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MM3000 V SERIES

【MM3000 V SERIES】

Instruction
取扱説明書 Manual
株式会社
Shinko 新興技術研究所
Engineering Research Corp.


EDUCATION TRAINING SYSTEM FOR MECHATRONICS


MM3000 V SERIES


EDUCATION TRAINING SYSTEM FOR MECHATRONICS

Table of Contents
Chapter 1 Standard Accessory 06
Chapter 2 Detail of V Series 08
1】 Main Units 08
① Basic System 08
② Practical Mechanism unit 10
③ PLC Control Equipment 12
④ Auxiliary Unit 13
2】Example Connection of Units 14
① Feed Screw and Slide Table 14
② Rotary Table and Pneumatic Driven Z-Axis Robot Arm 14
③ Belt Conveyor and 2WayPhoto-Electric Sensor 15
④ Rotary Pneumatic Actuator and Rotary Motion Robot Arm with Z-axis 15

Chapter 3 Detail of Apparatus 16


1】Connection of Units 16
① Gear Connection 16
② Connection by Connecting Rod 16
③ Magnet Fitting 17
2】Wiring of Units 17
① Wiring Image 17
② Connection of PLC and Terminal I/O Box 18
③ Wiring of Units and Terminal I/O Box 18
④ Wiring by Terminal Block 21
3】Detail of each Part and Usage 21
① Scraper Setting of Pneumatic Cylinder 21
② Detail of Speed Control Induction Motor 21
③ Adjustment of Rotation angle of Rotary Pneumatic Actuator 22
④ Position Adjustment of Dog 22
⑤ Position Adjustment of Limit Switch 22
⑥ Detail of Belt Conveyor 23
⑦ Fix of Module Units by Magnet Fixture 23
⑧ Drainage of Pneumatic Compressor 23
⑨ Change of Rotary Fixed Angle of Rotary Motion Robot 24
⑩ Stored Connecting Rod 24
⑪ Release Table Stopper of Slide Table 25
⑫ Handle of Potentiometer 25
⑬ Setting of PLC Connecting Cable 25
⑭ Speed Control of Pneumatic Cylinder 26
⑮ Manual Operation of Solenoid Valve 26
⑯ Position Adjustment of Auto Switch 26
⑰ Sensitivity Adjustment of 2Way Photo-Electric Sensor 27
⑱ Parameters of AC Servo Motor and Mode Setting 28
● Connection Setting 28
● Setting of Parameters 29
● Writing Parameters to Amplifier 30
● Save Parameter Data in PC 30

4 Table of Contents
MM3000 V SERIES

● Change Parameters from Amplifier 31


● Changing Part of Parameter setting is changed 31
Chapter 4 Communication Setting of PLC 33
1】Installation of GX-Works2 33
2】Communication Setting of USB Connection 33
3】Communication Setting of Ethernet Connection 35
① Direct Connection of PC and PLC 35
② Connection through HUB 37
● Checking IP Address of PC 37
● Checking IP Address of PLC 38
Chapter 5 Making Program 42
1】Setting of Comment Input 42
2】Making Ladder Program 43
3】Conversion of Program 44
4】Data Transfer to PLC 45
5】Motion Check by Monitor Mode 47
6】Basic Program 48
① AND Circuit 48
② OR Circuit 48
③ NOT Circuit 48
④ NAND(NOT AND)Circuit 48
⑤ NOR(NOT OR)Circuit 49
⑥ Self-Holding Circuit 49
⑦ Timer Circuit 49
⑧ Counter Circuit 51
Chapter 6 Practice 53
1】Motor Control by Switch 54
2】Cylinder Control by Switch 57
3】Conveyer Control by Photo Sensor 60
4】Conveyer & Cylinder Control by Switch & Photo Sensor 63

Chapter 7 System Configuration Example 67


1】Self-Holding Circuit Part1 67
2】Self-Holding Circuit Part2 68
3】Timer for Lamp Control by Switch 70
4】Timer for Cylinder Control 72
5】Photo Sensor and Conveyor Control Circuit with Counter 74
6】Pick & Place Unit 76
7】Work Supply and Pick & Place Unit 78

Chapter 8 Appendix(Purchase of manual) 80

Table of Contents 5
EDUCATION TRAINING SYSTEM FOR MECHATRONICS

Chapter 1
Standard Accessory
(1) Education Training System for Mechatronics Manual
This book(Number of book is depend on System Scale)

(2) Data CD-ROM


1 CD-ROM attached with each this manual. ( PDF data, Ladder
Program, Referential Data of AC Servo Motor, Software, FA Parts
Manual)

(3) Education Training System for Mechatronics Purchasing Parts Manual


1(one) book is attached. (Depend on System, not attached.)

(4) Text etc.


Kinds and number is depend on System and country.

6 【Chapter 1】Standard Accessory


MM3000 V SERIES

(5) For Dia.6 ㎜ Tube, Air Piping Joint set


Stop Valve×1, Y-Distributor×3, T-Distributor×2, Extension Coupler×2,
Plug fitting×2)

(6) 6 ㎜ dia. Air Tube(20m)


Number of Tube is depend on System and Scale.

(7) Power Strip


Number is depend on System & Scale ( with falling prevention,
lightning serge, magnet fixture)

(8) Basic Tool Set


1set(content is depend on System)(Hex wrench, Screw driver, spanner,
etc.)

【Chapter 1】Standard Accessory 7


EDUCATION TRAINING SYSTEM FOR MECHATRONICS

Chapter 2
Detail of V Series

1】Main Units
Major Modules (Units) in Education Training System for Mechatronics
(MM3000 V Series)are as below.

① Basic Training Unit


Pneumatic Cylinder Speed Control Induction Motor
MM-VA210 MM-VA310
Speed Controller Output Gear
Speed Controller
output pin
Reed Switch
Air Intake

Scraper

Speed control motor incorporate a


Pneumatic cylinder generally allow tachometer generator (a generator
air feed and discharge at both ends to that outputs a voltage nearly
drive the piston. proportional to motor speed) in a
conventional induction motor.

Reversible Motor Rotary Pneumatic Actuator


MM-VA320 MM-VA410
Auto Switch
Swing Range
Output Gear
Adjuster
Output Gear
Solenoid Valve
Air Intake

Speed Controller

The structure of a reversible motor is


much the same as an induction motors Rotary Pneumatic Actuator converts
are modified to enable instantaneous compressed air to rotary motion.
reversal.

8 【Chapter 2】Detail of V Series


MM3000 V SERIES

Feed Screw Slide Table


MM-VM140 MM-VM310
Dog Output Pin Output pin

Table
Stopper

Dog
Gear

Connecting
Rod
Limit Switch Limit switch

Feed Screw is a mechanism for This unit contains a table that


uniformly converting rotational reciprocates in a straight line guided
motion. by the slide ball bearings.

Belt Conveyor Rotary Table


MM-VM320 MM-VM330
Input Gear
Input Gear Stopper

LimitSwitch
Switch

Work guide Dog ゙

Rotary Table uniformly converts one


Belt Conveyor uniformly converts
rotational motion (input) to another
rotational motion to linear motion.
rotational motion (output)

Pneumatic Driven Z-Axis Robot Arm 2-Way Photo Electric Sensor


MM-VR110 MM-VS310

Auto Switch Speed Ctrl


Solenoid Valve

Sensor
Chuck Element
Air Intake
Magnet Fix
【Light Projection】 【Reflection】

Robot Arm holds workpiece by Two types of photo-electric sensors


vacuum chuck. This unit is combined Light projection / reception type and
with Slide Table or Rotary Table. Reflection type.

