SCOTCHCAST MINES AND QUARRIES/ HAZARDOUS AREA JOINT OM QUICK SPLICE 1000 11 Kv INLINE COLDSHRINK JOINT FOR POLYMERIC 3 CORE CABLE WITH COPPER TAPE SCREEN AND SWA/DWA 70 TO 400mm 92-AV612—3/C TO 92-AV642-3/C (MECHANICAL CONNECTORS) KIT No DIAMETER DIAMETER CROSS DIAMETER | CONNECTOR OVER OVER PRIMARY | SECTION OVER LENGTH CABLE SHEATH | INSULATION | FOR 11kV | CONNECTOR MAX. MAX. (mm) E](mm) (mm?) (mm) (mm) 92-AV612-3/C 85 17.7 - 260 | 70-95 | 142 - 260 135 92-AV622-3/C 85 22.3 - 33.2 | 120 - 185 | 18.0 - 33.2 145 92-AV642-3/C 95 28.4 - 42.0 | 240 - 300 | 23.3 - 42.0 220 IMPORTANT NOTICE 92-AV-622-3/C :: FOR 120mm? & 150mm? POLYMERIC CABLES USING THIS KIT THE 92PG610—3 SUPPLEMENTARY KIT MUST BE USED. 6 [UPDATE RESIN PART NUWBER Wie | 0509.12 [5 [UPDATED PART NUMBERS wie [2608.12 4 | LATEST REQUIREMENT ERH | 12.04.06 3 | LATEST REQUIREMENT ERH | 10.10.99 @M UNITED KINGDOM PLC © 1999 2 {Eco 1155 WP | 23.06.99 3M CENTRE, CAIN ROAD, BRACKNELL 1_[ RELEASED ADP | 26.11.98 BERKS. RG12_ 8HT, ENGLAND ISSUE | DESCRIPTION / ECO By OMTE FE BD 0 ENS We ADE To 9 SEE, OW NCE ECON SM SCOTCHCAST MINES & QUARRIES OF USE aNO THE aPFUcATON aE SEYOND OUR conTROL, WE PURCHASER | HAZARDOUS AREA JOINT , QUICK SPLICE 1000 SHOE W-COMETON WIM PE LAE OF Osh Gt SUEEESTINS SED HEN, 11 Ky INLINE COLDSHRINK JOINT FOR Drown: APARKER Fig)osstm ARUSSELL POLYMERIC 3 CORE CABLE WITH COPPER cel Fie XE-009T=2555-7 [ted TAPE SCREEN AND SWA/DWA 70 TO 400mm2 ‘SMI ELECTRICAL PRODUCTS | AA-BBCC—-1579-4 | XE-0091-2553-7 | 1 tre | A4KIT No. DIM ‘x’ | DIM ‘Y" 92-Ave12-3/¢ | 433 | 593 COPPER ir ‘SCREENS o2-Ave22-3/0 | 438 | 598 CONNECTOR | 92-ave42—3/c | 432 | 622 [ stock CABLE BEDDING STEEL WIRE ARMOUR CABLE “ey | CF ja ' ‘ Ly fy 70 10 FIG.1 Pe 1.1 PREPARE CABLES AS PER FIG.1 ABOVE, AND ROUGHEN OUTER SHEATH FOR SOmm. NOTE: FOR DWA REMOVE ALL ARMOURS UP TO THE SAME POINT. NOTE:- ALL DIMENSIONS ARE TO “CENTRE OF JOINT”. KIT No. "8 mm.| "A" mm WHERE SPLIT/BLOCKED CONNECTORS ARE USED THE ls2-Pc610-3 DIMENSIONS OF THE BLOCK IN THE CONNECTOR MUST SUPP. KIr BE TAKEN INTO ACCOUNT. 92-ave12-3/¢ | 93 103 13 TAPE (3) “et 92-Av622-3/C | 103 113 t 92-ave42-3/¢ | 142 | 152 = 3 1 je : KL i he 5 S13 TAPE (3) Fig.2 0 He 5-4] 1/2 CONNECTOR LENGTH + smn] 1/2 CONNECTOR LENGTH + 5mm 2.1 SET CORES AND ALLOW FOR A CROSS IF REQUIRED. 