POWERSPORTS

OWNER’S MANUAL

Never allow any child under the age of 16 to operate this Dirt Bike
without continual adult supervision.

Always wear a helmet it could save your life!

Model 70DX

Always wear a Helmet, it could save your life!

Model:
Provincial / Municipal governments 125DX
have different regulations
pertaining to owning and operating an off-road vehicle, learn the
regulations in your area.

(888) 405-8725 Coleman Powersports

pertaining to owning and operating an off-road vehicle, learn the
MANUAL CAREFULLY!
www.colemanpowered.com
REV# 042115
READ THIS MANUAL CAREFULLY!
 To the Owner
Congratulations on your purchase of a Coleman Powersports Dirt Bike.
This Owner’s/Operator’s manual will provide information regarding safe
operation, operational instructions, maintenance and care. Fully under-
standing this manual and following all of the instructions herein will provide
the knowledge needed to have safe and enjoyable Dirt Bike operation.

For questions regarding operation and maintenance of this Dirt Bike, please
call Coleman Powersports toll free 888-405-8725 or go to
colemanpowered.com

Safety - Notice to parents

Children differ in skills, physical abilities, and judgement. Some children
may not be able to operate a Dirt Bike safely. Parents should supervise
their child’s use of the Dirt Bike at all times. Parents should permit contin-
ued use only if they determine that the child has the ability to operate the
Dirt Bike safely.

THIS DIRT BIKE IS NOT A TOY AND COULD BE HAZARDOUS TO OPERATE.

Reading the Owner’s/ Operator’s Manual

It is important this manual is read from cover to cover carefully by the Dirt
Bike owner and all operators. Parents should review the manual carefully
with their children. Never allow anyone to operate the Dirt Bike without first
reading and understanding the Owner’s/Operator’s manual.

This Owner’s/ Operator’s manual should be a permanent part of the Dirt

Bike and should remain with the vehicle at all times. The manual should
also remain with the vehicle if sold.

This manual is based on the latest product information available at the

time of publication. Coleman Powersports has a policy of continually im-
proving its products. Due to improvements, or other changes, there may
be some discrepancies. We reserve the right to make product changes at
any time, without notice and without incurring any obligation to make the
same or similar changes to vehicles previously built or sold.
 ! WARNING
The engine exhaust from this Dirt
Bike contains chemicals known to
the state of California to cause can-
cer, birth defects or other reproduc-
tive harm.
 TABLE OF CONTENTS
COLEMAN POWERSPORTS CHAIN AND SPROCKET INSP............ 27
WARRANTY............................................. 2 INSPECTION........................... 27
IMPORTANT SAFETY AND NOTATION TENSION AND ADJUSTMENT..... 27
INFORMATION.........................................4 CLEANING AND LUBRICATION.. 27
LABEL LOCATIONS..................................5 TIRES.............................................. 28
WARNING LABELS............................ 6 TIRE PRESSURES.................. 28
SAFETY ....................................................7 TIRE SIZE.............................. 28
DESCRIPTION AND PART LOCATIONS.8 REPLACING........................... 28
DESCRIPTION AND PART FUNCTIONS.9 STORAGE............................................. 29
RIGHT HAND BRAKE LEVER............ 9 WASHING THE DIRT BIKE..................... 30
RIGHT THROTTLE GRIP.................... 9 TRANSPORTING................................... 30
ENGINE STOP SWITCH..................... 9 TROUBLE SHOOTING............................ 31
ELECTRIC START BUTTON................9 SPECIFICATIONS.................................. 32
FOOTBRAKE LEVER...........................10 ELECTRIC DIAGRAM............................. 33
IGNITION KEY.....................................10 FRAME AND ENGINE NUMBER
CHOKE LEVER....................................10 LOCATION........................................... 34
FUEL VALVE..................................... 11 EMISSION CONTROL SYSTEM
FUEL CAP......................................... 11 WARRANTY.......................................... 35
FUEL AND OIL...................................... 12
FUEL................................................ 12
ENGINE OIL...................................... 12
BREAK IN............................................. 13
PRE RIDE INSPECTION.......................... 14
RIDING DIRT BIKE................................ 15
HELMET, EYE PROTECTION AND
PROTECTIVE CLOTHING.................... 15
STARTING THE ENGINE.................... 16
LOAD GUIDLINES............................. 18
AFTER MARKET PARTS.................... 18
MAINTENANCE.................................... 19
MAINTENANCE CHART..................... 20
AIR FILTER....................................... 20
SPARK PLUG................................... 22
ENGINE OIL .................................... 23
CHECKING............................ 23
CHANGING........................... 23
IDLE SPEED ADJUSTMENT............... 24
THROTTLE CABLE ADJUSTMENT..... 24
BRAKES........................................... 25
FRONT BRAKE , HAND LEVER. 25
REAR BRAKE., FOOT LEVER... 25
FUEL HOSE INSPECTION................. 26
VALVE CLEARANCE......................... 26

1
COLEMAN POWERSPORTS LIMITED WARRANTY
This Warranty is NOT the Emissions Control Warranty
Please note this is a general Limited Warranty for this product. It IS NOT an
Emissions Control Warranty. Please see the Emissions Control Warranty in
this manual for warranties covering Emission components. The Emissions
Control Warranty can be found on page 35.

The Warranty
Coleman Powersports offers the following warranty to the initial purchaser
of this new Coleman Powersports product. The initial purchaser is defined
as the first person to purchase a new Coleman Powersports product from
an Authorized Retailer of Coleman Powersports products.

The limited warranty period for this product is 90 days from the date of
purchase shown on the original sales receipt.

What is a Defect?
The Product is warranted to be free from manufacturing defects in material
and workmanship for a period of 90 days from the date of purchase shown
on the sales receipt. During this period of time Coleman Powersports will,
at its option, either repair or replace any original Coleman Powersports part
which is covered by this warranty and is proven to be defective in workman-
ship or material.

To qualify for this warranty the part:

1. Must have been purchase from Coleman Powersports or from an

authorized Coleman Powersports Retailer.
2. This warranty does not apply to any vehicle which is used in competition
or used in a manner not consistent with the normal and proper intended
use for the vehicle. This vehicle is not intended for rental or commercial
use.