【Chapter 2】Detail of V Series 9


EDUCATION TRAINING SYSTEM FOR MECHATRONICS

② Practical Mechanism Unit


Pneumatic Cylinder Clevis Stepping Motor
MM-VA220 MM-VA335
Auto Switch Solenoid Valve Hinge
Air Intake
Speed Ctrl

Output
Power
Driver
Cylinder
Gear
Fix plate

Rotational speed of stepping motor is


defined by pulse rate and its rotational
This type of Cylinder is mounted to be
angle is defined by the amount of
capable of swinging at its rear end. pulses. Rotational angle is 0.72°by 1
pulse.

AC Servo Motor Rack & Pinion


MM-VA345 MM-VM110
Amp Gear
Pin
Gear

Pin
゚ン

Stored
Connecting rod

Servo Motor has encoder for precise


Rack & Pinion converts linear motion
control of position, velocity and
to rotational motion.
acceleration.

Clutch Ratchet
MM-VM120 MM-VM130

Output Gear
Pin Output Gear
Pin

Ratchet

Clutch Pin Pin

Clutch converts linear motion to Ratchet has detent and converts linear
one-way rotational motion. motion to one-way rotational motion.

10 【Chapter 2】Detail of V Series


MM3000 V SERIES

Spur Gear Worm Gear


MM-VM150 MM-VM160
Gear

Gear Input
Output
Gear Gear

This unit has two spur gears to Worm gear consists of a worm screw and
worm wheel. Worm screw must turn 50
increase speed threefold and reduce revolutions to turn the worm wheel one
speed to 1/3. revolution, reducing speed to 1/50.

Plate Cam Double Pin Geneva


MM-VM210 MM-VM220
Output Output Gear
Pin Input
Gear Dog
Dog
Limit Switch
Limit
Switch
Input
Gear

Rotational motion of input gear outputs Double Pin Geneva is a gear mechanism
swing motion by plate cam through cam that translates a continuous rotation into an
shape. intermittent rotary motion.

Crank Arm Lever Slider


MM-VM230 MM-VM240
Input Gear Input Gear
Output Pin
Dog Output Pin
Limit Switch

Limit Switch
Dog

Crank is a mechanism for driving the output Turning crank pin slides in the groove of the
block with a connecting rod coupled with a output arm, thereby moving the output
rotary arm. Crank converts rotation to lever. When the crank pin completes one
linear movement. But the conversion is not revolution, The output arm completes one
uniform. reciprocal cycle.

【Chapter 2】Detail of V Series 11


EDUCATION TRAINING SYSTEM FOR MECHATRONICS

Toggle Rotary Motion Robot Arm with Z-axis


MM-VM250 MM-VR180
Speed Controller

Output Pin Air Intake

Chuck

Dog

Input Pin Limit


Switch Input Gear

Toggle has two arms and they are coupled to


form a chevron shape. When the vertex of This unit is combination of Z-Axis
these arms are pressed in a perpendicular Robot and Rotary Table.
direction, the arms gradually straighten.

Potentio Meter
MM-VS510

Rotar
Magnet Fix Signal Terminal

Potentiometer is variable resistor which


converts rotational angle or moving distance
to voltage. It varies output voltage 0 – 5V by
one revolution.
③ PLC Control Equipment
PLC CONTROL EQUIPMENT PLC Connecting Cable
(Mitsubishi Electric MELSEC-Q) MM-C920
Power Unit CPU Unit Input Output

This Control Equipment is for control of


Units. It consists of CPU, Power supply, The cable connects PLC terminal and
Input and Output units. It can extend I/O Box
euipments.

12 【Chapter 2】Detail of V Series


MM3000 V SERIES

VC16points Terminal I/O Box VC32points Terminal I/O Box


MM-VC300 MM-VC220

This Box is relayer between PLC and each unit. It can be easily connected by
pin wire connecting cables (MM-VC190). This I/O Box has terminal of input ,
output and dammy switch, output lamp. The Box has 24V Electrical source and
supply electric power.

④ Auxiliary Unit
Magnetic Fixture Wires with Connection Pins
MM-VB410 MM-VC190
Red(for +24V)
8
Black(for GND)
6
Bleu(for Input)
6
Green(for output)
6
Grey(Spare/extend)
6

This tool is for fix units on the base Cables for connecting I/O Box and
plate by magnet. units. Length: 1m50cm.

Connecting Rods Work Piece


MM-VU310 MM-VW130

This is for connection of units which has Work pieces for this education system,
connecting pin. VU310/S is pin hole pitch consists of dint, convex and color work
190mm, VU310/2 is pin hole pitch 160 and pieces. The back side of Color work is
190 mm. magnet.

【Chapter 2】Detail of V Series 13


EDUCATION TRAINING SYSTEM FOR MECHATRONICS

2】Example Connection of Units


The exemplary connection of units in Education Training System for
Mechatronics(MM3000 V Series)are as following.

① Feed Screw and Slide Table


1. Speed Control Induction Motor ①(MM-VA310)rotates,
2. Output Block of Feed Screw②(MM-VM140) slides,
3. Slide Table③(MM-VM310) moves.
Feed Screw and Slide Table are connected by Connecting Rod④(MM-VU310).


② Rotary Table and Pneumatic Driven Z-Axis Robot Arm


1. Pneumatic Cylinder①(MM-VA210)reciprocates and actuates Rack & Pinion
②(MM-VM110),
2. Rack & Pinion drives Rotary Table③(MM-VM330)by intermittent motion,
3. Pneumatic Driven Z-Axis Robot Arm④(MM-VR110)moves on Rotary Table.
Pneumatic Cylinder and Rack&Pinion are connected by Connecting Rod⑤
(MM-VU310).


14 【Chapter 2】Detail of V Series


MM3000 V SERIES

③ Belt Conveyor and 2Way Photo-Electric Sensor


1. Belt Conveyor ① (MM-VM320)is driven by Reversible Motor②(MM-VA320)
2. 2Way Photo-Electric Sensor(Projection/Reception type)③(MM-VS310)
checks existence of Work piece.
Using Spur Gear④(MM-VM150), Revolution of Reversible Motor is reduced.


④ Rotary Pneumatic Actuator and Rotary Motion Robot Arm with Z-Axis
''Pneumatic Horizontal Rotary Pick&Place Robot'' consisting of Rotary
Pneumatic Actuator ①(MM-VA410)and Rotary Motion Robot Arm with
Z-Axis②(MM-VR180), can transfer Work Pieces point to point.
Work pieces are set on Rotary Table⑤(MM-VM330) driven by Reversible Motor
③(MM-VA320) and Double Pin Geneva④(MM-VM220)
(Rotary Index type Work Transfer Mechanism)


【Chapter 2】Detail of V Series 15


EDUCATION TRAINING SYSTEM FOR MECHATRONICS

Chapter 3
Detail of Apparatus

1】Connection of Units
① Gear Connection
(1) Connecting Method 1.
Connect Units by Pin & Hole on Gears

(2) Connection Method 2.


Connect Units by meshing Gears
*Rotation of connected gear will be reverse.(P.23)

② Connection by Connecting Rod


Connection by Connecting Rod(MM-VU310)with Input / Output Pin equipped
on Units

16 【Chapter 3】Detail of Apparatus


MM3000 V SERIES

③ Magnet Fitting
(1) Put Magnet Base of Pneumatic Driven Z-Axis Robot Arm on Output
Plate(Table) of Slide Table(MM-VM310) and turn on Lock Knob of Magnet
Base.

(2) Put Magnet Base of Pneumatic Driven Z-Axis Robot Arm(MM-VR110) on


Output Plate (Table) of Rotary Table(MM-VM330) and turn on Lock Knob of
Magnet Base.

2】Wiring of Units
① Wiring Image
(1) PLC receives Input signal from Input device through Input unit.
PLC processes Input signals by program and send Output signal through
Output unit. Thus, PLC controls Output devices (Lamp, Actuator, etc.)
Output signal Output signal PLC
Output
device Output unit

CPU
Input signal Input signal
Input
device I/O Box Input unit

Connected by MM-VC190 Connected by MM-C920


(Pin wire connecting cable) (PLC connecting cable)

【Chapter 3】Detail of Apparatus 17


EDUCATION TRAINING SYSTEM FOR MECHATRONICS

(2) PLC receives Input signal and Indicator corresponding I/O Number lights
on for operation check.

