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Kenr8501 02 00 - Manuals Service Modules - Specifications
Kenr8501 02 00 - Manuals Service Modules - Specifications
October 2013
Specifications
R1600G Load Haul Dump
Braking System
9YZ 1-Up (Machine)
SAFETY.CAT.COM
i05296198
In the United States, the maintenance, replacement, or repair of the emission control devices and
systems may be performed by any repair establishment or individual of the owner's choosing.
KENR8501 3
Table of Contents
Table of Contents
Specifications Section
Index Section
Index................................ ............................... 21
4 KENR8501
Specifications Section
Specifications Section
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Illustration 1 g01092896
6 KENR8501
Specifications Section
Quantity ............................................................ 12
Length under test force ........... 2.0 mm (0.08 inch)
Test force...........270.5 ± 54.1 N (60.81 ± 12.16 lb)
Outside diameter...................... 125 mm (4.9 inch)
(3) Torque for the two bolts .....56 ± 3 N·m (41 ± 2 lb ft)
(7) 7B-3039 Spring for the drain valve: Vacuum relief cracking pressure ............ 0.0 ± 2.0 kPa
(0.00 ± 0.29 psi)
Length under test force ......... 26.2 mm (1.03 inch)
Test force...................15.6 ± 1.2 N (3.50 ± 0.27 lb) Pressure relief cracking pressure........... 138 ± 21 kPa
Free length after test ............. 36.6 mm (1.44 inch) (20 ± 3 psi)
Outside diameter............... 16.66 mm (0.656 inch)
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Illustration 3 g00732304
KENR8501 9
Specifications Section
(3) Torque for the three bolts ......................55 ± 7 N·m Drive End Section (Implement)
(40 ± 5 lb ft)
Test at Full Speed:
The rotation of the shaft is counterclockwise when the
pump is viewed from the drive end. Output ..............................340 L/min (90 US gpm)
For testing purposes, use SAE 10 oil at 65°C (150°F) Pressure....................................690 kPa (100 psi)
. Pump speed ..........................................1953 rpm
Engine speed ........................................2100 rpm
Cover End Section (Pilot and
Output ..............................336 L/min (89 US gpm)
Braking) Pressure................................6900 kPa (1000 psi)
Test at Full Speed: Pump speed ..........................................1953 rpm
Engine speed ........................................2100 rpm
Output .............................23 L/min (6.08 US gpm)
Pressure....................................690 kPa (100 psi) Test at Half Speed:
Pump speed .......................................... 1953 rpm
Output ...........................171 L/min (45.2 US gpm)
Engine speed ........................................2100 rpm
Pressure....................................690 kPa (100 psi)
Output .............................23 L/min (6.08 US gpm) Pump speed ............................................977 rpm
Pressure................................6900 kPa (1000 psi) Engine speed ........................................1050 rpm
Pump speed .......................................... 1953 rpm
Output ...........................169 L/min (44.7 US gpm)
Engine speed ........................................2100 rpm
Pressure................................6900 kPa (1000 psi)
Test at Half Speed: Pump speed ............................................977 rpm
Engine speed ........................................1050 rpm
Output .............................12 L/min (3.17 US gpm)
Pressure....................................690 kPa (100 psi)
10 KENR8501
Specifications Section
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Brake Accumulator
SMCS Code: 4263
Illustration 5 g00899894
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Illustration 7 g02191733
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Illustration 8 g01324503
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Illustration 9 g00466409
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Illustration 10 g00770107
Foot brake base (left pedal)
(1) Plugs (2) Limit switch (stop light) (3) Limit switch (transmission neutralizer)
KENR8501 15
Specifications Section
(1) Torque for the two plugs ..................7.6 ± 0.25 N·m Maximum actuating force ..................1.16 N (0.261 lb)
(67 ± 2 lb in)
Minimum overtravel ...................0.89 mm (0.035 inch)
Foot Brake Base (Right Pedal)
Operating temperature range .................−55 to +85°C
(−67 to +185°F)
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Illustration 11 g00888070
Foot brake base (right pedal)
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Illustration 12 g00103693
Brake Control Valve (Parking)
(A) Maximum pretravel .............. 1.52 mm (0.060 inch) SMCS Code: 4282
(B) Operating dimension................... 15.24 ± 0.51 mm Part No.: 156-4063
(0.600 ± 0.020 inch)
16 KENR8501
Specifications Section
Illustration 15 g00895548
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Illustration 16 g01254443
(2) Apply 169-5464 Quick Cure Primer and then Deactuation pressure at −40°C to +120°C
apply 155-0695 Thread Lock Compound to the (−40°F to +248°F) ..... 8300 ± 350 kPa (1200 ± 50 psi)
threads of the bolts prior to assembly.
