Download as pdf or txt
Download as pdf or txt
You are on page 1of 22

KENR8501-02

October 2013

Specifications
R1600G Load Haul Dump
Braking System
9YZ 1-Up (Machine)

SAFETY.CAT.COM
i05296198

Important Safety Information


Most accidents that involve product operation, maintenance and repair are caused by failure to observe
basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs. A person must be alert to potential hazards, including human factors
that can affect safety. This person should also have the necessary training, skills and tools to perform these
functions properly.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and could
result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you verify
that you are authorized to perform this work, and have read and understood the operation,
lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings
are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as
“DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below.

The meaning of this safety alert symbol is as follows:


Attention! Become Alert! Your Safety is Involved.
The message that appears under the warning explains the hazard and can be either written or pictorially
presented.
A non-exhaustive list of operations that may cause product damage are identified by “NOTICE” labels on
the product and in this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.
The warnings in this publication and on the product are, therefore, not all inclusive. You must not
use this product in any manner different from that considered by this manual without first satisfying
yourself that you have considered all safety rules and precautions applicable to the operation of the
product in the location of use, including site-specific rules and precautions applicable to the
worksite. If a tool, procedure, work method or operating technique that is not specifically
recommended by Caterpillar is used, you must satisfy yourself that it is safe for you and for others.
You should also ensure that you are authorized to perform this work, and that the product will not be
damaged or become unsafe by the operation, lubrication, maintenance or repair procedures that
you intend to use.
The information, specifications, and illustrations in this publication are on the basis of information that was
available at the time that the publication was written. The specifications, torques, pressures,
measurements, adjustments, illustrations, and other items can change at any time. These changes can
affect the service that is given to the product. Obtain the complete and most current information before you
start any job. Cat dealers have the most current information available.

When replacement parts are required for this


product Caterpillar recommends using Cat re-
placement parts.
Failure to follow this warning may lead to pre-
mature failures, product damage, personal in-
jury or death.

In the United States, the maintenance, replacement, or repair of the emission control devices and
systems may be performed by any repair establishment or individual of the owner's choosing.
KENR8501 3
Table of Contents

Table of Contents
Specifications Section

Hydraulic Tank and Filter ................. ................. 4


Breaker Relief Valve ..................... .................... 6
Vane Pump (Implement, Steering, Pilot and
Braking) ............................. ............................. 7
Pressure Reducing Valve (Pilot Oil)........ ........ 10
Accumulator Charging Valve (Brake) ....... ...... 10
Brake Accumulator ..................... .................... 10
Service and Parking Brake ............... .............. 12
Brake Control Valve (Service)............. ............ 12
Foot Brake Control..................... ..................... 14
Limit Switch (Transmission Neutralizer) ..... .... 15
Limit Switch (Stop Light) ................. ................ 15
Brake Control Valve (Parking) ............ ............ 15
Sequence Valve (Brake Release).......... ......... 16
Brake Release Cylinder................. ................. 16
Pressure Sensor (Brake Accumulator Oil)... ... 17
Pressure Switch (Brake Accumulator Oil) (Alert
Indicator)............................ ........................... 17
Pressure Switch (Brake Accumulator Oil) (Brake
Application).......................... ......................... 18
Pressure Switch (Parking Brake Oil) ....... ....... 18
Pressure Switch (Parking Brake Oil) ....... ....... 18
Pressure Switch (Parking Brake Oil) (Electronic
Transmission Control).................. ................. 19
Pressure Switch (Parking Brake Oil) (Remote
Control Light) ........................ ........................ 19
Pressure Switch (Transmission Oil) (Alert
Indicator)............................ ........................... 19
Pressure Switch (Transmission Oil) (Brake
Application).......................... ......................... 20
Pressure Switch (Residual Brake Oil) ...... ...... 20

Index Section

Index................................ ............................... 21
4 KENR8501
Specifications Section

Specifications Section

i02211065

Hydraulic Tank and Filter


SMCS Code: 5056; 5068

Part No.: 230-9789


KENR8501 5
Specifications Section

Illustration 1 g01092896
6 KENR8501
Specifications Section

(1) 9J-6379 Disc Spring:

Quantity ............................................................ 12
Length under test force ........... 2.0 mm (0.08 inch)
Test force...........270.5 ± 54.1 N (60.81 ± 12.16 lb)
Outside diameter...................... 125 mm (4.9 inch)

(2) Torque for the two liquid level gauge bolts


.................................................7 ± 1 N·m (62 ± 9 lb in)