Who Can Perform Repairs Under this Warranty?

Repairs under this warranty should be performed by an authorized Coleman
Powersports retailer or comparable servicing dealer.

How to get service under this warranty

To get warranty service call Coleman Powersports at 888-405-8725 for the
location of your local servicing retailer / dealer. Please do not return the
product to the retailer where the product was purchased unless instructed
to do so by Coleman Powersports The retailer of this product does not
make any warranty of its own and has no authority to implement this war-
ranty on behalf of Coleman Powersports without the approval of Coleman
Powersports A COPY OF YOUR SALES RECEIPT IS REQUIRED FOR WAR-
RANTY SERVICE.

2
What this Warranty Does Not Cover

This warranty does not cover the following

1. Damage due to lack or improper maintenance as described in this

manual.
2. Damage which is caused by normal use and not caused by a defect in
materials or workmanship.
3. Use of the product which is not consistent with the intended use as
described in the operating instructions.
4. Any expendable maintenance item which need replacement or service
as part of normal maintenance, unless such items have defects in material
or workmanship which cause failure or premature wear.
5. Any product which has been altered or modified in a manner not consis-
tent with the original design of the product or in a manner not approved by
Coleman Powersports.
7. Damage or failures due to abuse, neglect, or misuse of the product.

Limitations of this Warranty

This warranty does not cover and Coleman Powersports disclaims any
responsibility for:
1. Loss of time or loss of use of the product.
2. Transportation costs to and from the authorized service center.
3. Other loss or damage to other equipment or personal items.

Length of Implied Warranties

Any implied warranties are limited to the duration set forth in this warranty.
Coleman Powersports does not make any claim as to the merchantability
or fitness for a particular purpose which would extend longer than the
duration of this written warranty.

Check you State Laws as some State Laws do not allow limitations as to the
duration of an implied warranty. Some States may also not allow limitation
or exclusions based on incidental or consequential damages.

3
 Important Safety and Notation Info
To emphasize special important information in the manual, please note the
following :
This is the alert symbol. The symbol means ATTENTION!, BE-
! COME ALERT!,

To emphasize important safety information, the word WARNING, with the

alert symbol, has special meaning.:
! WARNING Indicates a potential hazard that could result
in SEVERE INJURY or DEATH to the operator,
bystander

To emphasize important information, the word CAUTION has special

meaning.:

CAUTION: Indicates special precautions that must be

taken to avoid damage to the Dirt Bike.

To emphasize important information, the word NOTE has special meaning.:

NOTE: Indicates key information to make procedures
easier or clearer to understand.

! WARNINGor CAUTION
The first part will identify a POTENTIAL HAZARD.

The second part will describe WHAT COULD HAPPEN if the warning or
caution is ignored.

The third part will describe HOW TO AVOID THE HAZARD.

Coleman Powersports is concerned about the environment and believes

in conserving and protecting all natural resources. For this reason ,
owners should recycle, trade in, or dispose as appropriate, batteries, oil
and tires.

This manual is based on the latest product information available at the

time of publication. Coleman Powersports has a policy of continually im-
proving its products. Due to improvements, or other changes, there may
be some discrepancies. We reserve the right to make product changes at
any time, without notice and without incurring any obligation to make the
same or similar changes to vehicles previously built or sold.

4
 IMPORTANT LABELS
LOCATION

1 2 3

5
Warning Labels
1 ! WARNING
• Study and understand the
owner’s manual before operating
this Dirt Bike.
• Always wear a DOT certified
motorcycle helmet, protective
riding gear and eye protection.
• Never operate this Dirt Bike
while under the influence of drugs
or alcohol.

2
! WARNING
Check the tires before operating
to insure the proper tire pressure.
Improperly inflated tires can lead
to loss of control which could
result in injury or death.
Cold tire pressure:
Front: 28psi ± .5psi (200 ± 3.5kpa)
Rear: 32psi ± .5psi (225 ± 3.5kpa)
Maximum weight capacity is
165lbs. (75 kg)

3 ! WARNING
No one under the age of 16
should operate this dirt bike
without adult supervision

6
 SAFETY
All operators under the age
of 16 should be supervised
continually by an adult. Some
children, even though they
may be the correct age to
operate a Dirt Bike, may not
have the coordination or
ability to do so safely. It is
the parents responsibility to
access the childs abilities
before allowing the child to
continue to ride.
Always wear a certified DOT or
SNELL motorcycle type hel-
met that fits properly, over the
ankle boots, eye protection,
gloves, long sleeve shirt and
long pants while operating
this Dirt Bike.
Never allow a passenger on
this Dirt Bike. This Dirt Bike is
designed for one operator and
no passengers.
Never operate this Dirt Bike
on paved surfaces and/or
public roads. Pavement may
cause the Dirt Bike to become
unstable.
Always go slowly and pay
attention to unfamiliar terrain.
Be alert to changing terrain
conditions when operating the
Dirt Bike.
7
Never take drugs or alcohol
before or during operating this
Dirt Bike.
Never traverse, climb or go
down a hill that is too steep.
Avoid hills with loose or
slippery terrain.
Never attempt wheelies,
jumps or any other type of
stunts on this Dirt Bike.
Always follow the pre-ride
inspection procedures and
maintenance procedures
located in this manual before
use.
Always go slow on terrain that
is not familiar, be alert, an
obstacle could come up
unexpectedly.
Always keep both hands on
the handlebars and both feet
on the footpegs, doing so will
help the operator be ready for
unexpected situations.
Never operate this Dirt Bike at
night. Night is defined as 30
minutes before sunrise and
30 minutes after sunset.
 DESCRIPTIONS AND PART LOCATIONS
1. Front Wheel
2. Front Brake Drum
3. Front Fender
4. Front Forks/
13 Shocks
5
6 7 8 5. Fuel tank cap
3 4 6. Fuel tank
7. Seat
2 9 8. Rear Fender
9. Rear Wheel
10. Rear sprocket
14 11. Drive Chain
1
15 12. Kick Stand
11 10 13. Ignition Key
12
14. Choke lever
15. Fuel Valve
16. Rear Wheel
28 17. Muffler
27 18. Rear Fender
18 25 26
19 19. Carburetor
20. Spark Plug
20
17 21. Foot Brake lever
22. Oil fill plug
16
23. Rear Mono Shock
24. Rear brake
adjustment
25. Left hand grip
21
26. Front brake lever
24 23 22
27. Right throttle hand
grip
28. ON/OFF switch

