均为垂直向上,用穿杆把中 and discharge casings are rigidly held together by tie
bolts. The joints between these casings are primarily
段、吸入及吐出段联接成一体,各段之间的静止密
sealed by means of metal-metal contact.
封面靠金属面密封,同时有 O 型圈为辅助密封。 Simultaneously,O-rings are used as auxiliary seals.
2.The shafts of these pumps are sealed by soft-packing
2、QD(G)型泵的轴封采用软填料密封,用冷却水冷 and cooling water. Mechanical seal can be used
却。可根据用户要求采用机械密封。 according to the client's requirement.
3.The rotating assembly is supported by sliding
3、泵转子由泵两端的滑动轴承来支承,轴承采用 bearings on both ends of the pump shaft. Bearings of
pump are forced-lubricated. The oil system is
强制润滑,泵本身配带油系统。
equipped for type QD(G) pump The axial thrust of
转子的轴向推力用平衡盘平衡,且带有止推轴承。 rotor is balanced by balance disc. And the thrust
bearing is also provided which is sed to bear residual
用于承受由于工况变化而产生的残馀轴向力。在平
axial force caused by the change of working
衡室体和吸入管之间装有回水管。 conditions.
传动 Drive
泵通过弹性联轴器由电动机驱动,也可以根据用户 The pump is driven by the motor through the coupling
The gear, membrane coupling and hydraulic coupling
需要配带齿型联轴器,膜片联轴器,液力偶合器。 can be used according to client's requirements. The
原动机可采用小汽轮机或电动机驱动。从传动方向 pump can be driven by turbine or motor.The rotating
direction of pumps are clockwise when viewed from
看,泵为顺时针方向旋转 the driving end.
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后轴承部件 导叶 填料环 O 型密封圈
1 13 25 37
Rear bearing part Guide vane Packing ring O-seal ring
螺柱 吸入段 填料压盖部件 销
2 14 26 38
Stud Suck-in section Packing gland part Pin
螺母 进水段衬套 前轴承部件 丝堵
3 15 27 39
Nut Bush of water inlet section First bearing part Wire-jam
尾盖 穿杠 转子部件 螺钉
4 16 28 40
Tail cover Through handspike Rotor part Screw
尾盖衬套 螺母 螺柱 O 型密封圈
5 17 29 41
Bush of tail cover Nut Stud O—seal ring
平衡套压环 垫圈 螺母 O 型密封圈
6 18 30 42
Press-ring of balancing sleeve Washer Nut O-seal ring
吐出段 首盖 螺柱 O 型密封圈
7 19 31 43
Spitting section Head cover Stud O-seal ring
平衡套 标牌 螺母 螺柱
8 20 3 44
Balancing sleeve Label Nut Stud
末段导叶 转向牌 吸入段密封环 螺母
9 21 33 45
End—section guide vane Rotating direction plate Suck-in section seal-ring Nut
中段密封环 铆钉 O 型密封圈
10 22 34
Mid-section seal-ring Rivet O-seal ring
中段 首盖衬套 螺钉
11 23 35
Mid—section Bush of head cover Screw
导叶套 填料 泵罩部件
12 24 36
Guide vane sleeve Packing Pump cover part
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性能曲线图 Performance curve figures
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性能参数表 Performance table
必需汽蚀余
流量 扬程 转速 轴功率 效率 配套功率
泵型号 量
Q H S Pa η N
Type (NPSH)r
(m3/h) (m) (r/min) (kW) (%) (kW)
(m)
120 1040 500 68
1 QD(G)-8 140 1027 2980 544 75 4.5 710
170 967 631 71
120 1170 563 68
1 QD(G)-9 140 1155 2980 612 72 4.5 800
170 1088 710 71
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必需汽蚀余
流量 扬程 转速 轴功率 效率 配套功率
泵型号 量
Q H S Pa η N
Type (NPSH)r
(m3/h) (m) (r/min) (kW) (%) (kW)
(m)
360 1660 2033 80 .1
3 QD(G)-10 440 1560 2985 2270 82. 4 8 2500
496 1470 2453 81
500 1670 2953 77
4 QD(G) -8C 550 1630 2985 3090 79 10 3400
600 1580 3227 80
500 2210 3764 80
5 QD(G)-10 572 2150 2987 4087 82 10 4800
620 2100 4327 82
270 1570 1560 74
QD(G) 270-140B 320 1500 2985 1721 76 5 2300
440 1422 2186 78
270 1750 1705 75 5
QD(G)270-140C 320 1610 2985 1999 79 5 2300
440 1460 2244 78
245 1940 2279 80
QD(G)400-180B 385 1910 4640 2444 82 12 3200
41 5 1800 2513 81
400 1975 2778 77
QD(G)400-180C 450 1900 2985 2949 79 12 4000
500 1815 3131 79
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成套供应范围 Range of completed supply
The completed supply of steam-powered water
气动给水泵组的成套供应范围包括:
supply pump group includes :
■其入口滤前置泵(根据具体要求)及给水泵 口 Its inlet filtering pre-pump(upon the real
■前置泵驱动电动机,电动机与前置泵共用底座 requirement) and water supply pump
口 Actuating motor for the pre-pump,motor and pre
■给水泵出口逆止阀
pump mutually used foundation
■最小流量装置,包括再循环阀、截止阀以及流量 口 Check valve at the outlet of the water supply pump
测量装置 口 Minimum flow device: includes recycling valve,
stop valve and flow measurer
■联轴器及其它附件
口 Clutch and other accessories
■稀油站 口 Oil thin station
The completed supply of electric water supply
电动给水泵组的成套供应范围包括:
pump group includes:
■给水泵、前置泵及其入口滤网 口 Water supply pump, pre-pump and its inlet filtering
■电动机 screen
口 Motor
■液力偶合器及工作油、润滑油冷油器
口 Hydraulic coupler and oil cooler for both working
■给水泵出口逆止阀 and lubricating oils
■最小流量装置,包括再循环阀、截止阀以及流量 口 Check valve at the outlet of the water supply pump
口 Minimum flow device : includes recycling valve,
测量装置
stop valve and flow measurer
■联轴器及其它附件 口 Clutch and other accessories
口 Oil thin station
■稀油站
Of which the motor, recycling valve, hydraulic
其中电动机、再循环阀、液力偶合器、稀油站、逆 coupler, oil thinning station, check valve,pre-pump,
止阀、前置泵、截止阀、及流量测量装置等配套设 stop valve and flow measurer can also be purchased
by clients and this Co.will be in charge of technical
备也可由客户自行采购,我公司负责技术协调。
coordination.
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