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SM - DI32 - User Manual - EN - 01
SM - DI32 - User Manual - EN - 01
M583A0000y / SM_DI32
User Manual
This manual provides information for the assembly, wiring, configuration and
maintenance of the SM_DI32 module.
SE-USR-M583
www.schneider-electric.com
26/09/2019 User Manual – SM_DI32
Change control
Rev Date Description
01 26-09-2019 Initial edition.
General Information
The Saitel platform and all its components have been developed in accordance to the requirements for a quality
management system, complying with the ISO 9001:2015 Norm.
Reference Documents
User Manual Document Code
Easergy Builder User Manual FTE-MSS-S856
Software Versions:
The information in this manual is valid for the software versions listed below. This information is also valid for later
versions, although some parameters may change slightly:
Baseline 11.06.08
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Content
1 SAFETY & HEALTH .................................................................................................. 4
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1.1 Introduction
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
INFORMATION
INFORMATION is used to address practices not related to physical injury. The safety alert
symbol shall not be used with this signal word.
To Keep in Mind
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is who fulfill with requirements in paragraph 1.2 .
1.1.2 Presentation
This manual provides information for a safe handling, commissioning and testing. This Safety
chapter also includes descriptions of the labels on the equipment.
Documentation for equipment ordered from Schneider Electric is dispatched separately from
manufactured goods and may not be received at the same time. Therefore, this guide is provided
to ensure that printed information which may be present on the equipment is fully understood by
the recipient.
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The technical data in this safety guide is typical only, see the technical data section of the user
manual for specific details of a particular equipment.
Before carrying out any work on the equipment the user should be familiar with the
contents of this Safety chapter and the ratings on the equipment’s rating label.
THE SAFETY SECTION MUST BE READ BEFORE STARTING ANY WORK ON
THE EQUIPMENT.
The information in this section is intended to get that equipment is properly installed and handled in
order to maintain it in safety conditions. It is assumed that everyone who will be associated with the
equipment will be familiar with the contents of that Safety section.
When electrical equipment is in operation, dangerous voltages will be present in certain parts of the
equipment. Failure to observe warning notices, an incorrect or improper use may endanger
personnel and equipment and also cause personal injury or physical damage.
WARNING
Before working with the terminal of connection, the device must be turned off and disconnected
of the feeding.
Proper and safe operation of the equipment depends on appropriate shipping and handling, proper
storage, installation and commissioning, and on careful operation, maintenance and servicing. For
this reason, only qualified operator may work on or operate the equipment.
Qualified operator are individuals who:
• Have read and understood the information on the device and its user manual.
• Are familiar with the installation, commissioning, and operation of the equipment and of the
system to which it is being connected.
• Are able to safely perform switching operations in accordance with accepted safety engineering
practices and are authorized to energize and de-energize equipment and to isolate, ground,
and label it.
• Are trained in the care and use of safety apparatus in accordance with safety engineering
practices.
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Before the equipment is installed or commissioned, the user must understand the following
symbols, which may be used on the equipment or referred to in the user documentation.
Table 1 – Symbols
Symbol Associated Text Description
International Electrotechnical Commission (IEC)
symbol associated to a DANGER or WARNING
Possibility of electric
message indicating that there is an electrical
chock
risk. Failure to follow these instructions could
cause damage to people or death.
Symbol associated with a risk alert. The user
Caution, read the
must read the manual before handling the
manual.
equipment.
American National Standards Institute (ANSI)
symbol associated to a DANGER or WARNING
Possibility of electric
message indicating that there is an electrical
chock
risk. Failure to follow these instructions could
cause damage to people or death.
This equipment uses high voltages (> 50 V). The user is responsible to check that the device is
adequate for the installation where it will be mounted. The user should read the instructions of
installation before proceeding to the use or maintenance of the device.
Not following these instructions can be dangerous for the people and the devices.
DANGER
All SM_DI32 modules are marked with a sticker on the front label (size: 12,5 mm). This label
must be visible all the time while the module is installed on the backplane.
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It is recommended to install the RTU inside a cabinet with a key. This cabinet only should be
opened by a qualified person.
WARNING
If this type of cabinet isn't available, a barrier must be installed in order to avoid an accidental
contact with these dangerous elements. This barrier only should can be removed using a
special tool.
If the barrier has to be removed in order to access to equipment, personnel responsible for the
task must be sure that the barrier is installed again when the task is finished.
While the RTU is accessible for a user, all people must follow all instructions to prevent
electrical risk or discharges.
Not following these instructions can give like result that the device do not work properly
or even can damage to the people or devices.
An electrical risk symbol with enough size must be included on the cabinet’s door or
on the barrier.
INFORMATION
Terminals will not be accessible to the user directly once it has made the installation of the
device. The cabinet will have to remain closed with key or the screen of installed protection.
The cabinet or installation must have a general switch placed just in the cable entry of the
installation (see paragraph 1.7.1 ).
For the cleaning of the equipment, it is recommended to remove the power and to use only a dry
cloth by the surface when it detects excessive presence of dust or any element deposited on the
surface.
WARNING
Don’t use liquid products of cleanliness due to the presence of active parts.
Because of the variety of uses of the product, the managers of the application and use of this
device of control will have to take the measures to ensure the fulfillment of all the requests of
security and provision of each application. The requests do reference to the applicable laws,
regulations, codes and standard.
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1.5 Earthing
WARNING
Before energizer the device, it has to be placed to earth properly such as it indicates in sections
1.5.1 and 1.5.2 .
When installing the device, ground is the first thing that should be connected and the last one
that should be disconnected.
• Improve the behavior in Electromagnetic Compatibility (EMC) and derive perturbations to earth
(functional Earth).
WARNING
All devices with high voltage must be disconnected before dismount a module.