8
DESCRIPTION AND PART FUNCTIONS

Right side handlebar functions

1 Right hand brake lever (1). Front
brakes are applied when the right
hand brake lever is pulled toward
the hand grip.

Right Throttle Grip (2): The engine

speed is regulated by the position
of the right throttle grip. Throttle is
increased by turning the throttle grip
toward the operator. Engine speed
is decreased by turning the throttle
grip away from the operator.
2

Left side handlebar functions

Engine Stop Switch (3) : Dirt Bike

3 engine can start when the En-
gine stop switch is placed in the
(on) position. Engine will shut off
and the engine will not start when
the switch is placed in the (off)
position.
Note: The key switch located on
the side of the dirt bike needs to be
placed in the (on) position for the
engine to start.

9
DESCRIPTION AND PART FUNCTIONS
Foot brake lever

Foot brake lever (1): To activate the

rear brake, depress the foot brake
lever.

1
Ignition Key

2 Ignition Key (2)

Engine can start once the ignition

key is placed in the (on) postion.

Note: Engine stop switch located

on the handlebars also needs to be
placed in the (on) position for the
engine to start.

Choke Lever
Choke Lever (1): If the engine is
cold, the choke can help start the
engine by lifting the choke lever to
the “ON” (up) position. Once engine
has warmed up , place choke lever
to the “OFF” (down) position.

10
DESCRIPTION AND PART FUNCTIONS
Fuel Valve operation

1 OFF Fuel Valve The fuel valve has 2

positions: “OFF”, “ON”

ON (OFF) position (1): Fuel will not

flow to the carburetor in this posi-
2 tion. Always turn the fuel valve to
the “OFF” position when unit is not
in use or is being transported.

(ON) position (2) This is the nor-

mal operating position. The “ON”
position allows fuel to flow from the
fuel valve to the carburetor. Turn
the fuel valve to the”ON” position
when ready to start and ride your
Dirt Bike.

Fuel Cap
4

Fuel Tank Cap

To open the fuel tank cap (4). Turn

the cap counter clockwise. To re-
install the cap, turn the cap clock-
wise until snug. Make sure the
vent tube is attached and the cap is
seated properly .

11
 FUEL AND OIL
FUEL
Never use leaded gasoline in this
product. It could affect the engine’s
emissions and damage the engine.
Dirt bike requires clean unleaded
regular gasoline with a minimum
octane rating of 87 or higher.
Gasoline/ Ethanol blends
A blend of unleaded gasoline with
Ethanol, also known as GASOHOL,
at or below 10% (E10 ) can be used
in your Dirt Bike. Ethanol greater
than 10% can damage your engine
and will void your warranty.
Gasoline/Methanol
Blends
A blend of gasoline with Methanol
of 5% or less can be used in your
Dirt Bike. Do not use gasoline,
under any circumstances, contain-
ing more than 5% Methanol, doing
so will damage your engine and will
void the warranty.
Fuel Filling
! WARNING
Fuel and fuel vapor are highly
flammable and toxic. You can be
burned or poisoned while refueling.
Before refueling make sure to fol-
low the procedures listed:
1 Shut off engine, Make sure
there are no flames, sparks or
heat sources close by.
2 Refuel only outdoors in a well
ventilated area.
3 Do not smoke while refueling.
4 Wipe up any spills immediately.
5 Avoid breathing any fuel vapors.
6 Keep children and pets away.
ENGINE OIL
The recommended oil for this Dirt
Bike is SAE15W-40 motor oil, if this
oil is not available, any of the oils on
the chart below will work. Note the
temperature requirements for each
of the oils.

Quantity of oil - 1qt. (.9L).

! WARNING
Overfilling the fuel tank can cause
the fuel to expand which can cause
overflow due to the heat from the
engine or sun. Spilled fuel can
catch fire.

Never fill the fuel tank above the

bottom edge of the filler neck.

12
 BREAK - IN
Break in period
The initial 5 hours of operation is
most important in the life of your
Dirt Bike. Proper operation during
this break in period will help assure
maximum life of your Dirt Bike
engine.
The following guidelines will explain
the proper break in procedures.
1. During the first 5 hours of opera-
tion, do not apply more than 1/2
throttle.
2. During the next 5 hours of
operation do not apply more the
3/4 throttle
Observe your initial and
most critical mainte-
nance service
The initial service( break in main-
tenance ) is the most important
service for your Dirt Bike. During
the break-in time frame, all of the
engine components will have mated
together and seated. Maintenance
required as part of the initial service
includes correction of all adjust-
ments, tightening of all fasteners
and replacement of dirty oil. Timely
performance of this maintenance
will help make sure your Dirt Bike
will have the best service life and
performance of the engine.

Vary the engine speed:

Make sure to vary the engine speed
during the break in period, this
allows the engine to load and un-
load which helps the parts to seat
properly. It is essential to place
some stress on the engine during
the break in process, however, too
much stress could cause damage to
the engine components. Be careful
not to load the engine too much.

Allow oil to circulate

before riding.
Allow the Dirt Bike engine to warm
up before riding. This allows the oil
to circulate throughout the engine
which lubricates the components.

