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BLABSYSEvoROBOT 1A
BLABSYSEvoROBOT 1A
BLABSYSEvoROBOT 1A
EVO
LABSYS
ROBOT OPTION
USER'S MANUAL
Labsys Evo – Robot Option
TABLE OF REVISIONS
B/LABSYSEVORO
B 28/09/12 Power on warning added C. MATHONAT L. PASSELEGUE C. MATHONAT
BOT-1A
A/LABSYSEVORO
A 18/06/10 Creation Y. MEIZONNIER C. MATHONAT
BOT-1A
REASON FOR MANUAL REQUESTED
REV DATE APPLIED BY APPROVED BY
REVISION REF BY
Table of Revisions 2
B/LABSYSEVOROBOT-1A - 28/09/2012
Labsys Evo – Robot Option
CONTENTS
CONTENTS ....................................................................................................................4
Contents 4
B/LABSYSEVOROBOT-1A –28/09/2012
Labsys Evo – Robot Option
Contents 5
B/LABSYSEVOROBOT-1A –28/09/2012
Labsys Evo – Robot Option
NOTICE TO USERS
The use of this instrument requires scientific and technical competence in order to
comply with all the laws of chemistry and physics. Our product specifications and
applications are liable to change without notices.
SETARAM shall accept liability for any foreseeable injury directly associated
with defects in its instruments, within the limits of the binding provisions of law
applicable to the victim's claim. SETARAM shall not accept liability for
prejudicial consequences associated with experiments conducted using its
instruments. Failure to comply with the advice and recommendations provided in
the putting into service or users manuals shall always constitute a clause for
exclusion of liability, and in particular if the instrument is modified in a way not
specifically approved by SETARAM.
Before putting the instrument into operation, read the instructions carefully and
comply strictly with them in all respects.
Once the instrument is correctly installed, the customer shall ensure that the
people who use it have the necessary technical and scientific competence. The
customer shall ensure that the products and gaseous atmospheres employed and
the experimental conditions are not liable to cause damage in the event of
noncompliance with the laws of physics and chemistry. The customer shall also,
under its own personal responsibility, ensure that the instrument and its
connections are not accessible to any working or service personnel who are not
familiar with the rules for the use of the instrument.
Contact SETARAM before using the instrument in any way that does not strictly
correspond to its general specifications.
Notice to Users 7
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Labsys Evo – Robot Option
The use of the instrument at the limits of its operating characteristics (maximum
speed, maximum temperature, etc.) can in the long run lead to the aging of certain
components and consumable parts.
Bear in mind that vibrations or impacts can damage the interior of the instrument!
Disconnect the instrument from the mains power supply before performing
servicing or repair work on it
Notice to Users 8
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Labsys Evo – Robot Option
1. Presentation
• A protective cover.
™
1.1 Description of the Labsys Evo Robot
The automatic sample changer is designed to function with the different Labsys
Evo rods: TG, TG-DTA and TG-DSC.
The crucibles are placed on the tray on the left of the apparatus (2 - Figure 1).
The crucible manipulator arm can rotate and move in the direction of the two Y
and Z axes as shown in Figure 5
Raising - Lowering
of Arm Movement of
Gripper
Rotation
of Arm
WARNING The manipulator arm does not recognize the size of the manipulated crucible.
Care must therefore be taken not to load a large-volume crucible of the TG type
onto a TG-DTA or TG-DSC rod.
WARNING When using Platinum crucibles with a TG-DSC rod, check carefully before
running the series that the Alumina pellets are present on the rod to prevent
crucibles adhering to it.
1.1.4 Protective cover
A protective cover (1 - Figure 6) is used to protect the sample changer and the
measuring rod during the sample changer's manipulations. This cover must be in
place during each of the sample changer operations.
A hinged section (2 - Figure 6) opens to give access to the crucible storage tray.
An electronic device:
Remark If the type of rod detected does not correspond to the type of apparatus
connected, the sample changer will not be activated.
• Manages the safety devices associated with the protective cover and automatic
opening of the furnace.
Remark A sensor detects the presence of the protective cover.
