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Vergara - Et - Al - 2022 - MODELAMIENTO DE RELAVES RUNOFF
Vergara - Et - Al - 2022 - MODELAMIENTO DE RELAVES RUNOFF
Keywords: Tailings dams are potential facilities capable of failure, with the potential to generate high-impact environ-
Tailings mental, economic, and social catastrophes given that they do collapse. In this study, numerical simulations of
Dam breaking in mining tailings as non-Newtonian fluids based on the Herschel–Bulkley model have been carried out to characterize
Non-Newtonian fluids
the runout distances under different physical conditions. Using scaling arguments, a mathematical expression
Mining engineering
formed by three dimensionless groups including dimensionless yield stress, a modified Reynolds number, and
Computational Fluid Dynamics
the angle of the inclination of the system is proposed to explain the runout distance in tailings dams. The
subsequent results show a good correlation between the variables, allowing us to deduce a high influence of
the yield stress and the slope, albeit reflected both in the modified Reynolds number and the yield coefficient.
Finally, a simple mathematical model is obtained from multidimensional analysis and the possibility of an
abacus for regular intervals is proposed, which in turn supports an additional complement to the existing
models for estimating the runout distances.
1. Introduction wave and the maximum distance reached by the fluid, includes pa-
rameters such as the rheology of the tailings, the geometry of the
For decades, copper mining has historically positioned itself as one dam and the characteristics of the topography of the sector,5,9–12 with
of the most productive economic and industrial activities in Chile, the aim of generating prediction models that allow the evaluation or
placing it as the main copper producer in the world. However, the development of sufficient studies to ensure the stability of the dam.
development of this activity inherently involves a massive generation All different approaches take high relevance, considering the Global
of wet wastes known as tailings, inasmuch a product of the treatment Standard for Tailings Management for the Mining Industry, which
of metallic minerals by wet concentration in flotation. In Chile, mining encourages the classification of tailings deposits by the consequences
generates an average of 537 million tons of tailings per year,1 which that they may generate at the time of their collapse.13 Nowadays, the
are currently stored in 757 deposits distributed throughout Chile.2 On reduction of water in mining processing, is an established practice. This
the other hand, Chile is also one of the most seismic countries in the trend has shown the non-Newtonian behaviour of copper tailings.14
world.3 Thus, due to the seismic volatility in the country, it has been These materials, at high concentrations of particles, give witness to
crucial to evaluate the stability of the local in which the different the behaviour of yield stress fluids. Under an external stress, these
tailings storage facilities (TSFs) are held.4 In recent years, there have
fluids can only flow if this stress overcomes a critical value (yield stress
been countless cases of environmental catastrophes as a result of the
𝜏0 ). Under that threshold, they perform like solids and show structures
collapse of tailing deposits, both in Chile and in the rest of the world.5,6
likewise of standard solids.15 The subsequent behaviour of the fluid can
Such accidents have caused serious social, and economic effects in the
be described using the viscoplastic Herschel–Bulkley model:
immediate communities.
In order to ensure the stability of tailings dams, the study and 𝜏 = 𝜏0 + 𝑘𝛾̇ 𝑛 (1)
analysis of the properties in tailings have become relevant to generate
continuous control and monitoring of those tailing dams.7,8 Previous where 𝜏 is the shear stress, 𝛾̇ is the shear rate, 𝑘 and 𝑛 are material
studies from different perspectives to evaluate the behaviour of the parameters. Typically, for copper tailings the yield stress lies between
∗ Corresponding author.
E-mail address: sergio.palma@usm.cl (S. Palma).
https://doi.org/10.1016/j.ijrmms.2022.105049
Received 23 June 2021; Received in revised form 22 November 2021; Accepted 24 January 2022
Available online 11 March 2022
1365-1609/© 2022 Elsevier Ltd. All rights reserved.
Á. Vergara et al. International Journal of Rock Mechanics and Mining Sciences 153 (2022) 105049
Fig. 1. Scheme of the phase fraction 𝛼 of the control volumes for the fluid phase. In
red, the non-Newtonian fluid runout. (For interpretation of the references to colour in
this figure legend, the reader is referred to the web version of this article.)
zero and hundreds of Pascals. The yield stress increases with the volume
fraction, tending to infinity when reaches maximum packing fraction. Fig. 2. (a) Rectangular open channel used as computational domain. (b) Scheme of
This characteristic, together with the appropriate operation of mining the domain subject to slope incline 𝜃.
dam, is what is used to build the walls of the tailing dam.