(3) Torque for the two bolts .....56 ± 3 N·m (41 ± 2 lb ft)

(4) Torque for the two studs ....................108 ± 14 N·m


(80 ± 10 lb ft)

(5) 3S-9733 Spring:

Length under test force ......... 76.6 mm (3.02 inch)


Test force.........................15.7 ± 13 N (3.54 ± 3 lb)
Free length after test ............. 78.2 mm (3.08 inch)
Outside diameter................... 36.8 mm (1.45 inch)
Illustration 2 g00100757
(6) Cross the ends of the 3G-4090 Sealant to
complete the seal, as shown. Mounted on top of hydraulic tank

(7) 7B-3039 Spring for the drain valve: Vacuum relief cracking pressure ............ 0.0 ± 2.0 kPa
(0.00 ± 0.29 psi)
Length under test force ......... 26.2 mm (1.03 inch)
Test force...................15.6 ± 1.2 N (3.50 ± 0.27 lb) Pressure relief cracking pressure........... 138 ± 21 kPa
Free length after test ............. 36.6 mm (1.44 inch) (20 ± 3 psi)
Outside diameter............... 16.66 mm (0.656 inch)

(8) Torque for the drain plug .......................68 ± 7 N·m


(50 ± 5 lb ft)

i01754293

Breaker Relief Valve


SMCS Code: 5056; 5057; 5076

Part No.: 9T-0818


KENR8501 7
Specifications Section

i01790190

Vane Pump (Implement, Steering, Pilot and Braking)


SMCS Code: 4268; 4306; 5055; 5084; 5085

Part No.: 121-4512


8 KENR8501
Specifications Section

Illustration 3 g00732304
KENR8501 9
Specifications Section

Pump speed ............................................977 rpm


Engine speed ........................................1050 rpm

Output .............................12 L/min (3.17 US gpm)


Pressure................................6900 kPa (1000 psi)
Pump speed ............................................977 rpm
Engine speed ........................................1050 rpm

Center Section (Steering)


Test at Full Speed:

Output ...........................175 L/min (46.2 US gpm)


Pressure....................................690 kPa (100 psi)
Pump speed ..........................................1953 rpm
Engine speed ........................................2100 rpm

Output ...........................173 L/min (45.7 US gpm)


Pressure................................6900 kPa (1000 psi)
Pump speed ..........................................1953 rpm
Engine speed ........................................2100 rpm
Illustration 4 g00732405
Test at Half Speed:
(1) 1U-2816 Spring
Output .............................87 L/min (23.2 US gpm)
Length under test force ....... 14.7 mm (0.579 inch) Pressure....................................690 kPa (100 psi)
Test force.......................192 ± 14 N (43.1 ± 3.1 lb) Pump speed ............................................977 rpm
Free length after test ............. 29.7 mm (1.17 inch) Engine speed ........................................1050 rpm
Outside diameter........................ 29.65 ± 0.52 mm
(1.167 ± 0.021 inch) Output .............................86 L/min (22.7 US gpm)
Pressure................................6900 kPa (1000 psi)
(2) Torque for the four bolts.......................359 ± 4 N·m Pump speed ............................................977 rpm
(265 ± 3 lb ft) Engine speed ........................................1050 rpm

(3) Torque for the three bolts ......................55 ± 7 N·m Drive End Section (Implement)
(40 ± 5 lb ft)
Test at Full Speed:
The rotation of the shaft is counterclockwise when the
pump is viewed from the drive end. Output ..............................340 L/min (90 US gpm)
For testing purposes, use SAE 10 oil at 65°C (150°F) Pressure....................................690 kPa (100 psi)
. Pump speed ..........................................1953 rpm
Engine speed ........................................2100 rpm
Cover End Section (Pilot and
Output ..............................336 L/min (89 US gpm)
Braking) Pressure................................6900 kPa (1000 psi)
Test at Full Speed: Pump speed ..........................................1953 rpm
Engine speed ........................................2100 rpm
Output .............................23 L/min (6.08 US gpm)
Pressure....................................690 kPa (100 psi) Test at Half Speed:
Pump speed .......................................... 1953 rpm
Output ...........................171 L/min (45.2 US gpm)
Engine speed ........................................2100 rpm
Pressure....................................690 kPa (100 psi)
Output .............................23 L/min (6.08 US gpm) Pump speed ............................................977 rpm
Pressure................................6900 kPa (1000 psi) Engine speed ........................................1050 rpm
Pump speed .......................................... 1953 rpm
Output ...........................169 L/min (44.7 US gpm)
Engine speed ........................................2100 rpm
Pressure................................6900 kPa (1000 psi)
Test at Half Speed: Pump speed ............................................977 rpm
Engine speed ........................................1050 rpm
Output .............................12 L/min (3.17 US gpm)
Pressure....................................690 kPa (100 psi)
10 KENR8501
Specifications Section