Remark Another sensor verifies that the column is in the raised position before
authorizing the sample changer to manipulate the crucibles and position them
on the rod.
Remark Opening the hinged section at the front of the protective cover disables the
movement of the sample changer.
Remark An additional safety device prevents the column from being raised until the
furnace temperature has cooled down sufficiently. This is to prevent the risk of
manipulating crucibles while they are still hot.
2. Installation
The different sections of the ordered Labsys™ Evo Robot have been
carefully inspected and tested before shipping. Check the conformity of the
delivery with the order.
On reception of the apparatus, carefully check the condition of the different
sections. Make the usual reservations with the carrier if any damage is found.
Avoid installing the instrument in a room with a floor that transmits vibrations
(floorboards), or where there are drafts, or near machines that cause vibrations.
Level the apparatus on the table by adjusting the height of its legs (see Figure 7).
Adjustable
legs
WARNING To obtain the best performance from the Labsys™ Evo Robot, it is
recommended to install it on a stable table (such as a laboratory table or
suitable surface plate) away from direct sunlight.
2.2 Dimensions
Weight: 68 kgs
TM
FIGURE 8 : DIMENSIONS OF LABSYS EVO
The apparatus must be carried by two people and lifted by placing the hands
on the either side of it under the structure. To do this, remove the metal strip
under the apparatus (cf. Figure 9).
Metal strip
Position
of hands
Controller Robot
Ethernet Ethernet
Port Port
230 V
mains
Remark The connection indications for the computer itself are subject to change. The
Labsys Evo apparatus is connected to the PC via a crossover Ethernet cable
(Ref: S06/57046) and the sample changer via a straight-through Ethernet cable
(Ref: S06/57082)
1
Ethernet
switch
3
4 5 6
Remark If the PC used with the apparatus does not have 2 network boards, it is possible
to use the Ethernet switch to connect to the internal network. Contact your
network administrator for this.
The manipulator arm of the sample changer is calibrated in the factory. In the
event of a problem, contact SETARAM Instrumentation After-Sales.
The apparatus is switched on by actuating the switch on the back panel. The green
diode on the front left-hand side of the apparatus should light up.
Raise the furnace by simultaneously actuating the safety switch and the raise-
lower switch on either side of the apparatus (Figure 13).
Raise-
Safety Switch Lower
Switch
5. Technical characteristics
CHAPTER 2 - UTILIZATION
Utilization of Labsys™ Evo Robot is no different from the standard Labsys™ Evo.
The measuring rods, their installation, the electronic microbalance and the furnace
are identical in all respects. Refer to Chapter 2 of the Labsys™ Evo manual.
FIGURE 14 : BALL AND SPRING PLUNGER FOR THE POSITIONING OF THE STORAGE TRAY
• Position the Sample and Reference crucibles on the tray. The storage tray can
hold up to 30 Sample crucibles and 6 Reference crucibles. The crucible
locations are numbered from 1 to 30 for the Samples and 1 to 6 for the
References (see Figure 15).
WARNING The manipulator arm does not recognize the size of the manipulated crucible,
therefore care must be taken not to load a large-volume crucible designed for a
TG rod onto a TG-DTA or TG-DSC rod.
Utilization 22
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Labsys Evo – Robot Option
Reference Reject
Crucibles Tray
Sample
Crucibles
11
1 21
Utilization 23
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Utilization 24
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Labsys Evo – Robot Option
WARNING At power on, it takes about 40 seconds for the Labsys™ Evo Robot to initialise.
It is necessary to wait this duration before trying to connect with CALISTO
• Connect the Labsys™ Evo Robot and choose the type of rod in the "Apparatus
Connection" window of Calisto.
• Use the pull-down arrows (1 - Figure 17) to assign the IP addresses to the right
apparatus.
Remark Connect the right type of apparatus according to the measuring rod installed on
the balance. If there is a connection error, a message appears at startup.
Remark Take care to connect the controller and the sample changer to their respective
IPs.
Utilization 25
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Labsys Evo – Robot Option
Remark Open the furnace before any direct programming commands. If the furnace is
closed, a warning appears. After opening the furnace, the ongoing command
can be restarted or abandoned.