2.2 PREPARE CABLE AS PER DIMENSIONS SHOWN. IMPORTANT NOTE:— WHEN USING SUPPLEMENTARY KIT 92-PG610-3, DIMENSION ‘A’ CHANGES BY 10mm. REFER TO SUPPLEMENTARY KIT DIMENSIONS IN TABLE ABOVE. 2.3. FIX THE COPPER TAPE SCREEN WITH HIGHLY STRETCHED BINDER OF SCOTCH 13 TAPE AS SHOWN. PRIMARY. | SCOTCH 13 TAPE ie TAPE SCREEN ee } FIG.2b Lx [alls 2b.1 WHERE THE CABLE HAS A CLOTH CARBON TAPE SEMI-CONDUCTING SCREEN, PREPARE THE CORE AS FOLLOWS:— 2b.2 REMOVE THE CLOTH CARBON TAPE BACK TO THE COPPER TAPE SCREEN CUT. 2b.3. REINSTATE THE SEMI-CONDUCTING SCREEN USING 2 HALF LAPPED LAYERS OF SCOTCH 13 TAPE, STARTING 70mm FROM THE COPPER TAPE SCREEN UP ON TO THE COPPER TAPE SCREEN AND BACK AGAIN ‘SMI ELECTRICAL PRODUCTS | AA-BBCC—-1579—4 | XE-0091-2553-7 | z'sr's |Iss. 6LARGE COPPER SMALL COPPER CONNECTOR BLOCK STOCKING (4) STOCKING (5) k [° 1000 SPLICE BODY (1) a= | =f FIG.3 PARK LARGE COPPER STOCKING ON ONE SIDE OF JOINT. WORKING ON ONE PHASE AT A TIME COMPLETE THE FOLLOWING. PARK THE QS 1000 SLICE BODY. PARK SMALL INDIVIDUAL STOCKING ON THE CORE. PVC TAPE MARKER P55/1 (2) GLOVE (6) if Lew! sahil FIG.4 ! LUBRICATION. AREA 4.1 CONNECT CORES USING APPROPRIATE MECHANICAL CONNECTOR. 4.2 DEBURR, CLEAN AND SMOOTH THE CONNECTOR. CLEAN AND DEGREASE PRIMARY INSULATION AND CONNECTOR. APPLY A LIBERAL AMOUNT OF P55/1 GREASE OVER THE CONNECTOR, THE PRIMARY INSULATION AND UP ON TO THE EXPOSED SEMI-CONDUCTING SCREEN. WORK FROM THE CONNECTOR TOWARD THE: SCREEN ON BOTH SIDES. PLACE A PVC TAPE MARKER ON THE CABLE SHEATH AT A DISTANCE OF 600mm FROM CONNECTOR CENTRE. 4.3 44 ‘SMI ELECTRICAL PRODUCTS | AA-BBCC—-1579—4 | XE-0091-2553-7 | s'ors |Iss. 6FIG.S 5.1 5.2 5.3 Cl ff vont Bopy f£ JOINT Bopy L MECHANICAL OR LWECHANICAL OR COMPRESSION xX COMPRESSION ORRECT ALIGNMENT CONNECTOR CONNECTOR CSA (mm?) | 50 | 70 | 95 | 120 | 150 | 185 | 240 | 300 | 400 X (mm) | 25 | 25 | 25 | 30 | 30 | 35 | 35 | 20 | 25 PVC TAPE MARKER POSITION ‘A’ QS 1000 SPLICE BODY ta [" CORE SLIDE THE QS 1000 SPLICE BODY OVER THE CONNECTOR UP TO POSITION ‘A’ USING POSITION ‘A’ AS A STARTING POINT, SHRINK THE QS1000 BODY ON TO THE CORE BY PULLING OUT THE SPIRAL. ONCE THE BODY HAS BEEN SHRUNK PAST ITS CENTRE MARK, AND BEFORE IT HAS BEEN SHRUNK FULLY ACROSS THE CONNECTOR, ENSURE THAT THE CENTRE MARK OF THE BODY IS CORRECTLY POSITIONED USING THE PVC TAPE MARKER AT 600mm. IF NOT CORRECTLY POSITIONED, MAKE CORRECTION BY DISPLACEMENT. #* PLEASE NOTE