Within this practice, the influence of the fluid dynamics of the
system on the runout distance based on CFD (Computational Fluid 0 when filled with air, and a fraction when cell is not completely filled
Dynamics) is determined using the FLUENT® package. In Section 2, with the non-Newtonian fluid. In numerical terms:
we provide the simple mathematical models used for our numerical ∑
𝑛
simulations, and the numerical procedure used in our calculations 𝛼𝑖 = 1 (3)
based on how tailings are modelled using CFD. In Section 3, we describe 𝑖=1
the methodology used in the work, covering dimensional analysis, CAD The variables and parameters in the transport equations are determined
design, meshing and simulation conditions. The results of our numerical by the presence of the component phases in each control volume. In the
simulations are presented and discussed in Section 4. An application to studied case, the non-Newtonian fluid is labelled with subscript 2 and
real cases of the obtained model is shown in Section 5. Finally, the the air with 1, the density in each cell is given by:
conclusions are detailed in Section 6.
∑
2
𝜌= 𝛼𝑖 𝜌𝑖 = 𝛼2 𝜌2 + (1 − 𝛼2 )𝜌1 (4)
2. Multiphase flows 𝑖=1
2
Á. Vergara et al. International Journal of Rock Mechanics and Mining Sciences 153 (2022) 105049
Table 1
Set of parameters used in dimensional analysis.
Parameter Unities Dimensions
Runout distance, 𝐷𝑚𝑎𝑥 m L
Fluid height, 𝐻0 m L
Yield stress, 𝜏0 kg m−1 s−2 ML−1 T−2
Tailing density, 𝜌 kg m−3 ML−3
Velocity, 𝑉 m s−1 LT−1
Viscosity, 𝜇 kg m−1 s−1 ML−1 T−1
Slope, 𝜃 rad –
Table 2
Geometry parameters.
Parameter Values
Total length, 𝐿 30 m
Total width, 𝑊 0.5 m Fig. 3. Polyhedral mesh system applied to the geometry of the model.
Barrier width, 𝑊0 0.2 m
Total height, 𝐻 0.5 m
Fluid column length, 𝐿0 0.6 m
Fluid column height, 𝐻0 0.3 m
( )
𝐷𝑚𝑎𝑥 𝜏0 𝜌𝑉 2
=𝑓 , ,𝜃 (6)
𝐻0 𝜌𝑉 2 𝜏0 + 𝑘(8𝑉 ∕𝐻0 )𝑛
Where, 𝐷∗ ≡ 𝐷𝑚𝑎𝑥 ∕𝐻0 is called dimensionless distance and is a function
of dimensionless variables. The first term on the right side of the
equation is the yield coefficient 𝜏2 ≡ 𝜏0 ∕𝜌𝑉 2 , which indicates that
this type of flow is governed by the yield stress; the second term is
the modified Reynolds number Re2 ≡ 𝜌𝑉 2 ∕(𝜏0 + 𝑘(8𝑉 ∕𝐻0 )𝑛 ), applied
for constitutive Herschel–Bulkley model. Such dimensionless number
represents the ratio between the inertial and viscous forces in the
system; and finally, 𝜃 is the angle of the system (slope of the terrain in
real cases). Here, 𝑓 is a function to be determined. Rewriting Eq. (6): Fig. 4. Rheogram of tailings from a Chilean mine. Red points correspond to experimen-
tal data measured by JRI Ingenieria. Solid line indicated the fitted model (Eq. (8)). (For
∗
𝐷 = 𝑓 (𝜏2 , Re2 , 𝜃) (7) interpretation of the references to colour in this figure legend, the reader is referred
to the web version of this article.)
3.2. Numerical simulations
Table 3
In this work a rectangular open channel will be used as compu- Parameters used in computational simulation.
tational domain, as can be seen in Fig. 2a. To simplify the system, a Parameter Value Unities
smooth rectangular open channel has been created. Therein this geom- Fluid density, 𝜌 1800 kg/m3
etry aims to help clarify our understanding of the real phenomenon. Consistency index, 𝑘 0.4 –
Flux index, 𝑛 0.8 –
Such a model has to be generalized to posterity with scaled physical
Yield stress, 𝜏0 [0.1–1000] Pa
models at the laboratory. Its dimensions are shown in Table 2. The Slope, 𝜃 [0–30] ◦
computational domain contains two barriers that prevent the free flow
of fluid at the time of model initialization. Furthermore, considering
the influence of the system slope, Fig. 2b shows the channel subject
to the action of gravity in inclination. As a discretization of the com- equations, the flow subsequently never reaches a strictly zero value.
putational domain, a polyhedral mesh system has been created. This Therefore, the runout distance is considered as the maximum linear
contains a total of 475,000 elements (Fig. 3), where the conservation distance when the interface reaches approximately one thousandth of
equations will be solved. Based on our considerable experience and data the initial flow velocity. It is assumed that in the collapse all the
collected by JRI Ingenieria, Herschel–Bulkley constitutive model is a accumulated potential energy of the fluid is transformed into kinetic
very good approximation to model the slurry: nonlinear viscosity and energy when flowing. On the other hand, the tailings–air interface
stress threshold (yield stress 𝜏0 ): is determined from the tailings fraction volume data, considering the
phase fraction values in the range 0.4 ≤ 𝛼 ≤ 0.6 therein, to have an
𝜏 = 10 + 0.4𝛾̇ 0.8 (8) interval more suitable when analysing the interface between the phases.