In the cabinet where the SM_DI32 module is mounted, a dedicated connection with green/yellow
wire should be used to have electric continuity to the installation protective earth. Use a wire with
adequate section according to IEC 61010.
Figure 2 - Example of yellow/green cable for earthing.
The design and installation of the cabinet is responsible for compliance with all the existing
international and national electrical codes concerning protective grounding of any device.
WARNING
According to the electrical safety standards:
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WARNING
Never connect modules on the backplanes if the power supply hasn’t been disconnected of all
circuits with high voltages.
The only modules with a ground connection are the power supplies (SM_PS and SM_PS40). Both
must be connected to the ground of the cabinet.
Saitel is susceptible to receive electrostatic discharges during the handling. It is necessary to take
the usual measures to minimize this risk, since serious damage to the equipment can be caused,
which may not be detected immediately but which may affect the reliability of the product.
WARNING
The enclosure ONLY should be removed when is strictly necessary, because this action has a
risk for the equipment:
• Before removing the enclosure, the operator must be equipotential with the equipment.
• Avoid touching the electronic. The board must be always manipulated for the edges.
• If the equipment has to be passed between two persons, both must be equipotential.
• Put the module always on an antistatic surface or on a surface equipotential with you.
• During the storage and transport, the module will remain in the packaging.
Not following these instructions can give like result that the equipment do not work
properly or even can damage the people or equipment.
WARNING
The connection / disconnection switch must be installed in a fixed element (for example the wall
of the cabinet) and it mustn’t break any earthing wire.
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WARNING
This equipment has been designed ONLY for indoor use.
It is designed only for indoor use. If necessary for use in an outdoor environment, it must be
mounted in a specific cabinet providing an IP54 degree of protection (typical and minimum for
ATEX conditions), that is, protected against dust and water splashes.
The electronic cards of the modules will be able to be tropicalized or no according to the option of
setting chosen. The tropicalized used is the AVR80, of the company ABchimie. It can consult all the
technical information of this type of finishing in http://www.abchimie.com/.
Other data to take into account about the environmental are:
• Operation temperature range: Between -40 ºC and 70 ºC. (IEC 60068-2-1 and IEC 60068-2-2).
Each Saitel product includes a technical label with the following information:
Figure 3 - Technical label.
INFORMATION
On the “Technical data” zone, you can see relevant information about the input and output
voltage in the module. Any voltage greater than 50 V must be consider as a high voltage.
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All Saitel modules are packaged separately in their own carton box and shipped inside outer
packaging. Use special care when unpacking the device. Don’t use force.
The design revision and manufacturing options can be determined using the P/N included in the
packaging label on packaging.
After unpacking the device, inspect it visually to be sure it is in proper mechanical condition.
If the product needs to be shipped, the original packaging must be used, including foams and the
carton box. If the original packaging is no longer available, make sure that the packaging used is
according to ISO 2248 specifications for a drop height 1 m.
SM_DI32 is marked with this symbol, it means that, at the end of its life cycle, you
mustn't dispose the product together with habitual residues. To avoid possible
damage to the environment or to the human health that represents the uncontrolled
elimination of residues, please follow the instructions in EOLI document for SM_DI32.
Saitel has been designed and manufactured in compliance with the following Directives.
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2 General Description
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Content
2 GENERAL DESCRIPTION ...................................................................................... 14
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The Saitel DP platform is a complete set of devices provided by Schneider Electric for real-time
control applications and power line automation. It is a high-technology platform which gives a
solution to the business areas of Schneider Electric.
The following figures show a Saitel DP in chassis (left) and in backplane (right).
Saitel DP’s design has been optimized to meet the most demanding requirements of multiple
sectors:
• Safety and reliability requirements for power, gas, water, residual water supply, etc.
• Local monitoring and control with data sharing capabilities of plant-distributed devices.
• One of the most remarkable features of Saitel DP is its modular design. All I/O, CPU, power
supply and communication modules have an identical format, sharing the same enclosure.
Figure 4 – Saitel DP architecture
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• Only qualified operator should install this equipment. Such work should be performed only
after reading this entire set of instructions and checking the technical characteristics of the
device.
• NEVER work alone.
• Turn off all power supplying this equipment before working on or inside it. Consider all
sources of power, including the possibility of back feeding.
• Always use a properly rated voltage sensing device to confirm that all power is off.
• Start by connecting the device to the protective ground and to the functional ground.
• Screw tight all terminals, even those not in use.
Failure to follow these instructions will result in death or serious injury.
Internally, all modules are electrically connected to the backplane using a 48-pin connector on the
rear side. In relation to the field connection (external devices), two connectors are located on the
front side.
According the SM’DI32 P/N, two ordering options are available for field connection:
The modules integrate a 12-position switch on the rear side which are used to set the addresses
and communication rate in the bus.
The main features of this module are:
• Each digital input can be configured as: Single / Double / Slow counter.
• Advanced processing of digital inputs, including the management of simple or processed inputs
with chronological register and time stamping.
• The parameter “change memory time” can be set for each signal.
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• I/O to the bus: Connection to the bus in the backplane to share information with the CPU.
• LEDs: There are 36 LED indicators on the module’s front side which provide information about
the module and the input signals.
• Synchronization: SM_DI32 is synchronized via a message received from the CPU that
includes information about the time. Therefore, the module will be synchronized with the
synchronization source accuracy used for the CPU.
• Digital inputs: SM_DI32 mounts two connectors (flat ribbon or terminal connections
depending on the P/N) labeled as J1 and J2 which allow the 32 digital inputs to be connected
from field. Each digital input can be configured as: Single, Double or Slow counter
SM_DI32 can manage digital inputs with or without timestamp. In both cases, the values are 0 and
1. The module transmits the signal’s value to the CPU whenever it changes; it also attaches a
timestamp if using this type of signals.
The quality values associated to the signal’s values are:
• Locked signal.
