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SPE 39233
This paper was prepared for presentation at the SPE Fifth Latin American and Caribbean Petroleum Engineering Conference and Exhibition held in Rio de Janeiro, Brazil, 30 August to
3 September 1997.
This paper was selected for presentation by an SPE Program Committee following review of information contained in an abstract submitted by the author(s). Contents of the paper, as
presented, have not been reviewed by the Society of Petroleum Engineers and are subject to correction by the author(s). The material, as presented, does not necessarily reflect any
position of the Society of Petroleum Engineers, its officers, or members. Papers presented at SPE meetings are subject to publication review by Editorial Committees of the Society of
Petroleum Engineers. Permission to copy is restricted to an abstract of not more than 300 words. Illustrations may not be copied. The abstract should contain conspicuous
acknowledgment of where and by whom the paper is presented. Write Librarian, SPE, P.O. Box 833836, Richardson, TX 75083-3836, U.S.A., Telex, 163245 SPEUT.
4. What is the best type of model to use for single well Taken to its extreme, simulation showed that Continuous Hot
cyclic steam stimulation? Waterflood After Steam was the most effective strategy for the
West Coalinga field. Furthermore, the process was optimized if
B. HASDrive (Heated Annulus Steam Drive) the conversion to hot waterflood was timed to coincide with the
thermal maturity of the drive sand. Thermal maturity occurs
HASDrive uses a horizontal, unperforated pipe between when the viscosity reduction recovery mechanism becomes less
vertical steam injection and production wells. High important than the frontal advance displacement recovery
temperature steam is circulated inside the horizontal pipe. mechanism.
Heat is transferred from the hot pipe to the surrounding tar
sands, creating a significant annulus of heated tar sand E. Short-Term Injection Curtailment
around the pipe. Drive steam from the injector then heats
bitumen in the formation and displaces it along the high- Chevron implemented short-term injection curtailment in the
mobility, heated HAS pipe annulus to the producer. Midway-Sunset field, California, during winter months of high
gas (generator fuel) prices (see Figure 9). The results of both the
C. WASP simulation study and the field trial helped develop project
strategies for mature steamfloods in Midway-Sunset. The oil
Chevron began utilizing the Water-Alternating-Steam- production dropped when steam injection was shut-in but
Process (WASP) in 1988 in the West Coalinga field, increased when steam injection resumed.
California (see Figures 6, 7 and 8). To date over 100
patterns have been converted to WASP, and it has resulted In the field trial, it was decided to shut-in 16 high steam-oil-
in alleviating steam breakthrough with significant reduction ratio patterns (SOR greater than 5) rather than uniformly reduce
in steam usage and operating costs. rates across the entire field. Half of the original 16 shut-in
patterns show little change in production and consequently
remain shut-in. Because of significant drops in pattern oil
SPE 39233 HEAVY OIL RESERVOIR MANAGEMENT 3
production, the other 8 injectors were returned to injection later a factor in the abandonment of continuous steam injection.
at reduced rates following 3 to 4 months of shut-in.
Crosswell tomography surveys were conducted using two
The results of the curtailment field trial show: observation wells in the vicinity of a new, infill steam injector.
The primary objective of the surveys was to monitor steam
1. Total oil production from the curtailed patterns (heat) migration within an 80-foot thick, unconsolidated, heavy
increased during the first three months of shut-in and oil sandstone reservoir showing steam override.
has returned to pre-curtailment levels. The short-term
increase in production is assumed to result from The time-lapse crosswell tomography detected heat-induced
decreased casing pressure and effluent rates during velocity decreases between two surveys. The first survey was
steam shut-in. conducted before steam injection, and the second was conducted
three months later. Difference plots from the two surveys clearly
2. Although net sales oil has been on a steady annual defined areas with temperature change. Heat fronts were
decline of 9% for the last two years, the curtailment has interpreted as moving both updip (steam override) and downdip
temporarily halted this decline. (condensed hot fluids underrun). Contact temperature logs in the
receiver wells (observation wells) later corroborated the zone of
3. About $500,000 has been saved during the curtailment peak change. In addition, the presence of small-scale vertical
period. permeability barriers was indicated, which may locally inhibit
vertical sweep.