(3) When PLC sends Output signal, lamps of Output unit and I/O Box Indicator
lights on for operation check.

② Connection of PLC and Terminal I/O Box (MM-VC300 / VC220)


Set PLC connecting cable(MM-C920) equipped with PLC to Connector of
Terminal I/O Box.

③ Wiring of Units and Terminal I/O Box (MM-VC300 / VC220)


(1) Detail of Terminal I/O Box (photo : MM-VC300)
Power button
Emergency stop button

Output operation
indicator

Output port Signal output terminal


Y17 Y16 Y15 Y14 Y13 Y12 Y11 Y10

DC24V terminal

Signal input terminal


X07 X06 X05 X04 X03 X02 X01 X00
Input port
0V(GND) terminal
Pseudo input button
(Parallel wiring)

18 【Chapter 3】Detail of Apparatus


MM3000 V SERIES

(2) Wiring of Output Port


Connect Terminals of Units and Terminal I/O Box(MM-VC300 / VC220)by
Wires with Connecting Pins(MM-VC190)

By using Red and Green Wires with Connecting Pins(MM-VC190), connect Red
(+DC24V) and Green (Output signal) Terminal of Units and I/O Box.

● It can be operated manually by simple connection as below:


It can be operated manually by connecting Green wire to Signal input terminal
of I/O Box and pushing Pseudo input button.

● By connecting 0V(GND)terminal, always on (working)

【Chapter 3】Detail of Apparatus 19


EDUCATION TRAINING SYSTEM FOR MECHATRONICS

(3) Connection of Input port


Using Black and Blue Wire Pin, connect Black terminal(0V)and Bleu
terminal(Signal input terminal)

● The Sensors connected to Input port are as below:

Contactless Auto Switch


This switch outputs ON/OFF
signal without contact by
magnet.

Limit Switch
This switch is enclosed micro switch,
It stops cylinder stroke automatically
and detect the position.

Photo-Electric Sensor ( MM-VS310)


It consists of projection and reception part.
When the projected light is shielded or
reflected, the quantity of the light changed.
This change is translated electrical signal
and output.

20 【Chapter 3】Detail of Apparatus


MM3000 V SERIES

④ Wiring by Terminal Block


Units has also Terminal Block and can be connected by direct wiring from
Terminal Block to PLC.
Alignment is the same as Pin wire terminal.

3】Detail of each Part and Usage


① Scraper Setting of Pneumatic Cylinder(MM-VA210)
Scraper is equipped on Base Plate and can be set at Cylinder Block.

② Detail of Speed Control Induction Motor(MM-VA310)


Equipped with Variable Resistor for speed conrol and changeover switch for
instant stop.

【Chapter 3】Detail of Apparatus 21


EDUCATION TRAINING SYSTEM FOR MECHATRONICS

③ Adjustment of Rotation angle of Rotary Pneumatic Actuator(MM-VA410)


Rotation angle can be adjusted by Adjustment Bolt equipped at the side of
Actuator. (At the time of shipment, adjusted 180°Rotation angle)

Driving side

The home side

④ Position Adjustment of Dog


(1) Loosen Dog fixing bolt by hexagonal wrench, and adjust position. Set Dog at
the position Dog pushes roller and switch changes.

※ Dog
The Part set on machine or equipment and can work limit switch or sensor for
stopping machine, etc.

⑤ Position Adjustment of Limit Switch


Loosen bolt which fixes Limit Switch and set limit switch at position Limit
Switch is surely on.

22 【Chapter 3】Detail of Apparatus


MM3000 V SERIES

⑥ Detail of Belt Conveyor(MM-VM320)


Work stopper and Work guide are adjustable.

⑦ Fix of Module Units by Magnet Fixture (MM-VB410)


Units can be fixed by Magnet Fixture(MM-VB410)on Working Steel Table.

⑧ Drainage of Pneumatic Compressor (MM-U220・U220/S)


After operation, turn off power supply of Pneumatic Compressor and drain
water and air.

【Chapter 3】Detail of Apparatus 23


EDUCATION TRAINING SYSTEM FOR MECHATRONICS

⑨ Change of Rotary Fixed Angle of Rotary Motion Robot(MM-VR180)


Rotary Fixed Angle of Rotary Motion Robot (MM-VR180) can be changed by
following procedure:

(1) Slightly loosen bolt which fixes upper rotary part with shaft, and slightly
loosen screw on set collar in the back of plate. Then Angle of Robot Arm can be
changed.

(2) After changing Angle, tighten set collar bolt and upper bolt in order.

⑩ Stored Connecting Rod


Rack & Pinion(MM-VM110), Clutch(MM-VM125), Ratchet(MM-VM130),
Slide Table(MM-VM310)have Connecting Rod.

24 【Chapter 3】Detail of Apparatus


MM3000 V SERIES

⑪ Release Table Stopper of Slide Table(MM-VM310)


Loosen fixing Knob and release Table from Stopper.

① ②

⑫ Handle of Potentiometer(MM-VS510)
The center of indicator plate is 0V. CCW revolution rises Output Voltage, CW
revolution descents Output Voltage.

Descent(-) Rise(+)

⑬ Setting of PLC Connecting Cable(MM-C920) (Example)


Connecting Mitsubishi MELSEC-Q series Input Unit(QX40), Output Unit
(QY40P) with PLC Connecting Cable(MM-C920), each Terminals are
Following.
X00~X0F Connect to
Input Terminal each Terminal of Input Unit
Y10~Y1F Connect to
Output Terminal each Terminal of Output Unit
P Connect to
Terminal I/O Box COM Terminal(TB17) of Input Unit
+24V Terminal of Built-in Power Supply DC24V Terminal(TB17) of Output Unit
N Connect to
Terminal I/O Box
0V Terminal of Built-in Power Supply
COM Terminal(TB18) of Output Unit

Connecting to Input Unit(QX40), Output Unit (QY40P) (sample photo)


Output unit
Input unit

【Chapter 3】Detail of Apparatus 25


EDUCATION TRAINING SYSTEM FOR MECHATRONICS

⑭ Speed Control of Pneumatic Cylinder


Pneumatic Cylinder has Speed Controller (metering valve). Piston rod side
valve controls forwarding speed and rear side valve controls backward speed.
(Meter-out system)

Recession
Advance

Connected to B Port (starting Connected to A Port (Drive


point) of Solenoid Valve side) of Solenoid Valve

⑮ Manual Operation of Solenoid Valve


Solenoid valve can be operated manually by pushing button (Red circled)

A Port
B Port

⑯ Position Adjustment of Auto Switch


(1) By pushing manual button of Solenoid Valve, move cylinder.

26 【Chapter 3】Detail of Apparatus


MM3000 V SERIES

(2) Loosen Auto Switch Fix bolt and find stable position to the point surely turn
on switch. Then fix bolt.

Further advanced
1 ~ 2mm position

Lamp
lighting point

⑰ Sensitivity Adjustment of 2Way Photo-Electric Sensor(MM-VS310)


Sensitivity can be adjusted by adjustment trimmer equipped on sensor element.
Adjust so that Stable operation indicator (Green lamp) always on and Output
indicator (Orange lamp) lights on when object is detected.

Output indicator

Stable operation
indicator

Operation mode
D→Dark-ON
L→Light-ON

Sensitivity
Reflect type adjustment
trimmer

【Chapter 3】Detail of Apparatus 27


EDUCATION TRAINING SYSTEM FOR MECHATRONICS

⑱ Parameters of AC Servo Motor and Mode Setting


For parameter Setting of Amplifier( Panasonic Amplifier MINAS A5 Series)
and Data Saving and write memory, use Set Up Support Software
“PANATERM”.