• Invalid time: the module is not synchronized (only for signals with timestamp).
The types of points managed by coreDb and that are defined in function of these digital inputs are:
• Single digital.
• Double digital.
• Slow counter.
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INFORMATION
A maximum of 25 inputs can be configured as slow counters.
Before to send the information to the CPU, each SM_DI32 module process the information
received for each digital input (depending on the type).
This processing includes:
• Filtering time: The changes that take less than the user-specified time are rejected (Filtering
time- TF). The aim of this filtering is to prevent changes caused by transients.
• Change memory: It applies to the signals set to "event". After an event, the signal's value is
retained for a brief period of time (Change in memory- TM) before another event occurs. It
must assure the correct detection by the logic.
• Inversion: The input can be configured as enabled when the value is “1” or disabled when the
value is “0”.
• Settling Time - TS: It applies to the signals configured as double signals and it is controlled by
the CPU, not by the SM_DI32. In digital signals defined as double signals, the stand-by time
intends to create a time frame in which the deactivation of the active input is not detected until
the other input is activated
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INFORMATION
Does not apply in counter mode.
• Simple indication.
• Double indication.
2.3.3.1 Simple Indication
It takes a module's input and represents a boolean value (YES/N0). The next figure shows its
processing:
Figure 9 - Simple indication
The diagram shows that inversion, digital filtering, change memory, and chronological treatments
are allocated to the input.
Hardware diagnostics are available, which indicates whether the value is invalid when detecting a
malfunction after a module’s internal test.
2.3.3.2 Double Indication (IDOB)
It takes two module's inputs and represents a status with four possible values. The next figure
shows its processing:
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The diagram shows that inversion, digital filtering, change memory, and chronological treatments
are allocated to the inputs.
The state validation is controlled by the “Settling Time” or TS. It is defined as the time delay
required after a change to accept a new signal status. The two inputs need to be fixed for that
period. Otherwise, the time counter will resume operation.
Processed inputs take one or more inputs of the module and represent a slow counter type analog
value.
2.3.3.3 Slow Counter (ICNT)
The processed inputs take one or more inputs in the module and represent an analog value (slow
counter). It is used to acquire counting pulses from an external generator. The next figure shows its
processing:
Figure 11 - Slow counter
The diagram shows that inversion is associated to the inputs. It also shows that the counter
supports a physical input. This input accumulates the values from the module’s slow counter. This
input always exists.
Inversion Memory Filter and Simple/Double Edge are configurable.
The capture performed by the CPU can be set using the “Filter Time” or TF. This time indicates
the writing period of the counter's value into the data tables which are accessible for the CPU.
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Content
3 PHYSICAL MOUNTING & INSTALLING ................................................................ 24
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3.1 Installation
3.1.1 Limits
The maximum number of I/O modules connected to a CPU is 96.
3.1.2 Handing
DANGER
The module SM_DI32 has hazard of electric chock, electric arc or burns. Follow these
instructions:
• Only qualified personnel should install this equipment. Such work should be performed
only after reading this entire set of instructions and checking the technical characteristics
of the device.
• NEVER work alone.
• Turn off all power supplying this equipment before working on or inside it. Consider all
sources of power, including the possibility of backfeeding.
• Always use a properly rated voltage sensing device to confirm that all power is off.
• Start by connecting the device to the protective ground and to the functional ground.
• Screw tight all terminals, even those not in use.
Failure to follow these instructions will result in death or serious injury.
• You should handle the module from the front side, as far as possible from the backplane
connectors.
• You should keep the module in its antistatic bag or packaging box, when unused.
WARNING
Electrostatic discharges may damage semi-conducive devices within the module.
The user must follow some considerations regarding the where is placed each type of Saitel DP
module:
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• When using a Saitel DP power supply (SM_PS or SM_PS40), it must be in the slot 1. In
redundant-power supply configurations, there must be two reserved positions, slots 1 for PS1
and slot 2 for PS2.
• Modules must be grouped to minimize the adverse effects caused by noise and heat.
• CPU modules must be placed as far as possible from the modules which operate at alternating
currents or high currents.
• In CPU redundant systems, both control modules must be put together in the backplane.
The SM_PS and SM_PS40 modules (power-supplies) are scalable to supply power to the modules
connected to the backplane, as required. When using auxiliary power supplies, it is necessary to
scale them depending on the installed Saitel DP modules.
The consumption of all modules will be added plus a safety margin (between 20% and 50% of the
full power). The power supply efficiency typically, 70 - 90% shall also be considered, to protect the
chassis and power supply from overloading.
A polarization source is required for digital inputs.
The maximum power requirement for each SM_DI32 module is:
• Polarization supply 2: 32 * Max. polarization voltage per signal * Max. current per signal.
The module’s identification must be unique, selecting between 1 and 96 using microswitches 1 to
7. The address 0 and from 97 to 127 are reserved and never can be assigned. In other case,
several messages are generated when the system boot.
The address definition will be as follows:
P1*20 + P2*21 + P3*22 + P4*23 + P5*24 + P6*25 + P7*26
1
Basic consumption value is indicated in the technical specifications table at the end of this manual.
2
Polarization voltage and maximum current per signal are included in the technical specifications table.
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Assuming Px is the value assigned to the position of microswitch x (0 is OFF and 1 is ON). For
example, if switches 2, 4 and 5 are in the ON position, the Profibus address of the module is 26.
The Profibus communication speed must be the same for all Saitel DP modules, which is
determined by the speed of the master, configured by software, in the control module. The speed is
set using microswitches 9, 10 and 11 as shown in the following table:
Table 2 – Position switches
ON ON ON Not available
INFORMATION
Microswitches 8 and 12 are reserved and must be set to OFF, except for older version of the
SM_DI32 module (P/N: M520XX000y-ZZ).