4. Oil-fuel-ratio improved from 9 prior to curtailment to
16 during curtailment. H. Non-thermal Methods
F. Downhole Fiber Optics Sensors In the past, heavy oil sands technology were primarily focusing
on vertical wells employing thermal methods. The recent trends
This system consists of a commercially available standard are to utilize more horizontal wells and to deploy primary or
optical fiber and operates in principle as an optical analog non-thermal recovery technology. Some of the successful non-
of radar. A pulse of light is sent along the length of the fiber thermal technology include: cold production, horizontal well
to measure scatter that is caused by imperfections at any technology including multi-laterals, foam and miscible gas, and
point along the optical fiber. The scatter mechanism hydraulic fracturing.
measures the ratio of scattered light intensity changes as
compared to what is expected along the fiber’s path. This RESERVOIR MANAGEMENT IN THE DURI
ratio yields temperature. Temperature data can be obtained
with accuracy over a length of 6-20 miles and at STEAMFLOOD
temperatures greater than 700°F.
The Duri Steamflood (DSF) is the largest steamflood in the
The fiber optic pressure sensor is an optical interferometer world, currently injecting 1,250,000 BSPD and producing
that is constructed to provide two paths for the light beam 284,000 BOPD from some 3,000 wells (Figure 10). Cyclic
that is launched into it. The two paths have different steamflood in Duri began in 1967. The first steamflood pilot was
propagation properties for passing light and are dependent implemented in 1975 and led to the first major project in 1985.
on the hydrostatic pressure which the fiber is exposed to. The DSF project has 12 development areas to be processed from
Changes in pressure cause a change in length between the now until the year 2021. Duri reserves occur in the Duri and
two paths, and these get translated into absolute pressure. Bekasap formations, which are tidally dominated deltaic in
The pressure sensor is a point measurement only, thus deposition, at depths from about 300 ft. to the oil-water contact
several sensors are needed to measure pressures at different at 750 ft. The geology is characterized by low dip and layered
points. stratigraphy. Although the layers are hydraulically continuous
on a pattern scale, 11 to 16 acres, there is significant contrast in
The application of fiber optics technology in thermal oil saturation and permeability within a given lobe and between
recovery can add value on both the short and long-term lobes.
economics by improving reservoir management. The
convenience of surface readout, and even connection to a Production drive mechanism prior to steam breakthrough was
central facility, would allow for continuous monitoring of pressurization of the reservoir and large horizontal viscous
reservoir conditions. Such information is invaluable, forces. Production occurs mostly as a “push” from steam
particularly in the early stages of a steam drive, and can be injection until breakthrough. Average reservoir pressures
incorporated into a simulator to consider various increase to 150 to 200 psi (50 to 100%) during startup in an
operational scenarios to optimize heat management. area. Viscosity reduction and gravity drainage mechanisms are
less important to recovery in Duri than other steamfloods.
G. Crosswell Tomography Because crude gravities are relatively high (19°-22°API), steam
injection only causes a 40-fold reduction in viscosity, whereas in
The crosswell tomography data and the inferred steam other steamfloods the reduction can be 200 to 500 greater.
migration characteristics has changed the operating strategy
for the steam drive in the West Coalinga Field and were
4 Ganesh C. Thakur 39233
Oil production schedules are also quite different between 3. Determination of optimal timing for cementing off
Duri and other steamfloods because of differences in oil breakthrough zones and diversion of steam into other layers
viscosity, layer thickness, drive mechanisms, and pattern
size. Peak production in Duri occurs before, rather than 4. Rate target setting methods for patterns and strings with
after, pattern breakthrough. The timing of peak production breakthrough versus those without breakthrough
dictates the timing of value generation and affects the
priorities of various objectives associated with reservoir 5. Optimal rate reduction schedules for mature areas
management.