i01746740 Cut-out pressure for charging the accumulator


.......................14140 to 14830 kPa (2050 to 2150 psi)
Pressure Reducing Valve (Pilot
Standby pressure ........ 4310 ± 210 kPa (625 ± 30 psi)
Oil)
SMCS Code: 5467-PS Relief valve pressure setting ...... 15860 to 17 240 kPa
(2300 to 2500 psi)
Part No.: 128-5346
Accumulator charge rate at 6900 kPa (1000 psi)
............................................15.1 L/min (3.99 US gpm)

i04019511

Brake Accumulator
SMCS Code: 4263

Part No.: 361-8629, 365-3173

Illustration 5 g00899894

(1) Tighten the valve to a torque of .............50 ± 3 N·m


(37 ± 2 lb ft)

(2) Tighten the nut to a torque of ............7.5 ± 0.7 N·m


(66.38 ± 6.19 lb in)

Reduced pressure setting at low idle.... 3515 ± 70 kPa


(510 ± 10 psi)

i01739009

Accumulator Charging Valve


(Brake)
SMCS Code: 4264

Part No.: 256-0247

Illustration 7 g02191733

Charge the brake accumulator with dry nitrogen.

Nitrogen charge pressure at a temperature of 21 °C


(70 °F) ...........................................5515 kPa (800 psi)
Illustration 6 g00902414
(1) Torque for the cap.........1.6 ± 0.1 N·m (14 ± 1 lb in)
Cut-in pressure for charging the accumulator
....................... 11380 to 12070 kPa (1650 to 1750 psi) (2) (5) Torque for the cap .....72 ± 4 N·m (53 ± 3.0 lb ft)
KENR8501 11
Specifications Section

(3) Capacity of gas chamber ............................. 0.63 L


(38.5 cubic inch)

(4) Capacity of oil chamber........0.59 L (36 cubic inch)

Maximum working pressure.......25000 kPa (3625 psi)

Burst pressure .........................82800 kPa (12000 psi)

Note: The 149-5532 Accumulator Gp is the service


replacement. The accumulator is uncharged. The
accumulator must be charged before being installed
on the machine.
12 KENR8501
Specifications Section

i05404852

Service and Parking Brake


SMCS Code: 4251; 4267

Part No.: 300-1977

Illustration 8 g01324503

Note: When brake service is required, replace friction


discs (1), piston O-ring seals (2), (3), (4), (6) and wear
ring (5).
(1) 6I-8030 Friction Disc

Thickness of one new disc ................. 9.10 ± 0.13 mm


(0.358 ± 0.005 inch)

The recommended minimum thickness of a worn


friction disc.................................8.05 mm (0.317 inch)

The minimum depth of the oil grooves on a new


friction disc.................................1.05 mm (0.041 inch)

The recommended minimum depth of the oil grooves


on a worn friction disc ................ 0.53 mm (0.021 inch)

i01767379

Brake Control Valve (Service)


SMCS Code: 4265

Part No.: 143-5605


KENR8501 13
Specifications Section

Illustration 9 g00466409

(A) Height of installed valve ......... 30.2 mm (1.19 inch)

(B) Height of the valve with the service brake in the


FULLY APPLIED position ............ 22.4 mm (0.88 inch)

Service brake pressure....................... 5860 ± 345 kPa


(850 ± 50 psi)

Note: The output pressure of the upper port will be


approximately 207 kPa (30 psi) higher than the
output pressure of the lower port.
14 KENR8501
Specifications Section

i05404856

Foot Brake Control


SMCS Code: 4269-FU; 4269-P9; 4269

Part No.: 186-0156, 186-0157

Foot Brake Base (Left Pedal)

Illustration 10 g00770107
Foot brake base (left pedal)
(1) Plugs (2) Limit switch (stop light) (3) Limit switch (transmission neutralizer)
KENR8501 15
Specifications Section