13
 PRE-RIDE INSPECTION
Inspecting and checking the condi- WHAT CHECK FOR
tion of the Dirt Bike before each TO
ride is important. Following the pre- CHECK
ride check list will help insure the Steering • Smoothness
you do not have mechanical prob- • No restriction of
lems which could result in injury or movement
becoming stranded. Make sure the Brakes • Proper operation
Dirt Bike is in good operating and free-play.
condition before each ride.
Tires • Proper tire pressure
! WARNING • Proper tread depth
• Rubber has no
Failing to inspect and main- cracks
tain your Dirt Bike could be Fuel • Enough fuel for the
Tank ride
hazardous.
• Fuel cap secure
Not following the pre-ride • Hoses have no
signs of cracks or
inspection procedures could
leaks
result in loosing control of the
Hand • Hand grip throttle
Dirt Bike resulting in an Grip snaps back to idle
accident or damage to the Throttle when released
Dirt Bike • Operates freely
• Has correct free-
Always perform a Pre-ride play
inspection before each ride. Engine • Switch shuts off
Stop engine when acti-
! WARNING Switch
Engine
vated.
• Correct oil level
Performing maintenance and Oil
checks while the engine is Drive • Proper tension
running could be hazardous. Chain • Lubricated
• No excessive wear
You could be severely injured or damage
by moving parts or hot sur- General • All nuts and bolts
faces. Condi- tight
tion • No rattles from en-
Never perform maintenance gine or frame while
or check procedures while running
the engine is running with
the exception of checking the
engine stop switch or throttle.

14
 RIDING THE DIRT BIKE
HELMET, EYE PROTECTION,
PROTECTIVE CLOTHING
Always wear a DOT or SNELL
certified motorcycle helmet (1). A
helmet helps protect against serious
head injuries in the event of an acci-
dent. A helmet is the most impor-
tant safety gear item you can wear.
Consult with a motorcycle dealer for
the correct size and type of motor-
cycle helmet that is right for you.
Always wear eye protection when
riding a Dirt Bike such as a face
shield or goggles (2). While riding
a Dirt Bike you can be hit in the
eyes by any of the following: dust,
branches, rocks, debris from other
riders, bugs, etc. Good eye protec-
tion as well as a helmet and protec-
tive riding gear should be manda-
tory when riding an Dirt Bike.
Wear protective clothing: Long
sleeve shirt (3), Gloves (4), Long
pants (5), over the ankle boots (6).
Riding a Dirt bike exposes the rider
to many hazards, wearing protec-
tive clothing can help protect the
rider from injury.
15
1
2
3
4
5
6
! WARNING
Riding a Dirt Bike without a helmet,
eye protection, and protective cloth-
ing can be hazardous
Riding a Dirt Bike without a helmet
increases the chance of severe
head injury or death in the event of
an accident.
Riding a Dirt Bike without eye
protection such as a face shield or
goggles could result in severe injury
in the event of an accident.
Riding a Dirt Bike without protec-
tive clothing; over the ankle boots,
long pants, gloves, long sleeve shirt
could result in severe injury in the
event of an accident.
Always wear a Helmet, eye protec-
tion, long pants, long sleeve shirt,
over the ankle boots and gloves
when riding a Dirt Bike
 RIDING THE DIRT BIKE
STARTING ENGINE
To start the engine
1. Before attempting to start the
engine, make sure to follow the
pre-ride 1
inspection checklist in this manual.
2. Place the fuel valve (1) to the 2
“ON” position.
3. Turn the ignition key (2) to the
“ON” position.
4. Place the ON/OFF switch (3)
located on the handlebars to the
(ON) position
5. If engine is cold, place the choke
lever (4) in the up position.
Note: If the engine is already warm
the choke will not be needed.
6. Start the engine by depress-
ing the start button located on the
handlebars(5)
7. Once engine has warmed up for a
few minutes, place the choke lever
(4) back to the down position.

! WARNING
Starting or running the Dirt 3
Bike in an enclosed area such
as a garage or shed where
there is no ventilation is 4
hazardous.
Inhaling exhaust fumes from
the Dirt Bike can cause
severe injury or death.
Never start or run the Dirt
Bike in an inclosed environ-
ment where there is no venti-
lation. Always start and run
outdoors.

16
 RIDING THE DIRT BIKE

! WARNING
Operating this Dirt Bike at excessive
speeds could be hazardous.
Riding at excessive speeds increas-
es your chances of losing control of
theDirt Bike, which could result in
severe injury or death.
Always go at a speed that is proper
for the terrain, visibility, operating
conditions, operator skill, and
operator experience. Always know
the terrain before riding.
! WARNING
Applying full throttle when starting
off could be hazardous.
The Dirt Bike could lurch forward
! WARNING causing the front wheels to leave
the ground causing loss of control.
Removing hands from the handle- Always open the throttle gradually
bars and/or feet from the footrest when taking off from a stopped
while operating the Dirt Bike could position.
be hazardous.
Removing both or one hand from
the handlebars and/or feet from
the footrests could result in loss of
control of the Dirt Bike resulting in
severe injury or death.
Always ride with both hands on the
handlebars and both feet on the
footrests while operating the Dirt
Bike.