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To mount the module in the chassis or backplane, please follow the following instructions:
• Mount the module at the desired position, and if you are using a backplane mounting,
verify that the rear rails are properly mounted using the pre-drilled holes on the
backplane.
• Firmly press the module to assure the connector fits in the connector properly. Check
whether the module is correctly mounted to the backplane base.
• Insert the terminal (mounting option A1) or flat ribbon (mounting option A2) connectors.
• Whenever possible, the cables from different groups should be wired separately. That is,
analog signals, digital signals and communication signals require three separate conduits.
• If separate wiring is not possible and the number of signals is reduced, this conduit can be
exceptionally shared. In this case, as analog and communication signals are the most
sensitive, these two signals should be wired through the same conduit, whereas digital signals
should be wired separately.
• If separate conduit is not possible, it is extremely important to prevent analog, digital and
communication signals to be wired in parallel.
• If there are some sections in which parallel wiring cannot be avoided, these sections should be
as short as possible.
INFORMATION
Analog, digital and communication signals should never share the conduit with the power supply
cables of the electronic and auxiliary components.
Field input signal cables must never be laid jointly with cables for filtered signals.
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WARNING
Particular care must be taken when connecting the shielding to make sure it is effective.
The shield connection depends on the equipotentiality between the connected devices:
• Guaranteed equipotentiality: Both devices are connected to an ground system, so that the
same potential level is guaranteed The shield must be connected at both ends.
• Limited equipotentiality: Both devices are connected to ground but not to the same ground
system. To limit the difference of potential that can be produced among them a cable with the
appropriate cross-section will be installed between the grounding of both. The shield must be
connected at one end.
DANGER
Connecting NOT equipotential devices could be hazardous for persons and equipment.
RS-485 Communications
For RS-485 the pairs are shielded individually or all together by a copper braid. The
recommendations for the cable are:
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Auxiliary
The auxiliary power supply and its wirings do not have any galvanic connection to Saitel DP, so
they should be sufficiently separated from each other (independent gutters and layout) in order to
avoid possible disturbances to reach the Saitel DP wiring itself. In some projects, supplementary
filters are installed. In these cases, the wiring should be independent for the filter’s input and
output.
Filtering
Generally, a filter will be included as a means to reinforce the protection of the power supply of the
electronic elements. The use of filters for the polarizing power supply is optional.
The polarizing power supply should never be combined with the power supply for electric elements.
The filter cannot be shared in any case, as the polarizing power supply goes to field with the rest of
inputs/outputs. As shown in the figures, an incorrect connection of the polarization power supply
reduces the effect of the protection barriers.
Figure 18 - Example of incorrect connections of the polarization power supply
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General Recommendations
• The cable section used should be have the appropriate size for each installation, and
grounding braid should be used whenever possible.
• The equipment or cabinet need to have a ground wire in a given point in order to achieve a low
impedance for the rest of the elements. Horizontal copper bars, as well as vertical cooper bars
(whenever possible) should be assembled. All metal pieces of the equipment shall be
connected to the ground protection. If metal cabinets are used, the cabinet's walls can also be
used to distribute the EMC ground.
Figure 19 - General scheme of a CORRECT ground connection
• All connections must be established through a dedicated cable and connected to the main
ground connection bar of the cabinet.
• A “cascading” ground connection of the elements is not allowed, as the ground disconnection
of one element would leave other elements within the cabinets without a ground connection.
Figure 25 shows a correct connection, in which all metal elements are connected through a
dedicated cable to the ground-connection bar. In Figure 20 the two ground connection cables
are joined together to simplify the connections, resulting in an incorrect ground connection.
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• Ground distribution will be done using the shortest cable lengths as possible. It is very relevant
that EMC ground-connection cables are as short as possible, therefore the entire cabinet metal
surface will be used for the connection.
• The electronic elements with metal coating, such as power supplies, must be ground
connected in two points. Firstly, they are connected to the ground protection using a cable with
section enough, linking the ground terminal and the ground-connection bar. Secondly, there is
a second cable linking the ground terminal to the closest metal surface (as shown in the
previous figures through the power supply elements).
• It is recommended to use flexible grounding braid for mobile earth parts (such as the cabinet’s
doors). The grounding braid must be short but with a wide surface (the surface is an essential
value in order to reduce high-frequency disturbances).
• A1: Terminal connection or Direct connection. It is used when the length of the field cabling is
short. For example, when interconnections and assemblies are done within the cabinet, signals are
generated in a close site or proceed from an interface cabinet located at the same site, etc.
• A2: Flat-ribbon connection through terminal blocks. It is used when the distance between the
module and the signal source is long or when the cable gauge needs to be bigger than 0.5 mm2
due to the cabling layout.
A module can be easily replaced by disconnecting the two field-connectors and removing the
module from its slot, in both direct and terminal-block connections. This section provides
information about: signals field connection, polarization, commons and terminal blocks.
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The following figure shows the pin allocation of the connectors for option A1.
The connector J1 is located at the top and connector J2 at the bottom.
Figure 21 - Terminal connection (option A1).
Where:
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For ordering option A1 (terminal connection), the following recommendations must be follow before
wiring this module:
• To make the connection, the cable end must be stripped between 8 and 10 cm, protecting the
cut with an insulating material, as shown in the following figure:
Figure 15 – Prepared cable for field connection.
• The shield at the end of each individual cable should be removed for a distance of 0.5 cm,
which will be the part of copper to introduce in the terminal.
Figure 15 – Wiring a module with terminals.
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To avoid jerking and the weight of the cable doesn't fall on the terminal, when the module is
installed in the cabinet, both wires will be joined with a plastic bracket, and they should be fixed to
the cabinet or chassis too.
The following image shows an example:
Figure 15 – Mounting cables to the cabinet or chassis.