2.2.1 “Advanced” Button
The “Advanced” Button enables two special Robot command: the “Reset” and the
“Recover Idle Position” commands.
The “Reset” button resetting the Robot. This button enables the “Recover Idle
Position” command.
Utilization 26
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Labsys Evo – Robot Option
The “Recover Idle Position” button is a command which recover the idle position
automatically. After a main power supply shutdown or a critical error, the Robot
can not recover the idle position. This command permits to recover the idle
position to return on standard utilization.
• Enter of the parameters for the series in the "Series Creation Assistant" table.
Utilization 27
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Labsys Evo – Robot Option
Series Parameters
Series
Treeview
Experiment Parameters
• Enter general information concerning the series in the upper zone of the
window.
• In the lower zone of the window enter the information relative to each
experiment in the series (name, sample weight, molar mass, reference crucible
number, sample crucible number, type of crucible, procedure, blank, macro).
2.3.1 Series Parameters
Utilization 28
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Labsys Evo – Robot Option
A procedure contains:
Utilization 29
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The structure of the Series appears directly in the display frame of the Experiment
Programming window. It takes into account the number of experiments and
associated procedures.
Utilization 30
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Labsys Evo – Robot Option
WARNING The introduction temperature must always be higher than the water temperature
or the ambient temperature of the room or the last furnace regulation
temperature, because if it is too low it will be impossible to go from one
experiment to another during a series.
• Press the button and select the Series to run with the pull-down menu.
• The sample changer always checks the loading and unloading positions before
loading or unloading a crucible.
• If a crucible is present on a location that is normally vacant, the sample
changer stops and the software asks the user to remove the crucibles from the
locations that must remain vacant.
Remark If the crucible is not present on the storage tray, Calisto proceeds to the next
experiment.
Remark If the crucible is not present on the rod during crucible changes between two
experiments, Calisto displays a user message and pause the series.
• When performing a Series of experiments, the ongoing Experiment or Series
can be placed on pause or stopped.
Experiment Series Emergency
Pause Pause Stop
Experiment Series
Stop Stop
Utilization 31
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• The "Series Pause" button enables the running of the ongoing Series to be
stopped temporarily. If an experiment is in progress, it will run to term and
then the Series will set to pause.
• The Series can be resumed or stopped. This information is recorded in the
Audit Trail.
• The "Series Stop" button enables running of the ongoing Series to be stopped.
Once the furnace has reached the introduction temperature, the crucibles can
be unloaded. A message will inform the user that the apparatus is "Waiting for
Crucible Unloading".
• The "Emergency Stop" button enables the sample changer to be stopped if
there is a manipulation problem. After returning the apparatus to normal
operating condition, the ongoing manipulation can be resumed or abandoned.
In the same way as for the Series, it is possible to place an ongoing experiment on
pause or stop (Blue Button on Figure 27).
Utilization 32
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Labsys Evo - Option Robot - Appendix A
If a critical error or warning appears during a series, the series will be stopped and
the Robot will be frozen on its position when the error or the warning appears.
2. Error No.1
• ERR_CMD_NOT_RECOGNIZED: <string>: The command sent to the
sample changer is not recognized by it (Information detailed in <string>).
This error can appear when there is a communication fault between the sample
changer and Calisto. The connection cable may be incorrectly connected or the
sample changer's CPU board has failed, at least at communication level. It can
also result from an execution fault in Calisto.
This error message only appears when the command sent does not match the
communication protocol between Calisto and the sample changer.
3. Error No.2
• ERR_ILLEGAL_CMD: <string>: The command cannot be executed in the
current sample changer configuration (Detailed information in <string>).
Appendix A 33
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Labsys Evo - Option Robot - Appendix A
This error can appear when there is a communication fault between the sample
changer and Calisto. The connection cable may be incorrectly connected or the
sample changer's CPU board has failed, at least at communication level.
• when the apparatus is in TG rod version and Calisto wants to load or unload a
Reference crucible, which is not possible with this type of rod
• if Calisto wants to define the type of rod on the sample changer and it is
already running.
• it can also result from an execution fault in Calisto.
