DH3-31HFC-T-ITP-0010 ITP For Commissioning of Coal Pulverizing System REV.0

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For

0 2016.4.29
29
Construction Xiong Pei Zeng Bin Pu Xiaoqin Guo Baodong

D For approval 2016.4.7 Xiong Pei Zeng Bin PuXiaoqin


C For approval 2016.2.17 Xiong Pei Zeng Bin PuXiaoqin
B For Approval 2016.1.19 Xiong Pei Zeng Bin PuXiaoqin
A For Approval 2015-11--17 Xiong Pei Zeng Bin PuXiaoqin

REV. DESCRIPTION DATE PREPARED BY CHECKED BY REVIEWED BY APPROVED BY

OWNER

VIETNAM ELECTRICITY
THERMAL POWER PROJECT MANAGEMENT BOARD 3

CONSULTANT

POWER ENGINEERING CONSULTING JOINT STOCK COMPANY 3

CONTRACTOR
THE CONSORTIUM OF CHENGDA-DEC
DEC-SWEPDI-ZEPC

SUB-CONTRACTOR
THE COMMISSIONING & TEST INSTITUTE OF SICHUAN ELECTRIC
POWER INDUSTRY
SECTI

DUYEN HAI 3 THERMAL POWER PLANT CONTRACT


PROJECT:
PROJECT NO:DH3-05082011

DOCUMENT NAME:

ITP for Commissioning of coal pulverizing system

PROJECT CONTROL NO.: DH3-31HFC-T-ITP-0010 0


DUYEN HAI 3THERMAL POWER PLANT Rev.0
PROJECT
TITLE: ITP for Commissioning of coal pulverizing system DH3-31HFC-T-ITP-0010 Page 1/1
APPLICABLE SPECIFICATION PARTICIPATION BY
No. DESCRIPTION OF INSPECTION/TEST RECORD FORMAT Frequency Acceptance Criteria
OR PROCEDURE CON CDSZ A3-C3
1 Interlock & protection test As per design requirement DH3-31HFC-T-ITP-0010-01 P W W During commissioning As per design requirement
2 Interlock & protection test of oil pumps As per design requirement DH3-31HFC-T-ITP-0010-02 P W W During commissioning As per design requirement
3 Interlock & protection of dampers As per design requirement DH3-31HFC-T-ITP-0010-03 P W W During commissioning As per design requirement
4 Sequence control Test As per design requirement DH3-31HFC-T-ITP-0010-04 P W W During commissioning As per design requirement
5 Trial running of mill and feeder As per design requirement DH3-31HFC-T-ITP-0010-05 P W W During commissioning As per design requirement
6 Trial operation record As per design requirement DH3-31HFC-T-ITP-0010-06 P W W During commissioning As per design requirement

Legend: H:Hold W:witness R: Review P: Perform S:Surveillance


DUYEN HAI 3 THERMAL
Consultant
POWER PLANT PROJECT
Owner
No: DH3-31HFC-T-ITP-0010-01
INSPECTION REPORT Date:
Sub-Contractor: SECTI
Work Title: Commissioning of Coal pulverizing system
Inspected work: Interlock & protection test of Coal pulverizing system
Structure/Location:
Based documentation for acceptance:
1.Request for inspection, attached:
2.Internal inspection report, attached:
3.Approved drawings:
4.Refer to Inspection and Test Plan:
5.Measurement and Test Result report, attached(if any):
6.Site diary(refer):
7.Other relative documents(if any):
Method of Inspection
□Visual □Laboratory Test □Measurement □Survey □Others
Assessment
NO
Inspection content PECC3
. CDSZ TPMB3
/FICHTNER
1 As shown in form: DH3-31HFC-T-ITP-0010-01

Comments from CDSZ:


Comments from PECC3/FICHTNER /FICHTNER :
Comments from TPMB3:
Conclusion: Accepted the above inspected work and agreed to carry out the next works.
Contractor EPC Contractor Consultant Owner
SECTI CDSZ PECC3/FICHTNER TPMB3
Position
Signature
Full Name
Note:√=Accept,×=Reject. Form:DH3-31HFC-T-ITP-0010-01
Form:DH3-31HFC-T-ITP-0010-01
Interlock & protection Test for mill layer ignition
S/N Item Set value Test Result Remarks
Coal General permissive conditions for boiler mill system ignition: (and)
1 MFT relay reset;
2 Suitable pressure of furnace (RROM MCS); (-200Pa—0Pa) -200Pa—0 Pa
3 Total Air volume>30%; >750T/H
Any primary air fan operating and Normal pressure of >8kPa
4
primary hot air manifold
Suitable secondary air temperature ( side A and sideB >180℃
5 temperature of hot air side of air preheater are more than
180℃)or 12 oil guns at least put into service
Any flame cooling fan is running and main pipeline pressure >6kPa
6
is normal
7 Normal Steam pressure of Steam drum >3.5MPa

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-01
Interlock & protection Test for mill A(31HFC10AJ001)
S/N Item Set value Test Result Remarks
Startup conditions of coal pulverizer
1 Mill in the stopped
2 Coal ignition general permissive conditions OK
3 Mill permission of the ignition energy(or)
Oil heavy layer of the mill put into service.
The coal mill has put into service, rotation speed of the coal
feeder > 50%and boiler load > 30%
4 Coal puverizer lube oil system OK

One of mill oil pump running


mill oil station filter DP not H 0.10MPa
Mill lube oil supply PRS not low 0.13MPa
Mill lube oil supply FLW not low
Oil temperature at thrust pad oil sump of gearbox≤50℃(all 3
5 ≤50℃
point)
6 Coal mill temperature is normal
Motor bearing(front/rear) temperature at shaft extension end
<70℃
and non-extension end normal (<70℃) (all 2 point)
Main motor coil temperature normal (<110℃) (all 6 point) <110℃
Planetary gear box bearing temperature normal (<70℃) (all 4 <60℃
point)
Roller temperature Normal ≤100℃
7 Mill discharge Valve 1-5 opened
Mill hot air shut-off valve opened and hot adjusted damper >20%
8
opened partly(>20%)
>70℃
9 Mill outlet temperature is suitable(70--85℃) (all 3 point)
<85℃
10 Mill inlet primary air press not L >6.0kPa
>85T/H
11 Mill inlet primary air flow not L(all 2 point)

12 PulverIzer sealing air MOV opened


Mill DP between sealing air and primary air not low(> >2kPa
13
2KPa)
Inlet valve opened and outlet valve closed at pebble coal
14
hopper of mill a)
Coal feeder outlet damper closed ,or coal feeder outlet
15 damper opened and coal feeder seal air damper opened at
same time.
16 No coal mill in start-up procedure
17 Motorized steam fire-fighted valve closed
CO concentration at mill outlet no High (all H switch and
18 <120PPM
simulation ,2 of 2 logic).
<3.75kPa
19 Inlet and outlet of Pulverizer DP not high

20 Adjusted dampers of Secondary airbox opened >25%


21 Motor electric integral protection not fault

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-01
Interlock & protection Test for mill A
S/N Item Set value Test Result Remarks
Interlock trip conditions for coal pulverizer
Five minutes after the coal feeder starts, the mill permits
1
ignition energy;
Mill lube oil press LL (2/3)and mill has been running,10
2 <0.1MPa
seconds delay
3 Mill lube oil pump all stopped 10 seconds delay
Mill outlet air and pulverized coal temp HH (time delayed for
4 >105℃
2s) (all 3 point,1 of 3 logic).
Mill outlet air and pulverized coal temp LL (time delayed for
5 <55℃
2s) (all 3 point,1 of 3 logic).
Mill inlet primary air flow is less than 71.8t/h and mill has
6 been running (time delayed for 5S), Average value of 2 or <71.8T/H
single point value (when one point bad)
Mill inlet primary air pressure is less than4.5Kpa and mill has
7 been running (time delayed for 5S), Average value of 2 or <4.5kPa
single point value (when one point bad)
Differential pressure between mill seal air and primary air
8 ≤1kPa and mill has been running (time delayed for 60s).or ≤1kPa
two safs stop(time delayed for 60s).
9 Roller temperature HI HI≥120℃ ≥120℃
10 Coal mill Thrust Bearing Temp≥70℃ ≥70℃
Coal mill motor bearing temp HH(time delayed for 1s). (all 2
11 ≥90℃
point,1 of 2 logic).
High-high temperature of motor winding of mill: 130℃(all 6
12 ≥130℃
point, 1 of 6 logic) (time delayed for 1s)
High-high vibration in direction X and Y of mill: time
13 ≥7.1mm/s
delayed for 10s
14 Two PAF TRIP if any one of mills has been running
15 MFT
16 Coal layer fire lost trip mill;
Flame-out: after coal feeder runs 3 min, any two coal burners
at corresponding layer detect flame-out(loss) (2 of 4 logic), or
any two scanners fault.
Loss of flame detected: when coal mill has been running after
3 min, loss of flame continue no flame after 3s
Any two outlet valves are closed during mill operating. (2 of
17
5 logic)
18 Accident button action
Coal feeder trip or coal given volume is less than 20%, time
19
delayed for 5 min.
Send out signal to emergency trip mill from CRT.(DCS soft
20
button)
21 Motor electric integral protection of MILL

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-01
Interlock & protection Test for mill B(31HFC20AJ001)
S/N Item Set value Test Result Remarks
Startup conditions of coal pulverizer
1 Mill in the stopped
2 Coal ignition general permissive conditions OK
3 Mill permission of the ignition energy(or)
Oil heavy layer of the mill put into service.
The coal mill has put into service, rotation speed of the coal
feeder > 50%and boiler load > 30%
4 Coal puverizer lube oil system OK

One of mill oil pump running


mill oil station filter DP not H 0.10MPa
Mill lube oil supply PRS not low 0.13MPa
Mill lube oil supply FLW not low
Oil temperature at thrust pad oil sump of gearbox≤50℃(all 3
5 ≤50℃
point)
6 Coal mill temperature is normal
Motor bearing(front/rear) temperature at shaft extension end
<70℃
and non-extension end normal (<70℃) (all 2 point)
Main motor coil temperature normal (<110℃) (all 6 point) <110℃
Planetary gear box bearing temperature normal (<70℃) (all 4 <60℃
point)
Roller temperature Normal ≤100℃
7 Mill discharge Valve 1-5 opened
Mill hot air shut-off valve opened and hot adjusted damper >20%
8
opened partly(>20%)
>70℃
9 Mill outlet temperature is suitable(70--85℃) (all 3 point)
<85℃
10 Mill inlet primary air press not L >6.0kPa
>85T/H
11 Mill inlet primary air flow not L(all 2 point)

12 PulverIzer sealing air MOV opened


Mill DP between sealing air and primary air not low(> >2kPa
13
2KPa)
Inlet valve opened and outlet valve closed at pebble coal
14
hopper of mill a)
Coal feeder outlet damper closed ,or coal feeder outlet
15 damper opened and coal feeder seal air damper opened at
same time.
16 No coal mill in start-up procedure
17 Motorized steam fire-fighted valve closed
CO concentration at mill outlet no High (all H switch and
18 <120PPM
simulation ,2 of 2 logic).
<3.75kPa
19 Inlet and outlet of Pulverizer DP not high

20 Adjusted dampers of Secondary airbox opened >25%


21 Motor electric integral protection not fault

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-01
Interlock & protection Test for mill B
S/N Item Set value Test Result Remarks
Interlock trip conditions for coal pulverizer
Five minutes after the coal feeder starts, the mill permits
1
ignition energy;
Mill lube oil press LL (2/3)and mill has been running,10
2 <0.1MPa
seconds delay
3 Mill lube oil pump all stopped 10 seconds delay
Mill outlet air and pulverized coal temp HH (time delayed for
4 >105℃
2s) (all 3 point,1 of 3 logic).
Mill outlet air and pulverized coal temp LL (time delayed for
5 <55℃
2s) (all 3 point,1 of 3 logic).
Mill inlet primary air flow is less than 71.8t/h and mill has
6 been running (time delayed for 5S), Average value of 2 or <71.8T/H
single point value (when one point bad)
Mill inlet primary air pressure is less than4.5Kpa and mill has
7 been running (time delayed for 5S), Average value of 2 or <4.5kPa
single point value (when one point bad)
Differential pressure between mill seal air and primary air
8 ≤1kPa and mill has been running (time delayed for 60s).or ≤1kPa
two safs stop(time delayed for 60s).
9 Roller temperature HI HI≥120℃ ≥120℃
10 Coal mill Thrust Bearing Temp≥70℃ ≥70℃
Coal mill motor bearing temp HH(time delayed for 1s). (all 2
11 ≥90℃
point,1 of 2 logic).
High-high temperature of motor winding of mill: 130℃(all 6
12 ≥130℃
point, 1 of 6 logic) (time delayed for 1s)
High-high vibration in direction X and Y of mill: time
13 ≥7.1mm/s
delayed for 10s
14 Two PAF TRIP if any one of mills has been running
15 MFT
16 Coal layer fire lost trip mill;
Flame-out: after coal feeder runs 3 min, any two coal burners
at corresponding layer detect flame-out(loss) (2 of 4 logic), or
any two scanners fault.
Loss of flame detected: when coal mill has been running after
3 min, loss of flame continue no flame after 3s
Any two outlet valves are closed during mill operating. (2 of
17
5 logic)
18 Accident button action
Coal feeder trip or coal given volume is less than 20%, time
19
delayed for 5 min.
Send out signal to emergency trip mill from CRT.(DCS soft
20
button)
21 Motor electric integral protection of MILL