When the connection is established through terminal blocks, they can be simple connecting
interfaces made up by a flat ribbon and terminals. These spring-type terminals with capacity for 2.5
mm2 gauge cables have a DIN 35 rail mounting base. The flat ribbon cable has 20 ways, so two
terminal blocks for each module are required.
The following figure shows the pin allocation of the connectors for option A2.
The connector J1 is located at the top and connector J2 at the bottom.
Figure 24 - Flat ribbon pinout (option A2).
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3.3.3 Polarization
The digital inputs need a polarization voltage for operation.
The 32 inputs of the SM_DI32 module are divided into two 16-input polarization blocks. Each block
can be polarized independently but both must have the same value.
The polarization of V1 and V2 voltages is supplied externally from the module. Even in case there
are two power supplies available, it is possible to use only one power supply by bridging the
terminals, depending on the chosen connection option, that is, A1 or A2.
• For option A1, the +V1 terminal (in J1) must be interconnected with the +V2 terminal (in J2)
and -V1 terminal (in J1) with the -V2 terminal (in J2).
• For option A2, the +V and -V terminals of the power supply must be interconnected with
the +V and -V terminals of the terminal block.
INFORMATION
For option A2, check operation of the jumpers S1 and S2 in section 0
3.3.4 Commons
Field receivers are powered with the positive of the polarization voltage (V1 and V2). The best way
of doing this is through the common outputs of the module's connectors.
• For A1 ordering option (Figure 21), these commons are identified with the name COMx for
each connector (terminals 9 and 18).
• In option A2, the common terminals will depend on the type of terminal block used. Please,
consult the adequate electrical schematic in following section.
WARNING
The commons wiring should be independent for each connector J1 and J2. This means that the
commons of the different blocks can’t be joined, and they must be assigned to the correct
connector.
If the signal polarization is given correctly through the commons, the module may to do a
comprehensive test of the input signals.
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• S1 and/or S2 to the left: This is the normal position of the jumpers. In this case the
common of the corresponding block is polarized by the voltage that reaches the module
through the flat ribbon. The module controls the inputs polarization through internal wiring.
• S1 and/or S2 to the right: The common of the corresponding block receives the supply
voltage directly, so that the module is not involved in the digital inputs polarization.
Electrical diagrams below show the normal position of these jumpers for each type of terminal
block.
TB_DI32/N - Phöenix Contact - Normalized Terminal Block
Figure 26 - TB_DI32/N Phöenix Contact - Normalized terminal block.
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Electrical diagram
Figure 27 - TB_DI32/N Phoenix Contact - Electrical diagram.
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Content
4 MAINTENANCE & CONFIGURATION .................................................................... 40
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INFORMATION
To perform the operations described in this chapter, the user must be familiar with the
configuration tool. Otherwise, please consult the user manual of Easergy Builder.
In the Workspace of Easergy Builder, create a new RTU using button or pressing right button
of the mouse in an empty area of the RTU tree:
Figure 30 - Adding a new RTU
Pressing button next to the picture, you can add, remove or change the I/O modules included on
the default configuration.
Each I/O module is allocated to a unique and identifying number in the bus (Profibus address). This
number is assigned using the switches available in the rear panel of the module (see paragraph
3.1.5 3.1.5 ).
The CPU needs to know the address and the types of I/O modules installed in the bus in order to
initialize and switch to data acquisition mode properly.
All examples in this chapter are made using an SM_CPU866e CPU but all operation is similar for
SM_CPU866.
Figure 31 - Acquisition modules in the default configuration
• Add or remove module in the backplane. Use button to add new modules and to
remove a module.
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• The address for each module is displayed under its picture and it can be changed using the
button . The address for each module must be the same that is indicated with its rear
switches.
• Use button to configure the time parameters of the polling and digital filtering:
Figure 33 - Configuration parameters.
To create a new configuration, select your RTU in the tree and pulse right button of the mouse or
If the field "Create acquisition points defined in the RTU" is marked, all points of the local
acquisition of the acquisition blocks included in the default acquisition configuration associated with
the RTU will be included in coreDb.
For example, if a SM_CPU866e has a backplane with a SM_DI32 module, if "Create acquisition
points defined in the RTU", following points are generated:
• System supervision points by default in the Status and Analog table: WARN_PS1, FAIL_RTU,
DOING_WELL….
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At the end of the operation, the new configuration will appear in the RTUs tree. Double-click on it
and the Configuration mode is activated.
Figure 35 - Configuration mode.
Double click on the laq Device and the backplane configuration window allows to modify the
acquisition configuration.
Selecting the module SM_DI32, you can configure each field signal
Figure 36 - Configuration mode.
Other buttons in this window are explained in the user manual of Easergy Builder.
The local acquisition Device for Saitel DP is named “Local Acquisition Device” (laq) and it is
created by default for each Saitel DP configuration.
The first step to configure the acquisition settings is to assure that the configured backplane in the
graphical interface is according to the system. Each module must be addressed according the
position of its microswitches. See paragraph 3.1.5
Figure 37 - Configuring local acquisition for Saitel DP
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The laq Device supports communication between inputs and the outputs managed by the
acquisition blocks and coreDb points. The first step to configure the acquisition settings is including
all I/O modules in the backplane.
INFORMATION
The graphical interface does not show if the modules are mounted in one or multiple backplanes.
Communication and power supplies modules aren’t included in the graphical schematic.
All signals in this picture are simple. If a signal is configured as double or counter its default name
will be different.
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Select the module in the graphical scheme and all its field signals are shown (marked in red).
The first position of each row corresponds with the signal’s description (DI_ISIM_1 .. DI_ISIM_16).
In coreDb, each signal will be identified using its coordinate.
For each signal, the following parameters can be changed:
• Type of signal: The signal is configured as: Simple digital (DI_ISIM), double digital (DI_IDOB)
or slow counter (DI_ICNT32).
The associated specific parameters will depend on the type of signal. A simple digital signal
has the associated parameters shown in the figure above.