SUMMARY
Based upon reservoir simulation studies and actual field
performance, the following strategies are implemented Chevron in California significantly reduced operating expenses,
fieldwide: both per barrel and in total, from 1991 to 1995 by successfully
implementing heat management strategies. The operating
1. The bulk of value generated by DSF comes from the expense of $9.50 per barrel was reduced by 40% (or $200
proper initial installation of the floods. million a year) to $5.70 per barrel. In addition to many
applications of technology, teamwork played a key role in
2. Following steam breakthrough, profile control achieving these tasks. The heat management flow chart and
contributes about 10% incremental reserves. process utilized in these fields are documented in Figures 13 and
14.
In DSF, reservoir management is a life-cycle concept which
starts at initial planning and designing of an area and ends In the future, the following items must be considered for
with its abandonment, almost “from the cradle to the grave” effective heavy oil reservoir management:
approach. Good reservoir management practices in Duri
start with an optimized development plan and design for the 1. Modeling of heat management should be an integral part of
wells, patterns, and surface facilities in the Design and engineers/geoscientists’ day-to-day business and their
Construction stage. Most of DSF’s project value generated performance evaluation.
is simply due to proper project planning, design,
construction, implementation, and normal maintenance. 2. Applications of various technologies and teamwork should
Activities typically associated with heat management, like be emphasized to lower operating expenses and increase
rate reductions and injector profile modification, generate a profitability.
relatively smaller portion of the total value.
3. New technologies, e.g., use of horizontal/designer wells,
The estimated comparative percentages of recovery factors fiber optic sensors for downhole temperature and pressure
for DSF are 7.5%, 20%, and 55% OOIP for primary, and measurements, 4D seismic, SAGD process (Figure 15), heat
huff and puff, and steamflood, respectively. The steam management utilizing WASP, hot waterflooding, steam
injection patterns for DSF are generally 7-spot. The actual injection curtailment, and others should be deployed.
field performance DSF is documented in Figure 11. The
elements of successful reservoir management program at HEAVY OIL RESERVOIR MANAGEMENT IN THE
DSF are shown in Table 4. Figure 12 shows the results of YEAR 2000
the 4-D seismic survey for this field, and this technology
played a key role in the management of the steamflood. In the year 2000 heavy oil reservoir management will include
total economically optimized design of the project “from the
Following the initial stage, the Ramp-Up Stage initiates cradle to the grave” (see Figure 16). Teamwork will become a
steam injection and brings it up to design rates (1.2 routine way of developing an asset and the hierarchical
BSPD/net acre-ft.). At the end of this stage, production management style will be out of practice. Technology will play a
approaches its peak. This leads to the Main Stage in which key role and will include extensive use of horizontal/designer
steam breakthrough, and therefore heat management, is wells including multi-laterals, cold production method, reservoir
expected to begin. One of the primary objectives in the characterization utilizing geostatistics, 3D/4D seismic, and 3D
Main Stage is to optimize injection rates as steam visualization, reservoir simulation, downhole steam generation
breakthrough occurs. and cogeneration of steam and power, real-time reservoir
monitoring and interactive reservoir management, variations of
The reservoir management practices in the Duri steamflood water-and-steam process and SAGD process, and more use of
continue to evolve, and the following are currently being field automation and “smart well” concept (see Figure 17).
studied:
2. Use of simulation methods for routine calculation of The assistance provided by K.C. Hong, M. Kumar, R. Schmidt
pattern allocation factors and steam zone positions and J. Bube in the preparation of this paper is duly appreciated.
SPE 39233 HEAVY OIL RESERVOIR MANAGEMENT 5
The author would like to thank Chevron Petroleum
Technology Company for permission to publish the
information.
REFERENCES
1. Thakur, G.C.: “The Role of Technology and Decision
Analysis in Reservoir Management,” SPE Paper 29775
presented at the Middle East Oil Show, Bahrain, 11-14
March 1995.