●Connection Setting
(1) Connect USB cable X1 Terminal (mini B connector) to PC and turn on power
to PC.

(2) Click Desktop Icon “PANATERM ver.6.0” and check the box of
“Communication with the driver” and “Series automatic decision”. After
clicking “Update”, USB connected Amplifier is indicated, Then click “OK”.

(3) When “No communication” is selected, select series “MINAS-A5” and model
“MINAS-A5 standard”.

28 【Chapter 3】Detail of Apparatus


MM3000 V SERIES

(4) Click “Parameter” and select the load file “Read from the fire”(The Rest are
“Read-out from the driver” and “Read the default”)

(5) File Select mode opens, select necessary file(Control Mode) and click “OK”.

(6) “Re:Parameter transmission” window opens, Click “OK” and complete


Setting of Connection.

●Setting of Parameter
Select from window①, “A5 Parameter list”, All the parameter Items are
indicated.
Check the box, Right side, lower part②, “Display―Set value description”,
setting value is indicated in detail. After input value, push “Change of set
value”, button ③ or push “Enter” key, the value is set.


【Chapter 3】Detail of Apparatus 29


EDUCATION TRAINING SYSTEM FOR MECHATRONICS

●Writing parameters to Amplifier


(1) Click “Trans” icon and send parameter to Amplifier, then click “EEP” icon
and write.

(2) Changing point is indicated, when no problem, click “OK” and start writing.

(3) Turn off the power of Amplifier, restart to turn of power and fix the setting.

●Save parameter Data in PC


(1) To newly save parameter, click “Save” icon

(2) Comment input window opens, if needed, click “OK”.

(3) Select save location and click “Save”.

30 【Chapter 3】Detail of Apparatus


MM3000 V SERIES

(4) Saved parameter can be read at software start and click “Read” icon in
parameter setting mode.

●Change parameters from Amplifier


Without Software, parameter can be changed from Amplifier.
Parameter Setting Mode Screen
Indicator Window
① ② ①classification
②parameter№

Direction button
“left” can move “classification

SET button
MODE button
(1) After power on, push “SET button”→”MODE button”, Parameter Setting
Mode is indicated(Indicated “PAr000.”/photo)

(2) After indicate setting parameter by Direction button, push “Set button”.
(Present setting value is indicated)

(3) Change Value by “Direction button”, by long press of “SET button”,


parameter is renewed、turn back to parameter No. window.

(4) For writing renewed value on amplifier, push “mode button”, (indicated
EE_Set), Then push “SET button” and turned writing mode.(indicated EEP -.)

(5) Hold pushing “Upper Direction button” and when “FiniSh.” indicated, the
writing is completed. If “rESEt.” is indicated, turn power off and restart, The
setting is completed.

●Changing Part of Parameter setting is changed


Changing parameter of each mode and changing is as below.
In Folder in attached CD-ROM, parameter setting “position”, “speed” and
“torque” data .

(1) Changes (Position control/Before shipment)


Change
before Position
Class No. Title
(Initial control
setting)
00 002 Real-time auto-gain tuning setup 1 0
00 004 Inertia ratio 250 100
00 009 1st numerator of electronic gear 0 10000
00 010 Denominator of electronic gear 10000 1000
00 013 1st torque limit 500 300

【Chapter 3】Detail of Apparatus 31


EDUCATION TRAINING SYSTEM FOR MECHATRONICS

00 014 Position deviation excess setup 100000 1875


External regenerative resistor
00 016 3 0
setup
01 000 1st gain of position loop 48 150
01 001 1st gain of velocity loop 27 500
1st time constant of velocity loop
01 002 21 50
integration
01 003 1st filter of speed detection 0 4
01 004 1st time constant of torque filter 0.84 0.5
01 005 2nd gain of position loop 57 50
01 006 2nd gain of velocity loop 27 100
2nd time constant of velocity loop
01 007 1000 50
integration
01 008 2nd filter of speed detection 0 4
01 009 2nd time constant of torque filter 0.84 0.5
01 010 Velocity feed forward gain 30 0
01 011 Velocity feed forward filter 0.5 0
01 014 2nd gain setup 1 0
Delay time of position control
01 016 5 0
switching
Level of position control
01 017 50 0
switching
Hysteresis at position control
01 018 33 0
switching
01 019 Position gain switching time 3.3 0
Positioning complete (In-position)
04 031 10 50
range
05 000 2nd numerator of electronic gear 0 10000
05 022 2nd torque limit 500 300
05 028 LED initial status 1 0

(2) Changes (Velocity control/Torque control)


Based above-mentioned parameter of position control mode, change parameter
Change Velocity Torque
Class No. Title before control control
(Position control)

00 001 Control mode setup 0 1 2


00 013 1st torque limit 300 100
4th speed of speed
03 007 0 200
setup
03 021 Speed limit value 1 0 1000
05 028 LED initial status 0 3 4

32 【Chapter 3】Detail of Apparatus


MM3000 V SERIES

Chapter 4
Communication Setting of PLC

PLC used in this instruction manual MELSEC-Q series, the


ladder program creation software GX-Works2 (Both
manufactured by Mitsubishi Electric)
1】Installation of GX-Works2
Install GX-Works2 according to Installation Guided GX-Works2.

2】Connection Setting of USB Connection


(1) Connect PLC and PC by USB Cable(Mini B Type Connector). Then Power
on.

(2) Select start the “GX Works2” from the desktop. Select “New…” from the
“Project” tab at the top left of the window.

(3)Select series (MELSEC-Q series is QCPU) and select model (type of CPU)
and click “OK”

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EDUCATION TRAINING SYSTEM FOR MECHATRONICS

(4) Click on “Connection Destination”. Then double - click the “Connection 1”.

(5) At the destination setting screen, double-click the “Serial USB” in the “PC
side I/F”.

(6) Select “USB”, click “OK”.

(7) “PLC side I/F” in the “PLC Module”, select the “No Specification” in the
“Other Station Setting”. Click on the “Connection Test”, Make a connection
confirmation.

(8) If there is no problem in connection following screen is displayed,


communication setting is the end of a USB connection. Close the screen and
click “OK”.

34 【Chapter 4】Communication Setting of PLC


MM3000 V SERIES

3】Communication Setting of Ethernet Connection

① Direct Connection of PC and PLC


(1) Connect the PLC to the PC with the LAN cable, on the power.

(2)Start from on your desktop and select the “GX Works2”. In the upper-left
corner of the window to select the “New…” from the “Project” tab.

(3) Click “OK” to select series (MELSEC-Q series is QCPU) and select model
(the type of CPU)

(4) After you click on the “connection destination”, double-click the “connection
1”.

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EDUCATION TRAINING SYSTEM FOR MECHATRONICS

(5) Connection destination setting screen is open. And select the “Ethernet
Board” of “PC side I/F”.

(6) Request screen is displayed. Select “YES”.

YES NO

(7) Select the “PLC Module” of the “PLC side I/F”. Double click.

(8) On the Detailed Setting screen, select the “Ethernet Port Direct
Connection”. Click the “OK”.

(9) Select “No Specification” in the “Other Station Setting”. Click on the
“Connection Test” to check the connection. (In the case of there is another
station, set the communication path.)

If there is another station, to set

36 【Chapter 4】Communication Setting of PLC


MM3000 V SERIES

(10) If there is no problem in connection communication settings are displayed


following screen Ethernet connection (PC, PLC direct connection) is terminated.
Click “OK” to finish.

② Connection through hub.

●Checking IP Address of PC (in case of Windows7)


(1) Open the Start menu from the desktop screen, write “ncpa.cpl” in the search
box in the menu. Click on the search results.

(2) Select the “Local Area Connection”,

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EDUCATION TRAINING SYSTEM FOR MECHATRONICS

(3) Unchecked the “Internet Protocol Version 6”. After selecting the “Internet
protocol Version 4”, click the “Properties”.