17
 RIDING THE DIRT BIKE
Load Guidelines
Load guidelines including
accessories:
Never exceed the maximum load
capability of the Dirt Bike. This
includes the weight of the rider and
any cargo. This Dirt Bike is rated at
165lbs. (75kg).
If the Dirt Bike has cargo racks,
do not exceed the recommended
weight limits for the racks.
Make sure all cargo is secure as
well as the connection points on the
rack. Distribute the weight of cargo
evenly and low so the center of
gravity is not adversely affected.
Do not add any accessory or cargo
to the handlebars that could
impede vision or make the Dirt Bike
harder to steer.
Make sure accessories do not get in
the way of any controls of the Dirt
Bike.
Only carry cargo that is not bulky or
too heavy.
Make sure all cargo is held securely
in place, loose cargo can become a
hazard.
While carrying cargo, go slow.
Cargo can adversely affect handling
at higher speeds
Allow plenty of distance to stop
while carrying cargo, The more
weight on the Dirt Bike, the longer
distance it will take to stop.
18
After Market parts
After market parts and accessories
are available from many manufac-
tures. Coleman Powersports cannot
confirm the quality, safety or
suitability of all the accessories
available. When purchasing an
accessory, use caution, the handling
of the Dirt Bike could become
affected. Some accessories may
make the Dirt Bike unsafe to ride.
If you have a question about a
modification or accessory, contact
your dealer or call Coleman
Powersports
! WARNING
Riding this Dirt Bike with modifica-
tions or adding accessories could be
hazardous.
Modifications to the Dirt Bike,
including adding accessories, could
adversely affect the handling of
the Dirt Bike causing an accident
which could result in severe injury
of death.
Never Modify this Dirt Bike in any-
way, including adding accessories,
unless the modification is a genuine
certified modification or accessory
approved by the manufacture.
Never modify the Dirt Bike with
improper installation. Make sure to
follow all instructions
recommended in the certified
modification. Use only genuine
parts. For questions, contact your
dealer.
 MAINTENANCE
For maintenance, your Dirt Bike
may be maintained by an
authorized Coleman Powersports
service dealer or a repair shop of
your choosing.
Following the proper maintenance
procedures and time table for
maintenance listed in this manual is
CAUTION
Failing to perform recommended
important for the safety of the rider maintenance on this Dirt Bike could
and the life span of the Dirt Bike. damage the Dirt Bike engine and
When riding in harsh conditions, components
such as water, mud and dust, the
maintenance procedures should be Always perform the recommended
performed more often. maintenance on this Dirt Bike as
listed in this manual.
! WARNING Maintenance will need to be
performed more often if ridden in
Failing to perform the recommend-
ed maintenance on this Dirt Bike wet, muddy or dusty conditions.
could be hazardous.
Failing to perform proper mainte-
nance on this Dirt Bike could result
in an accident.
Always perform the recommended
maintenance for the Dirt Bike as
listed in this manual.
CAUTION
Failing to use compatible parts with
the original replacement parts
could damage Dirt Bike.
! WARNING Using parts that are of low quality
Performing maintenance and could result in Dirt Bike breakdowns
inspection while the engine is run- and reduce the useful life of the Dirt
ning could be hazardous. Bike.
Performing maintenance and Never use parts that are not com-
inspections while the engine is patible with the original parts.
running could result in getting body
parts or clothing caught in moving
parts, or could result in touching hot
items which could result in severe
injury.
Shut off engine when performing
maintenance and inspection
checks, with the exception check-
ing the engine stop switch and
throttle.

19
 MAINTENANCE
First 20 Every Every
First 5 hours of 50 100
hours of operation hours hours
ITEM operation or 1 or 3 or 6
month months months
Exhaust pipe nuts and T T T
muffler bolts
Air cleaner element I I I
Valve Clearance** I I
Spark Plug I I R

Fuel Line I I
Idle speed I I
Throttle cable play I I
Engine oil R R
Drive Chain Inspect drive chain before each ride. Clean
and lubricate as necessary
Brakes I I I
Brake cables I I I
Brake lever free play I I I
Tires I I I
Steering I I I
Front suspension I I I
Rear suspension I I I
Chassis nuts and bolts T T T

** Recommended to be performed by an authorized service center or

service center of the owner’s chosing.
NOTE: I = INSPECT AND CLEAN, ADJUST, REPLACE OR LUBRICATE AS NECES-
SARY, R=REPLACE, T = TIGHTEN

20
 MAINTENANCE
Air Filter
The air cleaner element needs to
be cleaned or replaced periodically
CAUTION
(see chart for cleaning/replace- Clean air filter frequently if
ment intervals). The air filter Dirt Bike is driven in wet,
element will need to be cleaned
muddy or dusty conditions.
more often if Dirt Bike is ridden in
muddy, wet, or dusty conditions. A
clean air filter will help the Dirt Bike Driving in the above
run at peak performance allowing conditions without cleaning
better gas mileage, more power frequently can plug up the air
and will protect the engine from the
filter which can cause poor
damaging effects of dirt entering
the engine. gas mileage, low power and
cause damage to the engine.

Air filter removal, inspec-

tion and cleaning instruc- 2
tions
1, Locate air filter (1) attached to
the carburetor.

2. Remove filter by loosening

clamp (2) which holds the Air filter
to the carburetor.

3. Remove the Air filter (2) and

inspect. If filter is damaged or is
saturated with debris beyond clean- 1
ing, replace.

4. To clean Air filter, tap gently on a

hard surface to loosen and remove
dirt and debris. Use compressed
air to blow from the inside out any
excess debris. Note: Be careful not
to use too high of air pressure while
blowing out the air filter. Too much
air pressure could damage filter.

5. Re-install air filter to carburetor

21
 MAINTENANCE
Spark Plug
This Dirt Bike comes equipped with
an NGK C7HSA spark plug.

To inspect the spark plug, remove

the plug cap (1) then remove the
spark plug from the engine with the
spark plug tool provided.

Inspect the plug for carbon depos-

its and clean if necessary. If plug
shows excessive carbon, replace the
plug.
1

CAUTION
Dirt can damage the engine if
it enters the spark plug hole.
Make sure the spark plug
hole is covered after remov-
ing plug.

Use a thickness feeler to inspect the NGK C7HSA

spark plug gap (2). The spark plug
gap should be
0.6 - 0.8mm (0.024 - 0.032 in.)

Re-install the inspected plug or new

plug until finger tight. Finish tight-
ening plug with a wrench. If the plug 0.6 - 0.8 mm
is a new plug, tighten approximately (0.024 - 0.032 in)
1/2 turn more with the wrench. If
plug is an old plug, tighten approxi-
mately 1/8 turn more with a wrench.
2

22
 MAINTENANCE
Engine Oil
The proper amount and grade of
engine oil will have a great impact
on the life of the engine. Checking
! WARNING
the oil daily and New and used oil can be
changing the oil as listed in the hazardous
maintenance schedule is the most
important maintenance procedure Children and pets can be
there is for the engine. harmed by swallowing new or
used oil. Continuous contact
Checking the engine oil with used engine oil has been
1. Make sure the Dirt Bike is on found to cause skin cancer in
level ground laboratory animals
2. Check engine oil level by remov-
ing the Oil Plug (dip stick) (1) and Always keep new or used oil
checking the oil level. away from children and pets.
3. If engine oil is low (L), add oil
until oil is at the Full mark (H) on
the dip stick. Use the correct grade
of oil as listed in this manual. Do
not over or under fill engine with oil,
this could damage the engine.
Changing the engine oil
1. Make sure engine is warm be-
fore attempting to drain the oil. A
warm engine will help the oil drain 1
quicker.
2. Remove the oil fill plug (Dip
stick) (1)
3. Remove the drain bolt (2) located
on the bottom of the engine.
4. Allow the oil to drain in an ap-
propriate container. Note: Dispose
of oil at an oil recycle center.
5. Install the drain plug and fill with
the appropriate type of oil as listed
in this manual. This Dirt Bike takes
1qt. (.9L) of engine oil.
6. Re- install fill cap, Start engine 2
and allow to run for a few minutes,
Re-check oil level and fill accord-
ingly.

