Knife Gate Brochure

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KNIFE GATE VALVES

For Handling Tough Slurries


KNIFE GATE VALVES
For Handling Tough Slurries

The Legendary Knife Gate Valve


for Tough Slurries

Series DX Valves used for tailings isolation at the bottom of thickener


in a Peruvian Mine.

Series D Flexgate Valves used in surge bin overflow for frac sand
mining.

Rugged and Dependable Service


Red Valve Slurry Knife Gate Valves are designed for on/off The topworks, including the gate, in our knife gate valves require The Series DX has a wiper blade that eliminates
service. A heavy-duty, stainless steel gate passes through very little maintenance. The only replacement parts in the Series the need for packing. The Series D Flexgate has its
two cartridge-reinforced rubber slurry seats. These special DX are the cartridge slurry seats. In the Series D Flexgate, the packing material contained within a unique “inverted”
elastomer slurry seats provides a drop tight seal. When the only replacement parts are cartridge slurry seats and packing. packing box that simplifies replacement. The valves
valve is in the open position, the full port eliminates flow Both of these valves have a unique design that allows the slurry can remain inline while their topworks, gates and
obstructions, keeping abrasive wear to a minimum. seats to be replaced easily, with no valve disassembly required. packing boxes are removed. Both of these innovative
The valve is simply unbolted from the line, the old seats are designs eliminate the need to dig old packing from Pnuematic cylinder actuated Series DX Valves used for tailings
removed, and the new slurry seats are inserted into the valve. deep within a valve body. service at a copper mine in Mexico.
KNIFE GATE VALVES
For Handling Tough Slurries

Power Industry
A Knife Gate Solution for Every Industry Red Valve Knife Gate Valves are ideal for widespread use throughout a
fossil uel power plant, with fly ash, bottom ash, lime and cooling water all
popular applications. Low operating torque provided by the double-seal
ACME stem makes them the preferred choice of operational personnel. A
specially designed, metal-seated valve is available for high-temperature fly
and bottom ash.

General Industry
Chemical processing, brewing, cement, tanneries, sugar mills, chemical
plants, animal feed manufacturing and many other industries all benefit
from Red Valve Knife Gate Valves. Series DX and Series D Valves are
used in many different industries where a low-profile, high-performance
valve is needed. Popular installations include hopper discharge valves,
pump isolation valves, diverter valves, emergency shutoff valves and tank-
drain valves.

Mining Industry
Red Valve Knife Gate Valves are widely used in copper and
phosphate mines and many mining-related processes, including
chemical separation and thickener underflow lines. Replaceable
seats on the Series DX and Series D make them ideal for abrasive
applications. Both offer outstanding performance and value.

Water & Wastewater Treatment Plants Pulp and Paper Mills


Large Diameter Knife Gate Valves are often used in water and
Red Valve Knife Gate Valves have many uses throughout the papermak-
wastewater treatment plants and stormwater pumping stations. The
ing process. They are ideally suited for the harsh external environment in
positive shutoff and reliable performance of Red Valve Knife Gate
pulping areas. The stainless steel gate ensures a positive shutoff, even
Valves make them ideal for a variety of applications, such as pump
through pulp fibers. The precision-machined gate keeps packing wear to
isolation, on materials ranging from stormwater to raw sewage, grit
a minimum.
and sludge.
KNIFE GATE VALVES
For Handling Tough Slurries

Series DX Series DX
Red Valve’s Series DX Slurry Knife Gate Valves are the most durable and user-friendly
valves avaiable for difficult slurry applications. The fully elastomer-lined DX Valve
prevents slurry build-up or dewatering by eliminating the seat cavity. Bodies made
from ductile iron provide a ruggedness that can only be provided by castings having
significant elongation.

When open, the DX Valve’s reinforced elastomer sleeves seal against each other,
providing a 100% full-port opening which minimizes turbulence and wear. In this open
position, the seats isolate and protect all metal parts of the valve from coming in contact
with the process. When closed, the sleeves provide a drop-tight seal in both directions.