Fig. 4 shows the rheological behaviour of the tailing that will be
used in the study, where the constants 10, 0.4 and 0.8 in Eq. (8) 4. Results and discussion
represents the yield stress, consistency index 𝑘 and the flux index 𝑛,
respectively. A set of 104 simulations has been carried out, considering 4.1. Flux behaviour
the parameters listed in Table 3, where both the yield stress 𝜏0 and the
slope of the system 𝜃 are variable parameters. In order to reduce the For the simulations, the behavioural flow shows a gradual runout,
number of simulations, the fluid density 𝜌 the adjustment parameters where the potential energy accumulated by the non-Newtonian fluid at
of the Herschel–Bulkley rheological model, k and n, albeit are fixed pa- the beginning of the run is converted into kinetic energy, thus allowing
rameters. Due to the numerical approximation of the partial differential its movement. This free flow is counteracted by the dissipation of
3
Á. Vergara et al. International Journal of Rock Mechanics and Mining Sciences 153 (2022) 105049
energy caused by the contact between the fluid and the edges of the
open channel, which accordingly allows the flow speed to decrease
until it gradually stops (Fig. 5).
In the case of the modified Reynolds’ number, an inherent param- 4.4. Terrain slope analysis 𝜃
eter in fluid flow analysis, the model shows a high correlation that
indicates that high Reynolds’ number values (within the laminar range) The last dimensionless parameter analysed is the slope of the flow
influence a greater range of the wave. Fig. 7 represents the behaviour channel, which is of considerable importance given the influence of the
of this parameter. Considering the Reynolds’ number by its definition, acceleration of gravity in the flow domain. For this reason, gravity is
that is, therein relationship between inertial and viscous forces, it is implicitly part of the flow analysis for the case of variable slopes. Fig. 8
expected that in this type of flow the viscous forces govern the outcome. represents the results obtained for this variable, as a function of the
These are dominated by the yield stress of the fluid, restricting its maximum dimensionless distance reached by the fluid.
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Á. Vergara et al. International Journal of Rock Mechanics and Mining Sciences 153 (2022) 105049
Fig. 8. Dimensionless distance 𝐷∗ = 𝐷𝑚𝑎𝑥 ∕𝐻0 as a function of angle of the system 𝜃 Fig. 10. Proposed abacus from the height 𝐻0 and the angle of the system 𝜃, for
(in radians). different yield stresses 𝜏0 , to estimate the runout distance 𝐷𝑚𝑎𝑥 .
4.5. Fit to dimensionless group Eq. (12) has been applied to a set of three faults documented in
Chile by Gestion Ambiental (GA).14
The relationship between the results recently obtained show, the However, in all three cases, a good approximation to the reported
previous models are unified in a single compact graph that includes distance can be observed. This can be reflected with the percentage
a dimensionless family composing of the three dimensionless products differences between the proposed model and the reported distance:
already studied. The idea is to gather (in a preliminary way) within 5.86%, 4.66% and 2.30% for Las Palmas, Veta del Agua and Cobre
a single model, the dimensionless variables that affect the system, Viejo, respectively. However, in all cases the distance reflected was
from the multidimensional analysis based on the Levenberg–Marquardt
underestimated compared to the real one. Possibly this could be mainly
algorithm20 shown in Fig. 9 as the best linear fit to dimensionless
due to the evaluation criterion of the runout distance if that distance
distance and a single group, method similar to that used by Ihle et al.21
where the non-Newtonian fluid does not reach strict stability, but rather
and Palma et al..22
a sufficiently small velocity for it to be considered static. In addition,
The model fitted for these points is given by:
the sensitivity of the model (12) given its different parameters must be
𝐷∗ = 0.29𝜏2−0.05 Re0.56
2 (1 + 𝜃)
0.51
(12) considered, so it requires that these be thoroughly evaluated.
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Á. Vergara et al. International Journal of Rock Mechanics and Mining Sciences 153 (2022) 105049
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Á. Vergara et al. International Journal of Rock Mechanics and Mining Sciences 153 (2022) 105049