Thermal
Non Thermal
450,000
Chevron
350,000
Total B/D
250,000
150,000
50,000
0
California Indonesia Venezuela China Alberta
Phase
1 2 3 4 5 6 7 8
Development Strategies
Ph 2
Ph 3 Pilot
y
x
z
SP Resistivity
Top Temblor
1200
C Sands
14 DIP
1300
"E" Point
Inj. Strategies After
E Sands Vertical 35
3 Yrs. of Cont. Steam
"G" Point Expansion Hot WF
Oil Production (MSTB)
1400
G Sands Sands 3:1
Cumulative Sales
25 3:2
"H" Point
3:3 WASP
1500 H Sands Original
"J" Point 15
Drive
J Sands Sands
1600 "J" Point
5
Jv Sands
60 ft
Kreyenhagen
9 ft 1700 -5
0 5 10 15 20
SP/+10-/MV Sphere Focus
100 0 0 100 Time (Years)
Continuous Steam
Steam
Override Steam
Breakthrough
Unswept
Zone
WASP
Steam Steam
Steam B.T.
Delayed or
Eliminated
Unswept
Zone
Water Water
Ph 2
Pilot
Production Performance
Start of VE in Phase
700 Total Oil
Sales Oil
After 400
Steam Cycle Baseline Sales Oil
300
After VE Water Steam Water Steam Water
Water Cycle
200
J M M J S N J M M J S N
1988 1989
Year
CHEARS Simulation:
Coalinga • Effect of Steam
Curtailment on
Bakersfield Sales Oil Rate
Area
Cymric
Bakersfield
Area
Results:
Taft Area • 16 Patterns Shut In for 14 Months
SF
• Total Property Sales Oil Increased
Bakersfield • Oil-Fuel Ratio Improved from 9 to 16
LA • Increased Cashflow by $500,000
• Validated Simulation Results
Taft 26C 200 400 600 Return/
Oil Production (MBOPD)
J M S J M S J M
1992 1993 1994
Seasonal Variation
of Steam Generation Costs 10
Oil-Fuel Ratio (OFR)
6
2 Gas Price ($/MMBtu)
1 2
Gen Cost ($/Bbl Stm)
0
J M M J S N J M M J M J S N J M M J S N J M M J
1993 1994 1992 1993 1994
Fig. 9 — Heat management with CHEARS (thermal simulation) to combat steam breakthrough problems.
10 Ganesh C. Thakur 39233
(A)
Forecasted
300
D. Main
Rindu Pilot
250 Area 8
Kern
Area 7
Daily Production, 1000 BOPD
0
1975
1980
1985
1987
1989
1990
1991
1992
1993
1994
1995
1996
1997
1998
1999
2000
(B)
Continuous
Fore-
Steam Injection 3 Actual cast
Start-Up Area 2
400 1 100
0 0
85 87 89 91 93 95
Year
No 5 Months
Steam Steam Difference
0
B. Shallow
Steam Leak
in Injector
Casing
B
S. Zone of
Steam
Penetration
0.1
P. Polarity
Reversal
(Steam
Time (s)
S “thief”
Zone?)
0.2
0.3
0.3 0.4 0.5 0.6 0.3 0.4 0.5 0.6 0.3 0.4 0.5 0.6
Distance (Km)
Fig. 12 — Reflection images (migrated) across steamflood
9 Ganesh C. Thakur 39233
Begin
∆t No
Make Rate Adjustment?
Yes
Implement Adjustment
∆t No
Terminate Injection?
∆t Yes
Compare Prediction to Actual Performance
End
4
Project
Design
4/1
2
Data Steam 1 Injection 3
Management Injection Well Mgt.
6/7 5/1 3/2
1 Steam 2
Reservoir Heat Management Generator
Analysis (Op. Costs / Bbls.) Distribution
1/5 2/3
Production 3 Project
2
Well Review
Management 2/5
3/1
Real Time
Reservoir
Measurement Modeling
• Temperature Tools
• Pressure
• Acoustics • Geolith/G2
• Passive Seismic • Chears
Chevron Technology 3D Visualization • Stratamodel
Companies • Gocad
• Facies Finder
Database • Voxel/Geo
Management • Mincom Geolog
• Scale up
• Seisworks
Conventional • Geoquest
Reservoir Data Charisma
• RMA
• Well Log Data • AVO Modeling
• Production Data • Seismic Attribute
Asset Management • Rock and Fluids Data Analysis
Team • Seismic Records
• Production Logs
Fig. 17 — Fully integrated reservoir management system.