Each time the DX Valve strokes, it discharges a small amount of slurry, which keeps
the gate path and seat area clear of entrapped particulates. Unlike traditional knife gate
valves, the DX prevents slurry build-up in the seat area, which might otherwise prohibit
Materials of Construction the valve’s ability close. Both the slurry sleeves and gates are field-replaceable.
Grease Fittings for Gate and ►Ductile iron body standard 3”- 30”
Stem Lubrication Robust Corrosion-Resistant
►Fabricated steel body 26” and larger A wiper blade mounted on top of
Ductile Iron Yoke
►Available sleeve materials: Pure Gum Rubber, EPDM or the valve prevents the gate lubricant
BUNA-N, other materials available on request and process from leaking through the
Open/Close Lock-Out Feature (Optional) ►Standard gate material: 316L SS top. The DX Valve’s innovative design
►Optional gate materials: 17-4PH, 317L, 904L, eliminates the need for traditional
duplex, alloy 20 and C-276 packing. This wiper blade also
Heavy-Duty 316 Stainless
Steel Gate ►Optional proprietary gate coatings: PTFE, PFA prevents external grit from entering
and FEP the valve body. To control slurry
►Optional splash guard and pipe-away containment discharging from slot in the valve, a
plate style splash guard is utilized.
Wiper Blade Eliminates Need for Optional systems to pipe or flush slurry
Packing away are also available.

Series DX
Length F to F Max Operating Max Operating
Ductile Iron Body Height Height
Without Pressure Pressure Weight
Available Sizes 3” - 30” Valve Size With Retainig Closed Open
Retaining 316 SS Gate 17-4 PH Gate (lbs)
Flanges C H
Flanges (psi) (psi)
3” 5.875” 6.875” 17.13” 20.38” 100 150 49
4” 5.875” 6.875” 18.25” 22.63” 100 150 66
100% Full Port Design 6” 6” 7” 21.06” 27.18” 100 150 109
8” 6.25” 7025” 26.56” 34.50” 100 150 173
10” --- 8.875” 32.44” 43.63” 100 150 222
Abrasion-Resistant Slurry 12” --- 10.125” 37” 50.88” 100 150 340
Slotted Flange Holes for Easy Sleeves are Field Replaceable 14” --- 10.125” 43.63” 57.63” 100 150 495
Through-Bolt Installation and Provide Bi-Directional, 16” --- 11” 47.5” 63” 100 150 635
Drop-Tight Shutoff 18” --- 12.125” 52.53” 70” 100 150 895
20” --- 14.125” 57.94” 74.13” 100 150 1060
24” --- 14.625” 66.68” 86.94 100 150 2250
30” --- 15.75” 88.63” 120.63” 75 150 2388
Retaining rings are optional in valve sizes 3” - 8” and standard in sizes 10” and larger.
36”, 42” and 48” available upon request.
® KNIFE GATE VALVES
For Handling Tough Slurries

Series D Flexgate Series D Flexgate Manual


Red Valve’s Series D Flexgate Valves are built with a cast or fabricated body and feature
heavy-duty stainless steel gate. Ductile iron cast bodies provide enhanced performance
where external and internal factors demand materials providing significant elongation.
Removable rubber cartridge seats on either side of the gate provide a bi-directional seal
and excellent wear resistance. The seats are metal-reinforced and available in a wide
variety of elastomers for abrasion resistance and chemical compatibility. A port at the
base of the valve allows for flushing.

The Flexgate Valve provides a bi-directional shutoff. A heavy-duty topworks is


standard, and the relatively simple design eliminates expensive overhauls, unscheduled
shutdowns and costly replacement parts – the only replacement parts are the slurry
Materials of Construction seats and packing.
►Ductile Iron body 3” - 12”; cast iron body 14” - 30”;
fabricated steel body 36” - 42” Red Valve Flexgate Valves of 3” - 12” are
►Standard sleeve materials: Pure Gum Rubber or EPDM, provided with standard handwheel mechanisms
other materials available on request
Stainless Steel Gate featuring cast iron handwheels, machined 303
►Standard gate: ASTM A240 T–316 stainless steel stems with yoke sleeves and H1
H

►Optional gate: 17-4 pH, Hastelloy C or teflon-coated thrust washers designed to reduce operating
316 SS torque. Flexgate Valves 14” and larger
feature fabricated (tubular) handwheels. It is
D
recommended that manual Flexgate Valves
B
12” and larger be specified with a 4:1 bevel
Inverted Packing Box gear actuator to reduce rim pull. Pneumatic F to F A

TFE Available and electric operators are available.