(4) Put a check in the “Use the following IP address”. Enter the IP address
(refrain for the PLC address setting), click “OK”.

●Checking IP Address of PLC


(1) The previous section, “make up direct connection of (P.35)(3)”.
(2) Select the “Parameter” → “PLC Parameter” from the “Project”

38 【Chapter 4】Communication Setting of PLC


MM3000 V SERIES

(3) Click on the “Built-in Ethernet Port Setting” tab, enter the IP address.
Deficit part of the number (192.168.250.39) of the IP address, note that it
cannot communicate with not in the same numbers and address of the personal
computer. Then, click on the “Open Setting” button.

(4) Select the “Protocol(※)” and “TCP” from the “UDP”. Select the open method
to “MELSOFT Connection” click “End”

※ Protocol
Arrangements for communicating between devices such as a computer. Unable
to communicate with the protocol is different by a transmitter and receiver.
“UDP” is using the high-speed and real-time “TCP” in order to perform reliable
communication.
Unconditionally because which is not a good, properly used by the
communication characteristics.

(5) Write the set parameters to the PLC. Perform “Creating a Chapter 5
program 4” data transfer to the PLC below (P.45).

(6) After you click the “Connection Destination” in the lower left, double-click the
“Connection 1”

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EDUCATION TRAINING SYSTEM FOR MECHATRONICS

(7) Since the connection destination setting screen is open, click on the
“Ethernet Board” of “PC side I/F”.

(8) Request screen is displayed. Select “YES”.

YES NO

(9) Once again, double-click it and select “Ethernet Board” of “PC side I/F”.
Select the same protocol as that selected in (4), click “OK”.

(10) Select the “PLC Module” of the “PLC side I/F”, double-click.

40 【Chapter 4】Communication Setting of PLC


MM3000 V SERIES

(11) Since the open advanced settings screen, select the “Connection via HUB”,
IP address Enter (PLC of the address that you entered in the PC parameter)①
directly, after clicking on the “Find CPU [Built-in Ethernet] on Network” ②,
select the PLC of the address from the search results, “Selection IP enter by
clicking on the Address Input”.

(12) After selecting the “No Specification” in the “Other Station Setting”,
connection confirmation.
Click the “Connection Test”. (In the case of there is another station, to set the
communication path.)

If there is another station, to set

(13) There is no problem if the following screen is displayed Ethernet


connection communication set in the connection (via a hub) is the end. Close
the screen and click “OK”.

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EDUCATION TRAINING SYSTEM FOR MECHATRONICS

Chapter 5
Making Program

1】Setting of Comment Input


(1) To set in order to enter a comment . Select " Options " from the " Tool " .

(2) Select the " Ladder / SFC " → " Enter ladder " from the " Program Editor "
Check the " Enter label comment and device comment " , click "OK" .
I / O comments will be able to input following the circuit input.

(3) Select “Comment” in “View” menu and check it. Then I/O comments are
indicated in program screen.

42 【Chapter 5】Making Program


MM3000 V SERIES

2】Making Ladder Program


example : Lamp 0 (Y10) is light on after pushing switch 0 (X0)

(1) Write Relay Connect. Place the cursor to the point where wanted, and click
icon “Open Contact ( )”

(2) Circuit Input Window opens, input contact Number (X0) and click “OK”.

(3) Then comment input window opens, input I/O comment (Switch 0) and click
“OK”.

(4) Ladder Program description result.

(5) For correction program, place the cursor to where you want to correct, and
double click, open input window and correct it.

【Chapter 5】Making Program 43


EDUCATION TRAINING SYSTEM FOR MECHATRONICS

(6) Continuing, describe Relay coil. Click icon “coil “ and input
circuit (Y10) and comment (Lamp 0).

(7) Ladder Program description result.

3】Conversion of Program
Convert the described program and load it to PLC. PLC is working
by mnemonics. So it cannot work and transferred by ladder program.

(1) Select “Build” in “Compile” menu.

(2) Grey part (not yet converted) turns to white, and the conversion
is completed.

* Mnemonic Language
Program Language. Simplified program language for work program.

44 【Chapter 5】Making Program


MM3000 V SERIES

4】Data Transfer to PLC


(1) Select “Write to PLC” in “Online” menu for writing (transferring) data to
PLC

(2) Click “Parameter + Program” and check boxes of “Module Name / Data
Name. And click “Execute”.

(3) When writing is done under PLC is “RUN”, the following window opens,
if it is OK, click “YES”.

YES NO

(4) When Parameter data exists in PLC, following window opens,


if it is OK, click “YES”.

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EDUCATION TRAINING SYSTEM FOR MECHATRONICS

(5) When program data exists in PLC, following window opens, if it is OK, click
“YES”. Then, writing starts.

(6) “Write to PLC: Completed” is indicated. Click “Close”.

(7) When writing is done under PLC is “RUN”, the following window opens,
if it is OK, click “YES”. Without Resetting, transferred data is reflected and
PLC keeps “RUN” situation.

YES NO

46 【Chapter 5】Making Program


MM3000 V SERIES

(8) When writing is done under PLC is “STOP”, turn reset switch on (ERR.
Lamp flickers and off), and validate transferred data. Then turn to “RUN”
mode and start program.

Turn and hold on to left side for resetting (ERR. lamp


flickers). After that, turn it to right side and “RUN” mode.
RESET ← STOP → RUN

5】Motion Check by Monitor Mode


Can check situation of contact on GX-Works2 by “Monitor Mode”

(1) Select “Monitor Mode” from “Online”, “Monitor”.

(2) “ON” contacts are marked blue.

(3) Return to “Write Mode”, select “Write Mode” from “Ladder Edit Mode” of
“Edit” menu.

【Chapter 5】Making Program 47


EDUCATION TRAINING SYSTEM FOR MECHATRONICS

6】Basic Program
① AND Circuit
Pressing Switch 1 and Switch 2 at the same time, Relay “R” works.
In this way, “AND” circuit of the circuit to work in a state connected contacts in
series is actuated.
Switch 1 Switch 2 R

② OR Circuit
Pressing Switch 1 or Switch 2, Relay “R” works.
That circuit of “OR” circuit which acts in state where one of the connections in
parallel to the contacts is actuated.

Switch 1 R

Switch 2

③ NOT Circuit
Relay R2 is operating to press the switch, turned off by pressing.
In this way when the input is not applied that only output signals appear that
the “NOT” circuit.
Switch R1

R1 R2

④ NAND(NOT AND)Circuit
Pressing Switch 1 and Switch 2 at the same time, Relay “R” not works.
In this way, all connected contacts from becoming inoperative in a state of
actuated as “NAND” circuit.

Switch 1 R

Switch 2

48 【Chapter 5】Making Program


MM3000 V SERIES

⑤ NOR(NOT OR)Circuit
Pressing Switch 1 or Switch 2 Relay “R” not works.
Thus one of the connected contacts from becoming inoperative in a state of
actuated as “the NOR” circuit.
Switch 1 Switch 2 R

⑥ Self-Holding Circuit
When receiving an operation signal given to the relay (set signal), creating a
bypass circuit by contact of the relay to hold the operating circuit. Further, the
circuit can return from providing a return signal (reset signal).
Switch 1 Switch 2 R

●The order of the set operation


(1)When Switch 1 push, Current flows through the circuit is formed on the
relay “R”.
(2)Even if it release the switch 1, since the circuit described above is
satisfied, operation continues current flows (This state is self-holding)

●The order of the reset operation


(1)When switch 2 push, circuit stop of the circuit during the set operation.
(2)Relay “R” is restored, open contact
(3)Even if you release the switch 2, the contact of the relay “R” will remain
open, and return to the state. (This condition, referred to solve the
self-hold)

⑦ Timer Circuit
●ON-delay timer
When receiving input signal, Timer to operate the contact with delay of only
set amount of time.
When the input signal is lost, Contacts return takes place instantaneously.
Switch T / Set time

T R

Press and hold the switch, timer start and counter start.
Relay “R” is operated to close the contact is counted up after the set time.