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-01
Interlock & protection Test for mill C(31HFC30AJ001)
S/N Item Set value Test Result Remarks
Startup conditions of coal pulverizer
1 Mill in the stopped
2 Coal ignition general permissive conditions OK
3 Mill permission of the ignition energy(or)
Oil heavy layer of the mill put into service.
The coal mill has put into service, rotation speed of the coal
feeder > 50%and boiler load > 30%
4 Coal puverizer lube oil system OK

One of mill oil pump running


mill oil station filter DP not H 0.10MPa
Mill lube oil supply PRS not low 0.13MPa
Mill lube oil supply FLW not low
Oil temperature at thrust pad oil sump of gearbox≤50℃(all 3
5 ≤50℃
point)
6 Coal mill temperature is normal
Motor bearing(front/rear) temperature at shaft extension end
<70℃
and non-extension end normal (<70℃) (all 2 point)
Main motor coil temperature normal (<110℃) (all 6 point) <110℃
Planetary gear box bearing temperature normal (<70℃) (all 4 <60℃
point)
Roller temperature Normal ≤100℃
7 Mill discharge Valve 1-5 opened
Mill hot air shut-off valve opened and hot adjusted damper >20%
8
opened partly(>20%)
>70℃
9 Mill outlet temperature is suitable(70--85℃) (all 3 point)
<85℃
10 Mill inlet primary air press not L >6.0kPa
>85T/H
11 Mill inlet primary air flow not L(all 2 point)

12 PulverIzer sealing air MOV opened


Mill DP between sealing air and primary air not low(> >2kPa
13
2KPa)
Inlet valve opened and outlet valve closed at pebble coal
14
hopper of mill a)
Coal feeder outlet damper closed ,or coal feeder outlet
15 damper opened and coal feeder seal air damper opened at
same time.
16 No coal mill in start-up procedure
17 Motorized steam fire-fighted valve closed
CO concentration at mill outlet no High (all H switch and
18 <120PPM
simulation ,2 of 2 logic).
<3.75kPa
19 Inlet and outlet of Pulverizer DP not high

20 Adjusted dampers of Secondary airbox opened >25%


21 Motor electric integral protection not fault

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-01
Interlock & protection Test for mill C
S/N Item Set value Test Result Remarks
Interlock trip conditions for coal pulverizer
Five minutes after the coal feeder starts, the mill permits
1
ignition energy;
Mill lube oil press LL (2/3)and mill has been running,10
2 <0.1MPa
seconds delay
3 Mill lube oil pump all stopped 10 seconds delay
Mill outlet air and pulverized coal temp HH (time delayed for
4 >105℃
2s) (all 3 point,1 of 3 logic).
Mill outlet air and pulverized coal temp LL (time delayed for
5 <55℃
2s) (all 3 point,1 of 3 logic).
Mill inlet primary air flow is less than 71.8t/h and mill has
6 been running (time delayed for 5S), Average value of 2 or <71.8T/H
single point value (when one point bad)
Mill inlet primary air pressure is less than4.5Kpa and mill has
7 been running (time delayed for 5S), Average value of 2 or <4.5kPa
single point value (when one point bad)
Differential pressure between mill seal air and primary air
8 ≤1kPa and mill has been running (time delayed for 60s).or ≤1kPa
two safs stop(time delayed for 60s).
9 Roller temperature HI HI≥120℃ ≥120℃
10 Coal mill Thrust Bearing Temp≥70℃ ≥70℃
Coal mill motor bearing temp HH(time delayed for 1s). (all 2
11 ≥90℃
point,1 of 2 logic).
High-high temperature of motor winding of mill: 130℃(all 6
12 ≥130℃
point, 1 of 6 logic) (time delayed for 1s)
High-high vibration in direction X and Y of mill: time
13 ≥7.1mm/s
delayed for 10s
14 Two PAF TRIP if any one of mills has been running
15 MFT
16 Coal layer fire lost trip mill;
Flame-out: after coal feeder runs 3 min, any two coal burners
at corresponding layer detect flame-out(loss) (2 of 4 logic), or
any two scanners fault.
Loss of flame detected: when coal mill has been running after
3 min, loss of flame continue no flame after 3s
Any two outlet valves are closed during mill operating. (2 of
17
5 logic)
18 Accident button action
Coal feeder trip or coal given volume is less than 20%, time
19
delayed for 5 min.
Send out signal to emergency trip mill from CRT.(DCS soft
20
button)
21 Motor electric integral protection of MILL

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-01
Interlock & protection Test for mill D(31HFC40AJ001)
S/N Item Set value Test Result Remarks
Startup conditions of coal pulverizer
1 Mill in the stopped
2 Coal ignition general permissive conditions OK
3 Mill permission of the ignition energy(or)
Oil heavy layer of the mill put into service.
The coal mill has put into service, rotation speed of the coal
feeder > 50%and boiler load > 30%
4 Coal puverizer lube oil system OK

One of mill oil pump running


mill oil station filter DP not H 0.10MPa
Mill lube oil supply PRS not low 0.13MPa
Mill lube oil supply FLW not low
Oil temperature at thrust pad oil sump of gearbox≤50℃(all 3
5 ≤50℃
point)
6 Coal mill temperature is normal
Motor bearing(front/rear) temperature at shaft extension end
<70℃
and non-extension end normal (<70℃) (all 2 point)
Main motor coil temperature normal (<110℃) (all 6 point) <110℃
Planetary gear box bearing temperature normal (<70℃) (all 4 <60℃
point)
Roller temperature Normal ≤100℃
7 Mill discharge Valve 1-5 opened
Mill hot air shut-off valve opened and hot adjusted damper >20%
8
opened partly(>20%)
>70℃
9 Mill outlet temperature is suitable(70--85℃) (all 3 point)
<85℃
10 Mill inlet primary air press not L >6.0kPa
>85T/H
11 Mill inlet primary air flow not L(all 2 point)

12 PulverIzer sealing air MOV opened


Mill DP between sealing air and primary air not low(> >2kPa
13
2KPa)
Inlet valve opened and outlet valve closed at pebble coal
14
hopper of mill a)
Coal feeder outlet damper closed ,or coal feeder outlet
15 damper opened and coal feeder seal air damper opened at
same time.
16 No coal mill in start-up procedure
17 Motorized steam fire-fighted valve closed
CO concentration at mill outlet no High (all H switch and
18 <120PPM
simulation ,2 of 2 logic).
<3.75kPa
19 Inlet and outlet of Pulverizer DP not high

20 Adjusted dampers of Secondary airbox opened >25%


21 Motor electric integral protection not fault

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-01
Interlock & protection Test for mill D
S/N Item Set value Test Result Remarks
Interlock trip conditions for coal pulverizer
Five minutes after the coal feeder starts, the mill permits
1
ignition energy;
Mill lube oil press LL (2/3)and mill has been running,10
2 <0.1MPa
seconds delay
3 Mill lube oil pump all stopped 10 seconds delay
Mill outlet air and pulverized coal temp HH (time delayed for
4 >105℃
2s) (all 3 point,1 of 3 logic).
Mill outlet air and pulverized coal temp LL (time delayed for
5 <55℃
2s) (all 3 point,1 of 3 logic).
Mill inlet primary air flow is less than 71.8t/h and mill has
6 been running (time delayed for 5S), Average value of 2 or <71.8T/H
single point value (when one point bad)
Mill inlet primary air pressure is less than4.5Kpa and mill has
7 been running (time delayed for 5S), Average value of 2 or <4.5kPa
single point value (when one point bad)
Differential pressure between mill seal air and primary air
8 ≤1kPa and mill has been running (time delayed for 60s).or ≤1kPa
two safs stop(time delayed for 60s).
9 Roller temperature HI HI≥120℃ ≥120℃
10 Coal mill Thrust Bearing Temp≥70℃ ≥70℃
Coal mill motor bearing temp HH(time delayed for 1s). (all 2
11 ≥90℃
point,1 of 2 logic).
High-high temperature of motor winding of mill: 130℃(all 6
12 ≥130℃
point, 1 of 6 logic) (time delayed for 1s)
High-high vibration in direction X and Y of mill: time
13 ≥7.1mm/s
delayed for 10s
14 Two PAF TRIP if any one of mills has been running
15 MFT
16 Coal layer fire lost trip mill;
Flame-out: after coal feeder runs 3 min, any two coal burners
at corresponding layer detect flame-out(loss) (2 of 4 logic), or
any two scanners fault.
Loss of flame detected: when coal mill has been running after
3 min, loss of flame continue no flame after 3s
Any two outlet valves are closed during mill operating. (2 of
17
5 logic)
18 Accident button action
Coal feeder trip or coal given volume is less than 20%, time
19
delayed for 5 min.
Send out signal to emergency trip mill from CRT.(DCS soft
20
button)
21 Motor electric integral protection of MILL

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-01
Interlock & protection Test for mill E(31HFC50AJ001)
S/N Item Set value Test Result Remarks
Startup conditions of coal pulverizer
1 Mill in the stopped
2 Coal ignition general permissive conditions OK
3 Mill permission of the ignition energy(or)
Oil heavy layer of the mill put into service.
The coal mill has put into service, rotation speed of the coal
feeder > 50%and boiler load > 30%
4 Coal puverizer lube oil system OK

One of mill oil pump running


mill oil station filter DP not H 0.10MPa
Mill lube oil supply PRS not low 0.13MPa
Mill lube oil supply FLW not low
Oil temperature at thrust pad oil sump of gearbox≤50℃(all 3
5 ≤50℃
point)
6 Coal mill temperature is normal
Motor bearing(front/rear) temperature at shaft extension end
<70℃
and non-extension end normal (<70℃) (all 2 point)
Main motor coil temperature normal (<110℃) (all 6 point) <110℃
Planetary gear box bearing temperature normal (<70℃) (all 4 <60℃
point)
Roller temperature Normal ≤100℃
7 Mill discharge Valve 1-5 opened
Mill hot air shut-off valve opened and hot adjusted damper >20%
8
opened partly(>20%)
>70℃
9 Mill outlet temperature is suitable(70--85℃) (all 3 point)
<85℃
10 Mill inlet primary air press not L >6.0kPa
>85T/H
11 Mill inlet primary air flow not L(all 2 point)

12 PulverIzer sealing air MOV opened


Mill DP between sealing air and primary air not low(> >2kPa
13
2KPa)
Inlet valve opened and outlet valve closed at pebble coal
14
hopper of mill a)
Coal feeder outlet damper closed ,or coal feeder outlet
15 damper opened and coal feeder seal air damper opened at
same time.
16 No coal mill in start-up procedure
17 Motorized steam fire-fighted valve closed
CO concentration at mill outlet no High (all H switch and
18 <120PPM
simulation ,2 of 2 logic).
<3.75kPa
19 Inlet and outlet of Pulverizer DP not high

20 Adjusted dampers of Secondary airbox opened >25%


21 Motor electric integral protection not fault

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-01
Interlock & protection Test for mill E
S/N Item Set value Test Result Remarks
Interlock trip conditions for coal pulverizer
Five minutes after the coal feeder starts, the mill permits
1
ignition energy;
Mill lube oil press LL (2/3)and mill has been running,10
2 <0.1MPa
seconds delay
3 Mill lube oil pump all stopped 10 seconds delay
Mill outlet air and pulverized coal temp HH (time delayed for
4 >105℃
2s) (all 3 point,1 of 3 logic).
Mill outlet air and pulverized coal temp LL (time delayed for
5 <55℃
2s) (all 3 point,1 of 3 logic).
Mill inlet primary air flow is less than 71.8t/h and mill has
6 been running (time delayed for 5S), Average value of 2 or <71.8T/H
single point value (when one point bad)
Mill inlet primary air pressure is less than4.5Kpa and mill has
7 been running (time delayed for 5S), Average value of 2 or <4.5kPa
single point value (when one point bad)
Differential pressure between mill seal air and primary air
8 ≤1kPa and mill has been running (time delayed for 60s).or ≤1kPa
two safs stop(time delayed for 60s).
9 Roller temperature HI HI≥120℃ ≥120℃
10 Coal mill Thrust Bearing Temp≥70℃ ≥70℃
Coal mill motor bearing temp HH(time delayed for 1s). (all 2
11 ≥90℃
point,1 of 2 logic).
High-high temperature of motor winding of mill: 130℃(all 6
12 ≥130℃
point, 1 of 6 logic) (time delayed for 1s)
High-high vibration in direction X and Y of mill: time
13 ≥7.1mm/s
delayed for 10s
14 Two PAF TRIP if any one of mills has been running
15 MFT
16 Coal layer fire lost trip mill;
Flame-out: after coal feeder runs 3 min, any two coal burners
at corresponding layer detect flame-out(loss) (2 of 4 logic), or
any two scanners fault.
Loss of flame detected: when coal mill has been running after
3 min, loss of flame continue no flame after 3s
Any two outlet valves are closed during mill operating. (2 of
17
5 logic)
18 Accident button action
Coal feeder trip or coal given volume is less than 20%, time
19
delayed for 5 min.
Send out signal to emergency trip mill from CRT.(DCS soft
20
button)
21 Motor electric integral protection of MILL