Heavy-Duty Top Works
Series D Flexgate Manual
Ductile Iron, Cast Iron or Max Working
Height Height Height Pressure (psi)
Fabricated Steel Body Valve Size Length Width Height
Closed Open Pneumatic
Gate
D F to F A B Thickness Gate Material
H1 H Actuated
316 SS 17-4 pH
3” 2.25” 8” 3.875” 17.125” 20.375” 27.5” .25” 150 150
4” 2.25” 9.25” 4.75” 18.25” 22.625” 29.5” .25” 150 150
100% Full-Port Design 6” 2.375” 11.5” 5.875” 21.0625” 27.1875” 33.5” .5” 150 150
Bi-Directional, 8” 2.875” 14” 7” 26.5625” 34.5625” 38.625” .5” 150 150
Drop-Tight Shutoff 10” 3.125” 16.75” 8.375” 32.4375” 43.625” 49.875” .5” 150 150
Flush Port Allows for a 12” 3.25” 20.125” 10.0625” 37” 50.875” 55” .5” 100 150
Controlled and Safer Work 14” 3.25” 21.5” 11” 43.625” 57.625” 59” .5625” 100 150
Dependable, Environment 16” 3.75” 24” 12.5” 47.5” 63” 63” .675” 100 150
Maintenance-Free 18” 3.75” 25.75” 13.25” 52.625” 70” 83.75” .75” 100 150
Design With Replaceable 20” 4.625” 27.5” 13.75” 57.9375” 74.125” • .875” 100 150
Slurry Sleeve
24” 4.75” 32.5” 16” 66.6875” 86.9375” • 1” 100 150
30” 5” 38.75” 19” 88.625” 120.625” • 1.125” 75 125
36” 5.125” 46” 23” 96” 134.875” • 1.25” 75 125
42” 5.125” 53” 26.5” 100” 137.25” • 1.25” 50 75
*Consult factory.
18” and smaller - installed length is .12” less than minimum F to F.
20” and larger - installed length is .25” less than minimum F to F.
48” and larger - consult factory.
® KNIFE GATE VALVES
For Handling Tough Slurries

Series D Flexgate Actuated Principle of Operation Accessories


Red Valve’s Series D Flexgate Valves are available with pneumatic, Floorstands are available with bevel gears, electric actuators and
Red Valve Slurry Knife Gate Valves are designed for on/off
electric or hydraulic actuators. Other options include limit switches, handwheels. Standard length is 36 inches to centerline of handwheel.
service. A heavy-duty, stainless steel gate passes through
solenoids and air regulators. Recommended for valves with long extensions to relieve stem loading.
two cartridge-reinforced rubber slurry sleeves. These special
elastomer slurry sleeves provide compression interference fit
The actuated Flexgate provides long-term abrasion resistance under high- Special Paints and Coatings are included in Red Valve’s Quality
resulting in a droptight seal. When the valve is in the open
cycle conditions. The valve self-cleans each time it is cycled and is ideal Control Process, such as epoxy and tar coating.
position, the full port eliminates flow obstructions, keeping
for automated operations.
abrasive wear to a minimum. Atmospheric and Pressure-Containing Bonnets can be be supplied
Red Valve manufactures its pneumatic actuators using Black Amalgon, to protect the topworks of the valve.
a fiberglass-reinforced epoxy resin. The
Pneumatic Actuators use an Amalgon cylinder that is strong and
actuator material is inert to most corrosive Closing Action lightweight.
chemicals, hydraulic fluids, water and
Materials of Construction oil. It has an operating temperature Aluminum end plates and a stainless steel
►Ductile Iron body 3” - 12”; cast iron body 14” - range
from -90°F to 225°F and
can piston rod ensure reliable performance.
30”; fabricated steel body 36” - 42” withstand maximum working pressures of C