If a signal is configured as double, the following signal will disappear automatically and the
associated parameters are the following:
Figure 40 - Configuration input signals.
• ChgEvt: It indicates whether changes may generate events. The “Y” value will generate
events, whereas “N” value will not generate them.
• DbICnt: Flange counter. This field is available for DI_ICNT32 signals; the value “Y” indicates
that the two flanges of each pulse are counted, whereas the value “N” indicates that only one
flange is counted.
• Invert: Inversion flag. The signal is inverted (Y) or not inverted (N).
• TF: (ms): Filtering time. All changes that take less than this time are rejected.
• TM: (ms*10): It applies to the signals set to "event". After an event, the signal's value is
retained for this time before another event occurs. It must assure the correct detection by the
logic.
• TS: (ms*100): It applies only for double signals. The stand-by time intends to create a time
frame in which the deactivation of the active input is not detected until the other input is
activated.
If any signal is set a double digital signal, the next signal available will be disabled, since a double
signal takes two signals:
Figure 1 – Configuration double input signal.
Finally, the button “Next” is used to access the rest of digital inputs of the module, that is, from 17
to 32.
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The following picture shows some digital inputs in the status table.
The coordinate is a unique identifier of a signal within a Device. Its definition is different for each
Device and the local acquisition is defined with ten digits with the following format:
2 BBB CC DDDD
• 2: The first number of its coordinate for all Saitel DP local acquisition signals will be 2.
• BBB: Three digits to indicate the point address according to the previous communication
protocol. In the case of Profibus-DP, the address range is from 000 to 125.
• 32 points for information from field. A coreDb point will be included in the Status table for each
field signal. The default name is: D00x_00000 ... D00x_00015, where 00x is the module’s
address.
• The following diagnostic points are created for each module D00x:
o STS_COMM: Signal 0000. Module offline. Value 1 indicates that there is not
communication with the module.
o STS_DIAG: Signal 0001.Module with diagnostics. Value 1 indicates a
diagnostic. Usually correspond to a polarization failure in the module.
o STS_FAILBUS1: Signal 0003. Value 1 indicates a communication failure in
Profibus1.
o STS_FAILBUS2: Signal 0004. Value 1 indicates a communication failure in
Profibus2.
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If you need to include a point manually, please create a new point, select laq as Source Device,
click right-button on the field Source Coordinates and select Launch Point wizard:
Figure 2 – Open Launch Point Wizard.
Select the module in which it wants to create these points and then select the point to be created.
INFORMATION
Only not created point will be shown in the list.
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When use webApp, the following message is shown previously to access the tool:
Figure 43 - Disclaimer information
Saitel webApp includes an access management allowing to control users who can login in the tool.
To access webApp, write https://< CPU IP address> in the navigation address bar, where <CPU
IP address> must be changed for the correct IP address:
Figure 3 – Access screen.
Write the Username and Password in order to access the webApp’s main window:
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• Home
• Diagnostic
• Maintenance
• Settings
• Device Information. It is possible to add the names of the operators who have used or
configured the equipment or a specific custom note that can be viewed each time a connection
is established to this RTU. This information can be changed using button “Edit”, next to “Device
information”.
• Location. The GPS coordinates for the RTU location (place, latitude, longitude, and altitude)
should be entered here by the installer. Location is not set automatically. The image must be
included manually by clicking button on the map.
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• Image associated to the RTU. It could be useful to include a location map corresponding to the
GPS coordinates. Use button on the graphic zone to do it.
• Notes. This zone allows the user to include notes that are shown to other users. Use button
too add new notes.
• Factory information: This zone shows the manufacturer, model and the version of the
software loaded on the HU module. Using button next to the text “Factory Information”, it is
also possible to include an image of the particular RTU or CPU for identification purposes.
Monitoring and Control
This menu is used to monitor and control the information regarding to system status and coreDb
points.
Select “Monitoring & control System information” and the following information the system is
displayed or not depending on whether the corresponding monitoring point was included or not in
coreDb. In the following image, for each data, the supervision point that must be included in coreDb
is indicated in a blue square.
Figure 45 – Monitoring and control view - System information
On the other hand, the “Monitoring and control Data” allows to monitor the information of each
coreDb table:
• Command page: For sending change of state commands based on the digital data.
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If Locking field is marked for a signal then buttons are available and they can be used to
change the value or associated quality flags for this signal.
Figure 47 – Changing the signal value.
For each signal, its quality information is shown in the table through icons in the column Quality. In
coreDb, this information is stored in hexadecimal format.
The quality information associated with a signal could include one or more of the following
messages:
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0x00000000 OK
0x00000040 The point has not yet been written into the database (No refresh)
0x00000100 The value of the item has exceeded Highest Limit Alarm.
0x00000200 The value of the item has exceeded High Limit Alarm.
0x00000400 The value of the point has fallen down of Low Limit Alarm.
0x00000800 The value of the point has fallen down of Lowest Limit Alarm.
0x00000000 OK
0x00400000 The point has not yet been written into the database.
INFORMATION
If more than one error is detected for a signal, the hexadecimal value monitored for quality bits
will result from the sum of all. For example:
0x00000001 indicates that an overflow has occurred and 0x00000002 indicates that there has
been a carry on a counter or a roll-over. The value 0x00000003 would appear monitored.
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Saitel Webtool is used for maintenance and monitoring of Saitel RTUs which are supplied with the
baseline software platform but without Cybersecurity brick, SM_CPU866 and SM_CPU866e V1.
Like webApp, Webtool allows to monitor and to change the real-time value and associated quality
information for each coreDb signal.
Saitel Webtool includes an access control allowing to identify and manage the users who are able
to connect.
Please, write https://< CPU IP address> in the navigation address. If the browser was correctly
configured and the CPU is connected to the PC via ethernet, the login window will prompt:
Figure 49 – Saitel Webtool login window.