4. Error No.3
• ERR_INPUT_PARAMETERS: <string>: The arguments (Reference and/or
Sample Crucible No.) of the order or their numbers are incorrect.
This error can appear when there is a communication fault between the sample
changer and Calisto. The connection cable may be incorrectly connected or the
sample changer's CPU board has failed, at least at communication level. It can
also result from an execution fault in Calisto.
5. Error No.4
• ERR_EEPROM_EMPTY: The EEprom contains no values.
This error can appear at any time during the use of the sample changer. In this case
the sample changer CPU has lost all its parameters therefore it can no longer
function correctly.
6. Error No.5
• ERR_EEPROM_CRC_FAILED: The CRC command has failed because the
data contained in the EEprom are not valid.
This error can appear at any time during the use of the sample changer. In this case
the sample changer CPU has lost all its parameters therefore it can no longer
function correctly.
Appendix A 34
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Labsys Evo - Option Robot - Appendix A
7. Error No.6
• ERR_RUN_ATTEMPT_FAILED:<string>: The command sent cannot be
executed (Detailed information in <string>).
This error can appear when there is a communication fault between the sample
changer and Calisto. The connection cable may be incorrectly connected or the
sample changer's CPU board has failed, at least at communication level. This error
can also result come from an execution fault in Calisto.
• if the sample changer is already running and that Calisto try to send a
command.
• if the sample changer is stopped by a critical error and that Calisto try to send
a command.
• If the sensor type is not defined and that Calisto try to send a command.
8. Error No.7
• ERR_SYSTEM_INITIALISATION: <string>: The system cannot initialize
itself (Detailed information in <string>).
This error appears when the sample changer is switched on. The system initializes
itself each time at each powering on and can encounter this type of error if the
CPU is faulty or failed.
9. Error No.8
• ERR_HARDWARE:<string>: Fault or internal failure of the sample changer
(Detailed information in <string>).
Appendix A 35
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Labsys Evo - Option Robot - Appendix A
This error appears if an object prevents the movement of one of the motors during
its movement. It can also appear if the sample changer has impacted an object
during a previous manipulation. Indeed, the slightest impact, even if the sample
changer is stopped, can alter the mechanical settings and cause the motors to force
during a movement.
This error appears if an object prevents the movement of one of the motors during
its movement.
WARNING Before to start a new experiment, check that the calibration is still correct.
Make Load and Unload with the Direct Programming Tab on Calisto. If
there is a problem, use the special Robot commands to recover the idle position
(See § 2.2.1). Contact the SETARAM Instrumentation After-Sales Service if
the error remains.
This error appears when the sample changer is moving and one of the motors has
gone beyond its normal travel range. This warning indicates a fault or failure of
the end-of-travel sensors of one of the sample changer motors.
This can occur at any time when using the sample changer. In this case the sample
changer CPU has experienced an execution fault and must reinitialize itself.
Appendix A 36
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Labsys Evo - Option Robot - Appendix A
This warning appears if an object prevents the movement of one of the motors
during its movement.
WARNING Before starting a new experiment, check that the calibration is still correct to
avoid any other problems on the apparatus. Make Load and Unload with the
Direct Programming Tab on Calisto. If there is a problem, use the special
Robot commands to recover the idle position (See § 2.2.1). Contact the
SETARAM Instrumentation After-Sales Service if the error appears another
time.
This warning appears when verifying certain components of the sample changer. It
is caused by a fault affecting the end-of-travel sensors or the main power supply of
the sample changer.
Appendix A 37
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Labsys Evo - Option Robot - Appendix B
Appendix B 38
B/LABSYSEVOROBOT-1A - 28/09/2012
Labsys Evo - Option Robot - Appendix B
Appendix B 39
B/LABSYSEVOROBOT-1A - 28/09/2012
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SETARAM INSTRUMENTATION
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69300 Caluire - France
Phone +33(0)4 72 10 25 25
Fax +33(0)4 78 28 63 55
SETARAM Inc.
5880 W. Las Positas Blvd., Suite 50
Pleasanton, CA 94588 - USA
Phone +1 (925) 847 9500
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