(1) Torque for the two plugs ..................7.6 ± 0.25 N·m Maximum actuating force ..................1.16 N (0.261 lb)
(67 ± 2 lb in)
Minimum overtravel ...................0.89 mm (0.035 inch)
Foot Brake Base (Right Pedal)
Operating temperature range .................−55 to +85°C
(−67 to +185°F)

Note: The contacts “COM” and “N.O.” are normally


open.

i05404855

Limit Switch (Stop Light)


SMCS Code: 4269-ZS

Part No.: 105-6117

Illustration 11 g00888070
Foot brake base (right pedal)

(A) Angle of the foot brake pedal in the RELEASED


position .............................................................30 ± 1°
Illustration 13 g00862077
i01902405

(A) Maximum pretravel ................ 1.52 mm (.060 inch)


Limit Switch (Transmission
Neutralizer) (B) Operating dimension................... 15.24 ± 0.51 mm
(.600 ± .020 inch)
SMCS Code: 4269-ZS
Maximum actuating force ....................1.16 N (.261 lb)
Part No.: 105-6118
Minimum overtravel .....................0.89 mm (.035 inch)

Operating temperature range ...................−55 to 85°C


(−67 to 185°F)

Note: The contacts “COM” and “N.C.” are normally


closed.
Reference: For additional information about
adjusting the stop light limit switch, refer to the
Service Manual module for Testing and Adjusting,
“Limit Switch (Stop Light) - Adjust” for the machine
that is being serviced.

i01728432

Illustration 12 g00103693
Brake Control Valve (Parking)
(A) Maximum pretravel .............. 1.52 mm (0.060 inch) SMCS Code: 4282
(B) Operating dimension................... 15.24 ± 0.51 mm Part No.: 156-4063
(0.600 ± 0.020 inch)
16 KENR8501
Specifications Section

Illustration 15 g00895548

(1) Installation torque for the valve ..........45 to 50 N·m


(33 to 37 lb ft)

Opening pressure .......... 1930 ± 70 kPa (280 ± 10 psi)

i02505654

Brake Release Cylinder


SMCS Code: 4282

Illustration 14 g00887649 Part No.: 160-4369

(1) Torque for the nut on the solenoid........9 ± 0.5 N·m


(80 ± 4 lb in)

(2) Torque to install the solenoid.................25 ± 5 N·m


(18 ± 4 lb ft)
(3) Refer to Specifications, “Pressure Switch (Parking
Brake Oil) (Remote Control Light)”.
(4) Refer to Specifications, “Pressure Switch (Parking
Brake Oil) (Electronic Transmission Control)”.

i01874911

Sequence Valve (Brake


Release)
SMCS Code: 4282

Part No.: 186-8852

Illustration 16 g01254443

(1) Apply 169-5464 Quick Cure Primer and then


apply 155-0695 Thread Lock Compound to the
threads of the bolts prior to assembly.
KENR8501 17
Specifications Section

(2) Apply 169-5464 Quick Cure Primer and then Deactuation pressure at −40°C to +120°C
apply 155-0695 Thread Lock Compound to the (−40°F to +248°F) ..... 8300 ± 350 kPa (1200 ± 50 psi)
threads of the bolts prior to assembly.
Brake Application
(3) 9EL7671 Spring
Maximum actuation pressure at −40°C to +120°C
Length under test force ......... 72.3 mm (2.85 inch) (−40°F to +248°F) ....................... 8300 kPa (1200 psi)
Test force.........................................600 N (135 lb)
Free length after test ............. 76.0 mm (2.98 inch) Deactuation pressure at −40°C to +120°C
(−40°F to +248°F) ....................... 6900 kPa (1000 psi)
(4) Apply 169-5464 Quick Cure Primer and then
apply 7M-7456 Bearing Mount Compound to the Current draw at 28 VDC .........................less than 1 A
threads of the plug prior to assembly.
(5) Lubricate sealing lip lightly with the lubricant that is i01732332
being sealed.
(6) Apply 7M-7456 Bearing Mount Compound to the
Pressure Switch (Brake
seal groove prior to assembly. Lubricate the sealing Accumulator Oil) (Alert
lip lightly with the lubricant that is being sealed.
Indicator)
(7) Apply 169-5464 Quick Cure Primer and then
apply 7M-7456 Bearing Mount Compound to the SMCS Code: 1408-ZS; 4263-ZS
threads of the plug prior to assembly.
Part No.: 3E-7806
S/N: 9YZ1–1013
i05274971