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-01
Interlock & protection Test for mill F(31HFC60AJ001)
S/N Item Set value Test Result Remarks
Startup conditions of coal pulverizer
1 Mill in the stopped
2 Coal ignition general permissive conditions OK
3 Mill permission of the ignition energy(or)
Oil heavy layer of the mill put into service.
The coal mill has put into service, rotation speed of the coal
feeder > 50%and boiler load > 30%
4 Coal puverizer lube oil system OK

One of mill oil pump running


mill oil station filter DP not H 0.10MPa
Mill lube oil supply PRS not low 0.13MPa
Mill lube oil supply FLW not low
Oil temperature at thrust pad oil sump of gearbox≤50℃(all 3
5 ≤50℃
point)
6 Coal mill temperature is normal
Motor bearing(front/rear) temperature at shaft extension end
<70℃
and non-extension end normal (<70℃) (all 2 point)
Main motor coil temperature normal (<110℃) (all 6 point) <110℃
Planetary gear box bearing temperature normal (<70℃) (all 4 <60℃
point)
Roller temperature Normal ≤100℃
7 Mill discharge Valve 1-5 opened
Mill hot air shut-off valve opened and hot adjusted damper >20%
8
opened partly(>20%)
>70℃
9 Mill outlet temperature is suitable(70--85℃) (all 3 point)
<85℃
10 Mill inlet primary air press not L >6.0kPa
>85T/H
11 Mill inlet primary air flow not L(all 2 point)

12 PulverIzer sealing air MOV opened


Mill DP between sealing air and primary air not low(> >2kPa
13
2KPa)
Inlet valve opened and outlet valve closed at pebble coal
14
hopper of mill a)
Coal feeder outlet damper closed ,or coal feeder outlet
15 damper opened and coal feeder seal air damper opened at
same time.
16 No coal mill in start-up procedure
17 Motorized steam fire-fighted valve closed
CO concentration at mill outlet no High (all H switch and
18 <120PPM
simulation ,2 of 2 logic).
<3.75kPa
19 Inlet and outlet of Pulverizer DP not high

20 Adjusted dampers of Secondary airbox opened >25%


21 Motor electric integral protection not fault

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-01
Interlock & protection Test for mill F
S/N Item Set value Test Result Remarks
Interlock trip conditions for coal pulverizer
Five minutes after the coal feeder starts, the mill permits
1
ignition energy;
Mill lube oil press LL (2/3)and mill has been running,10
2 <0.1MPa
seconds delay
3 Mill lube oil pump all stopped 10 seconds delay
Mill outlet air and pulverized coal temp HH (time delayed for
4 >105℃
2s) (all 3 point,1 of 3 logic).
Mill outlet air and pulverized coal temp LL (time delayed for
5 <55℃
2s) (all 3 point,1 of 3 logic).
Mill inlet primary air flow is less than 71.8t/h and mill has
6 been running (time delayed for 5S), Average value of 2 or <71.8T/H
single point value (when one point bad)
Mill inlet primary air pressure is less than4.5Kpa and mill has
7 been running (time delayed for 5S), Average value of 2 or <4.5kPa
single point value (when one point bad)
Differential pressure between mill seal air and primary air
8 ≤1kPa and mill has been running (time delayed for 60s).or ≤1kPa
two safs stop(time delayed for 60s).
9 Roller temperature HI HI≥120℃ ≥120℃
10 Coal mill Thrust Bearing Temp≥70℃ ≥70℃
Coal mill motor bearing temp HH(time delayed for 1s). (all 2
11 ≥90℃
point,1 of 2 logic).
High-high temperature of motor winding of mill: 130℃(all 6
12 ≥130℃
point, 1 of 6 logic) (time delayed for 1s)
High-high vibration in direction X and Y of mill: time
13 ≥7.1mm/s
delayed for 10s
14 Two PAF TRIP if any one of mills has been running
15 MFT
16 Coal layer fire lost trip mill;
Flame-out: after coal feeder runs 3 min, any two coal burners
at corresponding layer detect flame-out(loss) (2 of 4 logic), or
any two scanners fault.
Loss of flame detected: when coal mill has been running after
3 min, loss of flame continue no flame after 3s
Any two outlet valves are closed during mill operating. (2 of
17
5 logic)
18 Accident button action
Coal feeder trip or coal given volume is less than 20%, time
19
delayed for 5 min.
Send out signal to emergency trip mill from CRT.(DCS soft
20
button)
21 Motor electric integral protection of MILL

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-01
Interlock & protection Test for coal feeder A(31HFB10AF001)
S/N Item Set value Test Result Remarks
Startup conditions for coal feeder
1 Mill permission of the ignition energy OK
2 Coal pulverizer operating
(Lower valve of coal feeder opened )or
3 (Seal air valve opened and any SAF is running and Lower
valve of coal feeder closed)
The temperature at outlet of coal pulverizer greater than 70℃ 70℃--85℃
4
and less than 85℃
5 No trip condition
6 Instruct coal feeder at 20% rpm of minimun value
7 Seal cooling air damper opened and pressure normal.
8 Coal bunker level normal 3.5M
No alarm condition such as no failure in scraper chain, no
9 over temperature, no coal block, no coal on belt,no fault
signal.
Trip conditions for coal feeder
1 Coal pulverizer stopped or tripped
Coal feeder keep running, lower valve closed, time delayed
2
5s
3 MFT
Inner over temperature of coal feeder, time delayed 10s 75℃
4
(none)
5 Coal level low low at coal bunker, time delayed 120s) 1.0M
Coal plugging at inlet during the operation of coal feeder,
6
time delayed 120s)
No-coal during the operation of coal feeder, time delayed
7
120s
Coal plugging at outlet during the operation of coal feeder,
8
time delayed 10s
Sub contractor EPC contractor Consultant Owner
SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-01
Interlock & protection Test for coal feeder B(31HFB20AF001)
S/N Item Set value Test Result Remarks
Startup conditions for coal feeder
1 Mill permission of the ignition energy OK
2 Coal pulverizer operating
(Lower valve of coal feeder opened )or
3 (Seal air valve opened and any SAF is running and Lower
valve of coal feeder closed)
The temperature at outlet of coal pulverizer greater than 70℃ 70℃--85℃
4
and less than 85℃
5 No trip condition
6 Instruct coal feeder at 20% rpm of minimun value
7 Seal cooling air damper opened and pressure normal.
8 Coal bunker level normal 3.5M
No alarm condition such as no failure in scraper chain, no
9 over temperature, no coal block, no coal on belt,no fault
signal.
Trip conditions for coal feeder
1 Coal pulverizer stopped or tripped
Coal feeder keep running, lower valve closed, time delayed
2
5s
3 MFT
Inner over temperature of coal feeder, time delayed 10s 75℃
4
(none)
5 Coal level low low at coal bunker, time delayed 120s) 1.0M
Coal plugging at inlet during the operation of coal feeder,
6
time delayed 120s)
No-coal during the operation of coal feeder, time delayed
7
120s
Coal plugging at outlet during the operation of coal feeder,
8
time delayed 10s
Sub contractor EPC contractor Consultant Owner
SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-01
Interlock & protection Test for coal feeder C(31HFB30AF001)
S/N Item Set value Test Result Remarks
Startup conditions for coal feeder
1 Mill permission of the ignition energy OK
2 Coal pulverizer operating
(Lower valve of coal feeder opened )or
3 (Seal air valve opened and any SAF is running and Lower
valve of coal feeder closed)
The temperature at outlet of coal pulverizer greater than 70℃ 70℃--85℃
4
and less than 85℃
5 No trip condition
6 Instruct coal feeder at 20% rpm of minimun value
7 Seal cooling air damper opened and pressure normal.
8 Coal bunker level normal 3.5M
No alarm condition such as no failure in scraper chain, no
9 over temperature, no coal block, no coal on belt,no fault
signal.
Trip conditions for coal feeder
1 Coal pulverizer stopped or tripped
Coal feeder keep running, lower valve closed, time delayed
2
5s
3 MFT
Inner over temperature of coal feeder, time delayed 10s 75℃
4
(none)
5 Coal level low low at coal bunker, time delayed 120s) 1.0M
Coal plugging at inlet during the operation of coal feeder,
6
time delayed 120s)
No-coal during the operation of coal feeder, time delayed
7
120s
Coal plugging at outlet during the operation of coal feeder,
8
time delayed 10s
Sub contractor EPC contractor Consultant Owner
SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-01
Interlock & protection Test for coal feeder D(31HFB40AF001)
S/N Item Set value Test Result Remarks
Startup conditions for coal feeder
1 Mill permission of the ignition energy OK
2 Coal pulverizer operating
(Lower valve of coal feeder opened )or
3 (Seal air valve opened and any SAF is running and Lower
valve of coal feeder closed)
The temperature at outlet of coal pulverizer greater than 70℃ 70℃--85℃
4
and less than 85℃
5 No trip condition
6 Instruct coal feeder at 20% rpm of minimun value
7 Seal cooling air damper opened and pressure normal.
8 Coal bunker level normal 3.5M
No alarm condition such as no failure in scraper chain, no
9 over temperature, no coal block, no coal on belt,no fault
signal.
Trip conditions for coal feeder
1 Coal pulverizer stopped or tripped
Coal feeder keep running, lower valve closed, time delayed
2
5s
3 MFT
Inner over temperature of coal feeder, time delayed 10s 75℃
4
(none)
5 Coal level low low at coal bunker, time delayed 120s) 1.0M
Coal plugging at inlet during the operation of coal feeder,
6
time delayed 120s)
No-coal during the operation of coal feeder, time delayed
7
120s
Coal plugging at outlet during the operation of coal feeder,
8
time delayed 10s
Sub contractor EPC contractor Consultant Owner
SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-01
Interlock & protection Test for coal feeder E(31HFB50AF001)
S/N Item Set value Test Result Remarks
Startup conditions for coal feeder
1 Mill permission of the ignition energy OK
2 Coal pulverizer operating
(Lower valve of coal feeder opened )or
3 (Seal air valve opened and any SAF is running and Lower
valve of coal feeder closed)
The temperature at outlet of coal pulverizer greater than 70℃ 70℃--85℃
4
and less than 85℃
5 No trip condition
6 Instruct coal feeder at 20% rpm of minimun value
7 Seal cooling air damper opened and pressure normal.
8 Coal bunker level normal 3.5M
No alarm condition such as no failure in scraper chain, no
9 over temperature, no coal block, no coal on belt,no fault
signal.
Trip conditions for coal feeder
1 Coal pulverizer stopped or tripped
Coal feeder keep running, lower valve closed, time delayed
2
5s
3 MFT
Inner over temperature of coal feeder, time delayed 10s 75℃
4
(none)
5 Coal level low low at coal bunker, time delayed 120s) 1.0M
Coal plugging at inlet during the operation of coal feeder,
6
time delayed 120s)
No-coal during the operation of coal feeder, time delayed
7
120s
Coal plugging at outlet during the operation of coal feeder,
8
time delayed 10s
Sub contractor EPC contractor Consultant Owner
SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-01
Interlock & protection Test for coal feeder F(31HFB60AF001)
S/N Item Set value Test Result Remarks
Startup conditions for coal feeder
1 Mill permission of the ignition energy OK
2 Coal pulverizer operating
(Lower valve of coal feeder opened )or
3 (Seal air valve opened and any SAF is running and Lower
valve of coal feeder closed)
The temperature at outlet of coal pulverizer greater than 70℃ 70℃--85℃
4
and less than 85℃
5 No trip condition
6 Instruct coal feeder at 20% rpm of minimun value
7 Seal cooling air damper opened and pressure normal.
8 Coal bunker level normal 3.5M
No alarm condition such as no failure in scraper chain, no
9 over temperature, no coal block, no coal on belt,no fault
signal.
Trip conditions for coal feeder
1 Coal pulverizer stopped or tripped
Coal feeder keep running, lower valve closed, time delayed
2
5s
3 MFT
Inner over temperature of coal feeder, time delayed 10s 75℃
4
(none)
5 Coal level low low at coal bunker, time delayed 120s) 1.0M
Coal plugging at inlet during the operation of coal feeder,
6
time delayed 120s)
No-coal during the operation of coal feeder, time delayed
7
120s
Coal plugging at outlet during the operation of coal feeder,
8
time delayed 10s
Sub contractor EPC contractor Consultant Owner
SECTI CDSZ PECC3/FICHTNER TPMB3
DUYEN HAI 3 THERMAL
Consultant
POWER PLANT PROJECT
Owner
No: DH3-31HFC-T-ITP-0010-02
INSPECTION REPORT Date:
Sub-Contractor: SECTI
Work Title: Commissioning of Coal pulverizing system
Inspected work: Interlock & protection test of oil pumps
Structure/Location:
Based documentation for acceptance:
1.Request for inspection, attached:
2.Internal inspection report, attached:
3.Approved drawings:
4.Refer to Inspection and Test Plan:
5.Measurement and Test Result report, attached(if any):
6.Site diary(refer):
7.Other relative documents(if any):
Method of Inspection
□Visual □Laboratory Test □Measurement □Survey □Others
Assessment
NO
Inspection content PECC3
. CDSZ TPMB3
/FICHTNER
1 As shown in form: DH3-31HFC-T-ITP-0010-02

Comments from CDSZ:


Comments from PECC3/FICHTNER :
Comments from TPMB3:
Conclusion: Accepted the above inspected work and agreed to carry out the next works.
Contractor EPC Contractor Consultant Owner
SECTI CDSZ PECC3/FICHTNER TPMB3
Position
Signature
Full Name
Note:√=Accept,×=Reject. Form:DH3-31HFC-T-ITP-0010-02
Form:DH3-31HFC-T-ITP-0010-02
Interlock Test of oil pumps for oil station for mill A(31HFC10AP001)(31HFC10AP002)
S/N Item Set value Test Result Remarks
Control of the mill oil station lube oil pump
1 Start permissive:
When oil temperature at bottom part of gearbox casing≤25℃,
≤25℃
start pump at low speed
Mill lube oil station tank level not low >200mm
When the oil temperature at bottom part of gearbox
casing≥28℃, start pump at high speed
2 Interlock starting standby pump
When Main work oil pump faultily stopped, start standby oil
pump in manner of interlock
When Main work oil pump is running and outlet oil pressure
is low(<0.105MPa),start standby oil pump in manner of <0.105MPa
interlock
3 Interlock trip conditions for lube oil pump
Coal mill lube oil station oil tank level low <200mm
Mill lube oil station electric heater
Any mill oil station lube oil pump is running, and mill lube
1
oil station oil tank level not low . Permit to
2 Interlock
Interlock permit, oil temperature at bottom part of gearbox
≤30°C
casing≤30℃, automatic start electric heater
Interlock permit, oil temperature at bottom part of gearbox
≥35℃
casing≥35℃, automatic stop electric heater
3 Interlock trip conditions for electric heater
Coal mill lube oil station oil tank level low <200mm

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-02
Interlock Test of oil pumps for oil station for mill B(31HFC20AP001)(31HFC20AP002)
S/N Item Set value Test Result Remarks
Control of the mill oil station lube oil pump
1 Start permissive:
When oil temperature at bottom part of gearbox casing≤25℃,
≤25℃
start pump at low speed
Mill lube oil station tank level not low >200mm
When the oil temperature at bottom part of gearbox
casing≥28℃, start pump at high speed
2 Interlock starting standby pump
When Main work oil pump faultily stopped, start standby oil
pump in manner of interlock
When Main work oil pump is running and outlet oil pressure
is low(<0.105MPa),start standby oil pump in manner of <0.105MPa
interlock
3 Interlock trip conditions for lube oil pump
Coal mill lube oil station oil tank level low <200mm
Mill lube oil station electric heater
Any mill oil station lube oil pump is running, and mill lube
1
oil station oil tank level not low . Permit to
2 Interlock
Interlock permit, oil temperature at bottom part of gearbox
≤30°C
casing≤30℃, automatic start electric heater
Interlock permit, oil temperature at bottom part of gearbox
≥35℃
casing≥35℃, automatic stop electric heater
3 Interlock trip conditions for electric heater
Coal mill lube oil station oil tank level low <200mm

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-02
Interlock Test of oil pumps for oil station for mill C(31HFC30AP001)(31HFC30AP002)
S/N Item Set value Test Result Remarks
Control of the mill oil station lube oil pump
1 Start permissive:
When oil temperature at bottom part of gearbox casing≤25℃,
≤25℃
start pump at low speed
Mill lube oil station tank level not low >200mm
When the oil temperature at bottom part of gearbox
casing≥28℃, start pump at high speed
2 Interlock starting standby pump
When Main work oil pump faultily stopped, start standby oil
pump in manner of interlock
When Main work oil pump is running and outlet oil pressure
is low(<0.105MPa),start standby oil pump in manner of <0.105MPa
interlock
3 Interlock trip conditions for lube oil pump
Coal mill lube oil station oil tank level low <200mm
Mill lube oil station electric heater
Any mill oil station lube oil pump is running, and mill lube
1
oil station oil tank level not low . Permit to
2 Interlock
Interlock permit, oil temperature at bottom part of gearbox
≤30°C
casing≤30℃, automatic start electric heater
Interlock permit, oil temperature at bottom part of gearbox
≥35℃
casing≥35℃, automatic stop electric heater
3 Interlock trip conditions for electric heater
Coal mill lube oil station oil tank level low <200mm

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-02
Interlock Test of oil pumps for oil station for mill D(31HFC40AP001)(31HFC40AP002)
S/N Item Set value Test Result Remarks
Control of the mill oil station lube oil pump
1 Start permissive:
When oil temperature at bottom part of gearbox casing≤25℃,
≤25℃
start pump at low speed
Mill lube oil station tank level not low >200mm
When the oil temperature at bottom part of gearbox
casing≥28℃, start pump at high speed
2 Interlock starting standby pump
When Main work oil pump faultily stopped, start standby oil
pump in manner of interlock
When Main work oil pump is running and outlet oil pressure
is low(<0.105MPa),start standby oil pump in manner of <0.105MPa
interlock
3 Interlock trip conditions for lube oil pump
Coal mill lube oil station oil tank level low <200mm
Mill lube oil station electric heater
Any mill oil station lube oil pump is running, and mill lube
1
oil station oil tank level not low . Permit to
2 Interlock
Interlock permit, oil temperature at bottom part of gearbox
≤30°C
casing≤30℃, automatic start electric heater
Interlock permit, oil temperature at bottom part of gearbox
≥35℃
casing≥35℃, automatic stop electric heater
3 Interlock trip conditions for electric heater
Coal mill lube oil station oil tank level low <200mm

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-02
Interlock Test of oil pumps for oil station for mill E(31HFC50AP001)(31HFC50AP002)
S/N Item Set value Test Result Remarks
Control of the mill oil station lube oil pump
1 Start permissive:
When oil temperature at bottom part of gearbox casing≤25℃,
≤25℃
start pump at low speed
Mill lube oil station tank level not low >200mm
When the oil temperature at bottom part of gearbox
casing≥28℃, start pump at high speed
2 Interlock starting standby pump
When Main work oil pump faultily stopped, start standby oil
pump in manner of interlock
When Main work oil pump is running and outlet oil pressure
is low(<0.105MPa),start standby oil pump in manner of <0.105MPa
interlock
3 Interlock trip conditions for lube oil pump
Coal mill lube oil station oil tank level low <200mm
Mill lube oil station electric heater
Any mill oil station lube oil pump is running, and mill lube
1
oil station oil tank level not low . Permit to
2 Interlock
Interlock permit, oil temperature at bottom part of gearbox
≤30°C
casing≤30℃, automatic start electric heater
Interlock permit, oil temperature at bottom part of gearbox
≥35℃
casing≥35℃, automatic stop electric heater
3 Interlock trip conditions for electric heater
Coal mill lube oil station oil tank level low <200mm

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-02
Interlock Test of oil pumps for oil station for mill F(31HFC60AP001)(31HFC60AP002)
S/N Item Set value Test Result Remarks
Control of the mill oil station lube oil pump
1 Start permissive:
When oil temperature at bottom part of gearbox casing≤25℃,
≤25℃
start pump at low speed
Mill lube oil station tank level not low >200mm
When the oil temperature at bottom part of gearbox
casing≥28℃, start pump at high speed
2 Interlock starting standby pump
When Main work oil pump faultily stopped, start standby oil
pump in manner of interlock
When Main work oil pump is running and outlet oil pressure
is low(<0.105MPa),start standby oil pump in manner of <0.105MPa
interlock
3 Interlock trip conditions for lube oil pump
Coal mill lube oil station oil tank level low <200mm
Mill lube oil station electric heater
Any mill oil station lube oil pump is running, and mill lube
1
oil station oil tank level not low . Permit to
2 Interlock
Interlock permit, oil temperature at bottom part of gearbox
≤30°C
casing≤30℃, automatic start electric heater
Interlock permit, oil temperature at bottom part of gearbox
≥35℃
casing≥35℃, automatic stop electric heater
3 Interlock trip conditions for electric heater
Coal mill lube oil station oil tank level low <200mm

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
DUYEN HAI 3 THERMAL
Consultant
POWER PLANT PROJECT
Owner
No: DH3-31HFC-T-ITP-0010-03
INSPECTION REPORT Date:
Sub-Contractor: SECTI
Work Title: Commissioning of Coal pulverizing system
Inspected work: Interlock & protection of dampers
Structure/Location:
Based documentation for acceptance:
1.Request for inspection, attached:
2.Internal inspection report, attached:
3.Approved drawings:
4.Refer to Inspection and Test Plan:
5.Measurement and Test Result report, attached(if any):
6.Site diary(refer):
7.Other relative documents(if any):
Method of Inspection
□Visual □Laboratory Test □Measurement □Survey □Others
Assessment
NO
Inspection content PECC3
. CDSZ TPMB3
/FICHTNER
1 As shown in form: DH3-31HFC-T-ITP-0010-03

Comments from CDSZ:


Comments from PECC3/FICHTNER :
Comments from TPMB3:
Conclusion: Accepted the above inspected work and agreed to carry out the next works.
Contractor EPC Contractor Consultant Owner
SECTI CDSZ PECC3/FICHTNER TPMB3
Position
Signature
Full Name
Note:√=Accept,×=Reject. Form:DH3-31HFC-T-ITP-0010-03
Form:DH3-31HFC-T-ITP-0010-03
Interlock & protection Test for dampers of mill A
S/N Item Set value Acceptable Remarks
Steam fire-fighted valve of coal pulverizer
1 Interlock opening conditions(or) Yes□ No□
Mill tripped (pulse). Yes□ No□
Coal air mixture temperature at mill outlet higher than 110℃ Yes□ No□
>110℃
(time delayed for 2s) (all 3 point,2 of 3 logic). (pulse)
High-high CO concentration at mill outlet (all 2 point,2 of 2 Yes□ No□
≥160ppm
logic) and interlock switch put into service (pulse)
2 Interlock closing conditions Yes□ No□
Explosion proof steam valve is opened for 2 min or coal air Yes□ No□
mixture temperature at mill outlet lower than Value 1 (≤80℃) ≤80℃
(all 3 point,2 of 3 logic). (pulse)
Seal fan valve of mill
1 Permissive opening conditions: Yes□ No□
Any one of two seal air fans has been running Yes□ No□
2 Permissive closing conditions: Yes□ No□
Coal mill stopped (pulse) Yes□ No□
3 Interlock closing condition(or) Yes□ No□
two seal air fans stopped after any one of SAFs is running, Yes□ No□
time for delay 20s (pulse)
Coal mill tripped (time delayed for 60s) (pulse) Yes□ No□
Inlet hot shut-off damper of mill
1 Permissive opening conditions: No MFT. Yes□ No□
2 Interlock closing conditions: MFT or mill tripped (pulse) Yes□ No□
Inlet cold shut-off damper of mill
1 Permissive opening conditions: No MFT. Yes□ No□
2 Interlock closing conditions: MFT or mill tripped (pulse) Yes□ No□
Mill discharge Valve 1-5
1 Permissive opening conditions: No MFT. Yes□ No□
2 Interlock closing conditions: MFT or mill tripped (pulse) Yes□ No□

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-03
Interlock & protection Test for dampers of mill B
S/N Item Set value Acceptable Remarks
Steam fire-fighted valve of coal pulverizer
1 Interlock opening conditions(or) Yes□ No□
Mill tripped (pulse). Yes□ No□
Coal air mixture temperature at mill outlet higher than 110℃
>110℃ Yes□ No□
(time delayed for 2s) (all 3 point,2 of 3 logic). (pulse)
High-high CO concentration at mill outlet (all 2 point,2 of 2
≥160ppm Yes□ No□
logic) and interlock switch put into service (pulse)
2 Interlock closing conditions Yes□ No□
Explosion proof steam valve is opened for 2 min or coal air
mixture temperature at mill outlet lower than Value 1 (≤80℃) ≤80℃ Yes□ No□
(all 3 point,2 of 3 logic). (pulse)
Seal fan valve of mill
1 Permissive opening conditions: Yes□ No□
Any one of two seal air fans has been running Yes□ No□
2 Permissive closing conditions: Yes□ No□
Coal mill stopped (pulse) Yes□ No□
3 Interlock closing condition(or) Yes□ No□
two seal air fans stopped after any one of SAFs is running,
Yes□ No□
time for delay 20s (pulse)
Coal mill tripped (time delayed for 60s) (pulse) Yes□ No□
Inlet hot shut-off damper of mill
1 Permissive opening conditions: No MFT. Yes□ No□
2 Interlock closing conditions: MFT or mill tripped (pulse) Yes□ No□
Inlet cold shut-off damper of mill
1 Permissive opening conditions: No MFT. Yes□ No□
2 Interlock closing conditions: MFT or mill tripped (pulse) Yes□ No□
Mill discharge Valve 1-5
1 Permissive opening conditions: No MFT. Yes□ No□
2 Interlock closing conditions: MFT or mill tripped (pulse) Yes□ No□

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-03
Interlock & protection Test for dampers of mill C
S/N Item Set value Acceptable Remarks
Steam fire-fighted valve of coal pulverizer
1 Interlock opening conditions(or) Yes□ No□
Mill tripped (pulse). Yes□ No□
Coal air mixture temperature at mill outlet higher than 110℃
>110℃ Yes□ No□
(time delayed for 2s) (all 3 point,2 of 3 logic). (pulse)
High-high CO concentration at mill outlet (all 2 point,2 of 2
≥160ppm Yes□ No□
logic) and interlock switch put into service (pulse)
2 Interlock closing conditions Yes□ No□
Explosion proof steam valve is opened for 2 min or coal air
mixture temperature at mill outlet lower than Value 1 (≤80℃) ≤80℃ Yes□ No□
(all 3 point,2 of 3 logic). (pulse)
Seal fan valve of mill
1 Permissive opening conditions: Yes□ No□
Any one of two seal air fans has been running Yes□ No□
2 Permissive closing conditions: Yes□ No□
Coal mill stopped (pulse) Yes□ No□
3 Interlock closing condition(or) Yes□ No□
two seal air fans stopped after any one of SAFs is running,
Yes□ No□
time for delay 20s (pulse)
Coal mill tripped (time delayed for 60s) (pulse) Yes□ No□
Inlet hot shut-off damper of mill
1 Permissive opening conditions: No MFT. Yes□ No□
2 Interlock closing conditions: MFT or mill tripped (pulse) Yes□ No□
Inlet cold shut-off damper of mill
1 Permissive opening conditions: No MFT. Yes□ No□
2 Interlock closing conditions: MFT or mill tripped (pulse) Yes□ No□
Mill discharge Valve 1-5
1 Permissive opening conditions: No MFT. Yes□ No□
2 Interlock closing conditions: MFT or mill tripped (pulse) Yes□ No□