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EDUCATION TRAINING SYSTEM FOR MECHATRONICS

●Off-delay timer
Timer that operates the contacts at the same time receiving input signals
When the input signal no contact is restored, the timer to return delayed by a
set amount of time (provisional time)
Switch 1 T R

R Switch 1 T / Set time

When you press the switch 1 to self-holding relay “R” is operated.


When you release the switch 1, current flows through the timer “T”, the
timer “T” to work after the lapse of the set time.

●Fixed-time operation circuit


Press the switch and relay “R” is operated at the same time, after the timer
set time has elapsed, the circuit operation stops that a certain period of time
the operation circuit.
This circuit is utilized in a time such as to send a signal to an external device.

Switch T R

T / Set time

●Input of the timer circuit


Ex : After continued the push for one second switch 0 (X0), timer 0 is started
lamp 0 (Y10) is lit.

(1) Switch 0 (X0) after the input, the icon selection of the “ (coil)” from the
toolbar.

50 【Chapter 5】Making Program


MM3000 V SERIES

(2) Write the circuit. T0 (Timer0) is the contact number, one second in the K10
time (K1=0.1 second). Providing space between.

(3) Completed by entering the timer contact and relay (Lamp 0)

⑧ Counter Circuit
Counter circuit that the input is output to fall by a set number of times.
Perhaps using a reset signal, the signal enters the end output, the count
returns to the 0.
Even when the reset signal is entered before it is output, the count back to 0

Switch 1 C / Set number of times

Switch 2 C / Reset

C R

The switch 1 is operated set number of times pushed and the counter C is
operates relay “R” at the same time.
When you press the switch 2, count “C” and relay “R” is not operated at the
same time, and the counters reset.

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EDUCATION TRAINING SYSTEM FOR MECHATRONICS

●Input of the counter circuit


Ex : After pressing the switch 0 5 times, lamp 0 lights.
Count reset to lamp 0 off by pressing the switch 1.
(1) After contact input, select 「 (Coil)」 from the toolbar.

(2) Write the circuit. C0 (Counter 0) is contact number, K5 is 5 times with


number of counts.

(3) Write the counter reset circuit. After contact input, select 「
(Application Instruction)」from the toolbar.

(4)Write the circuit. After RST (Reset) entry, enter the contact number C0
(Counter 0). Enter space between.

(5) Completed by writing the counter contact and relay (Lamp 0).

52 【Chapter 5】Making Program


MM3000 V SERIES

Chapter 6
Practice

Ladder program of the use of this chapter and Chapter 7 , saved to a folder on the
bundled CD-ROM as a " manual corresponding ladder program ."
In addition , PC series of the program is set at " QCPU " . Models is set at " Q03UDE " .
If want to use a different PC types , change the type from the following procedure .

(1) Run the " GX-Works " , select " Open " from the top left of the screen "
Project " tab , select the destination of the sample program that you want to
use.

(2) After selecting Program, select “Change PLC Type” from “Project” tab.

【Chapter 6】Practice 53
EDUCATION TRAINING SYSTEM FOR MECHATRONICS

(3) To change the PC series and type want to use .( There is a case that can not
be selected depending on the type of PLC. In that case, create a new project . )

1】Motor Control by Switch


① Equipment configuration


① Motor(MM-VA310 or VA320)
② Terminal I/O Box(MM-VC300 or VC220)
③ PLC
④ GX Works2 installed on computer

② Allocation table

Input Output
Switch 0 Motor CW
Switch 1 Motor CCW

54 【Chapter 6】Practice
MM3000 V SERIES

③ Wiring work
(1) Connect the red terminal of the I / O box and the power supply of the motor
(+ 24V).

(2) Connect the output of the I / O box(Y10) and the green terminal of the
forward rotation of the motor (CW).

(3) Connect the output of the I / O box(Y11) and the green terminal of the
reverse rotation of the motor (CCW).

④ Action
Conveyor motor drives
Press the switch 0
(X0: ON) → in CW direction
(Y10: ON)
Conveyor motor drives
Press the switch 1
(X1: ON) → in CCW direction
(Y11: ON)
⑤ Program
X0(Switch 0) Y10(Motor CW)

X1(Switch 1) Y11(Motor CCW)

END

【Chapter 6】Practice 55
EDUCATION TRAINING SYSTEM FOR MECHATRONICS

⑥ Operation check
(1) Motor is rotated in the CW direction when press the switch 0 .

Monitor mode

(2) Motor is rotated in the CCW direction when press the switch 1 .

Monitor mode

56 【Chapter 6】Practice
MM3000 V SERIES

2】Cylinder Control by Switch


① Equipment configuration

① Pneumatic Cylinder(MM-VA210)
② Terminal I/O Box(MM-VC300 or VC220)
③ PLC
④ GX Works2 installed on computer

② Allocation table

Input Output
Switch 0 Forward SV
Switch 1

③ Wiring work
(1) Connect the red terminal of the I / O box and the pneumatic cylinder power
(+ 24V).

【Chapter 6】Practice 57
EDUCATION TRAINING SYSTEM FOR MECHATRONICS

(2) Connect the output of the I / O box (Y11) and the green terminal of the
pneumatic cylinder solenoid valve (SV).

④ 【Part1】Action
Press the switch 0 Cylinder forward
(X0: ON) → (Y10: ON)
While pressing the switch
0 (X0: ON) Cylinder backward
Press the switch 1 → (Y10: OFF)
(X1: ON)

⑤ 【Part1】Program
X0(Switch 0) X1(Switch 1) Y10(Forward SV)

END

⑥ 【Part1】Operation check
(1) Cylinder moves forward when press the switch 0(X0) .

Monitor mode

58 【Chapter 6】Practice
MM3000 V SERIES

(2) Cylinder recession When press the switch 1(X1) while pressing the switch
0(X0) .

Monitor mode

⑦ 【Part2】Action
Press the switch 0 Cylinder forward
(X0: ON) → (Y10: ON)
Press the switch 1 Cylinder forward
(X1: ON) → (Y10: ON)

⑧ 【Part2】Program
X0(Switch 0) Y10(Forward SV)

X1(Switch 1)

END

⑨ 【Part2】Operation check
(1) Cylinder moves forward when press the switch 0(X0) .

【Chapter 6】Practice 59
EDUCATION TRAINING SYSTEM FOR MECHATRONICS

Monitor mode

(2) Cylinder moves forward when press the switch 1(X1) .

Monitor mode

3】Conveyer Control by Photo Sensor


① Equipment configuration


② ④
① Motor(MM-VA310 or VA320)
② Belt Conveyor(MM-VM320)
③ Photo Electric Sensor / Transmission type(MM-VS310)
④ Terminal I/O Box(MM-VC300 or VC220)
⑤ Work Piece(MM-VW130)
⑥ PLC
⑦ GX Works2 installed on computer

60 【Chapter 6】Practice
MM3000 V SERIES

② Allocation table

Input Output
Photo
Electric Sensor
Conveyor Drive

③ Wiring work
(1) Connect the red terminal of the I / O box and the power supply of the motor
(+ 24V).

(2) Connect the output of the I / O box(Y10) and the green terminal of the
forward rotation of the motor (CW).

(3) Connect the input of the I / O box (X00) and the blue terminal of the Photo
Electric Sensor.

【Chapter 6】Practice 61
EDUCATION TRAINING SYSTEM FOR MECHATRONICS

(4) Connect the GND of I/O box(0V) and the black terminal of the Photo
Electric Sensor.