Pressure Sensor (Brake


Accumulator Oil)
SMCS Code: 1408-PXS

Part No.: 421-9097


S/N: 9YZ1014–Up

Illustration 18 g00292351

(1) Torque for the pressure switch ..............35 ± 3 N·m


(26 ± 2 lb ft)

Maximum actuation pressure at −40 to +120°C


(−40 to +248°F) ...........................9500 kPa (1380 psi)

Deactuation pressure at −40 to +120°C


Illustration 17 g03172536 (−40 to +248°F) ......... 8300 ± 350 kPa (1200 ± 50 psi)

(1) Torque for the pressure sensor ..........25 to 50 N·m Current draw at 28 VDC ......................... 1.5 amperes
(18.5 to 37 lb ft)
Contacts (A) and (C) are normally closed below the
Contacts (D) and (C) are normally closed below the deactuation pressure of the pressure switch.
deactuation pressure of the pressure sensor.
Contacts (A) and (B) are normally open below the
Contacts (D) and (B) are normally open below the deactuation pressure of the pressure switch.
deactuation pressure of the pressure sensor.

Alert Indication
Maximum actuation pressure at −40°C to +120°C
(−40°F to +248°F) .......................9500 kPa (1380 psi)
18 KENR8501
Specifications Section

i04475772

Pressure Switch (Brake


Accumulator Oil) (Brake
Application)
SMCS Code: 1408-ZS; 4263-NS

Part No.: 327-4608


S/N: 9YZ1–1013

Illustration 20 g00879061

(1) Torque for the pressure switch ..............75 ± 7 N·m


(55 ± 5 lb ft)
(2) Schematic symbol

Actuation pressure at −40° +225°C (−40° +405°F)


.............................................550 ± 35 kPa (80 ± 5 psi)

Deactuation pressure at −40° +225°C (−40° +405°F)


.............................................415 ± 35 kPa (60 ± 5 psi)
Illustration 19 g02656697
Contacts A and C normally closed below the
Torque for the pressure switch ...................35 ± 3 N·m deactuation pressure of the pressure switch.
(26 ± 2 lb ft)
Contacts A and B normally open below the
Maximum actuation pressure at −40 to 120°C deactuation pressure of the pressure switch.
(−40 to 250°F) ............................. 8300 kPa (1200 psi)
i04145691
Deactuation pressure at −40 to 120° C
(−40 to 250° F) .......... 6900 ± 345 kPa (1000 ± 50 psi) Pressure Switch (Parking
Current draw at 28 VDC ........................................ 1 A Brake Oil)
Contacts (A) and (C) are normally closed below the SMCS Code: 1408-ZS; 1435-BRK
deactuation pressure of the pressure switch.
Part No.: 361-8400
Contacts (A) and (B) are normally open below the S/N: 9YZ689–Up
deactuation pressure of the pressure switch.

i02900774

Pressure Switch (Parking


Brake Oil)
SMCS Code: 1408-ZS; 1435-BRK

Part No.: 309-2093


S/N: 9YZ1–688

Illustration 21 g02343416

(1) Torque for the pressure switch


........................... 25 N·m to 50 N·m (19 lb ft to 37 lb ft)
KENR8501 19
Specifications Section

Maximum actuation pressure at −25°C to +85°C


(−13°F to +185°F) ............................. 550 kPa (80 psi)

Deactuation pressure at −25°C to +85°C


(−13°F to +185°F) ............................. 415 kPa (60 psi)

i01731139

Pressure Switch (Parking


Brake Oil) (Electronic
Transmission Control)
SMCS Code: 1408-ZS
Illustration 23 g00292351
Part No.: 3E-7675
(1) Torque for the pressure switch ..............40 ± 5 N·m
(30 ± 3 lb ft)

Maximum actuation pressure at −40°C to +121°C


(−40°F to +250°F) ......................... 2550 kPa (370 psi)

Deactuation pressure at −40°C to +121°C


(−40°F to +250°F) ....... 1800 ± 175 kPa (261 ± 25 psi)

Currrent draw at 28 VDC ........................... 4 amperes


Contacts A and C normally closed below the
deactuation pressure of the pressure switch.

i01733771
Illustration 22 g00292351

Pressure Switch (Transmission


(1) Torque for the pressure switch ..............40 ± 5 N·m
(30 ± 3 lb ft) Oil) (Alert Indicator)
SMCS Code: 1408-ZS
Maximum actuation pressure at −40°C to +121°C
(−40°F to +250°F) .........................2550 kPa (370 psi) Part No.: 183-5035
Deactuation pressure at −40°C to +121°C
(−40°F to +250°F) ....... 1800 ± 175 kPa (261 ± 25 psi)