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-03
Interlock & protection Test for dampers of mill D
S/N Item Set value Acceptable Remarks
Steam fire-fighted valve of coal pulverizer
1 Interlock opening conditions(or) Yes□ No□
Mill tripped (pulse). Yes□ No□
Coal air mixture temperature at mill outlet higher than 110℃
>110℃ Yes□ No□
(time delayed for 2s) (all 3 point,2 of 3 logic). (pulse)
High-high CO concentration at mill outlet (all 2 point,2 of 2
≥160ppm Yes□ No□
logic) and interlock switch put into service (pulse)
2 Interlock closing conditions Yes□ No□
Explosion proof steam valve is opened for 2 min or coal air
mixture temperature at mill outlet lower than Value 1 (≤80℃) ≤80℃ Yes□ No□
(all 3 point,2 of 3 logic). (pulse)
Seal fan valve of mill
1 Permissive opening conditions: Yes□ No□
Any one of two seal air fans has been running Yes□ No□
2 Permissive closing conditions: Yes□ No□
Coal mill stopped (pulse) Yes□ No□
3 Interlock closing condition(or) Yes□ No□
two seal air fans stopped after any one of SAFs is running,
Yes□ No□
time for delay 20s (pulse)
Coal mill tripped (time delayed for 60s) (pulse) Yes□ No□
Inlet hot shut-off damper of mill
1 Permissive opening conditions: No MFT. Yes□ No□
2 Interlock closing conditions: MFT or mill tripped (pulse) Yes□ No□
Inlet cold shut-off damper of mill
1 Permissive opening conditions: No MFT. Yes□ No□
2 Interlock closing conditions: MFT or mill tripped (pulse) Yes□ No□
Mill discharge Valve 1-5
1 Permissive opening conditions: No MFT. Yes□ No□
2 Interlock closing conditions: MFT or mill tripped (pulse) Yes□ No□

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-03
Interlock & protection Test for dampers of mill E
S/N Item Set value Acceptable Remarks
Steam fire-fighted valve of coal pulverizer
1 Interlock opening conditions(or) Yes□ No□
Mill tripped (pulse). Yes□ No□
Coal air mixture temperature at mill outlet higher than 110℃
>110℃ Yes□ No□
(time delayed for 2s) (all 3 point,2 of 3 logic). (pulse)
High-high CO concentration at mill outlet (all 2 point,2 of 2
≥160ppm Yes□ No□
logic) and interlock switch put into service (pulse)
2 Interlock closing conditions Yes□ No□
Explosion proof steam valve is opened for 2 min or coal air
mixture temperature at mill outlet lower than Value 1 (≤80℃) ≤80℃ Yes□ No□
(all 3 point,2 of 3 logic). (pulse)
Seal fan valve of mill
1 Permissive opening conditions: Yes□ No□
Any one of two seal air fans has been running Yes□ No□
2 Permissive closing conditions: Yes□ No□
Coal mill stopped (pulse) Yes□ No□
3 Interlock closing condition(or) Yes□ No□
two seal air fans stopped after any one of SAFs is running,
Yes□ No□
time for delay 20s (pulse)
Coal mill tripped (time delayed for 60s) (pulse) Yes□ No□
Inlet hot shut-off damper of mill
1 Permissive opening conditions: No MFT. Yes□ No□
2 Interlock closing conditions: MFT or mill tripped (pulse) Yes□ No□
Inlet cold shut-off damper of mill
1 Permissive opening conditions: No MFT. Yes□ No□
2 Interlock closing conditions: MFT or mill tripped (pulse) Yes□ No□
Mill discharge Valve 1-5
1 Permissive opening conditions: No MFT. Yes□ No□
2 Interlock closing conditions: MFT or mill tripped (pulse) Yes□ No□

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-03
Interlock & protection Test for dampers of mill F
S/N Item Set value Acceptable Remarks
Steam fire-fighted valve of coal pulverizer
1 Interlock opening conditions(or) Yes□ No□
Mill tripped (pulse). Yes□ No□
Coal air mixture temperature at mill outlet higher than 110℃
>110℃ Yes□ No□
(time delayed for 2s) (all 3 point,2 of 3 logic). (pulse)
High-high CO concentration at mill outlet (all 2 point,2 of 2
≥160ppm Yes□ No□
logic) and interlock switch put into service (pulse)
2 Interlock closing conditions Yes□ No□
Explosion proof steam valve is opened for 2 min or coal air
mixture temperature at mill outlet lower than Value 1 (≤80℃) ≤80℃ Yes□ No□
(all 3 point,2 of 3 logic). (pulse)
Seal fan valve of mill
1 Permissive opening conditions: Yes□ No□
Any one of two seal air fans has been running Yes□ No□
2 Permissive closing conditions: Yes□ No□
Coal mill stopped (pulse) Yes□ No□
3 Interlock closing condition(or) Yes□ No□
two seal air fans stopped after any one of SAFs is running,
Yes□ No□
time for delay 20s (pulse)
Coal mill tripped (time delayed for 60s) (pulse) Yes□ No□
Inlet hot shut-off damper of mill
1 Permissive opening conditions: No MFT. Yes□ No□
2 Interlock closing conditions: MFT or mill tripped (pulse) Yes□ No□
Inlet cold shut-off damper of mill
1 Permissive opening conditions: No MFT. Yes□ No□
2 Interlock closing conditions: MFT or mill tripped (pulse) Yes□ No□
Mill discharge Valve 1-5
1 Permissive opening conditions: No MFT. Yes□ No□
2 Interlock closing conditions: MFT or mill tripped (pulse) Yes□ No□

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-03
Interlock & protection Test for dampers of coal feeder A
S/N Item Set value Acceptable Remarks
Seal air damper of feeder
Permissive open conditions:
1 Yes□ No□
Any one of PAFs has been running
Permissive close conditions:
2 Yes□ No□
Feeder has stopped and outlet valve has closed
3 Interlock protection close conditions: (or) Yes□ No□
Two PAFs stopped after any one of PAFs is running, time for
Yes□ No□
delay 5s
Mill tripped or feeder tripped (pulse) , time for delay 10s Yes□ No□
Coal gate at feeder outlet
Permissive opening conditions:
1 Yes□ No□
Coal feeder seal air valve opened and any SAF is running
Interlock protection open conditions
2 Yes□ No□
Coal feeder startup interlock opening (pulse).
3 Interlock protection close conditions: (or) Yes□ No□
Coal feeder tripped or coal feeder stopped or coal mill tripped
Yes□ No□
(pulse).
Inner high temperature of coal feeder (pulse). 80℃ Yes□ No□
Coal gate at feeder inlet
1 Interlock protection close conditions: (or) Yes□ No□
Coal feeder tripped or coal feeder stopped or coal mill tripped
Yes□ No□
(pulse).

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-03
Interlock & protection Test for dampers of coal feeder B
S/N Item Set value Acceptable Remarks
Seal air damper of feeder
Permissive open conditions:
1 Yes□ No□
Any one of PAFs has been running
Permissive close conditions:
2 Yes□ No□
Feeder has stopped and outlet valve has closed
3 Interlock protection close conditions: (or) Yes□ No□
Two PAFs stopped after any one of PAFs is running, time for
Yes□ No□
delay 5s
Mill tripped or feeder tripped (pulse) , time for delay 10s Yes□ No□
Coal gate at feeder outlet
Permissive opening conditions:
1 Yes□ No□
Coal feeder seal air valve opened and any SAF is running
Interlock protection open conditions
2 Yes□ No□
Coal feeder startup interlock opening (pulse).
3 Interlock protection close conditions: (or) Yes□ No□
Coal feeder tripped or coal feeder stopped or coal mill tripped
Yes□ No□
(pulse).
Inner high temperature of coal feeder (pulse). 80℃ Yes□ No□
Coal gate at feeder inlet
1 Interlock protection close conditions: (or) Yes□ No□
Coal feeder tripped or coal feeder stopped or coal mill tripped
Yes□ No□
(pulse).

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-03
Interlock & protection Test for dampers of coal feeder C
S/N Item Set value Acceptable Remarks
Seal air damper of feeder
Permissive open conditions:
1 Yes□ No□
Any one of PAFs has been running
Permissive close conditions:
2 Yes□ No□
Feeder has stopped and outlet valve has closed
3 Interlock protection close conditions: (or) Yes□ No□
Two PAFs stopped after any one of PAFs is running, time for
Yes□ No□
delay 5s
Mill tripped or feeder tripped (pulse) , time for delay 10s Yes□ No□
Coal gate at feeder outlet
Permissive opening conditions:
1 Yes□ No□
Coal feeder seal air valve opened and any SAF is running
Interlock protection open conditions
2 Yes□ No□
Coal feeder startup interlock opening (pulse).
3 Interlock protection close conditions: (or) Yes□ No□
Coal feeder tripped or coal feeder stopped or coal mill tripped
Yes□ No□
(pulse).
Inner high temperature of coal feeder (pulse). 80℃ Yes□ No□
Coal gate at feeder inlet
1 Interlock protection close conditions: (or) Yes□ No□
Coal feeder tripped or coal feeder stopped or coal mill tripped
Yes□ No□
(pulse).

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-03
Interlock & protection Test for dampers of coal feeder D
S/N Item Set value Acceptable Remarks
Seal air damper of feeder
Permissive open conditions:
1 Yes□ No□
Any one of PAFs has been running
Permissive close conditions:
2 Yes□ No□
Feeder has stopped and outlet valve has closed
3 Interlock protection close conditions: (or) Yes□ No□
Two PAFs stopped after any one of PAFs is running, time for
Yes□ No□
delay 5s
Mill tripped or feeder tripped (pulse) , time for delay 10s Yes□ No□
Coal gate at feeder outlet
Permissive opening conditions:
1 Yes□ No□
Coal feeder seal air valve opened and any SAF is running
Interlock protection open conditions
2 Yes□ No□
Coal feeder startup interlock opening (pulse).
3 Interlock protection close conditions: (or) Yes□ No□
Coal feeder tripped or coal feeder stopped or coal mill tripped
Yes□ No□
(pulse).
Inner high temperature of coal feeder (pulse). 80℃ Yes□ No□
Coal gate at feeder inlet
1 Interlock protection close conditions: (or) Yes□ No□
Coal feeder tripped or coal feeder stopped or coal mill tripped
Yes□ No□
(pulse).

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-03
Interlock & protection Test for dampers of coal feeder E
S/N Item Set value Acceptable Remarks
Seal air damper of feeder
Permissive open conditions:
1 Yes□ No□
Any one of PAFs has been running
Permissive close conditions:
2 Yes□ No□
Feeder has stopped and outlet valve has closed
3 Interlock protection close conditions: (or) Yes□ No□
Two PAFs stopped after any one of PAFs is running, time for
Yes□ No□
delay 5s
Mill tripped or feeder tripped (pulse) , time for delay 10s Yes□ No□
Coal gate at feeder outlet
Permissive opening conditions:
1 Yes□ No□
Coal feeder seal air valve opened and any SAF is running
Interlock protection open conditions
2 Yes□ No□
Coal feeder startup interlock opening (pulse).
3 Interlock protection close conditions: (or) Yes□ No□
Coal feeder tripped or coal feeder stopped or coal mill tripped
Yes□ No□
(pulse).
Inner high temperature of coal feeder (pulse). 80℃ Yes□ No□
Coal gate at feeder inlet
1 Interlock protection close conditions: (or) Yes□ No□
Coal feeder tripped or coal feeder stopped or coal mill tripped
Yes□ No□
(pulse).

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-03
Interlock & protection Test for dampers of coal feeder F
S/N Item Set value Acceptable Remarks
Seal air damper of feeder
Permissive open conditions:
1 Yes□ No□
Any one of PAFs has been running
Permissive close conditions:
2 Yes□ No□
Feeder has stopped and outlet valve has closed
3 Interlock protection close conditions: (or) Yes□ No□
Two PAFs stopped after any one of PAFs is running, time for
Yes□ No□
delay 5s
Mill tripped or feeder tripped (pulse) , time for delay 10s Yes□ No□
Coal gate at feeder outlet
Permissive opening conditions:
1 Yes□ No□
Coal feeder seal air valve opened and any SAF is running
Interlock protection open conditions
2 Yes□ No□
Coal feeder startup interlock opening (pulse).
3 Interlock protection close conditions: (or) Yes□ No□
Coal feeder tripped or coal feeder stopped or coal mill tripped
Yes□ No□
(pulse).
Inner high temperature of coal feeder (pulse). 80℃ Yes□ No□
Coal gate at feeder inlet
1 Interlock protection close conditions: (or) Yes□ No□
Coal feeder tripped or coal feeder stopped or coal mill tripped
Yes□ No□
(pulse).