④ Action
Photo Electric Sensor ON Conveyor motor stop
(X0: ON) → (Y10: OFF)

⑤ Program
X0(Photo Electric Sensor) Y10(Motor CW)

END
⑥ Operation check
(1) Work is moving on the conveyor .

Monitor mode

62 【Chapter 6】Practice
MM3000 V SERIES

(2) Conveyor (Y10) is stopped when Photo Electric Sensor (X0) sense the work .

Stop

Monitor mode

4】Conveyer & Cylinder Control by Switch & Photo Sensor


① Equipment configuration



① Pneumatic Cylinder(MM-VA210)
② Motor (MM-VA310 or VA320)
③ Belt Conveyor(MM-VM320)
④ Photo Electric Sensor / Transmission type(MM-VS310)
⑤ Terminal I/O Box(MM-VC300 or VC220)
⑥ Work Piece(MM-VW130)
⑦ PLC
⑧ GX Works2 installed on computer

【Chapter 6】Practice 63
EDUCATION TRAINING SYSTEM FOR MECHATRONICS

② Allocation table

Input Output
Photo
Electric Sensor Conveyor Drive
Forward LS

③ Wiring work
(1) Connect the red terminal of the I / O box and the power supply of the motor
(+ 24V).

(2) Connect the output of the I / O box(Y10) and the green terminal of the
forward rotation of the motor (CW).

(3) Connect the red terminal of the I / O box and the pneumatic cylinder power
(+ 24V).

(4) Connect the output of the I / O box (Y11) and the green terminal of the
pneumatic cylinder solenoid valve (SV).

64 【Chapter 6】Practice
MM3000 V SERIES

(5) Connect the input of the I / O box (X00) and the blue terminal of the Photo
Electric Sensor.

(6) Connect the GND of I/O box(0V) and the black terminal of the Photo
Electric Sensor.

④ Action
Photo Electric Conveyor motor Cylinder
Sensor ON
(X0: ON)
→ stop
(Y10: OFF)
→ forward
(Y11: ON)
⑤ Program
X0(Photo Electric Sensor) Y10(Motor CW)

X0(Photo Electric Sensor) Y11(Forward LS)

END
⑥ Operation check
(1) Work is moving on the conveyor .

【Chapter 6】Practice 65
EDUCATION TRAINING SYSTEM FOR MECHATRONICS

Monitor mode

(2) Conveyor is stopped when the Photo Electric Sensor senses the work . Then ,
cylinder (Y11) pushes forward the work .

Monitor mode

66 【Chapter 6】Practice
MM3000 V SERIES

Chapter 7
System configuration example
1】Self-Holding Circuit Part1
① Equipment configuration

① Motor(MM-VA310 or VA320)
② Belt Conveyor(MM-VM320)
③ Photo Electric Sensor / Transmission type(MM-VS310)
④ Terminal I/O Box(MM-VC300 or VC220)
⑤ Work Piece(MM-VW130)
⑥ PLC
⑦ GX Works2 installed on computer

② Allocation table

Input Output
Switch 0 Motor CW
Photo
Electric Sensor

③ Wiring Table
Terminal
Unit color Terminal I/O Box
①Motor(+24V) ⇔ DC24V
①Motor(CW) ⇔ Y10 (Output)
③Photo Electric Sensor (GND) ⇔ GND
③Photo Electric Sensor (Input) ⇔ X1 (Input)

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EDUCATION TRAINING SYSTEM FOR MECHATRONICS

④ Action Press the switch 0 Conveyor motor start



(X0: ON) (Y10: ON)
Photo Electric Sensor Conveyor motor stop

ON(X1: ON) (Y10: OFF)
⑤ Program
X0(Switch 0) X1(Photo Electric Sensor) Y10(Motor CW)

Y10(Motor CW)

END
2】Self-Holding Circuit Part2
① Equipment configuration

Forward LS

Backward LS

① Motor(MM-VA310 or VA320)
② Feed Screw(MM-VM140)
③ Terminal I/O Box(MM-VC300 or VC220)
④ PLC
⑤ GX Works2 installed on computer
② Allocation table

Input Output
Switch 0 Motor CW
Backward LS Motor CCW
Forward LS

68 【Chapter 7】System configuration example


MM3000 V SERIES

③ Wiring Table
Terminal
Unit Color Terminal I/O Box
①Motor(+24V) ⇔ DC24V
①Motor(CW) ⇔ Y10(Output)
①Motor(CCW) ⇔ Y11(Output)
②Feed Screw (GND) ⇔ GND
②Feed Screw
⇔ X1(Input)
(Backward end input)
②Feed Screw
⇔ X2(Input)
(Forward end input)

④ Action
Motor normal
Press the switch 0
(X0: ON) → rotation
(Y10: ON)
Forward end limit switch
Motor stop
ON
(X2: ON)
→ (Y10: OFF)
Forward end limit switch
Motor reverse
ON
(X2: ON)
→ (Y11: ON)
Backward end limit switch
Motor stop
ON
(X1: ON)
→ (Y11: OFF)

⑤ Program
X0(Switch 0) X2(Forward LS) Y10(Motor CW)

Y10(Motor CW)

X2(Forward LS) X1(Backward LS) Y11(Motor CCW)

Y11(Motor CCW)

END

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EDUCATION TRAINING SYSTEM FOR MECHATRONICS

3】Timer for Lamp Control by Switch


① Equipment configuration

Y12 Y11 Y10

X03 X02 X01 X00

① Terminal I/O Box(MM-VC300 or VC220)


② PLC
③ GX Works2 installed on computer

② Part1
(1) Action
Press the switch 0 Wait for Lamp ON
(X0: ON) → 2second → (Y10:ON)

(2) Program
X0(Switch 0) T0 K20(Timer 0)

T0(Timer 0) Y10(Lamp 0)

END

③ Part2
(1) Action
Press the Lamp Lamp
Wait for
switch1
(X1: ON)
→ ON
(Y11:ON)
→ 5 second → OFF
(Y11:OFF)

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MM3000 V SERIES

(2) Program
X1(Switch 1) T1(Timer 1) Y11(Lamp 1)

Y11(Lamp 1)

Y11(Lamp 1) T1 K50(Timer 1)

END

④ Part3
(1) Action
Press the switch 2 Wait for Lamp ON
(X2: ON) → 1 second → (Y12: ON)
Press the switch 3 Wait for Lamp OFF
(X3: ON) → 3 second → (Y12: OFF)

(2) Program
X2(Switch 2) T2 K10(Timer 2)

X3(Switch 3) T3 K30(Timer 3)

T2(Timer 2) T3(Timer 3) Y12(Lamp 2)

Y12(Lamp 2)

END

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EDUCATION TRAINING SYSTEM FOR MECHATRONICS

4】Timer for Cylinder Control


① Equipment configuration

① Pneumatic Cylinder(MM-VA210)
② Terminal I/O Box(MM-VC300 or VC220)
③ PLC
④ GX Works2 GX Works2 installed on computer

② Allocation table

Input Output
Switch 0 Forward SV
Forward LS

③ Wiring Table
Terminal
Unit color Terminal I/O Box
①Pneumatic Cylinder (+24V) ⇔ DC24V
①Pneumatic Cylinder (SV) ⇔ Y10 (Output)

④ Part1
(1) Action
Press the switch Forward and
Wait for
0
(X0: ON)
→ 2 second → backward SV start
(Y10: ON)

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MM3000 V SERIES

(2) Program
X0(Switch 0) T0 K20(Timer 0)

T0(Timer 0) Y10(Forward SV)

END
⑤ Part2
(1) Action
Forward and
Wait
Press the switch 0 backward SV
(X0: ON) → for 2
second
→ Start
(Y10: ON )
Forward end limit switch Forward and
ON
(X1: ON)
→ backward SV OFF
(Y10: OFF)
(2) Program
X0(Switch 0) T0 K20(Timer 0)

T0(Timer 0) X1(Forward LS) Y10(Forward SV)