Currrent draw at 28 VDC ........................... 4 amperes


Contacts A and C normally closed below the
deactuation pressure of the pressure switch.

i01733768

Pressure Switch (Parking


Brake Oil) (Remote Control
Light)
SMCS Code: 1435-ZM Illustration 24 g00879545

Part No.: 3E-7675 (1) Torque for the pressure switch ..............35 ± 3 N·m
(26 ± 2 lb ft)

Maximum actuation pressure at −40°C to +121°C


(−40°F to +250°F) ............................. 295 kPa (43 psi)
20 KENR8501
Specifications Section

Deactuation pressure at −40°C to +121°C


(−40°F to +250°F) ............... 230 ± 20 kPa (33 ± 3 psi)

Current draw at 28 VDC ............................ 7 amperes


(2) Schematic symbol
Contacts 1 and 2 are normally open below the
deactuation pressure of the pressure switch.

i01733773

Pressure Switch (Transmission


Oil) (Brake Application)
SMCS Code: 1408-ZS Illustration 26 g00879545

Part No.: 223-7854 (1) Torque for the pressure switch ..............35 ± 3 N·m
(26 ± 2 lb ft)

Maximum actuation pressure at −40°C to +121°C


(−40°F to +250°F) ............................. 113 kPa (16 psi)

Deactuation pressure at −40°C to +121°C


(−40°F to +250°F) ................. 70 ± 20 kPa (10 ± 3 psi)

Current draw at 28 VDC ......................... 1.5 amperes


(2) Schematic symbol
Contacts 1 and 2 are normally open below the
deactuation pressure of the pressure switch.

Illustration 25 g00889049

(1) Torque for the pressure switch ..............24 ± 3 N·m


(17 ± 2 lb ft)

Actuation pressure at −40° to +121°C


(−40° to +250°F) ................. 186 ± 21 kPa (27 ± 3 psi)

Deactuation pressure at −40° to +121°C


(−40° to +250°F) ................. 138 ± 21 kPa (20 ± 3 psi)

Current draw at 28 VDC ......................... 0.5 amperes


(2) Schematic symbol
Contacts A and B are normally open below the
deactuation pressure of the pressure switch.

i01733769

Pressure Switch (Residual


Brake Oil)
SMCS Code: 1408-ZS

Part No.: 3E-7692


KENR8501 21
Index Section

Index
A Pressure Switch (Transmission Oil) (Brake
Application).................................................... 20
Accumulator Charging Valve (Brake) .............. 10

B S
Sequence Valve (Brake Release).................... 16
Brake Accumulator .......................................... 10
Service and Parking Brake .............................. 12
Brake Control Valve (Parking) ......................... 15
Specifications Section ....................................... 4
Brake Control Valve (Service).......................... 12
Brake Release Cylinder................................... 16
Breaker Relief Valve .......................................... 6 T
Table of Contents............................................... 3
F
Foot Brake Control........................................... 14 V
Foot Brake Base (Left Pedal)....................... 14
Foot Brake Base (Right Pedal) .................... 15 Vane Pump (Implement, Steering, Pilot and
Braking) ........................................................... 7
Center Section (Steering) .............................. 9
H Cover End Section (Pilot and Braking) .......... 9
Drive End Section (Implement)...................... 9
Hydraulic Tank and Filter ................................... 4

I
Important Safety Information ............................. 2

L
Limit Switch (Stop Light) .................................. 15
Limit Switch (Transmission Neutralizer) .......... 15

P
Pressure Reducing Valve (Pilot Oil)................. 10
Pressure Sensor (Brake Accumulator Oil)....... 17
Alert Indication ............................................. 17
Brake Application......................................... 17
Pressure Switch (Brake Accumulator Oil)
(Alert Indicator) .............................................. 17
Pressure Switch (Brake Accumulator Oil)
(Brake Application) ........................................ 18
Pressure Switch (Parking Brake Oil) ............... 18
Pressure Switch (Parking Brake Oil)
(Electronic Transmission Control).................. 19
Pressure Switch (Parking Brake Oil)
(Remote Control Light)................................... 19
Pressure Switch (Residual Brake Oil) ............. 20
Pressure Switch (Transmission Oil) (Alert
Indicator)........................................................ 19
©2013 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade
All Rights Reserved dress as well as corporate and product identity used herein, are trademarks of Caterpillar and
may not be used without permission.

You might also like