Once the username and the password are introduced in the login window, the main workspace is
displayed:
Figure 4 - Initial screen of Saitel Webtool
• User who is logged in the session (user target in the previous picture).
• Active language for the session. Use the pull-down field “Language” to change it.
• The main menu is located on the left side of the window. It allows you to access all information
of the RTU:
o Information: General information about the CPU configuration.
o Monitoring: Gives access to the coreDb tables and the values for each
register and field.
o Bins: Gives access to the devices that have been configured in the RTU.
o Network configuration: Gives information about the physical devices and
rooters.
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4.5.1 Information
Clicking Information on the main menu, you can see general information about the system.
The following real-time information can be monitored on this menu:
• System’s Configuration
• Hardware Status
• Synchronization Status
• Software Versions
Figure 5 - Information section
4.5.2 Monitoring
The top area of the screen includes the following information for any signal type (go to “Monitoring
Status”, “Monitoring Command”, “Monitoring Analog” or “Monitoring Setpoint”):
• Value: Current value of the signal. This value is retrieved from the signal’s source and it is
updated in Saitel Webtool according to the refresh period specified in the RT field.
• QF: Current quality flags of the value displayed for this signal
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INFORMATION
If the value of the quality bit associated to the signal is “Unrefreshed” (0x00000040) or “Invalid”
(0x00000080), the signal value will be “???”.
Clinking in “Set”, the value and the quality flag can be modified.
Figure 7 - Set Value screen
Each code of quality bit has a different meaning. See next tables to know the description of each
one.
Table 2 - Local quality bits
0x00000000 OK
0x00000040 The point has not yet been written into the database (No refresh)
0x00000100 The value of the item has exceeded Highest Limit Alarm.
0x00000200 The value of the item has exceeded High Limit Alarm.
0x00000400 The value of the point has fallen down of Low Limit Alarm.
0x00000800 The value of the point has fallen down of Lowest Limit Alarm.
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0x00000000 OK
0x00400000 The point has not yet been written into the database.
INFORMATION
If more than one error is detected for a signal, the hexadecimal value monitored for quality bits
will result from the sum of all. For example:
0x00000001 indicates that an overflow has occurred and 0x00000002 indicates that there has
been a carry on a counter or a roll-over. The value 0x00000003 would appear monitored.
• Blocked: This checkbox indicates whether the signal’s source is blocked or not, that is, if the
signal’s value is refreshed with the changes made to the source’s value. If blocked, the number
displayed in the VALUE field can be edited. This change can be sent to the CPU using the SET
button. Therefore, the signal’s value in coreDb will be modified. If it is unblocked, the value can
also be changed, although it will be a temporary change as it will be restored automatically in
the next refresh.
• For security reasons, the sources of command and setpoint signals cannot be blocked, so this
field is not included in the corresponding screens.
4.5.3 Bins
Clicking Bins, you can view all the Devices configured in the RTU. This screen can be used to
calibrate the analog signals. For more details, go to section 2.4 Error! Reference source not
found..
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• SM_DI32 module must be correctly addressed and working fine in the backplane (LED Run
must be blinking).
• ST_DI32.bin file with the new version. This file must be available in the flash folder of the CPU.
If not, you can contact Schneider Electric in order to ask for it. Use an SFTP client and transfer
this binary file into the CPU flash folder.
The console tool can be executed using any commercial tool for serial or SSH connection. In this
manual, PuTTy software is used.
Open a serial connection as follow:
Figure 8 - PuTTY configuration
SSH connection via Ethernet can be used too. More information about the console use in the CPU
user manual. In the following picture, CPU866e is used:
Figure 9 - SSH connection
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INFORMATION
If the baseline includes the cybersecurity brick, you need to login in the console with Installer.
No other user has permissions to execute this operation. Please, consult the CPU user manual
for more information.
If the file ST_DI32_C0.bin is available in the flash folder, use one of the following commands to
upgrade the software of SM_DI32 modules:
Table 4 – Upgrading SM_DI32’s software.
INFORMATION
Console commands are case-sensitive, and quotation marks must be included.
After running the command, the console will show some messages indicating the process status.
Finally, if no problem is found, we will have updated the firmware of the modules.
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Hardware Specifications
Number of inputs. 32
Inputs per common 16
Inputs per polarization block. 16
DI polarization (PV). Auto-range: 12 - 24 VDC / 48 -60 VDC / 110 - 125 VDC / 220 VDC
Polarization range. From ±25% of PV for each range.
Input current 1 mA / signal (at nominal polarization)
Nominal value for ACTIVE signal. ±25% of PV for each range.
Nominal value for DEACTIVE signal. From 0 to -15% and +15% of the minimum value for each range of PV.
Polarization blocks isolation. By optocoupler 2.5 kVRMS.
Input test. Signals are checked when polarization is supplied.
Transient voltage protection (polarization and inputs) Protected with MOV (varistor) 17 J @ 2 ms on 8/20 µs waveform.
Software Specifications
Standard Compliance
CE Mark
Radiated RF electromagnetic field (Class A) – 61000-4-3 10 V/m from 80 MHz to 1000 MHz
3 V/m from 1000 MHz to 2700 MHz
1 V/m from 2700 MHz to 6000 MHz
Common mode RF (Class A) – 61000-4-6 (2014) 10 VRMS from 150 kHz to 80 MHz
EFT burst (Class B) - 61000-4-4 (2012) ±4 kV in AC, DC and I/O lines
Surge (Class B) - 61000-4-5 (2014) ±4 kV in AC / ±2 kV in DC and I/O lines
Electrostatic discharges (Class B) - 61000-4-2 (2009) ±6 kV direct and indirect by contact.
Air discharge N/A.