23
 MAINTENANCE
Idle speed adjustment
The idle speed should be set at
1500 ± 150 RPMs
To adjust the idle speed:
1. locate the idle adjustment screw
(1) located on the carburetor.
2. Allow the engine to warm up
approximately 10 minutes
3. With the engine running, turn
the idle adjustment screw in or out
at small increments until the cor-
rect idle is achieved. 1
Note: A service center can perform
this adjustment . A diagnostic
tachometer is required for this
adjustment.
.078 - .24 in
(2-6 mm)

Throttle Cable adjustment

It is important that the throttle grip
have a certain amount of free play
so the throttle does not rise when
the handlebars are turned from left
to right.
The hand grip throttle free play (2)
should be .078 - .24 in (2-6 mm)
To adjust freeplay
1. Loosen jam nut (3)
2. Turn adjusting nut (4) to proper
setting
3. Once throttle grip is at the proper
freeplay, re-tighten the jam nut (3).
2
4 3
! WARNING
Inadequate throttle play can
be hazardous
The engine speed could rise
when the handlebars are
turned if there is not enough
throttle play. This could result
in loss of control.
Always check throttle play
before each ride. Turn handle-
bars from side to side mak-
ing sure throttle does not
increase when doing so.

24
 MAINTENANCE
4.0 - 6.0mm
Brakes (0.15 - 0.24 in)
Front brake: Right hand
lever adjustment 2
The front right brake lever (1) should
have 4.0mm - 6.0mm (0.16 - 0.24 3
in.) of free play.
To adjust brake lever free play:
1. Loosen Jam nut (2) on the brake
cable.
2. Turn adjuster nut (3) until the
4 1
correct amount of free-play is 5
achieved.
3. Re tighten jam nut (2)
4. The freeplay can also be adjust-
ed by loosening jam nut (4) on the
front brake drum assembly.
5. Turn adjuster nut (5) on the front
brake drum assembly until the cor-
rect free play is achieved.

Rear brake: Foot lever

adjustment
The Rear Foot Brake lever (6) should
have 19-25mm (0.75 - 1in) of free
play.
To adjust foot lever free play
1. Turn the adjuster nut (7) until the
correct amount of free-play is 19 - 25 mm
achieved. 6 (.75 - 1 in.)
! WARNING
Failing to inspect the brakes
before each use could be
hazardous
Inspect brakes before each
use according to the Pre Ride
inspection chart, make sure
to follow the maintenance 7
schedule and procedures.
25
 MAINTENANCE
Fuel Hose Inspection

Inspect the fuel hose (1) for any

1
cracks or leaks and make sure all
clamps are in place. Replace the
fuel hose if any defects are found.

Valve Clearance:
Proper Valve Clearance
Adjusting the valves should be done
by an authorized service center or Intake: 0.002 in (0.05mm)
comparable servicing dealer. Prop- Exhaust: 0.003 in (0.07mm)
er valve gap will help Dirt Bike to
run at peak performance. Follow
the valve gap adjustment intervals
listed in the maintenance chart.

26
 MAINTENANCE
Chain Chain lubrication
Chain and sprocket Lubricating the chain before each
ride will help to ensure maximum
inspection life of the chain and sprockets.
Inspect the drive chain for wear,
rust, bound links, proper lubrication Instructions for cleaning
and proper tension. and chain lubrication:
If the drive chain has a problem
correct or replace. Contact a service 1. Clean chain with water and allow
center for chain replacement. to dry.
A worn drive chain could also mean 2. Lubricate chain with chain lube.
the sprockets may be worn. 1
Look for the following on the
sprockets (1): Worn teeth broken
or damaged teeth, loose sprocket
mounting nuts.
If the sprocket shows signs of wear,
contact a service center for replace-
ment.

Chain tension
Check the tension of the chain , The
chain (1) tension should be
5 - 15mm (0.2 - 0.6in)

Chain tension (slack) 5 - 15mm

adjustment (0.2 - 0.6in)

1. Loosen the Rear axle bolt (2)

2. Adjust chain tension by turning
the tensioner nuts (one on each
side of dirt bike) (3). Clockwise will
tighten the chain. Counter clock-
wise will loosen the chain.
3. Once the chain is at the correct
tensionre-tighten Axle bolt (2).
4. Re-check chain tension.
NOTE: Adjusting the chain tension
will affect the rear braking. Always 2 3
check rear brake performance and
adjust as necessary before riding.

27
 MAINTENANCE
Tires
Minimum tread
Inspect tires before each ride, this 4mm (.16 in.)
should include the following:
1. Inspect for cracks or leaks
2. Inspect tread depth. If tread depth
is below 4mm (.16 in.) replace the
tire.
3. Check tire pressure. Incorrect tire
pressure can affect the handling,
rider comfort, steering, tire life and
traction. Always check the tire
pressure before each ride. ! WARNING
Operating this Dirt Bike with
Tire pressure
worn tires could be hazardous
Front tires: 32psi (225 kpa)
Rear tires: 36psi (250 kpa) Operating this Dirt Bike with
worn tires will reduce trac-
Tire size: tion which could result in an
Front tires: 2.5 - 10
accident.
Rear Tires: 2.5 - 10
Never operate this Dirt Bike
with tires that have a tread
Replacing tires depth of less than 4mm (0.16
Always replace tires with type and
size listed in this manual. in.)

Always use the correct tools when

replacing tires. The bead and
sometimes the rim can be damaged
by using the wrong type of tools. It
is usually best to have tires replaced
by an authorized service center.
Service centers have the correct
equipment and expertise to change
tires without causing damage.
! WARNING
Operating this Dirt Bike with
improper tire sizes or pres-
sure could be hazardous
Operating this Dirt Bike with
improper tire sizes or pres-
sure could result in loss of
control of the Dirt Bike which
could result in an accident.
Never operate this Dirt Bike
with improper tire sizes or
pressure.