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
DUYEN HAI 3 THERMAL
Consultant
POWER PLANT PROJECT
Owner
No: DH3-31HFC-T-ITP-0010-04
INSPECTION REPORT Date:
Sub-Contractor: SECTI
Work Title: Commissioning of Coal pulverizing system
Inspected work: Sequence control Test
Structure/Location:
Based documentation for acceptance:
1.Request for inspection, attached:
2.Internal inspection report, attached:
3.Approved drawings:
4.Refer to Inspection and Test Plan:
5.Measurement and Test Result report, attached(if any):
6.Site diary(refer):
7.Other relative documents(if any):
Method of Inspection
□Visual □Laboratory Test □Measurement □Survey □Others
Assessment
NO
Inspection content PECC3
. CDSZ TPMB3
/FICHTNER
1 As shown in form: DH3-31HFC-T-ITP-0010-04

Comments from CDSZ:


Comments from PECC3/FICHTNER :
Comments from TPMB3:
Conclusion: Accepted the above inspected work and agreed to carry out the next works.
Contractor EPC Contractor Consultant Owner
SECTI CDSZ PECC3/FICHTNER TPMB3
Position
Signature
Full Name
Note:√=Accept,×=Reject. Form:DH3-31HFC-T-ITP-0010-04
Form:DH3-31HFC-T-ITP-0010-04
Sequence control Test for mill A
S/N Item Set value Acceptable Remarks
Start conditions for sequence control of coal pulverizer:(AND)
1 Any primary air fan operating Yes□ No□
2 Any seal air fan operating for 60s Yes□ No□
Start procedures for sequence control:
1 Start Mill of the lube oil pump Yes□ No□
2 Opened the corresponding sealed damper of the mill. Yes□ No□
3 Open the sealed damper of coal feeder Yes□ No□
4 Open the coal feeder inlet valve; Yes□ No□
5 Open the firing steam valve about 5min Yes□ No□
Fire steam valve of coal pulverizer has been open for 5min,
6 Yes□ No□
close fire steam valve of coal pulverizer;
7 Open cutoff valves at 1--5 outlets of coal pulverizer Yes□ No□
Open cold and primary hot air cutoff valves of coal
8 Yes□ No□
pulverizer
Set Cold/hot air valve for automatic control(TEM. And air
9 Yes□ No□
flow)
Set the hot air regulate valve, cold air regulate valve to a
10 Yes□ No□
certain
11 Warm up After 5 minutes, coal pulverizer is ready to startup Yes□ No□
12 Reset the trip condition of mill, mill startup Yes□ No□
After the mill outlet temperature and the air flow are proper,
13 70--85℃ Yes□ No□
reset to the coal feeder tripping
Start coal feeder,interlock opening the coal feeder outlet
14 Yes□ No□
valve,
15 Procedures control finish Yes□ No□
Stop conditions for sequence control:
1 Coal pulverizer operating Yes□ No□
Stop procedures for sequential control:
Inform MCS to lower the coal feeder rpm to its minimum
1 Yes□ No□
value(20%)
Close primary hot air cutoff andhot air adjusted dampers of
2 Yes□ No□
coal pulverizer
After the temperature at outlet of coal feeder <60°, close the
3 <60° Yes□ No□
valve at inlet of coal feeder ;
After time delayed 2min, Stop coal feeder, Close valve at
4 Yes□ No□
outlet of coal feeder
5 After time delayed 2min, Close seal air valve of coal feeder Yes□ No□
6 Stop coal pulverizer Yes□ No□
7 Open fire steam valve of coal pulverizer;keep 2 min. Yes□ No□
8 Close fire steam valve of coal pulverizer. Yes□ No□
Close outlet pneumatic valve of coal pulverizer; and seal air
9 Yes□ No□
damper of coal pulverizer;
10 procedures control finished Yes□ No□

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-04
Sequence control Test for mill B
S/N Item Set value Acceptable Remarks
Start conditions for sequence control of coal pulverizer:(AND)
1 Any primary air fan operating Yes□ No□
2 Any seal air fan operating for 60s Yes□ No□
Start procedures for sequence control:
1 Start Mill of the lube oil pump Yes□ No□
2 Opened the corresponding sealed damper of the mill. Yes□ No□
3 Open the sealed damper of coal feeder Yes□ No□
4 Open the coal feeder inlet valve; Yes□ No□
5 Open the firing steam valve about 5min Yes□ No□
Fire steam valve of coal pulverizer has been open for 5min,
6 Yes□ No□
close fire steam valve of coal pulverizer;
7 Open cutoff valves at 1--5 outlets of coal pulverizer Yes□ No□
Open cold and primary hot air cutoff valves of coal
8 Yes□ No□
pulverizer
Set Cold/hot air valve for automatic control(TEM. And air
9 Yes□ No□
flow)
Set the hot air regulate valve, cold air regulate valve to a
10 Yes□ No□
certain
11 Warm up After 5 minutes, coal pulverizer is ready to startup Yes□ No□
12 Reset the trip condition of mill, mill startup Yes□ No□
After the mill outlet temperature and the air flow are proper,
13 70--85℃ Yes□ No□
reset to the coal feeder tripping
Start coal feeder,interlock opening the coal feeder outlet
14 Yes□ No□
valve,
15 Procedures control finish Yes□ No□
Stop conditions for sequence control:
1 Coal pulverizer operating Yes□ No□
Stop procedures for sequential control:
Inform MCS to lower the coal feeder rpm to its minimum
1 Yes□ No□
value(20%)
Close primary hot air cutoff andhot air adjusted dampers of
2 Yes□ No□
coal pulverizer
After the temperature at outlet of coal feeder <60°, close the
3 <60° Yes□ No□
valve at inlet of coal feeder ;
After time delayed 2min, Stop coal feeder, Close valve at
4 Yes□ No□
outlet of coal feeder
5 After time delayed 2min, Close seal air valve of coal feeder Yes□ No□
6 Stop coal pulverizer Yes□ No□
7 Open fire steam valve of coal pulverizer;keep 2 min. Yes□ No□
8 Close fire steam valve of coal pulverizer. Yes□ No□
Close outlet pneumatic valve of coal pulverizer; and seal air
9 Yes□ No□
damper of coal pulverizer;
10 procedures control finished Yes□ No□

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-04
Sequence control Test for mill C
S/N Item Set value Acceptable Remarks
Start conditions for sequence control of coal pulverizer:(AND)
1 Any primary air fan operating Yes□ No□
2 Any seal air fan operating for 60s Yes□ No□
Start procedures for sequence control:
1 Start Mill of the lube oil pump Yes□ No□
2 Opened the corresponding sealed damper of the mill. Yes□ No□
3 Open the sealed damper of coal feeder Yes□ No□
4 Open the coal feeder inlet valve; Yes□ No□
5 Open the firing steam valve about 5min Yes□ No□
Fire steam valve of coal pulverizer has been open for 5min,
6 Yes□ No□
close fire steam valve of coal pulverizer;
7 Open cutoff valves at 1--5 outlets of coal pulverizer Yes□ No□
Open cold and primary hot air cutoff valves of coal
8 Yes□ No□
pulverizer
Set Cold/hot air valve for automatic control(TEM. And air
9 Yes□ No□
flow)
Set the hot air regulate valve, cold air regulate valve to a
10 Yes□ No□
certain
11 Warm up After 5 minutes, coal pulverizer is ready to startup Yes□ No□
12 Reset the trip condition of mill, mill startup Yes□ No□
After the mill outlet temperature and the air flow are proper,
13 70--85℃ Yes□ No□
reset to the coal feeder tripping
Start coal feeder,interlock opening the coal feeder outlet
14 Yes□ No□
valve,
15 Procedures control finish Yes□ No□
Stop conditions for sequence control:
1 Coal pulverizer operating Yes□ No□
Stop procedures for sequential control:
Inform MCS to lower the coal feeder rpm to its minimum
1 Yes□ No□
value(20%)
Close primary hot air cutoff andhot air adjusted dampers of
2 Yes□ No□
coal pulverizer
After the temperature at outlet of coal feeder <60°, close the
3 <60° Yes□ No□
valve at inlet of coal feeder ;
After time delayed 2min, Stop coal feeder, Close valve at
4 Yes□ No□
outlet of coal feeder
5 After time delayed 2min, Close seal air valve of coal feeder Yes□ No□
6 Stop coal pulverizer Yes□ No□
7 Open fire steam valve of coal pulverizer;keep 2 min. Yes□ No□
8 Close fire steam valve of coal pulverizer. Yes□ No□
Close outlet pneumatic valve of coal pulverizer; and seal air
9 Yes□ No□
damper of coal pulverizer;
10 procedures control finished Yes□ No□

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-04
Sequence control Test for mill D
S/N Item Set value Acceptable Remarks
Start conditions for sequence control of coal pulverizer:(AND)
1 Any primary air fan operating Yes□ No□
2 Any seal air fan operating for 60s Yes□ No□
Start procedures for sequence control:
1 Start Mill of the lube oil pump Yes□ No□
2 Opened the corresponding sealed damper of the mill. Yes□ No□
3 Open the sealed damper of coal feeder Yes□ No□
4 Open the coal feeder inlet valve; Yes□ No□
5 Open the firing steam valve about 5min Yes□ No□
Fire steam valve of coal pulverizer has been open for 5min,
6 Yes□ No□
close fire steam valve of coal pulverizer;
7 Open cutoff valves at 1--5 outlets of coal pulverizer Yes□ No□
Open cold and primary hot air cutoff valves of coal
8 Yes□ No□
pulverizer
Set Cold/hot air valve for automatic control(TEM. And air
9 Yes□ No□
flow)
Set the hot air regulate valve, cold air regulate valve to a
10 Yes□ No□
certain
11 Warm up After 5 minutes, coal pulverizer is ready to startup Yes□ No□
12 Reset the trip condition of mill, mill startup Yes□ No□
After the mill outlet temperature and the air flow are proper,
13 70--85℃ Yes□ No□
reset to the coal feeder tripping
Start coal feeder,interlock opening the coal feeder outlet
14 Yes□ No□
valve,
15 Procedures control finish Yes□ No□
Stop conditions for sequence control:
1 Coal pulverizer operating Yes□ No□
Stop procedures for sequential control:
Inform MCS to lower the coal feeder rpm to its minimum
1 Yes□ No□
value(20%)
Close primary hot air cutoff andhot air adjusted dampers of
2 Yes□ No□
coal pulverizer
After the temperature at outlet of coal feeder <60°, close the
3 <60° Yes□ No□
valve at inlet of coal feeder ;
After time delayed 2min, Stop coal feeder, Close valve at
4 Yes□ No□
outlet of coal feeder
5 After time delayed 2min, Close seal air valve of coal feeder Yes□ No□
6 Stop coal pulverizer Yes□ No□
7 Open fire steam valve of coal pulverizer;keep 2 min. Yes□ No□
8 Close fire steam valve of coal pulverizer. Yes□ No□
Close outlet pneumatic valve of coal pulverizer; and seal air
9 Yes□ No□
damper of coal pulverizer;
10 procedures control finished Yes□ No□

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-04
Sequence control Test for mill E
S/N Item Set value Acceptable Remarks
Start conditions for sequence control of coal pulverizer:(AND)
1 Any primary air fan operating Yes□ No□
2 Any seal air fan operating for 60s Yes□ No□
Start procedures for sequence control:
1 Start Mill of the lube oil pump Yes□ No□
2 Opened the corresponding sealed damper of the mill. Yes□ No□
3 Open the sealed damper of coal feeder Yes□ No□
4 Open the coal feeder inlet valve; Yes□ No□
5 Open the firing steam valve about 5min Yes□ No□
Fire steam valve of coal pulverizer has been open for 5min,
6 Yes□ No□
close fire steam valve of coal pulverizer;
7 Open cutoff valves at 1--5 outlets of coal pulverizer Yes□ No□
Open cold and primary hot air cutoff valves of coal
8 Yes□ No□
pulverizer
Set Cold/hot air valve for automatic control(TEM. And air
9 Yes□ No□
flow)
Set the hot air regulate valve, cold air regulate valve to a
10 Yes□ No□
certain
11 Warm up After 5 minutes, coal pulverizer is ready to startup Yes□ No□
12 Reset the trip condition of mill, mill startup Yes□ No□
After the mill outlet temperature and the air flow are proper,
13 70--85℃ Yes□ No□
reset to the coal feeder tripping
Start coal feeder,interlock opening the coal feeder outlet
14 Yes□ No□
valve,
15 Procedures control finish Yes□ No□
Stop conditions for sequence control:
1 Coal pulverizer operating Yes□ No□
Stop procedures for sequential control:
Inform MCS to lower the coal feeder rpm to its minimum
1 Yes□ No□
value(20%)
Close primary hot air cutoff andhot air adjusted dampers of
2 Yes□ No□
coal pulverizer
After the temperature at outlet of coal feeder <60°, close the
3 <60° Yes□ No□
valve at inlet of coal feeder ;
After time delayed 2min, Stop coal feeder, Close valve at
4 Yes□ No□
outlet of coal feeder
5 After time delayed 2min, Close seal air valve of coal feeder Yes□ No□
6 Stop coal pulverizer Yes□ No□
7 Open fire steam valve of coal pulverizer;keep 2 min. Yes□ No□
8 Close fire steam valve of coal pulverizer. Yes□ No□
Close outlet pneumatic valve of coal pulverizer; and seal air
9 Yes□ No□
damper of coal pulverizer;
10 procedures control finished Yes□ No□