THAT THE SYMMETRICAL POSITION OF THE SPLICE BODY IS CRITICAL ** OF JOINT BODY JOINT WILL FAIL ‘SMI ELECTRICAL PRODUCTS | AA-BBCC—-1579—4 | XE-0091-2553-7 | 4°or's |Iss. 6 4of 6SCOTCH 13 TAPE (3) CONSTANT FORCE SPRING (8) _ STOCKING (5) COPPER TAPE SCREEN FIG.6 6.1 SLIDE THE INDIVIDUAL COPPER SCREEN STOCKING OVER THE CORE AND FIX BY MEANS OF A CONSTANT FORCE SPRING ON THE METALLIC SCREEN. CUT OFF THE REMAINDER OF THE STOCKING. 6.2 OVERWRAP THE CONSTANT FORCE SPRINGS WITH TWO HALF—LAPPED LAYERS OF SCOTCH 13 TAPE APPLIED IN SAME DIRECTION AS THE SPRING, AS SHOWN. 6.3 COMPLETE THE OTHER PHASES AS FROM FIG 3. FOAM SEALS FIG.7 CONSTANT FORCE SPRINGS 7.1 FIT THE FOAM SEALS IN FRONT OF THE CONSTANT FORCE SPRINGS AS SHOWN, 7.2 FIX WITH PVC TAPE. ‘SMI ELECTRICAL PRODUCTS | AA-BBCC—-1579—4 | XE-0091-2553-7 | sors |Iss. 6FIC.8 SCOTCH PVC TAPE (11) " STOCKING (4) SCOTCH 23 TAPE (9) SCOTCH 23 TAPE (9) CONSTANT FORCE SPRINGS (7) CONSTANT FORCE SPRINGS (7)— 8.4 85 SCOTCH 5313 MASTIC TAPE (10) SCOTCH 5313 MASTIC TAPE (10) APPLY A LAYER OF 5313 MASTIC AT THE END OF THE CABLE SHEATH ON TO THE ARMOUR AND A. LAYER AT THE END OF THE ARMOUR ON TO THE BEDDING SHEATH, COVER WITH 23 TAPE. ENSURE THAT 50mm OF ARMOUR IS LEFT EXPOSED. SLIDE THE COPPER STOCKING OVER THE JOINT. CONNECT THE COPPER STOCKING TO THE SWA BY MEANS OF 2 CONSTANT FORCE SPRINGS ON EITHER: END. COVER THE CONSTANT FORCE SPRINGS WITH SCOTCH 23 TAPE APPLIED IN SAME DIRECTION AS SPRINGS. COVER THE AREA OF THE SPLICE BODIES WITH ONE HALF LAPPED LAYER OF SCOTCH PVC TAPE. FIG.9 5313 MASTIC TAPE “_--— SCOTCHCAST 1402FR RESIN (13) MOULD BODY (12) PVC TAPE LL = CUT THE ENDS OF THE MOULD BODY TO THE APPROPRIATE STEP FOR THE CABLE DIAMETER. FIT THE MOULD BODY AROUND THE JOINT ENSURING A MINIMUM OF 70mm OF CABLE SHEATH IS INSIDE THE MOULD AT EACH END. MARK THE POSITION OF THE MOULD ON THE CABLE SHEATH AND REMOVE THE MOULD. APPLY A BEDDING OF BLACK MASTIC TAPE ON TO THE CABLE SHEATH AT THE POSITIONS MARKED. FIT THE MOULD AROUND THE JOINT SO THAT THE ENDS BED INTO THE MASTIC. APPLY ALL THE CLIPS SUPPLIED, EVENLY AROUND THE MOULD. SEAL THE ENDS OF THE MOULD USING A FURTHER LAYER OF MASTIC TAPE AND BIND DOWN WITH PVC TAPE. MIX THE RESIN AS PER THE INSTRUCTIONS AND POUR INTO THE MOULD. DO NOT MOVE THE JOINT FOR TWO HOURS. ELECTRICAL PRODUCTS | AA-BBCC—-1579—4 | XE-0091-2553-7 | gars |Iss. 6