28
 STORAGE
Storage
If the Dirt Bike is left unused for an
extended period of time proper storage
maintenance is required. 1
1. Wash Dirt Bike thoroughly, then wax
plastics and painted parts with a non
abrasive auto wax. Coat vinyl seat and
rubber parts with a vinyl/rubber protectant.
Note: Keep water away from air intake and
muffler outlet while washing to avoid water
from entering the engine and/or
components.
2. Drain carburetor by turning fuel valve (1)
to the off position and opening the drain
screw (2). Allow all fuel to drain from the 2
carburetor. Once fuel is drained, re-tighten
drain screw (2).
Note: Make sure to drain fuel in a proper
storage container. Returning to service
3. Fill fuel tank to full with gasoline mixed
1. Wash Dirt Bike thoroughly.
with fuel stabilizer as recommended by the
Note: Keep water away from
fuel stabilizer manufacture. Note: Fuel
air intake and muffler outlet
stabilizer can be purchased at most
while washing to avoid water
motorcycle shops and auto parts stores.
from entering the engine
4. Remove spark plug and poor 1 and/or components.
tablespoon of motor oil in the spark plug
2. Remove oily rags from air
hole. Re-install spark plug.
intake and muffler outlet.
5. Kick the starter lever approximately 5
3. Drain engine oil and
times with the ON/OFF switch in the OFF
replace with fresh clean oil as
position. This is to coat the inside cylinder
listed in this manual.
head with oil.
4. Review this owner’s
6. Cover the muffler outlet and air intake
manual and follow the pre-
with oily rags so the Dirt Bike will be
ride inspection procedures.
protected from humidity in storage.
5. Start engine by following
7. Fill tires with correct air pressure. the starting procedures in this
8. If possible, store Dirt Bike in a shed or manual.
garage with a cover to protect from dust,
dirt and humidity. If the Dirt Bike must be
stored outdoors, cover Dirt Bike completely
with a good waterproof cover.

29
 WASHING THE DIRT BIKE
Washing the Dirt Bike
1. Wash mud and dirt off Dirt Bike
with low pressure water from a
hose.

2. Wash Dirt Bike using a mild

detergent or car soap using a
sponge, soft rag or brush. Do not
use any cleaning materials that
could scratch the Dirt Bike.

Note: Be careful not to allow water

to enter the muffler outlet, air filter
intake, brake cables or switches.

Transporting 1
1. Make sure fuel valve (1) is
turned to the OFF position.

2. Drain carburetor by turning fuel

valve (1) to the off position and
opening the drain screw (2). Allow
all fuel to drain from the 2
carburetor. Once fuel is drained,
re-tighten drain screw (2).
Note: Make sure to drain fuel in a
proper storage container.

3. Transport the Dirt Bike with the

Dirt Bike in the upright position (3)
tied down securely.

30
 TROUBLESHOOTING

Trouble Possible cause Solution

Engine will • ON/OFF switch in the “OFF”
not start position
• Ignition key is in the “OFF”
position
• Low fuel
• Stale or contaminated fuel.
• Fuel valve is in the “OFF”
position
• Loose spark plug
• Spark plug fouled or
defective.
• Spark plug gap is incorrect
• Spark plug cap is not at-
tached
• Choke is not in the “ON “
(UP) position for starting a
cold engine.
• Problem with the electrical
system
• Place ON/OFF switch
in the “ON” position
• Place ignition key in
the “ON” position
• Fill with fresh fuel
• Have a service center
flush and fill with fresh
fuel.
• Place fuel valve in the
“ON” position.
• Tighten spark plug
• Clean or replace plug
• Gap the plug
• Attach spark plug cap
• Place choke in the
“ON” (up) position
• Take to a service cen-
ter for repair

Engine • Low fuel • Fill with fresh fuel

stalls or • Stale or contaminated fuel • Have a service center
runs flush and fill with fresh
erratically fuel.
• Choke is left in the “ON” • Place the Choke in the
(up) position “OFF” (down) position.
• Spark plug is fouled or • Clean or replace plug
defective
• Spark plug gap is incorrect • Gap the plug
• Spark plug cap is loose • Secure the spark plug
cap
• Carburetor is clogged or has • Take to a service
water in it center
• Idle is not adjusted properly • Take to a service
center
• Problem with the electrical • Take to a service
system center

31
 SPECIFICATIONS
Engine Braking
Displacement 72cc Front Brakes (Type) Drum brake
Starting Kick start Rear Brakes (Type) Drum brake
Spark Plug Type NGK C7HSA
Cooling Air cooled
Engine Oil Capacity .85qt.(0.8L) Tires
Ignition Type CDI Front Tire Size 2.50 X 10
Number of Cylinder Single Rear Tire Size 2.50 X 10
Combustion Cycle 4-stroke
Compression ratio 8.8:1
Bore and Stroke 47x41.4mm Dimensions and Weights
Max Power 3.7 KW/8500RPM Length 1460mm (57.5inches)
Torque 4.5 NM/8500RPM Height 830 mm (32.7inches)
Top Speed 37 mph (60km/h) Width 520mm (20.5inches)
Idle RPM 1500 r/min ± 150 r/min Wheelbase 930 mm (36.6 inches)
Vehicle Wt. 68 kg (150 lbs.)
Weight Cap. 75 kg (165lbs.)
Ground Clearance 147 mm (5.79
inches)
Transmission
Drive System Type Chain Drive
Transmission 4 speed Fuel
Gear Ratios 1st gear 3.273 Gas Tank Capacity 3.0L (.80 gal.)
2nd gear 1.938 Fuel type Unleaded 87 octane
3rd gear 1.350
or higher
4th gear 1.043

Suspension

Front Front hydraulic

Rear Type Mono shock

32
Electrical Diagram

33
 VIN# NUMBER LOCATION
The Vehicle identification number and
the engine number are needed when
calling for parts, service center help
or when registering your Dirt Bike.
Locate the numbers and list the
numbers below for your reference.