Brake Application
(3) 9EL7671 Spring
Maximum actuation pressure at −40°C to +120°C
Length under test force ......... 72.3 mm (2.85 inch) (−40°F to +248°F) ....................... 8300 kPa (1200 psi)
Test force.........................................600 N (135 lb)
Free length after test ............. 76.0 mm (2.98 inch) Deactuation pressure at −40°C to +120°C
(−40°F to +248°F) ....................... 6900 kPa (1000 psi)
(4) Apply 169-5464 Quick Cure Primer and then
apply 7M-7456 Bearing Mount Compound to the Current draw at 28 VDC .........................less than 1 A
threads of the plug prior to assembly.
(5) Lubricate sealing lip lightly with the lubricant that is i01732332
being sealed.
(6) Apply 7M-7456 Bearing Mount Compound to the
Pressure Switch (Brake
seal groove prior to assembly. Lubricate the sealing Accumulator Oil) (Alert
lip lightly with the lubricant that is being sealed.
Indicator)
(7) Apply 169-5464 Quick Cure Primer and then
apply 7M-7456 Bearing Mount Compound to the SMCS Code: 1408-ZS; 4263-ZS
threads of the plug prior to assembly.
Part No.: 3E-7806
S/N: 9YZ1–1013
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Illustration 18 g00292351
(1) Torque for the pressure sensor ..........25 to 50 N·m Current draw at 28 VDC ......................... 1.5 amperes
(18.5 to 37 lb ft)
Contacts (A) and (C) are normally closed below the
Contacts (D) and (C) are normally closed below the deactuation pressure of the pressure switch.
deactuation pressure of the pressure sensor.
Contacts (A) and (B) are normally open below the
Contacts (D) and (B) are normally open below the deactuation pressure of the pressure switch.
deactuation pressure of the pressure sensor.
Alert Indication
Maximum actuation pressure at −40°C to +120°C
(−40°F to +248°F) .......................9500 kPa (1380 psi)
18 KENR8501
Specifications Section
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Illustration 20 g00879061
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Illustration 21 g02343416
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Illustration 22 g00292351
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Part No.: 3E-7675 (1) Torque for the pressure switch ..............35 ± 3 N·m
(26 ± 2 lb ft)
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Part No.: 223-7854 (1) Torque for the pressure switch ..............35 ± 3 N·m
(26 ± 2 lb ft)
Illustration 25 g00889049
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Index
A Pressure Switch (Transmission Oil) (Brake
Application).................................................... 20
Accumulator Charging Valve (Brake) .............. 10
B S
Sequence Valve (Brake Release).................... 16
Brake Accumulator .......................................... 10
Service and Parking Brake .............................. 12
Brake Control Valve (Parking) ......................... 15
Specifications Section ....................................... 4
Brake Control Valve (Service).......................... 12
Brake Release Cylinder................................... 16
Breaker Relief Valve .......................................... 6 T
Table of Contents............................................... 3
F
Foot Brake Control........................................... 14 V
Foot Brake Base (Left Pedal)....................... 14
Foot Brake Base (Right Pedal) .................... 15 Vane Pump (Implement, Steering, Pilot and
Braking) ........................................................... 7
Center Section (Steering) .............................. 9
H Cover End Section (Pilot and Braking) .......... 9
Drive End Section (Implement)...................... 9
Hydraulic Tank and Filter ................................... 4
I
Important Safety Information ............................. 2
L
Limit Switch (Stop Light) .................................. 15
Limit Switch (Transmission Neutralizer) .......... 15
P
Pressure Reducing Valve (Pilot Oil)................. 10
Pressure Sensor (Brake Accumulator Oil)....... 17
Alert Indication ............................................. 17
Brake Application......................................... 17
Pressure Switch (Brake Accumulator Oil)
(Alert Indicator) .............................................. 17
Pressure Switch (Brake Accumulator Oil)
(Brake Application) ........................................ 18
Pressure Switch (Parking Brake Oil) ............... 18
Pressure Switch (Parking Brake Oil)
(Electronic Transmission Control).................. 19
Pressure Switch (Parking Brake Oil)
(Remote Control Light)................................... 19
Pressure Switch (Residual Brake Oil) ............. 20
Pressure Switch (Transmission Oil) (Alert
Indicator)........................................................ 19
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