Y10(Forward SV)

END
⑥ Part3
(1) Action
Forward
and
Wait
Press the switch 0 backward
(X0: ON) → for 2
second
→ the action
SV Start
(Y10: ON)
Forward
and
Forward end limit switch Wait
backward
ON
(X1: ON)
→ for 3
second
→ the action
SV OFF
(Y10: OFF)

【Chapter 7】System configuration example 73


EDUCATION TRAINING SYSTEM FOR MECHATRONICS

(2) Program
X0(Switch 0) T0 K20(Timer 0)

X1(Forward LS) T1 K30(Timer 1)

T0(Timer 0) T1(Timer 1) Y10(Forward SV)

Y10(Forward SV)

END

5】Photo Sensor and Conveyor Control Circuit with Counter


① Equipment configuration

③ ④

② ①

① Motor(MM-VA310 or VA320)
② Belt Conveyor(MM-VM320)
③ Photo Electric Sensor / Transmission type(MM-VS310)
④ Terminal I/O Box(MM-VC300 or VC220)
⑤ Work Piece(MM-VW130)
⑥ PLC
⑦ GX Works2 installed on computer

74 【Chapter 7】System configuration example


MM3000 V SERIES

② Allocation table

Input Output
Switch 0 Conveyor Drive
Photo
Electric Sensor
Switch 2

③ Wiring Table
Unit Terminal color Terminal I/O Box
①Motor(+24V) ⇔ DC24V
①Motor(CW) ⇔ Y10 (Output)
③Photo Electric Sensor (GND) ⇔ GND
③Photo Electric Sensor (Input) ⇔ X1 (Input)

④ Action
Press the switch 0 Start conveyor
(X0: ON) → (Y10: ON)
Photoelectric sensor
5 Stop conveyor
ON
(X1: ON)
→ count → (Y10: OFF)
Press the switch 2 Counter
(X2: ON) → Reset

⑤ Program
X0(Switch 0) C0(Counter 0) Y10(Motor CW)

Y10(Motor CW)

X1(Photo Electric Sensor) C0 K5(Counter 0)

X2(Switch 2) RST C0(Counter 0)

END

【Chapter 7】System configuration example 75


EDUCATION TRAINING SYSTEM FOR MECHATRONICS

6】Pick & Place Unit


① Equipment configuration

① Rotary Pneumatic Actuator(MM-VA410)


② Rotary Table(MM-VM330)
③ Pneumatic Driven Z-Axis Robot Arm(MM-VR110)
④ Terminal I/O Box(MM-VC300 or VC220)
⑤ PLC
⑥ GX Works2 installed on computer

② Allocation table

Input Output
Switch 0 Down SV
Down LS Adsorption SV
Up LS Rotation SV
Rotation End

76 【Chapter 7】System configuration example


MM3000 V SERIES

③ Wiring Table
Terminal
Unit color
Terminal I/O Box

①Rotary Pneumatic Actuator(+24V) ⇔ DC24V


①Rotary Pneumatic Actuator (SV) ⇔ Y12(Output)
①Rotary Pneumatic Actuator (GND) ⇔ GND
①Rotary Pneumatic Actuator (LS2) ⇔ X3 (Input)
③Pneumatic Driven Z-Axis Robot Arm (+24V) ⇔ DC24V
③Pneumatic Driven Z-Axis Robot Arm (GND) ⇔ GND
③Pneumatic Driven Z-Axis Robot Arm (LS1) ⇔ X2 (Input)
③Pneumatic Driven Z-Axis Robot Arm (LS2) ⇔ X1 (Input)
③Pneumatic Driven Z-Axis Robot Arm (SV1) ⇔ Y11(Output)
③Pneumatic Driven Z-Axis Robot Arm (SV2) ⇔ Y10(Output)

④ Action
Up and down
Press the switch 0
(X0: ON) → motion SV
ON(Y10: ON)
Bottom limit switch ON For absorption SV
(X1: ON) → ON(Y11: ON)
Up and down
Wait for 2 second → motion SV
OFF(Y10: OFF)
Top limit switch ON Rotary motion SV
(X2: ON) → ON(Y12: ON)
Up and down
Rotary motion ON
(X3: ON) → motion SV
ON(Y10: ON)
Bottom limit switch ON For absorption
(X1: ON) → OFF(Y11: OFF)
Up and down
Wait for 2 second → motion SV
OFF(Y10: OFF)
Top limit switch ON Rotary motion SV
(X2: ON) → OFF(Y12: OFF)

【Chapter 7】System configuration example 77


EDUCATION TRAINING SYSTEM FOR MECHATRONICS

7】Work Supply and Pick & Place Unit


① Equipment configuration

④ ②

① Motor (MM-VA310 or VA320)


② Belt Conveyor(MM-VM320)
③ Photo Electric Sensor / Transmission type(MM-VS310)
④ Rotary Pneumatic Actuator(MM-VA410)
⑤ Rotary Table(MM-VM330)
⑥ Pneumatic Driven Z-Axis Robot Arm(MM-VR110)
⑦ Terminal I/O Box(MM-VC300 or VC220)
⑧ Work Piece(MM-VW130)
⑨ PLC
⑩ GX Works2 installed on computer

② Allocation table

Input Output
Switch 0 Down SV
Down LS Adsorption SV
Up LS Rotation SV
Rotation End Conveyor Drive
Photo
Electric Sensor

78 【Chapter 7】System configuration example


MM3000 V SERIES

Terminal
③Wiring Unit color
Terminal I/O Box

Table ①Motor (+24V) ⇔ DC24V


①Motor (CW) ⇔ Y13 (Output)
③Photo Electric Sensor (GND) ⇔ GND
③Photo Electric Sensor (Input) ⇔ X4 (Input)
④Rotary Pneumatic Actuator (+24V) ⇔ DC24V
④Rotary Pneumatic Actuator (SV) ⇔ Y12 (Output)
④Rotary Pneumatic Actuator (GND) ⇔ GND
④Rotary Pneumatic Actuator (LS2) ⇔ X3 (Input)
⑥Pneumatic Driven Z-Axis Robot Arm (+24V) ⇔ DC24V
⑥Pneumatic Driven Z-Axis Robot Arm (GND) ⇔ GND
⑥Pneumatic Driven Z-Axis Robot Arm (LS1) ⇔ X2 (Input)
⑥Pneumatic Driven Z-Axis Robot Arm (LS2) ⇔ X1 (Input)
⑥Pneumatic Driven Z-Axis Robot Arm (SV1) ⇔ Y11 (Output)
⑥Pneumatic Driven Z-Axis Robot Arm (SV2) ⇔ Y10 (Output)
④ Action Press the switch 0 Start Conveyor
(X0: ON)
→ (Y13: ON)

Photoelectric sensor ON Stop Conveyor


(X4: ON)
→ (Y13: OFF)
Up and down
Wait for 1 second → motion SV
ON(Y10: ON)
Bottom limit switch ON For absorption SV
(X1: ON)
→ ON(Y11: ON)
Up and down
Wait for 3 second → motion SV
OFF(Y10: OFF)
Top limit switch ON Rotary motion SV
(X2: ON)
→ ON(Y12: ON)
Up and down
Rotate the end limit switch ON
(X3: ON) → motion SV
ON(Y10: ON)
Bottom limit switch ON For absorption
(X1: ON)
→ OFF(Y11: OFF)
Up and down
Wait for 2 second → motion SV
OFF(Y10: OFF)
Bottom limit switch ON Rotary motion SV
(X2: ON) → OFF(Y12: OFF)

【Chapter 7】System configuration example 79


EDUCATION TRAINING SYSTEM FOR MECHATRONICS

Chapter 8
Appendix

80 【Chapter 8】Appendix
MM3000 V SERIES

【Chapter 8】Appendix 81
株式会社 新興技術研究所
Shinko Engineering Research Corp.

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