►Standard sleeve materials: Pure Gum Rubber or 250
psi. Inside actuator walls
are polished
EPDM, other materials available on request Four-way solenoid valves can be
and impregnated with molydisulfide
for mounted and piped at the factory,
►Standard gate: ASTM A240 T–316
reduced friction and
wear. The piston seal making the valve complete and ready for
►Optional gate: 17-4 pH, Hastelloy C or teflon-coated
is a
long lasting O-ring. The
piston rod is installation.
316 SS
sealed with a
lip seal, which is protected D

by a rod wiper ring.
This wiper ring B Standard Bevel Gear Actuators have a gear ratio of 4:1. Other gear
prevents
dirt from being dragged
through F to F A
ratios are 8:1, 12:1, 16:1 and 24:1.
the seal. Open Closing Closed Limit Switches, when specified, are yoke-mounted to provide remote
Series D Flexgate Pneumatic indication of valve position. Standard switches are 100 volt, NEMA 4
rated. Other types and options are available.
Valve Working Pressure Plant Air
Size 25 psi 50 psi 75 psi 100 psi 125 psi 150 psi (psi)
RD-6 RD-6 RD-6 RD-6 RD-6 RD-6 60 Maintenance Ease
3” - 4”
RD-6 RD-6 RD-6 RD-6 RD-6 RD-6 80
The topworks, including the gate, require very little maintenance. The only replacement parts are the cartridge slurry sleeves and
RD-6 RD-6 RD-6 RD-6 RD-6 RD-6 60
6”
RD-6 RD-6 RD-6 RD-6 RD-6 RD-6 80
packing. The valve’s unique design allows the slurry sleeves to be replaced easily, with no valve disassembly required. The valve is
simply unbolted from the line, removing the old seats, and inserting the new slurry sleeves. The packing material is contained in a
RD-6 RD-6 RD-6 RD-6 RD-6 RD-8 60
8” unique “inverted” packing box that simplifies replacement. The valve can remain inline while the topworks gate and packing box are
RD-6 RD-6 RD-6 RD-6 RD-6 RD-6 80
removed. This innovative design eliminates the need to dig old packing from deep within the valve body.
RD-6 RD-6 RD-8 RD-8 RD-8 RD-10 60
10”
RD-6 RD-6 RD-6 RD-6 RD-8 RD-8 80
RD-6 RD-8 RD-8 RD-8 RD-10 RD-10 60
12”
RD-6 RD-6 RD-8 RD-8 RD-8 RD-10 80
RD-6 RD-8 RD-8 RD-10 RD-10 RD-12 60
14”
RD-6 RD-6 RD-8 RD-8 RD-10 RD-10 80
RD-6 RD-8 RD-10 RD-10 RD-12 RD-12 60
16”
RD-6 RD-8 RD-8 RD-10 RD-10 RD-12 80
RD-8 RD-10 RD-10 RD-12 RD-14 RD-14 60
18”
RD-6 RD-8 RD-10 RD-10 RD-12 RD-12 80
Electric Actuators recommended for valve sizes 20” - 72”. Consult factory for dimensions.
®

600 N. Bell Avenue


Carnegie, PA 15106

PHONE:
412/279-0044

FAX:
412/279-7878

www.redvalve.com

“Rely on Red” for a Total System Solution to Your


Mining Challenges
No other company can match Red Valve’s “Total System Solution” for cost-effective, reliable valves
in the mining industry.

Since its inception in 1953, Red Valve has been the world’s leading manufacturer of valves for mining
applications. Today, Red Valve products are used in every type of mining operation worldwide. A
pioneer and innovator of valves and equipment to solve the toughest mining challenges, Red Valve
has enhanced the efficiency of the mining industry by introducing a wide variety of low-maintenance,
cost-effective flow control products and solutions.
© 2018 Red Valve Company
All rights reserved.
Contact us today for a free copy of our Valve Selection Guide for the Mining Industry.

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