VIN #
The 17 digit Vehicle Identification
Number (VIN) is located on a plate on
the left side of the Dirt bike frame.

Vehicle Identification Number

ENGINE #
The engine number is located on the
left, bottom rear portion of he Dirt
Bike Engine.
Engine Number

34
APOLLO MOTOR CORPORATION - Emissions Control System Warranty Statement

YOUR WARRANTY RIGHTS AND OBLIGATIONS

The emission control system warranty period for this vehicle begins on the date the
vehicle is delivered to the first purchaser other than an authorized dealer, or the date it is
first used as a demonstrator, lease, or company vehicle, whichever comes first and
continues for 30 months after that date, or 5,000km, whichever comes first, provided
there has been no abuse, neglect or improper maintenance of your vehicle. This warranty
also applies to subsequent purchasers within the warranty period. Where a
condition exists, the Distributor will repair your vehicle at no cost to you,
including diagnosis, parts and labor. If an emission-related part on our vehicle is
defective, the part will be repaired or replaced by the Distributor. This is your
emission control defects warranty.

OWNER’S WARRANTY RESPONSIBILITIES

As the vehicle owner, you are responsible for the performance of the required mainte-
nance. You should maintain a record of all maintenance performed on your vehicle and
retain all receipts covering maintenance on your vehicle. You may not be denied a
warranty claim solely because of your failure to ensure the performance of all scheduled
maintenance or lack of maintenance records or receipts. You are responsible for
presenting your vehicle to an authorized dealer as soon as a problem exists. The warranty
repairs should be completed in a reasonable amount of time, not to exceed 30 days.

As the vehicle owner, you should be aware that you may be denied your warranty coverage
if your vehicle or a part has failed due to abuse, neglect, improper maintenance, or
unapproved modifications.

WARRANTY COVERAGE
The Distributor warrants that each new 2011 and later vehicle:
is designed, built and equipped so as to conform at the time of initial retail
purchase with all applicable regulations of the United States Environmental
Protection Agency, and the California Air Resources Board; and
is free from defects in material and workmanship which cause such vehicle
to fail to conform with the applicable regulations of the United States,
Environmental Protection Agency or the California Air Resources Board for the
periods specified above.

Your emission control system warranty covers components whose failure would increase
an engine’s emission, including electronic controls, fuel injection system, carburetor, the
ignition system, catalytic converter, or any other system utilized in this vehicle to control
emissions if it is originally equipped. Also included may be hoses , connectors and other
emission-related assemblies. Replacing or repairing other components (including parts,

35
labor and other costs) not covered by this emission control system warranty or the
standard warranty is the responsibility of the owner.

Coverage of repairs under this warranty applies only when repairs are completed at an
authorized dealer or repair facility. The Distributor will not cover repairs performed out-
side of an authorized dealer or repair facility, except in an emergency situation. The use
of replacement parts not equivalent to the original parts may impair the
effectiveness of your vehicle’s emission control system. If such a replacement part is
used and an authorized dealer or repair facility determines it is defective or causes a
failure of a warranted part, your claim for repair to bring your vehicle into compliance with
applicable standards may be denied.

If an emergency situation exists when a warranted part or a dealer is not reasonably

available to the owner , repairs may be performed at any available service
establishment, or by the owner, using any replacement part. The Distributor shall
reimburse the owner of the expenses, including diagnostic charges, not to exceed the
Distributors suggested retail price for all warranted parts replaced and labor charges
based on the Distributors recommended time allowance for the warranty repair and the
geographically appropriate hourly rate. The owner may reasonably be required to keep
receipts and failed parts in order to receive compensation.

The Emission Control System Warranty is in addition to the standard Limited Warranty

EXCLUSIONS AND LIMITATIONS

This warranty does not cover the following:
Failures or malfunctions of the emission control systems caused by abuse,
alteration, accident, misuse, the use of lead gasoline.
Replacement of expendable maintenance items unless they are original
equipment defective in material or workmanship under normal use, and the
first required replacement interval for the item has not been reached.
Expendable maintenance items include but are not limited to spark plugs,
filters, coolant, lubricants, gaskets, hoses, and belts.
Replacement of parts and other services and adjustments for required
maintenance.
Any vehicle equipped with an odometer or hour meter where the
reading is altered so that actual mileage cannot be readily determined.
Repairs or replacements as a result of:
Accident
Misuse
Use of replacement parts or accessories not conforming to the
original specifications which adversely affect performance.
Physical damage, corrosion, or defects caused by fire, explosions or
similar caused beyond the control of the Distributor.
Failures not caused by a defect in material or workmanship.

36
Use of the vehicle in any type of racing or related events immediately and completely
voids this and all other warranties.

LIMITED LIABILITY
The liability of the Distributor under the Emission Control System Warranty is limited
solely to the remedying of defects in material and workmanship by an authorized dealer
at its place of business during customary business hours. This warranty does not cover
inconvenience or loss of use of the vehicle or transportation of the vehicle to or from the
authorized dealer. The Distributor is not liable to any person for incidental,
consequential or special damages of any description, whether arising out of express or
implied warranty or any other contract, negligence or other tort or otherwise.

No express emission control system warranty is given by the Distributor except as

specifically set forth herein. Any emission control system warranty implied by law,
including any warranty of merchantability or fitness for a particular purpose is limited to
the express emission control system warranty terms stated in this warranty. The
foregoing statements of warranty are exclusive and in lieu of all other remedies. All
express warranties not stated in this warranty are disclaimed. Some states do not allow
limitations on how long an implied warranty lasts, so the above limitations may not apply
if it is inconsistent with the controlling state law.

No dealer is authorized to modify this Emission Control System Warranty. If you have
any questions regarding your warranty rights and responsibilities, you should contact
Apollo Motor Corporation at 818-588-8435 (or you can write to 1528 N. Dominion Ave.,
Pasadena, CA. 91104) or the California Air Resource Board, 9528 Telstar Ave., El Monte,
CA. 91731 (for California registered vehicles only).

37
 POWERSPORTS

PHONE: Toll Free (888) 405-8725

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