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-04
Sequence control Test for mill F
S/N Item Set value Acceptable Remarks
Start conditions for sequence control of coal pulverizer:(AND)
1 Any primary air fan operating Yes□ No□
2 Any seal air fan operating for 60s Yes□ No□
Start procedures for sequence control:
1 Start Mill of the lube oil pump Yes□ No□
2 Opened the corresponding sealed damper of the mill. Yes□ No□
3 Open the sealed damper of coal feeder Yes□ No□
4 Open the coal feeder inlet valve; Yes□ No□
5 Open the firing steam valve about 5min Yes□ No□
Fire steam valve of coal pulverizer has been open for 5min,
6 Yes□ No□
close fire steam valve of coal pulverizer;
7 Open cutoff valves at 1--5 outlets of coal pulverizer Yes□ No□
Open cold and primary hot air cutoff valves of coal
8 Yes□ No□
pulverizer
Set Cold/hot air valve for automatic control(TEM. And air
9 Yes□ No□
flow)
Set the hot air regulate valve, cold air regulate valve to a
10 Yes□ No□
certain
11 Warm up After 5 minutes, coal pulverizer is ready to startup Yes□ No□
12 Reset the trip condition of mill, mill startup Yes□ No□
After the mill outlet temperature and the air flow are proper,
13 70--85℃ Yes□ No□
reset to the coal feeder tripping
Start coal feeder,interlock opening the coal feeder outlet
14 Yes□ No□
valve,
15 Procedures control finish Yes□ No□
Stop conditions for sequence control:
1 Coal pulverizer operating Yes□ No□
Stop procedures for sequential control:
Inform MCS to lower the coal feeder rpm to its minimum
1 Yes□ No□
value(20%)
Close primary hot air cutoff andhot air adjusted dampers of
2 Yes□ No□
coal pulverizer
After the temperature at outlet of coal feeder <60°, close the
3 <60° Yes□ No□
valve at inlet of coal feeder ;
After time delayed 2min, Stop coal feeder, Close valve at
4 Yes□ No□
outlet of coal feeder
5 After time delayed 2min, Close seal air valve of coal feeder Yes□ No□
6 Stop coal pulverizer Yes□ No□
7 Open fire steam valve of coal pulverizer;keep 2 min. Yes□ No□
8 Close fire steam valve of coal pulverizer. Yes□ No□
Close outlet pneumatic valve of coal pulverizer; and seal air
9 Yes□ No□
damper of coal pulverizer;
10 procedures control finished Yes□ No□

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
DUYEN HAI 3 THERMAL
Consultant
POWER PLANT PROJECT
Owner
No: DH3-31HFC-T-ITP-0010-05
INSPECTION REPORT Date:
Sub-Contractor: SECTI
Work Title: Commissioning of Coal pulverizing system
Inspected work: Trial running of mill and coal feeder
Structure/Location:
Based documentation for acceptance:
1.Request for inspection, attached:
2.Internal inspection report, attached:
3.Approved drawings:
4.Refer to Inspection and Test Plan:
5.Measurement and Test Result report, attached(if any):
6.Site diary(refer):
7.Other relative documents(if any):
Method of Inspection
□Visual □Laboratory Test □Measurement □Survey □Others
Assessment
NO
Inspection content PECC3
. CDSZ TPMB3
/FICHTNER
1 As shown in form: DH3-31HFC-T-ITP-0010-05

Comments from CDSZ:


Comments from PECC3/FICHTNER :
Comments from TPMB3:
Conclusion: Accepted the above inspected work and agreed to carry out the next works.
Contractor EPC Contractor Consultant Owner
SECTI CDSZ PECC3/FICHTNER TPMB3
Position
Signature
Full Name
Note:√=Accept,×=Reject. Form:DH3-31HFC-T-ITP-0010-05
Form:DH3-31HFC-T-ITP-0010-05
Trial running of mill A
Acceptance Compliance Remarks
S/N Item Result
standard appraisal

1 Start current 465—744A □YES □NO

2 Running current 31--93A □YES □NO

Motor vibration on front bearing


3 <10mm/s / / □YES □NO
⊥/-/⊙
Motor vibration on rear bearing
4 <10mm/s / / □YES □NO
⊥/-/⊙
mill vibration on front bearing
5 <10mm/s / / □YES □NO
⊥/-/⊙
mill vibration on rear bearing
6 <10mm/s / / □YES □NO
⊥/-/⊙
Motor phase coil temperature
7 <130℃ / / □YES □NO
U /V/ W
Motor bearing temperature
8 <80℃ / □YES □NO
front /rear
Temperature of thrust pad oil sump
9 <70℃ / □YES □NO
of reducer gearbox

10 Load running time 4h □YES □NO

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-05
Trial running of mill B
Acceptance Compliance Remarks
S/N Item Result
standard appraisal

1 Start current 465—744A □YES □NO

2 Running current 31--93A □YES □NO

Motor vibration on front bearing


3 <10mm/s / / □YES □NO
⊥/-/⊙
Motor vibration on rear bearing
4 <10mm/s / / □YES □NO
⊥/-/⊙
mill vibration on front bearing
5 <10mm/s / / □YES □NO
⊥/-/⊙
mill vibration on rear bearing
6 <10mm/s / / □YES □NO
⊥/-/⊙
Motor phase coil temperature
7 <130℃ / / □YES □NO
U /V/ W
Motor bearing temperature
8 <80℃ / □YES □NO
front /rear
Temperature of thrust pad oil sump
9 <70℃ / □YES □NO
of reducer gearbox

10 Load running time 4h □YES □NO

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-05
Trial running of mill C
Acceptance Compliance Remarks
S/N Item Result
standard appraisal

1 Start current 465—744A □YES □NO

2 Running current 31--93A □YES □NO

Motor vibration on front bearing


3 <10mm/s / / □YES □NO
⊥/-/⊙
Motor vibration on rear bearing
4 <10mm/s / / □YES □NO
⊥/-/⊙
mill vibration on front bearing
5 <10mm/s / / □YES □NO
⊥/-/⊙
mill vibration on rear bearing
6 <10mm/s / / □YES □NO
⊥/-/⊙
Motor phase coil temperature
7 <130℃ / / □YES □NO
U /V/ W
Motor bearing temperature
8 <80℃ / □YES □NO
front /rear
Temperature of thrust pad oil sump
9 <70℃ / □YES □NO
of reducer gearbox

10 Load running time 4h □YES □NO

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-05
Trial running of mill D
Acceptance Compliance Remarks
S/N Item Result
standard appraisal

1 Start current 465—744A □YES □NO

2 Running current 31--93A □YES □NO

Motor vibration on front bearing


3 <10mm/s / / □YES □NO
⊥/-/⊙
Motor vibration on rear bearing
4 <10mm/s / / □YES □NO
⊥/-/⊙
mill vibration on front bearing
5 <10mm/s / / □YES □NO
⊥/-/⊙
mill vibration on rear bearing
6 <10mm/s / / □YES □NO
⊥/-/⊙
Motor phase coil temperature
7 <130℃ / / □YES □NO
U /V/ W
Motor bearing temperature
8 <80℃ / □YES □NO
front /rear
Temperature of thrust pad oil sump
9 <70℃ / □YES □NO
of reducer gearbox

10 Load running time 4h □YES □NO

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-05
Trial running of mill E
Acceptance Compliance Remarks
S/N Item Result
standard appraisal

1 Start current 465—744A □YES □NO

2 Running current 31--93A □YES □NO

Motor vibration on front bearing


3 <10mm/s / / □YES □NO
⊥/-/⊙
Motor vibration on rear bearing
4 <10mm/s / / □YES □NO
⊥/-/⊙
mill vibration on front bearing
5 <10mm/s / / □YES □NO
⊥/-/⊙
mill vibration on rear bearing
6 <10mm/s / / □YES □NO
⊥/-/⊙
Motor phase coil temperature
7 <130℃ / / □YES □NO
U /V/ W
Motor bearing temperature
8 <80℃ / □YES □NO
front /rear
Temperature of thrust pad oil sump
9 <70℃ / □YES □NO
of reducer gearbox

10 Load running time 4h □YES □NO

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-05
Trial running of mill F
Acceptance Compliance Remarks
S/N Item Result
standard appraisal

1 Start current 465—744A □YES □NO

2 Running current 31--93A □YES □NO

Motor vibration on front bearing


3 <10mm/s / / □YES □NO
⊥/-/⊙
Motor vibration on rear bearing
4 <10mm/s / / □YES □NO
⊥/-/⊙
mill vibration on front bearing
5 <10mm/s / / □YES □NO
⊥/-/⊙
mill vibration on rear bearing
6 <10mm/s / / □YES □NO
⊥/-/⊙
Motor phase coil temperature
7 <130℃ / / □YES □NO
U /V/ W
Motor bearing temperature
8 <80℃ / □YES □NO
front /rear
Temperature of thrust pad oil sump
9 <70℃ / □YES □NO
of reducer gearbox

10 Load running time 4h □YES □NO

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-05
Trial running of feeder A
Acceptance Compliance Remarks
S/N Item Result
standard appraisal

1 Start current 80—128A □YES □NO

2 Running current 5.33--16A □YES □NO

Motor vibration on front bearing


3 <10mm/s / / □YES □NO
⊥/-/⊙
Motor vibration on rear bearing
4 <10mm/s / / □YES □NO
⊥/-/⊙
feeder vibration on front bearing
5 <10mm/s / / □YES □NO
⊥/-/⊙
feeder vibration on rear bearing
6 <10mm/s / / □YES □NO
⊥/-/⊙
Motor bearing temperature
7 <80℃ / □YES □NO
front /rear

8 Load running time 4h □YES □NO


Form:DH3-31HFC-T-ITP-0010-05
Trial running of feeder B
Acceptance Compliance Remarks
S/N Item Result
standard appraisal

1 Start current 80—128A □YES □NO

2 Running current 5.33--16A □YES □NO

Motor vibration on front bearing


3 <10mm/s / / □YES □NO
⊥/-/⊙
Motor vibration on rear bearing
4 <10mm/s / / □YES □NO
⊥/-/⊙
feeder vibration on front bearing
5 <10mm/s / / □YES □NO
⊥/-/⊙
feeder vibration on rear bearing
6 <10mm/s / / □YES □NO
⊥/-/⊙
Motor bearing temperature
7 <80℃ / □YES □NO
front /rear

8 Load running time 4h □YES □NO

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-05
Trial running of feeder C
Acceptance Compliance Remarks
S/N Item Result
standard appraisal

1 Start current 80—128A □YES □NO

2 Running current 5.33--16A □YES □NO

Motor vibration on front bearing


3 <10mm/s / / □YES □NO
⊥/-/⊙
Motor vibration on rear bearing
4 <10mm/s / / □YES □NO
⊥/-/⊙
feeder vibration on front bearing
5 <10mm/s / / □YES □NO
⊥/-/⊙
feeder vibration on rear bearing
6 <10mm/s / / □YES □NO
⊥/-/⊙
Motor bearing temperature
7 <80℃ / □YES □NO
front /rear

8 Load running time 4h □YES □NO


Form:DH3-31HFC-T-ITP-0010-05
Trial running of feeder D
Acceptance Compliance Remarks
S/N Item Result
standard appraisal

1 Start current 80—128A □YES □NO

2 Running current 5.33--16A □YES □NO

Motor vibration on front bearing


3 <10mm/s / / □YES □NO
⊥/-/⊙
Motor vibration on rear bearing
4 <10mm/s / / □YES □NO
⊥/-/⊙
feeder vibration on front bearing
5 <10mm/s / / □YES □NO
⊥/-/⊙
feeder vibration on rear bearing
6 <10mm/s / / □YES □NO
⊥/-/⊙
Motor bearing temperature
7 <80℃ / □YES □NO
front /rear

8 Load running time 4h □YES □NO

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-05
Trial running of feeder E
Acceptance Compliance Remarks
S/N Item Result
standard appraisal

1 Start current 80—128A □YES □NO

2 Running current 5.33--16A □YES □NO

Motor vibration on front bearing


3 <10mm/s / / □YES □NO
⊥/-/⊙
Motor vibration on rear bearing
4 <10mm/s / / □YES □NO
⊥/-/⊙
feeder vibration on front bearing
5 <10mm/s / / □YES □NO
⊥/-/⊙
feeder vibration on rear bearing
6 <10mm/s / / □YES □NO
⊥/-/⊙
Motor bearing temperature
7 <80℃ / □YES □NO
front /rear

8 Load running time 4h □YES □NO

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Form:DH3-31HFC-T-ITP-0010-05
Trial running of feeder F
Acceptance Compliance Remarks
S/N Item Result
standard appraisal

1 Start current 80—128A □YES □NO

2 Running current 5.33--16A □YES □NO

Motor vibration on front bearing


3 <10mm/s / / □YES □NO
⊥/-/⊙
Motor vibration on rear bearing
4 <10mm/s / / □YES □NO
⊥/-/⊙
feeder vibration on front bearing
5 <10mm/s / / □YES □NO
⊥/-/⊙
feeder vibration on rear bearing
6 <10mm/s / / □YES □NO
⊥/-/⊙
Motor bearing temperature
7 <80℃ / □YES □NO
front /rear