Voltage drops and power faults (Class B/C) - 61000-4-11 (2004)
AC ports: 100% during 100ms / 30% during 20 ms
DC ports: 100% during 50ms / 60% during 100 ms / 30% during 100 ms
Magnetic field (Class A) - 61000-4-8 (2010) 100 A/m (continuous) and 1kA/M for 1s at 50 Hz
Common mode disturbances in range 0 to 150 kHz (Class B) - 61000-4-16 30 V continuous / 300 V 1 s
Damped oscillatory wave (Class B) – 61000-4-18 1 kV differential mode / 2.5 kV common mode
Ripple on DC Power supply (Class B) – 61000-4-17 10% Un at 100 Hz, 150 Hz and 300 Hz
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Electrical Safety
General requirements (IEC 61010-1 and IEC 60255-27). Compliant with all the standard's requirements.
Dielectric rigidity (IEC 60255-27). Isolation >100 MΩ, 2 kVRMS.
Impulse voltage (IEC 60255-27) ±5 kV in AC or DC power and ±4 kV in I/O lines.
Environmental
Ordering Options
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Index of Figures
Figure 1 - Barrier of protection for elements with dangerous voltages. ........................................................................9
Figure 2 - Example of yellow/green cable for earthing. ..............................................................................................10
Figure 3 - Technical label. ..........................................................................................................................................12
Figure 4 – Saitel DP architecture ................................................................................................................................16
Figure 5 - SM_DI32’s P/N description ........................................................................................................................17
Figure 6 - Functional block diagram ...........................................................................................................................18
Figure 7 - Digital filtering in digital inputs ....................................................................................................................19
Figure 8 - Change memory in digital inputs ................................................................................................................20
Figure 9 - Simple indication ........................................................................................................................................20
Figure 10 - Double indication ......................................................................................................................................21
Figure 11 - Slow counter .............................................................................................................................................21
Figure 12 - SM_SER LED indicators. .........................................................................................................................22
Figure 13 - Backplane`s positions ..............................................................................................................................26
Figure 14 - Profibus switches for module configuration .............................................................................................27
Figure 15 - Saitel DP module inserted incorrectly ......................................................................................................28
Figure 16 - Analog signal wiring .................................................................................................................................30
Figure 17 - Polarizing power supply output ................................................................................................................31
Figure 18 - Example of incorrect connections of the polarization power supply ........................................................31
Figure 19 - General scheme of a CORRECT ground connection ..............................................................................32
Figure 20 - General scheme of an INCORRECT ground connection.........................................................................33
Figure 21 - Terminal connection (option A1). .............................................................................................................34
Figure 22 - Field connection schematics for option A1...............................................................................................34
Figure 23 – Recommended cable for field connection. ..............................................................................................35
Figure 24 - Flat ribbon pinout (option A2). ..................................................................................................................36
Figure 25 - Field connection schematics for option A2...............................................................................................37
Figure 26 - TB_DI32/N Phöenix Contact - Normalized terminal block. ......................................................................38
Figure 27 - TB_DI32/N Phoenix Contact - Electrical diagram. ...................................................................................39
Figure 28 - TB_DI32/N Weidmüller - Normalized terminal block................................................................................39
Figure 29 - TB_DI32/N Weidmüller - Electrical diagram.............................................................................................39
Figure 30 - Adding a new RTU ...................................................................................................................................42
Figure 31 - Acquisition modules in the default configuration ......................................................................................42
Figure 32 - Adding one or several I/O modules. .........................................................................................................43
Figure 33 - Configuration parameters. ........................................................................................................................43
Figure 34 - Add configuration. ....................................................................................................................................43
Figure 35 - Configuration mode. .................................................................................................................................44
Figure 36 - Configuration mode. .................................................................................................................................44
Figure 37 - Configuring local acquisition for Saitel DP ...............................................................................................44
Figure 38 - Field signals and points in coreDb ...........................................................................................................45
Figure 39 - Input signals. ............................................................................................................................................45
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Index of Tables
Table 1 – Led indicators meaning...............................................................................................................................22
Table 2 - Local quality bits ..........................................................................................................................................56
Table 3 - Quality bits from the Device ........................................................................................................................57
Table 4 – Upgrading SM_DI32’s software. .................................................................................................................59
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Glossary
A
A: Ampere.
AC: Alternate Current.
AI: Analog Input.
AO: Analog Output.
AWG: American Wire Gauge.
C
ºC: Celsius degree.
COM: Puerto de comunicaciones.
CPU: Central Processing Unit.
D
DC: Direct Current.
DI: Digital Input.
DO: Digital Output.
E
EMC: ElectroMagnetic Compatibility.
G
g: Gram.
GPS: Global Positioning System.
H
Hz: Hertz.
I
IED: Intelligent Electronic Device.
I/O: Input / Output.
ISO 9001: International standard for Quality Systems.
K
kHz: Kilohertz.
L
LED: Light Emitting Diode.
M
mA: Milliampere.
MHz: Megahertz.
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m: Meter.
mm: Millimeter.
ms: Millisecond.
N
N/A: Non-Application.
P
PC: Personal Computer.
PS: Power Supply.
R
RTDB: Real Time DataBase.
RTU: Remote Terminal Unit.
S
s: Second.
SFTP: Secure File Transfer Protocol.
SM_AI16: Analog Inputs module.
SM_AI8AO4: Analog Inputs and Outputs module.
SM_DI32: Digital Inputs module.
SM_DO16R: Digital Outputs to Relay module.
SM_DO32T: Digital Outputs to Transistor.
SM_PS: Power supply module.
SM_PS40: Power supply module.
SM_SER: Communication module for expansion.
V
VAC: Volt of Alternate Current.
VDC: Volt of Direct Current.
W
W: Watt.
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Printed in:
Schneider Electric
C/ Charles Darwin s/n
Parque Científico y Tecnológico de la Cartuja
Seville, Spain
FTE-M583-USR-00 09/2019
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