8 Load running time 4h □YES □NO

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
DUYEN HAI 3 THERMAL
Consultant
POWER PLANT PROJECT
Owner
No: DH3-31HFC-T-ITP-0010-06
INSPECTION REPORT Date:
Sub-Contractor: SECTI
Work Title: Commissioning of Coal pulverizing system
Inspected work: Trial operation record
Structure/Location:
Based documentation for acceptance:
1.Request for inspection, attached:
2.Internal inspection report, attached:
3.Approved drawings:
4.Refer to Inspection and Test Plan:
5.Measurement and Test Result report, attached(if any):
6.Site diary(refer):
7.Other relative documents(if any):
Method of Inspection
□Visual □Laboratory Test □Measurement □Survey □Others
Assessment
NO
Inspection content PECC3
. CDSZ TPMB3
/FICHTNER
1 As shown in form: DH3-31HFC-T-ITP-0010-06

Comments from CDSZ:


Comments from PECC3/FICHTNER :
Comments from TPMB3:
Conclusion: Accepted the above inspected work and agreed to carry out the next works.
Contractor EPC Contractor Consultant Owner
SECTI CDSZ PECC3/FICHTNER TPMB3
Position
Signature
Full Name
Note:√=Accept,×=Reject. Form:DH3-31HFC-T-ITP-0010-06
Form:DH3-31HFC-T-ITP-0010-06

Mill Data
No. Item Unit Remark
A B C D E F

1 Unit load MW

2 Coal pulverizer inlet primary air volume t/h


Coal pulverizer inlet primary air
3 ℃
temperature
4 Coal feeding amount t/h
Coal pulverizer separator outlet
5 ℃
temperature
6 Inlet Pressure of coal pulverizer kPa
7 Coal pulverizer current A
8 Pulverized coal fineness %
Motor vibration on Front bearing
9 Mm/s
⊥/-/⊙
Motor vibration on rear bearing
10 Mm/s
⊥/-/⊙
mill vibration on Front bearing
11 Mm/s
⊥/-/⊙
mill vibration on rear bearing
12 Mm/s
⊥/-/⊙
Motor phase coil temperature
13 ℃
U /V/ W
Motor bearing temperature
14 ℃
front /rear
Temperature of thrust pad oil sump of
15 ℃
reducer gearbox

Sub contractor EPC contractor Consultant Owner


SECTI CDSZ PECC3/FICHTNER TPMB3
Appendix:valve and equipment list
KKS code and valves list for fuel oil system
1 31HFE41AA301 Cold air motoer-driven damper A
2 31HFE31AA301 Hot air motoer-driven damper A
3 31HFW21AA201 Sealing air valve to mill proper A
4 31HFW31AA201 Sealing air valve to feeder A
5 31HHE11AA301 Outlet valve 1 of mill A to Burner
6 31HHE12AA301 Outlet valve 2 of mill A to Burner
7 31HHE13AA301 Outlet valve 3of mill A to Burner
8 31HHE14AA301 Outlet valve 4 of mill A to Burner
9 31HHE15AA301 Outlet valve 5 of mill A to Burner
10 31HFA10AA201 Emergency discharge valve of coal bunker A
11 31HFB10AA201 Inlet insert valve of coal feeder A
12 31HFB10AF001 Outlet insert valve of coal feeder A
13 31HFB10AF001 Outlet insert valve of coal feeder A
14 31LBG51AF301 Firing steam valve of mill A
15 31EUA10AA001 Inlet valve of pyrite box of mill A
16 31EUA10AA002 Oulet valve of pyrite box of mill A
17 31HHQ11AA301 Inlet valve 1of atmosphere to BurnerA1
18 31HHQ12AA301 Inlet valve 2of atmosphere to BurnerA2
19 31HHQ13AA301 Inlet valve 3of atmosphere to BurnerA3
20 31HHQ14AA301 Inlet valve 4of atmosphere to BurnerA4
21 31HHQ15AA301 Inlet valve 5of atmosphere to BurnerA5
22 31HFE42AA301 Cold air motoer-driven damper B
23 31HFE32AA301 Hot air motoer-driven damper B
24 31HFW22AA201 Sealing air valve to mill proper B
25 31HFW32AA201 Sealing air valve to feeder B
26 31HHE21AA301 Outlet valve 1 of mill B to Burner
27 31HHE22AA301 Outlet valve 2 of mill B to Burner
28 31HHE23AA301 Outlet valve 3of mill B to Burner
29 31HHE24AA301 Outlet valve 4 of mill B to Burner
30 31HHE25AA301 Outlet valve 5 of mill B to Burner
31 31HFA20AA201 Emergency discharge valve of coal bunker B
32 31HFB20AA201 Inlet insert valve of coal feeder B
33 31HFB20AF001 Outlet insert valve of coal feeder B
34 31HFB20AF001 Outlet insert valve of coal feeder B
35 31LBG52AF301 Firing steam valve of mill B
36 31EUA20AA001 Inlet valve of pyrite box of mill B
37 31EUA20AA002 Oulet valve of pyrite box of mill B
38 31HHQ21AA301 Inlet valve 1of atmosphere to Burner B1
39 31HHQ22AA301 Inlet valve 2of atmosphere to Burner B2
40 31HHQ23AA301 Inlet valve 3of atmosphere to Burner B3
41 31HHQ24AA301 Inlet valve 4of atmosphere to Burner B4
42 31HHQ25AA301 Inlet valve 5of atmosphere to Burner B5
43 31HFE43AA301 Cold air motoer-driven damper C
44 31HFE33AA301 Hot air motoer-driven damper C
45 31HFW23AA201 Sealing air valve to mill proper C
46 31HFW33AA201 Sealing air valve to feeder C
47 31HHE31AA301 Outlet valve 1 of mill C to Burner
48 31HHE32AA301 Outlet valve 2 ofmill C to Burner
49 31HHE33AA301 Outlet valve 3of mill C to Burner
50 31HHE34AA301 Outlet valve 4 of mill C to Burner
51 31HHE35AA301 Outlet valve 5 of mill C to Burner
52 31HFA30AA201 Emergency discharge valve of coal bunker C
53 31HFB30AA201 Inlet insert valve of coal feeder C
54 31HFB30AF001 Outlet insert valve of coal feeder C
55 31HFB30AF001 Outlet insert valve of coal feeder C
56 31LBG53AF301 Firing steam valve of mill C
57 31EUA30AA001 Inlet valve of pyrite box of mill C
58 31EUA30AA002 Oulet valve of pyrite box of mill C
59 31HHQ31AA301 Inlet valve 1of atmosphere to Burner C1
60 31HHQ32AA301 Inlet valve 2of atmosphere to Burner C2
61 31HHQ33AA301 Inlet valve 3of atmosphere to Burner C3
62 31HHQ34AA301 Inlet valve 4of atmosphere to Burner C4
63 31HHQ35AA301 Inlet valve 5of atmosphere to Burner C5
64 31HFE44AA301 Cold air motoer-driven damper D
65 31HFE34AA301 Hot air motoer-driven damper D
66 31HFW24AA201 Sealing air valve to mill proper D
67 31HFW34AA201 Sealing air valve to feeder D
68 31HHE41AA301 Outlet valve 1 of mill D to Burner
69 31HHE42AA301 Outlet valve 2 of mill D to Burner
70 31HHE43AA301 Outlet valve 3of mill D to Burner
71 31HHE44AA301 Outlet valve 4 of mill D to Burner
72 31HHE45AA301 Outlet valve 5 of mill D to Burner
73 31HFA40AA201 Emergency discharge valve of coal bunker D
74 31HFB40AA201 Inlet insert valve of coal feeder D
75 31HFB40AF001 Outlet insert valve of coal feeder D
76 31HFB40AF001 Outlet insert valve of coal feeder D
77 31LBG54AF301 Firing steam valve of mill D
78 31EUA40AA001 Inlet valve of pyrite box of mill D
79 31EUA40AA002 Oulet valve of pyrite box of mill D
80 31HHQ41AA301 Inlet valve 1of atmosphere to Burner D1
81 31HHQ42AA301 Inlet valve 2of atmosphere to Burner D2
82 31HHQ43AA301 Inlet valve 3of atmosphere to Burner D3
83 31HHQ44AA301 Inlet valve 4of atmosphere to Burner D4
84 31HHQ45AA301 Inlet valve 5of atmosphere to Burner D5
85 31HFE45AA301 Cold air motoer-driven damper E
86 31HFE35AA301 Hot air motoer-driven damper E
87 31HFW25AA201 Sealing air valve to mill proper E
88 31HFW35AA201 Sealing air valve to feeder E
89 31HHE51AA301 Outlet valve 1 of mill E to Burner
90 31HHE52AA301 Outlet valve 2 of mill E to Burner
91 31HHE53AA301 Outlet valve 3of mill E to Burner
92 31HHE54AA301 Outlet valve 4 of mill E to Burner
93 31HHE55AA301 Outlet valve 5 of mill E to Burner
94 31HFA50AA201 Emergency discharge valve of coal bunker E
95 31HFB50AA201 Inlet insert valve of coal feeder E
96 31HFB50AF001 Outlet insert valve of coal feeder E
97 31HFB50AF001 Outlet insert valve of coal feeder E
98 31LBG55AF301 Firing steam valve of mill E
99 31EUA50AA001 Inlet valve of pyrite box of mill E
100 31EUA50AA002 Oulet valve of pyrite box of mill E
101 31HHQ51AA301 Inlet valve 1of atmosphere to Burner E1
102 31HHQ52AA301 Inlet valve 2of atmosphere to Burner E2
103 31HHQ53AA301 Inlet valve 3of atmosphere to Burner E3
104 31HHQ54AA301 Inlet valve 4of atmosphere to Burner E4
105 31HHQ55AA301 Inlet valve 5of atmosphere to Burner E5
106 31HFE46AA301 Cold air motoer-driven damper F
107 31HFE36AA301 Hot air motoer-driven damper F
108 31HFW26AA201 Sealing air valve to mill proper F
109 31HFW36AA201 Sealing air valve to feeder F
110 31HHE61AA301 Outlet valve 1 of mill F to Burner
111 31HHE62AA301 Outlet valve 2 of mill F to Burner
112 31HHE63AA301 Outlet valve 3of mill F to Burner
113 31HHE64AA301 Outlet valve 4 of mill F to Burner
114 31HHE65AA301 Outlet valve 5 of mill F to Burner
115 31HFA60AA201 Emergency discharge valve of coal bunker F
116 31HFB60AA201 Inlet insert valve of coal feeder F
117 31HFB60AF001 Outlet insert valve of coal feeder F
118 31HFB60AF001 Outlet insert valve of coal feeder F
119 31LBG56AF301 Firing steam valve of mill F
120 31EUA60AA001 Inlet valve of pyrite box of mill F
121 31EUA60AA002 Oulet valve of pyrite box of mill F
122 31HHQ61AA301 Inlet valve 1of atmosphere to Burner F1
123 31HHQ62AA301 Inlet valve 2of atmosphere to Burner F2
124 31HHQ63AA301 Inlet valve 3of atmosphere to Burner F3
125 31HHQ64AA301 Inlet valve 4of atmosphere to Burner F4
126 31HHQ65AA301 Inlet valve 5of atmosphere to Burner F5
127 31HFE41AA001 Cold air control damper A
128 31HFE31AA001 Hot air control damper A
129 31HFE42AA001 Cold air control damper B
130 31HFE32AA001 Hot air control damper B
131 31HFE43AA001 Cold air control damper C
132 31HFE33AA001 Hot air control damper C
133 31HFE44AA001 Cold air control damper D
134 31HFE34AA001 Hot air control damper D
135 31HFE45AA001 Cold air control damper E
136 31HFE35AA001 Hot air control damper E
137 31HFE46AA001 Cold air control damper F
138 31HFE36AA001 Hot air control damper F
139 31HFC10AJ001 Medium speed mill A
140 31HFC20AJ001 Medium speed mill B
141 31HFC30AJ001 Medium speed mill C
142 31HFC40AJ001 Medium speed mill D
143 31HFC50AJ001 Medium speed mill E
144 31HFC60AJ001 Medium speed mill F
145 31HFB10AF001 Coal feeder A
146 31HFB20AF001 Coal feeder B
147 31HFB30AF001 Coal feeder C
148 31HFB40AF001 Coal feeder D
149 31HFB50AF001 Coal feeder E
150 31HFB60AF001 Coal feeder F
151 31HFA10BB001 Raw coal bunker A
152 31HFA20BB001 Raw coal bunker B
153 31HFA30BB001 Raw coal bunker C
154 31HFA40BB001 Raw coal bunker D
155 31HFA50BB001 Raw coal bunker E
156 31HFA60BB001 Raw coal bunker F
157 31HFC10AP001 Lube pump A of mill A
158 31HFC10AP002 Lube pump B of mill A
159 31HFC20AP001 Lube pump A of mill B
160 31HFC20AP002 Lube pump B of mill B
161 31HFC30AP001 Lube pump A of millC
162 31HFC30AP002 Lube pump B of mill C
163 31HFC40AP001 Lube pump A of millD
164 31HFC40AP002 Lube pump B of mill D
165 31HFC50AP001 Lube pump A of mill E
166 31HFC50AP002 Lube pump B of mill E
167 31HFC60AP001 Lube pump A of mill F
168 31HFC60AP002 Lube pump B of mill F
169 31HFW11AN001 Seal air fan A
170 31HFW12AN001 Seal air fan B

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